Eng. And Maintenance Calculations Material Balance Equations V1 D1 + V2 D2 + ..... + Vn Dn = VF DF and V1 + V2 + ..... + Vn = VF Where: V1= Volume of mud 1, D1= Density of mud 1 V2= Volume of mud 2, D2= Density of mud 2 VF= Final mud volume, DF= Final mud density Eng. And Maintenance Calculations • Mix Two Mud Together Example Problem: 1. Calculate the final density of the mud after mixing 300 bbl of 14.0 ppg mud with 450 bbl of 11.5 ppg mud. Eng. And Maintenance Calculations • Weight up a mud Example Problem: 2. Calculate how many 100 pound sacks of barite are required to increase the density of 1200 bbl of 10.7 ppg to 16.0 ppg. Eng. And Maintenance Calculations • Dilute a mud with water Example Problem: 3. Calculate the volume of water required to reduce the density of 1500 bbl of 17.4 ppg mud to 16.7 ppg. Eng. And Maintenance Calculations • Make an exact volume of mud Example Problem: 4. Calculate how many barite and water is required to mix exactly 900 bbl of 11.5 ppg mud. Eng. And Maintenance Calculations • Weight up mud and maintain the same volume. Example Problem: 5. Weight up 620 bbl of 10.0 ppg and 13.5 ppg while maintaining a system volume of exactly 620 bbl. How much barite will be needed, and how much mud must be dumped. Eng. And Maintenance Calculations • Dilute a mud and maintain the same volume. Example Problem: 6. Dilute 1100 bbl of 15.8 ppg mud to 14.0 ppg and maintain the same volume. Eng. And Maintenance Calculations • Make an exact volume oil mud. Example Problem: 7. Determine how much oil, water and barite will be required to mix 800 bbl of 16.0 ppg oil mud with an 85/15 oil/water ratio and oil density of 6.9 ppg. Calculation Related to Circulation, Hole and Equipment Volumes • Annular volume, bbl = 0.000971( DH2 − ODP2 ).L • Pit volume calculations, bbl L .W . D = 5 . 615 • Pump output, bbl = 0.000243D 2 .L • Circulating time calculations Annu.vol (bbl ) – Bottoms up, min = POP (bbl / min) Annu.vol (bbl ) – Hole circulation, min = POP (bbl / min) POP – Annular velocity, ft/min = Ann.cap Example Problem Given the following information: Calculate: • TVD = 15,000’ – Bottom up, min • Hole = 8.5” – Kelly to shaker, min – Total circulation • Casing: 9 5/8” (N80, 43.5 lb/ft) at – Annular velocity 10,500’ – ID = 8.625” • Procedures: • DP OD = 4.5” (16 lb/ft) @ 14,200’ 1. Casing capacity DP ID = 3.826” 2. Hole capacity DC OD = 6” (85 lb/ft) @ 800’ 3. Total capacity DC ID = 2” 4. Annular capacity (Casing & DP, OH & DP, OH & DC) • Pump: Triplex, Liner = 6”, SL.= 16” 5. Drill string displacement St/min = 80 6. Drill string capacities Efficiency = 85% 7. Pit volumes • Pits: 3 8. Pump output + Pump output with efficiency (bbl/st) Length = 20’ 9. Pump output (bbl/min) Width = 10’ 10. Bottom up, min Depth = 6’ 11. Hole circulation Capacity = 70% 12. Complete circulation 13. Annular velocity