Professional Documents
Culture Documents
PLANT 1108
WAFER JATAKE 1
No KPI UNIT A
Achievement Manual % ³
% ³
SKU B… % ³
SKU C… % ³
SKU D….. % ³
DT Down Time
RS Reduce Speed
Page 1
WEEKLY_KPI
PRODUCTION LINE 1
A B C D E 30 Agu – 5 Sep
Page 2
WEEKLY_KPI
#DIV/0! #DIV/0!
#DIV/0! #DIV/0!
Page 3
WEEKLY_KPI
Production Department
#DIV/0!
82.84%
0.814168819982773
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
11.27% 17.45%
0.0589444444444451 0.0232596899224808
Page 4
WEEKLY_KPI
% Reject Sheet Be
Baking
% Reject Sheet Ko
% Reject Bubble
% Reject Book Be
% Reject Book Ko
% Potongan Kasar
% Sortir
% Packing
Spreading and Cooling Box
% Side Cut
% Kue Sapuan
% Bubuk Cutting
% Bubuk Mesin
% Bubuk Sapuan
% - Total Reject
% - Over weight /
Other
% - Reject QC (Va
% - Total Reject +
% - Losses
Page 5
WEEKLY_KPI
Sortir 2.96%
Packing 1.53%
- Losses
Page 6
WEEKLY_KPI
#DIV/0! #DIV/0!
#DIV/0! #DIV/0!
#DIV/0! #DIV/0!
0.21% #DIV/0!
Page 7
WEEKLY_KPI
0.171627166601355 0.173438427615054
2.87% 2.95%
5.12% 4.88%
1.45% 1.09%
0.49% 0.72%
2.07% 2.47%
0.18% 0.17%
0.24% 0.21%
0.54% 0.48%
0.25% 0.25%
13.96% 14.22%
0.41% 0.13%
1.45% 1.51%
15.825% 15.859%
Page 8
WEEKLY_KPI
- Karton % ≤
- Cello % ≤
- GB % ≤
No. Masalah % Pe
WEEK 35 (30 Agu – 5 Sep )
WEEK 36 (6 Sep – 12 Sep )
WEEK 37 (13 Sep – 19 Sep )
WEEK 38 (20 Sep – 26 Sep )
WEEK 39 (27 Sep – 3 Okt )
Page 9
WEEKLY_KPI
Page 10
WEEKLY_KPI
Page 11
WEEKLY_KPI
0.000850882790895554 0.0010945048309179
0.0505336005618651 0.047597767595214
#DIV/0! #DIV/0!
74.3842273896919 45.8805677883523
PIC Status
Page 12
WEEKLY_KPI
Page 13
35
SIX BIG LOSSES
Shift 1 Shift 2
Menit
* Man Power Terlambat
1. LATE START /
%
EARLY STOP
Menit
* Late start / Early stop
%
Menit
TOTAL
%
136 115
3. SET UP AND ADJUSMENT 2. TECHNICAL BREAKDOWN
Menit
* Mechanical
% 5.04% 4.26%
Menit
* Electrical
%
Menit
* Utility (PLN , Chiller)
%
Menit 136 115
TOTAL
% 5.04% 4.26%
Menit
* Setting Up Mesin
%
Menit
* Setting Parameter
%
Menit
* Ganti Product
%
Menit
TOTAL
%
Menit
* Material Shortage
%
4. IDLING AND MINOR STOP
Menit 60 66
* Minor Stop
% 2.22% 2.44%
Menit
* Minor Cleaning
%
Menit
* Trial NPD / R&D
%
Menit 60 66
TOTAL
35 36 37
Shift 3 TOTAL Shift 1 Shift 2 Shift 3 TOTAL Shift 1
#DIV/0!
#DIV/0!
#DIV/0!
75 326 27 15 42
2.78% 4.02% 1.18% 0.63% 0.60% #DIV/0!
#DIV/0!
#DIV/0!
75 326 27 15 42
2.78% 4.02% 1.18% 0.63% 0.60% #DIV/0!
6 6
0.26% 0.09% #DIV/0!
#DIV/0!
#DIV/0!
6 6
0.26% 0.09% #DIV/0!
#DIV/0!
126 51 51
1.56% 2.18% 0.73% #DIV/0!
#DIV/0!
#DIV/0!
