Material and Manufacturing Specifications for DP-Master

Proprietary CY Grades for Drill Pipes

Technical
document No #
TP.MMSCY REV A
Material and Manufacturing Specifications for
DP-Master Proprietary CY Grades for Drill Pipes PREPARED BY Stephen Chang 28 Jan 2018

APPROVED BY Veronica Fong 28 Jan 2018

Revision History
Effective Rev Referenced
Changes Prepared By Approved By
Date No. Sections
28 Jan 2018 A Original Release Original Release Stephen Chang Veronica Fong

1.0 Scope

The following specification details the material requirements for DP-Master (DPM) proprietary
CY grades for drill pipes. This procedure shall be used to assure DP-Master‘s manufacturing
process is complete and correct. The specification does not supersede or preclude the use of
customer specifications detailed in the purchase agreement. Please contact DPM Technical
Support for any doubts or if the specific material grade is not specified in this specification.

2.0 Applicable Specifications

2.1 API Specification 5DP / ISO11961 (Latest Edition)

2.2 NACE TM0177 (Latest Edition)

3.0 Material Requirements

3.1 Chemical Composition

The chemical composition for drill pipe tube and tool joints shall be as per Table
1. Each heat used in the manufacture of tube and tool joints shall be analysed to
provide the results of quantitative determinations of phosphorous and sulphur
conforming to Table 1.

Chemical Composition

Phosphorus Sulfur
Max Max

0.02% 0.015%

Table 1
Chemical Composition for Drill Pipe Tube and Tool Joints

3.2 Tensile Requirements

Tensile tests shall be performed at room temperature in accordance with ASTM

A370.

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 Material and Manufacturing Specifications for DP-Master
Proprietary CY Grades for Drill Pipes

The test results shall be as a minimum establish the tensile strength, yield
strength and elongation complying with the requirements of Table 2 (Tube),
Table 3 (Tool Joint) and Table 4 (Weld Area). The yield load of the weld zone in
tension shall be greater than the yield load of the tube as per API 5DP.

Tensile Requirements (Tube)

Tensile Test
Yield Strength Elongation
Strength Frequency
Min Max Min Min

120 Ksi 140 Ksi 130 Ksi One per 200

DPM-CY120(N) API
827 MPa 965 MPa 896 MPa or per lot

105 Ksi 120 Ksi 115 Ksi One per 200

DPM-CY105(N) API
724 MPa 827 MPa 793 MPa or per lot

95 Ksi 110 Ksi 105 Ksi One per 200

DPM-CY95(N) API
655 MPa 758 MPa 724 MPa or per lot

Table 2
Tensile Requirements (Tube)

Tensile Requirements (Tool Joint)

Tensile
Yield Strength Elongation Test Frequency
Strength
Min Max Min Min
Welded Drill Pipe &
105 Ksi 115 Ksi 120 Ksi One per 200 or
Pup Joint Tool Joints API
724 MPa 793 MPa 827 MPa per lot
(CY Grade – 105 KSI)
Welded Drill Pipe &
110 Ksi 125 Ksi 125 Ksi One per 200 or
Pup Joint Tool Joints API
758 MPa 862 MPa 862 MPa per lot
(CY Grade – 110 KSI)
Welded Drill Pipe &
115 Ksi 130 Ksi 130 Ksi One per 200 or
Pup Joint Tool Joints API
793 MPa 896 MPa 896 MPa per lot
(CY Grade – 115 KSI)
Welded Drill Pipe &
120 Ksi 135 Ksi 140 Ksi One per 200 or
Pup Joint Tool Joints API
827 MPa 931 MPa 965 MPa per lot
(CY Grade – 120 KSI)
Welded Drill Pipe &
120 Ksi 140 Ksi One per 200 or
Pup Joint Tool Joints - API
827 MPa 965 MPa per lot
(API TJ – 120 KSI)

Table 3
Tensile Requirements (Tool Joint)

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 Material and Manufacturing Specifications for DP-Master
Proprietary CY Grades for Drill Pipes

Tensile Requirements (Weld Area)

Elongation
Yield Strength Test Frequency
Min

One per 400

Weld Area (Yw x Aw) ≥ (Ymin x Adp) As per API 5DP API welds or per
weld lot

Table 4
Tensile Requirements (Weld Area)

3.3 Hardness

Tool Joints:

Hardness tests on tool joints shall be performed at room temperature as

specified by API 5DP. In through wall hardness verification, the maximum
average hardness should not exceed 32.0 HRC. Testing frequency should be
one through wall hardness test every 200 tool joint box/pin or per lot.

Weld Zone:

Hardness tests on weld zone shall be performed at room temperature as

specified by API 5DP. The maximum outside surface hardness should not
exceed 37.0 HRC. This should be done for all welds at 3 locations 120o apart.

Maximum average for through-wall hardness should not exceed 37.0 HRC.
Testing frequency should be one through wall hardness test for every 400 welds
or per weld lot.

3.4 Charpy V-notch Absorbed-energy Requirement

The minimum absorbed-energy requirements shall be as in Table 5. Testing

should be performed as specified in API 5DP.

In addition, not more than one impact specimen shall exhibit an absorbed energy
below the minimum average absorbed-energy requirement, and in no case shall
an individual impact specimen exhibit an absorbed below the minimum specimen
absorbed-energy requirement.

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 Material and Manufacturing Specifications for DP-Master
Proprietary CY Grades for Drill Pipes

Charpy V-notch Impact Energy (LCVN)

Average of
Single Test Specimen
3 Test Frequency
Reading Temperature Size
Specimens
Min Min Max

59 ft-lbs 48 ft-lbs 70 °F 10 mm x
Tubes One per 200 or per lot
80 J 65 J 21 °C 10 mm

40 ft-lbs 35 ft-lbs 70 °F 10 mm x
Tool Joints One per 200 or per lot
54 J 47 J 21 °C 10 mm

12 ft-lbs 10 ft-lbs 70 °F 10 mm x One per 400 or per weld

Weld Zone
16 J 14 J 21 °C 10 mm lot

Table 5
Charpy V-notch Absorbed-energy Requirement for DPM proprietary CY Grade

4.0 NACE Testing

All NACE tests if required should be in accordance to NACE TM0177 (720 hours) unless
specified. Testing requirements shall be as per Table 6.

NACE Testing Requirements When Specified

NACE NACE
Capability TM0177 TM0177 Specimen
Test Test
%SMYS Method Solution Size

70% Full Size

CYN Tubes Method A Solution A
(63%) (3.81mm dia.)

CYN Tool Joints 65% Method A Solution D Full Size

Table 6
NACE Testing Requirements for CYN Tubes and Tool Joints

5.0 Manufacturing and Inspection

Manufacturing and Inspection as per API 5DP unless otherwise specified by the customer and
stated in the Purchase Order.

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 Material and Manufacturing Specifications for DP-Master
Proprietary CY Grades for Drill Pipes

6.0 Rejection

Any material that is out of the specified tolerance shall be rejected.

7.0 Documentation

Mill certificates and material test reports shall be retained by the manufacturer or processing
facility and be fully traceable to each individual component threaded with rotary shouldered
connections.

Said documentation shall be retained for five (5) years.

8.0 Marking

Drill pipes manufactured to DPM-CY grade shall be stencilled on the exterior of the drill pipe as
per API 5DP and include the DPM-CY grade. Example shown below for 5” 19.5# DP DPM-
CY120N PSL-1:

DPM API 5DP DATE 5” 19.5 DPM-CY120N PSL-1

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