VOLVO EW160B-1 Standard Parts, Service

Service Information
Document Title: Function Group: Information Type: Date:

Recommended lubricants 160 Service Information 2014/5/7 0
Profile:
EXC, EW180B [GB]
Recommended lubricants
Oils and lubricants
The Volvo lubricants have been specially developed to fulfil the demanding operating conditions, in which Volvo CE’s
machines are used in. The oils have been tested according to Volvo CE’s specifications and therefore meet the high
requirements for safety and quality.
Other mineral oils can be used if they conform to our viscosity recommendations and meet our quality require-ments. The
approval of Volvo is required, if any other oil base quality (e.g. biologically degradable oil) is to be used.
Oil grade Recommended viscosity at varying ambient temperatures

Engine Engine oil
Volvo Ultra Diesel Engine
Oil
VDS-3
VDS-2 plus ACEA-E7
VDS-2 plus API CI-4
VDS-2 plus EO-N premium
plus
Travel gearbox Engine oil

Volvo Ultra Diesel Engine
Oil
Axles and hub reductions Volvo Wet Brake

Transaxle Oil
alternatively
Volvo Limited Slip Gear
Oil
Pin and bush Volvo Super Grease

Slew ring gear Lithium EP2
Automatic lubrication Volvo Ultra Grease mdy
system EP2
Hydraulik system Volvo Super Hydraulic
Oil*
Volvo Biodegradable
Hydraulik Oil**
Volvo Ultra hydraulic Oil
(long life)
* According to standard VCE 1286,08

**According to standard 1286,1. If the machine is filled with Volvo Biodegradable Hydraulic oil this oil must also be used
when filling and changing. The mineral oil content in bio oil should not exceed 2%. If changing from mineral oil to bio oil,
contact a workshop authorised by Volvo CE.
NOTE!
When starting the engine in an ambient temperature lower than 0 °C (32 °F), be sure to use engine oil of SAE 10W, SAE
10W/30 and SAE 15W/40, even though the ambient temperature goes up to 10 °C (50 °F) more or less in the day time.
Engine Oil
Oil grade Sulphur content in the fuel

< 0.3 % 0.3–0.5 % > 0.5 %
Oil change interval
Volvo Ultra Diesel Engine oil 500 hour 250 hour 125 hour
VDS-3
VDS-2 plus ACEA-E7
VDS-2 plus API CI-4
VDS-2 plus EO-N Premium plus
VDS-2 250 hour 125 hour 75 hour
VDS plus ACEA-E3 125 hour 75 hour 50 hour
ACEA: E7, E5, E4
API: CI-4, CH-4, CG-4
Fuel quality requirements

The fuel should at least meet the legal requirements, and national and international standards for marketed fuels, for
example: EN590 (with nationally adapted temperature requirements), ASTM D 975 No 1D and 2D, JIS KK 2204.
Sulphur content: According to legal requirements (the sulphur content must not exceed 0.3 percent by weight).
Bio-diesel fuel
Vegetable oils and / or esters, also called “bio-diesel”, (e.g. rape-seed methyl ester RME fuel), which are offered on certain
markets both as pure products and as mixed into the diesel fuel.
A higher intermix than 5% of bio-diesel fuel may cause:
 Increased emission of nitrogen oxide, (thereby not meeting le-gal requirements)

 The short service life of motor and injection system
 Increased fuel consumption
 Altered engine output
 Shortening the engine oil change interval to a half
 Shortened service life of rubber materials in the fuel system
 Less good cold handling properties of the fuel
 Limit storage time for the fuel, which may cause clogging up of the fuel system if the machine is laid up for a longer
period
Warranty condition
The warranty does not cover damage caused be an intermix of more than 5% of bio-diesel fuel.
Service Information

Elimination of trapped 170 Service Information 2014/5/7 0
hydraulic pressure
Profile:
EXC, EW180B [GB]
Elimination of trapped hydraulic pressure

WARNING
Hot hydraulic oil and hydraulic oil under pressure may result in severe personal injuries
Elimination of trapped pressure

The hydraulic system may contain high trapped pressures even if the diesel engine is off. Be extra careful when
working on the system between valves and hydraulic cylinders or between valves and hydraulic motors.
Before working on the hydraulic system, the system should be depressurized as follows:
1. Park the machine on solid ground. The most suitable position for the attachment may vary depending on which
type of bucket or other attachment that the machine is equipped with. It's important that the digging equipment is
positioned in such a way that no pressure can build up in the hydraulic cylinders due to the weight of the digging
equipment and attachment. The bucket cylinder should be in one of the end positions when the attachment is
placed in resting position. Support the attachment if needed. A suitable position for most equipment is service
position C, see 091 Service positions.
2. Stop the diesel engine.
3. Check that the control lockout lever is raised.
4. Turn the ignition key to position 1.
5. Move the right control lever forward (=boom down) and to the left and right (=bucket in and out) using full
strokes.
6. Move the left control lever back and forth (=dipper arm in and out) and to the left and right (=slew left and right)
using full strokes.
7. Move all pedals back and forth using full strokes.
NOTE!
It's important that the pressure is released for all movements immediately after stopping the diesel engine. If the
accumulated servo pressure should be insufficient, charge the accumulator by starting the diesel engine and
repeating steps 3 - 7. This is to ensure that the hydraulic system has been depressurized and is pressureless.
Elimination of pressure in accumulator for servo circuit

The machine is equipped with an accumulator for servo pressure. Before working on the hydraulic system, the servo pressure
should be eliminated as follows:
1. Park the machine in any service position, see 091 Service positions.
4. Check that the control lockout lever is raised.
5. Move one of the levers at least 15 times using full strokes.
7. Lower the control lockout lever.
Elimination of pressure in accumulators for brake circuits

The machine is equipped with two accumulators for the brake circuits (one for each circuit). Before working on the brake
system, the brake pressure should be eliminated as follows:
1. Park the machine in any service position, see 091 Service positions.
3. Make sure that the brake pedal's catch is released.
4. Press down the brake pedal completely and hold down for at least 3 seconds in each end position - repeat at least
20 times.
5. Lower the control lockout lever.
Elimination of pressure in the hydraulic oil tank.