126 51 51
37 38
Shift 2 Shift 3 TOTAL Shift 1 Shift 2 Shift 3 TOTAL
41 41 41
1.52% 0.51% 0.53%
41 41 47
1.52% 0.51% 0.61%
8 8 8
0.30% 0.10% 0.10%
15 15 126 66
0.56% 0.19% 1.63% 0.86%
23 23 134 66
AL
TOTAL Six Big Losses Maret 2021 Week 35 Week 36
Late Start & Early Stop
Technical Breakdown 4.02% 0.60%
Setup & Adjustment 0.09%
Idling & Minor Stop 1.56% 0.73%
Reduce Speed 2.12%
Defect & Rework 19.72% 11.69%
547
2.36%
547
2.36%
6
0.03%
41
0.18%
47
0.20%
8
0.03%
192
0.83%
200
Week 37 Week 38 Week 39 Total
#DIV/0! #DIV/0!
#DIV/0! #DIV/0! 2.21% 2.36%
#DIV/0! #DIV/0! 0.51% 0.20%
#DIV/0! #DIV/0! 0.28% 0.86%
#DIV/0! #DIV/0! 0.14% 0.79%
#DIV/0! #DIV/0! 8.13% 13.25%
4. IDLING AND
TOTAL
% 2.22% 2.44%
Menit
* Employee Case (Skill, Istirahat Total)
%
5. REDUCE SPEED
Menit
* Penempelan Accessories
%
Menit 71 27
* Others
% 2.63% 1.00%
Menit 71 27
TOTAL
% 2.63% 1.00%
Menit 149 203
6. DEFECTS AND REWORK
#DIV/0!
#DIV/0!
74 172
2.74% 2.12% #DIV/0!
74 172
2.74% 2.12% #DIV/0!
180 532 128 115 107.4 350.4
6.67% 6.57% 5.47% 5.04% 4.48% 4.99% #DIV/0!
198 601 136 108 116.96 360.96
7.33% 7.42% 5.81% 4.74% 4.87% 5.14% #DIV/0!
150 464 44 42 23 109
5.56% 5.73% 1.88% 1.84% 0.96% 1.55% #DIV/0!
528 1597 308 265 247.36 820.36
19.56% 19.72% 13.16% 11.62% 10.31% 11.69% #DIV/0!
677 2221 365 292 262.36 919.36
25.07% 27.42% 15.60% 12.81% 10.93% 13.10% #DIV/0!
Week 38 Week 39
Menit
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
11 11 71 38 74
0.41% 0.14% 0.92% 0.49% 0.95%
11 11 71 38 74
0.41% 0.14% 0.92% 0.49% 0.95%
69 55.38 119.75 244.13 346 373.38 407.15
2.56% 2.05% 4.44% 3.01% 4.47% 4.86% 5.22%
128 108.12 91.11 327.23 503 380.12 406.07
4.74% 4.00% 3.37% 4.04% 6.50% 4.95% 5.21%
36 51.19 87.19 247 240.19 173
1.33% 1.90% 1.08% 3.19% 3.13% 2.22%
233 214.69 210.86 658.55 1096 993.69 986.22
8.63% 7.95% 7.81% 8.13% 14.16% 12.94% 12.64%
431 235.69 245.86 912.55 1618 1249.69 1185.22
15.96% 8.73% 9.11% 11.27% 20.90% 16.27% 15.20%
183
0.79%
183
0.79%
1126.53
4.85%
1289.19
5.55%
660.19
2.84%
3075.91
13.25%
4052.91
17.45%
23220
18627
4593
80.22%
387
4593
19.78%
540.09
2.33%
2. DOWN TIME 326 42
3. SETUP & ADJUSTMENT 6
4. IDLING & MINOR STOP 126 51
5. REDUCE SPEED 172
6. DEFECTS AND REWORK 1597 820
179
41
23
11
659
Six Big Losses September 2021 Week 35 Week 36 Week 37
Late Start & Early Stop #DIV/0!
Technical Breakdown 4.02% 0.60% #DIV/0!
Setup & Adjustment 0.09% #DIV/0!
Idling & Minor Stop 1.56% 0.73% #DIV/0!
Reduce Speed 2.12% #DIV/0!
Defect & Rework 19.72% 11.69% #DIV/0!
