KIPIC ZOR Project

Supplier LOGO Inspection and Test Plan

Steel Structure Erection (Vendor)
P055BZOR-0051-Q-236
Rev.: G, 30-Nov-19

Inspection and Test Plan

Steel Structure Erection (Vendor)

This document has not been published and is the sole property of KIPIC and is lent to the borrower for its confidential use only and in consideration of the loan of
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KIPIC
Date Revision Description Made Checked Approved
Rev

[1,2,3
[dd-mmm-yy] ISSUED FOR APPROVAL
….]

Revision
Project Number Supplier Document Number
number

[XXXXXXXXXXXXXXXXXXXXXX] [XX]

Revision
P055BZOR FDH JV Document Number
number

(L9ZR-X-XXXX-XX-XXX-XXXXX] [1,2,3….]

Revision
PO Number KIPIC Document number
number

[L9ZR-X-XXXX-XX-XXX]

Page 1 of 4
 KIPIC ZOR Project
Supplier LOGO Inspection and Test Plan
Steel Structure Erection (Vendor)
P055BZOR-0051-Q-236
Rev.: G, 30-Nov-19

PROJECT CONTRACT NO.: [L9ZR-X-XXXX-XX-XXX] INSPECTION AND TEST PLAN DOC. No.: [XXXXXXXXXXXXXXXXXXXXXX]
DESCRIPTION: [CONTRACT DESCRIPTION] STEEL STRUCTURE ERECTION (VENDOR) REV.: [XX] DATE: [dd-mmm-yy]

Activity Scope of Responsibilities

Inspection / Test Points Procedure/ Acceptance Criteria Recording Standard Comments
No. Sub-contractor Contractor Company

1.0 GENERAL
Verify and Ensure latest revisions of IFC
1.1 drawings, Specification etc. are being IFC Drawing Drawing Register H R R
utilized.
Verify testing equipment, Operating manuals
and Calibration Certificate(s),
Manufacturer procedure
1.2 Calibration certifications are currently Operating Manuals, H R R
P055BZOR-0051-Q-015
available P055BZOR-0051-Q-864
Conduct a pre-construction quality control
1.3 Attachment E Sec. 5.4 Minutes of Meeting I H W
meeting

2.0 MATERIAL RECEIVING

Receiving Inspection for:
Structural Shapes, Plates, and Bars; Pipe,
Structural Tubing; High-Strength Bolt Receiving Inspection
Assemblies; Headed Studs; Welding Filler Report,
DEP 34.28.00.31-Gen, Approved
2.1 Metal; Crane Rails; Checkered-Floor Plate; P055BZOR-0051-Q-858, I R S
Erection and Shop Drawings (IFC)
Welded-Steel Bar Grating and Grating Stair Mill Certificates, Material
Treads; Steel Deck; Steel Joists; Ladders and Test Reports
Handrails

2.2 Handling and Storage PIP STS05130 Sec 6.1 P055BZOR-0051-Q-876 I S S

3.0 ERECTION

3.1 Site Pre-assembly

Verification of Shim Plates, Anchor Rods,
PIP STS05130, AISC Code of Standard
Foundation Bolts and other Embedded Items P055BZOR-0051-Q-455,
3.1.1 Practice for Steel Buildings and Bridges H W S
correct positions, elevations, and locations as P055BZOR-0051-Q-853
Sec 7.5, 7.6, Erection Drawings
shown on the erection drawings
DEP 34.28.00.31-Gen, PIP STS05130,
Alignment (Column Plumbness, Crane Rails) P055BZOR-0051-Q-451,
3.1.2 AISC Code of Standard Practice for Steel H W S
Inspection P055BZOR-0051-Q-853
Buildings and Bridges
Pre-Installation Verification (Fastener
Assemblies) to verify that the fastener DEP 34.28.00.31-Gen, PIP STS05130,
assemblies and pretensioned installation AISC Specification for Structural Joints
3.1.3 P055BZOR-0051-Q-452 H W S
procedures perform as required prior to ASTM A325 or A490 Bolts and the
installation of high-strength bolts contract documents Sec 7

3.1.4 Bolt Tightening Inspection (Snug-Tightened DEP 34.28.00.31-Gen, PIP STS05130, P055BZOR-0051-Q-455 I W S
Page 2 of 4
 KIPIC ZOR Project
Supplier LOGO Inspection and Test Plan
Steel Structure Erection (Vendor)
P055BZOR-0051-Q-236
Rev.: G, 30-Nov-19

PROJECT CONTRACT NO.: [L9ZR-X-XXXX-XX-XXX] INSPECTION AND TEST PLAN DOC. No.: [XXXXXXXXXXXXXXXXXXXXXX]
DESCRIPTION: [CONTRACT DESCRIPTION] STEEL STRUCTURE ERECTION (VENDOR) REV.: [XX] DATE: [dd-mmm-yy]