Before any hose with tank connection is removed, the tank pressure should be eliminated as follows:
1. Release any trapped pressure in the hydraulic oil system, according to "Elimination of trapped pressure".
2. Release the servo pressure, according to "Elimination of pressure in accumulator for servo pressure".
3. Remove the ventilation filter.
4. Install the ventilation filter.
Service Information

Warranty inspection 1000 172 Service Information 2014/5/7 0
hours
Profile:
EXC, EW140B, EW200B, EW180B, EW160B [GB]
Warranty inspection 1000 hours

The service points where "optional equipment" is stated are not included in the accounted time for the interval.
Op nbr 172-004
9993721 Service display unit
14360064 Digital pressure checking kit
14290000 Measuring equipment
Air pressure gauge
Torque wrenches, min. 200 Nm (148 lbf ft) max. 700 Nm (516 lbf ft)
Collection container and oil barrel
Grease gun
Glycol tester
Acid tester
Oil filter pliers
Required materials
Engine oil incl. filter EW140B 030 Capacities

Engine oil incl. filter EW160B/EW180B/EW200B 030 Capacities
Engine oil filter one
Water trap, primary fuel filter one
Engine oil, travel gearbox EW140B/160B/180B/200B 030 Capacities 030 Capacities
Transmission oil, front axle 030 Capacities
Transmission oil, rear axle wet brakes EW140B/160B 030 Capacities
Transmission oil, rear axle drum brake 030 Capacities
Transmission oil, hub reductions disc brake EW140B 030 Capacities
Transmission oil, hub reductions disc brake EW160B/180B/200B 030 Capacities
Transmission oil, hub reductions drum brake EW140B 030 Capacities
Transmission oil, hub reductions drum brake EW180B/200B 030 Capacities
Coolant EW140B 030 Capacities
Coolant EW160B/EW180B/EW200B 030 Capacities
Fan belt EW160B/180B/200B one
Air cleaner, primary filter one
Air cleaner, cleaning secondary filter one
Secondary fuel filters one
Cab ventilation filter one
Test-run and check
1. Start and stop function (including the preheating function)
2. Instruments, lighting, direction indicators, reflectors, flashing hazard lights, wipers, washers, horn, rearview mirrors
3. Steering system (left and right)
4. Gear positions (forward and reverse)
5. Parking brake, service brake and digging brake, check
6. Accumulator pressure, check, see Service Manual for method
7. Wheel brake pressure, check, see Service Manual for method
8. Engine and cab heater function (optional equipment)
9. Digging equipment and any outriggers and dozer blade functions
10. Attachment bracket, check the indicator's function
11. Hoses and pipes, check clamping and any damage to pipes and hoses
12. Optional equipment
13. High and low idle, check (with disengaged auto-decelerator) Engine speed, see operator's manual for each machine
model
Figure 1
Superstructure, right side
Figure 2
Superstructure, left side
1 Electrical distribution box 14a Hydraulic system, servo filter (EW180B/

EW200B)
2 Coolant, filling 14b Hydraulic system, servo filter (EW140B/
EW160B)
3 Coolant, level glass 15 Hydraulic oil, level glass
4 Air cleaner 16 Hydraulic oil, drain
5 Water trap 17 Fuel, drain
6 Coolant, drain 18 Hydraulic system, return oil filter and filling
hydraulic oil
7 Alternator belt 19 Hydraulic system, leak-oil filter
8 Fuel filter 20 Hydraulic system, breather filter and suction
filter
9 Intercooler, drain 21 Fuel, filling
10 Engine oil filter 22 Hydraulic oil cooler, drain
11 Engine oil, dipstick 23 Battery
12 Engine oil, drain 24 Main switch
13 Engine oil, filling 25 Cab filter
Service points superstructure

Leakage
14. Check that all reservoirs/tanks and lines/hoses are intact and do not leak.
Access routes, check
15. Check that the handles at the access routes are securely fastened, as well as that footsteps and anti-slip protection
are free from dirt, oil, and are securely fastened.
Matris read-off
16. Matris read-off is performed to follow up the machine's history
Figure 3
Service socket
17. Connect the matris equipment to service socket 14 and check the machine history.
WARNING
Tires installed on a split rim may explode and cause very severe injuries.
WARNING
Make sure that you stand off to the side of the tyre when inflating a tyre mounted on a split rim. Wheels of
this type may explode, causing personal injury and even death.
Use a self-attaching air-chuck with a hose long enough to allow you to stand outside the danger area when
inflating a tyre.
Tires, check pressure
18.
Figure 4
Air pressure, check
When checking air pressure, the tire should be cold and the machine without load. Remove other persons from the
hazardous area (in front of the rim). Stand by the tire's tread when checking.
19. Tire pressure, see operator's manual.
Wheel nuts and tightening torques, check
20. Check the wheel nuts' tightening torque. 030 Tightening torques
Figure 5
Wheel nuts
WARNING
Risk of burns! Use protective work gloves.
Engine oil, changing
21. A container that holds more than 15 litres (4.0 gal) (EW140B) and 25 litres (6.6 gal)(EW160B/EW180B/EW200B) and
a hose long enough to reach down into the container from the drain point (inside of the rear wheel on the right
side) is needed.
Figure 6
Draining, engine oil
22. Loosen the hatch that covers the drain point and swing it aside. Remove the protective cap and screw on the drain
hose on the drain plug. Make sure that the oil drains into the container.
23. After the oil has been drained, disconnect the drain hose and install the protective cap.
24. If the oil level is within the marked part on the dipstick, it is normal. If the oil level is low, top up to the right level
through the filler pipe.
Engine oil filter, replacing
25. Place a collection container under the engine oil filter and remove the filter by turning it clockwise using a small
filter wrench.
Figure 7
Engine oil filter EW160B/EW180B/EW200B
26. Fill the new filter with new oil and smear oil on the gasket. Spin on the filter until the rubber seal just touches the
sealing surfaces. Then tighten another 1/2 turn by hand.
27. Engine oil filter EW140B (oil dipstick to the left and the filler pipe to the right of the engine oil filter).
Figure 8
Engine oil filter EW140B
Engine oil, filling
28. Oil is refilled via the oil filler pipe