5% 4.02% 20%
1.56% 2.12%
0.00% 0.00%
0% 0.00% 0.00% 0.00% 0.00%0%
p n t p k
S to ow en to ee
d or
kd m S w
ly st or Sp Re
ar ea ju in e
E Br A d M uc t&
t& l ed ec
tar nica up
&
g
& R
De
f
S ch et li n
te Te S Id
La
Week 35 Akumulatif
2.21% 40%
2.00% 24.11% 26.63% 27.83%
19.62% 0.51% 0.28% 0.14% 20%
0.00%
0.00% 0.00% 0%
op n t k
St w en op ee
d or
lr y kdo tm r St S p e w
a s o R
8.00% 100.00%
100%
6.00% 80%
4.00% 60%
Persentase SBL
2.21% 40%
2.00% 24.11% 26.63% 27.83%
19.62% 0.51% 0.28% 0.14% 20%
0.00%
0.00% 0.00% 0%
p n t k
to w en op ee
d or
S do m St Sp
w
rl y ak ju
st
no
r Re
Ea Br
e d i ce &
t& l A M e du ct
ar ca & & R fe
S t hni tu
p
lin
g De
te T ec Se Id
La
Week 39 Akumulatif
Pareto SBL Week 36
14% 120%
11.69%
12% 100.00%
100%
10% 80%
8%
60%
6%
Persentase SBL
4% 40%
2% 0.60% 0.73% 20%
0.00% 0.09% 5.22% 10.77% 0.00% 10.77%
0% 0.00% 4.57% 0%
op n t p d k
St ow en to ee or
y kd tm S p e w
rl ea ju
s or e
S R
Ea Br Ad M
in uc t&
& l d c
ar
t ica & & Re fe
St hn t up l i ng De
te c Se Id
La Te
Week 36 Akumulatif
4.00% 40%
2.36%
24.11%
19.59% 0.79% 20%
2.00% 0.00% 14.66% 0.86%
13.50% 0.20%
0.00% 0.00% 0%
op w
n nt op ed or
k
14.00% 13.25% 120%
12.00% 100.00%
100%
10.00% 80%
8.00%
60%
6.00%
Persentase SBL
4.00% 40%
2.36%
24.11%
19.59% 0.79% 20%
2.00% 0.00% 14.66% 0.86%
13.50% 0.20%
0.00% 0.00% 0%
p n t p d k
to ow en to ee or
rl yS a kd st
m
or
S S p
Re
w
Ea re dju in ce &
lB A M du c t
t& ica & & Re fe
ar up g De
St chn t il n
te Te Se Id
La
12/26/2018
Bulan : September
#DIV/0! #DIV/0!
94.735 89.96 113.16 54.68 78.155
#DIV/0! #DIV/0! 3.75% 3.10% 3.73% 1.78% 2.56%
#DIV/0! #DIV/0!
#DIV/0! #DIV/0!
#DIV/0! #DIV/0!
216.7 105.6 76.35 58.055 54.43
#DIV/0! #DIV/0! 3.72% 1.58% 1.09% 0.82% 0.77%
#DIV/0! #DIV/0! 3.72% 1.58% 1.09% 0.82% 0.77%
#DIV/0! #DIV/0! 3.72% 1.58% 1.09% 0.82% 0.77%
37.06 28.935 42 22.95 35.54
#DIV/0! #DIV/0! 0.64% 0.43% 0.60% 0.32% 0.51%
#DIV/0! #DIV/0! 0.64% 0.43% 0.60% 0.32% 0.51%
#DIV/0! #DIV/0! 0.64% 0.43% 0.60% 0.32% 0.51%
144.00 144.00 150.00 102.00 156.00
#DIV/0! #DIV/0! 2.47% 2.15% 2.14% 1.44% 2.22%
#DIV/0! #DIV/0! 2.47% 2.15% 2.14% 1.44% 2.22%
WEEK 39 TOTAL
02.10.2021 03.10.2021
1260 11340 32508
1095 9394 26467
86.90% #DIV/0! 82.84% 81.42%
3.53 #DIV/0! 3.32 5.38
69.90 #DIV/0! 74.38 45.88
45 421 1175
87.02% #DIV/0! 79.80% 80.56%
100.00% #DIV/0! 100.00% 100.00%
96.20% #DIV/0! 95.19% 95.46%
99.92% #DIV/0! 95.22% 96.29%
109.43% #DIV/0! 105.61% 107.28%
97.96% #DIV/0! 97.02% 98.64%
0.41% 0.13%
0.18% 0.03%
#DIV/0!
42.755 473.445 1372.745
2.22% #DIV/0! 2.87% 2.95%
#DIV/0!
#DIV/0!
#DIV/0!
