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WEEKLY_KPI

PT MAYORA INDAH TBK

PLANT 1108

WAFER JATAKE 1

No KPI UNIT A

1.00 Achievement SAP BW % ³

Achievement Manual % ³

% ³

SKU B… % ³

SKU C… % ³

SKU D….. % ³

LS/ES Late Start & Ear

DT Down Time

SA Setup & Adjustm

IMS Idling & Minor

RS Reduce Speed

DR Defect and Rew

2.00 SBL un explain % £

3a Variance RM SAP BW by SKU % ≤

Page 1
WEEKLY_KPI

WEEKLY KPI REPORT

PRODUCTION LINE 1
A B C D E 30 Agu – 5 Sep

92.5% ³ 87.5% ³ 85.0% ³ 82.0% < 82.0%

92.5% ³ 87.5% ³ 85.0% ³ 82.0% < 82.0%


0.755820105820106

92.5% ³ 87.5% ³ 85.0% ³ 82.0% < 82.0%

92.5% ³ 87.5% ³ 85.0% ³ 82.0% < 82.0%

92.5% ³ 87.5% ³ 85.0% ³ 82.0% < 82.0%

92.5% ³ 87.5% ³ 85.0% ³ 82.0% < 82.0%

Late Start & Early Stop

Down Time 4.02%

Setup & Adjustment

Idling & Minor Stop 1.56%

Reduce Speed 2.12%

Defect and Rework 19.72%

Total SBL 27.42%

0.50% £ 0.75% £ 1.00% £ 1.50% < 1.50%


0.00430335097001766

9.00% ≤ 10.00% ≤ 11.00% ≤ 12.00% > 12.00%

Page 2
WEEKLY_KPI

ORT Production Departmen

NE 1 Period: September 202


6 Sep – 12 Sep 13 Sep – 19 Sep 20 Sep – 26 Sep

0.865079365079365 #DIV/0! #DIV/0!

#DIV/0! #DIV/0!

0.60% #DIV/0! #DIV/0!

0.09% #DIV/0! #DIV/0!

0.73% #DIV/0! #DIV/0!

#DIV/0! #DIV/0!

11.69% #DIV/0! #DIV/0!

13.10% #DIV/0! #DIV/0!

0.00395767195767224 #DIV/0! #DIV/0!

Page 3
WEEKLY_KPI

Production Department

Period: September 2021


27 Sep – 3 Okt Month to Date

#DIV/0!

82.84%
0.814168819982773

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

Late Start & Early Stop

2.21% 2.36% Down Time

0.51% 0.20% Setup & Adjustment

0.28% 0.86% Idling & Minor Stop

0.14% 0.79% Reduce Speed

8.13% 13.25% Defect and Rework

11.27% 17.45%

0.0589444444444451 0.0232596899224808

Page 4
WEEKLY_KPI

Variance RM Manual by line % ≤

% Reject Real Ado

% Reject Sheet Be
Baking
% Reject Sheet Ko

% Reject Bubble

% Reject Book Be

% Reject Book Ko

% Potongan Kasar

% Sortir

% Packing
Spreading and Cooling Box
% Side Cut

% Kue Sapuan

% Bubuk Cutting

% Bubuk Mesin

% Bubuk Sapuan

% - Total Reject

% - Over weight /
Other
% - Reject QC (Va

% - Total Reject +

% - Losses

Page 5
WEEKLY_KPI

9.00% ≤ 10.00% ≤ 11.00% ≤ 12.00% > 12.00%


0.212440623289884

Reject Real Adonan

Reject Sheet Bersih

Reject Sheet Kotor 3.69%

Reject Bubble 5.15%

Reject Book Bersih

Reject Book Kotor 1.14%

Potongan Kasar 1.23%

Sortir 2.96%

Packing 1.53%

Side Cut 0.17%

Kue Sapuan 0.19%

Bubuk Cutting 0.25%

Bubuk Mesin 0.44%

Bubuk Sapuan 0.28%

- Total Reject 17.03%

- Over weight / Under weight 0.22%

- Reject QC (Vacum) 1.65%

- Total Reject + Others 18.901%

- Losses

Page 6
WEEKLY_KPI

0.136120992521401 #DIV/0! #DIV/0!

#DIV/0! #DIV/0!

#DIV/0! #DIV/0!

2.30% #DIV/0! #DIV/0!

4.33% #DIV/0! #DIV/0!

#DIV/0! #DIV/0!

0.65% #DIV/0! #DIV/0!

0.45% #DIV/0! #DIV/0!

2.42% #DIV/0! #DIV/0!

0.53% #DIV/0! #DIV/0!

0.03% #DIV/0! #DIV/0!

0.14% #DIV/0! #DIV/0!

0.12% #DIV/0! #DIV/0!

0.47% #DIV/0! #DIV/0!

0.21% #DIV/0!

11.66% #DIV/0! #DIV/0!

1.45% #DIV/0! #DIV/0!

13.111% #DIV/0! #DIV/0!

Page 7
WEEKLY_KPI

0.171627166601355 0.173438427615054

2.87% 2.95%

5.12% 4.88%

1.45% 1.09%

0.49% 0.72%

2.07% 2.47%

0.69% 0.91% Reject Packing

0.07% 0.09% Side Cut

0.18% 0.17%

0.24% 0.21%

0.54% 0.48%

0.25% 0.25%

13.96% 14.22%

0.41% 0.13%

1.45% 1.51%

15.825% 15.859%

Page 8
WEEKLY_KPI

3b Variance PM All SAP BW % ≤

- Karton % ≤

- Cello % ≤

- GB % ≤

4.00 Labour Productivity BW mhrs/tons ≤

Labour Productivity Manual mhrs/tons ≤

No. Masalah % Pe
WEEK 35 (30 Agu – 5 Sep )
WEEK 36 (6 Sep – 12 Sep )
WEEK 37 (13 Sep – 19 Sep )
WEEK 38 (20 Sep – 26 Sep )
WEEK 39 (27 Sep – 3 Okt )

Page 9
WEEKLY_KPI

2.00% ≤ 2.50% ≤ 3.00% ≤ 3.50% > 3.50%

2.00% ≤ 2.50% ≤ 3.00% ≤ 3.50% > 3.50%


0.00128175250524353

2.00% ≤ 2.50% ≤ 3.00% ≤ 3.50% > 3.50%


0.0509872236906865

2.00% ≤ 2.50% ≤ 3.00% ≤ 3.50% > 3.50%


#DIV/0!

162.41 ≤ 166.92 ≤ 171.69 ≤ 176.74 > 176.74

162.41 ≤ 166.92 ≤ 171.69 ≤ 176.74 > 176.74


77.7816668611209

Penyebab Tindakan Perbaikan

Page 10
WEEKLY_KPI

0.00117481203007519 #DIV/0! #DIV/0!

0.0409369533064566 #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0!

64.4147637012061 #DIV/0! #DIV/0!

Tindakan Pencegahan PIC

Page 11
WEEKLY_KPI

0.000850882790895554 0.0010945048309179

0.0505336005618651 0.047597767595214

#DIV/0! #DIV/0!

74.3842273896919 45.8805677883523

PIC Status

Page 12
WEEKLY_KPI

Oven stop produksi (menit)

Page 13
35
SIX BIG LOSSES
Shift 1 Shift 2
Menit
* Man Power Terlambat
1. LATE START /

%
EARLY STOP

Menit
* Late start / Early stop
%
Menit
TOTAL
%
136 115
3. SET UP AND ADJUSMENT 2. TECHNICAL BREAKDOWN

Menit
* Mechanical
% 5.04% 4.26%
Menit
* Electrical
%
Menit
* Utility (PLN , Chiller)
%
Menit 136 115
TOTAL
% 5.04% 4.26%
Menit
* Setting Up Mesin
%
Menit
* Setting Parameter
%
Menit
* Ganti Product
%
Menit
TOTAL
%
Menit
* Material Shortage
%
4. IDLING AND MINOR STOP

Menit 60 66
* Minor Stop
% 2.22% 2.44%
Menit
* Minor Cleaning
%
Menit
* Trial NPD / R&D
%
Menit 60 66
TOTAL
35 36 37
Shift 3 TOTAL Shift 1 Shift 2 Shift 3 TOTAL Shift 1

#DIV/0!

#DIV/0!

#DIV/0!
75 326 27 15 42
2.78% 4.02% 1.18% 0.63% 0.60% #DIV/0!

#DIV/0!

#DIV/0!
75 326 27 15 42
2.78% 4.02% 1.18% 0.63% 0.60% #DIV/0!
6 6
0.26% 0.09% #DIV/0!

#DIV/0!

#DIV/0!
6 6
0.26% 0.09% #DIV/0!

#DIV/0!
126 51 51
1.56% 2.18% 0.73% #DIV/0!

#DIV/0!

#DIV/0!
126 51 51
37 38
Shift 2 Shift 3 TOTAL Shift 1 Shift 2 Shift 3 TOTAL

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!


39 TOTAL
Shift 1 Shift 2 Shift 3 TOTAL Shift 1 Shift 2 Shift 3

134 10 35 179 270 152 125


4.96% 0.37% 1.30% 2.21% 3.49% 1.98% 1.60%

134 10 35 179 270 152 125


4.96% 0.37% 1.30% 2.21% 3.49% 1.98% 1.60%
6
0.08%

41 41 41
1.52% 0.51% 0.53%
41 41 47
1.52% 0.51% 0.61%
8 8 8
0.30% 0.10% 0.10%
15 15 126 66
0.56% 0.19% 1.63% 0.86%

23 23 134 66
AL
TOTAL Six Big Losses Maret 2021 Week 35 Week 36
Late Start & Early Stop
Technical Breakdown 4.02% 0.60%
Setup & Adjustment 0.09%
Idling & Minor Stop 1.56% 0.73%
Reduce Speed 2.12%
Defect & Rework 19.72% 11.69%
547
2.36%

547
2.36%
6
0.03%

41
0.18%
47
0.20%
8
0.03%
192
0.83%

200
Week 37 Week 38 Week 39 Total
#DIV/0! #DIV/0!
#DIV/0! #DIV/0! 2.21% 2.36%
#DIV/0! #DIV/0! 0.51% 0.20%
#DIV/0! #DIV/0! 0.28% 0.86%
#DIV/0! #DIV/0! 0.14% 0.79%
#DIV/0! #DIV/0! 8.13% 13.25%
4. IDLING AND
TOTAL
% 2.22% 2.44%
Menit
* Employee Case (Skill, Istirahat Total)
%
5. REDUCE SPEED

Menit
* Penempelan Accessories
%
Menit 71 27
* Others
% 2.63% 1.00%
Menit 71 27
TOTAL
% 2.63% 1.00%
Menit 149 203
6. DEFECTS AND REWORK

* Reject For Recycle


% 5.52% 7.52%
Menit 239 164
* Reject For Scrapping
% 8.85% 6.07%
Menit 167 147
* WIP Variance
% 6.19% 5.44%
Menit 555 514
TOTAL
% 20.56% 19.04%
Menit 822 722
TOTAL
% 30.44% 26.74%

Planning Menit 2700 2700


Output Menit 1868.857143 1971.7142857
Selisih Menit 831 728
Achievment % 69.22% 73.03%
JAM KERJA PRODUKSI Jam 45 45
SIX BIG LOSSES Menit 831.142857143 728.2857142857
SBL % 30.78% 26.97%
Menit 9.14285714286 6.285714285714
UN EXPLAIN
% 0.34% 0.23%

SBL (%) = SBL (MENIT) / PLANNING (MENIT)


UN EXPLAIN (%) = 1-(%ACH-%SBL)

Week 35 Week 36 Week 37


No SIX BIG LOSSES
Menit
1. LATE START & EARLY STOP
1.56% 2.18% 0.73% #DIV/0!

#DIV/0!

#DIV/0!
74 172
2.74% 2.12% #DIV/0!
74 172
2.74% 2.12% #DIV/0!
180 532 128 115 107.4 350.4
6.67% 6.57% 5.47% 5.04% 4.48% 4.99% #DIV/0!
198 601 136 108 116.96 360.96
7.33% 7.42% 5.81% 4.74% 4.87% 5.14% #DIV/0!
150 464 44 42 23 109
5.56% 5.73% 1.88% 1.84% 0.96% 1.55% #DIV/0!
528 1597 308 265 247.36 820.36
19.56% 19.72% 13.16% 11.62% 10.31% 11.69% #DIV/0!
677 2221 365 292 262.36 919.36
25.07% 27.42% 15.60% 12.81% 10.93% 13.10% #DIV/0!

2700 8100 2340 2280 2400 7020


2003.571429 5844.142857 1966.4286 1978.5714 2127.8571 6072.8571
696 2256 374 301 272 947
74.21% 72.15% 84.04% 86.78% 88.66% 86.51% #DIV/0!
45 135 39 38 40 117
696.428571429 2255.85714286 373.5714286 301.4285714 272.1428571 947.1428571 #DIV/0!
25.79% 27.85% 15.96% 13.22% 11.34% 13.49% #DIV/0!
19.4285714286 34.8571428571 8.571428571 9.428571429 9.782857143 27.78285714 #DIV/0!
0.72% 0.43% 0.37% 0.41% 0.41% 0.40% #DIV/0!

Week 38 Week 39
Menit
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!


#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0.85% 0.28% 1.73% 0.86%

11 11 71 38 74
0.41% 0.14% 0.92% 0.49% 0.95%
11 11 71 38 74
0.41% 0.14% 0.92% 0.49% 0.95%
69 55.38 119.75 244.13 346 373.38 407.15
2.56% 2.05% 4.44% 3.01% 4.47% 4.86% 5.22%
128 108.12 91.11 327.23 503 380.12 406.07
4.74% 4.00% 3.37% 4.04% 6.50% 4.95% 5.21%
36 51.19 87.19 247 240.19 173
1.33% 1.90% 1.08% 3.19% 3.13% 2.22%
233 214.69 210.86 658.55 1096 993.69 986.22
8.63% 7.95% 7.81% 8.13% 14.16% 12.94% 12.64%
431 235.69 245.86 912.55 1618 1249.69 1185.22
15.96% 8.73% 9.11% 11.27% 20.90% 16.27% 15.20%

2700 2700 2700 8100 7740 7680 7800


2131.4285714 2294.2857 2284.2857 6710 5966.7143 6244.5714 6415.7143
569 406 416 1390 1773.2857 1435.4286 1384.2857
78.94% 84.97% 84.60% 82.84% 77.09% 81.31% 82.25%
45 45 45 135 129 128 130
568.5714285714 405.7142857 415.7142857 1390 1773.285714 1435.428571 1384.285714
21.06% 15.03% 15.40% 17.16% 22.91% 18.69% 17.75%
137.5714285714 170.0242857 169.8542857 477.45 155.2857143 185.7385714 199.0657143
5.10% 6.30% 6.29% 5.89% 2.01% 2.42% 2.55%
0.86%

183
0.79%
183
0.79%
1126.53
4.85%
1289.19
5.55%
660.19
2.84%
3075.91
13.25%
4052.91
17.45%

23220
18627
4593
80.22%
387
4593
19.78%
540.09
2.33%
2. DOWN TIME 326 42
3. SETUP & ADJUSTMENT 6
4. IDLING & MINOR STOP 126 51
5. REDUCE SPEED 172
6. DEFECTS AND REWORK 1597 820
179
41
23
11
659
Six Big Losses September 2021 Week 35 Week 36 Week 37
Late Start & Early Stop #DIV/0!
Technical Breakdown 4.02% 0.60% #DIV/0!
Setup & Adjustment 0.09% #DIV/0!
Idling & Minor Stop 1.56% 0.73% #DIV/0!
Reduce Speed 2.12% #DIV/0!
Defect & Rework 19.72% 11.69% #DIV/0!

Six Big Losses September 2021 Week 35 Akumulatif


Late Start & Early Stop #DIV/0!
Technical Breakdown 4.02%
Setup & Adjustment #DIV/0!
Idling & Minor Stop 1.56%
Reduce Speed 2.12%
Defect & Rework 19.72%

Six Big Losses September 2021 Week 36 Akumulatif


Late Start & Early Stop
Technical Breakdown 0.60% 4.57%
Setup & Adjustment 0.09% 5.22%
Idling & Minor Stop 0.73% 10.77%
Reduce Speed 10.77%
Defect & Rework 11.69% 100.00%

Six Big Losses September 2021 Week 37 Akumulatif


Late Start & Early Stop #DIV/0! #DIV/0!
Technical Breakdown #DIV/0! #DIV/0!
Setup & Adjustment #DIV/0! #DIV/0!
Idling & Minor Stop #DIV/0! #DIV/0!
Reduce Speed #DIV/0! #DIV/0!
Defect & Rework #DIV/0! #DIV/0!

Six Big Losses September 2021 Week 38 Akumulatif


Late Start & Early Stop #DIV/0! #DIV/0!
Technical Breakdown #DIV/0! #DIV/0!
Setup & Adjustment #DIV/0! #DIV/0!
Idling & Minor Stop #DIV/0! #DIV/0!
Reduce Speed #DIV/0! #DIV/0!
Defect & Rework #DIV/0! #DIV/0!

Six Big Losses September 2021 Week 39 Akumulatif


Late Start & Early Stop
Technical Breakdown 2.21% 19.62%
Setup & Adjustment 0.51% 24.11%
Idling & Minor Stop 0.28% 26.63%
Reduce Speed 0.14% 27.83%
Defect & Rework 8.13% 100.00%

Six Big Losses September 2021 September 2021 Akumulatif


Late Start & Early Stop
Technical Breakdown 2.36% 13.50%
Setup & Adjustment 0.20% 14.66%
Idling & Minor Stop 0.86% 19.59%
Reduce Speed 0.79% 24.11%
Defect & Rework 13.25% 100.00%
Week 38 Week 39 September 2021
#DIV/0!
#DIV/0! 2.21% 2.36%
#DIV/0! 0.51% 0.20%
#DIV/0! 0.28% 0.86%
#DIV/0! 0.14% 0.79%
#DIV/0! 8.13% 13.25%

Pareto SBL Week 35


25% 100%
19.72%
20% 80%
15% 60%
10% 40%
Persentase SBL

5% 4.02% 20%
1.56% 2.12%
0.00% 0.00%
0% 0.00% 0.00% 0.00% 0.00%0%
p n t p k
S to ow en to ee
d or
kd m S w
ly st or Sp Re
ar ea ju in e
E Br A d M uc t&
t& l ed ec
tar nica up
&
g
& R
De
f
S ch et li n
te Te S Id
La

Week 35 Akumulatif

Pareto SBL Week 37


1200.00% 1200%
1000.00% 1000%
800.00% 800%
600.00% 600%
Persentase SBL

400.00% 400% Week 37


Akumulatif
200.00% 200%
0.00% 0%
op n t k
St w op en ee
d or
do m St p w
rly ea
k
ju
s t or
e
S R e
Ea Br Ad M
in uc t&
& l d c
ar
t ica & & Re fe
St hn tu
p
l in
g De
te c e Id
La Te S

Pareto SBL Week 39


8.13% 120%
8.00% 100.00%
100%
6.00% 80%
4.00% 60%
Persentase SBL

2.21% 40%
2.00% 24.11% 26.63% 27.83%
19.62% 0.51% 0.28% 0.14% 20%
0.00%
0.00% 0.00% 0%
op n t k
St w en op ee
d or
lr y kdo tm r St S p e w
a s o R
8.00% 100.00%
100%
6.00% 80%
4.00% 60%

Persentase SBL
2.21% 40%
2.00% 24.11% 26.63% 27.83%
19.62% 0.51% 0.28% 0.14% 20%
0.00%
0.00% 0.00% 0%
p n t k
to w en op ee
d or
S do m St Sp
w
rl y ak ju
st
no
r Re
Ea Br
e d i ce &
t& l A M e du ct
ar ca & & R fe
S t hni tu
p
lin
g De
te T ec Se Id
La

Week 39 Akumulatif
Pareto SBL Week 36
14% 120%
11.69%
12% 100.00%
100%
10% 80%
8%
60%
6%
Persentase SBL

4% 40%
2% 0.60% 0.73% 20%
0.00% 0.09% 5.22% 10.77% 0.00% 10.77%
0% 0.00% 4.57% 0%
op n t p d k
St ow en to ee or
y kd tm S p e w
rl ea ju
s or e
S R
Ea Br Ad M
in uc t&
& l d c
ar
t ica & & Re fe
St hn t up l i ng De
te c Se Id
La Te

Week 36 Akumulatif

Pareto SBL Week 38


1200.00% 1200%
1000.00% 1000%
800.00% 800%
600.00% 600%
Persentase SBL

400.00% 400% Week 38


Akumulatif
200.00% 200%
0.00% 0%
op n t d k
St w en op ee or
ly kdo tm r St S p e w
ar s o R
ea ju in e
&
E
l Br Ad M duc c t&
ar
t ica up & ng & Re fe
St hn t l i De
te c e d
La Te S I

Pareto SBL September 2021


14.00% 13.25% 120%
12.00% 100.00%
100%
10.00% 80%
8.00%
60%
6.00%
ersentase SBL

4.00% 40%
2.36%
24.11%
19.59% 0.79% 20%
2.00% 0.00% 14.66% 0.86%
13.50% 0.20%
0.00% 0.00% 0%
op w
n nt op ed or
k
14.00% 13.25% 120%
12.00% 100.00%
100%
10.00% 80%
8.00%
60%
6.00%

Persentase SBL
4.00% 40%
2.36%
24.11%
19.59% 0.79% 20%
2.00% 0.00% 14.66% 0.86%
13.50% 0.20%
0.00% 0.00% 0%
p n t p d k
to ow en to ee or
rl yS a kd st
m
or
S S p
Re
w
Ea re dju in ce &
lB A M du c t
t& ica & & Re fe
ar up g De
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September 2021 Akumulatif


PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1

12/26/2018
Bulan : September

No Description WEEK 35 WEEK 36

Planning (crtn) 11340 9828


Output (crtn) 8571 8502
Achievment (%) 75.58% 86.51%
lb Pdv (Crt/Mhrs) 3.17 3.83
Performance

lb Pdv (Mhr/Tons) 77.78 64.41


Batch Adonan 397 357
Eff Adonan (%) 77.21% 85.17%
1
Eff Cream (%) 100.00% 100.00%
Eff Cello (%) 95.15% 96.07%
Adonan (%) 95.89% 98.28%
Cream (%) 113.38% 109.17%
Cello (%) 101.23% 97.83%
Adonan (%) 0.22%
GA

Cream (%) -0.04%


Opak Bersih (kg)
% Adonan
Opak Kotor (kg) 555.405 343.895
% Adonan 3.69% 2.30%
Book Bersih (kg)
% Adonan
% Cream
Book Bersih (%)
Book Kotor (kg) 395.595 223.18
% Adonan 1.14% 0.65%
Reject Proses

% Cream 1.14% 0.65%


2 Book Kotor (%) 1.14% 0.65%
Potongan kasar (kg) 425.31 155.41
% Adonan 1.23% 0.45%
% Cream 1.23% 0.45%
Potongan kasar (%) 1.23% 0.45%
Sortir (kg) 1027.325 834
% Adonan 2.96% 2.42%
% Cream 2.96% 2.42%
TANGGAL
WEEK 37 WEEK 38
27.09.2021 28.09.2021 29.09.2021 30.09.2021 01.10.2021
2016 2016 2016 2016 2016
1438 1653 1728 1744 1736
#DIV/0! #DIV/0! 71.33% 81.99% 85.71% 86.51% 86.11%
#DIV/0! #DIV/0! 2.85 3.28 3.43 3.46 3.44
#DIV/0! #DIV/0! 86.54 75.28 72.02 71.36 71.68
75 75 75 75 76
#DIV/0! #DIV/0! 68.57% 78.82% 82.40% 83.16% 81.69%
#DIV/0! #DIV/0! 100.00% 100.00% 100.00% 100.00% 100.00%
#DIV/0! #DIV/0! 94.39% 93.91% 93.65% 96.03% 97.23%
#DIV/0! #DIV/0! 88.19% 95.27% 98.85% 95.84% 95.96%
#DIV/0! #DIV/0! 114.26% 111.23% 111.11% 108.54% 109.39%
#DIV/0! #DIV/0! 96.40% 96.05% 95.37% 97.99% 98.66%
0.14% 0.75% 0.93% 1.03%
0.29% 0.29% 0.32% 0.36%

#DIV/0! #DIV/0!
94.735 89.96 113.16 54.68 78.155
#DIV/0! #DIV/0! 3.75% 3.10% 3.73% 1.78% 2.56%

#DIV/0! #DIV/0!
#DIV/0! #DIV/0!
#DIV/0! #DIV/0!
216.7 105.6 76.35 58.055 54.43
#DIV/0! #DIV/0! 3.72% 1.58% 1.09% 0.82% 0.77%
#DIV/0! #DIV/0! 3.72% 1.58% 1.09% 0.82% 0.77%
#DIV/0! #DIV/0! 3.72% 1.58% 1.09% 0.82% 0.77%
37.06 28.935 42 22.95 35.54
#DIV/0! #DIV/0! 0.64% 0.43% 0.60% 0.32% 0.51%
#DIV/0! #DIV/0! 0.64% 0.43% 0.60% 0.32% 0.51%
#DIV/0! #DIV/0! 0.64% 0.43% 0.60% 0.32% 0.51%
144.00 144.00 150.00 102.00 156.00
#DIV/0! #DIV/0! 2.47% 2.15% 2.14% 1.44% 2.22%
#DIV/0! #DIV/0! 2.47% 2.15% 2.14% 1.44% 2.22%
WEEK 39 TOTAL
02.10.2021 03.10.2021
1260 11340 32508
1095 9394 26467
86.90% #DIV/0! 82.84% 81.42%
3.53 #DIV/0! 3.32 5.38
69.90 #DIV/0! 74.38 45.88
45 421 1175
87.02% #DIV/0! 79.80% 80.56%
100.00% #DIV/0! 100.00% 100.00%
96.20% #DIV/0! 95.19% 95.46%
99.92% #DIV/0! 95.22% 96.29%
109.43% #DIV/0! 105.61% 107.28%
97.96% #DIV/0! 97.02% 98.64%
0.41% 0.13%
0.18% 0.03%

#DIV/0!
42.755 473.445 1372.745
2.22% #DIV/0! 2.87% 2.95%

#DIV/0!
#DIV/0!
#DIV/0!
41.245 552.38 1171.155
0.93% #DIV/0! 1.45% 1.09%
0.93% #DIV/0! 1.45% 1.09%
0.93% #DIV/0! 1.45% 1.09%
21.84 188.325 769.045
0.49% #DIV/0! 0.49% 0.72%
0.49% #DIV/0! 0.49% 0.72%
0.49% #DIV/0! 0.49% 0.72%
90.00 786 2647.325
2.03% #DIV/0! 2.07% 2.47%
2.03% #DIV/0! 2.07% 2.47%
PERSENTASE REJECT RM

WEEK 35 WEEK 36 WEEK 37 WEEK 38 WEEK 39 TOTAL

#DIV/0! #DIV/0!

3.69% 2.30% #DIV/0! #DIV/0! 2.87% 2.95%

#DIV/0! #DIV/0!

2.63% 1.49% #DIV/0! #DIV/0! 3.35% 2.52%

2.82% 1.04% #DIV/0! #DIV/0! 1.14% 1.65%

6.66% 5.47% #DIV/0! #DIV/0! 4.65% 5.57%


DALAM BENTUK PERSENTASE (%)
Data Reject RM WEEK 35 WEEK 36 WEEK 37 WEEK 38
Opak Bersih (kg) #DIV/0! #DIV/0!
Opak Kotor (kg) 3.69% 2.30% #DIV/0! #DIV/0!
Book Kasar (kg) #DIV/0! #DIV/0!
Book Kotor (kg) 1.14% 0.65% #DIV/0! #DIV/0!
Potongan kasar (kg) 1.23% 0.45% #DIV/0! #DIV/0!
Sortir (kg) 2.96% 2.42% #DIV/0! #DIV/0!
Packing (kg) 1.53% 0.53% #DIV/0! #DIV/0!
BS QC (vacum) (kg) 1.65% 1.45% #DIV/0! #DIV/0!
Bubble Kering (kg) 5.15% 4.33% #DIV/0! #DIV/0!
Side Cut (kg) 0.17% 0.03% #DIV/0! #DIV/0!
Bubuk Cutting (kg) 0.25% 0.12% #DIV/0! #DIV/0!
Bubuk Mesin (kg) 0.44% 0.47% #DIV/0! #DIV/0!
Bubuk Sapuan (kg) 0.28% 0.21% #DIV/0! #DIV/0!
Kue Sapuan (kg) 0.19% 0.14% #DIV/0! #DIV/0!

Data Reject PM WEEK 35 WEEK 36 WEEK 37 WEEK 38


Karton (pcs) 0.13% 0.12% #DIV/0! #DIV/0!
Plastik (pcs) 0.02% 0.02% #DIV/0! #DIV/0!
GB (Pcs) #DIV/0! #DIV/0! #DIV/0! #DIV/0!
BS Cello Prod. (roll) 5.10% 4.09% #DIV/0! #DIV/0!

REKAP PEMAKAIAN CRUSHER 1


Jumlah Pakai Crusher 2
Monday, 30 August 2021
Total Pengadukan Batch 4
Jumlah Pakai Crusher 2
Tuesday, 31 August 2021
Total Pengadukan Batch 3
Jumlah Pakai Crusher 2
###
Total Pengadukan Batch 4
Jumlah Pakai Crusher
Thursday, 2 September 2021
Total Pengadukan Batch 3
Jumlah Pakai Crusher 2
Friday, 3 September 2021
%) DALAM BENTUK KILO (KG)
WEEK 39 Total Data Reject RM WEEK 35 WEEK 36 WEEK 37
Opak Bersih (kg)
2.87% 2.95% Opak Kotor (kg) 555.405 343.895
Book Kasar (kg)
1.45% 1.09% Book Kotor (kg) 395.595 223.18
0.49% 0.72% Potongan kasar (kg) 425.31 155.41
2.07% 2.47% Sortir (kg) 1027.325 834
0.69% 0.91% Packing (kg) 532.56 182.114
1.45% 1.51% BS QC (vacum) (kg) 571.546 498.946
5.12% 4.88% Bubble Kering (kg) 776.204509 647.303175
0.07% 0.09% Side Cut (kg) 58.09 12
0.24% 0.21% Bubuk Cutting (kg) 38.082 18.474
0.54% 0.48% Bubuk Mesin (kg) 65.986 70.069
0.25% 0.25% Bubuk Sapuan (kg) 42.891 31.14
0.18% 0.17% Kue Sapuan (kg) 67.36 49.109

WEEK 39 Total
0.09% 0.11%
0.03% 0.02%
#DIV/0! #DIV/0!
5.05% 4.76%

2 3
1 2
2 3

3 2
2
3 3
2
3 3
K KILO (KG)
WEEK 38 WEEK 39 Total

473.445 1372.745

552.38 1171.155
188.325 769.045
786 2647.325
262.295 976.969
553.385 1623.877
844.6462 2268.153884
24.8 94.89
40.155 96.711
89.38 225.435
41.295 115.326
68.155 184.624
Sortir (%) 2.96% 2.42%
Packing (kg) 532.56 182.114
% Adonan 1.53% 0.53%
% Cream 1.53% 0.53%
Packing (%) 1.53% 0.53%
BS QC (vacum) (kg) 571.546 498.946
% Adonan 1.65% 1.45%
% Cream 1.65% 1.45%
BS QC (vacum) (%) 1.65% 1.45%
Bubble (kg) 925.667 742.625
Bubble Kering (kg) 776.20 647.30
% Adonan 5.15% 4.33%
Side Cut (kg) 58.09 12
% Adonan 0.17% 0.03%
% Cream 0.17% 0.03%
Side Cut (%) 0.17% 0.03%
Bubuk Cutting (kg) 38.082 18.474
% Adonan 0.25% 0.12%
Bubuk Mesin (kg) 65.986 70.069
% Adonan 0.44% 0.47%
Waste

3 Bubuk Sapuan (kg) 42.891 31.14


% Adonan 0.28% 0.21%
Kue Sapuan (kg) 67.36 49.109
% Adonan 0.19% 0.14%
% Cream 0.19% 0.14%
Kue Sapuan (%) 0.19% 0.14%
Karton (pcs) 11 10
% karton 0.13% 0.12%
Plastik (pcs) 1.973 1.29
% plastik 0.02% 0.02%
GB (Pcs)
% GB #DIV/0! #DIV/0!
BS QC Cello (roll) 4.53 1.31
% Cello 6.08% 1.77%
BS Cello Prod. (roll) 3.80 3.03
% Cello 5.10% 4.09%
Real Adonan (kg)
Reject Real

% Adonan
4
Real Cream (kg) 87.05 91.08
% Cream 0.44% 0.47%
Adonan (%) 18.68% 13.11%
Cream (%) 9.31% 6.14%
T. BS

5
#DIV/0! #DIV/0! 2.47% 2.15% 2.14% 1.44% 2.22%
44.94 66.24 63.03 26.03 20.61
#DIV/0! #DIV/0! 0.77% 0.99% 0.90% 0.37% 0.29%
#DIV/0! #DIV/0! 0.77% 0.99% 0.90% 0.37% 0.29%
#DIV/0! #DIV/0! 0.77% 0.99% 0.90% 0.37% 0.29%
94.445 105.41 99.95 111.985 79.67
#DIV/0! #DIV/0! 1.62% 1.57% 1.43% 1.59% 1.13%
#DIV/0! #DIV/0! 1.62% 1.57% 1.43% 1.59% 1.13%
#DIV/0! #DIV/0! 1.62% 1.57% 1.43% 1.59% 1.13%
169.35 199.795 191.185 189.565 209.595
137.53 154.54 156.42 155.66 170.33
#DIV/0! #DIV/0! 5.44% 5.32% 5.15% 5.08% 5.58%
5.7 8.5 5
#DIV/0! #DIV/0! 0.08% 0.12% 0.07%
#DIV/0! #DIV/0! 0.08% 0.12% 0.07%
#DIV/0! #DIV/0! 0.08% 0.12% 0.07%
4.93 6.61 8.3 6.9 7.375
#DIV/0! #DIV/0! 0.20% 0.23% 0.27% 0.23% 0.24%
11.56 19.38 18.68 14.86 11.605
#DIV/0! #DIV/0! 0.46% 0.67% 0.62% 0.48% 0.38%
8.03 6.85 7.785 7.84 10.79
#DIV/0! #DIV/0! 0.32% 0.24% 0.26% 0.26% 0.35%
13.97 12.1 13.15 13.055 10.79
#DIV/0! #DIV/0! 0.24% 0.18% 0.19% 0.18% 0.15%
#DIV/0! #DIV/0! 0.24% 0.18% 0.19% 0.18% 0.15%
#DIV/0! #DIV/0! 0.24% 0.18% 0.19% 0.18% 0.15%
4 1 3
#DIV/0! #DIV/0! 0.28% 0.06% 0.17%
0.125 0.195 1.115 0.805 0.31
#DIV/0! #DIV/0! 0.01% 0.01% 0.06% 0.05% 0.02%

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!


0.25 0.31 0.26 0.30 0.22
#DIV/0! #DIV/0! 2.01% 2.14% 1.72% 1.96% 1.43%
0.74 0.93 1.02 0.63 0.43
#DIV/0! #DIV/0! 5.95% 6.49% 6.78% 4.13% 2.85%

#DIV/0! #DIV/0!
22.68 12.47 22.75 20.70 19.98
#DIV/0! #DIV/0! 0.69% 0.33% 0.57% 0.52% 0.50%
#DIV/0! #DIV/0! 19.62% 16.45% 16.45% 12.68% 14.27%
#DIV/0! #DIV/0! 10.15% 7.23% 7.01% 5.37% 5.65%
2.03% #DIV/0! 2.07% 2.47%
41.46 262.295 976.969
0.93% #DIV/0! 0.69% 0.91%
0.93% #DIV/0! 0.69% 0.91%
0.93% #DIV/0! 0.69% 0.91%
61.925 553.385 1623.877
1.40% #DIV/0! 1.45% 1.51%
1.40% #DIV/0! 1.45% 1.51%
1.40% #DIV/0! 1.45% 1.51%
85.945 1045.435 2713.727
70.16 844.65 2268.153884
3.65% #DIV/0! 5.12% 4.88%
5.6 24.8 94.89
0.13% #DIV/0! 0.07% 0.09%
0.13% #DIV/0! 0.07% 0.09%
0.13% #DIV/0! 0.07% 0.09%
6.04 40.155 96.711
0.31% #DIV/0! 0.24% 0.21%
13.295 89.38 225.435
0.69% #DIV/0! 0.54% 0.48%
41.295 115.326
#DIV/0! 0.25% 0.25%
5.09 68.155 184.624
0.11% #DIV/0! 0.18% 0.17%
0.11% #DIV/0! 0.18% 0.17%
0.11% #DIV/0! 0.18% 0.17%
8 29
#DIV/0! 0.09% 0.11%
0.125 2.675 5.938
0.01% #DIV/0! 0.03% 0.02%

#DIV/0! #DIV/0! #DIV/0! #DIV/0!


0.17 1.50 7.338
1.75% #DIV/0! 1.83% 3.19%
0.38 4.13 10.96
3.95% #DIV/0! 5.05% 4.76%

#DIV/0!
18.74 117.31 295.44
0.75% #DIV/0! 0.54% 0.49%
12.90% #DIV/0! 15.42% 15.73%
6.77% #DIV/0! 6.95% 7.45%
3.54% 1.22% #DIV/0! #DIV/0! 1.59% 2.10%

3.22% 2.91% #DIV/0! #DIV/0! 2.86% 3.16%

6.14% 4.97% #DIV/0! #DIV/0! 6.33% 5.83%


5.15% 4.33% #DIV/0! #DIV/0! 5.12% 4.88%

0.17% 0.03% #DIV/0! #DIV/0! 0.07% 0.09%

0.25% 0.12% #DIV/0! #DIV/0! 0.24% 0.21%

0.44% 0.47% #DIV/0! #DIV/0! 0.54% 0.48%

0.28% 0.21% #DIV/0! #DIV/0! 0.25% 0.25%

0.45% #REF! #DIV/0! #DIV/0! 0.41% 0.40%


Friday, 3 September 2021
Total Pengadukan Batch 4
Jumlah Pakai Crusher
Saturday, 4 September 2021
Total Pengadukan Batch 2
Jumlah Pakai Crusher
Sunday, 5 September 2021
Total Pengadukan Batch
Jumlah Pakai Crusher
Monday, 6 September 2021
Total Pengadukan Batch 3
Jumlah Pakai Crusher
Tuesday, 7 September 2021
Total Pengadukan Batch 3
Jumlah Pakai Crusher
###
Total Pengadukan Batch 3
Jumlah Pakai Crusher 2
Thursday, 9 September 2021
Total Pengadukan Batch 3
Jumlah Pakai Crusher
Friday, 10 September 2021
Total Pengadukan Batch 2
Jumlah Pakai Crusher
###
Total Pengadukan Batch
Jumlah Pakai Crusher
Sunday, 12 September 2021
Total Pengadukan Batch
Jumlah Pakai Crusher
Monday, 13 September 2021
Total Pengadukan Batch
Jumlah Pakai Crusher
Tuesday, 14 September 2021
Total Pengadukan Batch
Jumlah Pakai Crusher
###
Total Pengadukan Batch
Jumlah Pakai Crusher
###
Total Pengadukan Batch
Jumlah Pakai Crusher
Friday, 17 September 2021
Total Pengadukan Batch
Jumlah Pakai Crusher
###
Total Pengadukan Batch
Jumlah Pakai Crusher
Sunday, 19 September 2021
Total Pengadukan Batch
Jumlah Pakai Crusher
Monday, 20 September 2021
Total Pengadukan Batch
Jumlah Pakai Crusher
Tuesday, 21 September 2021
Total Pengadukan Batch
Jumlah Pakai Crusher
###
Total Pengadukan Batch
Jumlah Pakai Crusher
###
Total Pengadukan Batch
Jumlah Pakai Crusher
Friday, 24 September 2021
3 3

1 2

3 3

4 3

3 3

4 3

2 2
T. BS
5
Total BS (Adonan + Cream) (kg) 4643.40 3156.72
% Total BS (Adonan + Cream) 13.38% 9.17%
Man Power 360 293
Hadir 360 291
Absent 2
Jam Planning 135 117
DATA

Jam Shift 45 38
6
Down time prod
Down time teknik
Total Down Time 31.3666666667 15.3226666667
Jam Efektif 103.633333333 101.677333333
Total Manhours (Jam) 2700 2218

Input Pemakaian Adonan (kg) 19486.255 17506.615


Standar Pemakaian Adonan (kg) 15065.247 14943.965
BS Adonan (%) 29% 17%
Input Pemakaian Cream (kg) 22600.651 21613.553
Standar Pemakaian Cream (kg) 19647.303 19489.135
BS Cream (%) 15% 11%
Total BS (Adonan + Cream) (kg) 7374.36 4687.07
Total BS (Adonan + Cream) (%) 21.24% 13.61%
Input Pemakaian cello (roll) 78.370 76.995
Standar Pemakaian cello (roll) 74.568 73.967
Persen Cello (%) 5% 4%
MC Kot. Mesin 82.63% 87.39%
% Bubble 19.37% 14.61%
Standar GB
LINE 2 Choco Blast
Zd (zero defect) 1 batch adonan = 27.962
Sheet/opak 58.590
Cream 76.410
Std kue 135.000
Std book 410
Berat sheet 1 crt = 1.7577
Berat cream 1 crt = 2.292
1 batch cream = 472.861
Zd (zero defect) 1 batch cream = 206.282
Standart Produk

Zd (zero defect) cello = 114.943


Berat cello dlm 1 roll = 17.040
1 batch adonan kering = 49.148
Std pemakaian cello/carton zdefact = 0.0087
830.58 752.09 777.27 603.21 660.27
#DIV/0! #DIV/0! 14.26% 11.23% 11.11% 8.54% 9.39%
63 63 63 63 63
63 63 63 63 63

24 24 24 24 24
8 8 8 8 8

4.99 3.75 3.14 2.52 2.61


19.01 20.25 20.86 21.48 21.39
504 504 504 504 504

3617.55 3683.92 3687.93 3679.99 3733.09


2527.57 2905.48 3037.31 3065.43 3051.37
#DIV/0! #DIV/0! 43% 27% 21% 20% 22%
3554.92 4145.86 4456.56 4331.01 4533.66
3296.33 3789.17 3961.09 3997.77 3979.43
#DIV/0! #DIV/0! 8% 9% 13% 8% 14%
1348.57 1135.13 1146.09 947.80 1235.95
#DIV/0! #DIV/0! 23.16% 16.96% 16.38% 13.42% 17.58%
13.25 15.31 16.05 15.80 15.53
12.51 14.38 15.03 15.17 15.10
#DIV/0! #DIV/0! 6% 6% 7% 4% 3%
#DIV/0! #DIV/0! 81.23% 77.87% 81.92% 82.13% 81.37%
#DIV/0! #DIV/0! 20.77% 24.13% 20.08% 19.87% 20.63%
418.15 2132.57 7800.124684
9.43% #DIV/0! 5.61% 7.28%
63 378 1031
62 377 1028
1 2
15 135 387
5 45 128

1.18 18.1778333333 64.8671666666668


13.82 116.822166667 205.310666666666
310 2830 4918

2274.02 20676.515 57669.384


1924.68 16511.834 46521.0459
18% #DIV/0! 25% 24%
2876.86 23898.861 68113.065
2510.07 21533.866 60670.3041
15% #DIV/0! 11% 12%
716.13 6529.68 18591.10
16.15% #DIV/0! 17.16% 17.34%
9.90 85.858 241.2229
9.53 81.728 230.2629
4% #DIV/0! 5% 5%
81.06% #DIV/0! 80.93% 83.65%
20.94% #DIV/0! 21.07% 18.35%
Friday, 24 September 2021
Total Pengadukan Batch
Jumlah Pakai Crusher
###
Total Pengadukan Batch
Jumlah Pakai Crusher
Sunday, 26 September 2021
Total Pengadukan Batch
Jumlah Pakai Crusher
Monday, 27 September 2021
Total Pengadukan Batch 5
Jumlah Pakai Crusher
Tuesday, 28 September 2021
Total Pengadukan Batch 3
Jumlah Pakai Crusher
###
Total Pengadukan Batch 3
Jumlah Pakai Crusher
###
Total Pengadukan Batch 3
Jumlah Pakai Crusher
Friday, 1 October 2021
Total Pengadukan Batch 3
Jumlah Pakai Crusher
Saturday, 2 October 2021
Total Pengadukan Batch 3
Jumlah Pakai Crusher
Sunday, 3 October 2021
Total Pengadukan Batch
3 2

3 3

3 3
1
3 4

3 2

2
Standart Produk
1 batch adonan basah = 117.776
Netto / carton = 4.050
Std tengah berat sheet = 60
Std tengah berat book cream = 410
Std berat cream/pcs = 231
Std tengah berat sheet /4 lbr = 179
Mc RM (%) 43.4%
Book cream 1 crt 4.50
Sheet per book cream 3
Std Carton per jam 84
Jumlah GB per crt
Alt 1

Nama produk
1 Hasil FG ( carton ) 8571.00 8502.00
2 Jumlah Adonan ( batch ) 397.00 357.00
3 Jumlah Cream ( kg ) 22600.65 21613.55
4 BS Adonan
5 BS Cream 87.05 91.08
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor 555.41 343.90
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor 395.60 223.18
10 BS Pot Kasar (kg) 425.31 155.41
11 BS Sortir (kg) 1027.33 834.00
12 BS Packing (kg) 532.56 182.11
13 Bubuk Cutting (kg) 38.08 24.82
14 Bubuk Mesin (kg) 65.99 70.07
15 Bubuk Sapuan (kg) 42.89 31.14
16 Kue Sapuan (kg) 76.17 49.11
17 BS Pot . Halus (kg) 58.09 12.00
18 Bubble (kg) 925.67 742.63

Nomor Mesin Packing

MP. D2
MP. D4
MP.
MP.
MP.
WAFELLO WFR WAFELLO WFR WAFELLO WFR WAFELLO WFR-WAFELLO WFR
1438.000 1653.000 1728.000 1744.000 1736.000
75.000 75.000 75.000 75.000 76.000
3554.920 4145.859 4456.559 4331.010 4533.658

22.675 12.470 22.745 20.700 19.980

94.735 89.960 113.160 54.680 78.155

216.700 105.600 76.350 58.055 54.430


37.060 28.935 42.000 22.950 35.540
144.000 144.000 150.000 102.000 156.000
44.940 66.235 63.025 26.025 20.610
4.930 6.610 8.300 6.900 7.375
11.560 19.380 18.680 14.860 11.605
8.030 6.850 7.785 7.840 10.790
13.970 12.100 13.150 13.055 10.810
5.700 8.500 5.000
169.350 199.795 191.185 189.565 209.595
WAFELLO WFR
1095.000 9394.00 26467.00
45.000 421.00 1175.00
2876.855 23898.86 68113.07

18.740 117.31 295.44

42.755 473.45 1372.75

41.245 552.38 1171.16


21.840 188.33 769.05
90.000 786.00 2647.33
41.460 262.30 976.97
6.040 40.16 103.06
13.295 89.38 225.44
5.090 46.39 120.42
4.685 67.77 193.04
5.600 24.80 94.89
85.945 1045.44 2713.73
MP.
MP.
Data Reject RM Week 09 Week 10 Week 11 Week 12 Week 13 Maret 2019
Opak Bersih (kg) #DIV/0! #DIV/0!
Opak Kotor (kg) 3.69% 2.30% #DIV/0! #DIV/0! 2.87% 2.95%
Book Bersih (kg) #N/A #N/A #N/A #N/A #N/A #N/A
Book Kotor (kg) 1.14% 0.65% #DIV/0! #DIV/0! 1.45% 1.09%
Potongan kasar (kg) 1.23% 0.45% #DIV/0! #DIV/0! 0.49% 0.72%
Sortir (kg) 2.96% 2.42% #DIV/0! #DIV/0! 2.07% 2.47%
Packing (kg) 1.53% 0.53% #DIV/0! #DIV/0! 0.69% 0.91%
BS QC (vacum) (kg) 1.65% 1.45% #DIV/0! #DIV/0! 1.45% 1.51%
Bubble Kering (kg) 5.15% 4.33% #DIV/0! #DIV/0! 5.12% 4.88%
Side Cut (kg) 0.17% 0.03% #DIV/0! #DIV/0! 0.07% 0.09%
Bubuk Cutting (kg) 0.25% 0.12% #DIV/0! #DIV/0! 0.24% 0.21%
Bubuk Mesin (kg) 0.44% 0.47% #DIV/0! #DIV/0! 0.54% 0.48%
Bubuk Sapuan (kg) 0.28% 0.21% #DIV/0! #DIV/0! 0.25% 0.25%
Kue Sapuan (kg) 0.19% 0.14% #DIV/0! #DIV/0! 0.18% 0.17%

Data Reject PM Week 09 Week 10 Week 11 Week 12 Week 13 Maret 2019


Karton (pcs) 0.13% 0.12% #DIV/0! #DIV/0! 0.09% 0.09%
Plastik (pcs) 0.02% 0.02% #DIV/0! #DIV/0! 0.03% 0.03%
GB (Pcs) #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
BS Cello Prod. (roll) 5.10% 4.09% #DIV/0! #DIV/0! 5.05% 5.05%

Data Reject RM Week 09 Akumulatif Pe rse nt ase Re je ct RM


Opak Bersih (kg) #N/A
Opak Kotor (kg) 3.69% #N/A
Book Bersih (kg) #N/A #N/A
Book Kotor (kg) 1.14% #N/A Pareto
6.00%
Potongan kasar (kg) 1.23% #N/A
Sortir (kg) 2.96% #N/A 5.00%
Packing (kg) 1.53% #N/A 4.00% 3.69%
BS QC (vacum) (kg) 1.65% #N/A
3.00%
Bubble Kering (kg) 5.15% #N/A
2.00%
Side Cut (kg) 0.17% #N/A 1.14% 1.23%
Bubuk Cutting (kg) 0.25% #N/A 1.00%

Bubuk Mesin (kg) 0.44% #N/A 0.00%


0.00%

Bubuk Sapuan (kg) 0.28% #N/A Opak Kotor (kg)


Opak Bersih (kg)
Book Kotor (kg)
Book Bersih (kg) Potongan kasar
Kue Sapuan (kg) 0.19% #N/A

Data Reject RM Week 10 Akumulatif


Opak Bersih (kg) #N/A
Opak Kotor (kg) 2.30% #N/A Pareto
Book Bersih (kg) #N/A #N/A 5.00%
Book Kotor (kg) 0.65% #N/A 4.50%
Potongan kasar (kg) 0.45% #N/A 4.00%
Sortir (kg) 2.42% #N/A
Persentase Reject RM

3.50%
Packing (kg) 0.53% #N/A 3.00%
BS QC (vacum) (kg) 1.45% #N/A 2.50% 2.30%
Bubble Kering (kg) 4.33% #N/A 2.00%
1.50%
1.00% 0.65%
0.45%
0.50%
0.00%
0.00%
Opak Kotor (kg) Book Kotor (kg) S
3.50%

Persentase Reject R
3.00%
2.50% 2.30%
2.00%
Side Cut (kg) 0.03% #N/A 1.50%
1.00% 0.65%
Bubuk Cutting (kg) 0.12% #N/A 0.45%
0.50%
Bubuk Mesin (kg) 0.47% #N/A 0.00%
0.00%
Bubuk Sapuan (kg) 0.21% #N/A Opak Kotor (kg) Book Kotor (kg) S
Kue Sapuan (kg) 0.14% #N/A Opak Bersih (kg) Book Bersih (kg) Potongan kasar

Data Reject RM Week 11 Akumulatif


Opak Bersih (kg) #DIV/0! #DIV/0!
Opak Kotor (kg) #DIV/0! #DIV/0! Pareto
Book Bersih (kg) #N/A #DIV/0! 1200.00%
Book Kotor (kg) #DIV/0! #DIV/0!
Potongan kasar (kg) #DIV/0! #DIV/0! 1000.00%

Persentase Reject RM
Sortir (kg) #DIV/0! #DIV/0! 800.00%
Packing (kg) #DIV/0! #DIV/0!
BS QC (vacum) (kg) #DIV/0! #DIV/0! 600.00%
Bubble Kering (kg) #DIV/0! #DIV/0!
400.00%
Side Cut (kg) #DIV/0! #DIV/0!
Bubuk Cutting (kg) #DIV/0! #DIV/0! 200.00%
Bubuk Mesin (kg) #DIV/0! #DIV/0!
0.00%
Bubuk Sapuan (kg) #DIV/0! #DIV/0! Opak Kotor (kg) Book Kotor (kg)
Kue Sapuan (kg) #DIV/0! #DIV/0! Opak Bersih (kg) Book Bersih (kg) Potongan kas

Data Reject RM Week 12 Akumulatif


Opak Bersih (kg) #DIV/0! #DIV/0!
Opak Kotor (kg) #DIV/0! #DIV/0! Persenta
Book Bersih (kg) #N/A #DIV/0! 1200.00%
Book Kotor (kg) #DIV/0! #DIV/0!
Potongan kasar (kg) #DIV/0! #DIV/0! 1000.00%
Persentase Reject RM

Sortir (kg) #DIV/0! #DIV/0!