Oil volume when changing: EW140B, 030 Capacities
EW160B, EW180B, EW200B, 030 Capacities
NOTE!
IMPORTANT! Do not overfill. Engine oil can be drawn in through the crankcase ventilation, resulting in an
uncontrollable increase of engine speed with higher risk of machine damage. If the oil is over the max. level, some
of the oil shall be drained through the drain plug so that the level is within the limit values. NOTE! Handle filters/
oils/fluids in an environmentally safe manner.
Figure 9
Filler pipe, EW160B/EW180B/EW200B
Secondary fuel filter, change
29. Remove the fuel filter (B) using an oil filter tool.
Figure 10
EW160B/EW180B/EW200B
30. Smear oil on the rubber seal and spin on the filter until the rubber seal just touches the sealing surface. Then
tighten another 1/2 turn by hand.
31. Fill the new filter with fuel by pumping with the hand pump (located on the water trap) after first having loosened
the air bleeder screw (A) on the fuel filter. When fuel flows out, tighten the air bleeder screw.
32. Secondary fuel filter EW140B.
Figure 11
EW140B
Water trap, changing primary fuel filter
33. Remove the filter and transfer the bowl 1 to the new filter.
Figure 12
Water trap
34. Install the new filter on the hand pump.
Air cleaner, primary filter, clean or change
35. Remove the cover on the air cleaner.
Figure 13
Air cleaner
36. Press with both thumbs on the primary filter at the same time as it is pulled outward. This is to prevent the
secondary filter from coming out as well. Carefully tap the filter's end on a soft and clean surface.
NOTE!
Do not tap against a hard object.
Figure 14
Primary filter
Air cleaner, secondary filter, change
37. Remove the filter carefully so that no impurities enter the engine. Install the new filter and check thoroughly that
the new secondary filter has been installed correctly.
Figure 15
NOTE!
The secondary filter shall not be cleaned, it shall be changed.
38. Install the primary filter and the cover on the air cleaner.
Coolant, change
39. Draining
Remove the radiator cap (A).
Figure 16
Radiator-expansion tank
40. Remove the plate under the radiator to access the drain plug. Screw on the drain hose on the drain plug.
Figure 17
Draining, coolant
41. After the coolant has been drained, disconnect the drain hose and install the plate.
NOTE!
Remember that the coolant is poisonous and shall be handled with care.
Intercooler, drain
42. Remove the protective cover and screw on the drain hose on the drain plug.
Figure 18
Intercooler
43. Drain sediment and water into a suitable container.
44. Disconnect the hose and install the plate.
45. Filling
Fill coolant (A). It is important to fill the radiator completely.
Figure 19
Radiator-expansion tank
46. Install the cap and remove the cap from the expansion tank (B) and fill until the level is in the middle of the level
glass (C).
47. Run the engine at low idle for approx. five minutes. Turn off the engine and check the coolant level again. Top up if
needed.
Cooling system's fluid volume when changing: EW140B, 030 Capacities
EW160B/EW180B/EW200B, 030 Capacities
NOTICE
Never fill or top up the cooling system when the engine is warm. This can cause cracking of the engine
block and cylinder head.
Failure to change coolant may lead to clogging of the cooling system and subsequent engine failure.
Radiator, check and clean if needed
48. Be careful when cleaning so that the fins are not deformed. Blow clean with compressed air if there is dry dirt.
Figure 20
Radiator
49. Clean with water (not high pressure). For oily dirt, use degreaser (avoid strong basic agents). Rinse after with warm
water.
Belt, change
50. Press down the belt tensioner 1 with the ratchet 2 and remove the belt. Install a new belt and let the belt tensioner
spring back to its original position.
Figure 21
Belt tensioner EW160B/EW180B/EW200B
Belts, check tension and wear
51. At correct belt tension, it should be possible to press down the belt approx. 15 mm (0.59 in) between the belt
pulleys.
Change the belt in case of visible cracks and other wear damage.
Figure 22
Fan belt EW140B
Fan hub, check
52. Check tightening and any damage on the fan hub 1.
Figure 23
Fan hub
Vibration damper, check
53. Check the vibration damper 1 for damage and leakage.
Figure 24
Vibration damper
Bolts for engine mounts, check tightening
54. Remove the plate 1 between the hydraulic compartment and the engine. Remove the cover/covers over the engine.
Figure 25
Hydraulic compartment-engine
55. Check tightening. 030 Tightening torques
Figure 26
Rear left engine mount
Figure 27
Rear right engine mount

Figure 28
Front left engine mount
Figure 29
Front right engine mount
Travel gearbox, change oil
59. Remove the oil level plug (B) and the drain plug (A) and drain the oil in a suitable container.
Figure 30
Travel gearbox
60. Install the drain plug and fill new oil through the hole for the oil level plug. The level shall be flush with the lower
edge of the hole.
61. Install the oil level plug.

EW160B/EW180B/EW200B. 030 Capacities
Axles, change oil
62. Remove the oil level plug (A) and the drain plug (B) and drain the oil in a suitable container.
Figure 31
Front axle
63. Install the drain plug and fill new oil through the oil level plug. The level shall be flush with the lower edge of the
hole.
64. Check and top up after a few minutes..
65. Install the oil level plug..

Oil volume when changing: Front axle: 030 Capacities
Rear axle, wet disc brakes, EW140B/EW160B: 030 Capacities
Rear axle, drum brakes: 030 Capacities
66. Rear axle EW180B/EW200B.
Figure 32
Rear axle EW180B/EW200B

Figure 33
NOTICE
Always handle oils and other environmentally hazardous fluids in an environmentally safe manner.
68.
Hub reductions, change oil
69. Place the machine so that the level and drain plug (A) is at the bottom on the hub.
Figure 34
Hub reduction
70. Remove the level and drain plug and drain the oil into a suitable container..
71. Turn the wheel to the position for checking oil level and fill new oil until the oil level is flush with the hole.
Maximum deviation is 5 mm below the plug hole.
NOTE!
Hub with disc brake may only be filled with oil with “Limited slip” additive.
72. Check and top up after a few minutes.

Install the level and drain plug.
Oil volume when changing: Wet brakes, EW140B: 030 Capacities
Drum brakes EW140B: 030 Capacities
Wet brakes, EW160B/EW180B/EW200B: 030 Capacities
Drum brakes EW180B/EW200B: 030 Capacities
Handle oils/fluids in an environmentally safe manner.
Fuel tank, drain
hose on the drain plug.
Figure 35
Drain plug, fuel system
74. Drain sediment and water into a suitable container. Remove the hose and install the protective cover.
Steering cylinders, check
75. Check the steering cylinder for leakage, attachment, as well as damage and scratches on the piston rod.
Figure 36
Right steering cylinder
Figure 37
Left steering cylinder
Hydraulic oil cooler, clean
77. Swing out and lock (e.g., with cable ties) the cooler for the air conditioning. Remove the grating in front of the
hydraulic oil cooler.
Figure 38
Hydraulic oil cooler
78. Be careful when cleaning so that the fins are not deformed.
79. Use compressed air to remove dry dirt.
80. Clean with water (not high pressure).
81. For oily dirt, use degreaser (not strong basic). Rinse with warm water.
82. Install the grating and swing in the air conditioning cooler.
Hydraulic system, check oil level
83. The bucket's and dipper arm's cylinders must be completely retracted and the bucket shall rest on the ground
(service position A). If the machine is equipped with four outriggers, then two shall be raised and two shall be
lowered. If the machine is equipped with support blade, it shall be lowered.
Figure 39
Level glass, hydraulic oil tank
84. Check that the oil level is visible in the middle of the level glass.
Top up with hydraulic oil if needed.
Turbocharger, check
85. Check the turbocharger for leakage in the inlet and exhaust system.
Figure 40
Turbocharger
Starter motor, check
86. Turn off the master switch.
Figure 41
Protective plate
87. Remove the protective plate for the starter motor.
88. Check the cables for chafing damage and check tightening of the cable connections.
Figure 42
Starter motor
89. Install the protective plate and turn on the battery disconnector.
Washer fluid reservoir, check level

