Risk Assessment Sheet

LPG/C “ LYNE ”

Code: OFF-AMM-APP-24Jan06-95920 Date: 03/JAN/2013

Operation Group: AUXILIARY MACHINERY
Task: Air compressor maintenance (AMM00001)
MAINTENANCE(AMM)
Checklist:
Existing Control /
Initial Risk Final Risk
Safeguards
Hazard
Hazard Consequences Reference Additional Measures
ID Risk Precautions to Risk
Risk Category Sev. Freq. To Risk Category Sev. Freq.
Ranking be taken Ranking
Procedure
People 2 2 HIGH Pre-plan People 3 1 LOW
Environment 1 1 HIGH maintenance Environment 1 1 LOW
Unplanned work with due
Undesirable delays Property Property
Maintenance, Safety consideration to
due to lack of ISM Code
precautions & general &
1 planning/ tools/ SM 2.3
procedure not special tools &
spares/ personal SM 2.7.
discussed with spares required. Business
fatigue Business 1 1 MEDIUM LOW
concerned personnel Make all staff
aware of the
planned work.
People 3 2 MEDIUM Avoid/postpone People 3 1 LOW
Environment 1 1 LOW relevant Environment 1 1 LOW
Unfavorable weather Injury to personnel, operation till
Property 1 1 MEDIUM Property 2 1 LOW
2 conditions, ship damage to parts, weather
rolling & pitching. damage to machinery. conditions are
Business 1 1 LOW normal / port Business 1 1 LOW
stay
People 3 2 HIGH Isolate system, People 3 1 LOW
Inadvertent start Environment 1 1 LOW lock off push Environment 1 1 LOW
Starting of
resulting in injury to button starters /
3 compressor not Property 2 2 LOW COSWP 22.4 Property 2 1 LOW
personnel and/or put off breakers
blocked
damage to compressor Business 1 1 LOW / use warning Business 1 1 LOW
notices
4 Relevant compressor Injury to personnel People 3 2 MEDIUM Service Isolate system / People 3 1 LOW

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 not depressurized and Environment 1 1 LOW Environment 1 1 LOW
Drain off
isolated from air Property 2 2 LOW Manual Property 2 1 LOW
pressure
bottle Business 1 1 LOW Business 1 1 LOW
People 2 2 LOW People 2 1 LOW
Allow cooling Environment
Injury to personnel as Environment 1 1 LOW 1 1 LOW
5 Hot surfaces SM 3 down / Use
a result of scalding Property 1 1 LOW Property 1 1 LOW
PPE
Business 1 1 LOW Business 1 1 LOW
People 3 2 MEDIUM Use correct People 3 1 LOW
Chain block / lifting Environment 1 1 LOW Environment 1 1 LOW
Injury or accident / lifting gear,
6 equipment in poor SM 10.3
Damage to machinery Property 2 2 LOW examine lifting Property 2 1 LOW
condition
Business 1 1 LOW gear for defects Business 1 1 LOW
People 3 2 MEDIUM Use correct People 3 1 LOW
Environment 1 1 LOW footwear / KeepEnvironment 1 1 LOW
Slippery area around
7 Injury or accident SM 3 area clear of
compressor tray Property 1 1 LOW Property 1 1 LOW
oily-slippery
Business 1 1 LOW surfaces Business 1 1 LOW
People 3 2 MEDIUM Use personal People 3 1 LOW
Environment 1 1 LOW protection, Environment 1 1 LOW
Sharp edges of tools
8 Injury or accident SM 3 exercise due
used for cleaning Property 1 1 LOW Property 1 1 LOW
care /
Business 1 1 LOW precautions Business 1 1 LOW
People 3 2 MEDIUM Carry out People 3 1 LOW
Improper visual Environment 1 1 LOW Service checks prior Environment 1 1 LOW
Injury or accident /
9 inspections and Manual, disassembly &
Damage to machinery Property 2 2 MEDIUM Property 2 1 LOW
checks MTM 7.5 before re-
Business 1 1 LOW commissioning Business 1 1 LOW
People 3 2 MEDIUM People 3 1 LOW
Environment 1 1 LOW COSWP
Improper tools / Injury or accident / Use appropriate Environment 1 1 LOW
10 20.2, SM
mishandling of tools Damage to machinery Property 2 2 LOW tools for the job Property 2 1 LOW
10.6
Business 1 1 LOW Business 1 1 LOW
People 3 2 MEDIUM Overhaul People 3 1 LOW
Lack of proper Environment 1 1 LOW
Injury or accident / MTM 2.7, supervised by Environment 1 1 LOW
11 training / experience
Damage to machinery Property 2 2 MEDIUM SM 15 responsible Property 2 1 LOW
to overhaul
Business 1 1 LOW person Business 1 1 LOW
12 Lack of Injury to personnel / People 3 2 MEDIUM ISM Code, Proper and People 1 1 LOW
communication Damage to Environment 1 1 LOW Job constant Environment 1 1 LOW

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 Property 3 3 MEDIUM Property 1 1 LOW
MEDIUM
between the working equipment / Damage Business 3 3 planning / communication Business 1 1 LOW
personnel to machinery / briefing must be
People 3 2 HIGH Maker’s People 3 1 LOW
Environment 1 1 LOW manual must be Environment 1 1 LOW
referred to for
Maintenance manual Property 2 2 HIGH Property 2 1 LOW
correct
not referred to for Injury or accident /
13 MTM 2.5 procedure and
correct working Damage to machinery
maintain
procedure Business 1 1 MEDIUM Business 1 1 LOW
specified
working
clearances
People 1 1 LOW People 1 1 LOW
Improper handling or Handle all parts Environment
Damage to machinery Environment 1 1 LOW COSWP 1 1 LOW
14 storages of critical / spares with
parts Property 2 2 LOW 22.4.6/7 Property 2 1 LOW
components due care
Business 1 1 LOW Business 1 1 LOW
Unloader not Heavy starting current, People 1 1 LOW People 1 1 LOW
Maker’s Overhaul un- Environment
overhauled or water content high in Environment 1 1 LOW 1 1 LOW
15 service loader, test
checked for proper air, damage to Property 2 2 LOW Property 2 1 LOW
manual operation
operation machinery Business 1 1 LOW Business 1 1 LOW
People 3 2 MEDIUM Machinery People 3 1 LOW
Environment 1 1 LOW must be tried Environment 1 1 LOW
Not tried out in the
Injury or accident / MTM 2.7 / out / supervised
16 presence of a Property 2 2 LOW Property 2 1 LOW
Damage to machinery SM 15 by responsible
responsible person
Business 1 1 LOW senior person Business 1 1 LOW
after overhauls

Risk Assessed By: ________________________ Risk Ranking

Date: ________________ Low L
Medium M
Officer In-Charge: _________________________ High H
Very High VH

Note:
1) In case of a change in the normal operating condition, risk to be reviewed and where required, additional controls to be taken and recorded

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