800.00%
Packing (kg) #DIV/0! #DIV/0!
BS QC (vacum) (kg) #DIV/0! #DIV/0! 600.00%
Bubble Kering (kg) #DIV/0! #DIV/0!
400.00%
Side Cut (kg) #DIV/0! #DIV/0!
Bubuk Cutting (kg) #DIV/0! #DIV/0! 200.00%
Bubuk Mesin (kg) #DIV/0! #DIV/0!
0.00%
Bubuk Sapuan (kg) #DIV/0! #DIV/0! Opak Kotor (kg) Book Kotor (kg)
Kue Sapuan (kg) #DIV/0! #DIV/0! Opak Bersih (kg) Book Bersih (kg) Potongan kasa

Data Reject RM Week 13 Akumulatif


Opak Bersih (kg) #N/A Pareto
Opak Kotor (kg) 2.87% #N/A 6.00%
Book Bersih (kg) #N/A #N/A
Book Kotor (kg) 1.45% #N/A 5.00%
Potongan kasar (kg) 0.49% #N/A
Pesentase Reject RM

4.00%
Sortir (kg) 2.07% #N/A
2.87%
Packing (kg) 0.69% #N/A 3.00%
BS QC (vacum) (kg) 1.45% #N/A
2.00% 1.45%
Bubble Kering (kg) 5.12% #N/A
Side Cut (kg) 0.07% #N/A 1.00% 0.49%
0.00%
0.00%
Opak Kotor (kg) Book Kotor (kg) S
Opak Bersih (kg) Book Bersih (kg) Potongan kasar
3.00% 2.87%

Pesentase Rej
2.00% 1.45%
1.00% 0.49%
Bubuk Cutting (kg) 0.24% #N/A 0.00%
0.00%
Bubuk Mesin (kg) 0.54% #N/A Opak Kotor (kg) Book Kotor (kg) S
Bubuk Sapuan (kg) 0.25% #N/A Opak Bersih (kg) Book Bersih (kg) Potongan kasar
Kue Sapuan (kg) 0.18% #N/A

Data Reject RM Maret 2019 Akumulatif


Opak Bersih (kg) #N/A Pareto D
Opak Kotor (kg) 2.95% #N/A 6.00%
Book Bersih (kg) #N/A #N/A
Book Kotor (kg) 1.09% #N/A 5.00%
Potongan kasar (kg) 0.72% #N/A

Pesentase Reject RM
4.00%
Sortir (kg) 2.47% #N/A
2.95%
Packing (kg) 0.91% #N/A 3.00%
BS QC (vacum) (kg) 1.51% #N/A
2.00%
Bubble Kering (kg) 4.88% #N/A 1.09%
Side Cut (kg) 0.09% #N/A 1.00% 0.72%
Bubuk Cutting (kg) 0.21% #N/A 0.00%
0.00%
Bubuk Mesin (kg) 0.48% #N/A Opak Kotor (kg) Book Kotor (kg) S
Bubuk Sapuan (kg) 0.25% #N/A Opak Bersih (kg) Book Bersih (kg) Potongan kasar
Kue Sapuan (kg) 0.17% #N/A

Data Reject PM Week 09 Akumulatif


Karton (pcs) 0.13% #DIV/0! Pareto Data Reject PM Week
Plastik (pcs) 0.02% #DIV/0! 6.00%
GB (Pcs) #DIV/0! #DIV/0!
BS Cello Prod. (roll) 5.10% #DIV/0! 5.00%
Persentase Reject PM

4.00%
Data Reject PM Week 10 Akumulatif
Karton (pcs) 0.12% #DIV/0! 3.00%
Plastik (pcs) 0.02% #DIV/0!
GB (Pcs) #DIV/0! #DIV/0! 2.00%
BS Cello Prod. (roll) 4.09% #DIV/0!
1.00%
0.13% 0.02%
Data Reject PM Week 11 Akumulatif 0.00%
Karton (pcs) #DIV/0! #DIV/0! Karton (pcs) Plastik (pcs) GB (Pcs)
Plastik (pcs) #DIV/0! #DIV/0!
Week 09 Akumulatif
GB (Pcs) #DIV/0! #DIV/0!
BS Cello Prod. (roll) #DIV/0! #DIV/0!
Pareto Data Reject PM Week
Data Reject PM Week 12 Akumulatif 1200.00%
Karton (pcs) #DIV/0! #DIV/0!
Plastik (pcs) #DIV/0! #DIV/0! 1000.00%
GB (Pcs) #DIV/0! #DIV/0!
Persentase Reject PM

800.00%
BS Cello Prod. (roll) #DIV/0! #DIV/0!
600.00%
Data Reject PM Week 13 Akumulatif
Karton (pcs) 0.09% #DIV/0! 400.00%
Plastik (pcs) 0.03% #DIV/0!
200.00%
GB (Pcs) #DIV/0! #DIV/0!
0.00%
Karton (pcs) Plastik (pcs) GB (Pcs)

Week 11 Akumulatif
Persentase
400.00%

200.00%

BS Cello Prod. (roll) 5.05% #DIV/0! 0.00%


Karton (pcs) Plastik (pcs) GB (Pcs)
Data Reject PM Maret 2019 Akumulatif
Week 11 Akumulatif
Karton (pcs) 0.11% #DIV/0!
Plastik (pcs) 0.02% #DIV/0!
GB (Pcs) #DIV/0! #DIV/0!
BS Cello Prod. (roll) 4.76% #DIV/0! Pareto Data Reject PM Week 13
6.00%

5.00%

Persentase Reject PM
4.00%

3.00%

2.00%

1.00%
0.09% 0.03%
0.00%
Karton (pcs) Plastik (pcs) GB (Pcs) BS C

Week 13 Akumulatif
Pareto Data Reject RM Week 09
1200%
5.15%
1000%

800%
2.96%
600%

1.53% 1.65% 400%


1.14% 1.23%
200%
0.25% 0.44% 0.28%
0.17% 0.19%
0%
kg) Book Kotor (kg) Sortir (kg) BS QC (vacum) (kg) Side Cut (kg) Bubuk Mesin (kg) Kue Sapuan (kg)
ok Bersih (kg) Potongan kasar (kg) Packing (kg) Bubble Kering (kg) Bubuk Cutting (kg) Bubuk Sapuan (kg)

Week 09 Akumulatif

Pareto Data Reject RM Week 10


1200%
4.33%
1000%

800%
2.42%
600%

1.45% 400%

0.65% 0.53% 0.47% 200%


0.45%
0.03% 0.12% 0.21% 0.14%
0%
kg) Book Kotor (kg) Sortir (kg) BS QC (vacum) (kg) Side Cut (kg) Bubuk Mesin (kg) Kue Sapuan (kg)
800%
2.42%
600%

1.45% 400%

0.65% 0.53% 0.47% 200%


0.45%
0.03% 0.12% 0.21% 0.14%
0%
kg) Book Kotor (kg) Sortir (kg) BS QC (vacum) (kg) Side Cut (kg) Bubuk Mesin (kg) Kue Sapuan (kg)
ok Bersih (kg) Potongan kasar (kg) Packing (kg) Bubble Kering (kg) Bubuk Cutting (kg) Bubuk Sapuan (kg)

Week 10 Akumulatif

Pareto Data Reject RM Week 11


1200%

1000%

800%

600%

400%

200%

0%
or (kg) Book Kotor (kg) Sortir (kg) BS QC (vacum) (kg) Side Cut (kg) Bubuk Mesin (kg) Kue Sapuan (kg)
Book Bersih (kg) Potongan kasar (kg) Packing (kg) Bubble Kering (kg) Bubuk Cutting (kg) Bubuk Sapuan (kg)

Week 11 Akumulatif

Persentase Data Reject RM Week 12


1200%

1000%

800%

600%

400%

200%

0%
r (kg) Book Kotor (kg) Sortir (kg) BS QC (vacum) (kg) Side Cut (kg) Bubuk Mesin (kg) Kue Sapuan (kg)
ook Bersih (kg) Potongan kasar (kg) Packing (kg) Bubble Kering (kg) Bubuk Cutting (kg) Bubuk Sapuan (kg)

Week 12 Akumulatif

Pareto Data Reject RM Week 13


1200%
5.12%
1000%

800%

600%
2.07%
1.45% 1.45% 400%

0.49% 0.69% 0.54% 200%


0.07% 0.24% 0.25% 0.18%
0%
g) Book Kotor (kg) Sortir (kg) BS QC (vacum) (kg) Side Cut (kg) Bubuk Mesin (kg) Kue Sapuan (kg)
k Bersih (kg) Potongan kasar (kg) Packing (kg) Bubble Kering (kg) Bubuk Cutting (kg) Bubuk Sapuan (kg)

Week 13 Akumulatif
600%
2.07%
1.45% 1.45% 400%

0.49% 0.69% 0.54% 200%


0.07% 0.24% 0.25% 0.18%
0%
g) Book Kotor (kg) Sortir (kg) BS QC (vacum) (kg) Side Cut (kg) Bubuk Mesin (kg) Kue Sapuan (kg)
k Bersih (kg) Potongan kasar (kg) Packing (kg) Bubble Kering (kg) Bubuk Cutting (kg) Bubuk Sapuan (kg)

Week 13 Akumulatif

Pareto Data Reject RM Maret 2019


1200%
4.88%
1000%

800%

2.47% 600%

1.51% 400%
1.09% 0.91%
0.72% 200%
0.48%
0.09% 0.21% 0.25% 0.17%
0%
g) Book Kotor (kg) Sortir (kg) BS QC (vacum) (kg) Side Cut (kg) Bubuk Mesin (kg) Kue Sapuan (kg)
k Bersih (kg) Potongan kasar (kg) Packing (kg) Bubble Kering (kg) Bubuk Cutting (kg) Bubuk Sapuan (kg)

Maret 2019 Akumulatif

ta Reject PM Week 09 Pareto Data Reject PM Week 10


1200% 4.50% 1
4.09%
5.10% 4.00%
1000% 1
3.50%
Persentase Reject PM

800% 3.00% 8
2.50%
600% 6
2.00%
400% 1.50% 4
1.00%
200% 2
0.50% 0.12%
0.02% 0.02%
0% 0.00% 0
astik (pcs) GB (Pcs) BS Cello Prod. (roll) Karton (pcs) Plastik (pcs) GB (Pcs) BS Cello Prod. (roll)

Week 09 Akumulatif Week 10 Akumulatif

ta Reject PM Week 11 Pareto Data Reject PM Week 12


1200% 1200.00% 1

1000% 1000.00% 1
Persentase Reject PM

800% 800.00% 8

600% 600.00% 6

400% 400.00% 4

200% 200.00% 2

0% 0.00% 0
Plastik (pcs) GB (Pcs) BS Cello Prod. (roll) Karton (pcs) Plastik (pcs) GB (Pcs) BS Cello Prod. (roll)

Week 11 Akumulatif Week 12 Akumulatif


Persentase
400% 400.00% 4

200% 200.00% 2

0% 0.00% 0
Plastik (pcs) GB (Pcs) BS Cello Prod. (roll) Karton (pcs) Plastik (pcs) GB (Pcs) BS Cello Prod. (roll)

Week 11 Akumulatif Week 12 Akumulatif

Reject PM Week 13 Pareto Data Reject PM Maret 2019


1200% 5.00% 4.76% 120
5.05% 4.50%
1000% 4.00% 100

Persentase Reject PM
800% 3.50% 800
3.00%
600% 2.50% 600
2.00%
400% 400
1.50%
1.00%
200% 200
0.50% 0.11%
3% 0.02%
0% 0.00% 0%
k (pcs) GB (Pcs) BS Cello Prod. (roll) Karton (pcs) Plastik (pcs) GB (Pcs) BS Cello Prod. (roll)

k 13 Akumulatif Maret 2019 Akumulatif


PM Week 10
1200%
4.09%
1000%

800%

600%

400%

200%

0%
GB (Pcs) BS Cello Prod. (roll)

Akumulatif

PM Week 12
1200%

1000%

800%

600%

400%

200%

0%
GB (Pcs) BS Cello Prod. (roll)

Akumulatif
400%

200%

0%
GB (Pcs) BS Cello Prod. (roll)

Akumulatif

Maret 2019
4.76% 1200%

1000%

800%

600%

400%

200%

0%
GB (Pcs) BS Cello Prod. (roll)

Akumulatif
Jenis Reject 25-Feb-19 26-Feb-19 27-Feb-19 28-Feb-19 1-Mar-19 2-Mar-19
Reject Sheet (kg) 117.780 140.675 73.785 78.160 89.430 55.575
Reject Bubble (kg) 143.385 147.242 167.030 149.165 193.480 125.365
Bubble Kering (kg) 116.483 125.653 139.852 122.270 168.665 103.280
Total Batch Adonan 56.000 72.000 76.000 75.000 72.000 46.000
Berat Adonan Kering 49.148 49.148 49.148 49.148 49.148 49.148
(total batch Standart Adonan 2752.288 3538.656 3735.248 3686.100 3538.656 2260.808

Sheet (%) 4.28% 3.98% 1.98% 2.12% 2.53% 2.46%


% MC Bubble (%) 20.65% 21.59% 19.64% 19.82% 14.97% 19.57%
Bubble Kering (%) 4.23% 3.55% 3.74% 3.32% 4.77% 4.57%
3-Mar-19 WEEK 09 4-Mar-19 5-Mar-19 6-Mar-19 7-Mar-19 8-Mar-19 9-Mar-19 10-Mar-19
555.405 53.300 72.305 59.325 75.585 83.380
925.667 135.440 148.750 142.970 177.335 138.130
776.205 118.603 132.755 125.010 154.314 116.621
397.000 72.000 73.000 75.000 74.000 63.000
49.148 344.036 49.148 49.148 49.148 49.148 49.148 49.148 49.148
19511.756 3538.656 3587.804 3686.100 3636.952 3096.324

#DIV/0! 2.85% 1.51% 2.02% 1.61% 2.08% 2.69% #DIV/0! #DIV/0!


#DIV/0! 19.37% 14.31% 12.30% 14.56% 15.11% 16.78% #DIV/0! #DIV/0!
#DIV/0! 3.98% 3.35% 3.70% 3.39% 4.24% 3.77% #DIV/0! #DIV/0!
WEEK 10 11-Mar-19 12-Mar-19 13-Mar-19 14-Mar-19 15-Mar-19 16-Mar-19 17-Mar-19 WEEK 11
343.895
742.625
647.303
357.000
344.036 49.148 49.148 49.148 49.148 49.148 49.148 49.148 344.036
17545.836

1.96% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!


14.61% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
3.69% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
18-Mar-19 19-Mar-19 20-Mar-19 21-Mar-19 22-Mar-19 23-Mar-19 24-Mar-19 WEEK 12 25-Mar-19
94.735
169.350
137.530
75.000
49.148 49.148 49.148 49.148 49.148 49.148 49.148 344.036 49.148
3686.100

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 2.57%


#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 20.77%
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 3.73%
26-Mar-19 27-Mar-19 28-Mar-19 29-Mar-19 30-Mar-19 31-Mar-19 WEEK 13 TOTAL
89.960 113.160 54.680 78.155 42.755 473.445 1372.745
199.795 191.185 189.565 209.595 85.945 1045.435 2713.727
154.542 156.424 155.661 170.327 70.162 844.646 2268.154
75.000 75.000 75.000 76.000 45.000 421.000 1175.000
49.148 49.148 49.148 49.148 49.148 49.148 344.036 1720.180
3686.100 3686.100 3686.100 3735.248 2211.660 20691.308 57748.900

2.44% 3.07% 1.48% 2.09% 1.93% #DIV/0! 2.29% 2.38%


24.13% 20.08% 19.87% 20.63% 20.94% #DIV/0! 21.07% 18.35%
4.19% 4.24% 4.22% 4.56% 3.17% #DIV/0! 4.08% 3.93%
AA

PT. MAYORA INDAH Tbk


Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 24 January 2019 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan
1
2 2
3
Total

Material Balance Adonan Cream


Effisiensi #DIV/0! #DIV/0!
Variance #DIV/0! #DIV/0!
BS #DIV/0! #DIV/0!
Give / Take away
Losses #DIV/0! #DIV/0!

Nama produk
1 Jumlah Adonan ( batch )
2 Pemakaian cream (kg)
3 Hasil FG ( carton )
4 BS Kotoran Mesin ( kg )
5 BS Opak ( kg ) Bersih
6 BS Opak ( kg ) Kotor
7 BS Pot Kasar (kg)
8 BS Sortir
9 BS Pot . Halus (kg)
10 Bubuk Cutting (kg)
11 BS Book (kg) Bersih
12 BS Book (kg) Kotor
13 BS Packing (kg)
14 BS Vacum QC (kg)

Page 44
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sudah ada isinya (RUMUS)


K sesuai dengan planning PPIC
Man Power Plan Working Down
Jam Shift
Real Hours Hours Time

GIVE AWAY / TAKE A

Penimbangan Opak
Line No SHIFT
I II III
1
2
3
4
5
6
7
8
9
10
11
12
2
13
14
15
16
17

Page 45
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Adonan Cream Utilisasi Eff Line Ach Lb Pdv Eff Ad


(batch) (batch) Line (%) (%) (%) (mhr/tons) (%)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

GIVE AWAY / TAKE AWAY

Penimbangan Cream
Berat
Total GA SHIFT Berat Rata-Rata
Rata-Rata
I II III

Page 46
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Eff Cr Reject (kg)


(%) Ad Cream Opak (B) Opak (K) Book (B) Book (K) PK
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

DATA DARI QC

BERAT (g)
SHIFT
GA SHEET BOOK
1
2
3
RATA”
GA

Page 47
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Waste (kg)
Sortir Packing B'Cut B' Mesin B' Sapuan Kue Sapuan Side Cut

Page 48
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QC (Kue Vacum) Total BS BS QC BS Produk


Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)

Page 49
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BS Produksi Pemakaian Bahan


GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll)

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HARI / TANGGAL
Pemakaian Bahan Bubble LINE
Alt (Cream) Qty Crusher WIP Cream (%) SHIFT
PRODUCT

NO.
#DIV/0!
1
2

NO.

I 1

Page 51
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PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

MATERIAL BALANCE W
MAY/PRC/PRO/WFR/MTG/PRDCK
:
:
:
:

NO. PROSES

JUMLAH BATCH ADONAN


JUMLAH BATCH CREAM

NO. PROSES

Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

Transfer & Terima WIP

Page 52
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MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
Thursday, 24 January 2019
2
1

STANDART
ES X
( KG )

AWAL ADUKAN AKHIR


ES X
( KG ) ( KG ) ( KG )

Page 53
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Note: Perhatikan tanda baca k

NO. P.O :
:
:
Jenis Produksi
Hari / Tanggal
BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift

Proses

Turbo Mixer

43,40%
Ballmill

Oven

Arc Cooler

Spreeding

Page 54
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Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA

BS RM PRODUK
=$BG$9
Thursday, 24 January 2019
2
1

Jenis BS 07:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR

Page 55
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PM (TOTALNYA SAMA)

RODUKSI

Waktu
08:30 09:30 10:30 11:30 12:30 13:30 14:30
Act Act Act Act Act Act Act

Page 56
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Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data rej

BS RM
Jenis Prod
Hari / Tan
Line
Shift

Total Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Page 57
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Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTAL

BS RM PRODUK
Thursday, 24 January 2019
2
2

Jenis BS 15:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR

Page 58
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dari form RM/ PM (TOTALNYA SAMA)

M PRODUKSI

Waktu
16:30 17:30 18:30 19:30 20:30 21:30 22:30
Act Act Act Act Act Act Act

Page 59
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Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (T

BS RM
Jenis Prod
Hari / Tan
Line
Shift

Total Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Page 60
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Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUK
Thursday, 24 January 2019
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR

Page 61
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TALNYA SAMA)

M PRODUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30
Act Act Act Act Act Act Act

Page 62
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Total

Page 63
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SIX BIG LOSSES


Jam Mulai Jam Selesai Menit
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO
WN TOTAL
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL

* Setting Up Mesin

3. SET Page 64
UP
AND
ADJU
SMEN
T
AA

18
19
20
21
22
23
24

Shift 1
Kode Masalah Penyebab Perbaikan Pencegahan

Page 65
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Shift 2
Batas
PIC Status Jam Mulai Jam Selesai Menit Kode
Waktu

Page 66
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Shift 2
Penyeba Pencegaha Batas Jam
Masalah Perbaikan PIC Status
b n Waktu Mulai

Page 67
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Shift 3
Jam Pencega
Menit Kode Masalah Penyebab Perbaikan
Selesai han

Page 68
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Batas
PIC Status
Waktu

Page 69
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II 1

Page 70
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A FINISHED GOOD ____¢ x____Kg


B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

% ACH
VARIAN 1
% VARIAN 1

A Reject for Recycle


Opak / Sheet
Book
Potongan halus

Potongan kasar

Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______% )
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting

Page 71
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Page 72
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Spreeding

Cooling Box

Cutting

Metal Detector

Packing

#DIV/0!

#DIV/0!

MP. D2

MP. D4
Page 73
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BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
Page 74
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Page 75
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Spreeding

Cooling Box

Cutting

Metal Detector

Packing

MP. D2

MP. D4
Page 76
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BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
Page 77
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Page 78
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Spreeding

Cooling Box

Cutting

Metal Detector

Packing

MP. D2

MP. D4
Page 79
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BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
Page 80
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Page 81
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Page 82
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TOTAL
3. SET
UP * Setting Parameter
AND
ADJU
SMEN
TOTAL
T

* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop

4.
IDLIN TOTAL
G
AND
MINO * Minor Cleaning
R
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL

* Reject For Recycle

6. TOTAL
DEFE
CTS * Reject For Scrapping
AND
REW
ORK Page 83
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Page 84
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Page 85
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Page 86
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Page 87
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Page 88
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III

Note /

(_____
Un

Page 89
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Bubuk Sapuan
Kue Sapuan

Total reject for scrapping

TOTAL REJECT
% Reject
VARIAN GAIN / ( LOSS ) 2
% VARIAN GAIN / ( LOSS ) 2

GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
% Loss In Proses
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

Dibuat Oleh ;

(______________)
Unit Head

PT. MAYORA INDAH

DIVISI WAFER – JATAKE 1

MATERIAL BALANCE W

Page 90
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Brt / ¢ (std) Brt / ¢

Diberikan Oleh ;

(______________) (______________)
Unit Head Section Head

MATERIAL BALANCE WAFER

Page 91
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#DIV/0!

#DIV/0!

#DIV/0!
MP.
#DIV/0!

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

Page 92
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REJECT PACKING (POTONGAN ACAK)


REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)

Page 93
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Page 94
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MP. D4

MP.

MP.

Page 95
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REJECT PACKING (POTONGAN ACAK)


REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)

Page 96
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Page 97
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MP. D4

MP.

MP.

Page 98
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REJECT PACKING (POTONGAN ACAK)


REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)

Page 99
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Page 100
AA

Page 101
6.
DEFE AA
CTS * Reject For Scrapping
AND
REW
ORK TOTAL

* WIP Variance

TOTAL
TOTAL
Downtime
Selisih

Page 102
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SHIFT 1 SHIFT 2 SHIFT 3

HB (kg)

HK (kg)

Page 103
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Downtime
Selisih

Page 104
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Downtime

Page 105
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Downtime
Selisih

Page 106
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Page 107
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HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

NO.

I 1

Page 108
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MAY/PRC/PRO/WFR/MTG/PRDCK

:
:
:
:

NO. PROSES

JUMLAH BATCH ADONAN

JUMLAH BATCH CREAM

NO. PROSES

Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED

B MC Baking ( __________% )

ACTUAL RM ( SOLID )
Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

Transfer & Terima WIP

Page 109
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MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00

Thursday, 24 January 2019


2
2

STANDART
ES X
( KG )

AWAL ADUKAN AKHIR


ES X
( KG ) ( KG ) ( KG )

Page 110
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MP.
NO. P.O :
:

BS PAKAI SUB TOTAL TOTAL VARIAN


( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS

MP.

43,40%

MP.

Page 111
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REJECT PACKING (START AWAL)


REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)

Page 112
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Page 113
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MP.

MP.

MP.

Page 114
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REJECT PACKING (START AWAL)


REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)

Page 115
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Page 116
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MP.

MP.

MP.

Page 117
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REJECT PACKING (START AWAL)


REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)

Page 118
AA

Page 119
AA

Page 120
AA

II 1

Page 121
AA

A FINISHED GOOD ____¢ x____Kg

B Transfer WIP

Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

% ACH
VARIAN GAIN / ( LOSS ) 1

% VARIAN GAIN / ( LOSS ) 1

A Reject for Recycle

Opak / Sheet

Book
Potongan halus
Potongan kasar
Sortir

Packing

Total reject for recycle


B Reject for Scrapping
Bubble (MC : ______% )
Opak / Sheet
Book
Bubuk mesin

Page 122
AA

Page 123
MP.
AA

Jenis Produksi
Hari / Tanggal
Line
Shift

#DIV/0! Proses

#DIV/0!

Karton

Plastik

Page 124
AA

REJECT PACKING (KEMASAN MELIPAT)


REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)

BS PM PRODUKS
=$BG$9
Thursday, 24 January 2019
2
1

Jenis BS 07:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)

Page 125
AA

RODUKSI

Waktu
08:30 09:30 10:30 11:30 12:30 13:30 14:30
Act Act Act Act Act Act Act

Page 126
MP.
AA

BS P
Jenis Prod
Hari / Tan
Line
Shift

Total Proses

Karton

Plastik

Page 127
AA

REJECT PACKING (KEMASAN MELIPAT)


REJECT PACKING (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)

BS PM PRODUKSI
Thursday, 24 January 2019
2
2

Jenis BS 15:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)

Page 128
AA

M PRODUKSI

Waktu
16:30 17:30 18:30 19:30 20:30 21:30 22:30
Act Act Act Act Act Act Act

Page 129
MP.
AA

BS P
Jenis Prod
Hari / Tan
Line
Shift

Total Proses

Karton

Plastik

Page 130
AA

REJECT PACKING (KEMASAN MELIPAT)


REJECT PACKING (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)

BS PM PRODUKSI
Thursday, 24 January 2019
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING /
TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)

Page 131
AA

M PRODUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30
Act Act Act Act Act Act Act

Page 132
AA

Total

Page 133
AA

III

Note /

(_____
Un

Page 134
AA

Bubuk cutting
Bubuk Sapuan
Kue Sapuan

Total reject for scrapping

TOTAL REJECT
% Reject
VARIAN GAIN / ( LOSS ) 2
% VARIAN GAIN / ( LOSS ) 2

GIVE AWAY / ( TAKE AWAY )

TOTAL LOSS IN PROSES

% Loss In Proses
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

Dibuat Oleh ;

(______________)
Unit Head

PT. MAYORA INDAH

DIVISI WAFER – JATAKE 1

Page 135
AA

Brt / ¢ (std) Brt / ¢

Diberikan Oleh ;

(______________) (______________)
Unit Head Section Head

Page 136
AA

MP. D2
#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

Diberikan Oleh ; Menyetujui ;

MP. D4

(______________) (______________)
Section Head Dept Head Produksi

Page 137
AA

REJECT CELLO (KEMASAN JEBOL / VACUUM)


REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Page 138
AA

Page 139
AA

MP. D2

MP. D4

Page 140
AA

REJECT CELLO (KEMASAN JEBOL / VACUUM)


REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR
FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR
FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Page 141
AA

Page 142
AA

MP. D2

MP. D4

Page 143
AA

REJECT CELLO (KEMASAN JEBOL / VACUUM)


REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR
FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR
FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Page 144
AA

Page 145
AA

Page 146
AA

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1
2

NO.

I 1

Page 147
AA

MATERIAL BALANCE W
MAY/PRC/PRO/WFR/MTG/PRDCK

:
:
:
:

NO. PROSES

JUMLAH BATCH ADONAN


JUMLAH BATCH CREAM

NO. PROSES

Pemakaian adonan

A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
Pemakaian cream

A Waste

BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

Page 148
AA

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00

Thursday, 24 January 2019


2
3

STANDART
ES X
( KG )

AWAL ADUKAN AKHIR


ES X
( KG ) ( KG ) ( KG )

Page 149
AA

NO. P.O :

: MP.
:

BS PAKAI SUB TOTAL TOTAL VARIAN


( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS

43,40%

MP.

Page 150
AA

REJECT CELLO (SETTING MESIN)


REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
Page 151
AA

Page 152
AA

MP.

MP.

Page 153
AA

REJECT CELLO (SETTING MESIN)


REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR
FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
Page 154
AA

Page 155
AA

MP.

MP.

Page 156
AA

REJECT CELLO (SETTING MESIN)


REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR
FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
Page 157
AA

Page 158
AA

Page 159
AA

II 1

Page 160
AA

Transfer & Terima WIP

A FINISHED GOOD ____¢ x____Kg


B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan

Cream

Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

% ACH
VARIAN GAIN / ( LOSS ) 1

% VARIAN GAIN / ( LOSS ) 1

A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle

B Reject for Scrapping

Bubble (MC : ______% )


Opak / Sheet

Page 161
AA

Page 162
AA

MP.

#DIV/0!

#DIV/0!

MP.

Page 163
AA

REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)


REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
Page 164
AA

Page 165
AA

MP.

MP.

Page 166
AA

REJECT GB (PRODUK RUSAK KARENA CONVEYOR


FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR
FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
Page 167
AA

Page 168
AA

MP.

MP.

Page 169
AA

REJECT GB (PRODUK RUSAK KARENA CONVEYOR


FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR
FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
Page 170
AA

Page 171
AA

Page 172
AA

III

Note /

(_____
Un

Page 173
AA

Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan

Kue Sapuan

Total reject for scrapping


TOTAL REJECT
% Reject
VARIAN GAIN / ( LOSS ) 2
% VARIAN GAIN / ( LOSS ) 2

GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
% Loss In Proses

TOTAL VARIAN ALL RM

% TOTAL VARIAN RM

Note / Penjelasan :

Dibuat Oleh ;

(______________)
Unit Head

Page 174
AA

Brt / ¢ (std) Brt / ¢

Diberikan Oleh ;

(______________) (______________)
Unit Head Section Head

Page 175
MP.
AA

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0! MP.

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

Page 176
AA

REJECT CELLO (METAL DETECTOR)


REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO

Page 177
AA

Data Reject Prod


Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC

Page 178
MP.
AA

MP.

TOTAL REJECT CEL

Page 179
AA

REJECT CELLO (METAL DETECTOR)


REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR
FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR
FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO

Page 180
AA

Data Reject Prod


Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC

Page 181
MP.
AA

MP.

TOTAL REJECT CELL

Page 182
AA

REJECT CELLO (METAL DETECTOR)


REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR
FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR
FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO

Page 183
AA

Data Reject Prod


Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC

Page 184
AA

Page 185
BB

PT. MAYORA INDAH Tbk


Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 25 January 2019 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan
1
2 2
3
Total

Material Balance Adonan Cream


Effisiensi #DIV/0! #DIV/0!
Variance #DIV/0! #DIV/0!
BS #DIV/0! #DIV/0!
Give / Take away
Losses #DIV/0! #DIV/0!

Nama produk
1 Jumlah Adonan ( batch )
2 Pemakaian cream (kg)
3 Hasil FG ( carton )
4 BS Kotoran Mesin ( kg )
5 BS Opak ( kg ) Bersih
6 BS Opak ( kg ) Kotor
7 BS Pot Kasar (kg)
8 BS Sortir
9 BS Pot . Halus (kg)
10 Bubuk Cutting (kg)
11 BS Book (kg) Bersih
12 BS Book (kg) Kotor
13 BS Packing (kg)
14 BS Vacum QC (kg)

Page 186
BB

sudah ada isinya (RUMUS)


K sesuai dengan planning PPIC
Man Power Plan Working Down
Jam Shift
Real Hours Hours Time

GIVE AWAY / TAKE A

Penimbangan Opak
Line No SHIFT
I II III
1
2
3
4
5
6
7
8
9
10
11
12
2
13
14
15
16
17

Page 187
BB

Adonan Cream Utilisasi Eff Line Ach Lb Pdv Eff Ad


(batch) (batch) Line (%) (%) (%) (mhr/tons) (%)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

GIVE AWAY / TAKE AWAY

Penimbangan Cream
Berat
Total GA SHIFT Berat Rata-Rata
Rata-Rata
I II III

Page 188
BB

Eff Cr Reject (kg)


(%) Ad Cream Opak (B) Opak (K) Book (B) Book (K) PK
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

DATA DARI QC

BERAT (g)
SHIFT
GA SHEET BOOK
1
2
3
RATA”
GA

Page 189
BB

Waste (kg)
Sortir Packing B'Cut B' Mesin B' Sapuan Kue Sapuan Side Cut

Page 190
BB

QC (Kue Vacum) Total BS BS QC BS Produk


Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)

Page 191
BB

BS Produksi Pemakaian Bahan


GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll)

Page 192
BB

HARI / TANGGAL
Pemakaian Bahan Bubble LINE
Alt (Cream) Qty Crusher WIP Cream (%) SHIFT
PRODUCT

NO.
#DIV/0!
1
2

NO.

I 1

Page 193
BB

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

MATERIAL BALANCE W
MAY/PRC/PRO/WFR/MTG/PRDCK
:
:
:
:

NO. PROSES

JUMLAH BATCH ADONAN


JUMLAH BATCH CREAM

NO. PROSES

Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

Transfer & Terima WIP

Page 194
BB

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
Friday, 25 January 2019
2
1

STANDART
ES X
( KG )

AWAL ADUKAN AKHIR


ES X
( KG ) ( KG ) ( KG )

Page 195
BB

NO. P.O :
:
:

BS PAKAI SUB TOTAL TOTAL VARIAN


( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS

43,40%

Page 196
BB

Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM

BS R
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Page 197
BB

kan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA

BS RM PROD
=$BG$9
Friday, 25 January 2019

Jenis BS

BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR

Page 198
BB

ODUKSI

Waktu
07:30 08:30 09:30 10:30 11:30 12:30 13:30
Act Act Act Act Act Act Act

Page 199
BB

Note: Perhatikan tanda baca koma (,) dan total reject LHP da

Jenis Produksi
Hari / Tanggal
Line
Shift

14:30 Total Proses


Act

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Page 200
BB

atikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM PROD
Friday, 25 January 2019
2
2

Jenis BS

BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR

Page 201
BB

TALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30
Act Act Act Act Act Act Act

Page 202
BB

Note: Perhatikan tanda baca koma (,) dan total reject LHP da

Jenis Produksi
Hari / Tanggal
Line
Shift

22:30 Total Proses


Act

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Page 203
BB

atikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM PRO
Friday, 25 January 2019

Jenis BS

BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR

Page 204
BB

RODUKSI

Waktu
23:30 00:30 01:30 02:30 03:30 04:30 05:30
Act Act Act Act Act Act Act

Page 205
BB

06:30 Total
Act

Page 206
BB

SIX BIG LOSSES


Jam Mulai Jam Selesai Menit
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL

* Setting Up Mesin

3. SET
UP
AND Page 207
ADJU
SMEN
T
BB

18
19
20
21
22
23
24

Shift 1
Kode Masalah Penyebab Perbaikan Pencegahan

Page 208
BB

Shift 2
Batas
PIC Status Jam Mulai Jam Selesai Menit Kode
Waktu

Page 209
BB

Shift 2
Penyeba Pencegaha Batas Jam
Masalah Perbaikan PIC Status
b n Waktu Mulai

Page 210
BB

Shift 3
Jam Pencega
Menit Kode Masalah Penyebab Perbaikan
Selesai han

Page 211
BB

Batas
PIC Status
Waktu

Page 212
BB

II 1

Page 213
BB

A FINISHED GOOD ____¢ x____Kg


B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

% ACH
VARIAN 1
% VARIAN 1

A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______% )
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting

Page 214
BB

Page 215
BB

#DIV/0!

#DIV/0!

Page 216
BB
Spreeding

Cooling Box

Cutting

Metal Detector

Packing

MP. D2

MP. D4

Page 217
BB

BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)

Page 218
BB

Page 219
BB
Spreeding

Cooling Box

Cutting

Metal Detector

Packing

MP. D2

MP. D4

Page 220
BB

BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)

Page 221
BB

Page 222
BB
Spreeding

Cooling Box

Cutting

Metal Detector

Packing

MP. D2

MP. D4

Page 223
BB

BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)

Page 224
BB

Page 225
BB

Page 226
BB

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL

* Reject For Recycle

TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK

* WIP Variance
Page 227
BB

Page 228
BB

Page 229
BB

Page 230
BB

Page 231
BB

Page 232
BB

III

Note /

(_____
Un

HARI / TANGGAL
LINE

Page 233
BB

Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
% Reject
VARIAN GAIN / ( LOSS ) 2
% VARIAN GAIN / ( LOSS ) 2

GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
% Loss In Proses
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

Dibuat Oleh ;

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

MATERIAL BALANCE W
MAY/PRC/PRO/WFR/MTG/PRDCK

:
:
Page 234
BB

Brt / ¢ (std) Brt / ¢

Diberikan Oleh ;

(______________) (______________)
Unit Head Section Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00

Friday, 25 January 2019


2
Page 235
BB

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

Page 236
MP. D4 BB

MP.

MP.

Page 237

MP.
BB

REJECT PACKING (POTONGAN ACAK)


REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
Page 238
BB

Page 239
MP.
BB D4

MP.

MP.

Page 240

MP.
BB

REJECT PACKING (POTONGAN ACAK)


REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
Page 241
BB

Page 242
MP.
BB D4

MP.

MP.

Page 243

MP.
BB

REJECT PACKING (POTONGAN ACAK)


REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
Page 244
BB

Page 245
BB

Page 246
6.
DEFE
CTS
AND
REW
ORK
BB
* WIP Variance

TOTAL
TOTAL
Downtime
Selisih

Page 247
BB

SHIFT 1 SHIFT 2 SHIFT 3


HB (kg)
HK (kg)

Page 248
BB

Downtime
Selisih

Page 249
BB

Downtime

Page 250
BB

Downtime
Selisih

Page 251
BB

Page 252
BB

SHIFT
PRODUCT

NO.

1
2

NO.

I 1

Page 253
BB

:
:

NO. PROSES

JUMLAH BATCH ADONAN


JUMLAH BATCH CREAM

NO. PROSES

Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book

Page 254
BB

STANDART
ES X
( KG )

AWAL ADUKAN AKHIR


ES X
( KG ) ( KG ) ( KG )

Page 255
BB

NO. P.O :
:
:

BS PAKAI SUB TOTAL TOTAL VARIAN


( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS

43,40%

Page 256
BB

MP.

MP.

MP.

Page 257
BB

REJECT PACKING (LECET / CRACKING)


REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)

Page 258
BB

Page 259
BB

MP.

MP.

MP.

Page 260
BB

REJECT PACKING (LECET / CRACKING)


REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)

Page 261
BB

Page 262
BB

MP.

MP.

MP.

Page 263
BB

REJECT PACKING (LECET / CRACKING)


REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)

Page 264
BB

Page 265
BB

Page 266
BB

II 1

Page 267
BB

Total transfer WIP


C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

% ACH
VARIAN GAIN / ( LOSS ) 1
% VARIAN GAIN / ( LOSS ) 1

A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______% )
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
% Reject
VARIAN GAIN / ( LOSS ) 2
% VARIAN GAIN / ( LOSS ) 2

Page 268
BB

Page 269
BB

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

Page 270
BB

BS
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik

MP. D2

Page 271
BB

BS PM PRODU
=$BG$9
Friday, 25 January 2019

Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
Page 272
BB

ODUKSI

Waktu
07:30 08:30 09:30 10:30 11:30 12:30 13:30
Act Act Act Act Act Act Act

Page 273
BB

Jenis Produksi
Hari / Tanggal
Line
Shift

14:30 Total Proses


Act

Karton

Plastik

MP. D2

Page 274
BB

BS PM PRODUK
Friday, 25 January 2019
2
2

Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
Page 275
BB

PRODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30
Act Act Act Act Act Act Act

Page 276
BB

Jenis Produksi
Hari / Tanggal
Line
Shift

22:30 Total Proses


Act

Karton

Plastik

MP. D2

Page 277
BB

BS PM PROD
Friday, 25 January 2019

Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
Page 278
BB

ODUKSI

Waktu
23:30 00:30 01:30 02:30 03:30 04:30 05:30
Act Act Act Act Act Act Act

Page 279
BB

06:30 Total
Act

Page 280
BB

III

Note /

(_____
Un

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1
2

Page 281
BB

GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
% Loss In Proses
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

Dibuat Oleh ;

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

MATERIAL BALANCE W
MAY/PRC/PRO/WFR/MTG/PRDCK

:
:
:
:

NO. PROSES

JUMLAH BATCH ADONAN


JUMLAH BATCH CREAM

Page 282
BB

Brt / ¢ (std) Brt / ¢

Diberikan Oleh ;

(______________) (______________)
Unit Head Section Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00

Friday, 25 January 2019


2
3

STANDART
ES X
( KG )

Page 283
BB

#DIV/0!

#DIV/0!

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

NO. P.O :
:
:

Page 284
MP. D2

BB

MP. D4

MP.

Page 285
BB

REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)

Page 286
BB

Page 287
MP. D2

BB

MP. D4

MP.

Page 288
BB

REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)

Page 289
BB

Page 290
MP. D2

BB

MP. D4

MP.

Page 291
BB

REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)

Page 292
BB

Page 293
BB

Page 294
BB

NO.

I 1

Page 295
BB

NO. PROSES

Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP

Page 296
BB

AWAL ADUKAN AKHIR


ES X
( KG ) ( KG ) ( KG )

Page 297
BB

BS PAKAI SUB TOTAL TOTAL VARIAN


( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS

43,40%

Page 298
MP.

BB

MP.

MP.

Page 299
BB

REJECT GB (KODIFIKASI SALAH)


REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)

Page 300
BB

Page 301
MP.

BB

MP.

MP.

Page 302
BB

REJECT GB (KODIFIKASI SALAH)


REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)

Page 303
BB

Page 304
MP.

BB

MP.

MP.

Page 305
BB

REJECT GB (KODIFIKASI SALAH)


REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)

Page 306
BB

Page 307
BB

Page 308
BB

II 1

III

Page 309
BB

TOTAL ACTUAL FINISHED GOOD

% ACH
VARIAN GAIN / ( LOSS ) 1
% VARIAN GAIN / ( LOSS ) 1

A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______% )
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
% Reject
VARIAN GAIN / ( LOSS ) 2
% VARIAN GAIN / ( LOSS ) 2

GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
% Loss In Proses
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Page 310
BB

Brt / ¢ (std) Brt / ¢

Page 311
BB

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

Page 312
MP.

BB

MP.

MP.

Page 313
BB

REJECT GB (KODIFIKASI MIRING / TERPOTONG)


REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)

Page 314
BB

Page 315
MP.

BB

MP.

MP.

Page 316
BB

REJECT GB (KODIFIKASI MIRING / TERPOTONG)


REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)

Page 317
BB

Page 318
MP.

BB

MP.

MP.

Page 319
BB

REJECT GB (KODIFIKASI MIRING / TERPOTONG)


REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)

Page 320
BB

Page 321
BB

Page 322
BB

Note /

(_____
Un

Page 323
BB

Note / Penjelasan :

Dibuat Oleh ;

(______________)
Unit Head

Page 324
BB

Diberikan Oleh ;

(______________) (______________)
Unit Head Section Head

Page 325
BB

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

Page 326
MP.
BB

TOTAL REJECT CE

Page 327
BB

REJECT CELLO (METAL DETECTOR)


REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO

Page 328
BB

Data Reject Prod


Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC

Page 329
MP.
BB

Selisih
Reject QC-LHP QC))
Produksi + QC
LHP Produksi + QC

Page 330
BB

REJECT CELLO (METAL DETECTOR)


REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO

Page 331
BB

Data Reject Prod


Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC

Page 332
MP.
BB

Selisih
Reject QC-LHP QC))
Produksi + QC
LHP Produksi + QC

Page 333
BB

REJECT CELLO (METAL DETECTOR)


REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO

Page 334
BB

Data Reject Prod


Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC

Page 335
BB

Selisih
Reject QC-LHP QC))
Produksi + QC
LHP Produksi + QC

Page 336
CC

PT. MAYORA INDAH Tbk


Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 26 January 2019 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan
1
2 2
3
Total

Material Balance Adonan Cream


Effisiensi #DIV/0! #DIV/0!
Variance #DIV/0! #DIV/0!
BS #DIV/0! #DIV/0!
Give / Take away
Losses #DIV/0! #DIV/0!