90. The washer fluid level is located on the back of the cab at the side of the electrical distribution box, and is accessed
through the side hatch.
Figure 43
Washer fluid reservoir
91. Check that the level is on the upper part of the reservoir.
NOTE!
Anti-freeze shall be added to the washer fluid in cold weather. Follow the manufacturer's recommendations for the
temperatures in question.
92. Check that the oil level is visible in the middle of the level glass. Top up with hydraulic oil if needed.
WARNING
The battery electrolyte contains corrosive sulphuric acid. Electrolyte spilled on bare skin should be removed
immediately. Wash the affected area with soap and plenty of water. If electrolyte gets into your eyes or any
other sensitive body part, rinse immediately with plenty of water and seek immediate medical attention.
Batteries, check charging status and electrolyte level
93. Open the cover on the battery box and remove the cell caps.
Figure 44
Checking charging status
94. Check the charging status for all battery cells with an acid tester.
95. Check the electrolyte level, the electrolyte level shall be 10 mm (0.4 in) over the plates in the battery. Top up with
distilled water if needed.
Battery cables and connections, check
96. Check that cable terminals and terminal studs are well cleaned, tightened and greased externally with, e.g., vaseline
as corrosion protection.
Figure 45
Batteries
Door hinges, grease
97. Grease all hinges for doors and hatches.
Cab mounts, check
98. Check the rubber cushions and tightening torque for the cab mounts (5 bolted joints) 030 Tightening torques.
99. That the batteries are securely tightened.
Breather filter, change
100. The ventilation filter is located inside the cab behind the seat
Remove the nuts that secure the cover.
Figure 46
Ventilation filter, cab
101. Remove the nuts that hold the filter and pull out the ventilation filter.
102. Install the new filter in reverse order.
Bearings in the digging equipment, check any radial clearance
103. Determine the position where the greatest occurs in the bearing to be measured.
Figure 47
Measuring equipment
104. Install the dial gauge 1 (in this case on the boom's eye) with the measuring spindle in the direction of the clearance.
Install the post 3 in line with the dial gauge's spindle and install the ball chain 2 in the post, and lock it with the lock
sleeves in the post.
105. Tension the ball chain by moving the post so that the dial gauge's pointer ends up in the middle of the measuring
range.
106. Produce clearance in the bearing with a suitable movement of the digging equipment and read off the
measurement on the dial gauge at the same time.
107. Compare the measuring results with the table values, see Digging equipment bearings, specifications in the service
manual.
Measuring clearance between eye/pin
108. Fit the dial gauge 3 on the pin in the established measuring direction.
Figure 48
Measuring equipment
109. Install the post 1 in line with the dial gauge's spindle and install the ball chain 2 in the post's slit, and lock it with the
lock sleeves.
110. Tension the ball chain by moving the post so that the dial gauge's pointer ends up in the middle of the measuring
range.
111. Produce clearance in the bearing with a suitable movement of the digging equipment and read off the
measurement on the dial gauge at the same time.
112. Compare the measuring results with the table values, see Digging equipment bearings, specifications in the service
manual.
Superstructure and undercarriage
113. Check for cracks and wear.
Digging equipment
Figure 49
Dipper arm
1 Bucket cylinder's bearing 4 Bearing between bucket link and lever

2 Bearing between boom and dipper 5 Bearing between bucket link and bucket
arm
3 Bucket cylinder's piston rod 6 Bearing between dipper arm, bucket, and
lever
Dipper arm cylinder's front bearing
Grease points, digging equipment and undercarriage

Central lubrication, swing ring, boom foot, boom cylinders, and dipper arm cylinder, grease
115. Central lubrication nipples for EW140B/EW160B: A. Swing ring, boom cylinders, and boom foot. B. Boom cylinders,
front, and dipper arm cylinder, rear.
Figure 50
Central lubrication nipples
116. Central lubrication nipples for EW180B/EW200B: A. Swing ring and boom cylinders. B. Boom foot, boom cylinders,
117. Wipe off grease nipples and grease gun to prevent dirt and sand from entering the bearings.
118. Fill grease until new, clean grease comes out through the outer seals.
NOTE!
Grease points are different on monoboom and split boom.
Swing ring, check grease (EW180B/EW200B)
119. Remove bolts and cover.
Figure 51
Boom trestles
120. Check the grease's level and condition. Top up if needed.
121. Change gasket if it is damaged and reinstall the cover.

If the grease is dirty or discoloured by water, remove bolts and drain hatch and change the grease.
Figure 52
Undercarriage
Grease points
(Number of nipples in brackets)
1 Support blade bearing (8)
2 Support blade's cylinder bearing (4)
3 Outrigger's cylinder bearing (two nipples only accessible with lowered outriggers) (3)
4 Outriggers' pins (2)
5 Oscillation axle bearing (1)
6 King pin bearing (2 + 2)
7 Outrigger plate (2)
Undercarriage, grease
Service journal, fill in
124. Fill in the service journal (included in each operator's manual).

