PUMP SIZING CALCULATION

CheCalc.com Tag No. P-101

Chemical Engineering Calculations Description Feed Pump
Date 28-Jan-15
User Input By Checalc

Pipe Diameter - ID2

Flowrate 100.0 US gpm Pipe Length - L2 P2
Density 62.40 lb/ft3
P1
Viscosity 1.00 cP h2
Vapor Pressure 15.0 psia h1

Differential DP 34.97 psi

Pipe Diameter - ID1
Differential Head 80.8 ft Pipe Length - L1
Hydraulic power 2.04 bhp
NPSH available 12.3 ft

Suction Condition Discharge Condition

Pressure P1 25.0 psia Pressure P2 30.0 psia
Static Head h1 5.0 ft Static Head h2 10.0 ft
Equipment DP 5.0 psi Equipment DP 0.0 psi
Misc DP 0.0 psi Misc DP 0.0 psi

Piping Piping
Length L1 120.0 ft Length L2 2000.0 ft
Pipe Diameter 3 inch Pipe Diameter 3 inch
Sch/ Thick 40 Sch/ Thick 40
Pipe ID ID1 3.068 inch Pipe ID ID2 3.068 inch

Roughness 0.0018 inch Roughness 0.0018 inch

Fittings No. K DP Fittings No. K DP

Elbows, 90LR 1 0.27 0.03 Elbows, 90LR 1 0.27 0.03
Elbows, 45LR 1 0.20 0.03 Elbows, 45LR 1 0.20 0.03
Tees, Thru 1 0.66 0.08 Tees, Thru 1 0.66 0.08
Tees, Branch 1 1.07 0.14 Tees, Branch 1 1.07 0.14
Ball Valves 0.20 Ball Valves 0.20
Butterfly Valves 0.34 Butterfly Valves 0.34
Gate Valves 1 0.14 0.02 Gate Valves 1 0.14 0.02
Globe Valves 5.32 Globe Valves 5.32
Check Valves 1 2.00 0.25 Check Valves 2.00
Plug Valves 0.34 Plug Valves 0.34
Pipe Entrance 1 0.50 0.06 Pipe Exit 1 1.00 0.13
0.61 0.42
Velocity 4.34 ft/s Velocity 4.34 ft/s
Reynold's No. 103036 Reynold's No. 103036
Pipe DP 1.03 psi/100ft Pipe DP 1.03 psi/100ft
Suction Pressure 20.32 psia Discharge Pressure 55.29 psia
 PUMP SIZING CALCULATION
CheCalc.com Tag No. P-101
Chemical Engineering Calculations Description Feed Pump
Date 28-Jan-15
User Input By Checalc

Pump Manufacturer's Curve Maximum Flow 180 US gpm

Flow value till which System and Head Curve
Flow Head Efficiency are calculated
gpm ft %
0.0 150.0 20.0 Operating Conditions
20.0 147.0 28.0 Flowrate 123.8 US gpm
50.0 140.0 37.0 Head 106.9 ft
80.0 129.0 43.0 Efficiency 45.80 %
100.0 120.0 45.0 Hydraulic Power 3.34 bhp
150.0 90.0 44.0 Rated Power 7.30 bhp
180.0 67.0 40.0
200.0 50.0 35.0

Pump Head System Curve Efficiency %

200 50

180 45

160 40

140 35

120 30
Efficiency (%)
Head (ft)

100 25

80 20

60 15

40 10

20 5

0 0
0.0 20.0 40.0 60.0 80.0 100.0 120.0 140.0 160.0 180.0 200.0
Flow (US gpm)
 PUMP SIZING CALCULATION
CheCalc.com Tag No. P-101
Chemical Engineering Calculations Description Feed Pump
Date 28-Jan-15
User Input By Checalc

Pipe Diameter - ID2

Flowrate 31.7 m³/h Pipe Length - L2 P2
Density 832 kg/m³
P1
Viscosity 7.10 cP h2
Vapor Pressure 0.4 bar abs h1

Differential DP 12.53 bar

Pipe Diameter - ID1
Differential Head 153.5 m Pipe Length - L1
Hydraulic power 11.03 kw
NPSH available 4.31 m

Suction Condition Discharge Condition

Pressure P1 1.0 bar abs Pressure P2 10.0 bar abs
Static Head h1 1.0 m Static Head h2 15.0 m
Equipment DP 0.34 bar Equipment DP 1.00 bar
Misc DP 0.00 bar Misc DP 1.00 bar

Piping Piping
Length L1 5.0 m Length L2 15.0 m
Pipe Diameter 6 inch Pipe Diameter 4 inch
Sch/ Thick 40 Sch/ Thick 40
Pipe ID ID1 154.05 mm Pipe ID ID2 102.26 mm

Roughness 0.04572 mm Roughness 0.04572 mm

Fittings No. K DP Fittings No. K DP

Elbows, 90LR 1 0.33 0.000 Elbows, 90LR 1 0.31 0.001
Elbows, 45LR 1 0.23 0.000 Elbows, 45LR 1 0.23 0.001
Tees, Thru 1 0.60 0.001 Tees, Thru 1 0.64 0.003
Tees, Branch 1 1.03 0.001 Tees, Branch 1 1.06 0.005
Ball Valves 0.23 Ball Valves 0.23
Butterfly Valves 0.38 Butterfly Valves 0.37
Gate Valves 1 0.15 0.000 Gate Valves 1 0.15 0.001
Globe Valves 4.84 Globe Valves 5.11
Check Valves 1 1.92 0.002 Check Valves 1.99
Plug Valves 0.41 Plug Valves 0.39
Pipe Entrance 1 0.52 0.000 Pipe Exit 1 1.00 0.005
0.004 0.016
Velocity 0.47 m/s Velocity 1.07 m/s
Reynold's No. 8537 Reynold's No. 12860
Pipe DP 0.020 bar/100m Pipe DP 0.140 bar/100m
Suction Pressure 0.73 bar Discharge Pressure 13.26 bar
 PUMP SIZING CALCULATION
CheCalc.com Tag No. P-101
Chemical Engineering Calculations Description Feed Pump
Date 28-Jan-15
User Input By Checalc

Pump Manufacturer's Curve Maximum Flow 45 m³/h

Flow value till which System and Head Curve
Flow Head Efficiency are calculated
m³/h m %
0.0 45.7 20.0 Operating Conditions
4.5 44.8 28.0 Flowrate 0.0 m³/h
11.4 42.7 37.0 Head 153.0 m
18.2 39.3 43.0 Efficiency 20.14 %
22.7 36.6 45.0 Hydraulic Power 0.00 kW
34.1 27.4 44.0 Rated Power 0.00 kW
40.9 20.4 40.0
45.4 15.2 35.0

Pump Head System Curve Efficiency %

180 50

160 45

40
140
35
120
30
Efficiency (%)

100
Head (m)

25
80
20
60
15
40
10

20 5

0 0
0.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0
Flow (m3/h)