Nama produk
1 Jumlah Adonan ( batch )
2 Pemakaian cream (kg)
3 Hasil FG ( carton )
4 BS Kotoran Mesin ( kg )
5 BS Opak ( kg ) Bersih
6 BS Opak ( kg ) Kotor
7 BS Pot Kasar (kg)
8 BS Sortir
9 BS Pot . Halus (kg)
10 Bubuk Cutting (kg)
11 BS Book (kg) Bersih
12 BS Book (kg) Kotor
13 BS Packing (kg)
14 BS Vacum QC (kg)

Page 337
CC

sudah ada isinya (RUMUS)


K sesuai dengan planning PPIC
Man Power Plan Working Down
Jam Shift
Real Hours Hours Time

GIVE AWAY / TAKE A

Penimbangan Opak
Line No SHIFT
I II III
1
2
3
4
5
6
7
8
9
10
11
12
2
13
14
15
16
17

Page 338
CC

Adonan Cream Utilisasi Eff Line Ach Lb Pdv Eff Ad


(batch) (batch) Line (%) (%) (%) (mhr/tons) (%)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

GIVE AWAY / TAKE AWAY

Penimbangan Cream
Berat
Total GA SHIFT Berat Rata-Rata
Rata-Rata
I II III

Page 339
CC

Eff Cr Reject (kg)


(%) Ad Cream Opak (B) Opak (K) Book (B) Book (K) PK
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

DATA DARI QC

BERAT (g)
SHIFT
GA SHEET BOOK
1
2
3
RATA”
GA

Page 340
CC

Waste (kg)
Sortir Packing B'Cut B' Mesin B' Sapuan Kue Sapuan Side Cut

Page 341
CC

QC (Kue Vacum) Total BS BS QC BS Produk


Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)

Page 342
CC

BS Produksi Pemakaian Bahan


GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll)

Page 343
CC

HARI / TANGGAL
Pemakaian Bahan Bubble LINE
Alt (Cream) Qty Crusher WIP Cream (%) SHIFT
PRODUCT

NO.
#DIV/0!
1
2

NO.

I 1

Page 344
CC

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

MATERIAL BALANCE W
MAY/PRC/PRO/WFR/MTG/PRDCK
:
:
:
:

NO. PROSES

JUMLAH BATCH ADONAN


JUMLAH BATCH CREAM

NO. PROSES

Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

Transfer & Terima WIP

Page 345
CC

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
Saturday, 26 January 2019
2
1

STANDART
ES X
( KG )

AWAL ADUKAN AKHIR


ES X
( KG ) ( KG ) ( KG )

Page 346
CC

NO. P.O :
:
:

BS PAKAI SUB TOTAL TOTAL VARIAN


( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS

43,40%

Page 347
CC

Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Page 348
CC

atikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM PRODU
=$BG$9
Saturday, 26 January 2019
2
1

Jenis BS

BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR

Page 349
CC

M (TOTALNYA SAMA)

PRODUKSI

Waktu
07:30 08:30 09:30 10:30 11:30 12:30 13:30
Act Act Act Act Act Act Act

Page 350
CC

Note: Perhatikan tanda baca koma (,) dan total reject LHP da

Jenis Produksi
Hari / Tanggal
Line
Shift

14:30 Total Proses


Act

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Page 351
CC

rhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SA

BS RM PRO
Saturday, 26 January 2019

Jenis BS

BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR

Page 352
CC

NYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30
Act Act Act Act Act Act Act

Page 353
CC

Note: Perhatikan tanda baca koma (,) dan total reject LHP da

Jenis Produksi
Hari / Tanggal
Line
Shift

22:30 Total Proses


Act

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Page 354
CC

erhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA S

BS RM PRODU
Saturday, 26 January 2019
2
3

Jenis BS

BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR

Page 355
CC

M/ PM (TOTALNYA SAMA)

PRODUKSI

Waktu
23:30 00:30 01:30 02:30 03:30 04:30 05:30
Act Act Act Act Act Act Act

Page 356
CC

06:30 Total
Act

Page 357
CC

SIX BIG LOSSES


Jam Mulai Jam Selesai Menit
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL

* Setting Up Mesin

3. SET
UP
AND Page 358
ADJU
SMEN
T
CC

18
19
20
21
22
23
24

Shift 1
Kode Masalah Penyebab Perbaikan Pencegahan

Page 359
CC

Shift 2
Batas
PIC Status Jam Mulai Jam Selesai Menit Kode
Waktu

Page 360
CC

Shift 2
Penyeba Pencegaha Batas Jam
Masalah Perbaikan PIC Status
b n Waktu Mulai

Page 361
CC

Shift 3
Jam Pencega
Menit Kode Masalah Penyebab Perbaikan
Selesai han

Page 362
CC

Batas
PIC Status
Waktu

Page 363
CC

II 1

Page 364
CC

A FINISHED GOOD ____¢ x____Kg


B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

% ACH
VARIAN 1
% VARIAN 1

A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______% )
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting

Page 365
CC

Page 366
CC

#DIV/0!

#DIV/0!

Page 367
CC
Spreeding

Cooling Box

Cutting

Metal Detector

Packing

MP. D2

MP. D4

Page 368
CC

BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)

Page 369
CC

Page 370
CC
Spreeding

Cooling Box

Cutting

Metal Detector

Packing

MP. D2

MP. D4

Page 371
CC

BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)

Page 372
CC

Page 373
CC
Spreeding

Cooling Box

Cutting

Metal Detector

Packing

MP. D2

MP. D4

Page 374
CC

BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)

Page 375
CC

Page 376
CC

Page 377
CC

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL

* Reject For Recycle

TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK

* WIP Variance
Page 378
CC

Page 379
CC

Page 380
CC

Page 381
CC

Page 382
CC

Page 383
CC

III

Note /

(_____
Un

HARI / TANGGAL
LINE

Page 384
CC

Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
% Reject
VARIAN GAIN / ( LOSS ) 2
% VARIAN GAIN / ( LOSS ) 2

GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
% Loss In Proses
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

Dibuat Oleh ;

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

MATERIAL BALANCE W
MAY/PRC/PRO/WFR/MTG/PRDCK

:
:
Page 385
CC

Brt / ¢ (std) Brt / ¢

Diberikan Oleh ;

(______________) (______________)
Unit Head Section Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00

Saturday, 26 January 2019


2
Page 386
CC

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

Page 387
MP. D4 CC

MP.

MP.

Page 388

MP.
CC

REJECT PACKING (POTONGAN ACAK)


REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
Page 389
CC

Page 390
MP.CCD4

MP.

MP.

Page 391

MP.
CC

REJECT PACKING (POTONGAN ACAK)


REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
Page 392
CC

Page 393
MP.CCD4

MP.

MP.

Page 394

MP.
CC

REJECT PACKING (POTONGAN ACAK)


REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
Page 395
CC

Page 396
CC

Page 397
6.
DEFE
CTS
AND
REW
ORK
CC
* WIP Variance

TOTAL
TOTAL
Downtime
Selisih

Page 398
CC

SHIFT 1 SHIFT 2 SHIFT 3


HB (kg)
HK (kg)

Page 399
CC

Downtime
Selisih

Page 400
CC

Downtime

Page 401
CC

Downtime
Selisih

Page 402
CC

Page 403
CC

SHIFT
PRODUCT

NO.

1
2

NO.

I 1

Page 404
CC

:
:

NO. PROSES

JUMLAH BATCH ADONAN


JUMLAH BATCH CREAM

NO. PROSES

Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book

Page 405
CC

STANDART
ES X
( KG )

AWAL ADUKAN AKHIR


ES X
( KG ) ( KG ) ( KG )

Page 406
CC

NO. P.O :
:
:

BS PAKAI SUB TOTAL TOTAL VARIAN


( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS

43,40%

Page 407
CC

MP.

MP.

MP.

Page 408
CC

REJECT PACKING (LECET / CRACKING)


REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)

Page 409
CC

Page 410
CC

MP.

MP.

MP.

Page 411
CC

REJECT PACKING (LECET / CRACKING)


REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)

Page 412
CC

Page 413
CC

MP.

MP.

MP.

Page 414
CC

REJECT PACKING (LECET / CRACKING)


REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)

Page 415
CC

Page 416
CC

Page 417
CC

II 1

Page 418
CC

Total transfer WIP


C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

% ACH
VARIAN GAIN / ( LOSS ) 1
% VARIAN GAIN / ( LOSS ) 1

A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______% )
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
% Reject
VARIAN GAIN / ( LOSS ) 2
% VARIAN GAIN / ( LOSS ) 2

Page 419
CC

Page 420
CC

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

Page 421
CC

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik

MP. D2

Page 422
CC

BS PM PRODUK
=$BG$9
Saturday, 26 January 2019
2
1

Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
Page 423
CC

PRODUKSI

Waktu
07:30 08:30 09:30 10:30 11:30 12:30 13:30
Act Act Act Act Act Act Act

Page 424
CC

Jenis Produksi
Hari / Tanggal
Line
Shift

14:30 Total Proses


Act

Karton

Plastik

MP. D2

Page 425
CC

BS PM PROD
Saturday, 26 January 2019

Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
Page 426
CC

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30
Act Act Act Act Act Act Act

Page 427
CC

Jenis Produksi
Hari / Tanggal
Line
Shift

22:30 Total Proses


Act

Karton

Plastik

MP. D2

Page 428
CC

BS PM PRODUK
Saturday, 26 January 2019
2
3

Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
Page 429
CC

M PRODUKSI

Waktu
23:30 00:30 01:30 02:30 03:30 04:30 05:30
Act Act Act Act Act Act Act

Page 430
CC

06:30 Total
Act

Page 431
CC

III

Note /

(_____
Un

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1
2

Page 432
CC

GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
% Loss In Proses
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

Dibuat Oleh ;

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

MATERIAL BALANCE W
MAY/PRC/PRO/WFR/MTG/PRDCK

:
:
:
:

NO. PROSES

JUMLAH BATCH ADONAN


JUMLAH BATCH CREAM

Page 433
CC

Brt / ¢ (std) Brt / ¢

Diberikan Oleh ;

(______________) (______________)
Unit Head Section Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00

Saturday, 26 January 2019


2
3

STANDART
ES X
( KG )

Page 434
CC

#DIV/0!

#DIV/0!

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

NO. P.O :
:
:

Page 435
MP. D2

CC

MP. D4

MP.

Page 436
CC

REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)

Page 437
CC

Page 438
MP. D2

CC

MP. D4

MP.

Page 439
CC

REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)

Page 440
CC

Page 441
MP. D2

CC

MP. D4

MP.

Page 442
CC

REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)

Page 443
CC

Page 444
CC

Page 445
CC

NO.

I 1

Page 446
CC

NO. PROSES

Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP

Page 447
CC

AWAL ADUKAN AKHIR


ES X
( KG ) ( KG ) ( KG )

Page 448
CC

BS PAKAI SUB TOTAL TOTAL VARIAN


( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS

43,40%

Page 449
MP.

CC

MP.

MP.

Page 450
CC

REJECT GB (KODIFIKASI SALAH)


REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)

Page 451
CC

Page 452
MP.

CC

MP.

MP.

Page 453
CC

REJECT GB (KODIFIKASI SALAH)


REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)

Page 454
CC

Page 455
MP.

CC

MP.

MP.

Page 456
CC

REJECT GB (KODIFIKASI SALAH)


REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)

Page 457
CC

Page 458
CC

Page 459
CC

II 1

III

Page 460
CC

TOTAL ACTUAL FINISHED GOOD

% ACH
VARIAN GAIN / ( LOSS ) 1
% VARIAN GAIN / ( LOSS ) 1

A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______% )
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
% Reject
VARIAN GAIN / ( LOSS ) 2
% VARIAN GAIN / ( LOSS ) 2

GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
% Loss In Proses
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Page 461
CC

Brt / ¢ (std) Brt / ¢

Page 462
CC

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

Page 463
MP.

CC

MP.

MP.

Page 464
CC

REJECT GB (KODIFIKASI MIRING / TERPOTONG)


REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)

Page 465
CC

Page 466
MP.

CC

MP.

MP.

Page 467
CC

REJECT GB (KODIFIKASI MIRING / TERPOTONG)


REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)

Page 468
CC

Page 469
MP.

CC

MP.

MP.

Page 470
CC

REJECT GB (KODIFIKASI MIRING / TERPOTONG)


REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)

Page 471
CC

Page 472
CC

Page 473
CC

Note /

(_____
Un

Page 474
CC

Note / Penjelasan :

Dibuat Oleh ;

(______________)
Unit Head

Page 475
CC

Diberikan Oleh ;

(______________) (______________)
Unit Head Section Head

Page 476
CC

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

Page 477
MP.
CC

TOTAL REJECT CELLO

Page 478
CC

REJECT CELLO (METAL DETECTOR)


REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO

Page 479
CC

Data Reject Prod


Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC

Page 480
MP.
CC

Selisih
Reject QC-LHP QC))
Produksi + QC
LHP Produksi + QC

Page 481
CC

REJECT CELLO (METAL DETECTOR)


REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO

Page 482
CC

Data Reject Prod


Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC

Page 483
MP.
CC

Selisih
Reject QC-LHP QC))
Produksi + QC
LHP Produksi + QC

Page 484
CC

REJECT CELLO (METAL DETECTOR)


REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO

Page 485
CC

Data Reject Prod


Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC

Page 486
CC

Selisih
Reject QC-LHP QC))
Produksi + QC
LHP Produksi + QC

Page 487
30_Agu

PT. MAYORA INDAH Tbk


Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 30 August 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan
1 WAFELLO WFR-ITALIA-C 672 192 20
2 2 WAFELLO WFR-ITALIA-C 672 305 20
3 WAFELLO WFR-ITALIA-C 672 350 20
Total 2016 847 60

Material Balance Adonan Cream


Effisiensi 54.09% 100.00%
Variance 45.91%
BS 27.72% 15.34%
Give / Take away 0.40% 0.05%
Losses 17.78% -15.39%

Nama produk WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G


1 Hasil FG ( carton ) 847
2 Jumlah Adonan ( batch ) 56
3 Jumlah Cream ( kg ) 2665.398
4 BS Adonan
5 BS Cream 21.27
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor 117.78
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor 109.685
10 BS Pot Kasar (kg) 126
11 BS Sortir (kg) 144
12 BS Packing (kg) 222
13 Bubuk Cutting (kg) 4.98
14 Bubuk Mesin (kg) 7.845

Page 488
30_Agu

udah ada isinya (RUMUS)


sesuai dengan planning PPIC
Man Power Plan Working Down
Jam Shift
Real Hours Hours Time
20 8 8 7 5.667
20 8 8 7 4.367
20 8 8 7 3.800
60 24 24 21 13.833

GIVE AWAY / TAKE A

Penimbangan Opak
Line No SHIFT
I II III
1 177
2 179
3 179 178
4 178 179
5 178 178 176
6 179 178 180
7 178 177
8 179 178
9 180 179 179
10 179 178 181
11 179 179 178
12 179 179 180
2
13 178 179 179
14 179 178 181
15 179 178 180
16 179 178 178
17

Page 489
30_Agu

Adonan Cream Utilisasi Eff Line Ach Lb Pdv Eff Ad


(batch) (batch) Line (%) (%) (%) (mhr/tons) (%)
20 4 28.57% 8.33% 28.57% 205.761 34.33%
16 2 45.39% 20.61% 45.39% 129.528 68.17%
20 3 52.08% 27.34% 52.08% 112.875 62.59%
56 9 42.01% -30.64% 42.01% 139.927 54.09%

GIVE AWAY / TAKE AWAY

Penimbangan Cream
Berat
Total GA SHIFT Berat Rata-Rata
Rata-Rata
I II III
49.6319444 148.895833 -16.58% 412 408 357.7708333333
408 410
407 410
410 411
408 411 409
408 408 410
407 407
408 409
408 411 408
407 409 409
408 410 408
408 407 408
409 411 409
406 407 410
408 410 411
408 412 410

Page 490
30_Agu

Eff Cr Reject (kg)


(%) Ad Cream Opak (B) Opak (K) Book (B) Book (K) PK
55.47% 6.72 30.6 19.7 12
96.18% 9.95 41.38 54.225 36
70.07% 4.6 45.8 35.76 78
72.84% 21.27 117.78 109.685 126

DATA DARI QC

BERAT (g)
SHIFT
GA SHEET BOOK
1 176.7 409.3
-22.39% 2 180.5 409.5
3 180.5 410
RATA” 179.22 409.61
GA 0.40% 0.05%

Page 491
30_Agu

Waste (kg)
Sortir Packing B'Cut B' Mesin B' Sapuan Kue Sapuan Side Cut
36 180 1.2 1.15 0.25 3.15
60 18 1.2 4.37 2.125 2.58
48 24 2.58 2.325 1.34 6.79
144 222 4.98 7.845 3.715 12.52

Page 492
30_Agu

QC (Kue Vacum) Total BS BS QC BS Produk


Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
35.37 28.50822 19.51 338.78822 0.049 0.355
59.275 46.726483 19.45 296.006483 0.062 0.254
48.74 41.248662 26.32 316.763662 0.068 0.257
143.385 116.48336 65.28 951.558365 0.179 0.866

Page 493
30_Agu

BS Produksi Pemakaian Bahan


GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll)
3 0.055 2195.221 793.504 2.0254
0.075 1866.376 726.952 2.9075
1 0.075 2354.18 1144.942 3.302
4 0.205 6415.777 2665.398 8.2349

Shift 1
Jumlah Pakai Crusher 2
Total Pengadukan Batch 4

Page 494
30_Agu

HARI / TANGGAL
Pemakaian Bahan Bubble LINE
Alt (Cream) Qty Crusher WIP Cream (%) SHIFT
2 156 637.504 21.40% PRODUCT
2 78 648.952 23.17%
2 117 1027.942 17.37%
NO.
351 2314.398 20.65%
1
2 3 2
1 2
2 3
NO.

I 1

Page 495
30_Agu

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

MATERIAL BALANCE W
MAY/PRC/PRO/WFR/MTG/PRDCK
:
:
:
:

NO. PROSES

JUMLAH BATCH ADONAN


JUMLAH BATCH CREAM

NO. PROSES

Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

Transfer & Terima WIP

Page 496
30_Agu

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
Monday, 30 August 2021
2
1
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
ES X
( KG )
20
4

AWAL ADUKAN AKHIR


ES X
( KG ) ( KG ) ( KG )
2355.520 159.159

1891.444 979.900

Page 497
30_Agu

NO. P.O ADONAN :108000367653


CREAM :108000367650
OVEN :108000367647
SPREADING :108000367656

BS PAKAI SUB TOTAL TOTAL VARIAN


( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
2195.221

0.720
0.420

1.140
2196.361
43,40%
916.543
910.504

1.040

1.040
911.544
1828.087

Page 498
30_Agu

Nomor Mesin Packing


MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Page 499
30_Agu

kan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA

BS RM PRODUK
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Monday, 30 August 2021
2
1

Jenis BS

BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR

Page 500
30_Agu

/ PM (TOTALNYA SAMA)

PRODUKSI

Waktu
07:30 08:30 09:30 10:30 11:30 12:30 13:30
Act Act Act Act Act Act Act

2.6

12.59 12.66

12.65 8.5 5.7

3.2 2.5

Page 501
30_Agu

Note: Perhatikan tanda baca koma (,) dan total reject LHP da

Jenis Produksi
Hari / Tanggal
Line
Shift

14:30 Total Proses


Act

Turbo Mixer

Ballmill
2.6

10.12 27.80082 Oven

3.75 30.6
Arc Cooler

2 7.7 Spreeding

Page 502
30_Agu

erhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA S

BS RM PRODU
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Monday, 30 August 2021
2
2

Jenis BS

BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR

Page 503
30_Agu

RM/ PM (TOTALNYA SAMA)

M PRODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30
Act Act Act Act Act Act Act

11.21 9.24 10.2 6.53 10.135

10.5 15.45

4.5 4.755

Page 504
30_Agu

Note: Perhatikan total reject LHP dan data reject dari form R

Jenis Produksi
Hari / Tanggal
Line
Shift

22:30 Total Proses


Act

Turbo Mixer

Ballmill

11.96 45.54098 Oven

15.43 41.38
Arc Cooler

9.255 Spreeding

Page 505
30_Agu

erhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODU
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Monday, 30 August 2021
2
3

Jenis BS

BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR

Page 506
30_Agu

M PRODUKSI

Waktu
23:30 00:30 01:30 02:30 03:30 04:30 05:30
Act Act Act Act Act Act Act

14 5.22 8.18 6 6.2

10.77 8.65 9.65 7.1 3.14 2.19 2.65

1.46 1.3

Page 507
30_Agu

06:30 Total
Act

9.14 40.27386

1.7 45.85

3 5.76

Page 508
30_Agu

15 Bubuk Sapuan (kg) 3.715


16 Kue Sapuan (kg) 12.52
17 BS Pot . Halus (kg)
18 Bubble (kg) 143.385

SIX BIG LOSSES


Jam Mulai Jam Selesai Menit
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
05:30 08:00
07:00 09:00 120
10:18 10:40
10:18 10:40 11
* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL 131
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL
11:07 11:29
* Setting Up Mesin
10:05/10:308/12:43/13:30
3. SET
UP
AND Page 509
ADJU
SMEN
T
30_Agu

18
19
20
21
22
23
24

Shift 1
Kode Masalah Penyebab Perbaikan Pencegahan

Sirkulasi air / adonan kPutaran motor lemah Cek inveter, setting speed inventer, ganti lobe pu mp, dan ganti m
Oven stop produksi Sirkulasi air / adonan Cek inveter, setting speed inventer, ganti lobe pu mp, dan ganti m
Metal detector sering mParameter tidak pas Kalibrasi plate angel 89,57 dan kalibrasi x dan r
Oven reduced speed35sMetal detector sering mKalibrasi plate angel 89,57 dan kalibrasi x dan r

MPD2 Markem putus dan tidak nyetak pita marSetting ( blok markem dan roll markem ) sambung kembali
Mp D4 Settingan tmperatur endseal bawah , eksen
Setting ( blok endseal, tmperatur eb , eksentrik, temperatur endse

Page 510
30_Agu

Shift 2
Batas
PIC Status Jam Mulai Jam Selesai Menit Kode
Waktu

er, ganti lobe pu mp, dan ganti motor 17:25 18:40


er, ganti lobe pu mp, dan ganti motor 17:25 18:40 95
alibrasi x dan r 15:50 18:08
alibrasi x dan r

95

arkem ) sambung kembali


eb , eksentrik, temperatur endseal, center seal, pressure endseal, pressure endseal dan cs blok endseal )

Page 511
30_Agu

Shift 2
Penyeba Pencegaha Batas Jam
Masalah Perbaikan PIC Status
b n Waktu Mulai

Top sheet spredingParameter cCek sensor,parameter,parameter chute.


Oven stop produksTop sheet sCek sensor,parameter,parameter chute. 23:00
Posisi sens Cek sensor eyemark,cek sensor potongan,setting (sensor eyemark,s 23:00
MP.B4 Markem tida

00:20

Page 512
30_Agu

Shift 3
Jam Pencega
Menit Kode Masalah Penyebab Perbaikan
Selesai han

00:30 MP.D4 4EndseaPreasure endsealCek parameter suhu,setting (preasure endseal,posisi pisau,pre


00:30 45 Oven reduceed MP.D4 4EndsealCek parameter suhu,setting (preasure endseal,posisi pisau,pre

45

00:40 MP.D2 Ea lecetSuhu endseal lecSetting (suhu,ea 150-146 eb 220-216,pusher finger,posisi fra

Page 513
30_Agu

Batas
PIC Status
Waktu

suhu,setting (preasure endseal,posisi pisau,preasure pegas,test ok.)


suhu,setting (preasure endseal,posisi pisau,preasure pegas,test ok.)

a 150-146 eb 220-216,pusher finger,posisi frame cutting.)

Page 514
30_Agu

II 1

Page 515
30_Agu

A FINISHED GOOD ____¢ x____Kg


B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

% ACH
VARIAN 1
% VARIAN 1

A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______% )
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting

Page 516
30_Agu

Page 517
30_Agu

309.114

309.114
28.57%
1518.973
83.09%

12.000
36.000
180.000
228.000

28.508
30.600
19.700
1.150
1.200

Page 518
30_Agu
Spreeding

Cooling Box

Cutting

Metal Detector

Packing

MP. D2

Page 519
30_Agu

BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)

Page 520
30_Agu

12

1.2

6 12 6 6
6 6
0.65 0.5
0.25
2 1.15
7.55 7.645 4.315

5 5

5 5

Page 521
30_Agu
Spreeding

Cooling Box
12

Cutting
1.2
Metal Detector
6 36
12
1.15
Packing
0.25
3.15
19.51

10 MP. D2

10

Page 522
30_Agu

BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)

Page 523
30_Agu

5 30 10

1.2

24 6 6 6 12 6
6
1.37 1 1 1
1 1.125
1.58 1
2.375 2.375 2.375 2.375 2.375 2.375 2.2

1 1
2

1 1

Page 524
30_Agu
Spreeding

Cooling Box
45

Cutting
1.2
Metal Detector
60
6
4.37
Packing
2.125
2.58
3 19.45

2
2 4
MP. D2

1 3

Page 525
30_Agu

BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)

Page 526
30_Agu

30

2.58

6 6 6 6 6
6 6 6
1.025 1.3
0.34 1
2.09 2.3
3.14 3.32 3.45 3.79 3.52 3.43 3.15

2 3

3 2

2 1

4 2

Page 527
30_Agu

30

2.58

30
18
2.325
1.34
2.4 6.79
2.52 26.32

Page 528
30_Agu

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL
06:00 09:00 60
* Minor Stop
4.
IDLIN
G TOTAL 60
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE 10:35 14:55 11
D
* Others

TOTAL 11
25
* Reject For Recycle

TOTAL 25
6.
DEFE 113
CTS * Reject For Scrapping
AND
REW
ORK TOTAL 113

Page 529
30_Agu

Oven stop dikarenakan pompa tranfer adonan pGanti motor tranfer adonan

Oven reduce speed 35s/m dikarenakan book men


Setting mesin cutting dan md

HB= 228 Kg

HK= 72,96 kg

Page 530
30_Agu

15:04/16:10 17:25/19:00 66

66

55

55
17

17

Page 531
30_Agu

02:15
05:16

Oven stop imbas dari mesin packing stop imbas dari stoper top sheet spreading tidak mau naik.

HB = 114 kg

HK = 117,635 kg

Page 532
30_Agu

02:30 MP.D4 Sensor kue kosong tidakSetting posisi sensor dan ketinggian.
06:06 MP.D4 kemasan putih lebar selaSetting (centerseal,roll cello,forming box.)

83 HB = 150 kg

83
HK = 114,67 kg
80

80

Page 533
30_Agu

ensor dan ketinggian.


seal,roll cello,forming box.)

Page 534
30_Agu

III

Note /

(_____
Un

HARI / TANGGAL

Page 535
30_Agu

Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
% Reject
VARIAN GAIN / ( LOSS ) 2
% VARIAN GAIN / ( LOSS ) 2

GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
% Loss In Proses
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

Dibuat Oleh ;

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

MATERIAL BALANCE W
MAY/PRC/PRO/WFR/MTG/PRDCK
:

Page 536
30_Agu

Brt / ¢ (std) 777.600 Brt / ¢

Diberikan Oleh ;

(______________) (______________)
Unit Head Section Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
Monday, 30 August 2021

Page 537
30_Agu

0.250
3.150
84.558
314.738
40.48%
1204.235
20.72%

309.114 -468.486
1672.721
89.78%
1987.459
106.67%

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

Page 538
30_Agu

MP. D4

MP.

Page 539
30_Agu

REJECT PACKING (CUTTING PACKING)


REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

Page 540
30_Agu

6 6

5 5

Page 541
30_Agu

12 MP. D4

10

MP.

Page 542
30_Agu

REJECT PACKING (CUTTING PACKING)


REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

Page 543
30_Agu

1 1

Page 544
30_Agu

MP. D4

1 3

MP.

Page 545
30_Agu

REJECT PACKING (CUTTING PACKING)


REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

Page 546
30_Agu

1 1

Page 547
30_Agu

Page 548
6.
DEFE
CTS
AND
REW 30_Agu
ORK

* WIP Variance

TOTAL
TOTAL 340
Downtime 343
Selisih 3

Page 549
30_Agu

SHIFT 1 SHIFT 2 SHIFT 3


HB (kg) 228 114 150
HK (kg) 72.96 117.635 114.67

Page 550
30_Agu

29

29
262
Downtime 262
Selisih 0

Page 551
30_Agu

Meninggalkan wip book sebanyak 15 kantong =92,25 kg


Meninggalkan wip repack sebanyak 133,6 kg

Downtime

Page 552
30_Agu

20 Kupasan

20
228
Downtime 230
Selisih 2

Page 553
30_Agu

Page 554
30_Agu

LINE
SHIFT
PRODUCT

NO.

1
2

NO.

I 1

Page 555
30_Agu

:
:
:

NO. PROSES

JUMLAH BATCH ADONAN


JUMLAH BATCH CREAM

NO. PROSES

Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream

Page 556
30_Agu

2
2
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
ES X
( KG )
16
2

AWAL ADUKAN AKHIR


ES X
( KG ) ( KG ) ( KG )
159.159 1884.416 159.159

979.900 945.722 1159.150

Page 557
30_Agu

NO. P.O ADONAN :108000367654


CREAM :108000367651
OVEN :108000367648
SPREADING :108000367657

BS PAKAI SUB TOTAL TOTAL VARIAN


( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
1866.376

0.720
17.320

18.040
1884.416
43,40%
786.368
765.952

0.520

0.520
766.472
1552.840

491.040

Page 558
30_Agu

MP.

MP.

Page 559
30_Agu

REJECT PACKING (SETTING MESIN)


REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER

Page 560
30_Agu

Page 561
30_Agu

MP.

MP.

Page 562
30_Agu

REJECT PACKING (SETTING MESIN)


REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER

Page 563
30_Agu

Page 564
30_Agu

MP.

MP.

Page 565
30_Agu

REJECT PACKING (SETTING MESIN)


REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER

Page 566
30_Agu

Page 567
30_Agu

Page 568
30_Agu

II 1

Page 569
30_Agu

Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

% ACH
VARIAN GAIN / ( LOSS ) 1
% VARIAN GAIN / ( LOSS ) 1

A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______% )
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
% Reject

Page 570
30_Agu

Page 571
30_Agu

491.040
45.39%
1061.800
68.38%

36.000
60.000
18.000
114.000

46.726
41.380
54.225
4.370
1.200
2.125
2.580
152.606
285.166
23.09%

Page 572
30_Agu

MP.

MP.

Page 573
30_Agu

REJECT PACKING TEKNIK


REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER

Page 574
30_Agu

Page 575
30_Agu

MP.

MP.

Page 576
30_Agu

REJECT PACKING TEKNIK


REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER

Page 577
30_Agu

Page 578
30_Agu

MP.

MP.

Page 579
30_Agu

REJECT PACKING TEKNIK


REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER

Page 580
30_Agu

Page 581
30_Agu

Page 582
30_Agu

III

Note /

(_____
Un

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

Page 583
30_Agu

VARIAN GAIN / ( LOSS ) 2


% VARIAN GAIN / ( LOSS ) 2

GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
% Loss In Proses
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

Dibuat Oleh ;

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

MATERIAL BALANCE W
MAY/PRC/PRO/WFR/MTG/PRDCK
:
:
:
:

NO. PROSES

JUMLAH BATCH ADONAN

Page 584
30_Agu

Brt / ¢ (std) 1235.250 Brt / ¢

Diberikan Oleh ;

(______________) (______________)
Unit Head Section Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
Monday, 30 August 2021
2
3
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
ES X
( KG )
20

Page 585
30_Agu

776.633
26.86%

491.040 -744.210
1520.843
96.50%
1806.009
114.60%

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

NO. P.O ADONAN :108000367655


CREAM :108000367652
OVEN :108000367649

Page 586
30_Agu

BS PM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik

MP. D2
Page 587
30_Agu

REJECT PACKING OVER


REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Monday, 30 August 2021
2
1

Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)

Page 588
30_Agu

M PRODUKSI

Waktu
07:30 08:30 09:30 10:30 11:30 12:30 13:30
Act Act Act Act Act Act Act

0.021

0.02 0.02

0.025 0.025

Page 589
30_Agu

Jenis Produksi
Hari / Tanggal
Line
Shift

14:30 Total Proses


Act

Karton

Plastik

0.021

0.04

0.05

0.025 0.025
MP. D2
Page 590
30_Agu

REJECT PACKING OVER


REJECT PACKING TEKNIK

BS PM PRODUK
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Monday, 30 August 2021
2
2

Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)

Page 591
30_Agu

M PRODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30
Act Act Act Act Act Act Act

0.03

0.009 0.01 0.01 0.02


0.004
0.009 0.005

Page 592
30_Agu

Jenis Produksi
Hari / Tanggal
Line
Shift

22:30 Total Proses


Act

Karton

Plastik

0.03

0.049
0.004
0.014

0.031 0.031
MP. D2
Page 593
30_Agu

REJECT PACKING OVER


REJECT PACKING TEKNIK

BS PM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Monday, 30 August 2021
2
3

Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)

Page 594
30_Agu

M PRODUKSI

Waktu
23:30 00:30 01:30 02:30 03:30 04:30 05:30
Act Act Act Act Act Act Act

0.019 0.005

0.019 0.015
0.007
0.009

0.005 0.005 0.005 0.005 0.005 0.005 0.002

Page 595
30_Agu

06:30 Total
Act

0.024

0.034
0.007
0.009

0.002 0.034

Page 596
30_Agu

NO.

I 1

Page 597
30_Agu

JUMLAH BATCH CREAM

NO. PROSES

Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet

Page 598
30_Agu

AWAL ADUKAN AKHIR


ES X
( KG ) ( KG ) ( KG )
159.159 2355.520 159.159

1159.150 1418.583 1354.011

Page 599
30_Agu

SPREADING :108000367658

BS PAKAI SUB TOTAL TOTAL VARIAN


( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
2354.180

0.720
0.620

1.340
2355.520
43,40%
982.960
1222.942

0.780

0.780
1223.722
2206.682

563.489

Page 600
30_Agu

MP. D2

MP. D4

Page 601
30_Agu

REJECT CELLO (KEMASAN NGINJEK)


REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)

Page 602
30_Agu

0.032 0.03

0.022
0.015 0.015

0.04 0.04

0.025 0.025

Page 603
30_Agu

0.062
MP. D2

0.022
0.03

0.08

0.024 0.024
0.05
MP. D4

Page 604
30_Agu

REJECT CELLO (KEMASAN NGINJEK)


REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)

Page 605
30_Agu

0.009 0.009

0.04

0.009 0.009 0.009


0.005 0.009 0.009
0.005 0.005
0.045

0.009 0.009 0.009

Page 606
30_Agu

0.018
MP. D2

0.04

0.027
0.023
0.01
0.045
0.031 0.031
0.01 0.037
MP. D4

Page 607
30_Agu

REJECT CELLO (KEMASAN NGINJEK)


REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)

Page 608
30_Agu

0.015 0.013 0.001

0.032 0.024

0.015

0.012 0.015 0.015

0.005 0.005 0.005 0.005 0.005 0.005


0.014 0.017 0.01

Page 609
30_Agu

0.029

0.056

0.015

0.042

0.004 0.034
0.041

Page 610
30_Agu

II 1

III

Page 611
30_Agu

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

% ACH
VARIAN GAIN / ( LOSS ) 1
% VARIAN GAIN / ( LOSS ) 1

A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______% )
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
% Reject
VARIAN GAIN / ( LOSS ) 2
% VARIAN GAIN / ( LOSS ) 2

GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
% Loss In Proses
TOTAL VARIAN ALL RM

Page 612
30_Agu

Brt / ¢ (std) 1417.500 Brt / ¢

Page 613
30_Agu

563.489
52.08%
1643.193
74.46%

78.000
48.000
24.000
150.000

41.249
45.800
35.760
2.325
2.580
1.340
6.790
135.844
287.964
20.31%
1355.229
17.52%

563.489 -854.011
2209.240
98.42%
2497.204

Page 614
30_Agu

MP.

MP.

Page 615
30_Agu

REJECT CELLO (LECET / CRACKING)


REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)

Page 616
30_Agu

Page 617
30_Agu

MP.

MP.

Page 618
30_Agu

REJECT CELLO (LECET / CRACKING)


REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)

Page 619
30_Agu

Page 620
30_Agu

MP.

MP.

Page 621
30_Agu

REJECT CELLO (LECET / CRACKING)


REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)

Page 622
30_Agu

Page 623
30_Agu

Page 624
30_Agu

Note /

(_____
Un

Page 625
30_Agu

% TOTAL VARIAN RM

Note / Penjelasan :

Dibuat Oleh ;

(______________)
Unit Head

Page 626
30_Agu

Diberikan Oleh ;

(______________) (______________)
Unit Head Section Head

Page 627
30_Agu

111.25%

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

Page 628
30_Agu

MP.

Page 629
MP.
30_Agu

REJECT GB (KODIFIKASI SALAH)


REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)

Page 630
30_Agu

Page 631
30_Agu

MP.

Page 632
MP.
30_Agu

REJECT GB (KODIFIKASI SALAH)


REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)

Page 633
30_Agu

Page 634
30_Agu

MP.

Page 635
MP.
30_Agu

REJECT GB (KODIFIKASI SALAH)


REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)

Page 636
30_Agu

Page 637
30_Agu

Page 638
30_Agu

MP.

MP.

Page 639
TOTAL REJECT CELLO
30_Agu

REJECT CELLO (QC)


REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

Page 640
TOTAL REJECT CELLO
30_Agu

Data Reject Prod

Page 641
30_Agu

MP.

0.355

Page 642
30_Agu

REJECT CELLO (QC)


REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

Page 643
TOTAL REJECT CELLO
30_Agu

Data Reject Prod

Page 644
30_Agu

MP.

0.297

Page 645
30_Agu

REJECT CELLO (QC)


REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

Page 646
TOTAL REJECT CELLO
30_Agu

Data Reject Prod

Page 647
30_Agu

0.257

Page 648
30_Agu

Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC

Page 649
30_Agu

0.049
0.355
0.049
Selisih
Reject QC-LHP QC))
Produksi + QC 0.404
LHP Produksi + QC 0.404

Page 650
30_Agu

Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC

Page 651
30_Agu

0.062
0.254
0.062
Selisih 0.043
Reject QC-LHP QC))
Produksi + QC 0.359
LHP Produksi + QC 0.316

Page 652
30_Agu

Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC

Page 653
30_Agu

0.068
0.257
0.068
Selisih
Reject QC-LHP QC))
Produksi + QC 0.325
LHP Produksi + QC 0.325

Page 654
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 31 August 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1 WAFELLO WFR-ITALIA-C 672 480 20 20
2 2 WAFELLO WFR-ITALIA-C 672 523 20 20
3 WAFELLO WFR-ITALIA-C 672 503 20 20
Total 2016 1506 60 60

Material Balance Adonan Cream


Effisiensi 74.81% 100.00%
Variance 25.19%
BS 22.22% 11.67% Line
Give / Take away 0.02% -0.34%
Losses 2.96% -11.34%

Nama produk WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G


1 Hasil FG ( carton ) 1506
2 Jumlah Adonan ( batch ) 72
3 Jumlah Cream ( kg ) 4160.569
4 BS Adonan
5 BS Cream 16.01
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor 140.675
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor 103.24
2
10 BS Pot Kasar (kg) 72
11 BS Sortir (kg) 228
12 BS Packing (kg) 128
13 Bubuk Cutting (kg) 7.297
14 Bubuk Mesin (kg) 10.886
15 Bubuk Sapuan (kg) 6.966
16 Kue Sapuan (kg) 8.095
17 BS Pot . Halus (kg) 46.09
18 Bubble (kg) 147.242
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
8 8 7 2.250 24 3
8 8 7 1.733 25 3
8 8 7 1.983 23 2
24 24 21 5.967 72 8

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 179 177 176 59.1666667 177.5
2 180 178 178
3 180 178 177
4 178 176 177
5 178 177 175
6 178 178 179
7 178 178 176
8 180 177 177
9 179 176 179
10 179 178 160
11 179 176 179
12 178 176 178
13 178 177 180
14 179 178 177
15 180 178 178
16 179 177 177
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
71.43% 51.34% 71.43% 82.305 71.53% 79.80% 4.11
77.83% 60.96% 77.83% 75.538 74.82% 88.48% 6.89
74.85% 56.29% 74.85% 78.541 78.21% 80.81% 5.01
74.70% 18.99% 74.70% 78.698 74.81% 82.97% 16.01

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
-0.56% 408 408 407 409 -0.22% 2
407 409 408 3
408 409 410 RATA”
408 407 411 GA
409 411 408
408 401 407
408 412 410
407 408 411
408 409 409
408 412 408
408 407 411
407 409 419
408 411 410
409 409 411
408 412 410
408 410 411
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
62.25 33.7 12 72 62 2.122 3.706 3.706
35.555 52.27 12 90 30 1.3 4.32 1.58
42.87 17.27 48 66 36 3.875 2.86 1.68
140.675 103.24 72 228 128 7.297 10.886 6.966

DARI QC

BERAT (g)
SHEET BOOK
178.0 409.8
177.3333333 407.666667
180.25 408.75
178.53 408.72
0.02% -0.34%
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
4.415 46.02 38.583168 33.18 331.772168 0.107 0.392
3.68 64.68 49.797132 28.525 315.917132 0.073 0.188
46.09 36.542 37.27284 36.542 343.46984 1.62 0.258
8.095 46.09 147.242 125.65314 98.247 991.15914 1.8 0.838
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
0.08 2825.484 1378.803 4.568 2
1 0 2937.097 1354.903 4.7381 2
0.08 2712.351 1426.863 4.6341 2
1 0.31 8474.932 4160.569 13.9402

Shift 1 2
Jumlah Pakai Crusher 2
Total Pengadukan Batch 3 3
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
117 1261.803 18.16% PRODUCT
117 1237.903 25.01%
78 1348.863
NO.
312 3848.569 21.59%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

2
NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Tuesday, 31 August 2021
: 2
: 1
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
24
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2826.624

AN USED
%)

1354.011 1418.583

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :108000367894


CREAM :108000367891
OVEN :108000367888
SPREADING :108000367897 Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift
159.159 2825.484

Proses
0.720
0.420

Turbo Mixer
1.140
2826.624
43,40%
Ballmill
1179.552
1354.011 1417.803

0.780 Oven

0.780
1418.583
2598.135
Arc Cooler

Spreeding
883.440

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Tuesday, 31 August 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 22.61
BS SHEET BERSIH
BS SHEET KOTOR 10.65
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR 4
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act

11.31 12.1 37.66277

12.6 8.75 13.75 8 8.5 62.25

3.7 3.7

5.5 8 3.5 5 4 30
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Tuesday, 31 August 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act

9.075 9.25 9.595 10.6 12.18 13.98 48.50353

8.8 4.75 9.5 4.255 4.05 4.2 35.555

8.8 8.75 6.72 24.27

28 28
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Tuesday, 31 August 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 12.14
BS SHEET BERSIH
BS SHEET KOTOR 6.14
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act

12.1 11.5 10.35 46.09

6.5 4.01 4.3 3.65 3.01 3.31 3.1 34.02

2.1 5 2.17 9.27

5 5
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
10:10 11:40
09:20 09:40

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL
09:30/09:40 10:40/10:00
* Setting Up Mesin

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu

MPD4 Longseal bocor en


Posisi blok sealing tida Setting (forming box, blok center seal, dan pressure center seal)
Sensor top sheet eror/ t Sering kedap kedip Setting sensivitas

MPD2 kemasan jebol kue


Pressure terlalu nekan Setting pressure dan temperatur eb
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b

19:15 20:43 Mp Thermo koppelKabel


e thermRepair kabel thermoco

18:16 18:25 Mp D2 kemasan sering jebol seSetting ( cover, pressu


20:04 20:07 Mp D2 longseal tidak press selSetting ( suhu, pressur
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai

abel thermocouple, pengencangan socket makrolok 03:00 03:10 Metal tidak bis Rantai main driv
03:00 03:10 30 Oven reduced sMetal tidak bisa

30

cover, pressure cs )
suhu, pressure cs )
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu

Pasang kembali rantai pada main gearm, adjuser motor drive


Pasang kembali rantai pada main gearm, adjuser motor drive
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 1944.000


Cutting

Metal Detector

Packing

883.440
71.43%
1714.695
66.00%

MP. D2
12.000
72.000
62.000
146.000

38.583
62.250
33.700
3.706
2.122
3.706
4.415
148.482
296.402
15.25%
1418.293
17.29% MP. D4

Brt / ¢ 883.440 -1060.560


2478.853
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 18 12
BS POTONGAN KASAR 6
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
6 6 12 12 6 72
6 12
3.706 3.706
1.546 1.546
4.415 4.415
33.18 33.18

3 3

5 5
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
1.3 1.3
12 12 12 12 18 12 12 90
12 12
1.075 1.15 1.155 0.94 4.32
0.375 0.37 0.4 0.435 1.58
0.9 0.95 0.975 0.86 3.685
3.5 3.5 3.5 3.5 3.5 3.5 3.575 3.95 28.525

4 4

6 5 11

6 6
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC 4.27
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK) 3
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.876 2.876

6 6 6 6 6 6 48
6 6 12
1.06 1.8 2.86
0.68 1 1.68
3.05 3.4 2.4 8.85
4.45 4.95 4.52 5.42 4.32 4.72 3.892 36.542

3 3 3 9

4 3 10

2 3 1 6
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL
60
* Reject For Recycle

TOTAL 60
6.
DEFE 75
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 75

* WIP Variance

TOTAL
TOTAL 135
Downtime 137
Selisih 2
HB (kg)
HK (kg)
HB= 146 KG

HK= 133,545 kg

SHIFT 1 SHIFT 2 SHIFT 3


146 132 150
133.545 120.03 96.682
17 HB: 132kg

17
46 HK; 120,03kg

46
22 trasfer book ke line 12 sebanyak 20 kantong
19 meninggalakn wip repack sebanyak 40 dan 60 kg
41
104
Downtime 106
Selisih 2
37 HB: 150kg

37
36 HK: 96.682kg

36
ntong 16 WIP BELUM DIKUPAS 87,6KG
dan 60 kg
16
119
Downtime 121
Selisih 2
7,6KG
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Tuesday, 31 August 2021
: 2
: 2
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
25
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2944.400
93.75%
2775.255
104.96%

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN 108000367895


CREAM 108000367892
OVEN 108000367889
SPREADING 108000367898

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
163.982 2937.097

0.720
1.760
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
6 4 10
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
4 3 5 12
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

1354.011 1418.583

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
2.480
2939.577
43,40%
1226.687
1416.911 1354.903

0.780

0.780
1355.683 MP.
2582.370

962.582

962.582 MP.
77.83%
1619.789
62.72%

12.000
90.000
30.000
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2118.150

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Tuesday, 31 August 2021
132.000

49.797
35.555
52.270
4.320 MP.
1.300
1.580
3.680
148.502
283.762
13.40%
1336.027
17.52%

Brt / ¢ 962.582 -1155.569


2491.595
94.75%
2775.357
105.54% Jenis Produksi
Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Tuesday, 31 August 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Tuesday, 31 August 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Tuesday, 31 August 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
23
2

AWAL ADUKAN
PROSES X
( KG ) ( KG )
163.982 2708.848

AN USED
%)

1416.911 945.722

M USED
SOLID )

x____Kg
NO. P.O ADONAN 108000367896
CREAM 108000367893
OVEN 108000367890
SPREADING 108000367899
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2712.351

0.720
0.600

1.320
2713.671
43,40%
1132.417
896.250 1465.863

0.520

0.520
1466.383
2598.800

MP. D4
925.772
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.04 0.04 0.08
0.08 0.08

0.116 0.116

0.107 0.107
0.058 0.058 0.116
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.005 0.007 0.008 0.005 0.025
0.005 0.005 0.005 0.015

0.036 0.036
0.009 0.01 0.01 0.009 0.038

0.04 0.04

0.007 0.009 0.016


0.009 0.009 0.018

0.037 0.037
0.009 0.009 0.009 0.009 0.036
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.007
REJECT CELLO (KEMASAN NGINJEK) 0.012
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.015
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.007
REJECT CELLO (KEMASAN NGINJEK) 0.023
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.015 0.015

0.025 0.01 0.007 0.042


0.007 0.009 0.016

0.007 0.007 0.007 0.007 0.005 0.004 0.004 0.048


0.015 0.015 0.042

0.015 0.01 0.025


0.019 0.009 0.043
0.017 0.009 0.026

0.007 0.007 0.007 0.007 0.005 0.004 1.528 1.572


0.002 0.014 0.01 0.049
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2037.150

% Loss In Proses
M
925.772
74.85%
1673.028
64.38%

MP.