Service Information

Maintenance service, daily 173 Service Information 2014/5/7 0
Profile:
Maintenance service, daily

Op nbr 173-002
Test-run and check
5. Parking brake, service brake and digging brake, see operator's manual
Engine oil, check
12. Pull out the oil dipstick and wipe it off with a clean cloth. Push in the oil dipstick and pull it out again.
Figure 1
Oil dipstick EW160B/EW180B/EW200B
14. Oil dipstick EW140B.
Figure 2
Oil dipstick EW140B
Water trap, drain
15. Open the front hood by pulling on the opening control inside of the front engine hatch (EW160B/EW180B/
EW200B) / engine hatch (EW140B).
Figure 3
Water trap E, hand pump D
16. Loosen the drain nipple (F) and drain impurities and condensation water (mixed with fuel) into a suitable container.
Coolant system, check level
17. Check the level. If the level is in the middle of the level glass (A) it is normal. In case of low level, see next point.
Figure 4
Level glass for coolant level (A)
WARNING
Open the expansion tank cap slowly and carefully. The cooling system operates at high pressure and hot
coolant may rush out and cause severe burns.
18. Remove the cap from the expansion tank and top up until the level is in the middle of the level glass (A).
Figure 5
needed.
20. Volvo's coolant is recommended when topping up or changing coolant. Mixture of concentrated coolant and clean
water should be between 40–60%.
lowered. If the machine is equipped with support blade, it shall be lowered
Figure 6
Superstructure and undercarriage, check
Digging equipment, check

Service Information

Maintenance service, every 173 Service Information 2014/5/7 0
50 hours
Profile:
Maintenance service, every 50 hours

Op nbr 173-004
Grease gun
Acid tester
Test-run and check
Engine oil, check
Figure 1
Figure 2
Oil dipstick EW140B
Water trap, drain
Figure 3
Coolant system, check level

Figure 4
WARNING
Figure 5
needed.
Travel gearbox, checking oil level
21. Remove the oil level plug (B) and check the oil level. It shall be flush with the lower edge of the hole. Top up if
needed.
Install the oil level plug.
Figure 6
Travel gearbox
Figure 7
Superstructure and undercarriage
Digging equipment
Figure 8
Dipper arm

arm
lever
Grease points, digging equipment and undercarriage

Figure 9
NOTE!
Figure 10
Undercarriage
Grease points
Service Information

250 hours
Profile:

Op nbr 173-007
Grease gun
Acid tester
Test-run and check
Leakage, check
WARNING
WARNING
inflating a tyre.
13. When checking air pressure, the tire should be cold and the machine without load. Remove other persons from the
Figure 1
Air pressure, check
14. Use a long air hose (with self-locking nozzle), enabling you to stand outside the hazardous area. Tire pressure, see
operator's manual.
Figure 2
Wheel nuts
Engine oil, check
Figure 3
Figure 4
Oil dipstick EW140B
Water trap, drain
Figure 5
Coolant system, check the level
Figure 6
WARNING
Risk of burns when removing the header tank cap because of excess pressure in the cooling system.
Figure 7
needed.
pulleys.
Figure 8
Fan belt EW140B
Fuel tank, drain
26. Loosen the cover over the drain point and swing it aside.
Remove the protective cover and screw on the drain hose on the drain plug.
Figure 9

Remove the hose and install the protective cover.
needed.
Figure 10
Travel gearbox
Axles, checking oil level
29. Remove the oil level plug (A) and check the oil level. The oil level should be flush with the lower edge of the hole.
Figure 11
Front axle
30. Top up if needed, and install the oil level plug.
31. The oil level check for the rear axle is done in the same way as for the front axle (EW180B/EW200B).
Figure 12
Figure 13
Hub reductions, checking oil level
33. Position the machine so that the marking “Oil level” (B) on the hub is parallel with the ground.
Figure 14
Hub reduction
34. Remove the level and drain plug and check the oil level. It should be flush with the lower edge of the hole.
Maximum deviation is five mm below the plug hole.
35. Fill oil if needed.

NOTE!
36. Install the level and drain plug.
Figure 15
WARNING
Figure 16
41. Check the electrolyte level, the electrolyte level shall be 10 mm (0.4 in) over the plates in the battery.
Top up with distilled water as needed.
Figure 17
Batteries

Figure 18
Dipper arm

arm
lever
Digging equipment and undercarriage, grease

Figure 19
NOTE!
Figure 20
Undercarriage
Grease points
Service Information

500 hours
Profile:

Op nbr 173-010
Collection container
Torque wrench 400-700Nm (295-516 lbf ft)
Oil filter pliers
Glycol tester
Acid tester
Grease gun
Required materials
Engine oil EW140B 030 Capacities
Engine oil EW160B EW180B EW200B 030 Capacities
Primary fuel filter one
Test-run and check
Leakage, check
WARNING
WARNING
inflating a tyre.
13. When checking air pressure, the tire should be cold and the machine without load
Remove other persons from the hazardous area (in front of the rim). Stand by the tire's tread when checking.
Figure 1
Air pressure, check
operator's manual.
15. Check the wheel nuts' tightening torque 030 Tightening torques.
Figure 2
Wheel nuts
WARNING
Risk of frostbite! Use protective gloves.
16. Draining
A container that holds more than 15 litres (4.0 gal) (EW140B) and 25 litres (6.6 gal)(EW160B/EW180B/EW200B) and
side) is needed.
Figure 3
Remove the protective cap and screw on the drain hose on the drain plug. Make sure that the oil drains into the
container.
WARNING
Risk of frostbite! Use protective gloves.
filter wrench.
Figure 4
Figure 5
NOTE!
Check at the first start that there is no leakage between the engine oil filter and the connection. After changing oil
filter, the engine should run at low idle speed for at least one minute to make sure that the engine is lubricated
before the machine is operated.
Engine oil, filling
22. Oil is refilled via the oil filler pipe.

Figure 6
NOTE!
Do not overfill. Engine oil can be drawn in through the crankcase ventilation, resulting in an uncontrollable increase
of engine speed with higher risk of machine damage. If the oil is over the max. level, some of the oil shall be
drained through the drain plug so that the level is within the limit values. NOTE! Handle filters/oils/fluids in an
environmentally safe manner.
Figure 7
the air bleeder screw (A) on the fuel filter.
When fuel flows out, tighten the air bleeder screw.
26. Fuel filter EW140B.
Figure 8
EW140B
Water trap, drain
Figure 9
Figure 10
Water trap
Cooling system, check level and freezing point
31. Check the level. If the level is in the middle of the level glass (A) it is normal.
In case of low level, see next point.
Figure 11
WARNING
Figure 12
33. Run the engine at low idle for about 5 minutes.