41.245 552.38 1171.155
0.93% #DIV/0! 1.45% 1.09%
0.93% #DIV/0! 1.45% 1.09%
0.93% #DIV/0! 1.45% 1.09%
21.84 188.325 769.045
0.49% #DIV/0! 0.49% 0.72%
0.49% #DIV/0! 0.49% 0.72%
0.49% #DIV/0! 0.49% 0.72%
90.00 786 2647.325
2.03% #DIV/0! 2.07% 2.47%
2.03% #DIV/0! 2.07% 2.47%
PERSENTASE REJECT RM
#DIV/0! #DIV/0!
#DIV/0! #DIV/0!
WEEK 39 Total
0.09% 0.11%
0.03% 0.02%
#DIV/0! #DIV/0!
5.05% 4.76%
2 3
1 2
2 3
3 2
2
3 3
2
3 3
K KILO (KG)
WEEK 38 WEEK 39 Total
473.445 1372.745
552.38 1171.155
188.325 769.045
786 2647.325
262.295 976.969
553.385 1623.877
844.6462 2268.153884
24.8 94.89
40.155 96.711
89.38 225.435
41.295 115.326
68.155 184.624
Sortir (%) 2.96% 2.42%
Packing (kg) 532.56 182.114
% Adonan 1.53% 0.53%
% Cream 1.53% 0.53%
Packing (%) 1.53% 0.53%
BS QC (vacum) (kg) 571.546 498.946
% Adonan 1.65% 1.45%
% Cream 1.65% 1.45%
BS QC (vacum) (%) 1.65% 1.45%
Bubble (kg) 925.667 742.625
Bubble Kering (kg) 776.20 647.30
% Adonan 5.15% 4.33%
Side Cut (kg) 58.09 12
% Adonan 0.17% 0.03%
% Cream 0.17% 0.03%
Side Cut (%) 0.17% 0.03%
Bubuk Cutting (kg) 38.082 18.474
% Adonan 0.25% 0.12%
Bubuk Mesin (kg) 65.986 70.069
% Adonan 0.44% 0.47%
Waste
% Adonan
4
Real Cream (kg) 87.05 91.08
% Cream 0.44% 0.47%
Adonan (%) 18.68% 13.11%
Cream (%) 9.31% 6.14%
T. BS
5
#DIV/0! #DIV/0! 2.47% 2.15% 2.14% 1.44% 2.22%
44.94 66.24 63.03 26.03 20.61
#DIV/0! #DIV/0! 0.77% 0.99% 0.90% 0.37% 0.29%
#DIV/0! #DIV/0! 0.77% 0.99% 0.90% 0.37% 0.29%
#DIV/0! #DIV/0! 0.77% 0.99% 0.90% 0.37% 0.29%
94.445 105.41 99.95 111.985 79.67
#DIV/0! #DIV/0! 1.62% 1.57% 1.43% 1.59% 1.13%
#DIV/0! #DIV/0! 1.62% 1.57% 1.43% 1.59% 1.13%
#DIV/0! #DIV/0! 1.62% 1.57% 1.43% 1.59% 1.13%
169.35 199.795 191.185 189.565 209.595
137.53 154.54 156.42 155.66 170.33
#DIV/0! #DIV/0! 5.44% 5.32% 5.15% 5.08% 5.58%
5.7 8.5 5
#DIV/0! #DIV/0! 0.08% 0.12% 0.07%
#DIV/0! #DIV/0! 0.08% 0.12% 0.07%
#DIV/0! #DIV/0! 0.08% 0.12% 0.07%
4.93 6.61 8.3 6.9 7.375
#DIV/0! #DIV/0! 0.20% 0.23% 0.27% 0.23% 0.24%
11.56 19.38 18.68 14.86 11.605
#DIV/0! #DIV/0! 0.46% 0.67% 0.62% 0.48% 0.38%
8.03 6.85 7.785 7.84 10.79
#DIV/0! #DIV/0! 0.32% 0.24% 0.26% 0.26% 0.35%
13.97 12.1 13.15 13.055 10.79
#DIV/0! #DIV/0! 0.24% 0.18% 0.19% 0.18% 0.15%
#DIV/0! #DIV/0! 0.24% 0.18% 0.19% 0.18% 0.15%
#DIV/0! #DIV/0! 0.24% 0.18% 0.19% 0.18% 0.15%
4 1 3
#DIV/0! #DIV/0! 0.28% 0.06% 0.17%
0.125 0.195 1.115 0.805 0.31
#DIV/0! #DIV/0! 0.01% 0.01% 0.06% 0.05% 0.02%
#DIV/0! #DIV/0!