46.090
48.000
66.000
36.000
196.090

37.273
42.870
17.270
2.860
3.875
1.680

105.828
303.758
14.91%
1369.270
18.16%
MP.
Brt / ¢ 925.772 -1111.379
2480.649
93.86%
2784.407
105.35%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.392
Data Reject QC 0.107
LHP (Prod) 0.392
LHP (QC) 0.107
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.499
Total Reject LHP Produksi + QC 0.499
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.188
Data Reject QC 0.073
LHP (Prod) 0.188
LHP (QC) 0.073
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.261
Total Reject LHP Produksi + QC 0.261
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.258
Data Reject QC 1.62
LHP (Prod) 0.258
LHP (QC) 1.62
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 1.878
Total Reject LHP Produksi + QC 1.878
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 01 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1 WAFELLO WFR-ITALIA-C 672 622 20 20
2 2 WAFELLO WFR-ITALIA-C 672 592 20 20
3 WAFELLO WFR-ITALIA-C 672 575 20 20
Total 2016 1789 60 60

Material Balance Adonan Cream


Effisiensi 86.86% 100.00%
Variance 13.14%
BS 12.49% 5.54% Line
Give / Take away 0.19% -0.22%
Losses 0.47% -5.32%

Nama produk WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G


1 Hasil FG ( carton ) 1789
2 Jumlah Adonan ( batch ) 76
3 Jumlah Cream ( kg ) 4334.16
4 BS Adonan
5 BS Cream 13.74
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor 73.785
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor 54.98
2
10 BS Pot Kasar (kg) 77.31
11 BS Sortir (kg) 192
12 BS Packing (kg) 42.69
13 Bubuk Cutting (kg) 6.415
14 Bubuk Mesin (kg) 13.085
15 Bubuk Sapuan (kg) 9.005
16 Kue Sapuan (kg) 15.32
17 BS Pot . Halus (kg) 6
18 Bubble (kg) 167.03
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
8 8 7 0.583 26 4
8 8 7 0.950 25 3
8 8 7 1.000 25 3
24 24 21 2.533 76 10

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 180 177 177 59.4305556 178.291667
2 179 178 179
3 180 178 180
4 179 179 176
5 179 178 178
6 179 178 180
7 179 179 177
8 178 177 176
9 179 178 178
10 179 179 179
11 179 179 179
12 178 178 180
13 178 178 177
14 177 178 176
15 178 178 178
16 179 177 179
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
92.56% 85.81% 92.56% 63.515 85.56% 96.72% 3.1
88.10% 77.63% 88.10% 66.733 84.69% 100.54% 5.99
85.57% 74.87% 85.57% 68.706 82.26% 87.27% 4.65
88.74% 60.64% 88.74% 66.248 84.19% 94.62% 13.74

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
-0.12% 407 408 407 408.6041666667 -0.39% 2
408 409 409 3
407 409 408 RATA”
408 407 407 GA
408 412 410
408 410 408
408 408 411
407 408 410
407 411 409
408 407 408
408 410 410
407 409 411
407 412 410
407 407 411
408 408 409
407 410 410
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
25.45 9.1 12 54 12 2.2 4.94 3.835
20.195 31.8 12 78 12 2.1 4.375 2.82
28.14 14.08 53.31 60 18.69 2.115 3.77 2.35
73.785 54.98 77.31 192 42.69 6.415 13.085 9.005

DARI QC

BERAT (g)
SHEET BOOK
179.0 408.5
178.75 408.75
178.75 409.75
178.83 409.00
0.19% -0.22%
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
3.5 38.8 28.75856 44.26 203.14356 0.115 0.08
5.79 6 57.295 48.70648 38.6 268.37648 0.097 0.239
6.03 70.935 62.387333 39.572 295.094333 0.17 0.269
15.32 6 167.03 139.85237 122.432 766.614372 0.382 0.588
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
1 0.155 3061.036 1474.143 5.4914 2
0 2943.06 1349.764 5.3894 2
1 0.135 2943.08 1510.253 5.2715 2
2 0.44 8947.176 4334.16 16.1523

Shift 1 2
Jumlah Pakai Crusher 2
Total Pengadukan Batch 4 3
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
156 1318.143 27.88% PRODUCT
117 1232.764 16.99%
117 1393.253 14.05%
NO.
390 3944.16 19.64%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
2
3
NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Wednesday, 1 September 2021
: 2
: 1
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
26
4

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 3062.176

AN USED
%)

896.250 1891.444

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :108000368145


CREAM :108000368142
OVEN :108000368139
SPREADING :108000368148 Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift
159.159 3061.036

Proses
0.720
0.420

Turbo Mixer
1.140
3062.176
43,40%
Ballmill
1277.848
1273.511 1513.143

1.040 Oven

1.040
1514.183
2792.031
Arc Cooler

Spreeding
1143.683

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Wednesday, 1 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 12.64
BS SHEET BERSIH
BS SHEET KOTOR 3.75 3.2
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act

11.8 11.31 3.05 27.98256

3 3.1 3.14 3 3.15 3.11 25.45

3.1 3.1

6 6
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Wednesday, 1 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act

9.965 9.56 18.6 9.24 9.83 47.47757

4.85 4.6 5.75 4.995 20.195

3.89 2.1 5.99

1.75 1.75

6 6
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Wednesday, 1 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 10
BS SHEET BERSIH
BS SHEET KOTOR 4.17
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act

11.5 10.11 13.14 10.56 5.785 2.84 54.95213

3.65 3.7 3.33 3.4 3.14 3.65 3.1 28.14

1.75 1.33 3.08

2 5 4 11
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL

* Setting Up Mesin

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu

17:18/19:25/20:30/16l41/18
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b

25/20:30/16l41/18:17/20:34:43/18:19/20:47 Mp D4 lonhseal kurang ngepres


Setting ( pressure cente
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai

02:6/5:47/3:44
pressure centerseal, suhu centerseal, sikat centerseal, suhu endsea MP.D2 Bocor lon
Sikat cs,setting
6:30/6:40/:29/5/:41 MP.D4 Kemasan
Cover
l cs geser,k

02:01 02:04 MD error selamMetal place fe tidak de


Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu

Pasang kembali,setting blok cs preasure cs,posisi cover jalur finger,pasang netto tape,pada netto tape,setting cover cs.
Setting (cover cs,kerapatan cs,gear finger dan rantai,markem.)

fe tidak detek dan reject.


Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2519.100


Cutting

Metal Detector

Packing

1143.683
92.56%
1648.348
59.04%

MP. D2
12.000
54.000
12.000
78.000

28.759
25.450
9.100
4.940
2.200
3.835
3.500
77.784
157.964
6.27%
1490.384
9.58% MP. D4

Brt / ¢ 1143.683 -1375.417


2865.801
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12 12
BS POTONGAN KASAR
BUBUK MESIN 1.225
BUBUK SAPUAN 0.95
WAFER SAPUAN
WAFER VACCUM QC 5.5 5.5
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK) 1
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.23 2.23

6 6 6 6 6 54
6 6 12
1.3 1.35 1.065 4.94
0.95 0.9 1.035 3.835
1 1 1.5 3.5
5.5 5.5 5.5 5.5 5.65 5.61 44.26

3 3

2 3

3 3
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.1 2.1

18 12 18 12 6 6 6 78
6 6 12
2.015 2.3 4.315
1 1.82 2.82
1.7 2.42 1.67 5.79
4.27 5.37 5.42 5.29 5.22 5.95 2.76 6.22 40.5

3 3

2 1 1 4

1 1
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 6
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC 5.24
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.115 2.115

12 6 6 6 6 6 6 54
6 6
1.07 2.7 3.77
1.3 1.05 2.35
2.01 2.02 2 6.03
4.34 4.57 5.94 4.25 5.42 4.21 5.602 39.572

3 3

4.15 1 5.15

2.04 3 5.04
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL
20
* Reject For Recycle

TOTAL 20
6.
DEFE 15
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 15

* WIP Variance

TOTAL
TOTAL 35
Downtime 36
Selisih 1
HB (kg)
HK (kg)
HB= 78 kg

HK= 82,31 kg

SHIFT 1 SHIFT 2 SHIFT 3


78 102 132
82.31 96.385 87.822
31 HB: 102kg

31
26 HK; 96.385kg

26

57
Downtime 57
Selisih 0
23 HB = 132 kg

23
26 HK = 87,822 kg

26
11 REJECT SHEET TINGGI

11
60
Downtime 69
Selisih 9
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Wednesday, 1 September 2021
: 2
: 2
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
25
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2944.400
100.85%
3023.765
106.41%

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN 108000368146


CREAM 108000368143
OVEN 108000368140
SPREADING 108000368149

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2943.060

0.720
0.620
REJECT PACKING (KEMASAN NGINJEK) 1
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
2 3
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
2 2 4
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
2.5 3 5.5
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

1273.511 1418.583

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
1.340
2944.400
43,40%
1228.700
1302.550 1388.764

0.780

0.780
1389.544 MP.
2618.244

1088.522

1088.522 MP.
88.10%
1529.723
58.43%

6.000
12.000
78.000
12.000
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2397.600

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Wednesday, 1 September 2021
108.000

48.706
20.195
31.800
4.375 MP.
2.100
2.820
5.790
115.786
225.906
9.42%
1303.816
14.77%

Brt / ¢ 1088.522 -1309.079


2612.895
98.01%
2838.801
106.48% Jenis Produksi
Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Wednesday, 1 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING) 0.055
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act

1 1

0.05 0.05 0.155


REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Wednesday, 1 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Wednesday, 1 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
25
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2944.400

AN USED
%)

1302.550 1418.583

M USED
SOLID )

x____Kg
NO. P.O ADONAN 108000368147
CREAM 108000368144
OVEN 108000368141
SPREADING 108000368150
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2943.080

0.720
0.600

1.320
2944.400
43,40%
1228.700
1171.100 1549.253

0.780

0.780
1550.033
2778.733

MP. D4
1057.263
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT) 0.007
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.005
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.007 0.007

0.005 0.005 0.017

0.007 0.009 0.021

0.005 0.005 0.01

0.115 0.115
0.007 0.009 0.025
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.012 0.012
0.027 0.007 0.034
0.015 0.015

0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.048


0.025 0.01 0.013 0.003 0.051

0.005 0.007 0.005 0.017


0.015 0.015

0.01 0.012 0.015 0.004 0.041

0.006 0.006 0.006 0.006 0.007 0.006 0.006 0.006 0.049


0.025 0.012 0.007 0.01 0.054
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.007
REJECT CELLO (KEMASAN NGINJEK) 0.021
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.007
REJECT CELLO (KEMASAN NGINJEK) 0.024
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.01 0.01 0.02
0.015 0.015 0.01 0.04

0.015 0.015

0.007 0.007 0.007 0.007 0.007 0.007 0.006 0.055


0.017 0.019 0.013 0.07

0.005 0.005 0.002 0.003 0.015


0.019 0.019
0.012 0.012
0.017 0.01 0.003 0.03

0.007 0.007 0.007 0.007 0.007 0.005 0.068 0.115


0.017 0.007 0.048
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2328.750

% Loss In Proses
M
1057.263
85.57%
1721.470
61.95%

MP.

53.310
60.000
18.690
132.000

62.387
28.140
14.080
3.770
2.115
2.350
6.030
118.872
252.972
10.86%
1468.497
14.70%
MP.
Brt / ¢ 1057.263 -1271.487
2739.984
96.94%
2992.956
105.89%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.08
Data Reject QC 0.115
LHP (Prod) 0.08
LHP (QC) 0.115
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.195
Total Reject LHP Produksi + QC 0.195
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.239
Data Reject QC 0.097
LHP (Prod) 0.239
LHP (QC) 0.097
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.336
Total Reject LHP Produksi + QC 0.336
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.269
Data Reject QC 0.17
LHP (Prod) 0.269
LHP (QC) 0.17
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.439
Total Reject LHP Produksi + QC 0.439
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 02 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1 WAFELLO WFR-ITALIA-C 672 570 20 20
2 2 WAFELLO WFR-ITALIA-C 672 588 20 20
3 WAFELLO WFR-ITALIA-C 672 595 20 20
Total 2016 1753 60 60

Material Balance Adonan Cream


Effisiensi 86.86% 100.00%
Variance 13.14%
BS 12.49% 5.54% Line
Give / Take away -0.28% -0.04%
Losses 0.93% -5.51%

Nama produk WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G


1 Hasil FG ( carton ) 1753
2 Jumlah Adonan ( batch ) 75
3 Jumlah Cream ( kg ) 4525.109
4 BS Adonan
5 BS Cream 10.17
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor 78.16
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor 45.05
2
10 BS Pot Kasar (kg) 78
11 BS Sortir (kg) 174
12 BS Packing (kg) 36.15
13 Bubuk Cutting (kg) 6.7
14 Bubuk Mesin (kg) 12.87
15 Bubuk Sapuan (kg) 11.04
16 Kue Sapuan (kg) 15.24
17 BS Pot . Halus (kg)
18 Bubble (kg) 149.165
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
8 8 7 1.183 25 3
8 8 7 0.967 25 3
8 8 7 0.883 25 3
24 24 21 3.033 75 9

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 179 178 177 59.3611111 178.083333
2 179 179 179
3 180 179 176
4 178 177 178
5 179 177 178
6 178 178 179
7 180 177 177
8 180 179 180
9 180 178 177
10 180 178 178
11 160 177 179
12 179 179 180
13 178 177 179
14 179 178 181
15 178 179 177
16 179 178 179
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
84.82% 72.27% 84.82% 69.309 81.54% 89.88% 2.75
87.50% 76.93% 87.50% 67.187 84.12% 87.68% 4.25
88.54% 78.77% 88.54% 66.397 85.12% 88.90% 3.17
86.95% 53.98% 86.95% 67.609 83.59% 88.80% 10.17

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
-0.23% 407 408 410 408.5208333333 -0.42% 2
408 407 408 3
408 407 411 RATA”
407 410 407 GA
407 408 410
407 408 409
407 409 408
408 411 411
407 410 410
407 408 411
408 407 411
407 407 409
407 410 410
408 408 411
407 411 411
407 407 409
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
34.67 12.21 6 54 12.15 2.35 5.06 2.43
12.32 19.19 12 72 6 1.435 4.69 5.27
31.17 13.65 60 48 18 2.915 3.12 3.34
78.16 45.05 78 174 36.15 6.7 12.87 11.04

DARI QC

BERAT (g)
SHEET BOOK
179.3 410.5
178.25 408
176.5 409.75
178.00 409.42
-0.28% -0.04%
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
5.3 56.275 45.796595 45.7 228.416595 0.12 0.152
4.86 44.445 39.258269 33.015 214.288269 0.12 0.278
5.08 48.445 37.215449 32.84 258.500449 0.083 0.188
15.24 149.165 122.27031 111.555 701.205313 0.323 0.618
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
2 0.14 2943.25 1453.653 5.111 2
0 2943.08 1537.303 5.3936 2
0.145 2943.08 1534.153 5.3645 2
2 0.425 8829.41 4525.109 15.8691

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch 3 3
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
117 1336.653 20.62% PRODUCT
117 1420.303 13.67%
117 1417.153 25.18%
NO.
351 4174.109 19.82%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
2
3
NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Thursday, 2 September 2021
: 2
: 1
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
25
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2944.400

AN USED
%)

1171.100 1418.583

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :108000368434


CREAM :108000368431
OVEN :108000368428
SPREADING :108000368437 Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift
159.159 2943.250

Proses
0.720
0.430

Turbo Mixer
1.150
2944.400
43,40%
Ballmill
1228.700
1135.250 1453.653

0.780 Oven

0.780
1454.433
2683.133
Arc Cooler

Spreeding
1047.856

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Thursday, 2 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 12.8
BS SHEET BERSIH
BS SHEET KOTOR 6.75
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act

10.82 11.21 11.7 9.795 44.71079

8.27 7.65 6.5 5.5 34.67

3.21 3.21

6 3 9
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Thursday, 2 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act

9.7 11.65 16.66 16.11 46.7218

4.95 3.12 4.25 12.32

2.85 1.4 2.94 7.19

12 12
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Thursday, 2 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 9.71
BS SHEET BERSIH
BS SHEET KOTOR 4.77
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act

10.985 12.3 10.35 5.1 36.24655

3.1 4.17 4.65 4.71 3.1 3.07 3.6 31.17

3.65 3.65

6 4 10
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL
10:05/10:15 13:12/13:28
* Setting Up Mesin
10:00 11:07
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu

MPD2 stop karena EA le


Centerseal tajam Sikat endseal, setting ( pressure endseal, suhu, cover), amplas centerseal
MPD2 bocor longseal selama ( 67 menit ) Setting ( pressure dan suhu)
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b

14:55 Temperatur ruangan


Settingnaik 23.4
dehum terl Menaikan settingan dengan menja

seal
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai

dengan menjadi 44% dan menutup pintu

01:13/01:2330/05:38 MP.D2 Eb titik a lecet,longseal


01:15/01:02/03:11 MP.D4 Longseal
Stang cello tida
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu

Setting (preasure dan sikat endseal,preasure.)


Setting (stang cello,suhu eksentrik,cleaning microlax.)
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2308.500


Cutting

Metal Detector

Packing

1047.856
84.82%
1635.277
60.95%

MP. D2
6.000
54.000
12.150
72.150

45.797
34.670
12.210
5.060
2.350
2.430
5.300
107.817
181.897
7.88%
1453.380
11.12% MP. D4

Brt / ¢ 1047.856 -1260.644


2714.025
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12 12
BS POTONGAN KASAR
BUBUK MESIN 1.25
BUBUK SAPUAN 0.6
WAFER SAPUAN 1.325
WAFER VACCUM QC 5.625 5.625
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK) 1
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL) 1
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.35 2.35

6 6 6 6 6 54
6 6
1.3 1.35 1.16 5.06
0.65 0.675 0.505 2.43
1.3 1.375 1.3 5.3
5.625 5.625 5.625 5.625 5.9 6.05 45.7

1 2.15 3.15

1 2

0.5 1 2.5
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
1.435 1.435

12 12 12 6 12 6 6 6 72
6 6 12
2.09 2.6 4.69
2.07 1.2 2 5.27
1.8 2.06 1 4.86
5.21 5.54 5.32 5.94 5.27 5.95 5.44 7.03 45.7

1.8 1 2.8
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 6
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC 4.21
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.915 2.915

12 6 6 6 6 42
6 6
2.02 1.1 3.12
1.04 1.1 1.2 3.34
2.04 1.03 2.01 5.08
4.35 4.56 4.21 4.95 4.31 3.11 3.14 32.84

2 3 5

2.5 3 5.5

0.5 1 1.5
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL
18
* Reject For Recycle

TOTAL 18
6.
DEFE 38
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 38
15
* WIP Variance

TOTAL 15
TOTAL 71
Downtime 73
Selisih 2
HB (kg)
HK (kg)
HB= 72,15 Kg

HK= 97,88 kg

Meninggalkan wip book

SHIFT 1 SHIFT 2 SHIFT 3


72.15 90 126
97.88 69.385 82.74
15:25 16:15 10 Oven reduced speeTumpukan book 20 kantong

10
23 HB: 90.kg

23
25 HK: 69.385kg

25

58
Downtime 60
Selisih 2
kantong

4 HB = 126 kg

4
49 HK = 82,74 kg

49

53
Downtime 55
Selisih 2
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Thursday, 2 September 2021
: 2
: 2
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
25
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2944.400
99.38%
2895.921
106.04%

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN 108000368435


CREAM 108000368432
OVEN 108000368429
SPREADING 108000368438

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2943.080

0.720
0.600
REJECT PACKING (KEMASAN NGINJEK) 1
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1 0.5 2.5
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1.2 2 3.2
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1 2 3 6
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

1135.250 1418.583

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
1.320
2944.400
43,40%
1228.700
1015.750 1537.303

0.780

0.780
1538.083 MP.
2766.783

1080.946

1080.946 MP.
87.50%
1685.837
60.93%

12.000
72.000
6.000
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2381.400

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Thursday, 2 September 2021
90.000

39.258
12.320
19.190
4.690 MP.
1.435
5.270
4.860
87.023
179.123
7.52%
1506.714
10.63%

Brt / ¢ 1080.946 -1300.454


2807.167
99.74%
2986.291
106.10% Jenis Produksi
Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Thursday, 2 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK GENCET
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act

2 2

0.05 0.05 0.1


REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Thursday, 2 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Thursday, 2 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
25
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2944.400

AN USED
%)

1015.750 1418.583

M USED
SOLID )

x____Kg
NO. P.O ADONAN 108000368436
CREAM 108000368433
OVEN 108000368430
SPREADING 108000368439
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2943.080

0.720
0.600

1.320
2944.400
43,40%
1228.700
860.400 1573.153

0.780

0.780
1573.933
2802.633

MP. D4
1093.815
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.009
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.008
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.005
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT) 0.005
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.009 0.008 0.005 0.022

0.005 0.009 0.006 0.029

0.06 0.06
0.009 0.005 0.005 0.027

0.005 0.009 0.006 0.025

0.009 0.005 0.019

0.06 0.06
0.009 0.005 0.007 0.03
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.01 0.015 0.008 0.033

0.01 0.015 0.021 0.046

0.011 0.015 0.026

0.007 0.007 0.007 0.007 0.007 0.008 0.008 0.009 0.06


0.025 0.012 0.014 0.051

0.005 0.005 0.01


0.015 0.011 0.012 0.038

0.012 0.009 0.008 0.029

0.008 0.008 0.008 0.008 0.008 0.008 0.006 0.006 0.06


0.012 0.014 0.009 0.01 0.045
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.005
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.006
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.009 0.017 0.026
0.011 0.01 0.021
0.007 0.004 0.011

0.005 0.005 0.005 0.006 0.005 0.005 0.005 0.041


0.009 0.015 0.008 0.041

0.005 0.005 0.01


0.01 0.007 0.017
0.005 0.005
0.012 0.017 0.029

0.005 0.005 0.005 0.006 0.005 0.005 0.005 0.042


0.004 0.015 0.028
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2409.750

% Loss In Proses
M
1093.815
88.54%
1708.818
60.97%

MP.

60.000
48.000
18.000
126.000

37.215
31.170
13.650
3.120
2.915
3.340
5.080
96.490
224.590
9.32%
1484.228
13.14%
MP.
Brt / ¢ 1093.815 -1315.935
2800.163
98.24%
3024.754
106.11%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.152
Data Reject QC 0.12
LHP (Prod) 0.152
LHP (QC) 0.12
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.272
Total Reject LHP Produksi + QC 0.272
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.278
Data Reject QC 0.12
LHP (Prod) 0.278
LHP (QC) 0.12
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.398
Total Reject LHP Produksi + QC 0.398
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.188
Data Reject QC 0.083
LHP (Prod) 0.188
LHP (QC) 0.083
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.271
Total Reject LHP Produksi + QC 0.271
LAPORAN HARIAN PRODUKSI
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 03 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1 WAFELLO WFR-ITALIA-C 672 590 20 20
2 2 WAFELLO WFR-ITALIA-C 672 510 20 20
3 WAFELLO WFR-ITALIA-C 672 480 20 20
Total 2016 1580 60 60

Material Balance Adonan Cream


Effisiensi 86.86% 100.00%
Variance 13.14%
BS 12.49% 5.54% Line
Give / Take away 0.04%
Losses 0.65% -5.58%

Nama produk WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G


1 Hasil FG ( carton ) 1580
2 Jumlah Adonan ( batch ) 72
3 Jumlah Cream ( kg ) 4139.299
4 BS Adonan
5 BS Cream 17.37
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor 89.43
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor 46.42
2
10 BS Pot Kasar (kg) 42
11 BS Sortir (kg) 204
12 BS Packing (kg) 61.47
13 Bubuk Cutting (kg) 5.86
14 Bubuk Mesin (kg) 12.515
15 Bubuk Sapuan (kg) 8.11
16 Kue Sapuan (kg) 17.47
17 BS Pot . Halus (kg) 6
18 Bubble (kg) 193.48
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
8 8 7 0.933 24 4
8 8 7 1.900 24 3
8 8 7 1.267 24 3
24 24 21 4.100 72 10

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 180 179 177 59.3541667 178.0625
2 179 179 179
3 179 179 176
4 179 178 178
5 180 176 177
6 179 178 179
7 179 177 179
8 178 178 176
9 179 178 178
10 180 179 176
11 179 176 179
12 180 176 177
13 178 178 178
14 178 177 177
15 179 179 176
16 178 178 176
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
87.80% 77.55% 87.80% 66.960 87.92% 99.34% 7.5
75.89% 57.87% 75.89% 77.463 76.00% 83.87% 4.1
71.43% 60.12% 71.43% 82.305 71.53% 79.51% 5.77
78.37% 38.21% 78.37% 75.012 78.48% 87.50% 17.37

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
-0.25% 407 407 410 400.9791666667 -3.69% 2
408 407 411 3
409 407 407 RATA”
407 409 408 GA
408 410 409
408 411 410
407 409 408
408 408 410
408 408 411
407 409 407
408 41 409
408 410 410
408 410 409
408 411 410
407 410 411
407 407 410
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
22.12 3.49 12 54 12 1.77 3.03 1.96
33.68 23.02 12 72 19.47 1.91 5.135 3.37
33.63 19.91 18 78 30 2.18 4.35 2.78
89.43 46.42 42 204 61.47 5.86 12.515 8.11

DARI QC

BERAT (g)
SHEET BOOK
175.8 409.3
179.5 409.5
180.25 410
178.50 409.58
0.04%
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
3.1 6 44.925 38.662455 30.94 196.572455 0.082 0.093
7.49 73.615 65.119829 27.81 275.104829 0.066 0.189
6.88 74.94 64.883052 35.06 301.443052 1.495 0.296
17.47 6 193.48 168.66534 93.81 773.120336 1.643 0.578
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
5 0.15 2825.484 1361.454 5.226 2
0 2825.284 1393.903 4.626 2
0.145 2825.304 1383.942 4.472 2
5 0.435 8476.072 4139.299 14.324

Shift 1 2
Jumlah Pakai Crusher 2
Total Pengadukan Batch 4 3
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
156 1205.454 15.94% PRODUCT
117 1276.903 13.54%
117 1266.942 15.42%
NO.
390 3749.299 14.97%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

3
NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Friday, 3 September 2021
: 2
: 1
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
24
4

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2826.624

AN USED
%)

860.400 1891.444

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :108000368716


CREAM :108000368713
OVEN :108000368710
SPREADING :108000368719 Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift
159.159 2825.484

Proses
0.720
0.420

Turbo Mixer
1.140
2826.624
43,40%
Ballmill
1179.552
1350.350 1400.454

1.040 Oven

1.040
1401.494
2581.046
Arc Cooler

Spreeding
1064.600

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Friday, 3 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 13.3
BS SHEET BERSIH
BS SHEET KOTOR 6.75
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act

10.05 10.075 11.5 37.76396

5.5 5 4.87 22.12

1.72 1 0.77 3.49

2 6 8

6 6
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Friday, 3 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act

2.36 2.36

11.52 16.2 10.78 10.98 12.435 11.7 63.64753

2.37 15 3.65 21.02

2 2
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Friday, 3 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 11.1
BS SHEET BERSIH
BS SHEET KOTOR 4.77
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act

10.3 15.36 17.94 10.16 10.18 63.46883

3.7 3.91 4.1 4.14 4.29 4.7 4.02 33.63

4.91 4.91

15 15
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
09:10 10:10

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL

* Setting Up Mesin

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu

MPD4 Stop karena mark


Blok markem tidak pasSetting ( blok markem, bantalan markem,pressur dan regristration)
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b

20:50 21:10 Scraper sheet longgPosisi screaCek posisi screapes sh


20:50 21:10 20 Oven stop produksScraper sheeCek posisi screapes sh

20
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai

isi screapes sheet, setting ( posisi screaper sheet lengan 00:05 00:35 Mp D2 kemasanPosisi
t cover de
isi screapes sheet, setting ( posisi screaper sheet lengan ketinggian 04,,mm
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu

Setting ( posisi cover longseal, posisi forming box, posisi stang cello, delay exentrik, posisi finger )
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2389.500


Cutting

Metal Detector

Packing

1064.600
87.80%
1516.446
58.75%

6.000 MP. D2
12.000
54.000
12.000
84.000

38.662
22.120
3.490
3.030
1.770
1.960
3.100
74.132
160.312
6.71%
1356.134
10.57% MP. D4

Brt / ¢ 1064.600 -1324.900


2681.034
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12 12
BS POTONGAN KASAR 6
BUBUK MESIN 1.03
BUBUK SAPUAN 0.6
WAFER SAPUAN 1
WAFER VACCUM QC 3.75 3.75
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL) 2
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK) 2
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI) 2
REJECT PACKING (KEMASAN JEBOL) 2
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
1.77 1.77

6 6 6 6 6 54
6 12
1 1 3.03
0.65 0.71 1.96
1.1 1 3.1
3.75 3.75 3.75 3.75 4.4 4.04 30.94

1 1 4

2
2
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
1.91 1.91

12 12 12 6 12 12 6 72
6 6 12
2.035 3.1 5.135
1.07 1.1 1.2 3.37
2.09 2.3 3.1 7.49
3.375 3.375 3.375 3.375 3.375 3.375 3.78 3.78 27.81

4 1 5

2.2 1 3.2

2 2 4
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC 4.38
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK) 3
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.18 2.18

12 6 6 6 12 6 60
6 6 12
2.05 2.3 4.35
1.7 1.08 2.78
2.04 2.44 2.4 6.88
4.38 4.38 4.43 4.38 4.38 4.38 4.38 35.09

2 1 3

1 2 6

1 2 2 5

2 2
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL
11
* Reject For Recycle

TOTAL 11
6.
DEFE 28
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 28
17
* WIP Variance

TOTAL 17
TOTAL 56
Downtime 59
Selisih 3
HB (kg)
HK (kg)
HB= 78 kg

HK= 59,65 kg

Meninggalkan wip repack

SHIFT 1 SHIFT 2 SHIFT 3


78 103.47 126
59.65 92 95.48
39 HB: 103,47kg

39
55 HK: 92kg

55

114
Downtime 116
Selisih 2
00:30 04:08 37 Oven reduced sImbas mp d2

37
24 HB: 126kg

24
15 HK; 95,48kg

15

76
Downtime 137
Selisih 61
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Friday, 3 September 2021
: 2
: 2
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
24
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2826.624
102.07%
2841.347
108.17%

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN 108000368717


CREAM 108000368715
OVEN 108000368711
SPREADING 108000368720

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2825.284

0.720
0.620
REJECT PACKING (KEMASAN NGINJEK) 2
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
2
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
3.07 1 3.2 7.27
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK) 2
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
4 2 8
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

1350.350 1418.583

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
1.340
2826.624
43,40%
1179.552
1375.250 1392.903

0.780

0.780
1393.683 MP.
2573.235

920.247

920.247 MP.
75.89%
1652.988
64.24%

12.000
72.000
19.470
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2065.500

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Friday, 3 September 2021
103.470

65.120
33.680
23.020
5.135 MP.
1.910
3.370
7.490
139.725
245.315
11.88%
1407.673
14.84%

Brt / ¢ 920.247 -1145.253


2552.926
97.47%
2798.241
106.84% Jenis Produksi
Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Friday, 3 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK) 1
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK GENCET 0.05
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act

2 3

0.05 0.05 0.15


REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Friday, 3 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Friday, 3 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act

2 1 3

0.145 0.145
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
24
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2826.624

AN USED
%)

1375.250 1418.583

M USED
SOLID )

x____Kg
NO. P.O ADONAN 108000368718
CREAM 108000368714
OVEN 108000368712
SPREADING 108000368721
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2825.304

0.720
0.600

1.320
2826.624
43,40%
1179.552
1369.111 1423.942

0.780

0.780
1424.722
2604.274

MP. D4
866.115
REJECT CELLO (LECET / CRACKING) 0.007
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT) 0.005
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.006
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.005 0.005 0.017

0.005 0.01

0.041 0.041
0.005 0.005 0.016

0.009 0.006 0.015

0.005 0.005
0.003 0.003
0.041 0.041
0.009 0.009 0.027
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.005 0.005 0.005 0.015
0.012 0.009 0.021

0.007 0.005 0.012

0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.005 0.033


0.009 0.011 0.008 0.013 0.041

0.004 0.003 0.007 0.006 0.02


0.015 0.003 0.018
0.003 0.003
0.011 0.009 0.002 0.022

0.005 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.033


0.009 0.011 0.015 0.002 0.037
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.005
REJECT CELLO (KEMASAN NGINJEK) 0.012
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 1.413
REJECT CELLO (KEMASAN NGINJEK) 0.015
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.005 0.005 0.01
,0,017 0.01 0.01
0.015 0.017 0.032
0.006 0.006

0.005 0.005 0.006 0.006 0.006 0.005 0.005 0.043


0.007 0.007 0.026

0.009 0.01 0.002 0.007 0.008 0.036


0.015 0.015
0.009 0.01 0.019
0.017 0.017 0.034

0.005 0.006 0.006 0.006 0.006 0.005 0.005 1.452


0.078 0.01 0.005 0.108
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 1944.000

% Loss In Proses
M
866.115
71.43%
1738.159
66.74%

MP.

18.000
78.000
30.000
126.000

64.883
33.630
19.910
4.350
2.180
2.780
6.880
134.613
262.713
13.51%
1475.446
15.11%
MP.
Brt / ¢ 866.115 -1077.885
2553.331
96.35%
2816.044
106.26%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.093
Data Reject QC 0.082
LHP (Prod) 0.093
LHP (QC) 0.082
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.175
Total Reject LHP Produksi + QC 0.175
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.189
Data Reject QC 0.066
LHP (Prod) 0.189
LHP (QC) 0.066
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.255
Total Reject LHP Produksi + QC 0.255
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.296
Data Reject QC 1.495
LHP (Prod) 0.296
LHP (QC) 1.495
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 1.791
Total Reject LHP Produksi + QC 1.791
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 04 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1 WAFELLO WFR-ITALIA-C 420 350 20 20
2 2 WAFELLO WFR-ITALIA-C 420 360 20 20
3 WAFELLO WFR-ITALIA-C 420 386 20 20
Total 1260 1096 60 60

Material Balance Adonan Cream


Effisiensi 86.86% 100.00%
Variance 13.14%
BS 12.49% 5.54% Line
Give / Take away 1.21% 0.22%
Losses -0.56% -5.76%

Nama produk WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G


1 Hasil FG ( carton ) 1096
2 Jumlah Adonan ( batch ) 46
3 Jumlah Cream ( kg ) 2776.116
4 BS Adonan
5 BS Cream 8.49
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor 55.575
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor 36.22
2
10 BS Pot Kasar (kg) 30
11 BS Sortir (kg) 85.325
12 BS Packing (kg) 42.25
13 Bubuk Cutting (kg) 6.83
14 Bubuk Mesin (kg) 8.785
15 Bubuk Sapuan (kg) 4.055
16 Kue Sapuan (kg) 7.52
17 BS Pot . Halus (kg)
18 Bubble (kg) 125.365
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
5 5 5 0.833 16 2
5 5 5 0.700 16 1
5 5 5 0.367 14 2
15 15 15 1.900 46 5

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 178 178 176 59.5 178.5
2 179 179 178
3 180 179 179
4 179 177 178
5 180 177 180
6 178 178 178
7 179 178 177
8 179 179 179
9 178 179 178
10 179 180 179
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
83.33% 69.44% 83.33% 70.547 78.23% 87.08% 2.12
85.71% 73.71% 85.71% 68.587 80.47% 88.40% 4.27
91.90% 85.17% 91.90% 63.967 98.60% 96.04% 2.1
86.98% 53.93% 86.98% 67.586 85.21% 90.50% 8.49

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
407 408 410 408.3333333333 -0.51% 2
408 407 407 3
408 407 409 RATA”
408 409 410 GA
408 409 408
407 410 410
408 410 410
407 408 407
407 411 408
408 407 409
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
17 8.7 12 36 12 2.34 3.34 1.375
19.325 13.15 6 19.325 6.25 0.84 3.195 1.02
19.25 14.37 12 30 24 3.65 2.25 1.66
55.575 36.22 30 85.325 42.25 6.83 8.785 4.055

DARI QC

BERAT (g)
SHEET BOOK
181.5 410.0
181 409
179.5 411
180.67 410.00
1.21% 0.22%
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
3.24 42.605 33.453446 27.05 158.618446 0.071 0.086
0.84 35.86 30.294528 26.365 130.874528 0.068 0.061
3.44 46.9 39.53201 26.807 179.05901 0.066 0.167
7.52 125.365 103.27998 80.222 468.551984 0.205 0.314
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
0.043 1883.516 921.302 3.131 2
1 0 1883.336 933.512 3.193 2
1 0.06 1785.743 921.302 3.5252 2
2 0.158 5552.595 2776.116 9.8492

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch 2 1
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
78 843.302 23.48% PRODUCT
39 894.512 17.52%
78 843.302 17.71%
NO.
195 2581.116 19.57%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

2
NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Saturday, 4 September 2021
: 2
: 1
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
16
2

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 1884.416

AN USED
%)

1369.111 945.722

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN 108000368989


CREAM 108000368986
OVEN 108000368983
SPREADING 108000368992 Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift
159.159 1883.516

Proses
0.480
0.420

Turbo Mixer
0.900
1884.416
43,40%
Ballmill
786.368
1393.011 921.302

0.520 Oven

0.520
921.822
1708.190
Arc Cooler

Spreeding
643.125

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Saturday, 4 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 15.625
BS SHEET BERSIH
BS SHEET KOTOR 4.75
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act

14.96 12.4 32.89212

4 8.25 17

2.7 2.7

6 6
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Saturday, 4 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act

11.46 11.26 13.14 35.86

3.2 4.15 3.55 4.175 4.25 15.93926

3.7 2.8 4.1 10.6

2.55 2.55
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Saturday, 4 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 12.14
BS SHEET BERSIH
BS SHEET KOTOR 4.7
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act

12.36 12.1 10.36 38.64338

4.1 3.7 3.65 3.1 19.25

2.1 2.1

9 9
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
08:35 09:05
08:35 09:05 5

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL 5
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL
07:00 07:30
* Setting Up Mesin

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu

MP.D4 Longseal bocorSealing tajam Setting (preasure,ngamplas sealing longseal,temprature suhu centerseal.)
Oven reduced speed35sMP.D4 Longseal bocor Setting (preasure,ngamplas sealing longseal,temprature suhu centerseal.)

MP.D2 Longseal bocor Sealing


s tajam Setting (forming box,stang cello,posisi centerseal.)
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b

eal.) 14:36 14:43 Pintu


Temperatur ruangan naikke23,4°c
ar Tutup pintu
selama ( 7ke arah )ov
menit
eal.) 15:51 16:48 MPD4 Longseal nge
Blok cs & pCek kemasan, setting (
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai

ntu ke arah oven , setting dehum dari 42 ke 45%


masan, setting ( blok s, pressure cs, suhu dan cover cs)

08:50 09:05 Mp d4 bocor lon


Center seal terla
08:50 09:00 Cutting berantaMeja roundbelt t
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu

Setting presure , suhu , forming box


Setting perbaikan pada meja roundbelt
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 1417.500


Cutting

Metal Detector

Packing

643.125
83.33%
1065.065
62.35%

MP. D2
12.000
36.000
12.000
60.000

33.453
17.000
8.700
3.340
2.340
1.375
3.240
69.448
130.868
9.23%
934.197
12.29% MP. D4

Brt / ¢ 643.125 -774.375


1708.572
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12 6
BS POTONGAN KASAR 6
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK) 1.275
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.34 2.34

6 6 6 36
6 12
3.34 3.34
1.375 1.375
3.24 3.24
27.05 27.05

2.555 2.385 6.215


Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
0.84 0.84

12 6 6 6 30
6 6
1.195 1 1 3.195
0.52 0.5 1.02
0.805 0.5 1.305
5.2 5.3 5.2 5.2 5.465 26.365

1 1

1.1 1 2.1

1 1
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 6
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN 1.04
WAFER VACCUM QC 5.31
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK) 4
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL) 4
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.33 1.34 3.67

6 6 6 6 30
6 6
1.05 1.2 2.25
0.666 1 1.666
1.4 1 3.44
5.42 5.67 5.42 4.985 26.805

2 3 5

3 7

3 7
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL

* Reject For Recycle

TOTAL
6.
DEFE 45
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 45

* WIP Variance

TOTAL
TOTAL 50
Downtime 50
Selisih
HB (kg)
HK (kg)
HB = 60 kg

HK = 55,99 kg

SHIFT 1 SHIFT 2 SHIFT 3


60 31.575 66
55.99 59.68 63.867
9 HB= 31,575 kg

9
19 HK= 59,68 kg

19
14 Transfer book

14
42
Downtime 43
Selisih 1
10 HB = 66 kg

10
12 HK = 63,867 kg

12

22
Downtime 24
Selisih 2
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Saturday, 4 September 2021
: 2
: 2
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
16
1

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 1884.416
98.26%
1839.440
105.79%

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN 108000368990


CREAM 108000368987
OVEN 108000368984
SPREADING 108000368993

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 1883.336

0.480
0.600
REJECT PACKING (KEMASAN NGINJEK) 2.46
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
0.41 2.915 5.785
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1.15 1 2.15
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK) 2
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
3 5
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

1393.011 472.861

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
1.080
1884.416
43,40%
786.368
932.100 933.512

0.260

0.260
933.772 MP.
1720.140

661.500

661.500 MP.
85.71%
1058.640
61.54%

6.000
19.325
6.250
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 1458.000

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Saturday, 4 September 2021
31.575

30.295
19.325
13.150
3.195 MP.
0.840
1.020
0.840
68.665
101.580
6.97%
957.060
9.60%

Brt / ¢ 661.500 -796.500


1753.560
100.15%
1855.140
105.95% Jenis Produksi
Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Saturday, 4 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Saturday, 4 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK GENCET
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act

1 1

0.025 0.03 0.055


MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Saturday, 4 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK) 3
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
1 1

4 3 2 12

0.06 0.06
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
14
2

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 1648.864

AN USED
%)

932.100 945.722

M USED
SOLID )

x____Kg
NO. P.O ADONAN 108000368989
CREAM 108000368986
OVEN 108000368983
SPREADING 108000368992
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
1785.743

0.480
21.800
22.280
1808.023
43,40%
754.489
956.000 921.302

0.520

0.520
921.822
1676.311

MP. D4
709.275
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.005 0.012
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.016
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.007 0.007

0.035 0.035
0.015 0.01 0.042

0.036 0.036
0.007 0.014 0.037
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.006 0.006

0.034 0.034
0.005 0.007 0.005 0.017

0.009 0.005 0.005 0.019

0.034 0.034
0.019 0.019
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.015
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.007
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT) 0.01
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.007
REJECT CELLO (KEMASAN NGINJEK) 0.018
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.015
0.019 0.01 0.029
0.005 0.005

0.006 0.006 0.007 0.007 0.033


0.013 0.018 0.04

0.003 0.003 0.006


0.01 0.01 0.02
0.007 0.007
0.005 0.015

0.007 0.006 0.006 0.006 0.032


0.018
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 1563.300

% Loss In Proses
M
709.275
91.90%
967.036
57.69%

MP.

12.000
30.000
24.000
66.000

39.532
19.250
14.370
2.250
3.650
1.660
3.440
84.152
172.952
11.06%
794.084
17.88%
MP.
Brt / ¢ 709.275 -854.025
1648.109
97.16%
1821.061
107.35%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.086
Data Reject QC 0.071
LHP (Prod) 0.086
LHP (QC) 0.071
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.157
Total Reject LHP Produksi + QC 0.157
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.061
Data Reject QC 0.068
LHP (Prod) 0.061
LHP (QC) 0.068
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.129
Total Reject LHP Produksi + QC 0.129
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.155
Data Reject QC 0.065
LHP (Prod) 0.167
LHP (QC) 0.066
Selisih (Data Reject Pr Selisih -0.012
Selisih (Data Reject QC-LHP QC)) -0.001
Total Reject Produksi + QC 0.22
Total Reject LHP Produksi + QC 0.233
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 05 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1 WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
2 2 WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
3 WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Total

Material Balance Adonan Cream


Effisiensi 86.86% 100.00%
Variance 13.14%
BS 12.49% 5.54% Line
Give / Take away
Losses 0.65% -5.54%

Nama produk WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G


1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan

DARI QC

BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT

NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Sunday, 5 September 2021
: 2
: 1
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift

Proses

Turbo Mixer

43,40%
Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Sunday, 5 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Sunday, 5 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Sunday, 5 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL

* Setting Up Mesin

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)


Cutting

Metal Detector

Packing

#DIV/0!

#DIV/0!

MP. D2

#DIV/0!

#DIV/0! MP. D4

Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL

* Reject For Recycle

TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK

* WIP Variance

TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Sunday, 5 September 2021
: 2
: 2
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!

#DIV/0!

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
43,40%

MP.

MP.
#DIV/0!

#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Sunday, 5 September 2021
MP.

#DIV/0!

#DIV/0!

Brt / ¢

#DIV/0!

#DIV/0! Jenis Produksi


Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Sunday, 5 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Sunday, 5 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Sunday, 5 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS

43,40%

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M
#DIV/0!

#DIV/0!

MP.

#DIV/0!

#DIV/0!
MP.
Brt / ¢

#DIV/0!

#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 06 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1 WAFELLO WFR-ITALIA-C 672 503 20 20
2 2 WAFELLO WFR-ITALIA-C 672 560 20 20
3 WAFELLO WFR-ITALIA-C 672 588 20 20
Total 2016 1651 60 60

Material Balance Adonan Cream


Effisiensi 86.86% 100.00%
Variance 13.14%
BS 12.49% 5.54% Line
Give / Take away
Losses 0.65% -5.54%

Nama produk WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G


1 Hasil FG ( carton ) 1651
2 Jumlah Adonan ( batch ) 72
3 Jumlah Cream ( kg ) 4241.459
4 BS Adonan
5 BS Cream 19.32
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor 53.3
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor 50.625
2
10 BS Pot Kasar (kg) 36.8
11 BS Sortir (kg) 156
12 BS Packing (kg) 47.2
13 Bubuk Cutting (kg) 3.878
14 Bubuk Mesin (kg) 11.16
15 Bubuk Sapuan (kg) 7.496
16 Kue Sapuan (kg) 10.394
17 BS Pot . Halus (kg)
18 Bubble (kg) 135.44
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
8 8 7 1.983 26 3
8 8 7 1.300 24 3
8 8 7 0.967 22 3
24 24 21 4.250 72 9

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 177 177 179 59.2430556 177.729167
2 178 179 178
3 178 178 179
4 179 180 180
5 175 179 179
6 177 178 180
7 177 180 178
8 174 179 179
9 174 178 180
10 176 179 179
11 175 176 178
12 175 180 179
13 176 177 178
14 174 178 178
15 176 177 178
16 175 179 179
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
74.85% 56.29% 74.85% 78.541 69.19% 88.00% 7.95
83.33% 69.79% 83.33% 70.547 83.45% 83.50% 8.27
87.50% 76.93% 87.50% 67.187 95.59% 96.70% 3.1
81.89% 38.39% 81.89% 71.786 82.01% 89.23% 19.32

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
-0.43% 409 410 408 408.75 -0.32% 2
410 408 407 3
410 409 408 RATA”
408 410 408 GA
408 408 407
409 409 407
409 410 407
411 409 408
411 408 407
409 407 408
412 410 408
407 409 408
410 411 407
412 410 408
408 409 407
410 410 407
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
3.49 26.115 6 54 18 0.92 3.09 1.38
25.26 12.26 18.8 48 11.2 1.296 3.73 5.21
24.55 12.25 12 54 18 1.662 4.34 0.906
53.3 50.625 36.8 156 47.2 3.878 11.16 7.496

DARI QC

BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
2.118 47.11 41.433245 31.225 195.721245 0.091 0.476
5.17 46.33 38.727247 47.1 225.023247 0.12 0.24
3.106 42 38.4426 28.05 200.4066 0.076 0.127
10.394 135.44 118.60309 106.375 621.151092 0.287 0.843
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
4 0.1 2900.537 1310.253 4.8521 2
1 0.105 2834.53 1537.303 5.112 2
0.075 2594.165 1393.903 5.2426 2
5 0.28 8329.232 4241.459 15.2067

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch 3 3
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
117 1193.253 14.05% PRODUCT
117 1420.303 18.41%
117 1276.903 10.47%
NO.
351 3890.459 14.31%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

3
NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Monday, 6 September 2021
: 2
: 1
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
26
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
3062.176

AN USED
%)

956.000 1418.583

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :108000369202


CREAM :108000369200
OVEN :108000369196
SPREADING :108000369205 Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift
159.159 2900.537

Proses
0.720
1.760

Turbo Mixer
2.480
2903.017
43,40%
Ballmill
1211.431
1063.550 1310.253

0.780 Oven

0.780
1311.033
2522.464
Arc Cooler

Spreeding
925.206

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Monday, 6 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 10.88
BS SHEET BERSIH
BS SHEET KOTOR 10.45
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act

8.035 14.52 13.675 12.3 51.0629

5.8 6.985 5.9 8.355 37.49

4.5 5.725 3.89 14.115

12 12
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Monday, 6 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act

6.4 7.15 8.15 8.1 7.17 9.36 37.80065

4.7 4.85 3.1 3.31 3.07 2.1 2.07 2.06 25.26

4.6 3.67 8.27

6 6
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Monday, 6 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 7.3
BS SHEET BERSIH
BS SHEET KOTOR 7.7
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act

9.51 10.12 10.05 5.02 37.6026

6.5 5.75 4.6 24.55

3.21 3.21

3.04 3.04
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL
08:40/08:52 09:36/09:46
* Setting Up Mesin
12:19 12:29
3. SET TOTAL
UP
AND * Setting Parameter 07:04/07:149:29/10:10:14
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL
08:25 08:45 20
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu

MPD4 Kemasan overlap dan kemasan jebol sela


Setting (cover centerseal, stang cello, pressure longseal)
MPD4 EA lecet selama ( 10 menit ) Setting suhu ea dan sikat pisau endseal

MPD2 bocor longseal , ea lecet, dan eb kurang Setting (suhu centerseal, pressure centersel, pisau endseal, dan eksentrik)

Oven stop produksi dikarenakan all MP D4 & D2


Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b

18:00 18:30 MP.D2 Longseal bo


Blok sealinSetting (posisi sealing,
18:00 18:30 27 Oven reduced speeMP.D2 Longs
Setting (posisi sealing,

27

ntrik)
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai

posisi sealing,cover,ok.) 04:19 04:34 Oven stop produPreusre imbas ti


posisi sealing,cover,ok.) 04:19 04:34 15 Oven stop prodOven stop produk

15
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu

Cek alarm , heating , presure ,


Cek alarm , heating , presure ,
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2037.150


Cutting

Metal Detector

Packing

925.206
74.85%
1597.258
63.32%

MP. D2
6.000
54.000
18.000
78.000

41.433
3.490
26.115
3.090
0.920
1.380
2.118
78.546
159.806
7.84%
1437.452
10.01% MP. D4

Brt / ¢ 925.206 -1111.944


2549.396
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12 12
BS POTONGAN KASAR
BUBUK MESIN 1.09
BUBUK SAPUAN 0.38
WAFER SAPUAN 0.5
WAFER VACCUM QC 3.875 3.875
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL) 3
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
0.92 0.92

6 6 6 6 6 54
6 6
1 1 3.09
0.5 0.5 1.38
0.618 1 2.118
3.875 3.875 3.875 3.875 3.985 3.99 31.225

3 3 6

3
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
1.296 1.296

6 6 6 6 6 6 6 6 48
6 6
2.03 1.7 3.73
2.01 2.04 1.16 5.21
1.07 2.1 2 5.17
7.42 8.91 10.67 5.21 5.42 5.61 4.32 4.44 52

2 2

0.7 3 1 4.7

1 1
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12
BS POTONGAN KASAR 6
BUBUK MESIN 1.04
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
1.662 1.662

6 6 12 6 6 6 54
6 12
1.3 2 4.34
0.3 0.306 0.3 0.906
1 1.1 1.006 3.106
10.05 10 8 28.05

6 6 12
* Minor Stop
4.
IDLIN
G TOTAL 20
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL
25
* Reject For Recycle

TOTAL 25
6.
DEFE 30
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 30
44
* WIP Variance

TOTAL 44
TOTAL 119
Downtime 121
Selisih 2
HB (kg)
HK (kg)
HB= 78 kg

HK= 62,948 kg

Reject sheet banyak dikarenakan sheet lengket dan pecah pada bp 110,2,24,36,52,63,64

SHIFT 1 SHIFT 2 SHIFT 3


78 78 84
62.948 89.79 67.956
19 HB= 78 kg

19
12 HK = 89.79 kg

12
20 Wip book 18 kantong.