Turn off the engine and check the coolant level again.
Top up if needed.
34. Check the freezing point with a glycol tester at the expansion tank. The glycol tester's value should show approx.
-38 ×C (-36 ×F).
Figure 13
Expansion tank
35. Volvo's coolant is recommended when topping up or changing

coolant. Mixture of concentrated coolant and clean water should be between 40–60%.
pulleys.
Figure 14
Fan belt EW140B
Blow clean with compressed air if there is dry dirt.
Figure 15
Radiator
38. Clean with water (not high pressure). For oily dirt, use degreaser (avoid strong basic agents).
Rinse after with warm water.
Fuel tank, drain
Figure 16

Hydraulic oil tank, drain
Figure 17
Draining impurities and water
42. Remove the protective cover and screw on the drain hose on the drain plug, and drain any collected impurities and
condensation water in a suitable container.
43. Remove the drain hose and install the protective cover.
needed.
Figure 18
Travel gearbox
Figure 19
Front axle
Figure 20
Figure 21
Figure 22
Hub reduction

NOTE!
53. Swing out and lock (e.g., with cable ties) the cooler for the air conditioning.
Remove the grating in front of the hydraulic oil cooler.
Figure 23
Figure 24
Figure 25
NOTE!
WARNING
Figure 26
65. Check the electrolyte level, the electrolyte level shall be 10 mm (0.4 in) over the plates in the battery.
Top up with distilled water as needed.
Figure 27
Batteries
Cab mounts, check
68. Check the rubber cushions and tightening torque for the cab mounts (5 bolted joints). 030 Tightening torques
Figure 28
Dipper arm

arm
lever

71. Central lubrication nipples for EW140B/EW160B:.

A. Swing ring, boom cylinder foot and boom foot.
B. Boom cylinders, front, and dipper arm cylinder, rear.
Figure 29
72. Central lubrication nipples for EW180B/EW200B:

A. Swing ring and boom cylinder foot.
B. Boom foot, boom cylinders, front, and dipper arm cylinder, rear.
NOTE!
Figure 30
Boom trestles
76. Check the grease's level and condition.

Fill if needed.

NOTE!
Figure 31
Grease points
80. Service journal (included in each operator's manual), fill in.

Service Information

1000 hours
Profile:

Op nbr 173-012
Equipment for Matris read-out
Air pressure gauge
Grease gun
Oil filter pliers
Glycol tester
Acid tester
Required materials

Test-run and check

11. Air conditioning, check function
Figure 1
Figure 2

EW200B)
EW160B)
hydraulic oil
filter

Leakage, check
Matris read-off
Figure 3
Service socket
WARNING
WARNING
inflating a tyre.
16.
Figure 4
Air pressure, check
operator's manual.
Figure 5
Wheel nuts
WARNING
side) is needed.
Figure 6
filter wrench.
Figure 7
NOTE!
Figure 8
Engine oil, filling

EW160B, EW180B, EW200B 030 Capacities
NOTE!
Figure 9
Figure 10

Figure 11
EW140B
Figure 12
Water trap
33. Check the level.

If the level is in the middle of the level glass (A) it is normal. In case of low level, see next point.
Figure 13
WARNING
Figure 14

Turn off the engine and check the coolant level again. Top up if needed.
-38 ×C (-36 ×F).
Figure 15
Expansion tank
37. Volvo's coolant is recommended when topping up or changing coolant.

Mixture of concentrated coolant and clean water should be between 40–60%.
Figure 16
Radiator
water.
Belt, change
Figure 17
pulleys.
Figure 18
Fan belt EW140B
Fan hub, check

Figure 19
Fan hub
Intercooler, drain
43. Remove the plate under the intercooler to access the drain plug.
Figure 20
Intercooler
Fuel tank, drain
Figure 21

Hydraulic oil tank, drain

Figure 22
Draining impurities and water
50. Remove the protective cover and screw on the drain hose on the drain plug, and drain any collected impurities and
condensation water in a suitable container.
needed.
Figure 23
Travel gearbox
Figure 24
Front axle
Figure 25
Figure 26
Figure 27
Hub reduction

NOTE!
Figure 28
Figure 29
Figure 30
Figure 31

Figure 32
Protective plate
Figure 33
Starter motor
Figure 34
NOTE!
WARNING
Figure 35
Figure 36
Batteries
Door hinges, grease
Cab mounts, check

Figure 37
Digging equipment
Figure 38
Dipper arm

arm
lever

Figure 39
NOTE!
Figure 40
Boom trestles

Figure 41
Undercarriage
Grease points

Service Information

2000 hours
Profile:

Op nbr 173-014
Air pressure gauge
Grease gun
Glycol tester
Acid tester
Oil filter pliers
Required materials

Engine oil, travel gearbox EW140B/160B/180B/200B 030 Capacities
Servo pressure filter one
Return oil filter one
Ventilation filter one
Servo filter one
Test-run and check
model
Figure 1
Figure 2

EW200B)
EW160B)
hydraulic oil
filter

Leakage, check
Matris read-off
Figure 3
Service socket
WARNING
WARNING
inflating a tyre.
18.
Figure 4
Air pressure, check
operator's manual.
Figure 5
Wheel nuts
WARNING
side) is needed.
Figure 6
filter wrench.
Figure 7
NOTE!
Figure 8
Engine oil, filling

EW160B, EW180B, EW200B 030 Capacities
NOTE!
Figure 9
Figure 10
Figure 11
EW140B

Figure 12
WARNING
Figure 13
Expansion tank
-38 ×C (-36 ×F).
Figure 14
Expansion tank

Valve clearance, checking and adjusting
38. Check the valve clearance every 1500 hours.

For adjusting, see service manual for each machine model.
Figure 15
Water trap
Figure 16
Air cleaner
NOTE!
Figure 17
Primary filter
43. If compressed air is used for cleaning, the pressure may not be higher than 500 kPa (5 bar). Do not hold the nozzle
closer than 3–5 cm. Blow through the filter from the inside along the folds.
NOTE!
The filter may not be cleaned more than six times. Then the filter must be changed. Also, change the filter if it is
damaged or if the control light still is on after cleaning.
Figure 18
NOTE!
Intercooler, drain
Figure 19
Intercooler
Figure 20
Radiator
water.
Belt, change
Figure 21
pulleys.
Figure 22
Fan belt EW140B
Fan hub, check
Figure 23
Fan hub
Figure 24
Vibration damper

Figure 25
Hydraulic compartment-engine
Figure 26
Figure 27

Figure 28
Figure 29
Figure 30
Travel gearbox
edge of the hole.

EW160B/EW180B/EW200B 030 Capacities
Axles, change oil
Figure 31
Front axle
hole.

Figure 32

Figure 33
NOTICE
Figure 34
Hub reduction
NOTE!