Activity Scope of Responsibilities

Inspection / Test Points Procedure/ Acceptance Criteria Recording Standard Comments
No. Sub-contractor Contractor Company
Joints; Pretensioned Joints (Turn-of-Nut
AISC Specification for Structural Joints
Pretensioning, Calibrated Wrench
ASTM A325 or A490 Bolts and the
Pretensioning, Twist-Off-Type, Direct-Tension-
contract documents Sec 9
Indicator Pretensioning); Slip-Critical Joints)
3.1.5 Grouting REFER TO GROUTING ITP (P055BZOR-0051-Q-229)
Anchor Bolt Final Tightening (commence after Refer to Std. Drawing P055BZOR-00-28-
3.1.6 P055BZOR-0051-Q-454 I W S
grout curing) 1-S002-001 Rev C (Note 14)
Field Welding (Welded connections,
Correction of Errors, Steel Joists, Floor Plate AWS D1.1, Approved RFI’s, Approved
3.1.7 REFER TO METAL FABRICATION ITP (P055BZOR-0051-Q-234)
and Grating, Metal Decking for Floors and Erection and shop Drawings
Roofs, Shear Connectors)
Walkways, platforms, metal decking, DEP 34.28.00.31-Gen, Approved Erection
3.1.8 P055BZOR-0051-Q-454 I S S
staircases, ladders and handrailing and shop Drawings
PIP STS05120, Approved Coating Repair P055BZOR-0051-Q-454,
3.1.9 Coating Repairs I W S
Procedure P055BZOR-0051-Q-903
3.2 Module Installation Approved Method Statement P055BZOR-0051-Q-454 H W S

3.2.1 Refer to item 3.1.1

3.2.2 Refer to item 3.1.2

3.2.3 Refer to item 3.1.4 (Adjoining Modules)

3.2.4 Refer to item 3.1.5

3.2.5 Refer to item 3.1.6

3.2.6 Refer to item 3.1.7

3.2.7 Refer to item 3.1.9

4.0 FINAL INSPECTION

Approved Erection and Shop Drawings, P055BZOR-0051-Q-851

4.1 Final Visual Inspection Approved RFI’s, Approved Item 1~3 P055BZOR-0051-Q-454 I R S – Replaced with
P055BZOR-0051-Q-454

5.0 FINAL DOCUMENTATION

Page 3 of 4
 KIPIC ZOR Project
Supplier LOGO Inspection and Test Plan
Steel Structure Erection (Vendor)
P055BZOR-0051-Q-236
Rev.: G, 30-Nov-19

PROJECT CONTRACT NO.: [L9ZR-X-XXXX-XX-XXX] INSPECTION AND TEST PLAN DOC. No.: [XXXXXXXXXXXXXXXXXXXXXX]
DESCRIPTION: [CONTRACT DESCRIPTION] STEEL STRUCTURE ERECTION (VENDOR) REV.: [XX] DATE: [dd-mmm-yy]

Activity Scope of Responsibilities

Inspection / Test Points Procedure/ Acceptance Criteria Recording Standard Comments
No. Sub-contractor Contractor Company

Ensure that Non Conformance Reports have

5.1 P055BZOR-0051-Q-020 P055BZOR-0051-Q-854 I R R
been closed out

Verify completeness of all duly signed Quality

Verification Documents (QVDs) inclusive of
5.2 P055BZOR-0051-Q-021 QVD’s R R S
related reports i.e. laboratory reports / third
party reports
Ensure that all Quality Records generated
during the construction stage shall be firmly
5.3 P055BZOR-0051-Q-018 Project Record Book R R R
maintained and organized (hard copies as well
as electronic (soft) copies)

Legend: I (Inspection); S (Surveillance); W (Witness Point); H (Hold Point); R (Review)

Hold Point: Indicates an inspection or test which is considered vital to the quality, integrity and safe functioning of the material or services and which can only be achieved at this point. It is an Inspection/Test
Activity on the ITP that requires the presence of the Contractor Representative. The Production/Erection process cannot proceed beyond this point until it has been cleared by the Contractor Representative
Witness Point: Indicates an Inspection/Test Activity on the ITP that requires a request for the presence of the Contractor Representative
Review Point: Review of a document to verify accuracy, completeness, and legibility
Inspect Point: Physical inspection or check of an activity
Surveillance: An activity subject to surveillance monitoring. This typically involves monitoring an activity on a random basis - but the frequency may increase if necessary

List of QVD’s:

1. P055BZOR-0051-Q-414 - Cementitious Grout Inspection Record

2. P055BZOR-0051-Q-418 - Grout Pour Card
3. P055BZOR-0051-Q-451 - Column Plumbness Inspection
4. P055BZOR-0051-Q-452 - Bolt Torque Test
5. P055BZOR-0051-Q-454 - Final Inspection for Steel Structure
6. P0558ZOR-0051-Q-455 - Inspection of Bolted Connections
7. P055BZOR-0051-Q-858 - Receiving Inspection Report
8. P055BZOR-0051-Q-864 - Calibration Record Card
9. P055BZOR-0051-Q-876 - Material Storage Checklist
10. P055BZOR-0051-Q-903 - Coating Inspection Record
11. P055BZOR-0051-Q-853 - Survey Report

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