20
78
Downtime 80
Selisih 2
24 HB= 84 kg

24
19 HK= 67,956 kg

19

58
Downtime 60
Selisih 2
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Monday, 6 September 2021
: 2
: 2
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
24
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2826.624
99.23%
2709.203
105.45%

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :108000369203


CREAM :108000369201
OVEN :108000369197
SPREADING :108000369206

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
149.513 2834.530

0.720
1.020
REJECT PACKING (KEMASAN NGINJEK) 3
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
3
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1.5 2 3.5
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
3 3 6
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

1063.550 1418.583

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
1.740
2836.270
43,40%
1183.577
944.050 1537.303

0.780

0.780
1538.083 MP.
2721.660

1030.050

1030.050 MP.
83.33%
1691.610
62.15%

18.800
48.000
11.200
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2268.000

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Monday, 6 September 2021
78.000

38.727
25.260
12.260
3.730 MP.
1.296
5.210
5.170
91.653
172.173
7.59%
1519.437
10.18%

Brt / ¢ 1030.050 -1237.950


2757.387
99.63%
2929.560
105.86% Jenis Produksi
Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Monday, 6 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK) 1
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK 0.05
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL) 0.1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
1 1

2 3

0.05 0.1

0.1
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Monday, 6 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Monday, 6 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act

0.075 0.075
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
22
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
149.513 2591.072

AN USED
%)

944.050 1418.583

M USED
SOLID )

x____Kg
NO. P.O ADONAN :108000369202
CREAM :108000369200
OVEN :108000369196
SPREADING :108000369205
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
144.690 2594.165

0.720
1.010

1.730
2595.895
43,40%
1083.269
967.950 1393.903

0.780

0.780
1394.683
2477.952

MP. D4
1081.553
REJECT CELLO (LECET / CRACKING) 0.007
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.009
REJECT CELLO (POTONGAN ACAK) 0.008
REJECT CELLO (KEMASAN MELIPAT) 0.009
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.01
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL) 0.1
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.009
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT) 0.005
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.008 0.009 0.009 0.033

0.009 0.009 0.009 0.036


0.008 0.007 0.023
0.009 0.007 0.007 0.032

0.046 0.046
0.01 0.01 0.01 0.04

0.1

0.009 0.009 0.005 0.032

0.009 0.009 0.009 0.032


0.009 0.009
0.045 0.045
0.01 0.01 0.01 0.039
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.017 0.017
0.005 0.005
0.01 0.025 0.008 0.043
0.015 0.015
0.01 0.01

0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.08


0.012 0.017 0.006 0.007 0.042

0.008 0.005 0.013


0.012 0.012
0.015 0.005 0.02
0.011 0.01 0.021

0.005 0.005 0.005 0.005 0.005 0.005 0.005 0.005 0.04


0.012 0.008 0.012 0.01 0.042
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING) 0.01
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN) 0.439
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.012
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.017 0.027

0.01 0.01 0.02

0.439
0.038 0.038
0.01 0.01 0.02

0.005 0.005 0.008 0.018

0.038 0.038
0.01 0.02 0.042
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2381.400

% Loss In Proses
M
1081.553
87.50%
1396.399
56.35%

MP.

12.000
54.000
18.000
84.000

38.443
24.550
12.250
4.340
1.662
0.906
3.106
85.257
171.767
7.21%
1224.633
12.30%
MP.
Brt / ¢ 1081.553 -1299.848
2524.480
100.19%
2696.247
107.00%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.476
Data Reject QC 0.091
LHP (Prod) 0.476
LHP (QC) 0.091
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.567
Total Reject LHP Produksi + QC 0.567
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.24
Data Reject QC 0.12
LHP (Prod) 0.24
LHP (QC) 0.12
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.36
Total Reject LHP Produksi + QC 0.36
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.566
Data Reject QC 0.076
LHP (Prod) 0.127
LHP (QC) 0.076
Selisih (Data Reject Pr Selisih 0.439
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.642
Total Reject LHP Produksi + QC 0.203
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 07 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1 WAFELLO WFR-ITALIA-C 672 588 20 20
2 2 WAFELLO WFR-ITALIA-C 672 590 20 20
3 WAFELLO WFR-ITALIA-C 672 595 20 20
Total 2016 1773 60 60

Material Balance Adonan Cream


Effisiensi 86.86% 100.00%
Variance 13.14%
BS 12.49% 5.54% Line
Give / Take away
Losses 0.65% -5.54%

Nama produk WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G


1 Hasil FG ( carton ) 1773
2 Jumlah Adonan ( batch ) 73
3 Jumlah Cream ( kg ) 4316.56
4 BS Adonan
5 BS Cream 16.67
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor 72.305
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor 47.63
2
10 BS Pot Kasar (kg) 29.16
11 BS Sortir (kg) 156
12 BS Packing (kg) 29.09
13 Bubuk Cutting (kg) 5.312
14 Bubuk Mesin (kg) 13.015
15 Bubuk Sapuan (kg) 5.801
16 Kue Sapuan (kg) 10.726
17 BS Pot . Halus (kg)
18 Bubble (kg) 148.75
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
8 8 7 0.967 24 3
8 8 7 0.967 25 4
8 8 7 0.879 24 3
24 24 21 2.812 73 10

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 177 178 178 59.4861111 178.458333
2 178 179 179
3 178 176 178
4 180 177 178
5 180 178 178
6 177 180 179
7 177 178 179
8 178 181 179
9 178 179 178
10 180 178 178
11 180 177 179
12 179 179 179
13 179 176 180
14 178 178 179
15 179 177 179
16 179 179 179
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
87.50% 76.93% 87.50% 67.187 87.62% 95.28% 5.27
87.80% 77.19% 87.80% 66.960 84.40% 84.07% 8.35
88.54% 78.82% 88.54% 66.397 88.66% 105.47% 3.05
87.95% 57.03% 87.95% 66.846 86.86% 94.15% 16.67

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
-0.02% 408 410 409 408.6458333333 -0.37% 2
409 409 407 3
409 411 408 RATA”
407 407 407 GA
407 410 408
408 409 408
408 408 408
410 411 407
410 410 407
408 409 408
412 408 407
410 411 408
407 409 408
410 410 408
411 407 407
409 410 408
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
20.835 18.955 12 60 10.25 1.3 3.965 2.525
27.9 16.67 11.16 48 6.84 1.902 3.75 2.53
23.57 12.005 6 48 12 2.11 5.3 0.746
72.305 47.63 29.16 156 29.09 5.312 13.015 5.801

DARI QC

BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
2.608 52.27 44.706531 31.615 214.029531 0.086 0.118
5.63 50.74 41.393692 32.762 206.887692 0.082 0.244
2.488 45.74 46.6548 31.46 193.3838 0.087 0.374
10.726 148.75 132.75502 95.837 614.301023 0.255 0.736
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
5 0.08 2805.049 1414.653 5.2336 2
0.085 2957.122 1608.743 5.377 2
0.065 2815.278 1293.164 5.5505 2
5 0.23 8577.449 4316.56 16.1611

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch 3 4
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
117 1297.653 16.47% PRODUCT
156 1452.743 20.42%
117 1176.164
NO.
390 3926.56 12.30%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

3
NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Tuesday, 7 September 2021
: 2
: 1
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
24
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
144.690 2826.624

AN USED
%)

967.950 1418.583

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :108000369447


CREAM :108000369444
OVEN :108000369441
SPREADING :108000369450 Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift
163.985 2805.049

Proses
0.720
1.560

Turbo Mixer
2.280
2807.329
43,40%
Ballmill
1171.500
932.100 1453.653

0.780 Oven

0.780
1454.433
2625.933
Arc Cooler

Spreeding
1081.277

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Tuesday, 7 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 11.94 10.375
BS SHEET BERSIH
BS SHEET KOTOR 3.25
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act

10.05 9.755 10.15 43.66113

4.8 4.115 4.72 3.95 20.835

3.75 4.055 4.15 11.955

7 7
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Tuesday, 7 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act

9.87 10.31 8.37 12.9 9.29 40.37889

4.65 4.71 3.65 3.17 3.1 2.7 2.81 3.65 28.44

4.67 4.67

6 6 12
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Tuesday, 7 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 19.025
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act

9.575 10.015 7.125 45.74

7.87 6.25 5.45 4 23.57

3.135 3.135

2.87 6 8.87
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL
14:00/14:10 14:15/14:20
* Setting Up Mesin
08:38/08:40 09:16/09:20 6
3. SET TOTAL 6
UP
AND * Setting Parameter 14:00 14:10
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL
08:38/08:43 09:16/09:23 12
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu

MPD2 kemasan jebol dan


Kue sering berantakan di
Setting ( cover jalur finger, roll penahan cello, stang cello , dan pressure center seal)
Oven GFU 31A1 selama
Sensor main flame kotoNyalakan kembali api ( heating on)

MPD4 Longseal bocor selama ( 10 menit ) Setting ( temperatur dan pressure centerseal)

Oven stop dikarenakan GFU


Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b

sure center seal) 15:12 15:23 MP.D2 stop longsea


Posisi coverSetting (cover centerse
18:00 18:36 MP.D4 Stop kemasRantai fingeSetting (rantai finger,c
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai

03:15 04:15 Mp d4 stop suhu


Kabel thermocou
04:00 04:30 Mp d2 longsealPosisi forming b

cover centerseal,stang cello) 03:27 03:37 Mp d2 stop longPresure dan posis


rantai finger,cpver jalur finger.)
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu

Repair kabel thermocouple , cleaning thermo


Setting forming box , cover , box center seal , suhu cs

Setting sealing , presure


Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2381.400


Cutting

Metal Detector

Packing

1081.277
87.50%
1544.656
58.82%

MP. D2
12.000
60.000
10.250
82.250

44.707
20.835
18.955
3.965
1.300
2.525
2.608
94.895
180.205
7.57%
1364.452
11.67% MP. D4

Brt / ¢ 1081.277 -1300.123


2664.575
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12 6
BS POTONGAN KASAR 6
BUBUK MESIN 0.975
BUBUK SAPUAN 0.625
WAFER SAPUAN 0.65
WAFER VACCUM QC 3.875 3.875
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL) 1.7
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK) 1
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
1.3 1.3

6 12 12 6 6 60
6 12
0.85 0.95 1.19 3.965
0.6 0.615 0.685 2.525
0.675 0.65 0.633 2.608
3.875 3.875 3.875 3.85 4.18 4.185 31.59

1 2.7

1.15 1.25 3.4

1.5 1.5
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
1.902 1.902

12 6 6 6 6 6 6 48
6 6 12
2.05 1.7 3.75
0.8 0.73 1 2.53
1.03 2.4 2.2 5.63
4.095 4.095 4.095 4.095 4.095 4.095 4.095 4.095 32.76

1.49 2 3.49
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12
BS POTONGAN KASAR
BUBUK MESIN 1.3
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.11 2.11

6 6 6 6 6 6 48

1 1.5 1.5 5.3


0.246 0.2 0.3 0.746
0.488 1 1 2.488
13.46 18 31.46

1 1

1 3 1 5

3 1 4
* Minor Stop
4.
IDLIN
G TOTAL 12
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL
26
* Reject For Recycle

TOTAL 26
6.
DEFE 14
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 14

* WIP Variance

TOTAL
TOTAL 58
Downtime 60
Selisih 2
HB (kg)
HK (kg)
HB= 82,25 kg

HK= 74,013 kg

SHIFT 1 SHIFT 2 SHIFT 3


82.25 66 66
74.013 82.962 69.523
13 HB = 66 kg

13
23 HK = 82,962 kg

23
22 Wip kupas bs

22
58
Downtime 59
Selisih 1
12 HB= 82,25 kg

12
18 HK= 74,013 kg

18
23 RIJECT SHEET

23
53
Downtime 55
Selisih 2
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Tuesday, 7 September 2021
: 2
: 2
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
25
4

AWAL ADUKAN
PROSES X
( KG ) ( KG )
163.985 2944.400
99.76%
2844.779
106.50%

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :108000369448


CREAM :108000369445
OVEN :108000369442
SPREADING :108000369451

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
149.513 2957.122

0.720
1.030
REJECT PACKING (KEMASAN NGINJEK) 1
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1.15 0.5 2.65
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1.35 2 3.35
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
2 2
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

932.100 1891.444

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
1.750
2958.872
43,40%
1234.739
1213.761 1608.743

1.040

1.040
1609.783 MP.
2844.522

1084.955

1084.955 MP.
87.80%
1759.567
61.86%

11.160
48.000
6.840
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2389.500

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Tuesday, 7 September 2021
66.000

41.394
27.900
16.670
3.750 MP.
1.902
2.530
5.630
99.776
168.566
7.05%
1591.002
9.58%

Brt / ¢ 1084.955 -1304.545


2895.547
100.12%
3064.113
105.95% Jenis Produksi
Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Tuesday, 7 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK) 2
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (GENCET 0.04
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
2 2

0.04 0.08
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Tuesday, 7 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Tuesday, 7 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act

0.065 0.065
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
24
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
149.513 2826.624

AN USED
%)

1213.761 1418.583

M USED
SOLID )

x____Kg
NO. P.O ADONAN :108000369447
CREAM :108000369444
OVEN :108000369441
SPREADING :108000369450
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2815.278

0.720
0.980

1.700
2816.978
43,40%
1175.527
1338.400 1293.164

0.780

0.780
1293.944
2469.471

MP. D4
1094.149
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT) 0.005
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK) 0.007
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.009 0.008 0.017

0.007 0.008 0.02

0.043 0.043
0.008 0.005 0.005 0.027

0.005 0.005 0.01

0.007 0.014

0.043 0.043
0.007 0.007 0.007 0.03
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.007 0.003 0.01

0.015 0.015 0.01 0.04


0.008 0.005 0.025 0.01 0.048
0.007 0.007

0.005 0.005 0.006 0.005 0.005 0.005 0.005 0.005 0.041


0.011 0.01 0.014 0.035

0.007 0.004 0.011


0.011 0.013 0.024
0.009 0.007 0.016
0.005 0.008 0.006 0.019

0.005 0.005 0.006 0.005 0.005 0.005 0.005 0.005 0.041


0.005 0.009 0.012 0.008 0.034
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.01
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.015 0.02 0.04 0.03 0.01 0.115

0.042 0.042
0.02 0.015 0.01 0.055

0.02 0.04 0.03 0.015 0.105

0.01 0.02 0.03 0.03 0.09

0.045 0.045
0.005 0.004 0.009
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2409.750

% Loss In Proses
M
1094.149
88.54%
1375.321
55.69%

MP.

6.000
48.000
12.000
66.000

46.655
23.570
12.005
5.300
2.110
0.746
2.488
92.874
161.354
6.70%
1213.968
11.73%
MP.
Brt / ¢ 1094.149 -1315.601
2529.568
100.58%
2690.922
107.00%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.118
Data Reject QC 0.086
LHP (Prod) 0.118
LHP (QC) 0.086
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.204
Total Reject LHP Produksi + QC 0.204
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.244
Data Reject QC 0.082
LHP (Prod) 0.244
LHP (QC) 0.082
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.326
Total Reject LHP Produksi + QC 0.326
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.374
Data Reject QC 0.087
LHP (Prod) 0.374
LHP (QC) 0.087
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.461
Total Reject LHP Produksi + QC 0.461
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 08 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1 WAFELLO WFR-ITALIA-C 672 593 20 19
2 2 WAFELLO WFR-ITALIA-C 672 600 19 18
3 WAFELLO WFR-ITALIA-C 672 622 20 20
Total 2016 1815 59 57

Material Balance Adonan Cream


Effisiensi 86.55% 100.00%
Variance 13.45%
BS 12.14% 5.88% Line
Give / Take away
Losses 1.31% -5.88%

Nama produk WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G


1 Hasil FG ( carton ) 1815
2 Jumlah Adonan ( batch ) 75
3 Jumlah Cream ( kg ) 4611.909
4 BS Adonan
5 BS Cream 14.77
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor 59.325
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor 35.02
2
10 BS Pot Kasar (kg) 24
11 BS Sortir (kg) 174
12 BS Packing (kg) 30.47
13 Bubuk Cutting (kg) 5.896
14 Bubuk Mesin (kg) 15.27
15 Bubuk Sapuan (kg) 5.385
16 Kue Sapuan (kg) 9.48
17 BS Pot . Halus (kg) 6
18 Bubble (kg) 142.97
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
8 8 7 0.900 25 3
8 8 7 0.817 25 3
8 8 7 0.577 25 3
24 24 21 2.294 75 9

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 178 177 178 70.5902778 211.770833
2 177 178 179
3 177 176 179
4 179 179 179
5 179 178 180
6 178 180 179
7 178 179 179
8 178 1780 178
9 178 179 178
10 179 178 179
11 178 179 178
12 180 179 179
13 178 176 179
14 178 178 179
15 179 176 179
16 178 180 179
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
88.24% 78.32% 88.24% 63.290 84.83% 92.00% 4.25
89.29% 80.17% 89.29% 59.259 85.83% 86.77% 3.77
92.56% 85.88% 92.56% 63.515 88.98% 92.03% 6.75
90.03% 64.21% 90.03% 62.034 86.55% 90.21% 14.77

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
18.64% 408 410 407 408.5833333333 -0.40% 2
409 411 407 3
409 407 407 RATA”
407 409 408 GA
407 408 408
409 409 407
409 410 407
408 409 407
408 411 407
410 410 408
408 408 408
411 410 408
410 407 407
412 408 408
409 409 408
410 411 409
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
16.645 13.82 12 66 6 1.72 4.53 1.89
21.44 13.14 54 12.47 2.482 3.83 1.495
21.24 8.06 12 54 12 1.694 6.91 2
59.325 35.02 24 174 30.47 5.896 15.27 5.385

DARI QC

BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
2.55 6 52.57 46.508679 33.56 215.473679 0.088 0.068
2.93 52.76 45.574088 44.27 205.401088 0.112 0.148
4 37.64 32.927472 49.61 211.191472 0.132 0.127
9.48 6 142.97 125.01024 127.44 632.066239 0.332 0.343
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
0.09 2942.3 1477.553 5.2271 2
0.095 2947.483 1585.103 5.368 2
0.12 2947.583 1549.253 5.5384 2
0.305 8837.366 4611.909 16.1335

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch 3 3
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
117 1360.553 13.53% PRODUCT
117 1468.103 15.62%
117 1432.253 14.52%
NO.
351 4260.909 14.56%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

3
NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Wednesday, 8 September 2021
: 2
: 1
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
25
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2944.400

AN USED
%)

1338.400 1418.583

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :108000369711


CREAM :108000369708
OVEN :108000369705
SPREADING :108000369714 Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift
159.159 2942.300

Proses
0.720
1.380

Turbo Mixer
2.100
2944.400
43,40%
Ballmill
1228.700
1278.650 1477.553

0.780 Oven

0.780
1478.333
2707.033
Arc Cooler

Spreeding
1090.305

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Wednesday, 8 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 8.81
BS SHEET BERSIH
BS SHEET KOTOR 4.8
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act

9.835 16.1 8.285 9.54 45.45728

3.225 4.1 4.52 16.645

10.7 10.7

3.12 3.12

6 6
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Wednesday, 8 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act

9.7 10.1 12.36 8.1 12.5 44.51889

4.67 2.31 2.1 2.61 2.15 2.14 2.1 3.36 21.44

3.77 3.77

10 10
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Wednesday, 8 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act

1 1
10.32 10.01 9.1 8.21 32.17467

6.52 5.47 5 4.25 21.24

2.75 3.27 6.02

2.04 2.04
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL

* Setting Up Mesin

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b

19:30 19:51 MP.D4 Stop longsea


Sealing terlSetting (sealing,preasu
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai

00:14 00:31 Metal detector Parameter tidak

sealing,preasure,suhu.)
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu

Kalibrasi pase angel, setiing ( pase angel dari 84 ke 94


Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2401.650


Cutting

Metal Detector

Packing

1090.305
88.24%
1616.728
59.72%

6.000 MP. D2
12.000
66.000
6.000
90.000

46.509
16.645
13.820
4.530
1.720
1.890
2.550
87.664
180.544
7.52%
1436.185
11.17% MP. D4

Brt / ¢ 1090.305 -1311.345


2747.530
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 18 6
BS POTONGAN KASAR 6
BUBUK MESIN 1.125
BUBUK SAPUAN 0.45
WAFER SAPUAN 0.625
WAFER VACCUM QC 4.195 4.195
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK) 1
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
1.72 1.72

12 12 6 6 6 66
6 12
1.15 1.125 1.13 4.53
0.475 0.45 0.515 1.89
0.7 0.675 0.55 2.55
4.195 4.195 4.195 4.195 4.195 4.195 33.56

1 1 3
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.482 2.482

12 6 6 6 6 6 6 6 54
6 6
1.8 2.03 3.83
0.4 0.695 0.4 1.495
0.93 0.9 1.1 2.93
5.42 5.32 5.94 5.77 5.76 5.94 5.31 4.81 44.27

2 1 3

1.45 2 3.45

1 2 3
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12
BS POTONGAN KASAR 6
BUBUK MESIN 1.01
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
1.694 1.694

6 12 6 6 6 48
6 12
1.9 2 2 6.91
0.5 0.5 1 2
1 1.2 1.8 4
24.21 25.4 49.61

3 3

0.9 2.1 3

1 1 2
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL
27
* Reject For Recycle

TOTAL 27
6.
DEFE 27
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 27

* WIP Variance

TOTAL
TOTAL 54
Downtime 56
Selisih 2
HB (kg)
HK (kg)
HB= 84 kg

HK= 66,575 kg

SHIFT 1 SHIFT 2 SHIFT 3


84 66.47 78
66.575 81.78 82.91
28 HB = 66,47 Kg

28
21 HK = 81,78 kg

21

49
Downtime 51
Selisih 2
14 HB= 78 kg

14
21 HK= 82,91 kg

21

35
Downtime 36
Selisih 1
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Wednesday, 8 September 2021
: 2
: 2
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
25
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2944.400
99.75%
2928.074
106.30%

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :108000369712


CREAM :108000369709
OVEN :108000369706
SPREADING :108000369715

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
154.336 2947.483

0.720
1.020
REJECT PACKING (KEMASAN NGINJEK) 1
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
2 3
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
2.02 1 3.02
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1 2 1 4
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

1278.650 1418.583

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
1.740
2949.223
43,40%
1230.713
1111.350 1585.103

0.780

0.780
1585.883 MP.
2816.596

1103.175

1103.175 MP.
89.29%
1713.421
60.83%

54.000
12.470
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2430.000

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Wednesday, 8 September 2021
66.470

45.574
21.440
13.140
3.830 MP.
2.482
1.495
2.930
90.891
159.881
6.58%
1553.540
9.33%

Brt / ¢ 1103.175 -1326.825


2880.365
100.56%
3040.246
106.14% Jenis Produksi
Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Wednesday, 8 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK 0.04
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
1 1 2

2 2

0.05 0.09
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Wednesday, 8 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Wednesday, 8 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act

0.12 0.12
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
25
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
154.336 2944.400

AN USED
%)

1111.350 1418.583

M USED
SOLID )

x____Kg
NO. P.O ADONAN :108000369711
CREAM :108000369708
OVEN :108000369705
SPREADING :108000369714
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
149.513 2947.583

0.720
0.920

1.640
2949.223
43,40%
1230.713
979.900 1549.253

0.780

0.780
1550.033
2780.746

MP. D4
1143.625
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT) 0.005
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.006
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.005 0.004 0.009

0.044 0.044
0.005 0.009 0.023

0.006 0.011
0.002 0.002
0.044 0.044
0.008 0.009 0.023
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.003 0.003
0.009 0.012 0.021
0.004 0.004
0.003 0.005 0.008

0.007 0.007 0.007 0.007 0.007 0.007 0.007 0.007 0.056


0.007 0.012 0.009 0.028

0.008 0.002 0.01


0.005 0.012 0.008 0.025
0.007 0.007
0.007 0.008 0.015

0.007 0.007 0.007 0.007 0.007 0.007 0.007 0.007 0.056


0.008 0.007 0.012 0.027
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.005
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.009
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.005 0.008 0.012 0.03

0.065 0.065
0.01 0.01 0.009 0.029

0.01 0.018 0.005 0.042

0.067 0.067
0.01 0.005 0.011 0.026
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2519.100

% Loss In Proses
M
1143.625
92.56%
1637.121
58.87%

MP.

12.000
54.000
12.000
78.000

32.927
21.240
8.060
6.910
1.694
2.000
4.000
76.831
157.251
6.24%
1479.869
9.61%
MP.
Brt / ¢ 1143.625 -1375.475
2855.345
100.95%
3012.596
106.51%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.068
Data Reject QC 0.088
LHP (Prod) 0.068
LHP (QC) 0.088
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.156
Total Reject LHP Produksi + QC 0.156
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.148
Data Reject QC 0.112
LHP (Prod) 0.148
LHP (QC) 0.112
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.26
Total Reject LHP Produksi + QC 0.26
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.127
Data Reject QC 0.132
LHP (Prod) 0.127
LHP (QC) 0.132
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.259
Total Reject LHP Produksi + QC 0.259
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 09 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1 WAFELLO WFR-ITALIA-C 672 590 20 20
2 2 WAFELLO WFR-ITALIA-C 672 600 19 19
3 WAFELLO WFR-ITALIA-C 672 588 20 20
Total 2016 1778 59 59

Material Balance Adonan Cream


Effisiensi 85.93% 100.00%
Variance 14.07%
BS 13.63% 6.13% Line
Give / Take away
Losses 0.44% -6.13%

Nama produk WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G


1 Hasil FG ( carton ) 1778
2 Jumlah Adonan ( batch ) 74
3 Jumlah Cream ( kg ) 4401.069
4 BS Adonan
5 BS Cream 24.37
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor 75.585
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor 53.16
2
10 BS Pot Kasar (kg) 38.72
11 BS Sortir (kg) 180
12 BS Packing (kg) 27.53
13 Bubuk Cutting (kg) 6.348
14 Bubuk Mesin (kg) 17.975
15 Bubuk Sapuan (kg) 5.24
16 Kue Sapuan (kg) 6.835
17 BS Pot . Halus (kg)
18 Bubble (kg) 177.335
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
8 8 7 0.967 25 3
8 8 7 0.817 25 4
8 8 7 0.967 24 3
24 24 21 2.750 74 10

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 178 179 178 59.4791667 178.4375
2 177 176 179
3 177 177 178
4 178 178 179
5 178 176 179
6 179 179 179
7 179 179 180
8 177 178 179
9 178 180 178
10 177 177 178
11 179 179 189
12 178 178 179
13 178 176 179
14 178 178 180
15 179 177 179
16 177 179 179
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
87.80% 77.19% 87.80% 66.960 84.40% 95.60% 5.05
89.29% 80.17% 89.29% 62.551 85.83% 88.79% 13.6
87.50% 76.93% 87.50% 67.187 87.62% 93.77% 5.72
88.19% 57.88% 88.19% 65.547 85.93% 92.61% 24.37

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
-0.04% 408 410 408 408.5833333333 -0.40% 2
409 411 407 3
409 408 408 RATA”
407 409 408 GA
407 407 408
408 410 407
408 409 407
410 410 408
412 408 408
408 411 408
411 410 409
410 409 408
407 409 409
410 410 409
408 408 404
409 407 409
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
17.065 23.7 18 66 12.25 1.53 4.365 1.8
30.57 11.14 8.72 54 3.28 2.8 3.81 1.75
27.95 18.32 12 60 12 2.018 9.8 1.69
75.585 53.16 38.72 180 27.53 6.348 17.975 5.24

DARI QC

BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
1.01 55.65 50.27421 31.255 232.29921 0.082 0.12
1.775 68.95 60.42778 32.866 224.73878 0.082 0.161
4.05 52.735 43.611845 28.05 225.209845 0.069 0.243
6.835 177.335 154.31384 92.171 682.247835 0.233 0.524
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
0.11 2927.528 1414.653 5.253 2
0.105 2947.526 1548.993 5.381 2
0.115 2826.142 1437.423 5.3586 2
0.33 8701.196 4401.069 15.9926

Shift 1 2
Jumlah Pakai Crusher 2
Total Pengadukan Batch 3 4
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
117 1297.653 11.66% PRODUCT
156 1392.993 14.36%
117 1320.423 19.30%
NO.
390 4011.069 15.11%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

3
NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Thursday, 9 September 2021
: 2
: 1
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
25
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
149.513 2944.400

AN USED
%)

979.900 1418.583

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :108000369992


CREAM :108000369989
OVEN :108000369986
SPREADING :108000369997 Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift
163.985 2927.528

Proses
0.720
1.680

Turbo Mixer
2.400
2929.928
43,40%
Ballmill
1222.661
944.050 1453.653

0.780 Oven

0.780
1454.433
2677.094
Arc Cooler

Spreeding
1084.789

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Thursday, 9 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 9.13 9.25
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR 2.56
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act

8.545 8.515 9.925 10.285 49.16121

6.8 6.25 4.015 17.065

4.8 3.295 3.755 4.99 19.4

4.3 4.3
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Thursday, 9 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act

9.58 9.31 9.1 9.36 11.3 10.12 10.17 59.04022

4.17 4.31 4.65 6.65 3.7 3.01 3.65 3.43 33.57

2.31 2.83 5.14

4 2 6
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Thursday, 9 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 10.035
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act

9.3 10.21 9.02 8.86 5.31 42.55715

8.75 7.75 6.45 5 27.95

3.32 2 1 6.32

6 6 12
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL

* Setting Up Mesin

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL
09:19/12:12 09:25/12:25 19
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu

Oven stop dikarenakan GFU 35A1


Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b

17:30 18:04 MP.D4 longseal boc


Preasure lonSetting (preasure,cover
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai

01:00 Mp D2 kemasanPosisi
s stang cell
03:05 03:35 Mp D4 finger ny
As finger bengk

preasure,cover,suhu.)
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu

Setting ( forming box, cover cente seal, stang cello )


Lepas cover, posisikan finger
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2389.500


Cutting

Metal Detector

Packing

1084.789
87.80%
1592.305
59.48%

MP. D2
18.000
66.000
12.250
96.250

50.274
17.065
23.700
4.365
1.530
1.800
1.010
99.744
199.174
8.34%
1393.131
12.51% MP. D4

Brt / ¢ 1084.789 -1304.711


2697.842
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12 12
BS POTONGAN KASAR 6
BUBUK MESIN 1.075
BUBUK SAPUAN 0.45
WAFER SAPUAN 0.25
WAFER VACCUM QC 4.005 4
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK) 1
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
1.53 1.53

12 6 6 12 6 66
6 6 18
1.05 1.075 1.165 4.365
1.975 0.4 0.475 3.3
0.3 0.275 0.185 1.01
3.875 3.875 3.875 3.875 3.875 3.875 31.255

1.15 1 3.15
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.8 2.8

12 6 6 6 12 6 6 54
6 6
1.8 2.01 3.81
0.75 1 1.75
0.775 1 1.775
4.21 4.31 4.32 4.95 4.77 4.315 4.71 6.231 37.816

0.58 0.58
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12
BS POTONGAN KASAR
BUBUK MESIN 1.8
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.018 2.018

6 6 6 12 12 6 60
6 6 12
2 3 3 9.8
0.49 0.7 0.5 1.69
1.05 2 1 4.05
10.05 18 28.05

2 1 3 6
* Minor Stop
4.
IDLIN
G TOTAL 19
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL
8
* Reject For Recycle

TOTAL 8
6.
DEFE 31
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 31

* WIP Variance

TOTAL
TOTAL 58
Downtime 59
Selisih 1
HB (kg)
HK (kg)
HB= 96,25 kg

HK= 73,03 kg

SHIFT 1 SHIFT 2 SHIFT 3


96.25 66 84
73.03 76.351 78.37
27 HB = 66 kg

27
22 HK = 76,351 kg

22

49
Downtime 51
Selisih 2
30 HB: 84kg

30
28 HK: 78,37kg

28

58
Downtime 60
Selisih 2
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Thursday, 9 September 2021
: 2
: 2
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
25
4

AWAL ADUKAN
PROSES X
( KG ) ( KG )
163.985 2944.400
99.03%
2897.016
106.34%

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :108000369993


CREAM :108000369990
OVEN :108000369987
SPREADING :108000369998

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2947.526

0.720
0.980
REJECT PACKING (KEMASAN NGINJEK) 1.1
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1 1 3.1
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1.7 1 2.7
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK) 2
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
2 1 1 6
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

944.050 1891.444

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
1.700
2949.226
43,40%
1230.714
1285.461 1548.993

1.040

1.040
1550.033 MP.
2780.747

1103.175

1103.175 MP.
89.29%
1677.572
60.33%

8.720
54.000
3.280
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2430.000

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Thursday, 9 September 2021
66.000

60.428
30.570
11.140
3.810 MP.
2.800
1.750
1.775
112.273
181.013
7.45%
1496.559
10.79%

Brt / ¢ 1103.175 -1326.825


2823.384
99.83%
3004.397
106.23% Jenis Produksi
Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Thursday, 9 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK 0.06
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act

0.025 0.025 0.11


REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Thursday, 9 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Thursday, 9 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK GENCET
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act

0.112 0.112
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
24
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2826.624

AN USED
%)

1285.461 1418.583

M USED
SOLID )

x____Kg
NO. P.O ADONAN 108000370156
CREAM 108000370154
OVEN 108000369988
SPREADING 108000369996
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
125.398 2858.565

0.720
1.100

1.820
2860.385
43,40%
1193.640
1183.050 1520.214

0.780

0.780
1520.994
2714.634

MP. D4
1081.112
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.009
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.005 0.005
0.005 0.004 0.009

0.041 0.041
0.006 0.009 0.024

0.009

0.004 0.004
0.048 0.048
0.041 0.041
0.005 0.007 0.021
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.007 0.009 0.016
0.006 0.002 0.008
0.004 0.006 0.01

0.005 0.005 0.006 0.005 0.005 0.005 0.005 0.005 0.041


0.003 0.006 0.004 0.003 0.016

0.004 0.004
0.005 0.013 0.008 0.026
0.007 0.008 0.015
0.012 0.008 0.02

0.005 0.005 0.006 0.005 0.005 0.005 0.005 0.005 0.041


0.014 0.013 0.012 0.007 0.046
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.01
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI) 0.008
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.03 0.04 0.008 0.078

0.035 0.035
0.01 0.012 0.02 0.052

0.015 0.013 0.028


0.005 0.013

0.034 0.034
0.01 0.012 0.03 0.02 0.072
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2381.400

% Loss In Proses
M
1081.112
87.50%
1633.523
60.17%

MP.

12.000
60.000
12.000
84.000

43.612
27.950
18.320
9.800
2.018
1.690
4.050
107.440
194.040
8.15%
1439.483
11.88%
MP.
Brt / ¢ 1081.112 -1300.289
2739.772
99.24%
2933.811
106.27%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.12
Data Reject QC 0.082
LHP (Prod) 0.12
LHP (QC) 0.082
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.202
Total Reject LHP Produksi + QC 0.202
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.161
Data Reject QC 0.082
LHP (Prod) 0.161
LHP (QC) 0.082
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.243
Total Reject LHP Produksi + QC 0.243
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.243
Data Reject QC 0.069
LHP (Prod) 0.243
LHP (QC) 0.069
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.312
Total Reject LHP Produksi + QC 0.312
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 10 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1 WAFELLO WFR-ITALIA-C 588 479 20 20
2 2 WAFELLO WFR-ITALIA-C 504 420 16 16
3 WAFELLO WFR-ITALIA-C 672 586 19 19
Total 1764 1485 55 55

Material Balance Adonan Cream


Effisiensi 84.30% 100.00%
Variance 15.70%
BS 14.77% 6.69% Line
Give / Take away
Losses 0.93% -6.69%

Nama produk WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G


1 Hasil FG ( carton ) 1485
2 Jumlah Adonan ( batch ) 63
3 Jumlah Cream ( kg ) 4042.556
4 BS Adonan
5 BS Cream 15.95
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor 83.38
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor 36.745
2
10 BS Pot Kasar (kg) 26.73
11 BS Sortir (kg) 168
12 BS Packing (kg) 47.824
13 Bubuk Cutting (kg) 3.388
14 Bubuk Mesin (kg) 12.649
15 Bubuk Sapuan (kg) 7.218
16 Kue Sapuan (kg) 11.674
17 BS Pot . Halus (kg) 6
18 Bubble (kg) 138.13
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
7 7 7 1.267 19 2
6 6 7 0.967 22 2
8 8 7 0.983 22 2
21 21 21 3.217 63 6

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 178 179 54.0486111 162.145833
2 179 178
3 179 169 178
4 177 180 179
5 177 168 179
6 178 169 179
7 178 167 178
8 180 168 179
9 180 171 178
10 179 174 178
11 179 177 179
12 180 179 178
13 180 176 178
14 178 178 178
15 171 179
16 178 179
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
81.46% 66.72% 81.46% 72.167 90.16% 85.00% 4.8
83.33% 69.91% 83.33% 56.437 68.28% 78.91% 3.7
87.20% 76.48% 87.20% 64.046 95.26% 87.75% 7.45
84.18% 50.33% 84.18% 73.160 84.30% 84.21% 15.95

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
-9.16% 409 407 374.7083333333 -15.06% 2
410 408 3
410 410 407 RATA”
407 411 407 GA
407 409 407
409 410 408
409 409 407
410 410 408
409 411 407
410 410 408
412 409 407
410 410 408
409 408 407
407 410 408
409 408
411 409
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
12.15 16.105 6 66 20.554 2 6.554 3.888
28.53 6.57 8.73 30 9.27 0.636 1.98 1.33
42.7 14.07 12 72 18 0.752 4.115 2
83.38 36.745 26.73 168 47.824 3.388 12.649 7.218

DARI QC

BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
2.094 6 37.61 34.762923 24.015 204.922923 0.063 0.2
3.58 58.11 46.755306 22.848 163.929306 0.055 0.161
6 42.41 35.102757 30.26 244.449757 0.082 0.221
11.674 6 138.13 116.62099 77.123 613.301986 0.2 0.582
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
0.08 2328.017 1291.752 4.3673 2
0 2435.176 1220.052 3.815 2
0.095 2743.608 1530.752 5.3192 2
0.22 7506.801 4042.556 13.5015

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch 2 2
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
78 1213.752 9.57% PRODUCT
78 1142.052 21.54%
78 1452.752 19.23%
NO.
234 3808.556 16.78%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

2
NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Friday, 10 September 2021
: 2
: 1
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
19
2

AWAL ADUKAN
PROSES X
( KG ) ( KG )
149.513 2237.744

AN USED
%)

1302.550 945.722

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :108000370270


CREAM :108000370267
OVEN :108000370266
SPREADING :108000370273 Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift
2328.017

Proses
0.480
58.760

Turbo Mixer
59.240
2387.257
43,40%
Ballmill
996.204
956.000 1291.752

0.520 Oven

0.520
1292.272
2288.476
Arc Cooler

Spreeding
807.684

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Friday, 10 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 9.125
BS SHEET BERSIH
BS SHEET KOTOR 4.125
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR 2.5
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act

8.51 9.85 10.125 34.01072

4.225 3.8 12.15

4.55 5.855 12.905


4.8 4.8

3.2 3.2

6 6
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Friday, 10 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act

2.1 2.1

9.1 9.36 13.15 12.625 13.875 45.59311

5.37 4.1 3.76 3.1 3.65 3.7 4.85 28.53

3.7 3.7

6 6
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Friday, 10 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 10.25
BS SHEET BERSIH
BS SHEET KOTOR 10.75
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act

10.9 11.21 10.05 34.25456

9.2 8.15 7.6 7 42.7

2.7 2.65 2.72 8.07

6 6
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
10:08 10:13

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL

* Setting Up Mesin

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL
13:10 15:00
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu

Book patah / tidak pres Roll press miring ke kirSetting ( adjuster roll dan roll)

Oven stop produksi dikarenakan pemadaman listrik selama (110 menit)


Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 1939.950


Cutting

Metal Detector

Packing

807.684
81.46%
1480.792
64.71%

6.000 MP. D2
6.000
66.000
20.554
98.554

34.763
12.150
16.105
6.554
2.000
3.888
2.094
77.554
235.868
12.16%
1244.924
15.93% MP. D4

Brt / ¢ 807.684 -1132.266


2377.190
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 24 12
BS POTONGAN KASAR 6
BUBUK MESIN 2.1
BUBUK SAPUAN 1.26
WAFER SAPUAN 0.65
WAFER VACCUM QC 4.4 4.45
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK) 2
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL) 2
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2 2

6 6 12 6 66
6
2.15 2.304 6.554
1.275 1.353 3.888
0.675 0.769 2.094
4.4 4.5 4.4 4.315 2 28.465

2.5 1.5 4

2.1 0.264 4.364

2 4
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
0.636 0.636

6 6 6 6 6 30
6 6
0.98 0.4 0.6 1.98
0.33 0.5 0.3 1.13
1.08 1.5 1.1 3.68
5.11 4.31 9.715 3.11 3.15 1.45 1.003 27.848

1 1

0.45 1.8 2.25

1 1.11 2.11
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12
BS POTONGAN KASAR 6
BUBUK MESIN 1
BUBUK SAPUAN
WAFER SAPUAN 1.2
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
0.752 0.752

12 12 6 6 6 6 12 72
6 12
1.1 1.015 1 4.115
0.6 0.7 0.7 2
2 1.8 5
14.6 7 8.66 30.26

1 1 3 1 6
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL
42
* Reject For Recycle

TOTAL 42
6.
DEFE 34
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 34

* WIP Variance

TOTAL
TOTAL 76
Downtime 78
Selisih 2
HB (kg)
HK (kg)
HB= 92,554 kg

HK= 54,364 kg

SHIFT 1 SHIFT 2 SHIFT 3


92.554 48 102
54.364 61.528 93.03
28 HB = 48 kg

28
30 HK = 61,528 kg

30

58
Downtime 60
Selisih 2
28 HB: 102,kg

28
31 HK; 93,03kg

31

59
Downtime 61
Selisih 2
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Friday, 10 September 2021
: 2
: 2
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
22
2

AWAL ADUKAN
PROSES X
( KG ) ( KG )
2591.072
103.26%
2613.058
113.51%

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :108000370271


CREAM :108000370268
OVEN :108000370267
SPREADING :108000370274

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
154.336 2435.176

0.480
1.080
REJECT PACKING (KEMASAN NGINJEK) 2.29
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
2 2 6.29
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1.91 2 3.91
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK) 2
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
3.5 1.5 1 4 12
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

956.000 945.722

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
1.560
2436.736
43,40%
1016.851
681.150 1220.052

0.520

0.520
1220.572 MP.
2237.423

708.199

708.199 MP.
83.33%
1529.225
68.35%

8.730
30.000
9.270
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 1701.000

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Friday, 10 September 2021
48.000

46.755
28.530
6.570
1.980 MP.
0.636
1.330
3.580
89.381
139.461
8.20%
1389.763
9.12%

Brt / ¢ 708.199 -992.801


2382.565
104.64%
2522.026
110.76% Jenis Produksi
Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Friday, 10 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Friday, 10 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Friday, 10 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK GENCET
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act

0.095 0.095
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
: WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

STANDART
PROSES X
( KG )
22
2

AWAL ADUKAN
PROSES X
( KG ) ( KG )
154.336 2591.072

AN USED
%)

681.150 945.722

M USED
SOLID )

x____Kg
NO. P.O ADONAN 108000370272
CREAM 108000370269
OVEN 108000370264
SPREADING 108000370275
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
2743.608

0.720
1.080

1.800
2745.408
43,40%
1145.661
95.600 1530.752

0.520

0.520
1531.272
2676.933

MP. D4
988.106
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.009
REJECT CELLO (POTONGAN ACAK) 0.009
REJECT CELLO (KEMASAN MELIPAT) 0.008
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT) 0.008
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.009 0.009 0.027
0.009 0.018
0.008 0.005 0.005 0.026

0.032 0.032
0.009 0.009 0.009 0.036

0.009 0.009 0.018

0.009 0.009 0.005 0.031

0.031 0.031
0.009 0.009 0.008 0.009 0.044
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.009 0.005 0.001 0.015
0.007 0.007
0.011 0.006 0.017
0.007 0.007

0.005 0.005 0.005 0.005 0.005 0.002 0.027


0.008 0.011 0.004 0.006 0.029

0.005 0.005
0.007 0.009 0.016
0.005 0.005 0.01
0.007 0.001 0.008

0.027 0.005 0.005 0.005 0.005 0.005 0.003 0.055


0.005 0.003 0.008 0.004 0.02
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI) 0.01
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.03 0.01 0.005 0.045

0.041 0.041
0.02 0.015 0.02 0.055

0.01
0.01 0.02 0.02 0.05

0.041 0.041
0.02 0.015 0.01 0.016 0.061
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2373.300

% Loss In Proses
M
988.106
87.20%
1688.827
63.09%

MP.

12.000
72.000
18.000
102.000

35.103
42.700
14.070
4.115
0.752
2.000
6.000
104.740
209.060
8.81%
1479.767
12.38%
MP.
Brt / ¢ 988.106 -1385.194
2864.961
105.27%
3074.021
112.95%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.2
Data Reject QC 0.063
LHP (Prod) 0.2
LHP (QC) 0.063
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.263
Total Reject LHP Produksi + QC 0.263
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.161
Data Reject QC 0.055
LHP (Prod) 0.161
LHP (QC) 0.055
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.216
Total Reject LHP Produksi + QC 0.216
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.221
Data Reject QC 0.082
LHP (Prod) 0.221
LHP (QC) 0.082
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.303
Total Reject LHP Produksi + QC 0.303
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 11 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1
2 2
3
Total

Material Balance Adonan Cream


Effisiensi #DIV/0! #DIV/0!
Variance #DIV/0! #DIV/0!
BS #DIV/0! #DIV/0! Line
Give / Take away
Losses #DIV/0! #DIV/0!

Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan

DARI QC

BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT

NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Saturday, 11 September 2021
: 2
: 1
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift

Proses

Turbo Mixer

43,40%
Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Saturday, 11 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi
Hari / Tanggal Saturday, 11 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Saturday, 11 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL

* Setting Up Mesin

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)


Cutting

Metal Detector

Packing

#DIV/0!

#DIV/0!

MP. D2

#DIV/0!

#DIV/0! MP. D4

Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL

* Reject For Recycle

TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK

* WIP Variance

TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Saturday, 11 September 2021
: 2
: 2
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!

#DIV/0!

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
43,40%

MP.

MP.
#DIV/0!

#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Saturday, 11 September 2021
MP.

#DIV/0!

#DIV/0!

Brt / ¢

#DIV/0!

#DIV/0! Jenis Produksi


Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Saturday, 11 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi
Hari / Tanggal Saturday, 11 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Saturday, 11 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS

43,40%

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M
#DIV/0!

#DIV/0!

MP.

#DIV/0!

#DIV/0!
MP.
Brt / ¢

#DIV/0!

#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
tgl 02
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 12 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1
2 2
3
Total

Material Balance Adonan Cream


Effisiensi #DIV/0! #DIV/0!
Variance #DIV/0! #DIV/0!
BS #DIV/0! #DIV/0! Line
Give / Take away
Losses #DIV/0! #DIV/0!

Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan

DARI QC

BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT

NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Sunday, 12 September 2021
: 2
: 1
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift

Proses

Turbo Mixer

43,40%
Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Sunday, 12 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi
Hari / Tanggal Sunday, 12 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Sunday, 12 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL

* Setting Up Mesin

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)


Cutting

Metal Detector

Packing

#DIV/0!

#DIV/0!

MP. D2

#DIV/0!

#DIV/0! MP. D4

Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL

* Reject For Recycle

TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK

* WIP Variance

TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Sunday, 12 September 2021
: 2
: 2
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!

#DIV/0!

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
43,40%

MP.

MP.
#DIV/0!

#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Sunday, 12 September 2021
MP.

#DIV/0!

#DIV/0!

Brt / ¢

#DIV/0!

#DIV/0! Jenis Produksi


Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Sunday, 12 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi
Hari / Tanggal Sunday, 12 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Sunday, 12 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS

43,40%

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M
#DIV/0!

#DIV/0!

MP.

#DIV/0!

#DIV/0!
MP.
Brt / ¢

#DIV/0!

#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
tgl 02
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 13 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1
2 2
3
Total

Material Balance Adonan Cream


Effisiensi #DIV/0! #DIV/0!
Variance #DIV/0! #DIV/0!
BS #DIV/0! #DIV/0! Line
Give / Take away
Losses #DIV/0! #DIV/0!

Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan

DARI QC

BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT

NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Monday, 13 September 2021
: 2
: 1
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift

Proses

Turbo Mixer

43,40%
Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Monday, 13 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi
Hari / Tanggal Monday, 13 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Monday, 13 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL

* Setting Up Mesin

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)


Cutting

Metal Detector

Packing

#DIV/0!

#DIV/0!

MP. D2

#DIV/0!

#DIV/0! MP. D4

Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL

* Reject For Recycle

TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK

* WIP Variance

TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Monday, 13 September 2021
: 2
: 2
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!

#DIV/0!

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
43,40%

MP.

MP.
#DIV/0!

#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Monday, 13 September 2021
MP.

#DIV/0!

#DIV/0!

Brt / ¢

#DIV/0!

#DIV/0! Jenis Produksi


Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Monday, 13 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi
Hari / Tanggal Monday, 13 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Monday, 13 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS

43,40%

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M
#DIV/0!

#DIV/0!

MP.

#DIV/0!

#DIV/0!
MP.
Brt / ¢

#DIV/0!

#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 14 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1
2 2
3
Total

Material Balance Adonan Cream


Effisiensi #DIV/0! #DIV/0!
Variance #DIV/0! #DIV/0!
BS #DIV/0! #DIV/0! Line
Give / Take away
Losses #DIV/0! #DIV/0!

Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan

DARI QC

BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT

NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Tuesday, 14 September 2021
: 2
: 1
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift

Proses

Turbo Mixer

43,40%
Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Tuesday, 14 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi
Hari / Tanggal Tuesday, 14 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Tuesday, 14 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL

* Setting Up Mesin

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)


Cutting

Metal Detector

Packing

#DIV/0!

#DIV/0!

MP. D2

#DIV/0!

#DIV/0! MP. D4

Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL

* Reject For Recycle

TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK

* WIP Variance

TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Tuesday, 14 September 2021
: 2
: 2
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!

#DIV/0!

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
43,40%

MP.

MP.
#DIV/0!

#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Tuesday, 14 September 2021
MP.

#DIV/0!

#DIV/0!

Brt / ¢

#DIV/0!

#DIV/0! Jenis Produksi


Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Tuesday, 14 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi
Hari / Tanggal Tuesday, 14 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Tuesday, 14 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS

43,40%

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M
#DIV/0!

#DIV/0!

MP.

#DIV/0!

#DIV/0!
MP.
Brt / ¢

#DIV/0!

#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 15 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1
2 2
3
Total

Material Balance Adonan Cream


Effisiensi #DIV/0! #DIV/0!
Variance #DIV/0! #DIV/0!
BS #DIV/0! #DIV/0! Line
Give / Take away
Losses #DIV/0! #DIV/0!

Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan

DARI QC

BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT

NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Wednesday, 15 September 2021
: 2
: 1
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift

Proses

Turbo Mixer

43,40%
Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Wednesday, 15 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi
Hari / Tanggal Wednesday, 15 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Wednesday, 15 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL

* Setting Up Mesin

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)


Cutting

Metal Detector

Packing

#DIV/0!

#DIV/0!

MP. D2

#DIV/0!

#DIV/0! MP. D4

Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL

* Reject For Recycle

TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK

* WIP Variance

TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Wednesday, 15 September 2021
: 2
: 2
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!

#DIV/0!

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
43,40%

MP.

MP.
#DIV/0!

#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Wednesday, 15 September 2021
MP.

#DIV/0!

#DIV/0!

Brt / ¢

#DIV/0!

#DIV/0! Jenis Produksi


Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Wednesday, 15 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi
Hari / Tanggal Wednesday, 15 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Wednesday, 15 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS

43,40%

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M
#DIV/0!

#DIV/0!

MP.

#DIV/0!

#DIV/0!
MP.
Brt / ¢

#DIV/0!

#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 16 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1
2 2
3
Total

Material Balance Adonan Cream


Effisiensi #DIV/0! #DIV/0!
Variance #DIV/0! #DIV/0!
BS #DIV/0! #DIV/0! Line
Give / Take away
Losses #DIV/0! #DIV/0!

Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan

DARI QC

BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT

NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Thursday, 16 September 2021
: 2
: 1
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift

Proses

Turbo Mixer

43,40%
Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Thursday, 16 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi
Hari / Tanggal Thursday, 16 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Thursday, 16 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL

* Setting Up Mesin

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)


Cutting

Metal Detector

Packing

#DIV/0!

#DIV/0!

MP. D2

#DIV/0!

#DIV/0! MP. D4

Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL

* Reject For Recycle

TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK

* WIP Variance

TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Thursday, 16 September 2021
: 2
: 2
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!

#DIV/0!

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
43,40%

MP.

MP.
#DIV/0!

#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Thursday, 16 September 2021
MP.

#DIV/0!

#DIV/0!

Brt / ¢

#DIV/0!

#DIV/0! Jenis Produksi


Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Thursday, 16 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi
Hari / Tanggal Thursday, 16 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Thursday, 16 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS

43,40%

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M
#DIV/0!

#DIV/0!

MP.

#DIV/0!

#DIV/0!
MP.
Brt / ¢

#DIV/0!

#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 17 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1
2 2
3
Total

Material Balance Adonan Cream


Effisiensi #DIV/0! #DIV/0!
Variance #DIV/0! #DIV/0!
BS #DIV/0! #DIV/0! Line
Give / Take away
Losses #DIV/0! #DIV/0!

Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan

DARI QC

BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT

NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Friday, 17 September 2021
: 2
: 1
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift

Proses

Turbo Mixer

43,40%
Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Friday, 17 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi
Hari / Tanggal Friday, 17 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Friday, 17 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL

* Setting Up Mesin

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)


Cutting

Metal Detector

Packing

#DIV/0!

#DIV/0!

MP. D2

#DIV/0!

#DIV/0! MP. D4

Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL

* Reject For Recycle

TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK

* WIP Variance

TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Friday, 17 September 2021
: 2
: 2
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!

#DIV/0!

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
43,40%

MP.

MP.
#DIV/0!

#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Friday, 17 September 2021
MP.

#DIV/0!

#DIV/0!

Brt / ¢

#DIV/0!

#DIV/0! Jenis Produksi


Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Friday, 17 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi
Hari / Tanggal Friday, 17 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Friday, 17 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS

43,40%

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M
#DIV/0!

#DIV/0!

MP.

#DIV/0!

#DIV/0!
MP.
Brt / ¢

#DIV/0!

#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 18 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1
2 2
3
Total

Material Balance Adonan Cream


Effisiensi #DIV/0! #DIV/0!
Variance #DIV/0! #DIV/0!
BS #DIV/0! #DIV/0! Line
Give / Take away
Losses #DIV/0! #DIV/0!

Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan

DARI QC

BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT

NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Saturday, 18 September 2021
: 2
: 1
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift

Proses

Turbo Mixer

43,40%
Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Saturday, 18 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi
Hari / Tanggal Saturday, 18 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Saturday, 18 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL

* Setting Up Mesin

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)


Cutting

Metal Detector

Packing

#DIV/0!

#DIV/0!

MP. D2

#DIV/0!

#DIV/0! MP. D4

Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL

* Reject For Recycle

TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK

* WIP Variance

TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Saturday, 18 September 2021
: 2
: 2
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!

#DIV/0!

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
43,40%

MP.

MP.
#DIV/0!

#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Saturday, 18 September 2021
MP.

#DIV/0!

#DIV/0!

Brt / ¢

#DIV/0!

#DIV/0! Jenis Produksi


Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Saturday, 18 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi
Hari / Tanggal Saturday, 18 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Saturday, 18 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS

43,40%

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M
#DIV/0!

#DIV/0!

MP.

#DIV/0!

#DIV/0!
MP.
Brt / ¢

#DIV/0!

#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 19 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1
2 2
3
Total

Material Balance Adonan Cream


Effisiensi #DIV/0! #DIV/0!
Variance #DIV/0! #DIV/0!
BS #DIV/0! #DIV/0! Line
Give / Take away
Losses #DIV/0! #DIV/0!

Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan

DARI QC

BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT

NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Sunday, 19 September 2021
: 2
: 1
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift

Proses

Turbo Mixer

43,40%
Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Sunday, 19 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi
Hari / Tanggal Sunday, 19 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Sunday, 19 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL

* Setting Up Mesin

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)


Cutting

Metal Detector

Packing

#DIV/0!

#DIV/0!

MP. D2

#DIV/0!

#DIV/0! MP. D4

Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL

* Reject For Recycle

TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK

* WIP Variance

TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Sunday, 19 September 2021
: 2
: 2
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!

#DIV/0!

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
43,40%

MP.

MP.
#DIV/0!

#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Sunday, 19 September 2021
MP.

#DIV/0!

#DIV/0!

Brt / ¢

#DIV/0!

#DIV/0! Jenis Produksi


Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Sunday, 19 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi
Hari / Tanggal Sunday, 19 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Sunday, 19 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS

43,40%

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M
#DIV/0!

#DIV/0!

MP.

#DIV/0!

#DIV/0!
MP.
Brt / ¢

#DIV/0!

#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 20 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1
2 2
3
Total

Material Balance Adonan Cream


Effisiensi #DIV/0! #DIV/0!
Variance #DIV/0! #DIV/0!
BS #DIV/0! #DIV/0! Line
Give / Take away
Losses #DIV/0! #DIV/0!

Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan

DARI QC

BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT

NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Monday, 20 September 2021
: 2
: 1
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift

Proses

Turbo Mixer

43,40%
Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Monday, 20 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi
Hari / Tanggal Monday, 20 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Monday, 20 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL

* Setting Up Mesin

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)


Cutting

Metal Detector

Packing

#DIV/0!

#DIV/0!

MP. D2

#DIV/0!

#DIV/0! MP. D4

Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL

* Reject For Recycle

TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK

* WIP Variance

TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Monday, 20 September 2021
: 2
: 2
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!

#DIV/0!

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
43,40%

MP.

MP.
#DIV/0!

#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Monday, 20 September 2021
MP.

#DIV/0!

#DIV/0!

Brt / ¢

#DIV/0!

#DIV/0! Jenis Produksi


Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Monday, 20 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi
Hari / Tanggal Monday, 20 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Monday, 20 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS

43,40%

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M
#DIV/0!

#DIV/0!

MP.

#DIV/0!

#DIV/0!
MP.
Brt / ¢

#DIV/0!

#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 21 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1
2 2
3
Total

Material Balance Adonan Cream


Effisiensi #DIV/0! #DIV/0!
Variance #DIV/0! #DIV/0!
BS #DIV/0! #DIV/0! Line
Give / Take away
Losses #DIV/0! #DIV/0!

Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan

DARI QC

BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT

NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Tuesday, 21 September 2021
: 2
: 1
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift

Proses

Turbo Mixer

43,40%
Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Tuesday, 21 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi
Hari / Tanggal Tuesday, 21 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Tuesday, 21 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL

* Setting Up Mesin

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)


Cutting

Metal Detector

Packing

#DIV/0!

#DIV/0!

MP. D2

#DIV/0!

#DIV/0! MP. D4

Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL

* Reject For Recycle

TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK

* WIP Variance

TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Tuesday, 21 September 2021
: 2
: 2
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!

#DIV/0!

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
43,40%

MP.

MP.
#DIV/0!

#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Tuesday, 21 September 2021
MP.

#DIV/0!

#DIV/0!

Brt / ¢

#DIV/0!

#DIV/0! Jenis Produksi


Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Tuesday, 21 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi
Hari / Tanggal Tuesday, 21 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Tuesday, 21 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS

43,40%

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M
#DIV/0!

#DIV/0!

MP.

#DIV/0!

#DIV/0!
MP.
Brt / ¢

#DIV/0!

#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 22 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1
2 2
3
Total

Material Balance Adonan Cream


Effisiensi #DIV/0! #DIV/0!
Variance #DIV/0! #DIV/0!
BS #DIV/0! #DIV/0! Line
Give / Take away
Losses #DIV/0! #DIV/0!

Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan

DARI QC

BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT

NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Wednesday, 22 September 2021
: 2
: 1
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift

Proses

Turbo Mixer

43,40%
Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Wednesday, 22 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi
Hari / Tanggal Wednesday, 22 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Wednesday, 22 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL

* Setting Up Mesin

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)


Cutting

Metal Detector

Packing

#DIV/0!

#DIV/0!

MP. D2

#DIV/0!

#DIV/0! MP. D4

Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL

* Reject For Recycle

TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK

* WIP Variance

TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Wednesday, 22 September 2021
: 2
: 2
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!

#DIV/0!

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
43,40%

MP.

MP.
#DIV/0!

#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Wednesday, 22 September 2021
MP.

#DIV/0!

#DIV/0!

Brt / ¢

#DIV/0!

#DIV/0! Jenis Produksi


Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Wednesday, 22 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi
Hari / Tanggal Wednesday, 22 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Wednesday, 22 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS

43,40%

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M
#DIV/0!

#DIV/0!

MP.

#DIV/0!

#DIV/0!
MP.
Brt / ¢

#DIV/0!

#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 23 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1
2 2
3
Total

Material Balance Adonan Cream


Effisiensi #DIV/0! #DIV/0!
Variance #DIV/0! #DIV/0!
BS #DIV/0! #DIV/0! Line
Give / Take away
Losses #DIV/0! #DIV/0!

Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan

DARI QC

BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT

NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Thursday, 23 September 2021
: 2
: 1
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift

Proses

Turbo Mixer

43,40%
Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Thursday, 23 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi
Hari / Tanggal Thursday, 23 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Thursday, 23 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL

* Setting Up Mesin

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)


Cutting

Metal Detector

Packing

#DIV/0!

#DIV/0!

MP. D2

#DIV/0!

#DIV/0! MP. D4

Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL

* Reject For Recycle

TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK

* WIP Variance

TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Thursday, 23 September 2021
: 2
: 2
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!

#DIV/0!

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
43,40%

MP.

MP.
#DIV/0!

#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Thursday, 23 September 2021
MP.

#DIV/0!

#DIV/0!

Brt / ¢

#DIV/0!

#DIV/0! Jenis Produksi


Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Thursday, 23 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi
Hari / Tanggal Thursday, 23 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Thursday, 23 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS

43,40%

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M
#DIV/0!

#DIV/0!

MP.

#DIV/0!

#DIV/0!
MP.
Brt / ¢

#DIV/0!

#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 24 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1
2 2
3
Total

Material Balance Adonan Cream


Effisiensi #DIV/0! #DIV/0!
Variance #DIV/0! #DIV/0!
BS #DIV/0! #DIV/0! Line
Give / Take away
Losses #DIV/0! #DIV/0!

Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan

DARI QC

BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT

NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Friday, 24 September 2021
: 2
: 1
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift

Proses

Turbo Mixer

43,40%
Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Friday, 24 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi
Hari / Tanggal Friday, 24 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Friday, 24 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL

* Setting Up Mesin

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)


Cutting

Metal Detector

Packing

#DIV/0!

#DIV/0!

MP. D2

#DIV/0!

#DIV/0! MP. D4

Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL

* Reject For Recycle

TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK

* WIP Variance

TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Friday, 24 September 2021
: 2
: 2
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!

#DIV/0!

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
43,40%

MP.

MP.
#DIV/0!

#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Friday, 24 September 2021
MP.

#DIV/0!

#DIV/0!

Brt / ¢

#DIV/0!

#DIV/0! Jenis Produksi


Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Friday, 24 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi
Hari / Tanggal Friday, 24 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Friday, 24 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS

43,40%

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M
#DIV/0!

#DIV/0!

MP.

#DIV/0!

#DIV/0!
MP.
Brt / ¢

#DIV/0!

#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 25 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1
2 2
3
Total

Material Balance Adonan Cream


Effisiensi #DIV/0! #DIV/0!
Variance #DIV/0! #DIV/0!
BS #DIV/0! #DIV/0! Line
Give / Take away
Losses #DIV/0! #DIV/0!

Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan

DARI QC

BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT

NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Saturday, 25 September 2021
: 2
: 1
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift

Proses

Turbo Mixer

43,40%
Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Saturday, 25 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi
Hari / Tanggal Saturday, 25 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Saturday, 25 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL

* Setting Up Mesin

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)


Cutting

Metal Detector

Packing

#DIV/0!

#DIV/0!

MP. D2

#DIV/0!

#DIV/0! MP. D4

Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL

* Reject For Recycle

TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK

* WIP Variance

TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Saturday, 25 September 2021
: 2
: 2
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!

#DIV/0!

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
43,40%

MP.

MP.
#DIV/0!

#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Saturday, 25 September 2021
MP.

#DIV/0!

#DIV/0!

Brt / ¢

#DIV/0!

#DIV/0! Jenis Produksi


Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Saturday, 25 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi
Hari / Tanggal Saturday, 25 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Saturday, 25 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS

43,40%

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M
#DIV/0!

#DIV/0!

MP.

#DIV/0!

#DIV/0!
MP.
Brt / ¢

#DIV/0!

#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 26 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1
2 2
3
Total

Material Balance Adonan Cream


Effisiensi #DIV/0! #DIV/0!
Variance #DIV/0! #DIV/0!
BS #DIV/0! #DIV/0! Line
Give / Take away
Losses #DIV/0! #DIV/0!

Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan

DARI QC

BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT

NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Sunday, 26 September 2021
: 2
: 1
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift

Proses

Turbo Mixer

43,40%
Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Sunday, 26 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi
Hari / Tanggal Sunday, 26 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
Sunday, 26 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL

* Setting Up Mesin

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)


Cutting

Metal Detector

Packing

#DIV/0!

#DIV/0!

MP. D2

#DIV/0!

#DIV/0! MP. D4

Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL

* Reject For Recycle

TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK

* WIP Variance

TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Sunday, 26 September 2021
: 2
: 2
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!

#DIV/0!

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
43,40%

MP.

MP.
#DIV/0!

#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Sunday, 26 September 2021
MP.

#DIV/0!

#DIV/0!

Brt / ¢

#DIV/0!

#DIV/0! Jenis Produksi


Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Sunday, 26 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi
Hari / Tanggal Sunday, 26 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
Sunday, 26 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
:

STANDART
PROSES X
( KG )

AWAL ADUKAN
PROSES X
( KG ) ( KG )

AN USED
%)

M USED
SOLID )

x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS

43,40%

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std)

% Loss In Proses
M
#DIV/0!

#DIV/0!

MP.

#DIV/0!

#DIV/0!
MP.
Brt / ¢

#DIV/0!

#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 27 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1 WAFELLO WFR-ITALIA-C 672 340 21 21
2 2 WAFELLO WFR-ITALIA-C 672 538 21 21
3 WAFELLO WFR-ITALIA-C 672 560 21 21
Total 2016 1438 63 63

Material Balance Adonan Cream


Effisiensi #DIV/0! #DIV/0!
Variance #DIV/0! #DIV/0!
BS #DIV/0! #DIV/0! Line
Give / Take away 0.14% 0.29%
Losses #DIV/0! #DIV/0!

Nama produk WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G


1 Hasil FG ( carton ) 1438
2 Jumlah Adonan ( batch ) 75
3 Jumlah Cream ( kg ) 3554.92
4 BS Adonan
5 BS Cream 22.675
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor 94.735
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor 216.7
2
10 BS Pot Kasar (kg) 37.06
11 BS Sortir (kg) 144
12 BS Packing (kg) 44.94
13 Bubuk Cutting (kg) 4.93
14 Bubuk Mesin (kg) 11.56
15 Bubuk Sapuan (kg) 8.03
16 Kue Sapuan (kg) 13.97
17 BS Pot . Halus (kg)
18 Bubble (kg) 169.35
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
8 8 7 2.933 25 5
8 8 7 1.350 25 3
8 8 7 0.704 25 2
24 24 21 4.987 75 10

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 175 177 177 59.1805556 177.541667
2 177 179 178
3 177 178 178
4 176 177 178
5 176 176 179
6 174 178 177
7 179 177 176
8 177 179 177
9 179 178 178
10 178 176 179
11 177 177 178
12 178 179 177
13 178 178 178
14 177 177 179
15 179 176 180
16 177 179 178
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
50.60% 32.04% 50.60% 122.004 48.64% 75.69% 6.205
80.06% 66.55% 80.06% 77.103 76.96% 85.54% 10.02
83.33% 76.00% 83.33% 74.074 80.11% 118.48% 6.45
71.33% 26.87% 71.33% 86.540 68.57% 92.73% 22.675

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
-0.54% 407 410 408 408.6458333333 -0.37% 2
409 409 407 3
409 408 407 RATA”
411 407 408 GA
411 409 408
409 410 407
410 410 408
407 409 408
410 408 407
407 407 408
409 409 408
411 410 407
407 411 407
410 409 408
411 410 408
408 411 408
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
44.145 96.49 12 66 12 1.27 2.115 3.12
29.39 86.38 13.06 48 22.94 2.565 5.595 1.47
21.2 33.83 12 30 10 1.095 3.85 3.44
94.735 216.7 37.06 144 44.94 4.93 11.56 8.03

DARI QC

BERAT (g)
SHEET BOOK
177.8 409.8
180 410.25
178.5 410.5
178.75 410.17
0.14% 0.29%
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
5.55 53.635 42.194655 27.69 318.779655 0.069 0.114
5.51 60.39 48.215376 34.885 308.030376 0.089 0.391
2.91 55.325 47.120303 31.87 203.765303 0.094 0.239
13.97 169.35 137.53033 94.445 830.575333 0.252 0.744
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
4 0.04 2782.741 1029.754 3.072 2
0 2942.96 1441.703 5.0716 2
0.045 2943.24 1083.463 5.111 2
4 0.125 8668.941 3554.92 13.2546

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch 5 3
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
195 834.754 23.33% PRODUCT
117 1324.703 22.16%
78 1005.463 16.83%
NO.
390 3164.92 20.77%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

2
NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Monday, 27 September 2021
: 2
: 1
: WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G

STANDART
PROSES X
( KG )
25
5

AWAL ADUKAN
PROSES X
( KG ) ( KG )
2944.400

AN USED
%)

2364.305

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :108000372984


CREAM :108000372981
OVEN :108000372978
SPREADING :108000372943 Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift
159.159 2782.741

Proses
0.720
1.780

Turbo Mixer
2.500
2785.241
43,40%
Ballmill
1162.283
1333.261 1029.744

1.300 Oven

1.300
1031.044
2193.327
Arc Cooler

Spreeding
625.228

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Monday, 27 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 10.055
BS SHEET BERSIH
BS SHEET KOTOR 8.1
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR 15.05
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act

14.5 13.685 15.4 41.12579

10.45 10.225 10.12 5.25 44.145

15.8 10.015 40.505 5.12 86.49

12 12
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Hari / Tanggal Monday, 27 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act

11.76 11.21 10.105 8.47 9.67 9.175 47.00758

4.1 4.65 4.1 4.31 4.71 3.65 3.17 4.7 33.39

15.1 19.16 15.65 10.36 2.11 62.38

18 6 24
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Monday, 27 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 12.05
BS SHEET BERSIH
BS SHEET KOTOR 5.25
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act

9.91 8 9.08 8.1 8.21 46.0346

5.5 4.75 5.7 21.2

1.25 1 1 3.25
6.45 6.45

29.5 1.08 30.58


SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

07:45 07:58
07:45 07:58 10
08:15 08:25
* Mechanical
07;10 10:00 27
2.
12:35 13:10
TECH 12:35 13:10 35
NICA
L
BREA
KDO TOTAL 72
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL

* Setting Up Mesin
08:21/09:04/10:51/13:316/10:54/13:36
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL
07:10 07:25 15
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu

Mesin cutting potonganPosisi guide tidak pas Cek kue wafer, setting guide cutting pertama, & kalibrasi QC
Oven reduced speed35sMesin cutting potonganCek kue wafer, setting guide cutting pertama, & kalibrasi QC
Stopper tidak membukaSensor short / hubung Cek rangkaian, urutkan kabel rangkaian, repair kabel yang kelupas, & setting posisi sens
Oven reduced speed35sStopper tidak membukaCek
/ rangkaian, urutkan kabel rangkaian, repair kabel yang kelupas, & setting posisi sens
Roll spiral terlalu mepePosisi gate tidak pas Setting ( posisi gate infeed spiral & adjuster roundbelt)
Oven stop produksi Roll spiral terlalu mepeSetting ( posisi gate infeed spiral & adjuster roundbelt)

MPD2 Kemasan lebar putih, endseal bawah lecet,


Setting ( forming box, cover, stangcello, suhu, gosok endseal, posisi finger, geer eksen

Oven stop produksi Sensor cooling box erorPeerbaikan sensor cooling box
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b

16:16 16:56 Oven stop produksi Gas fairingCek alarm,bongkjar se


16:16 16:56 10 Oven stop produksGas fairing Cek alarm,bongkjar se
& setting posisi sensor
& setting posisi sensor dan Cek kue wafer, setting guide cutting pertama, & kalibrasi QC

10

16:35 17:45 M.Spreading start Gate conveySetting (gate,roll .


finger, geer eksen 20:44 21:21 MP.D4 stop longsea
Posisi stangSetting (blok cs,satng c
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai

00:28/01:14/01:24/06:0036/06:17
m,bongkjar sensor flame,cleaning sensor flame +setting j Rh ruangan naik selama ( 52 men
m,bongkjar sensor flame,cleaning sensor flame +setting j 02:58 04:04 Mp D2 pusher tiSensor proxy put

gate,roll .
blok cs,satng cello.)
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu

Tutup pintu
Cek ( rangkaian, pusher, ) ganti proxi
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 1377.000


Cutting

Metal Detector

Packing

625.228
50.60%
1568.099
71.49%

MP. D2
12.000
66.000
12.000
90.000

42.195
44.145
96.490
2.115
1.270
3.120
5.550
194.885
288.685
20.96%
1279.414
18.41% MP. D4

Brt / ¢ 625.228 -751.772


2031.186
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 6 6
BS POTONGAN KASAR
BUBUK MESIN 0.527
BUBUK SAPUAN 0.775
WAFER SAPUAN 1.375
WAFER VACCUM QC 3.375 3.375
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL) 3
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL) 2
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL) 1
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
1.27 1.27

6 6 12 18 12 66
12 6 18
0.575 0.585 0.43 2.117
0.7 0.75 0.895 3.12
1.35 1.375 1.45 5.55
3.375 3.375 3.375 3.375 3.72 3.72 27.69

1 1

1.05 1 2.05

1 2
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.565 2.565

12 6 6 12 6 6 48
6 6 12
3.295 2.3 5.595
0.65 0.82 1.47
2.01 1.4 2.1 5.51
6.15 5.14 5.21 5.11 4.15 3.21 2.15 3.755 34.875

4.2 4.2

3.4 1.1 4.5

6 2 8
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12
BS POTONGAN KASAR 6
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC 3.975
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
6 6 6 30
6 12
1 1 1.85 3.85
1.4 1 1 3.4
1 1.51 2.51
3.975 3.975 3.975 3.975 3.975 3.975 4.045 31.87

2 2 4

2 0.25 2.25

1.75 1.75
* Minor Stop
4.
IDLIN
G TOTAL 15
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL
17
* Reject For Recycle

TOTAL 17
6.
DEFE 50
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 50
22
* WIP Variance

TOTAL 22
TOTAL 176
Downtime 237
Selisih 61
HB (kg)
HK (kg)
HB= 90 kg

HK= 173,875 kg

Tumpukan book 20 kanImbas rh ruangan naik

SHIFT 1 SHIFT 2 SHIFT 3


90 84 52
173.875 156.165 89.81
15 HB = 84 kg

15
35 HK =156,165 kg

35
21 reject sheet

21
81
Downtime 96
Selisih 15
26 HB: 52kg

26
16 HK: 89,81kg

16

42
Downtime 80
Selisih 38
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Monday, 27 September 2021
: 2
: 2
: WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G

STANDART
PROSES X
( KG )
25
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2944.400
90.78%
2319.871
103.68%

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :108000372985


CREAM :108000372982
OVEN :108000372979
SPREADING :108000372944

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2942.960

0.720
0.720
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1 1.05 2.05
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
4.24 2 6.24
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
2 2
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

1333.261 1418.583

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
1.440
2944.400
43,40%
1228.700
1309.361 1441.703

0.780

0.780
1442.483 MP.
2671.183

989.332

989.332 MP.
80.06%
1681.851
62.96%

13.060
48.000
22.940
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2178.900

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Monday, 27 September 2021
84.000

48.215
29.390
86.380
5.595 MP.
2.565
1.470
5.510
179.125
265.345
12.18%
1416.506
15.78%

Brt / ¢ 989.332 -1189.568


2606.074
95.85%
2871.420
105.61% Jenis Produksi
Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Monday, 27 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK) 2
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK GENCET)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL) 0.02
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act

0.04 0.04

0.02
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Hari / Tanggal Monday, 27 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Monday, 27 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
: WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G

STANDART
PROSES X
( KG )
25
2

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2944.400

AN USED
%)

1309.361 945.722

M USED
SOLID )

x____Kg
NO. P.O ADONAN :108000372984
CREAM :108000372981
OVEN :108000372978
SPREADING :108000372943
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2943.240

0.720
0.440

1.160
2944.400
43,40%
1228.700
1171.100 1083.463

0.520

0.520
1083.983
2312.683

MP. D4
1029.788
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL) 0.02
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.009 0.009 0.018

0.034 0.034
0.005 0.005 0.007 0.026

0.02

0.007 0.007

0.001 0.034 0.035


0.009 0.005 0.009 0.023
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.009 0.008 0.017

0.014 0.017 0.017 0.004 0.052


0.005 0.008 0.013
0.003 0.003

0.005 0.006 0.006 0.006 0.005 0.006 0.005 0.005 0.044


0.012 0.012 0.008 0.005 0.037

0.005 0.003 0.008


0.012 0.015 0.051 0.029 0.021 0.025 0.153
0.014 0.014
0.015 0.01 0.025

0.006 0.006 0.006 0.006 0.006 0.005 0.005 0.005 0.045


0.019 0.013 0.011 0.026 0.069
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.006
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.006
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.01 0.02 0.02 0.05
0.01 0.01 0.02
0.005 0.004 0.009

0.006 0.006 0.006 0.006 0.006 0.006 0.005 0.047


0.02 0.02 0.02 0.06

0.01 0.01
0.02 0.02
0.015 0.015
0.015 0.015

0.006 0.006 0.006 0.006 0.006 0.006 0.005 0.047


0.02 0.02 0.04
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2268.000

% Loss In Proses
M
1029.788
83.33%
1282.896
55.47%

MP.

12.000
30.000
10.000
52.000

47.120
21.200
33.830
3.850
1.095
3.440
2.910
113.445
167.125
7.37%
1115.770
13.03%
MP.
Brt / ¢ 1029.788 -1238.213
2353.983
99.71%
2521.108
106.79%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.114
Data Reject QC 0.069
LHP (Prod) 0.114
LHP (QC) 0.069
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.183
Total Reject LHP Produksi + QC 0.183
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.391
Data Reject QC 0.089
LHP (Prod) 0.391
LHP (QC) 0.089
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.48
Total Reject LHP Produksi + QC 0.48
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.239
Data Reject QC 0.094
LHP (Prod) 0.239
LHP (QC) 0.094
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.333
Total Reject LHP Produksi + QC 0.333
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 28 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1 WAFELLO WFR-ITALIA-C 672 540 21 21
2 2 WAFELLO WFR-ITALIA-C 672 588 21 21
3 WAFELLO WFR-ITALIA-C 672 525 21 21
Total 2016 1653 63 63

Material Balance Adonan Cream


Effisiensi #DIV/0! #DIV/0!
Variance #DIV/0! #DIV/0!
BS #DIV/0! #DIV/0! Line
Give / Take away 0.75% 0.29%
Losses #DIV/0! #DIV/0!

Nama produk WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G


1 Hasil FG ( carton ) 1653
2 Jumlah Adonan ( batch ) 75
3 Jumlah Cream ( kg ) 4145.859
4 BS Adonan
5 BS Cream 12.47
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor 89.96
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor 105.6
2
10 BS Pot Kasar (kg) 28.935
11 BS Sortir (kg) 144
12 BS Packing (kg) 66.235
13 Bubuk Cutting (kg) 6.61
14 Bubuk Mesin (kg) 19.38
15 Bubuk Sapuan (kg) 6.85
16 Kue Sapuan (kg) 12.1
17 BS Pot . Halus (kg)
18 Bubble (kg) 199.795
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
8 8 7 1.367 24 3
8 8 7 0.750 26 3
8 8 7 1.633 25 3
24 24 21 3.750 75 9

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 176 176 177 59.2708333 177.8125
2 178 179 178
3 178 178 177
4 176 179 177
5 177 176 178
6 178 179 179
7 178 178 178
8 179 177 178
9 178 178 178
10 177 179 179
11 178 180 178
12 178 178 177
13 179 176 179
14 178 178 178
15 179 177 178
16 177 176 178
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
80.36% 66.63% 80.36% 76.818 80.47% 94.47% 5.1
87.50% 79.30% 87.50% 70.547 80.88% 91.22% 3.17
78.13% 62.17% 78.13% 79.012 75.10% 88.62% 4.2
81.99% 43.56% 81.99% 75.284 78.82% 91.40% 12.47

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
-0.39% 409 409 408 408.6875 -0.35% 2
410 410 409 3
410 408 407 RATA”
407 411 408 GA
407 409 407
409 411 408
409 408 407
407 410 407
411 411 408
410 412 408
408 410 408
410 409 408
407 407 407
408 410 408
411 408 407
410 409 407
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
25.875 25.93 12 42 44.22 1.5 4.335 1.945
38.085 21.65 4.935 42 13.065 2.55 9.275 3.085
26 58.02 12 60 8.95 2.56 5.77 1.82
89.96 105.6 28.935 144 66.235 6.61 19.38 6.85

DARI QC

BERAT (g)
SHEET BOOK
179.0 409.5
180.5 410.5
180 410.5
179.83 410.17
0.75% 0.29%
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
5.245 58.605 48.565964 29.92 246.635964 0.098 0.13
4.655 77.92 56.359536 36.03 234.859536 0.101 0.563
2.2 63.27 49.616334 39.46 270.596334 0.109 0.24
12.1 199.795 154.54183 105.41 752.091834 0.308 0.933
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
0.04 2819.238 1310.253 4.828 2
0 3065.482 1477.553 5.6786 2
0.08 2943.25 1358.053 4.8075 2
0.195 8827.97 4145.859 15.3141

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch 3 3
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
117 1193.253 19.13% PRODUCT
117 1360.553 29.67%
117 1241.053 23.58%
NO.
351 3794.859 24.13%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

3
NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Tuesday, 28 September 2021
: 2
: 1
: WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G

STANDART
PROSES X
( KG )
24
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2826.624

AN USED
%)

1171.100 1418.583

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :108000373250


CREAM :108000373248
OVEN :108000373245
SPREADING :1080003732453 Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift
163.985 2819.238

Proses
0.720
1.840

Turbo Mixer
2.560
2821.798
43,40%
Ballmill
1177.538
1278.650 1310.253

0.780 Oven

0.780
1311.033
2488.571
Arc Cooler

Spreeding
993.111

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Tuesday, 28 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 13.845
BS SHEET BERSIH
BS SHEET KOTOR 2.8
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR 3.28
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act

10.37 10.01 10.2 14.8 47.89526

3.225 7.65 8.1 4.1 25.875

3.7 2.85 4.1 13.93

12 12
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Hari / Tanggal Tuesday, 28 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act

8.9 1.875 10.15 10.175 13.25 9.125 11.34 13.105 54.80114

4.775 4.67 4.78 4.6 4.31 4.37 4.88 5.7 38.085

6 3.65 9.65

6 6 12
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Tuesday, 28 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 11.92
BS SHEET BERSIH
BS SHEET KOTOR 7.75
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act

11.1 10 10.1 10.05 10.1 48.35093

7 6.25 5 26

4.2 42 46.2
4.2 4.2

6 6
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

11:30 11:47
11:30 11:47 30
08:00/08:07 08:51/09:16
* Mechanical
09:25 10:10 5
2.
TECH
NICA
L
BREA
KDO TOTAL 35
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL
08:04/13:51 08:06/13:56
* Setting Up Mesin
08:00 08:03
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu

Oven stop arc cooler le Belt arc cooler sudah r Ganti belt arc cooler , kencangkan belt
Oven stop produksi Oven stop arc cooler le Ganti belt arc cooler , kencangkan belt
RH ruangan naik 51 Pintu terbuka terlalu la Tutup pintu ruangan packing
Oven reduced speed35sRH ruangan naik 51 kare
Tutup pintu ruangan packing

MPD2 Endseal atas leceSuhu terlalu panas , cr Setting ( suhu, gosok crimper, stang cello , & centerseal)
Metal detector piece tidak mereject Verifikasi QC
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b

20:27 20:37 MP.D2 Kodifikasi R


s oda encordKencangkan roda enco

19;37 19:57 MP.D4 kodefikasi P


l osisi encorSetting ( posisi encord
16:26 16:39 MP.D2 Stop kemasa
Posisi stangSetting ( stang cello,co
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai

23:38 00:12 Mp d4 markem Dudukan


se cam sen
gkan roda encorder markem,setting posisi encorder markem 03:20 03:45 Butter pump invInverter alarm al
03:20 03:45 35 Oven stop prodButter pump inve
23:00 23:26 Metal piece not fe tidak mebnde

35

posisi encorder,roll dengan encorder.)


stang cello,cover.),
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu

Repair dudukan cam sensor, setting ( posisi sensor dan cam, registrasion )
Cek ( motor motor, pompa, cleannig pompa)
Cek ( motor motor, pompa, cleannig pompa)
Kalibrasi pasa angel, setting ( pasa angel dari 89,08 ke 89,18
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2187.000


Cutting

Metal Detector

Packing

993.111
80.36%
1495.460
60.09%

MP. D2
12.000
42.000
44.220
98.220

48.566
25.875
25.930
4.335
1.500
1.945
5.245
113.396
214.956
9.83%
1280.505
14.37% MP. D4

Brt / ¢ 993.111 -1193.889


2474.394
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 6 6
BS POTONGAN KASAR 6
BUBUK MESIN 1.075
BUBUK SAPUAN 0.475
WAFER SAPUAN 1.25
WAFER VACCUM QC 3.74 3.74
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK) 1.1
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
1.5 1.5

6 6 6 6 6 42
6 12
1 1.085 1.095 4.255
0.45 0.4 0.62 1.945
1.3 1.35 1.345 5.245
3.74 3.74 3.74 3.74 3.74 3.74 29.92

1 1

1 2.1

1 1 2
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.55 2.55

12 6 6 6 6 6 42
6 6 12
3.075 3.04 3.16 9.275
1.025 1.04 1.02 3.085
1.055 2.3 1.3 4.655
4.04 4.27 4.15 4.05 4.19 4.32 4.97 6.04 36.03

3 2 5
0.3 0.3

2.085 1 3 6.085
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC 4.875
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.256 2.256

6 6 6 6 6 6 12 60
6 6 12
2 2 1.77 5.77
0.82 1 1.82
1.2 1.2
4.875 4.875 4.875 4.875 4.875 4.875 5.335 39.46

1 1
2 2

2.32 2.32

1 1
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL
16
* Reject For Recycle

TOTAL 16
6.
DEFE 31
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 31

* WIP Variance

TOTAL
TOTAL 82
Downtime 94
Selisih 12
HB (kg)
HK (kg)
Hb= 98,22 kg

HK= 86,97 kg

SHIFT 1 SHIFT 2 SHIFT 3


98.22 60 80.95
86.97 100.42 125.68
16 HB = 60 kg

16
29 HK = 100,42 kg

29

45
Downtime 60
Selisih 15
44 HB: 80,95kg

44
19 HK: 125,68kg

19

98
Downtime 105
Selisih 7
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Tuesday, 28 September 2021
: 2
: 2
: WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G

STANDART
PROSES X
( KG )
26
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
163.985 3062.176
97.66%
2689.350
106.14%

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :108000373251


CREAM :108000373249
OVEN :108000373246
SPREADING :1080003732454

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 3065.482

0.720
0.800
REJECT PACKING (KEMASAN NGINJEK) 1.05
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1.05
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
0.68 0.68
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
2.63 2.63
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

1278.650 1418.583

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
1.520
3067.002
43,40%
1279.862
1218.900 1477.553

0.780

0.780
1478.333 MP.
2758.195

1081.387

1081.387 MP.
87.50%
1676.808
60.79%

4.935
42.000
13.065
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2381.400

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Tuesday, 28 September 2021
60.000

56.360
38.085
21.650
9.275 MP.
2.550
3.085
4.655
135.660
197.960
8.31%
1478.848
11.81%

Brt / ¢ 1081.387 -1300.013


2778.861
98.96%
2976.821
106.01% Jenis Produksi
Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Tuesday, 28 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (GENCET) 0.02
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act

0.02 0.04
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Hari / Tanggal Tuesday, 28 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Tuesday, 28 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
: WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G

STANDART
PROSES X
( KG )
25
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2944.400

AN USED
%)

1218.900 1418.583

M USED
SOLID )

x____Kg
NO. P.O ADONAN 108000373252
CREAM 108000373378
OVEN 108000373247
SPREADING 108000373255
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2943.250

0.720
0.430

1.150
2944.400
43,40%
1228.700
1278.650 1358.053

0.780

0.780
1358.833
2587.533

MP. D4
965.524
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.005
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.007
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT) 0.009
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.005
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.005 0.005 0.015

0.049 0.049
0.005 0.005 0.005 0.024

0.02 0.02
0.007 0.014

0.007 0.006 0.005 0.027

0.049 0.049
0.009 0.007 0.009 0.03
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.015 0.035 0.05
0.015 0.034 0.019 0.017 0.085
0.011 0.015 0.012 0.009 0.047
0.011 0.021 0.032

0.01 0.019 0.032 0.061


0.015 0.021 0.015 0.032 0.015 0.098
0.012 0.009 0.015 0.036
0.005 0.005 0.01
0.084 0.084
0.007 0.006 0.006 0.007 0.006 0.007 0.006 0.056 0.101
0.009 0.015 0.021 0.015 0.06
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.007
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.007
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.01 0.01
0.02 0.02 0.04
0.02 0.02
0.02 0.02

0.007 0.007 0.007 0.007 0.007 0.007 0.006 0.055


0.015 0.01 0.025
0.01 0.01

0.02 0.02 0.015 0.055


0.01 0.01

0.005 0.005

0.007 0.007 0.007 0.007 0.007 0.006 0.006 0.054


0.02 0.02 0.04
0.005 0.005
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2126.250

% Loss In Proses
M
965.524
78.13%
1622.009
62.69%

MP.

12.000
60.000
8.950
80.950

49.616
26.000
58.020
5.770
2.560
1.820
2.200
145.986
228.866
10.76%
1393.142
14.11%
MP.
Brt / ¢ 965.524 -1160.726
2553.868
96.91%
2782.735
105.59%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.13
Data Reject QC 0.098
LHP (Prod) 0.13
LHP (QC) 0.098
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.228
Total Reject LHP Produksi + QC 0.228
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.563
Data Reject QC 0.101
LHP (Prod) 0.563
LHP (QC) 0.101
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.664
Total Reject LHP Produksi + QC 0.664
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.24
Data Reject QC 0.109
LHP (Prod) 0.24
LHP (QC) 0.109
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.349
Total Reject LHP Produksi + QC 0.349
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 29 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1 WAFELLO WFR-ITALIA-C 672 600 21 21
2 2 WAFELLO WFR-ITALIA-C 672 540 21 21
3 WAFELLO WFR-ITALIA-C 672 588 21 21
Total 2016 1728 63 63

Material Balance Adonan Cream


Effisiensi #DIV/0! #DIV/0!
Variance #DIV/0! #DIV/0!
BS #DIV/0! #DIV/0! Line
Give / Take away 0.93% 0.32%
Losses #DIV/0! #DIV/0!

Nama produk WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G


1 Hasil FG ( carton ) 1728
2 Jumlah Adonan ( batch ) 75
3 Jumlah Cream ( kg ) 4456.559
4 BS Adonan
5 BS Cream 22.745
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor 113.16
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor 76.35
2
10 BS Pot Kasar (kg) 42
11 BS Sortir (kg) 150
12 BS Packing (kg) 63.025
13 Bubuk Cutting (kg) 8.3
14 Bubuk Mesin (kg) 18.68
15 Bubuk Sapuan (kg) 7.785
16 Kue Sapuan (kg) 13.15
17 BS Pot . Halus (kg) 5.7
18 Bubble (kg) 191.185
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
8 8 7 0.850 26 3
8 8 7 1.288 25 3
8 8 7 1.000 24 3
24 24 21 3.138 75 9

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 177 177 178 59.3819444 178.145833
2 178 179 179
3 178 178 178
4 176 175 178
5 176 178 177
6 177 177 178
7 177 179 179
8 178 181 179
9 178 183 177
10 176 180 178
11 178 180 179
12 177 181 178
13 177 181 178
14 178 179 178
15 176 178 178
16 177 181 178
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
89.29% 79.80% 89.29% 69.136 82.53% 93.08% 4.025
80.36% 67.42% 80.36% 76.818 77.25% 81.15% 12.37
87.50% 76.56% 87.50% 70.547 87.62% 92.72% 6.35
85.71% 52.09% 85.71% 72.016 82.40% 88.88% 22.745

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
-0.20% 409 410 407 408.3333333333 -0.51% 2
407 409 408 3
407 408 407 RATA”
408 407 407 GA
408 410 408
410 407 407
410 409 407
407 411 408
407 409 408
408 410 407
411 409 408
410 411 408
407 408 407
410 410 407
408 411 407
407 409 407
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
16.35 26.85 18 60 15.025 2.6 5.155 3.05
77.46 16.65 12 54 12 2.82 7.61 2.865
19.35 32.85 12 36 36 2.88 5.915 1.87
113.16 76.35 42 150 63.025 8.3 18.68 7.785

DARI QC

BERAT (g)
SHEET BOOK
180.8 410.5
180.25 411.25
179.5 409
180.17 410.25
0.93% 0.32%
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
3.445 5.7 59.85 48.197205 34.57 242.967205 0.088 0.173
5.45 62.215 53.940405 27.26 284.425405 0.066 0.614
4.255 69.12 54.286848 38.12 249.876848 0.105 0.232
13.15 5.7 191.185 156.42446 99.95 777.269458 0.259 1.019
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
0.055 3059.586 1477.553 5.393 2
1 0.98 2942.86 1525.353 5.312 2
0.08 2835.15 1453.653 5.3476 2
1 1.115 8837.596 4456.559 16.0526

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch 3 3
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
117 1360.553 21.47% PRODUCT
117 1408.353 15.30%
117 1336.653 23.46%
NO.
351 4105.559 20.08%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

3
NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Wednesday, 29 September 2021
: 2
: 1
: WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G

STANDART
PROSES X
( KG )
26
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 3062.176

AN USED
%)

1278.650 1418.583

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :108000373531


CREAM :108000373528
OVEN :108000373525
SPREADING :108000373533 Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift
159.159 3059.586

Proses
0.720
1.870

Turbo Mixer
2.590
3062.176
43,40%
Ballmill
1277.848
1218.900 1477.553

0.780 Oven

0.780
1478.333
2756.181
Arc Cooler

Spreeding
1102.500

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Wednesday, 29 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 9.93 11.115
BS SHEET BERSIH
BS SHEET KOTOR 4.175
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR 3.375
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act

11.825 11.8 13.8 11.38 54.85321

3.2 4.75 4.225 16.35

3.18 2.5 5.795 14.85

12 12

5.7 5.7
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Hari / Tanggal Wednesday, 29 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act

10.1 9 10.62 11.6 10.76 10.135 52.69611

4.65 4.37 4.01 3.07 2.65 2.36 3.1 3.25 27.46

4.65 4.65

4 6 2 12
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Wednesday, 29 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 12.76
BS SHEET BERSIH
BS SHEET KOTOR 4.1
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR 5.2
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act

11.56 10.2 12.75 11.85 10 52.90445

5.25 4.75 3.25 2 19.35

2.65 21.3 1.2 1 31.35


6.35 6.35

1.5 1.5
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL
07:11/07:31/13:416/07:44/13:45
* Setting Up Mesin
11:05 11:15
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu

MPD2 Kemasan jebol, putih lebar, & nginjek Setting ( cover, stang cello, forming box, stang cello, pressure centerseal,angin pusher
MPD4 Longseal bocor Setting ( temperatur, pressure, & blok centerseal)
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b

16:51 17:51 MP.D4 kodifikasi se


Posisi roll Setting (posisi roll mar

rseal,angin pusher17:18/20:08 17:23/20:19 MP.D2 LongsealPosisi stangSetting (posisi blok,sta


Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai

04:00 04:31 Mp d4 ukuram P


mosisi roll mark
posisi roll markem,posisi cam sensor,parameter,registration 35,0-18,0 preasure 50-60,test run ok.)

posisi blok,stang cello.)


Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu

Setting ( sensor markem, roll markem, encoder steep, posisi markem )


Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2430.000


Cutting

Metal Detector

Packing

1102.500
89.29%
1653.681
60.00%

5.700 MP. D2
18.000
60.000
15.025
98.725

48.197
16.350
26.850
5.155
2.600
3.050
3.445
105.647
207.742
8.55%
1445.939
12.56% MP. D4

Brt / ¢ 1102.500 -1327.500


2773.439
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12 12
BS POTONGAN KASAR 6
BUBUK MESIN 1.25
BUBUK SAPUAN 0.75
WAFER SAPUAN 0.85
WAFER VACCUM QC 4.25 4.25
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL) 3
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL) 2
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.6 2.6

6 6 12 6 54
6 6 18
1.3 1.35 1.255 5.155
0.7 0.775 0.825 3.05
0.875 0.8 0.92 3.445
4.25 4.25 4.25 4.25 4.563 4.535 34.598

3.025 6.025

1 2 3

2
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.82 2.82

12 12 6 6 6 6 6 54
6 6
3.01 2.4 2.2 7.61
0.8 1.065 1 2.865
2.05 2.3 1.1 5.45
2.11 2.45 3.42 4.31 3.11 3.12 4.52 4.21 27.25

2 3 5

2 2

2 2
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN 2
WAFER VACCUM QC 4.765
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.88 2.88

6 6 6 6 36
6 6 12
2 2 1.915 5.915
0.5 0.5 0.84 1.84
2 0.755 0.5 5.255
4.765 4.765 4.765 4.765 4.765 4.765 4.765 38.12

2 2

4 3 7

6 6 3 15

4 4
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL
23
* Reject For Recycle

TOTAL 23
6.
DEFE 28
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 28

* WIP Variance

TOTAL
TOTAL 51
Downtime 51
Selisih 0
HB (kg)
HK (kg)
HB= 93,025 kg

HK= 81,215 kg

SHIFT 1 SHIFT 2 SHIFT 3


93.025 78 84
81.215 126.82 94.575
18:48 19:56 11 Reduce speed 35s/ MP.D4,D2 T
s eknik.

11
14 HB = 78 kg

14
22 HK = 126,82 kg

22
30 trasfer book

30
77
Downtime 94
Selisih 17
41 HB: 84kg

41
19 HK: 94,575kg

19

60
Downtime 60
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Wednesday, 29 September 2021
: 2
: 2
: WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G

STANDART
PROSES X
( KG )
25
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2944.400
98.86%
2981.181
106.27%

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :108000373532


CREAM :108000373529
OVEN :108000373526
SPREADING :108000373534

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2942.860

0.720
0.820
REJECT PACKING (KEMASAN NGINJEK) 1
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1 1 1 4
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1 2 3
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
6 2 8
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

1218.900 1418.583

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
1.540
2944.400
43,40%
1228.700
1111.350 1525.353

0.780

0.780
1526.133 MP.
2754.833

992.250

992.250 MP.
80.36%
1762.583
63.98%

12.000
54.000
12.000
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2187.000

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Wednesday, 29 September 2021
78.000

53.940
77.460
16.650
7.610 MP.
2.820
2.865
5.450
166.795
247.115
11.30%
1515.468
14.02%

Brt / ¢ 992.250 -1194.750


2710.218
96.71%
2957.333
105.52% Jenis Produksi
Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Wednesday, 29 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (GENCET) 0.055
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act

0.055
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Hari / Tanggal Wednesday, 29 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Wednesday, 29 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
: WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G

STANDART
PROSES X
( KG )
24
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2826.624

AN USED
%)

1111.350 1418.583

M USED
SOLID )

x____Kg
NO. P.O ADONAN 108000373532
CREAM 108000373530
OVEN 108000373527
SPREADING 108000373536
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
149.513 2835.150

0.720
0.400

1.120
2836.270
43,40%
1183.577
1075.500 1453.653

0.780

0.780
1454.433
2638.010

MP. D4
1080.450
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.009
REJECT CELLO (POTONGAN ACAK) 0.009
REJECT CELLO (KEMASAN MELIPAT) 0.009
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.009
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.009 0.009 0.005 0.032
0.009 0.002 0.02
0.009 0.007 0.025

0.044 0.044
0.008 0.009 0.009 0.035

0.005 0.014

0.007 0.007 0.014

0.044 0.044
0.009 0.008 0.007 0.033
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.011 0.013 0.016 0.04
0.015 0.031 0.025 0.015 0.01 0.096
0.015 0.015 0.03
0.012 0.015 0.027

0.004 0.004 0.004 0.004 0.004 0.005 0.004 0.004 0.033


0.015 0.021 0.015 0.02 0.071

0.031 0.052 0.061 0.144

0.039 0.015 0.015 0.069


0.013 0.017 0.03
0.015 0.007 0.022
0.007 0.003 0.01
0.015 0.015
0.005 0.005 0.005 0.005 0.006 0.007 0.033
0.015 0.015 0.017 0.013 0.06
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.007
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.007
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.02 0.01 0.03
0.02 0.02 0.04
0.01 0.01
0.01 0.01

0.007 0.007 0.007 0.006 0.006 0.006 0.006 0.052


0.02 0.02 0.01 0.05

0.02 0.02
0.01 0.01
0.005 0.005
0.005 0.005

0.007 0.007 0.007 0.007 0.006 0.006 0.006 0.053


0.012 0.02 0.02 0.052
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2381.400

% Loss In Proses
M
1080.450
87.50%
1557.560
59.04%

MP.

12.000
36.000
36.000
84.000

54.287
19.350
32.850
5.915
2.880
1.870
4.255
121.407
207.307
8.71%
1350.253
13.31%
MP.
Brt / ¢ 1080.450 -1300.950
2651.203
98.77%
2858.510
106.50%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.173
Data Reject QC 0.088
LHP (Prod) 0.173
LHP (QC) 0.088
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.261
Total Reject LHP Produksi + QC 0.261
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.614
Data Reject QC 0.066
LHP (Prod) 0.614
LHP (QC) 0.066
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.68
Total Reject LHP Produksi + QC 0.68
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.232
Data Reject QC 0.105
LHP (Prod) 0.232
LHP (QC) 0.105
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.337
Total Reject LHP Produksi + QC 0.337
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 30 September 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1 WAFELLO WFR-ITALIA-C 672 556 21 21
2 2 WAFELLO WFR-ITALIA-C 672 588 21 21
3 WAFELLO WFR-ITALIA-C 672 600 21 21
Total 2016 1744 63 63

Material Balance Adonan Cream


Effisiensi 83.16% 100.00%
Variance 16.84%
BS 12.68% 5.37% Line
Give / Take away
Losses 4.16% -5.37%

Nama produk WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G


1 Hasil FG ( carton ) 1744
2 Jumlah Adonan ( batch ) 75
3 Jumlah Cream ( kg ) 4331.01
4 BS Adonan
5 BS Cream 20.7
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor 54.68
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor 58.055
2
10 BS Pot Kasar (kg) 22.95
11 BS Sortir (kg) 102
12 BS Packing (kg) 26.025
13 Bubuk Cutting (kg) 6.9
14 Bubuk Mesin (kg) 14.86
15 Bubuk Sapuan (kg) 7.84
16 Kue Sapuan (kg) 13.055
17 BS Pot . Halus (kg) 8.5
18 Bubble (kg) 189.565
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
8 8 7 1.217 25 3
8 8 7 0.541 25 3
8 8 7 0.760 25 4
24 24 21 2.518 75 10

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 176 178 178 60.8472222 182.541667
2 178 179 179
3 178 177 178
4 179 176 178
5 178 179 178
6 177 178 179
7 177 181 178
8 179 179 178
9 178 178 178
10 177 180 179
11 279 179 178
12 278 180 178
13 178 180 178
14 178 180 179
15 177 181 179
16 178 179 178
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
82.74% 70.16% 82.74% 74.607 79.54% 90.66% 4.81
87.50% 81.59% 87.50% 70.547 84.12% 86.02% 8.14
89.29% 80.80% 89.29% 69.136 85.83% 101.26% 7.75
86.51% 59.28% 86.51% 71.356 83.16% 92.31% 20.7

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2.26% 409 410 408 408.625 -0.38% 2
411 411 407 3
411 409 407 RATA”
408 408 407 GA
408 410 408
410 407 407
410 409 408
407 410 407
407 411 407
408 409 408
411 410 408
407 411 407
410 410 408
407 410 408
408 409 408
410 408 407
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
14.445 21.925 6 48 12.125 3.35 4.34 2.625
22.015 14.66 4.95 42 7.05 2.47 7.015 4.23
18.22 21.47 12 12 6.85 1.08 3.505 0.985
54.68 58.055 22.95 102 26.025 6.9 14.86 7.84

DARI QC

BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
3.555 48.73 39.593125 33.43 194.198125 0.087 0.233
7.385 6 77.82 63.104238 41.085 230.104238 0.107 0.288
2.115 2.5 63.015 52.964108 37.47 178.909108 0.103 0.106
13.055 8.5 189.565 155.66147 111.985 603.211471 0.297 0.627
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
0.09 2927.628 1405.853 5.0702 2
0.62 2947.686 1566.853 5.4036 2
0.095 2943.25 1358.304 5.326 2
0.805 8818.564 4331.01 15.7998

Shift 1 2
Jumlah Pakai Crusher 1
Total Pengadukan Batch 3 3
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
117 1288.853 20.75% PRODUCT
117 1449.853 20.91%
156 1202.304 17.95%
NO.
390 3941.01 19.87%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

4
NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Thursday, 30 September 2021
: 2
: 1
: WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G

STANDART
PROSES X
( KG )
25
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
149.513 2944.400

AN USED
%)

1075.500 1418.583

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :108000373791


CREAM :108000373019
OVEN :108000373787
SPREADING :108000373794 Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift
163.985 2927.628

Proses
0.720
1.580

Turbo Mixer
2.300
2929.928
43,40%
Ballmill
1222.661
1087.450 1405.853

0.780 Oven

0.780
1406.633
2629.294
Arc Cooler

Spreeding
1022.380

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Thursday, 30 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 11.65
BS SHEET BERSIH
BS SHEET KOTOR 4.5
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR 3.175
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act

11.485 13.22 12.375 38.61853

4.225 5.72 14.445

3.1 4.5 5.15 15.925

6 6
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Hari / Tanggal Thursday, 30 September 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act

11.7 11.355 10.1 11.505 13.96 11.19 8.01 61.54784

4.17 4.665 5.37 4.14 3.67 22.015

2.14 2.37 2.65 7.16

3 0.5 3.5

6 6
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Thursday, 30 September 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 12.225
BS SHEET BERSIH
BS SHEET KOTOR 5.35
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act

18.445 10.63 11.715 10 51.70381

4.67 4 4.2 18.22

2.65 2 15.32 19.97


7.75 7.75

1.5 1.5

2.5 2.5
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

09:00/09:15 09:05/09:23
08:38 10:48
09:02 11:42 27
* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL 27
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL
07:04/08:45/08:588/08:56/10:58
* Setting Up Mesin
08:59/10:05/12:209/10:10/12:47
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu

RH ruangan naik 53°c selama ( 15 menit ) Menutup pintu ruangan


Mp d2 endseal ngelipatposisi blok endseal tidaSetting ( posisi blok endseal supaya rata, cover sealing, exentrik, dinger, ketingian blok e
Oven reduced speed35sMp d2 endseal ngelipatSetting ( posisi blok endseal supaya rata, cover sealing, exentrik, dinger, ketingian blok e

Mp D2 longseal bocor sPosisi blok endseal tidaSetting ( suhu, pressure cs, cover, eksentrik, blok endseal supaya rata, finger, ketinggi
Mp D4 bocor longseal, markem besar kecil selaSetting ( pressure cs, suhu cs. Kecangkan blok cs, pressure cs, cam sensor, )
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b

15:48 16:48 MP.D4 Potongan tiPosisi blok Setting (posisi blok sea
nger, ketingian blok endseal, blok center seal )
nger, ketingian blok endseal, blok center seal )

a, finger, ketinggi 16:10/19:51 16:19/20:02 MP.D2 Stop longsePreasure seaSetting (preasure,suhu.


ensor, )
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai

posisi blok sealing,posisi cover,posisi forming box,preasure sealing,test ok.)

preasure,suhu.)
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2251.800


Cutting

Metal Detector

Packing

1022.380
82.74%
1606.914
61.12%

MP. D2
6.000
48.000
12.125
66.125

39.593
14.445
21.925
4.340
3.350
2.625
3.555
89.833
159.038
7.06%
1447.876
9.90% MP. D4

Brt / ¢ 1022.380 -1229.420


2677.296
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 18
BS POTONGAN KASAR
BUBUK MESIN 1.075
BUBUK SAPUAN 0.65
WAFER SAPUAN 0.875
WAFER VACCUM QC 4.125 4.125
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK) 1.1
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
3.35 3.35

6 6 6 6 6 48
6 6
1.1 1.15 1.015 4.34
0.675 0.6 0.7 2.625
0.85 0.895 0.935 3.555
4.125 4.125 4.125 4.125 4.34 4.34 33.43

1 1.3 2.3

1 2.1

1 1 2
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.47 2.47

12 6 6 6 6 6 42
6 6
2.015 3.1 1.9 7.015
1.03 2.1 1.1 4.23
2.085 2.3 3 7.385
5.76 6.42 6.95 5.21 5.11 5.94 3.42 2.275 41.085

2 2

1.39 1 2.39
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12
BS POTONGAN KASAR 6
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC 4.625
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
1.88 1.88

6 6 6 6 6 42
6 12
1 1 1.505 3.505
0.985 0.985
1 1.115 2.115
4.625 4.625 4.625 4.625 4.625 4.625 5.095 37.47

1 1

2 1.75 3.75
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL
13
* Reject For Recycle

TOTAL 13
6.
DEFE 19
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 19
14
* WIP Variance

TOTAL 14
TOTAL 73
Downtime 83
Selisih 10
HB (kg)
HK (kg)
HB= 66,125 kg

HK= 73,355 kg

Kupasan

SHIFT 1 SHIFT 2 SHIFT 3


66.125 54 30.85
73.355 85.145 79.275
11 HB = 54 kg

11
22 HK = 85,145 kg

22

32
Downtime 60
Selisih 28
9 HB: 30,85kg

9
37 HK; 79,275kg

37

46
Downtime 51
Selisih 6
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Thursday, 30 September 2021
: 2
: 2
: WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G

STANDART
PROSES X
( KG )
25
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
163.985 2944.400
100.03%
2836.334
105.97%

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :108000373792


CREAM :108000373020
OVEN :108000373788
SPREADING :108000373795

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2947.686

0.720
0.820
REJECT PACKING (KEMASAN NGINJEK) 1.6
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1 1 3.6
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1.66 1 2.66
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1.1 1 2.1
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

1087.450 1418.583

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
1.540
2949.226
43,40%
1230.714
860.400 1644.853

0.780

0.780
1645.633 MP.
2876.347

1081.222

1081.222 MP.
87.50%
1795.125
62.41%

6.000
4.950
42.000
7.050
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2381.400

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Thursday, 30 September 2021
60.000

63.104
22.015
14.660
7.015 MP.
2.470
4.230
7.385
120.879
183.199
7.69%
1611.926
10.21%

Brt / ¢ 1081.222 -1300.178


2912.104
99.59%
3095.303
105.85% Jenis Produksi
Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Thursday, 30 September 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (GENCET) 0.04
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act

0.05 0.09

0.05 0.05
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Hari / Tanggal Thursday, 30 September 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Thursday, 30 September 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act

0.095 0.095
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
: WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G

STANDART
PROSES X
( KG )
25
4

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2944.400

AN USED
%)

860.400 1891.444

M USED
SOLID )

x____Kg
NO. P.O ADONAN 108000373793
CREAM 108000373790
OVEN 108000373788
SPREADING 108000373796
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2943.250

0.720
0.430

1.150
2944.400
43,40%
1228.700
1314.500 1436.304

1.040

1.040
1437.344
2666.044

MP. D4
1103.288
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT) 0.009
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.009 0.009 0.018

0.044 0.044
0.009 0.09 0.002 0.11

0.002 0.009 0.02

0.043 0.043
0.009 0.009 0.008 0.035
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.009 0.008 0.017
0.017 0.019 0.005 0.041
0.017 0.017
0.005 0.005

0.006 0.006 0.006 0.006 0.006 0.007 0.008 0.008 0.053


0.014 0.025 0.039

0.032 0.035 0.067

0.015 0.005 0.02


0.017 0.009 0.026
0.019 0.01 0.029

0.006 0.006 0.006 0.006 0.006 0.008 0.008 0.008 0.054


0.009 0.012 0.006 0.027
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.007
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.007
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.005 0.005
0.005 0.005
0.01 0.01
0.005 0.005

0.007 0.007 0.007 0.006 0.006 0.006 0.006 0.052


0.012 0.02 0.005 0.037

0.005 0.005
0.005 0.005
0.01 0.01

0.007 0.007 0.006 0.006 0.006 0.006 0.006 0.051


0.024 0.024
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2430.000

% Loss In Proses
M
1103.288
89.29%
1562.757
58.62%

MP.

2.500
12.000
12.000
6.850
33.350

52.964
18.220
21.470
3.505
1.080
0.985
2.115
100.339
135.879
5.59%
1426.877
8.69%
MP.
Brt / ¢ 1103.288 -1326.713
2753.590
101.47%
2889.469
106.48%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.233
Data Reject QC 0.087
LHP (Prod) 0.233
LHP (QC) 0.087
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.32
Total Reject LHP Produksi + QC 0.32
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.288
Data Reject QC 0.107
LHP (Prod) 0.288
LHP (QC) 0.107
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.395
Total Reject LHP Produksi + QC 0.395
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.106
Data Reject QC 0.103
LHP (Prod) 0.106
LHP (QC) 0.103
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.209
Total Reject LHP Produksi + QC 0.209
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 01 October 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1 WAFELLO WFR-ITALIA-C 672 588 21 21
2 2 WAFELLO WFR-ITALIA-C 672 588 21 21
3 WAFELLO WFR-ITALIA-C 672 560 21 21
Total 2016 1736 63 63

Material Balance Adonan Cream


Effisiensi 81.69% 100.00%
Variance 18.31%
BS 14.27% 5.65% Line
Give / Take away 1.03% 0.36%
Losses 3.01% -6.01%

Nama produk WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G


1 Hasil FG ( carton ) 1736
2 Jumlah Adonan ( batch ) 76
3 Jumlah Cream ( kg ) 4533.658
4 BS Adonan
5 BS Cream 19.98
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor 78.155
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor 54.43
2
10 BS Pot Kasar (kg) 35.54
11 BS Sortir (kg) 156
12 BS Packing (kg) 20.61
13 Bubuk Cutting (kg) 7.375
14 Bubuk Mesin (kg) 11.605
15 Bubuk Sapuan (kg) 10.79
16 Kue Sapuan (kg) 10.81
17 BS Pot . Halus (kg) 5
18 Bubble (kg) 209.595
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
8 8 7 1.000 27 3
8 8 7 0.583 25 3
8 8 7 1.027 24 2
24 24 21 2.610 76 8

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 178 178 178 59.4097222 178.229167
2 177 179 177
3 177 176 177
4 179 178 177
5 179 178 178
6 178 180 178
7 178 177 178
8 177 181 179
9 177 178 179
10 178 180 178
11 178 176 179
12 179 181 178
13 179 178 178
14 177 179 178
15 177 181 178
16 178 180 179
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
87.50% 76.56% 87.50% 70.547 77.88% 93.49% 4.5
87.50% 81.12% 87.50% 70.547 84.12% 87.68% 8.73
83.33% 72.64% 83.33% 74.074 83.45% 82.57% 6.75
86.11% 58.02% 86.11% 71.685 81.69% 87.78% 19.98

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
-0.15% 408 410 407 408.3541666667 -0.50% 2
409 409 408 3
409 411 408 RATA”
407 409 407 GA
407 408 407
408 409 408
408 407 408
409 410 407
409 408 408
407 410 408
407 409 408
408 411 407
408 408 408
410 409 408
410 407 408
409 411 407
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
20.27 15.58 12 60 6.65 2.71 4.425 4.15
31.325 16.2 11.54 48 6.46 2.855 2.495 3.19
26.56 22.65 12 48 7.5 1.81 4.685 3.45
78.155 54.43 35.54 156 20.61 7.375 11.605 10.79

DARI QC

BERAT (g)
SHEET BOOK
181.5 410.0
180.25 411
179.25 410
180.33 410.33
1.03% 0.36%
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
3.925 5 67.15 55.942665 24.095 219.247665 0.069 0.095
4.2 77.565 61.45475 28.765 225.21475 0.07 0.15
2.685 64.88 52.929104 26.81 215.829104 0.077 0.186
10.81 5 209.595 170.32652 79.67 660.291519 0.216 0.431
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
2 0.085 3172.646 1441.703 5.2106 2
1 0.15 2947.696 1537.303 5.2656 2
0.075 2825.474 1554.652 5.058 2
3 0.31 8945.816 4533.658 15.5342

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch 3 3
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
117 1324.703 18.69% PRODUCT
117 1420.303 22.77%
78 1476.652 20.42%
NO.
312 4221.658 20.63%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

2
NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Friday, 1 October 2021
: 2
: 1
: WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G

STANDART
PROSES X
( KG )
27
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 3179.952

AN USED
%)

1314.500 1418.583

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :108000374036


CREAM :108000374033
OVEN :108000374030
SPREADING :108000374039 Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift
163.985 3172.646

Proses
0.720
1.760

Turbo Mixer
2.480
3175.126
43,40%
Ballmill
1324.982
1290.600 1441.703

0.780 Oven

0.780
1442.483
2767.465
Arc Cooler

Spreeding
1080.505

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Friday, 1 October 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 11.51 12.67
BS SHEET BERSIH
BS SHEET KOTOR 3.27
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR 4.7
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act

10.83 9.945 11.375 10.82 54.59967

3.2 5.7 4.1 4 20.27

2.78 5.1 12.58

3 3

5 5
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Hari / Tanggal Friday, 1 October 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act

13.27 11.38 9.28 11.115 12.02 10.14 10.36 59.90345

4.675 4.31 4.01 4 3.9 3.65 3.71 3.07 31.325

3.14 3.06 6.2

2 2 6 10
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Friday, 1 October 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 9.23
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR 2.2
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act

8.1 10.03 10.23 14.26 8.02 5.01 51.6315

7.05 7.5 6 5.1 25.65

4.65 9.8 16.65


6.75 6.75

6 6
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL
09:02/12:04 09:06/12:07
* Setting Up Mesin

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu

MPD2 kemasan nginjek & bocor longseal Setting( posisi finger, cover jalur finger, roll penahan cello, suhu center seal, & gosok ce
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b

nter seal, & gosok centerseal)


Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai

06:05/06:4715/06:52 Gfu 31 a1 selama ( 15 menit )

00:10/06:05/06:4715/06:52 25 Oven stop prodPipa depositor mampet


Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu

Cek ( alarm, parameter heating )

or mampet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2381.400


Cutting

Metal Detector

Packing

1080.505
87.50%
1686.960
60.96%

5.000 MP. D2
12.000
60.000
6.650
83.650

55.943
20.270
15.580
4.425
2.710
4.150
3.925
107.003
193.913
8.14%
1493.047
11.49% MP. D4

Brt / ¢ 1080.505 -1300.895


2793.942
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 18 6
BS POTONGAN KASAR 6
BUBUK MESIN 1.1
BUBUK SAPUAN 1.025
WAFER SAPUAN 0.975
WAFER VACCUM QC 3 3.05
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL) 1
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK) 1.1
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL) 1
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.71 2.71

6 6 6 6 12 60
6 12
1.15 1.155 1.02 4.425
1.05 1.075 1 4.15
0.95 0.95 1.05 3.925
3.045 3 3 3 3 3 24.095

1.05 2.15

1
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.855 2.855

6 12 6 6 12 6 48
6 6 12
1.095 1.4 2.495
1.09 1.06 1.04 3.19
2.1 1.42 0.68 4.2
3.42 3.51 3.11 3.42 3.42 3.11 4.15 4.625 28.765

1 1

1.04 1.8 2.84


Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12
BS POTONGAN KASAR 6
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC 3.35
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
6 6 12 6 6 48
6 12
1 1 1 1.985 4.985
1 1 1.45 3.45
1 1.685 2.685
3.35 3.35 3.35 3.35 3.35 3.35 3.36 26.81

2 2

1.5 1.5

1 1
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL
28
* Reject For Recycle

TOTAL 28
6.
DEFE 21
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 21
8
* WIP Variance
3
TOTAL 11
TOTAL 60
Downtime 60
Selisih
HB (kg)
HK (kg)
HB= 78,65 kg

HK= 63,87 kg

Wip kupasan
Wip book

SHIFT 1 SHIFT 2 SHIFT 3


78.65 66 67.5
63.87 80.49 78.705
12 HB = 66 kg

12
23 HK = 80,49 kg

23

35
Downtime 60
Selisih 25
25

12 HB : 67,5kg

12
24 HK: 78,705kg

24

62
Downtime 80
Selisih 18
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Friday, 1 October 2021
: 2
: 2
: WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G

STANDART
PROSES X
( KG )
25
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
163.985 2944.400
99.12%
2987.855
106.00%

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :108000374037


CREAM :108000374034
OVEN :108000374031
SPREADING :108000374040

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2947.696

0.720
0.810
REJECT PACKING (KEMASAN NGINJEK) 1.25
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1.25 2.5
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1.6 1.02 2.62
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
2 1 3
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

1290.600 1418.583

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
1.530
2949.226
43,40%
1230.714
1171.100 1537.303

0.780

0.780
1538.083 MP.
2768.797

1080.505

1080.505 MP.
87.50%
1688.292
60.98%

11.540
48.000
6.460
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2381.400

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Friday, 1 October 2021
66.000

61.455
31.325
16.200
2.495 MP.
2.855
3.190
4.200
121.720
190.030
7.98%
1498.262
11.26%

Brt / ¢ 1080.505 -1300.895


2799.157
99.38%
2989.187
106.13% Jenis Produksi
Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Friday, 1 October 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (GENCET) 0.04
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act

1 1 2

0.04 0.08
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Hari / Tanggal Friday, 1 October 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Friday, 1 October 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act

0.075 0.075
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
: WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G

STANDART
PROSES X
( KG )
24
2

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2826.624

AN USED
%)

1171.100 945.722

M USED
SOLID )

x____Kg
NO. P.O ADONAN :108000374036
CREAM :108000374033
OVEN :108000374030
SPREADING :108000374039
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2825.474

0.720
0.430

1.150
2826.624
43,40%
1179.552
561.650 1554.652

0.520

0.520
1555.172
2734.724

MP. D4
1029.053
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.009
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.009
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.005 0.014

0.035 0.035
0.008 0.009 0.026

0.006 0.015

0.009 0.007 0.016

0.034 0.034
0.009 0.006 0.024
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.009 0.009
0.01 0.009 0.019
0.006 0.003 0.009
0.005 0.005

0.004 0.004 0.004 0.004 0.004 0.005 0.005 0.005 0.035


0.011 0.007 0.011 0.029

0.015 0.01 0.025


0.005 0.006 0.011
0.008 0.003 0.011
0.005 0.005 0.01

0.005 0.004 0.004 0.004 0.005 0.004 0.005 0.004 0.035


0.009 0.006 0.007 0.022
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.005
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.005
REJECT CELLO (KEMASAN NGINJEK) 0.01
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.005 0.002 0.007
0.01 0.01
0.01 0.01
0.01 0.01

0.005 0.005 0.005 0.005 0.005 0.005 0.004 0.039


0.02 0.01 0.03
0.01 0.01

0.01 0.005 0.015


0.005 0.015 0.02
0.005 0.005
0.005 0.005
0.009 0.009
0.005 0.005 0.005 0.005 0.005 0.004 0.004 0.038
0.02 0.02 0.005 0.055
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 2268.000

% Loss In Proses
M
1029.053
83.33%
1705.672
62.37%

MP.

12.000
48.000
7.500
67.500

52.929
26.560
22.650
4.685
1.810
3.450
2.685
114.769
183.939
8.11%
1521.732
10.78%
MP.
Brt / ¢ 1029.053 -1238.948
2760.680
99.27%
2944.619
105.89%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.095
Data Reject QC 0.069
LHP (Prod) 0.095
LHP (QC) 0.069
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.164
Total Reject LHP Produksi + QC 0.164
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.15
Data Reject QC 0.07
LHP (Prod) 0.15
LHP (QC) 0.07
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.22
Total Reject LHP Produksi + QC 0.22
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.186
Data Reject QC 0.077
LHP (Prod) 0.186
LHP (QC) 0.077
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.263
Total Reject LHP Produksi + QC 0.263
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 02 October 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1 WAFELLO WFR-ITALIA-C 420 360 21 20
2 2 WAFELLO WFR-ITALIA-C 420 370 21 21
3 WAFELLO WFR-ITALIA-C 420 365 21 21
Total 1260 1095 63 62

Material Balance Adonan Cream


Effisiensi 87.02% 100.00%
Variance 12.98%
BS 12.90% 6.77% Line
Give / Take away
Losses 0.08% -6.77%

Nama produk WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G


1 Hasil FG ( carton ) 1095
2 Jumlah Adonan ( batch ) 45
3 Jumlah Cream ( kg ) 2876.855
4 BS Adonan
5 BS Cream 18.74
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor 42.755
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor 41.245
2
10 BS Pot Kasar (kg) 21.84
11 BS Sortir (kg) 90
12 BS Packing (kg) 41.46
13 Bubuk Cutting (kg) 6.04
14 Bubuk Mesin (kg) 13.295
15 Bubuk Sapuan (kg) 5.09
16 Kue Sapuan (kg) 4.685
17 BS Pot . Halus (kg) 5.6
18 Bubble (kg) 85.945
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
5 5 5 0.467 16 3
5 5 5 0.400 15 2
5 5 5 0.309 14
15 15 15 1.175 45 5

GIVE AWAY / TAKE AWAY

Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 177 179 178 59.4222222 178.266667
2 179 178 178
3 179 180 178
4 176 179 179
5 176 180 178
6 177 177 179
7 177 179 178
8 179 181 178
9 179 178 178
10 178 179 177
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
85.71% 77.71% 85.71% 68.587 80.47% 117.75% 7.38
88.10% 81.05% 88.10% 70.070 88.22% 86.45% 7.11
86.90% 81.54% 86.90% 71.030 93.24% 70.02% 4.25
86.90% 66.48% 86.90% 69.902 87.02% 87.25% 18.74

AY DATA DARI QC

Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
-0.13% 409 410 407 408.5666666667 -0.40% 2
410 409 408 3
410 408 407 RATA”
407 409 408 GA
407 410 408
408 408 407
408 409 407
410 411 407
410 410 407
412 408 408
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
12 12.78 12 30 6.15 2.1 6.14 2.42
17.205 17.365 3.84 30 2.16 1.84 4.675 1.355
13.55 11.1 6 30 33.15 2.1 2.48 1.315
42.755 41.245 21.84 90 41.46 6.04 13.295 5.09

DARI QC

BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
1.575 5.6 32.835 24.938183 16.8 139.883183 0.045 0.131
1.815 36.87 32.283372 28.885 148.533372 0.074 0.16
1.295 16.24 12.940032 16.24 134.420032 0.048 0.085
4.685 5.6 85.945 70.161587 61.925 422.836587 0.167 0.376
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
0.03 1882.376 700.803 3.263 2
0 1765.34 981.052 3.379 2
0.045 1801.643 1195 3.2605 2
0.125 5449.359 2876.855 9.9025

Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch 3 2
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
117 583.803 26.05% PRODUCT
78 903.052 14.44%
1195 22.32%
NO.
195 2681.855 20.94%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Saturday, 2 October 2021
: 2
: 1
: WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G

STANDART
PROSES X
( KG )
16
3

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 1884.416

AN USED
%)

561.650 1418.583

M USED
SOLID )

x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba

NO. P.O ADONAN :108000374279


CREAM :108000374277
OVEN :108000374273
SPREADING :108000374283 Jenis Produksi
Hari / Tanggal
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift
159.159 1882.376

Proses
0.480
1.560

Turbo Mixer
2.040
1884.416
43,40%
Ballmill
786.368
1278.650 700.803

0.780 Oven

0.780
701.583
1487.951
Arc Cooler

Spreeding
661.878

Cooling Box

Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Saturday, 2 October 2021
2
1

Jenis BS 07:30 08:30


Act Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 9.61
BS SHEET BERSIH
BS SHEET KOTOR 4.175
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR 3.2
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
KSI

Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act

11.475 11.75 24.28148

3.2 4.7 12.075

3.1 4.18 10.48

2.3 2.3

5.6 5.6
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT

BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Hari / Tanggal Saturday, 2 October 2021
Line 2
Shift 2

Proses Jenis BS

BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)

RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act

10.17 9.77 11.57 5.36 31.54597

4.65 4.01 2.14 2.61 3.795 17.205

5.36 5.36

6 6 12
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Saturday, 2 October 2021
2
3

Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL
08:17 08:26
* Setting Up Mesin
09:02 09:15
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL
07:05/10:45 07:10/10:50
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24

Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu

MPD4 Longseal jebol Seting( pressure , vacum,& kemiringan blok centerseal)


MPD2 endseal atas lecet Setting( suhu, gosok endseal, & gear eksentrik)

Oven stop pipa depositor mampet Lepas pipa & pasang dengan pipa cadangan
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b

13:31 13:42 MP.D4 Stop longseSealing tidaSetting (posisi sealing,


Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai

posisi sealing,preasure suhu.) 18:39 18:49 mp d4 stop longposisi counter ti


17:59 18:08 mp d2 stop a leposisi pusher pa
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu

setting cover , setting posisi sealing


setting eksentrik , setting presure
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES
ED GOOD

% ACH

% VARIAN 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 1458.000


Cutting

Metal Detector

Packing

661.878
85.71%
826.073
55.52%

5.600 MP. D2
12.000
30.000
6.150
53.750

24.938
12.000
12.780
6.140
2.100
2.420
1.575
61.953
118.523
8.13%
707.550
14.35% MP. D4

Brt / ¢ 661.878 -796.122


1503.672
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 18 6
BS POTONGAN KASAR 6
BUBUK MESIN 2.15
BUBUK SAPUAN 0.5
WAFER SAPUAN 0.875
WAFER VACCUM QC 3.36 3.36
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK) 1
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.1 2.1

6 30
6 12
2.25 1.74 6.14
0.55 0.525 1.575
0.85 0.695 2.42
3.36 3.36 3.36 16.8

1 1

1.05 2.05

1.15 1.15
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
1.84 1.84

6 12 6 24
6 6
2.075 2.6 4.675
0.655 0.7 1.355
0.615 0.6 0.6 1.815
5.42 5.21 5.99 6.42 5.845 28.885

0.805 0.805
Cutting

Metal Detector

Packing

MP. D2

MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL
13
* Reject For Recycle

TOTAL 13
6.
DEFE 15
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 15

* WIP Variance

TOTAL
TOTAL 28
Downtime 43
Selisih 15
HB (kg)
HK (kg)
HB= 48,15 kg

HK= 43,155 kg

SHIFT 1 SHIFT 2 SHIFT 3


48.15 36 69.15
43.155 65.27 42.185
7 HB = 36 kg

7
17 HK = 65,27 kg

17

24
Downtime 36
Selisih 12
7 HB= 69,15 kg

7
11 HK= 42,185 kg

11

19
Downtime 39
Selisih 21
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Saturday, 2 October 2021
: 2
: 2
: WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G

STANDART
PROSES X
( KG )
15
2

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 1766.640
99.07%
1622.195
106.88%

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi MP.

NO. P.O ADONAN :108000374280


CREAM :108000374278
OVEN :108000374274
SPREADING :108000374284

MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 1765.340

0.480
0.820
REJECT PACKING (KEMASAN NGINJEK) 1
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1 2
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1.355 1.355
MP.

MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
AN USED
%)

1278.650 945.722

M USED
SOLID )

x____Kg

ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar
1.300
1766.640
43,40%
737.220
1242.800 981.052

0.520

0.520
981.572 MP.
1718.792

680.264

680.264 MP.
88.10%
1038.529
60.42%

3.840
30.000
2.160
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.

MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 1498.500

% Loss In Proses
M

Dibuat Oleh ; D

(______________) (__
Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Saturday, 2 October 2021
36.000

32.283
17.205
17.365
4.675 MP.
1.840
1.355
1.815
76.538
114.358
7.63%
924.170
11.01%

Brt / ¢ 680.264 -818.237


1742.407
99.73%
1856.765
106.27% Jenis Produksi
Hari / Tanggal
Line
Shift

Proses
Diberikan Oleh ; Menyetujui ;

Karton
(______________) (______________)
Section Head Dept Head Produksi

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Saturday, 2 October 2021
2
1

Jenis BS 07:30 08:30


Act Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (GENCET) 0.015
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act

0.015 0.03
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Hari / Tanggal Saturday, 2 October 2021
Line 2
Shift 2

Proses Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
Karton
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
Plastik REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
RODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.

BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Saturday, 2 October 2021
2
3

Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI

Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
: 2
: 3
: WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G

STANDART
PROSES X
( KG )
14

AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 1648.864

AN USED
%)

1242.800

M USED
SOLID )

x____Kg
NO. P.O ADONAN :108000374279
CREAM :108000374277
OVEN :108000374273
SPREADING :108000374283
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
1801.643

0.480
5.900

6.380
1808.023
43,40%
754.489
47.800 1195.000

1195.000
1949.489

MP. D4
671.071
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.009
REJECT CELLO (POTONGAN ACAK) 0.005
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.009 0.009 0.018
0.008 0.008
0.005 0.005

0.023 0.023
0.009 0.005 0.023

0.009 0.005 0.023


0.005 0.006 0.016
0.005 0.005 0.01
0.001 0.001
0.022 0.022
0.009 0.009 0.027
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.013 0.025 0.038
0.009 0.009
0.005 0.005

0.007 0.007 0.008 0.007 0.008 0.037


0.011 0.006 0.017

0.015 0.015

0.017 0.015 0.032


0.008 0.008
0.011 0.011

0.007 0.007 0.008 0.008 0.007 0.037


0.015 0.01 0.025
MP. D2

MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
ED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

alus
asar

MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

WAY ) Brt / ¢ (std) 1478.250

% Loss In Proses
M
671.071
86.90%
1278.418
65.58%

MP.

6.000
30.000
33.150
69.150

12.940
13.550
11.100
2.480
2.100
1.315
1.295
44.780
120.310
8.14%
1158.108
9.41%
MP.
Brt / ¢ 671.071 -807.179
1965.288
99.41%
2085.598
105.50%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D

(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.

MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.131
Data Reject QC 0.045
LHP (Prod) 0.131
LHP (QC) 0.045
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.176
Total Reject LHP Produksi + QC 0.176
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod 0.16
Data Reject QC 0.074
LHP (Prod) 0.16
LHP (QC) 0.074
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC 0.234
Total Reject LHP Produksi + QC 0.234
TOTAL REJECT CELLO
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod) 0.085
LHP (QC) 0.048
Selisih (Data Reject Pr Selisih -0.085
Selisih (Data Reject QC-LHP QC)) -0.048
Total Reject Produksi + QC
Total Reject LHP Produksi + QC 0.133
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 03 October 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan
1
2 2
3
Total

Material Balance Adonan Cream


Effisiensi #DIV/0! #DIV/0!
Variance #DIV/0! #DIV/0!
BS #DIV/0! #DIV/0!
Give / Take away
Losses #DIV/0! #DIV/0!

Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
udah ada isinya (RUMUS)
K sesuai dengan planning PPIC
Man Power Plan Working Down
Jam Shift
Real Hours Hours Time

GIVE AWAY / TAKE A

Penimbangan Opak
Line No SHIFT
I II III
1
2
3
4
5
6
7
8
9
10
11
12
2
13
14
15
16
17
18
Adonan Cream Utilisasi Eff Line Ach Lb Pdv Eff Ad
(batch) (batch) Line (%) (%) (%) (mhr/tons) (%)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

GIVE AWAY / TAKE AWAY

Penimbangan Cream
Berat
Total GA SHIFT Berat Rata-Rata
Rata-Rata
I II III
Eff Cr Reject (kg)
(%) Ad Cream Opak (B) Opak (K) Book (B) Book (K) PK
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

DATA DARI QC

BERAT (g)
SHIFT
GA SHEET BOOK
1
2
3
RATA”
GA
Waste (kg)
Sortir Packing B'Cut B' Mesin B' Sapuan Kue Sapuan Side Cut Bubble
QC (Kue Vacum) Total BS BS QC BS Produksi
Bubble MC (kg) (kg) Cello (roll) Cello (roll) GB (pcs)
BS Produksi Pemakaian Bahan
Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream) Qty Crusher

Shift 1 2 3
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1

HARI / TANGGAL
Bubble LINE
WIP Cream (%) SHIFT
PRODUCT

NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
MATERIAL BALANCE WAFER
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Sunday, 3 October 2021
: 2
: 1
:

STANDART
PROSES X
( KG )

AWAL
PROSES X
( KG )

L ADONAN USED
________% )

L CREAM USED
L RM ( SOLID )

D ____¢ x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING

ADUKAN AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN


( KG ) ( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS

43,40%
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM

BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding
an tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODUK
Sunday, 3 October 2021
2
1

Jenis BS

BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
PM (TOTALNYA SAMA)

PRODUKSI

Waktu
07:30 08:30 09:30 10:30 11:30 12:30 13:30 14:30
Act Act Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reje

BS
Jenis Produksi
Hari / Tanggal
Line
Shift

Total Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding
rhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SA

BS RM PRODU
Sunday, 3 October 2021
2
2

Jenis BS

BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
M/ PM (TOTALNYA SAMA)

PRODUKSI

Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TO

BS
Jenis Produksi
Hari / Tanggal
Line
Shift

Total Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding
rhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)

BS RM PRODU
Sunday, 3 October 2021
2
3

Jenis BS

BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
M PRODUKSI

Waktu
23:30 00:30 01:30 02:30 03:30 04:30 05:30 06:30
Act Act Act Act Act Act Act Act
Total
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)

SIX BIG LOSSES


Jam Mulai Jam Selesai Menit
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL

* Mechanical

2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL

* Utility (PLN , Chiller)

TOTAL

* Setting Up Mesin

3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
T
19
20
21
22
23
24

Shift 1
Kode Masalah Penyebab Perbaikan Pencegahan
Shift 2
Batas
PIC Status Jam Mulai Jam Selesai Menit Kode
Waktu
Shift 2
Penyeba Pencegaha Batas Jam
Masalah Perbaikan PIC Status
b n Waktu Mulai
Shift 3
Jam Pencega
Menit Kode Masalah Penyebab Perbaikan PIC
Selesai han
Batas
Status
Waktu
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream

Opak / Sheet

Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______% )
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
FINISHED GOOD

% ACH

% VARIAN 1

tongan halus
tongan kasar

ubble (MC : ______% )


#DIV/0!

#DIV/0!
Cooling Box

Cutting

Metal Detector

Packing

MP. D2

MP. D4
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
Cooling Box

Cutting

Metal Detector

Packing

MP. D2

MP. D4
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
Cooling Box

Cutting

Metal Detector

Packing

MP. D2

MP. D4
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
3. SET
UP
AND
ADJU
SMEN
TOTAL
T
* Ganti Product

TOTAL
* Material Shortage
TOTAL

* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL

* Trial NPD / R&D

TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL

5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others

TOTAL

* Reject For Recycle

TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK

* WIP Variance

TOTAL
TOTAL
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT
% Reject

% VARIAN GAIN / ( LOSS ) 2

TAKE AWAY ) Brt / ¢ (std)

% Loss In Proses
ALL RM
AN RM

lasan :

Dibuat Oleh ;

_____) (______________)
ad Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Sunday, 3 October 2021
: 2
: 2
:
#DIV/0!

#DIV/0!

Brt / ¢

#DIV/0!

#DIV/0!

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi
MP. D4

MP.
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
MP. D4

MP.
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
MP. D4

MP.
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
Downtime
Selisih
SHIFT 1 SHIFT 2 SHIFT 3
HB (kg)
HK (kg)
Downtime
Selisih
Downtime
Selisih
NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
STANDART
PROSES X
( KG )

AWAL
PROSES X
( KG )

L ADONAN USED
________% )

L CREAM USED
L RM ( SOLID )

D ____¢ x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING

ADUKAN AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN


( KG ) ( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS

43,40%
MP.

MP.
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
MP.

MP.
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
MP.

MP.
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______% )
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


FINISHED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1

tongan halus
tongan kasar

ubble (MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

TAKE AWAY ) Brt / ¢ (std)

% Loss In Proses
ALL RM
#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

Brt / ¢

#DIV/0!
MP.

MP.

BS PM P
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKSI
M PRODUKSI
MP.

MP.
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKS
M PRODUKSI
MP.

MP.
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

BS PM PRODUKS
M PRODUKSI
% TOTAL VARIAN RM

Note / Penjelasan :

(______________)
Unit Head

PT. MAYORA INDAH


DIVISI WAFER – JATAKE 1

HARI / TANGGAL
LINE
SHIFT
PRODUCT

NO.

1 JUMLAH BATCH ADONAN


2 JUMLAH BATCH CREAM

NO.

I 1 Pemakaian adonan
A Waste
BS QC
AN RM

lasan :

Dibuat Oleh ;

_____) (______________)
ad Unit Head

MATERIAL BALANCE WAFER


MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
: Sunday, 3 October 2021
: 2
: 3
:

STANDART
PROSES X
( KG )

AWAL
PROSES X
( KG )
#DIV/0!

Diberikan Oleh ; Menyetujui ;

(______________) (______________)
Section Head Dept Head Produksi

NO. P.O ADONAN :


CREAM :
OVEN :
SPREADING

ADUKAN AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN


( KG ) ( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
Jenis Produksi
Hari / Tanggal
Line
Shift

Proses

Karton

Plastik

MP. D2
Sunday, 3 October 2021
2
1

Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
Waktu
07:30 08:30 09:30 10:30 11:30 12:30 13:30 14:30
Act Act Act Act Act Act Act Act
Jenis Produksi
Hari / Tanggal
Line
Shift

Total Proses

Karton

Plastik

MP. D2
Sunday, 3 October 2021
2
2

Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30
Act Act Act Act Act Act Act Act
Jenis Produksi
Hari / Tanggal
Line
Shift

Total Proses

Karton

Plastik

MP. D2
Sunday, 3 October 2021
2
3

Jenis BS

REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)


REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
Waktu
23:30 00:30 01:30 02:30 03:30 04:30 05:30 06:30
Act Act Act Act Act Act Act Act
Total
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )

3 Transfer & Terima WIP


A FINISHED GOOD ____¢ x____Kg
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD

VARIAN GAIN / ( LOSS ) 1

II 1 A Reject for Recycle


L ADONAN USED
________% )

L CREAM USED
L RM ( SOLID )

D ____¢ x____Kg

FINISHED GOOD

% ACH

% VARIAN GAIN / ( LOSS ) 1


43,40%

#DIV/0!

#DIV/0!
MP. D4

MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4

MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4

MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______% )
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT

VARIAN GAIN / ( LOSS ) 2

III GIVE AWAY / ( TAKE AWAY )


TOTAL LOSS IN PROSES

TOTAL VARIAN ALL RM


% TOTAL VARIAN RM

Note / Penjelasan :
tongan halus
tongan kasar

ubble (MC : ______% )

% Reject

% VARIAN GAIN / ( LOSS ) 2

TAKE AWAY ) Brt / ¢ (std)

% Loss In Proses
ALL RM
AN RM

lasan :

Dibuat Oleh ;
#DIV/0!

#DIV/0!

Brt / ¢

#DIV/0!

#DIV/0!

Diberikan Oleh ; Menyetujui ;


MP.

MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
MP.

MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
MP.

MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
(______________)
Unit Head
_____) (______________)
ad Unit Head
(______________) (______________)
Section Head Dept Head Produksi
MP.

MP.
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

MP.
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.

TOTAL REJECT CELLO


REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
TOTAL RE
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
TOTAL REJ
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

TOTAL REJECT CELLO


Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr Selisih
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
Rekap (RM)

WAFELLO WFR-ITALIA-COKLAT 5BX6PCX

Proses

Turbo Mixer

Ballmill

Oven

Arc Cooler

Spreeding

Cooling Box

Cutting

Metal Detector

Packing

Page 1
Packing
Rekap (RM)

MP. D2

MP. L1

Page 2
Rekap (RM)

MP.