Fuel tank, drain
Figure 35
Figure 36
Figure 37
Figure 38
EW140B/EW160B
Hydraulic system, change servo pressure filter and return oil filter
83. Clean around the return oil filter's cover (A) and the servo pressure filter's cover (B).
Figure 39
Hydraulic oil tank EW140B/EW160B
84. Remove the covers (A), (B) and remove both filters.
85. Install the new filters. Check that the gaskets for the covers are undamaged and are positioned correctly in the
groove. If needed, attach them in the groove with some grease.
86. Install the covers over the filter holders by pressing and holding down the cover and installing all lock bolts. Tighten
the screws diagonally to prevent deformation of the filter housings.
Cleaning suction filter and changing breather filter.
87. Remove the breather filter (D) and clean around the suction filter's cover (C).
88. Remove the cover and the thrust spring.
89. Remove the suction filter and clean the filter thoroughly.
90. Install the suction filter, the thrust spring, and the cover.
91. Install a new breather filter (D).
EW180B/EW200B
92. Clean around the return oil filter's cover (C) and the servo pressure filter's cover (B).
Figure 40
93. Remove the covers (C), (B) and remove both filters.
Suction filter, clean and breather filter, change
96. Remove the breather filter (A) and clean around the suction filter's cover (D).
Remove the cover and the thrust spring.
99. Install a new breather filter (A).
Hydraulic system, changing servo filter
100. The filter is located on the front of the hydraulic oil tank (EW140B/EW160B).
Figure 41
Servo filter EW140B/ EW160B
101. Spin off the lower part of the filter housing.
102. Change the filter insert and install the filter housing.
Handle the filter inserts in an environmentally safe manner.
103. The filter is located behind the working pump (EW180B/EW200B).
Figure 42
Servo filter EW180B/EW200B
Figure 43
105. Check that the oil level is visible in the middle of the level glass..
Fill hydraulic oil if needed.
Figure 44
Protective plate
Figure 45
Starter motor
Figure 46
NOTE!
WARNING
Figure 47
Figure 48
Batteries
Door hinges, grease

Cab mounts, check
Figure 49
Digging equipment
Figure 50
Dipper arm

arm
lever
Figure 51
NOTE!
Figure 52
Boom trestles

Figure 53
Undercarriage
Grease points

Service Information

4000 hours
Profile:

Op nbr 173-018
Air pressure gauge
Grease gun
Glycol tester
Acid tester
Oil filter pliers
Required materials

Water trap, primary fuel filter one
Engine oil, travel gearbox EW140B/160B/180B/200B 030 Capacities
Hydraulic oil EW140B 030 Capacities
Hydraulic oil EW160B 030 Capacities
Hydraulic oil EW180B/200B 030 Capacities
Coolant EW140B 030 Capacities
Coolant EW160B/EW180B/EW200B 030 Capacities
Servo pressure filter one
Return oil filter one
Ventilation filter one
Servo filter one
Test-run and check
model
Figure 1
Figure 2

EW200B)
EW160B)
hydraulic oil
filter

Leakage, check
Matris read-off
Figure 3
Service socket
WARNING
WARNING
inflating a tyre.
18.
Figure 4
Air pressure, check
operator's manual.
Figure 5
Wheel nuts
WARNING
side) is needed.
Figure 6
filter wrench.
Figure 7
NOTE!
Figure 8
Engine oil, filling

NOTE!
Figure 9
Figure 10
Figure 11
EW140B
Valve clearance, checking and adjusting
33. Check the valve clearance every 1500 hours.

For adjusting, see service manual for each machine model.
Figure 12
Water trap

Figure 13
WARNING
Figure 14
Expansion tank

-38 ×C (-36 ×F).
Figure 15
Expansion tank

Figure 16
Air cleaner
NOTE!
Figure 17
Primary filter
43. If compressed air is used for cleaning, the pressure may not be higher than 500 kPa (5 bar). Do not hold the nozzle
closer than 3–5 cm. Blow through the filter from the inside along the folds.
NOTE!
The filter may not be cleaned more than six times. Then the filter must be changed. Also, change the filter if it is
damaged or if the control light still is on after cleaning.
Figure 18
NOTE!
Intercooler, drain
Figure 19
Intercooler
Figure 20
Radiator
water.
Belt, change
Figure 21
pulleys.
Figure 22
Fan belt EW140B
Fan hub, check
Figure 23
Fan hub
Figure 24
Vibration damper

Figure 25
Hydraulic compartment engine
Figure 26
Figure 27

Figure 28
Figure 29
Figure 30
Travel gearbox
edge of the hole.

EW160B/EW180B/EW200B 030 Capacities
Axles, change oil
Figure 31
Front axle
hole.

Figure 32

Figure 33
NOTICE
Figure 34
Hub reduction
NOTE!

Fuel tank, drain
Figure 35
Figure 36
Figure 37
Figure 38
Hydraulic system, change oil
83. Draining
Place the machine in service position A. If possible, let the bucket rest in a pit, so that the boom cylinder is almost
in its end-position. Then more oil flows to the hydraulic oil tank.
Figure 39
Draining hydraulic oil
85. Remove the protective cap and screw on the drain hose on the drain plug (A). Collect the oil in a suitable container.
Oil spills can cause serious damage to the ground water.
87. Also, drain the oil from the hydraulic oil cooler (B).
Handle the hydraulic oil in an environmentally safe manner.
EW140B/EW160B
Hydraulic system, change servo pressure filter and return oil filter
88. Clean around the return oil filter's cover (A) and the servo pressure filter's cover (B).
Figure 40
89. Remove the covers (A), (B) and remove both filters.
92. Remove the breather filter (D) and clean around the suction filter's cover (C).
93. Remove the cover and the thrust spring.
96. Install a new breather filter (D).
EW180B/EW200B
97. Clean around the return oil filter's cover (C) and the servo pressure filter's cover (B).
Figure 41
98. Remove the covers (C), (B) and remove both filters.
101. Remove the breather filter (A) and clean around the suction filter's cover (D).
Remove the cover and the thrust spring.
104. Install a new breather filter (A).
Hydraulic system, changing servo filter
105. The filter is located on the front of the hydraulic oil tank (EW140B/EW160B).
Figure 42
Servo filter EW140B/ EW160B
106. Spin off the lower part of the filter housing.
107. Change the filter insert and install the filter housing.
Handle the filter inserts in an environmentally safe manner.
108. The filter is located behind the working pump (EW180B/EW200B).