22.68 12.47 22.75 20.70 19.98
#DIV/0! #DIV/0! 0.69% 0.33% 0.57% 0.52% 0.50%
#DIV/0! #DIV/0! 19.62% 16.45% 16.45% 12.68% 14.27%
#DIV/0! #DIV/0! 10.15% 7.23% 7.01% 5.37% 5.65%
2.03% #DIV/0! 2.07% 2.47%
41.46 262.295 976.969
0.93% #DIV/0! 0.69% 0.91%
0.93% #DIV/0! 0.69% 0.91%
0.93% #DIV/0! 0.69% 0.91%
61.925 553.385 1623.877
1.40% #DIV/0! 1.45% 1.51%
1.40% #DIV/0! 1.45% 1.51%
1.40% #DIV/0! 1.45% 1.51%
85.945 1045.435 2713.727
70.16 844.65 2268.153884
3.65% #DIV/0! 5.12% 4.88%
5.6 24.8 94.89
0.13% #DIV/0! 0.07% 0.09%
0.13% #DIV/0! 0.07% 0.09%
0.13% #DIV/0! 0.07% 0.09%
6.04 40.155 96.711
0.31% #DIV/0! 0.24% 0.21%
13.295 89.38 225.435
0.69% #DIV/0! 0.54% 0.48%
41.295 115.326
#DIV/0! 0.25% 0.25%
5.09 68.155 184.624
0.11% #DIV/0! 0.18% 0.17%
0.11% #DIV/0! 0.18% 0.17%
0.11% #DIV/0! 0.18% 0.17%
8 29
#DIV/0! 0.09% 0.11%
0.125 2.675 5.938
0.01% #DIV/0! 0.03% 0.02%
#DIV/0!
18.74 117.31 295.44
0.75% #DIV/0! 0.54% 0.49%
12.90% #DIV/0! 15.42% 15.73%
6.77% #DIV/0! 6.95% 7.45%
3.54% 1.22% #DIV/0! #DIV/0! 1.59% 2.10%
1 2
3 3
4 3
3 3
4 3
2 2
T. BS
5
Total BS (Adonan + Cream) (kg) 4643.40 3156.72
% Total BS (Adonan + Cream) 13.38% 9.17%
Man Power 360 293
Hadir 360 291
Absent 2
Jam Planning 135 117
DATA
Jam Shift 45 38
6
Down time prod
Down time teknik
Total Down Time 31.3666666667 15.3226666667
Jam Efektif 103.633333333 101.677333333
Total Manhours (Jam) 2700 2218
24 24 24 24 24
8 8 8 8 8
3 3
3 3
1
3 4
3 2
2
Standart Produk
1 batch adonan basah = 117.776
Netto / carton = 4.050
Std tengah berat sheet = 60
Std tengah berat book cream = 410
Std berat cream/pcs = 231
Std tengah berat sheet /4 lbr = 179
Mc RM (%) 43.4%
Book cream 1 crt 4.50
Sheet per book cream 3
Std Carton per jam 84
Jumlah GB per crt
Alt 1
Nama produk
1 Hasil FG ( carton ) 8571.00 8502.00
2 Jumlah Adonan ( batch ) 397.00 357.00
3 Jumlah Cream ( kg ) 22600.65 21613.55
4 BS Adonan
5 BS Cream 87.05 91.08
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor 555.41 343.90
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor 395.60 223.18
10 BS Pot Kasar (kg) 425.31 155.41
11 BS Sortir (kg) 1027.33 834.00
12 BS Packing (kg) 532.56 182.11
13 Bubuk Cutting (kg) 38.08 24.82
14 Bubuk Mesin (kg) 65.99 70.07
15 Bubuk Sapuan (kg) 42.89 31.14
16 Kue Sapuan (kg) 76.17 49.11
17 BS Pot . Halus (kg) 58.09 12.00
18 Bubble (kg) 925.67 742.63
MP. D2
MP. D4
MP.
MP.
MP.