MP.

Page 3
Rekap (RM)

MP.

MP.

Page 4
Rekap (RM)

MP.

Page 5
Rekap (RM)

LO WFR-ITALIA-COKLAT 5BX6PCX135G

Jenis BS ( Kg )
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
Page 6
Rekap (RM)

WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Page 7
Rekap (RM)

REJECT PACKING TEKNIK


REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Page 8
Rekap (RM)

REJECT PACKING TEKNIK


REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Page 9
Rekap (RM)

REJECT PACKING TEKNIK


REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK

Page 10
Rekap (RM)

Monday, 30 August 2021 Tuesday, 31 A


SHIFT 1 SHIFT 2 SHIFT 3 TOTAL SHIFT 1
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
2.6 0 0 2.6 0
0 0 0 0 0
27.80082 45.5409825 40.273862 113.6156645 37.662768
0 0 0 0 0
30.6 41.38 45.85 117.83 62.25
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
7.7 9.255 5.76 22.715 3.7
0 0 0 0 0
0 0 0 0 0
12 45 30 87 30
0 0 0 0 0
0 0 0 0 0
1.2 1.2 2.58 4.98 0
0 0 0 0 0
36 60 30 126 72
12 6 18 36 12
1.15 4.37 2.325 7.845 3.706
0.25 2.125 1.34 3.715 1.546
3.15 2.58 6.79 12.52 4.415
Page 11
Rekap (RM)

19.51 19.45 26.32 65.28 33.18


0 0 0 0 0
0 0 0 0 0
0 0 5 5 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 2 5 7 0
0 4 0 4 3
10 0 0 10 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
10 3 3 16 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 6 6 0
0 0 0 0 0
0 0 2 2 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 2 2 5
0 0 0 0 0
12 0 0 12 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
10 3 2 15 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 12
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 13
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 14
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 15
Rekap (RM)

Tuesday, 31 August 2021 Wednesday, 1 September


SHIFT 2 SHIFT 3 TOTAL SHIFT 1 SHIFT 2
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
48.503532 46.09 132.2563 27.98256 47.4775695
0 0 0 0 0
35.555 34.02 131.825 25.45 20.195
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
24.27 9.27 37.24 3.1 5.99
0 0 0 0 0
0 0 0 0 0
28 5 63 6 1.75
0 0 0 0 0
0 0 0 0 6
1.3 2.876 4.176 2.23 2.1
90 0 90 0 0
12 48 132 54 78
4.32 12 28.32 12 12
1.58 2.86 8.146 4.94 4.315
3.685 1.68 6.911 3.835 2.82
28.525 8.85 41.79 3.5 5.79
Page 16
Rekap (RM)

0 36.542 69.722 44.26 40.5


0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 9 9 3 3
4 0 7 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
11 10 21 3 4
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
6 6 17 0 0
0 0 0 0 0
0 0 0 3 1
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
10 12 22 3 4
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 17
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 18
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 19
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 20
Rekap (RM)

WEEK 35

ay, 1 September 2021 Thursday, 2 September 2021


SHIFT 3 TOTAL SHIFT 1 SHIFT 2 SHIFT 3
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
54.9521325 130.412262 44.710785 46.721796 36.246549
0 0 0 0 0
28.14 73.785 34.67 12.32 31.17
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
3.08 12.17 3.21 7.19 3.65
0 0 0 0 0
0 0 0 0 0
11 18.75 9 12 10
0 0 0 0 0
0 6 0 0 0
2.115 6.445 2.35 1.435 2.915
0 0 0 0 0
54 186 54 72 42
6 30 6 12 6
3.77 13.025 5.06 4.69 3.12
2.35 9.005 2.43 5.27 3.34
6.03 15.32 5.3 4.86 5.08
Page 21
Rekap (RM)

39.572 124.332 45.7 45.7 32.84


0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
3 9 3.15 0 5
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
5.15 12.15 2 2.8 5.5
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
5.04 5.04 2.5 0 1.5
0 0 0 0 0
0 4 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
5.5 12.5 2.5 3.2 6
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 22
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 23
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 24
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 25
Rekap (RM)

EK 35

mber 2021 Friday, 3 September 2021


TOTAL SHIFT 1 SHIFT 2 SHIFT 3 TOTAL
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 2.36 0 2.36
0 0 0 0 0
127.67913 37.763955 63.647529 63.468832 164.880316
0 0 0 0 0
78.16 22.12 0 33.63 55.75
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
14.05 3.49 21.02 4.91 29.42
0 0 0 0 0
0 0 0 0 0
31 8 2 15 25
0 0 0 0 0
0 6 0 0 6
6.7 1.77 1.91 2.18 5.86
0 0 0 0 0
168 54 72 60 186
24 12 12 12 36
12.87 3.03 5.135 4.35 12.515
11.04 1.96 3.37 2.78 8.11
15.24 3.1 7.49 6.88 17.47

Page 26
Rekap (RM)

124.24 30.94 27.81 35.09 93.84


0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
8.15 2 5 3 10
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
10.3 4 3.2 6 13.2
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 2 0 0 2
4 2 4 5 11
0 0 0 0 0
0 0 0 2 2
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
11.7 2 7.27 8 17.27
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 27
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 28
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 29
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 30
Rekap (RM)

Saturday, 4 September 2021 Sunday, 5 Sept


SHIFT 1 SHIFT 2 SHIFT 3 TOTAL SHIFT 1
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 35.86 0 35.86 0
0 0 0 0 0
32.892122 15.93926 38.643384 87.474766 0
0 0 0 0 0
17 0 19.25 36.25 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
2.7 10.6 2.1 15.4 0
0 0 0 0 0
0 0 0 0 0
6 2.55 9 17.55 0
0 0 0 0 0
0 0 0 0 0
2.34 0.84 3.67 6.85 0
0 0 0 0 0
36 30 30 96 0
12 6 6 24 0
3.34 3.195 2.25 8.785 0
1.375 1.02 1.666 4.061 0
3.24 1.305 3.44 7.985 0
Page 31
Rekap (RM)

27.05 26.365 26.805 80.22 0


0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 1 5 6 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
6.215 2.1 7 15.315 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 1 7 8 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
5.785 2.15 5 12.935 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 32
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 33
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 34
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 35
Rekap (RM)

Sunday, 5 September 2021 TOTAL Monday, 6 S


SHIFT 2 SHIFT 3 TOTAL WEEK 35 SHIFT 1
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 40.82 0
0 0 0 0 0
0 0 0 756.3184385 51.062895
0 0 0 0 0
0 0 0 493.6 37.49
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 130.995 0
0 0 0 0 14.115
0 0 0 0 0
0 0 0 242.3 12
0 0 0 0 0
0 0 0 12 0
0 0 0 35.011 0.92
0 0 0 90 0
0 0 0 894 54
0 0 0 178.32 6
0 0 0 63.186 3.09
0 0 0 42.842 1.38
0 0 0 110.325 2.118
Page 36
Rekap (RM)

0 0 0 557.634 31.225
0 0 0 0 0
0 0 0 0 0
0 0 0 5 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 49.15 0
0 0 0 11 0
0 0 0 10 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 87.965 6
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 6 0
0 0 0 0 0
0 0 0 2 0
0 0 0 0 0
0 0 0 0 0
0 0 0 2 0
0 0 0 47.04 3
0 0 0 0 0
0 0 0 18 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 91.405 3
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 37
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 38
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 39
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 40
Rekap (RM)

Monday, 6 September 2021 Tuesday, 7 September 20


SHIFT 2 SHIFT 3 TOTAL SHIFT 1 SHIFT 2
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
37.800647 37.6026 126.466142 43.661131 40.378892
0 0 0 0 0
25.26 24.55 87.3 20.835 28.44
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
8.27 3.21 11.48 11.955 4.67
0 0 14.115 0 0
0 0 0 0 0
6 3.04 21.04 7 12
0 0 0 0 0
0 0 0 0 0
1.296 1.662 3.878 1.3 1.902
0 0 0 0 0
48 54 156 60 48
6 12 24 12 12
3.73 4.34 11.16 3.965 3.75
5.21 0.906 7.496 2.525 2.53
5.17 3.106 10.394 2.608 5.63
Page 41
Rekap (RM)

52 28.05 111.275 31.59 32.76


0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
2 0 2 2.7 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
4.7 12 22.7 3.4 3.49
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
1 0 4 1.5 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
3.5 6 12.5 2.65 3.35
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 42
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 43
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 44
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 45
Rekap (RM)

y, 7 September 2021 Wednesday, 8 September 2021


SHIFT 3 TOTAL SHIFT 1 SHIFT 2 SHIFT 3
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 1
45.74 129.780023 45.457279 44.518888 32.174672
0 0 0 0 0
23.57 72.845 16.645 21.44 21.24
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
3.135 19.76 10.7 3.77 6.02
0 0 0 0 0
0 0 0 0 0
8.87 27.87 3.12 10 2.04
0 0 0 0 0
0 0 6 0 0
2.11 5.312 1.72 2.482 1.694
0 0 0 0 0
48 156 66 54 48
0 24 12 6 12
5.3 13.015 4.53 3.83 6.91
0.746 5.801 1.89 1.495 2
2.488 10.726 2.55 2.93 4
Page 46
Rekap (RM)

31.46 95.81 33.56 44.27 49.61


0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
1 3.7 0 3 3
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
5 11.89 3 3.45 3
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
4 5.5 0 3 2
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
2 8 3 3.02 4
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 47
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 48
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 49
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 50
Rekap (RM)

WEEK 36

ember 2021 Thursday, 9 September 2021


TOTAL SHIFT 1 SHIFT 2 SHIFT 3 TOTAL
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
1 0 0 0 0
122.150839 49.16121 59.040216 42.557145 150.758571
0 0 0 0 0
59.325 17.065 33.57 27.95 78.585
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
20.49 19.4 5.14 6.32 30.86
0 0 0 0 0
0 0 0 0 0
15.16 4.3 6 12 22.3
0 0 0 0 0
6 0 0 0 0
5.896 1.53 2.8 2.018 6.348
0 0 0 0 0
168 66 54 60 180
30 18 6 12 36
15.27 4.365 3.81 9.8 17.975
5.385 3.3 1.75 1.69 6.74
9.48 1.01 1.775 4.05 6.835

Page 51
Rekap (RM)

127.44 31.255 37.816 28.05 97.121


0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
6 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
9.45 3.15 0.58 6 9.73
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
5 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
10.02 3.1 2.7 6 11.8
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 52
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 53
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 54
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 55
Rekap (RM)

Friday, 10 September 2021 Saturday, 11 Se


SHIFT 1 SHIFT 2 SHIFT 3 TOTAL SHIFT 1
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 2.1 0 2.1 0
0 0 0 0 0
34.010723 45.593106 34.254557 113.858386 0
0 0 0 0 0
12.15 28.53 42.7 83.38 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
12.905 3.7 8.07 24.675 0
4.8 0 0 4.8 0
0 0 0 0 0
3.2 6 6 15.2 0
0 0 0 0 0
6 0 0 6 0
2 0.636 0.752 3.388 0
0 0 0 0 0
66 30 72 168 0
6 6 12 24 0
6.554 1.98 4.115 12.649 0
3.888 1.13 2 7.018 0
2.094 3.68 5 10.774 0
Page 56
Rekap (RM)

28.465 27.848 30.26 86.573 0


0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
4 1 0 5 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
4.364 2.25 6 12.614 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
4 2.11 0 6.11 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
6.29 3.91 12 22.2 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 57
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 58
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 59
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 60
Rekap (RM)

Saturday, 11 September 2021 Sunday, 12 September 20


SHIFT 2 SHIFT 3 TOTAL SHIFT 1 SHIFT 2
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 61
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 62
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 63
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 64
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 65
Rekap (RM)

, 12 September 2021 TOTAL Monday, 13 September


SHIFT 3 TOTAL WEEK 36 SHIFT 1 SHIFT 2
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 2.1 0 0
0 0 1 0 0
0 0 643.013961 0 0
0 0 0 0 0
0 0 381.435 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 107.265 0 0
0 0 18.915 0 0
0 0 0 0 0
0 0 101.57 0 0
0 0 0 0 0
0 0 12 0 0
0 0 24.822 0 0
0 0 0 0 0
0 0 828 0 0
0 0 138 0 0
0 0 70.069 0 0
0 0 32.44 0 0
0 0 48.209 0 0
Page 66
Rekap (RM)

0 0 518.219 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 16.7 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 66.384 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 20.61 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 64.52 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 67
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 68
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 69
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 70
Rekap (RM)

, 13 September 2021 Tuesday, 14 September 2021


SHIFT 3 TOTAL SHIFT 1 SHIFT 2 SHIFT 3
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 71
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 72
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 73
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 74
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 75
Rekap (RM)

mber 2021 Wednesday, 15 September 2021


TOTAL SHIFT 1 SHIFT 2 SHIFT 3 TOTAL
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 76
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 77
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 78
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 79
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 80
Rekap (RM)

WEEK 37

Thursday, 16 September 2021 Friday, 17 Septe


SHIFT 1 SHIFT 2 SHIFT 3 TOTAL SHIFT 1
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 81
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 82
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 83
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 84
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 85
Rekap (RM)

Friday, 17 September 2021 Saturday, 18 September 20


SHIFT 2 SHIFT 3 TOTAL SHIFT 1 SHIFT 2
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 86
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 87
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 88
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 89
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 90
Rekap (RM)

y, 18 September 2021 Sunday, 19 September 2021


SHIFT 3 TOTAL SHIFT 1 SHIFT 2 SHIFT 3
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 91
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 92
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 93
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 94
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 95
Rekap (RM)

mber 2021 TOTAL Monday, 20 September 2021


TOTAL WEEK 37 SHIFT 1 SHIFT 2 SHIFT 3
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 96
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 97
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 98
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 99
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 100
Rekap (RM)

mber 2021 Tuesday, 21 September 2021


TOTAL SHIFT 1 SHIFT 2 SHIFT 3 TOTAL
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 101
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 102
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 103
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 104
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 105
Rekap (RM)

WE

Wednesday, 22 September 2021 Thursday, 23 Sept


SHIFT 1 SHIFT 2 SHIFT 3 TOTAL SHIFT 1
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 106
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 107
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 108
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 109
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 110
Rekap (RM)

WEEK 38

Thursday, 23 September 2021 Friday, 24 September 2021


SHIFT 2 SHIFT 3 TOTAL SHIFT 1 SHIFT 2
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 111
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 112
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 113
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 114
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 115
Rekap (RM)

24 September 2021 Saturday, 25 September 2021


SHIFT 3 TOTAL SHIFT 1 SHIFT 2 SHIFT 3
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 116
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 117
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 118
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 119
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 120
Rekap (RM)

ember 2021 Sunday, 26 September 2021


TOTAL SHIFT 1 SHIFT 2 SHIFT 3 TOTAL
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 121
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 122
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 123
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 124
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 125
Rekap (RM)

TOTAL Monday, 27 September 2021


WEEK 38 SHIFT 1 SHIFT 2 SHIFT 3 TOTAL
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 47.8952575 54.801136 48.350934 151.0473275
0 0 0 0 0
0 25.875 38.085 26 89.96
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 13.93 9.65 46.2 69.78
0 0 0 4.2 4.2
0 0 0 0 0
0 12 12 6 30
0 0 0 0 0
0 0 0 0 0
0 1.5 2.55 2.256 6.306
0 0 0 0 0
0 42 42 60 144
0 12 12 12 36
0 4.255 9.275 5.77 19.3
0 1.945 3.085 1.82 6.85
0 5.245 4.655 1.2 11.1

Page 126
Rekap (RM)

0 29.92 36.03 39.46 105.41


0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 1 1
0 1 5 2 8
0 0 0.3 0 0.3
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 2.1 6.085 2.32 10.505
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 2 0 1 3
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 1.05 0.68 2.63 4.36
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 127
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 128
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 129
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 130
Rekap (RM)

Tuesday, 28 September 2021 Wednesday, 29 S


SHIFT 1 SHIFT 2 SHIFT 3 TOTAL SHIFT 1
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
41.125788 47.007576 46.034595 134.167959 54.853205
0 0 0 0 0
44.145 33.39 21.2 98.735 16.35
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
86.49 62.38 3.25 152.12 14.85
0 0 6.45 6.45 0
0 0 0 0 0
12 24 30.58 66.58 12
0 0 0 0 0
0 0 0 0 5.7
1.27 2.565 0 3.835 2.6
0 0 0 0 0
66 48 30 144 54
18 12 12 42 18
2.117 5.595 3.85 11.562 5.155
3.12 1.47 3.4 7.99 3.05
5.55 5.51 2.51 13.57 3.445
Page 131
Rekap (RM)

27.69 34.875 31.87 94.435 34.598


0 0 0 0 0
3 0 0 3 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
1 4.2 4 9.2 6.025
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
2.05 4.5 2.25 8.8 3
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
2 0 0 2 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
2 8 1.75 11.75 2
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
2.05 6.24 2 10.29 4
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 132
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 133
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 134
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 135
Rekap (RM)

WEEK 39

Wednesday, 29 September 2021 Thursday, 30 September 2


SHIFT 2 SHIFT 3 TOTAL SHIFT 1 SHIFT 2
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
52.696105 52.904448 160.453758 38.618525 61.547838
0 0 0 0 0
27.46 19.35 63.16 14.445 22.015
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
4.65 31.35 50.85 15.925 7.16
0 6.35 6.35 0 0
0 0 0 0 0
12 1.5 25.5 6 3.5
0 0 0 0 0
0 0 5.7 0 6
2.82 2.88 8.3 3.35 2.47
0 0 0 0 0
54 36 144 48 42
6 12 36 6 6
7.61 5.915 18.68 4.34 7.015
2.865 1.84 7.755 2.625 4.23
5.45 5.255 14.15 3.555 7.385
Page 136
Rekap (RM)

27.25 38.12 99.968 33.43 41.085


0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 2 2 0 0
0 0 0 0 0
5 7 18.025 2.3 2
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
2 15 20 2.1 2.39
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
2 4 8 2 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
3 8 15 3.6 2.66
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 137
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 138
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 139
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 140
Rekap (RM)

WEEK 39

y, 30 September 2021 Friday, 1 October 2021


SHIFT 3 TOTAL SHIFT 1 SHIFT 2 SHIFT 3
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
51.7038075 151.8701705 54.599665 59.9034495 51.631504
0 0 0 0 0
18.22 54.68 20.27 31.325 25.65
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
19.97 43.055 12.58 6.2 16.65
7.75 7.75 0 0 6.75
0 0 0 0 0
1.5 11 3 10 6
0 0 0 0 0
2.5 8.5 5 0 0
1.88 7.7 2.71 2.855 0
0 0 0 0 0
42 132 60 48 48
12 24 12 12 12
3.505 14.86 4.425 2.495 4.985
0.985 7.84 4.15 3.19 3.45
2.115 13.055 3.925 4.2 2.685
Page 141
Rekap (RM)

37.47 111.985 24.095 28.765 26.81


0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
1 5.3 1 1 2
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
3.75 8.24 2.15 2.84 1.5
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 2 1 0 1
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
2.1 8.36 2.5 2.62 3
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 142
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 143
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 144
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 145
Rekap (RM)

er 2021 Saturday, 2 October 2021


TOTAL SHIFT 1 SHIFT 2 SHIFT 3 TOTAL
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
166.1346185 24.2814825 31.545972 0 55.8274545
0 0 0 0 0
77.245 12.075 17.205 0 29.28
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
35.43 10.48 5.36 0 15.84
6.75 0 0 0 0
0 0 0 0 0
19 2.3 12 0 14.3
0 0 0 0 0
5 5.6 0 0 5.6
5.565 2.1 1.84 0 3.94
0 0 0 0 0
156 30 24 0 54
36 12 6 0 18
11.905 6.14 4.675 0 10.815
10.79 1.575 1.355 0 2.93
10.81 2.42 1.815 0 4.235

Page 146
Rekap (RM)

79.67 16.8 28.885 0 45.685


0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
4 1 0 0 1
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
6.49 2.05 0.805 0 2.855
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
2 1.15 0 0 1.15
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
8.12 2 1.355 0 3.355
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 147
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 148
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 149
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 150
Rekap (RM)

Sunday, 3 October 2021 TOTAL


SHIFT 1 SHIFT 2 SHIFT 3 TOTAL WEEK 39
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 819.501288
0 0 0 0 0
0 0 0 0 413.06
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 367.075
0 0 0 0 31.5
0 0 0 0 0
0 0 0 0 166.38
0 0 0 0 0
0 0 0 0 24.8
0 0 0 0 35.646
0 0 0 0 0
0 0 0 0 774
0 0 0 0 192
0 0 0 0 87.122
0 0 0 0 44.155
0 0 0 0 66.92

Page 151
Rekap (RM)

0 0 0 0 537.153
0 0 0 0 0
0 0 0 0 3
0 0 0 0 0
0 0 0 0 0
0 0 0 0 2
0 0 0 0 1
0 0 0 0 45.525
0 0 0 0 0.3
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 56.89
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 2
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 27.9
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 49.485
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 152
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 153
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 154
Rekap (RM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 155
Rekap (PM)

WAFELLO WFR-ITALIA-COKLAT 5B

PLASTIK

Karton

Plastik

Page 156

MP. D2
Rekap (PM)

MP. D2

MP. D4

Page 157
MP. D4
Rekap (PM)

MP.

Page 158
Rekap (PM)

MP.

Page 159
Rekap (PM)

MP.

Page 160
Rekap (PM)

MP.

Page 161
Rekap (PM)

MP.

Data Reject Prod


Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Prod-LHP Prod)
Selisih (Data Reject QC-LHP QC))
Page 162
Rekap (PM)

Total Reject Produksi + QC


Total Reject LHP Produksi + QC

Page 163
Rekap (PM)

WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G

Jenis BS ( Kg )
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)

Page 164
Rekap (PM)

REJECT CELLO (QC)


REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)

Page 165
Rekap (PM)

REJECT CELLO UNDER


REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK

Page 166
Rekap (PM)

REJECT GB (KODIFIKASI MIRING / TERPOTONG)


REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)

Page 167
Rekap (PM)

REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)


REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)

Page 168
Rekap (PM)

REJECT CELLO (SETTING MESIN)


REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)

Page 169
Rekap (PM)

REJECT CELLO (KODIFIKASI)


REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Data Reject Prod
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Prod-LHP Prod)
Selisih (Data Reject QC-LHP QC))
Page 170
Rekap (PM)

Total Reject Produksi + QC


Total Reject LHP Produksi + QC

Page 171
Rekap (PM)

Monday, 30 August 2021


SHIFT 1 SHIFT 2 SHIFT 3 TOTAL
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0.03 0 0.03
0.021 0 0 0.021
0 0 0.024 0.024
0.04 0 0 0.04
0 0.049 0.034 0.083
0 0.004 0.007 0.011
0.05 0.014 0.009 0.073
0 0 0 0
Page 172
Rekap (PM)

0.025 0.031 0.034 0.09


0.062 0.018 0.029 0.109
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0.04 0.056 0.096
0.022 0 0 0.022
0.03 0 0 0.03
0 0 0 0
0 0.027 0.015 0.042
0 0.023 0 0.023
0.08 0.01 0.042 0.132
0 0.045 0 0.045
0.024 0.031 0.034 0.089
0.05 0.037 0.041 0.128
0 0 0 0
Page 173
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 174
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 175
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 176
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 177
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0.355 0.297 0.257 0.909
0.049 0.062 0.068 0.179
0.355 0.254 0.257 0.866
0.049 0.062 0.068 0.179
0 0.043 0 0.043
0 0 0 0
Page 178
Rekap (PM)

0.404 0.359 0.325 1.088


0.404 0.316 0.325 1.045

Page 179
Rekap (PM)

Tuesday, 31 August 2021


SHIFT 1 SHIFT 2 SHIFT 3 TOTAL
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0.015 0.015
0 0 0 0
0.08 0 0.042 0.122
0.08 0.025 0.016 0.121
0 0.015 0 0.015
0 0 0 0
Page 180
Rekap (PM)

0 0.036 0.048 0.084


0 0.038 0.042 0.08
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0.04 0.025 0.065
0 0 0.043 0.043
0 0.016 0.026 0.042
0.116 0.018 0 0.134
0 0 0 0
0.107 0.037 1.572 1.716
0.116 0.036 0.049 0.201
0 0 0 0
Page 181
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 182
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 183
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 184
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 185
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0.392 0.188 0.258 0.838
0.107 0.073 1.62 1.8
0.392 0.188 0.258 0.838
0.107 0.073 1.62 1.8
0 0 0 0
0 0 0 0
Page 186
Rekap (PM)

0.499 0.261 1.878 2.638


0.499 0.261 1.878 2.638

Page 187
Rekap (PM)

Wednesday, 1 September 2021


SHIFT 1 SHIFT 2 SHIFT 3 TOTAL
0 0 0 0
0 0 0 0
1 0 0 1
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0.155 0 0 0.155
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0.012 0.02 0.032
0.007 0.034 0.04 0.081
0 0.015 0 0.015
0.017 0 0.015 0.032
0 0 0 0
Page 188
Rekap (PM)

0 0.048 0.055 0.103


0.021 0.051 0.07 0.142
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0.017 0.015 0.032
0 0.015 0.019 0.034
0 0 0.012 0.012
0.01 0.041 0.03 0.081
0 0 0 0
0.115 0.049 0.115 0.279
0.025 0.054 0.048 0.127
0 0 0 0
Page 189
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 190
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 191
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 192
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 193
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0.08 0.239 0.269 0.588
0.115 0.097 0.17 0.382
0.08 0.239 0.269 0.588
0.115 0.097 0.17 0.382
0 0 0 0
0 0 0 0
Page 194
Rekap (PM)

0.195 0.336 0.439 0.97


0.195 0.336 0.439 0.97

Page 195
Rekap (PM)

WEEK 35
Thursday, 2 September 2021
SHIFT 1 SHIFT 2 SHIFT 3 TOTAL
0 0 0 0
0 0 0 0
2 0 0 2
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0.1 0 0 0.1
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0.022 0.033 0 0.055
0 0 0 0
0.029 0.046 0.026 0.101
0 0 0.021 0.021
0 0.026 0.011 0.037
0 0 0 0
Page 196
Rekap (PM)

0.06 0.06 0.041 0.161


0.027 0.051 0.041 0.119
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0.01 0.01 0.02
0.025 0.038 0.017 0.08
0 0 0.005 0.005
0.019 0.029 0.029 0.077
0 0 0 0
0.06 0.06 0.042 0.162
0.03 0.045 0.028 0.103
0 0 0 0
Page 197
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 198
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 199
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 200
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 201
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0.152 0.278 0.188 0.618
0.12 0.12 0.083 0.323
0.152 0.278 0.188 0.618
0.12 0.12 0.083 0.323
0 0 0 0
0 0 0 0
Page 202
Rekap (PM)

0.272 0.398 0.271 0.941


0.272 0.398 0.271 0.941

Page 203
Rekap (PM)

Friday, 3 September 2021


SHIFT 1 SHIFT 2 SHIFT 3 TOTAL
0 0 0 0
0 0 0 0
3 0 3 6
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0.15 0 0.145 0.295
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0.017 0 0 0.017
0 0.015 0.01 0.025
0 0.021 0.01 0.031
0 0 0.032 0.032
0.01 0.012 0.006 0.028
0 0 0 0
Page 204
Rekap (PM)

0.041 0.033 0.043 0.117


0.016 0.041 0.026 0.083
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0.015 0.02 0.036 0.071
0 0.018 0.015 0.033
0 0.003 0.019 0.022
0.005 0.022 0.034 0.061
0.003 0 0 0.003
0.041 0.033 1.452 1.526
0.027 0.037 0.108 0.172
0 0 0 0
Page 205
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 206
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 207
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 208
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 209
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0.093 0.189 0.296 0.578
0.082 0.066 1.495 1.643
0.093 0.189 0.296 0.578
0.082 0.066 1.495 1.643
0 0 0 0
0 0 0 0
Page 210
Rekap (PM)

0.175 0.255 1.791 2.221


0.175 0.255 1.791 2.221

Page 211
Rekap (PM)

Saturday, 4 September 2021


SHIFT 1 SHIFT 2 SHIFT 3 TOTAL
0 0 1 1
0 0 0 0
0 1 12 13
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0.06 0.06
0 0.055 0 0.055
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0.006 0.015 0.021
0.007 0 0.029 0.036
0 0 0.005 0.005
0 0 0 0
Page 212
Rekap (PM)

0.035 0.034 0.033 0.102


0.042 0.017 0.04 0.099
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0.006 0.006
0 0.019 0.02 0.039
0 0 0.007 0.007
0 0 0.015 0.015
0 0 0 0
0.036 0.034 0.032 0.102
0.037 0.019 0.018 0.074
0 0 0 0
Page 213
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 214
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 215
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 216
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 217
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0.086 0.061 0.155 0.302
0.071 0.068 0.065 0.204
0.086 0.061 0.167 0.314
0.071 0.068 0.066 0.205
0 0 -0.012 -0.012
0 0 -0.001 -0.001
Page 218
Rekap (PM)

0.157 0.129 0.22 0.506


0.157 0.129 0.233 0.519

Page 219
Rekap (PM)

Sunday, 5 September 2021


SHIFT 1 SHIFT 2 SHIFT 3 TOTAL
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 220
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 221
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 222
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 223
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 224
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 225
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 226
Rekap (PM)

0 0 0 0
0 0 0 0

Page 227
Rekap (PM)

TOTAL Monday, 6 September 2021


WEEK 35 SHIFT 1 SHIFT 2 SHIFT 3
1 1 0 0
0 0 0 0
22 3 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0.06 0 0 0
0.605 0.1 0 0.075
0 0 0 0
0 0 0 0
0 0 0 0
0.03 0 0 0
0.021 0.1 0 0
0.111 0.033 0.017 0.027
0.097 0 0.005 0
0.439 0.036 0.043 0.02
0.236 0.023 0.015 0
0.19 0.032 0.01 0
0 0 0 0.439

Page 228
Rekap (PM)

0.657 0.046 0.08 0.038


0.632 0.04 0.042 0.02
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0.096 0 0 0
0.022 0.1 0 0
0.03 0 0 0
0.194 0 0.013 0
0.271 0.032 0.012 0
0.111 0 0.02 0
0.5 0.032 0.021 0.018
0.048 0.009 0 0
3.874 0.045 0.04 0.038
0.805 0.039 0.042 0.042
0 0 0 0

Page 229
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0

Page 230
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0

Page 231
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0

Page 232
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0

Page 233
Rekap (PM)

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
3.833 0.476 0.24 0.566

4.531 0.091 0.12 0.076

3.802 0.476 0.24 0.127

4.532 0.091 0.12 0.076

0.031 0 0 0.439

-0.001 0 0 0
Page 234
Rekap (PM)

8.364 0.567 0.36 0.642

8.334 0.567 0.36 0.203

Page 235
Rekap (PM)

mber 2021 Tuesday, 7 September 2021


TOTAL SHIFT 1 SHIFT 2 SHIFT 3 TOTAL
1 2 0 0 2
0 0 0 0 0
3 2 0 0 2
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0.175 0.08 0 0.065 0.145
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0.1 0 0 0 0
0.077 0 0.01 0 0.01
0.005 0 0 0 0
0.099 0.017 0.04 0.115 0.172
0.038 0 0.048 0 0.048
0.042 0.02 0.007 0 0.027
0.439 0 0 0 0
Page 236
Rekap (PM)

0.164 0.043 0.041 0.042 0.126


0.102 0.027 0.035 0.055 0.117
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0.1 0 0 0 0
0 0 0 0.105 0.105
0.013 0.01 0.011 0 0.021
0.044 0 0.024 0.09 0.114
0.02 0.014 0.016 0 0.03
0.071 0 0.019 0 0.019
0.009 0 0 0 0
0.123 0.043 0.041 0.045 0.129
0.123 0.03 0.034 0.009 0.073
0 0 0 0 0
Page 237
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 238
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 239
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 240
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 241
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
1.282 0.118 0.244 0.374 0.736
0.287 0.086 0.082 0.087 0.255
0.843 0.118 0.244 0.374 0.736
0.287 0.086 0.082 0.087 0.255
0.439 0 0 0 0
0 0 0 0 0
Page 242
Rekap (PM)

1.569 0.204 0.326 0.461 0.991


1.13 0.204 0.326 0.461 0.991

Page 243
Rekap (PM)

Wednesday, 8 September 2021 Thursday, 9 Se


SHIFT 1 SHIFT 2 SHIFT 3 TOTAL SHIFT 1
2 0 0 2 0
0 0 0 0 0
2 0 0 2 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0.09 0 0.12 0.21 0.11
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0.003 0 0.003 0.005
0.009 0.021 0.03 0.06 0.009
0 0.004 0 0.004 0
0 0.008 0 0.008 0
0 0 0 0 0

Page 244
Rekap (PM)

0.044 0.056 0.065 0.165 0.041


0.023 0.028 0.029 0.08 0.024
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0.01 0 0.01 0
0 0.025 0.042 0.067 0.009
0 0.007 0 0.007 0
0.011 0.015 0 0.026 0.004
0.002 0 0 0.002 0.048
0.044 0.056 0.067 0.167 0.041
0.023 0.027 0.026 0.076 0.021
0 0 0 0 0

Page 245
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 246
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 247
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 248
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 249
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0.068 0.148 0.127 0.343 0.12
0.088 0.112 0.132 0.332 0.082
0.068 0.148 0.127 0.343 0.12
0.088 0.112 0.132 0.332 0.082
0 0 0 0 0
0 0 0 0 0
Page 250
Rekap (PM)

0.156 0.26 0.259 0.675 0.202


0.156 0.26 0.259 0.675 0.202

Page 251
Rekap (PM)

WEEK 36
Thursday, 9 September 2021 Friday, 10 September 20
SHIFT 2 SHIFT 3 TOTAL SHIFT 1 SHIFT 2
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0.112 0.222 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0.005 0 0
0.016 0.078 0.103 0.027 0.015
0.008 0 0.008 0.018 0.007
0.01 0 0.01 0.026 0.017
0 0 0 0 0.007

Page 252
Rekap (PM)

0.041 0.035 0.117 0.032 0


0.016 0.052 0.092 0.036 0.027
0 0 0 0 0.029
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0.028 0.028 0 0
0.004 0.013 0.017 0 0.005
0.026 0 0.035 0.018 0.016
0.015 0 0.015 0 0.01
0.02 0 0.024 0.031 0.008
0 0 0.048 0 0
0.041 0.034 0.116 0.031 0.055
0.046 0.072 0.139 0.044 0.02
0 0 0 0 0

Page 253
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 254
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 255
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 256
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 257
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0.161 0.243 0.524 0.2 0.161
0.082 0.069 0.233 0.063 0.055
0.161 0.243 0.524 0.2 0.161
0.082 0.069 0.233 0.063 0.055
0 0 0 0 0
0 0 0 0 0
Page 258
Rekap (PM)

0.243 0.312 0.757 0.263 0.216


0.243 0.312 0.757 0.263 0.216

Page 259
Rekap (PM)

10 September 2021 Saturday, 11 September 2021


SHIFT 3 TOTAL SHIFT 1 SHIFT 2 SHIFT 3
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0.095 0.095 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0.045 0.087 0 0 0
0 0.025 0 0 0
0 0.043 0 0 0
0 0.007 0 0 0

Page 260
Rekap (PM)

0.041 0.073 0 0 0
0.055 0.118 0 0 0
0 0.029 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0.01 0.015 0 0 0
0.05 0.084 0 0 0
0 0.01 0 0 0
0 0.039 0 0 0
0 0 0 0 0
0.041 0.127 0 0 0
0.061 0.125 0 0 0
0 0 0 0 0

Page 261
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 262
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 263
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 264
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 265
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0.221 0.582 0 0 0
0.082 0.2 0 0 0
0.221 0.582 0 0 0
0.082 0.2 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 266
Rekap (PM)

0.303 0.782 0 0 0
0.303 0.782 0 0 0

Page 267
Rekap (PM)

mber 2021 Sunday, 12 September 2021


TOTAL SHIFT 1 SHIFT 2 SHIFT 3 TOTAL
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 268
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 269
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 270
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 271
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 272
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 273
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 274
Rekap (PM)

0 0 0 0 0
0 0 0 0 0

Page 275
Rekap (PM)

TOTAL Monday, 13 September 2021


WEEK 36 SHIFT 1 SHIFT 2 SHIFT 3 TOTAL
5 0 0 0 0
0 0 0 0 0
7 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0.847 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0.1 0 0 0 0
0.087 0 0 0 0
0.013 0 0 0 0
0.521 0 0 0 0
0.123 0 0 0 0
0.13 0 0 0 0
0.446 0 0 0 0
Page 276
Rekap (PM)

0.645 0 0 0 0
0.509 0 0 0 0
0.029 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0.1 0 0 0 0
0.133 0 0 0 0
0.076 0 0 0 0
0.344 0 0 0 0
0.082 0 0 0 0
0.179 0 0 0 0
0.059 0 0 0 0
0.662 0 0 0 0
0.536 0 0 0 0
0 0 0 0 0
Page 277
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 278
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 279
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 280
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 281
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
3.467 0 0 0 0
1.307 0 0 0 0
3.028 0 0 0 0
1.307 0 0 0 0
0.439 0 0 0 0
0 0 0 0 0
Page 282
Rekap (PM)

4.774 0 0 0 0
4.335 0 0 0 0

Page 283
Rekap (PM)

Tuesday, 14 September 2021 Wednesday, 15 S


SHIFT 1 SHIFT 2 SHIFT 3 TOTAL SHIFT 1
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 284
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 285
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 286
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 287
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 288
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 289
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 290
Rekap (PM)

0 0 0 0 0
0 0 0 0 0

Page 291
Rekap (PM)

WEEK 3
Wednesday, 15 September 2021 Thursday, 16 September
SHIFT 2 SHIFT 3 TOTAL SHIFT 1 SHIFT 2
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 292
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 293
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 294
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 295
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 296
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 297
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 298
Rekap (PM)

0 0 0 0 0
0 0 0 0 0

Page 299
Rekap (PM)

WEEK 37
y, 16 September 2021 Friday, 17 September 2021
SHIFT 3 TOTAL SHIFT 1 SHIFT 2 SHIFT 3
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 300
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 301
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 302
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 303
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 304
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 305
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 306
Rekap (PM)

0 0 0 0 0
0 0 0 0 0

Page 307
Rekap (PM)

mber 2021 Saturday, 18 September 2021


TOTAL SHIFT 1 SHIFT 2 SHIFT 3 TOTAL
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 308
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 309
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 310
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 311
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 312
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 313
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 314
Rekap (PM)

0 0 0 0 0
0 0 0 0 0

Page 315
Rekap (PM)

Sunday, 19 September 2021 TOTAL


SHIFT 1 SHIFT 2 SHIFT 3 TOTAL WEEK 37
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 316
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 317
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 318
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 319
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 320
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 321
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 322
Rekap (PM)

0 0 0 0 0
0 0 0 0 0

Page 323
Rekap (PM)

Monday, 20 September 2021 Tuesday, 21 Se


SHIFT 1 SHIFT 2 SHIFT 3 TOTAL SHIFT 1
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 324
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 325
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 326
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 327
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 328
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 329
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 330
Rekap (PM)

0 0 0 0 0
0 0 0 0 0

Page 331
Rekap (PM)

Tuesday, 21 September 2021 Wednesday, 22 September


SHIFT 2 SHIFT 3 TOTAL SHIFT 1 SHIFT 2
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 332
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 333
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 334
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 335
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 336
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 337
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 338
Rekap (PM)

0 0 0 0 0
0 0 0 0 0

Page 339
Rekap (PM)

WEEK 38
ay, 22 September 2021 Thursday, 23 September 2021
SHIFT 3 TOTAL SHIFT 1 SHIFT 2 SHIFT 3
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 340
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 341
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 342
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 343
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 344
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 345
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 346
Rekap (PM)

0 0 0 0 0
0 0 0 0 0

Page 347
Rekap (PM)

EEK 38
mber 2021 Friday, 24 September 2021
TOTAL SHIFT 1 SHIFT 2 SHIFT 3 TOTAL
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 348
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 349
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 350
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 351
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 352
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 353
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 354
Rekap (PM)

0 0 0 0 0
0 0 0 0 0

Page 355
Rekap (PM)

Saturday, 25 September 2021 Sunday, 26 Sep


SHIFT 1 SHIFT 2 SHIFT 3 TOTAL SHIFT 1
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 356
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 357
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 358
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 359
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 360
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 361
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 362
Rekap (PM)

0 0 0 0 0
0 0 0 0 0

Page 363
Rekap (PM)

Sunday, 26 September 2021 TOTAL Monday, 27 Se


SHIFT 2 SHIFT 3 TOTAL WEEK 38 SHIFT 1
0 0 0 0 0
0 0 0 0 0
0 0 0 0 2
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0.04
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0.02
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0.018
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 364
Rekap (PM)

0 0 0 0 0.034
0 0 0 0 0.026
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0.02
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0.007
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0.035
0 0 0 0 0.023
0 0 0 0 0

Page 365
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 366
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 367
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 368
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Page 369
Rekap (PM)

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0.114
0 0 0 0 0.069
0 0 0 0 0.114
0 0 0 0 0.069
0 0 0 0 0
0 0 0 0 0
Page 370
Rekap (PM)

0 0 0 0 0.183
0 0 0 0 0.183

Page 371
Rekap (PM)

Monday, 27 September 2021 ###


SHIFT 2 SHIFT 3TOTAL SHIFTSHIFT
1 SHIFT
2 TOTAL
3
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 2 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0.04 0.04 0 0 0.04
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0.02 0 0 0 0
0.017 0 0.017 0 0 0 0
0 0 0 0 0.05 0.01 0.06
0.052 0.05 0.12 0.015 0.085 0.04 0.14
0.013 0.02 0.033 0 0.047 0.02 0.067
0.003 0.009 0.012 0 0.032 0.02 0.052
0 0 0 0 0 0 0
Page 372
Rekap (PM)

0.044 0.047 0.125 0.049 0 0.055 0.104


0.037 0.06 0.123 0.024 0 0.025 0.049
0 0 0 0 0 0.01 0.01
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0.02 0 0 0 0
0 0 0 0 0 0 0
0.008 0.01 0.018 0.02 0.061 0.055 0.136
0.153 0.02 0.18 0.014 0.098 0.01 0.122
0.014 0.015 0.029 0 0.036 0 0.036
0.025 0.015 0.04 0.027 0.01 0.005 0.042
0 0 0 0 0.084 0 0.084
0.045 0.047 0.127 0.049 0.101 0.054 0.204
0.069 0.04 0.132 0.03 0.06 0.04 0.13
0 0 0 0 0 0.005 0.005
Page 373
Rekap (PM)

0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 374
Rekap (PM)

0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 375
Rekap (PM)

0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 376
Rekap (PM)

0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 377
Rekap (PM)

0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0.391 0.239 0.744 0.13 0.563 0.24 0.933
0.089 0.094 0.252 0.098 0.101 0.109 0.308
0.391 0.239 0.744 0.13 0.563 0.24 0.933
0.089 0.094 0.252 0.098 0.101 0.109 0.308
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 378
Rekap (PM)

0.48 0.333 0.996 0.228 0.664 0.349 1.241


0.48 0.333 0.996 0.228 0.664 0.349 1.241

Page 379
Rekap (PM)

WEEK 39
### ###
SHIFTSHIFT
1 SHIFT
2 TOTAL
3 SHIFTSHIFT
1 SHIFT
2 3
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0.055 0 0 0.055 0.09 0 0
0 0 0 0 0 0 0.095
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0.05 0 0
0 0 0 0 0 0 0
0 0 0.03 0.03 0 0 0
0 0.04 0.04 0.08 0 0.017 0.005
0.032 0.096 0.01 0.138 0 0.041 0.005
0.02 0.03 0.01 0.06 0 0.017 0.01
0.025 0.027 0 0.052 0.018 0.005 0.005
0 0 0 0 0 0 0

Page 380
Rekap (PM)

0.044 0.033 0.052 0.129 0.044 0.053 0.052


0.035 0.071 0.05 0.156 0.11 0.039 0.037
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0.144 0 0.144 0 0.067 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0.069 0.02 0.089 0 0.02 0.005
0.014 0.03 0.01 0.054 0 0.026 0.005
0 0.022 0.005 0.027 0 0.029 0.01
0.014 0.01 0.005 0.029 0.02 0 0
0 0.015 0 0.015 0 0 0
0.044 0.033 0.053 0.13 0.043 0.054 0.051
0.033 0.06 0.052 0.145 0.035 0.027 0.024
0 0 0 0 0 0 0

Page 381
Rekap (PM)

0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0

Page 382
Rekap (PM)

0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0

Page 383
Rekap (PM)

0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0

Page 384
Rekap (PM)

0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0

Page 385
Rekap (PM)

0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0.173 0.614 0.232 1.019 0.233 0.288 0.106
0.088 0.066 0.105 0.259 0.087 0.107 0.103
0.173 0.614 0.232 1.019 0.233 0.288 0.106
0.088 0.066 0.105 0.259 0.087 0.107 0.103
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 386
Rekap (PM)

0.261 0.68 0.337 1.278 0.32 0.395 0.209


0.261 0.68 0.337 1.278 0.32 0.395 0.209

Page 387
Rekap (PM)

EEK 39
## Friday, 1 October 2021 Saturday, 2 October 20
TOTALSHIFTSHIFT
1 SHIFT
2 TOTAL
3 SHIFTSHIFT
1 2
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 2 0 0 2 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0.09 0.08 0 0 0.08 0.03 0
0.095 0 0 0.075 0.075 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0.05 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0.022 0 0.009 0.007 0.016 0 0
0.046 0.014 0.019 0.01 0.043 0.018 0.038
0.027 0 0.009 0.01 0.019 0.008 0.009
0.028 0 0.005 0.01 0.015 0.005 0.005
0 0 0 0 0 0 0

Page 388
Rekap (PM)

0.149 0.035 0.035 0.039 0.109 0.023 0.037


0.186 0.026 0.029 0.03 0.085 0.023 0.017
0 0 0 0.01 0.01 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0.067 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0.015
0.025 0 0.025 0.015 0.04 0 0
0.031 0.015 0.011 0.02 0.046 0.023 0.032
0.039 0 0.011 0.005 0.016 0.016 0.008
0.02 0.016 0.01 0.005 0.031 0.01 0.011
0 0 0 0.009 0.009 0.001 0
0.148 0.034 0.035 0.038 0.107 0.022 0.037
0.086 0.024 0.022 0.055 0.101 0.027 0.025
0 0 0 0 0 0 0

Page 389
Rekap (PM)

0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0

Page 390
Rekap (PM)

0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0

Page 391
Rekap (PM)

0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0

Page 392
Rekap (PM)

0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0

Page 393
Rekap (PM)

0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0.627 0.095 0.15 0.186 0.431 0.131 0.16

0.297 0.069 0.07 0.077 0.216 0.045 0.074

0.627 0.095 0.15 0.186 0.431 0.131 0.16

0.297 0.069 0.07 0.077 0.216 0.045 0.074

0 0 0 0 0 0 0

0 0 0 0 0 0 0
Page 394
Rekap (PM)

0.924 0.164 0.22 0.263 0.647 0.176 0.234

0.924 0.164 0.22 0.263 0.647 0.176 0.234

Page 395
Rekap (PM)

day, 2 October 2021 Sunday, 3 October 2021 TOTAL


SHIFT TOTAL
3 SHIFTSHIFT
1 SHIFT
2 TOTAL
3 WEEK 39
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 4
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0.03 0 0 0 0 0.335
0 0 0 0 0 0 0.17
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0.05
0 0 0 0 0 0 0.02
0 0 0 0 0 0 0.047
0 0 0 0 0 0 0.178
0 0.056 0 0.038 0 0.038 0.581
0 0.017 0 0.009 0 0.009 0.232
0 0.01 0 0.005 0 0.005 0.174
0 0 0 0 0 0 0
Page 396
Rekap (PM)

0 0.06 0 0.037 0 0.037 0.713


0 0.04 0 0.017 0 0.017 0.656
0 0 0 0 0 0 0.02
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0.211
0 0 0 0 0 0 0.02
0 0.015 0 0.015 0 0.015 0.03
0 0 0 0 0 0 0.308
0 0.055 0 0.032 0 0.032 0.52
0 0.024 0 0.008 0 0.008 0.179
0 0.021 0 0.011 0 0.011 0.194
0 0.001 0 0 0 0 0.109
0 0.059 0 0.037 0 0.037 0.812
0 0.052 0 0.025 0 0.025 0.671
0 0 0 0 0 0 0.005
Page 397
Rekap (PM)

0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 398
Rekap (PM)

0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 399
Rekap (PM)

0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 400
Rekap (PM)

0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 401
Rekap (PM)

0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0.291 0 0.16 0 0.16 4.205
0 0.119 0 0.074 0 0.074 1.525
0.085 0.376 0 0.16 0 0.16 4.29
0.048 0.167 0 0.074 0 0.074 1.573
-0.085 -0.09 0 0 0 0 -0.085
-0.048 -0.05 0 0 0 0 -0.048
Page 402
Rekap (PM)

0 0.41 0 0.234 0 0.234 5.73


0.133 0.543 0 0.234 0 0.234 5.863

Page 403
Rekap (PM)

EK 39

Page 404

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