Figure 43
Servo filter EW180B/EW200B
Hydraulic oil, see specifications in the operator's manual.
Filling
109. Remove the return oil filter (A).
Figure 44
110. Fill with hydraulic oil.
111. Install the return filter.
112. Remove the return oil filter (C) and perform the points above.
Figure 45
EW160B, 030 Capacities
EW180B/EW200B, 030 Capacities
Figure 46
Protective plate
Figure 47
Starter motor
Turbocharger, check
117. Check the turbocharger for leakage in the inlet and exhaust system.
Figure 48
Turbocharger
Figure 49
NOTE!
WARNING
Figure 50
Figure 51
Batteries
Door hinges, grease
Cab mounts, check
Figure 52

Figure 53
Dipper arm

arm
lever

Central lubrication, swing ring, boom foot, boom cylinders, and dipper arm cylinders, grease
Figure 54
NOTE!

Figure 55
Boom trestles

Figure 56
Undercarriage
Grease points

Service Information

Secondary lowering of 176 Service Information 2014/5/7 0
digging equipment
Profile:
EXC, EW200B, EW180B [GB]
Secondary lowering of digging equipment

Op nbr 176
NOTICE
As long as there is servo pressure in the accumulators, the digging equipment can be lowered even if the engine or
servo pump are non-functional. However, it is not possible to lower the digging equipment with the control lever if
servo pressure has been lost, in such cases the digging equipment should be lowered by opening the oil channel
from the boom cylinders to tank (secondary lowering) as follows.
WARNING
Do not stand or walk under the digging equipment when working with the secondary lowering function! Incorrect
function of the hose rupture valves may cause uncontrolled lowering of the digging equipment.
1. Very slowly unscrew the secondary relief valve about 3 to 3.5 turns from the right hand side boom valve.
Figure 1
Emergency boom lowering
1. Right hand side boom valve

2. Secondary relief valve
NOTE!
Do not unscrew the valve over 4 turns.
NOTE!
Tools: Allen wrench 12 mm
2. After lowering the boom, tighten the valve.
NOTE!
Tightening torque: 60 ±5 N m (6 ±0.5 kgf m, 44 ±4 lbf ft)
Service Information

Starting engine with Service Information 2014/5/7 0
booster cables
Profile:
EXC, EW180B [GB]
Starting engine with booster cables

Before connecting the booster cables check the following:
1. Size of booster cable and clip should be suitable for the battery size.
2. Check cables and clips for breaks, corroded surfaces, etc.
3. Make sure cables and clips are firmly secured.
4. Keep the starting switch in “OFF” position, (both machines).
5. The battery of the running engine must be the same capacity as that of the engine to be boost started.
6. When starting from another machine do not allow the machines to touch.
Connect the booster cables in the following manner :
1. Connect clip (1) of booster cable (A) to the battery positive (+) terminal of the machine to be boost started.
2. Connect clip (2) to the battery positive (+) terminal of the engine which is running.
3. Connect clip (3) of booster cable (B) to the battery negative (–) terminal of the engine which is running.
4. Connect clip (4) to the upper structure of the machine to be boost started.
Figure 1
Connection, booster cables
NOTICE
Make sure the clips are firmly connected to battery terminals. Start the engine with the fully charged battery, then
crank the engine being boost started.
When connecting the cables, do not allow the positive (+) and negative (–) terminals to make contact.
NOTICE
Make sure that the booster cable connections are correct. Connect the booster cable to the engine block as far as
possible from the battery. After the engine has started, the booster cables must be disconnected in the reverse
order.
Starting engine
Figure 2
Disconnection, booster cables
1. Turn the key switch to “START” position and start the engine.
2. Cranking time maximum 30 seconds, wait minimum 2 minutes between cranking attempts.
3. After the engine has started, the booster cables must be disconnected in the reverse order.
Disconnect the cables as follows :
1. Disconnect clip (1) of booster cable (B) from the upper structure.
2. Disconnect clip (2) from the battery negative (–) terminal of the running engine.
3. Disconnect clip (3) of booster cable (A) from the battery positive (+) terminal of the running engine.
4. Disconnect clip (4) from the battery positive (+) terminal of the machine which was boost started.
Many thanks for your purchase.
Happy every day.
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VOLVO EW160B-1 Standard Parts, Service

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VOLVO EW160B-1 Standard Parts, Service

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Service Information

Document Title: Function Group: Information Type: Date:

Oil grade Recommended viscosity at varying ambient temperatures

Travel gearbox Engine oil

Axles and hub reductions Volvo Wet Brake

Pin and bush Volvo Super Grease

* According to standard VCE 1286,08

Oil grade Sulphur content in the fuel

Fuel quality requirements

 Increased emission of nitrogen oxide, (thereby not meeting le-gal requirements)

Document Title: Function Group: Information Type: Date:

Elimination of trapped hydraulic pressure

Elimination of trapped pressure

Elimination of pressure in accumulator for servo circuit

Elimination of pressure in accumulators for brake circuits

Elimination of pressure in the hydraulic oil tank.

Document Title: Function Group: Information Type: Date:

Warranty inspection 1000 hours

9993721 Service display unit

14360064 Digital pressure checking kit

14290000 Measuring equipment

Air pressure gauge

Collection container and oil barrel

Oil filter pliers

Engine oil incl. filter EW140B 030 Capacities

Test-run and check

1. Start and stop function (including the preheating function)

3. Steering system (left and right)

4. Gear positions (forward and reverse)

5. Parking brake, service brake and digging brake, check

6. Accumulator pressure, check, see Service Manual for method

7. Wheel brake pressure, check, see Service Manual for method

8. Engine and cab heater function (optional equipment)

9. Digging equipment and any outriggers and dozer blade functions

10. Attachment bracket, check the indicator's function

12. Optional equipment

1 Electrical distribution box 14a Hydraulic system, servo filter (EW180B/

Service points superstructure

Access routes, check

16. Matris read-off is performed to follow up the machine's history

19. Tire pressure, see operator's manual.

Wheel nuts and tightening torques, check

Engine oil, changing

Engine oil filter, replacing

Engine oil, filling

28. Oil is refilled via the oil filler pipe

Secondary fuel filter, change

32. Secondary fuel filter EW140B.

Water trap, changing primary fuel filter

34. Install the new filter on the hand pump.

Air cleaner, primary filter, clean or change

35. Remove the cover on the air cleaner.

Air cleaner, secondary filter, change

43. Drain sediment and water into a suitable container.

44. Disconnect the hose and install the plate.

Radiator, check and clean if needed

Belts, check tension and wear

Fan hub, check

52. Check tightening and any damage on the fan hub 1.

Vibration damper, check

53. Check the vibration damper 1 for damage and leakage.

Bolts for engine mounts, check tightening

55. Check tightening. 030 Tightening torques

56. Check tightening. 030 Tightening torques