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Chemical Process Flow Rates Analysis

This document summarizes the process flow diagram and stream data for an alkylation unit. It shows the major equipment including reactors, heat exchangers, pumps, columns and vessels. Stream data is provided for 12 streams including temperatures, pressures, vapor fractions, mass and molar flow rates, and flow rates of key components like benzene, cumene, and diisopropylbenzene. The overall process involves mixing benzene and propylene, heating them, reacting them in two alkylation reactors, separating and purifying the reaction products using heat exchangers and distillation columns.
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0% found this document useful (0 votes)
143 views2 pages

Chemical Process Flow Rates Analysis

This document summarizes the process flow diagram and stream data for an alkylation unit. It shows the major equipment including reactors, heat exchangers, pumps, columns and vessels. Stream data is provided for 12 streams including temperatures, pressures, vapor fractions, mass and molar flow rates, and flow rates of key components like benzene, cumene, and diisopropylbenzene. The overall process involves mixing benzene and propylene, heating them, reacting them in two alkylation reactors, separating and purifying the reaction products using heat exchangers and distillation columns.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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V-101 P-101 E-101 R-101 E-102 C-101 V-102 C-102 R-102 C-103

FRESH FEED BENZENE HEAT ALKYLATION HEAT DEPROPANIZER OVERHEAD BENZENE TRANSALKYLATION CUMENE
BENZENE CENTRIFUGAL EXCHANGER 1 REACTOR EXCHANGER 2 COLUMN PRODUCT COLUMN REACTOR COLUMN
VESSEL PUMP VESSEL

TRANSALKYLATION
ALKYLATION RECYCLE RECYCLE

FRESH BENZENE
V-101
FUEL GAS

OV ERH EA D
BENZENE
4

E-103
V-102
E-107
P-101 1 E-105
V-103
3 3 P-103 V-104
1
C-102 C-103
E-102
P-104 1
12
MIXED FEED C-101 8 6 P-105
9

E-101 7

C2-FEED
1 CUMENE
(PRODUCT)
18 11
E-104

14
E-106
FRESH PROP YLENE

5
P-102
C2-BOTTOM
10 E-108
12
2 DIPB
TRANS TRANS
7
R-101 EFFLUENT FEED
6
R-102
E-109
P-106
STREAM NUMBER 1 2 3 4 5 6 7
TEMPERATURE(˚c) 170.0 257.65 111.22 -42.21 86.34 220.00 221.10
PRESSURE (atm) 29.61 29.61 1 1 1 29.61 29.61
VAPOR FRACTION 0.0 0.0 0.98 0.0 0.0 0.0 0.0
TOTAL MASS FLOW RATE (ton/h) 107.95 107.96 107.96 0.46 107.50 6.04 6.04
TOTAL MOLE FLOWRATE (kmol/h) 1503.29 1254.47 1254.47 10.37 1244.10 50.34 50.35
INDIVIDUAL COMPONENT FLOWRATES (ton/h)
PROPYLENE 10.45 - - - - - -
PROPANE 0.46 0.46 0.46 0.46 - - -
BENZENE 97.04 78.93 78.93 - 78.93 1.96 0.79
CUMENE - 25.88 25.88 - 25.88 - 3.62
DIPB - 2.69 2.69 - 2.69 4.08 1.63

STREAM NUMBER 8 9 10 11 12
TEMPERATURE(˚c) 89.64 80.10 155.32 153.80 209.81
PRESSURE (atm) 1 1 1 1 1
VAPOR FRACTION 0.02 0.0 0.0 0.0 0.0
TOTAL MASS FLOW RATE (ton/h) 113.53 79.71 33.82 29.74 1.63
TOTAL MOLE FLOWRATE (kmol/h) 1387.51 1021.94 272.51 247.33 10.07
INDIVIDUAL COMPONENT FLOWRATES (ton/h)
PROPYLENE - - - - -
PROPANE - - - - -
BENZENE 79.71 79.71 - - -
CUMENE 29.50 - 29.50 29.50 -
DIPB 4.32 - 4.32 0.24 1.63

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