WAFELLO WFR WAFELLO WFR WAFELLO WFR WAFELLO WFR-WAFELLO WFR
1438.000 1653.000 1728.000 1744.000 1736.000
75.000 75.000 75.000 75.000 76.000
3554.920 4145.859 4456.559 4331.010 4533.658
3.50%
Packing (kg) 0.53% #N/A 3.00%
BS QC (vacum) (kg) 1.45% #N/A 2.50% 2.30%
Bubble Kering (kg) 4.33% #N/A 2.00%
1.50%
1.00% 0.65%
0.45%
0.50%
0.00%
0.00%
Opak Kotor (kg) Book Kotor (kg) S
3.50%
Persentase Reject R
3.00%
2.50% 2.30%
2.00%
Side Cut (kg) 0.03% #N/A 1.50%
1.00% 0.65%
Bubuk Cutting (kg) 0.12% #N/A 0.45%
0.50%
Bubuk Mesin (kg) 0.47% #N/A 0.00%
0.00%
Bubuk Sapuan (kg) 0.21% #N/A Opak Kotor (kg) Book Kotor (kg) S
Kue Sapuan (kg) 0.14% #N/A Opak Bersih (kg) Book Bersih (kg) Potongan kasar
Persentase Reject RM
Sortir (kg) #DIV/0! #DIV/0! 800.00%
Packing (kg) #DIV/0! #DIV/0!
BS QC (vacum) (kg) #DIV/0! #DIV/0! 600.00%
Bubble Kering (kg) #DIV/0! #DIV/0!
400.00%
Side Cut (kg) #DIV/0! #DIV/0!
Bubuk Cutting (kg) #DIV/0! #DIV/0! 200.00%
Bubuk Mesin (kg) #DIV/0! #DIV/0!
0.00%
Bubuk Sapuan (kg) #DIV/0! #DIV/0! Opak Kotor (kg) Book Kotor (kg)
Kue Sapuan (kg) #DIV/0! #DIV/0! Opak Bersih (kg) Book Bersih (kg) Potongan kas
4.00%
Sortir (kg) 2.07% #N/A
2.87%
Packing (kg) 0.69% #N/A 3.00%
BS QC (vacum) (kg) 1.45% #N/A
2.00% 1.45%
Bubble Kering (kg) 5.12% #N/A
Side Cut (kg) 0.07% #N/A 1.00% 0.49%
0.00%
0.00%
Opak Kotor (kg) Book Kotor (kg) S
Opak Bersih (kg) Book Bersih (kg) Potongan kasar
3.00% 2.87%
Pesentase Rej
2.00% 1.45%
1.00% 0.49%
Bubuk Cutting (kg) 0.24% #N/A 0.00%
0.00%
Bubuk Mesin (kg) 0.54% #N/A Opak Kotor (kg) Book Kotor (kg) S
Bubuk Sapuan (kg) 0.25% #N/A Opak Bersih (kg) Book Bersih (kg) Potongan kasar
Kue Sapuan (kg) 0.18% #N/A
Pesentase Reject RM
4.00%
Sortir (kg) 2.47% #N/A
2.95%
Packing (kg) 0.91% #N/A 3.00%
BS QC (vacum) (kg) 1.51% #N/A
2.00%
Bubble Kering (kg) 4.88% #N/A 1.09%
Side Cut (kg) 0.09% #N/A 1.00% 0.72%
Bubuk Cutting (kg) 0.21% #N/A 0.00%
0.00%
Bubuk Mesin (kg) 0.48% #N/A Opak Kotor (kg) Book Kotor (kg) S
Bubuk Sapuan (kg) 0.25% #N/A Opak Bersih (kg) Book Bersih (kg) Potongan kasar
Kue Sapuan (kg) 0.17% #N/A
4.00%
Data Reject PM Week 10 Akumulatif
Karton (pcs) 0.12% #DIV/0! 3.00%
Plastik (pcs) 0.02% #DIV/0!
GB (Pcs) #DIV/0! #DIV/0! 2.00%
BS Cello Prod. (roll) 4.09% #DIV/0!
1.00%
0.13% 0.02%
Data Reject PM Week 11 Akumulatif 0.00%
Karton (pcs) #DIV/0! #DIV/0! Karton (pcs) Plastik (pcs) GB (Pcs)
Plastik (pcs) #DIV/0! #DIV/0!
Week 09 Akumulatif
GB (Pcs) #DIV/0! #DIV/0!
BS Cello Prod. (roll) #DIV/0! #DIV/0!
Pareto Data Reject PM Week
Data Reject PM Week 12 Akumulatif 1200.00%
Karton (pcs) #DIV/0! #DIV/0!
Plastik (pcs) #DIV/0! #DIV/0! 1000.00%
GB (Pcs) #DIV/0! #DIV/0!
Persentase Reject PM
800.00%
BS Cello Prod. (roll) #DIV/0! #DIV/0!
600.00%
Data Reject PM Week 13 Akumulatif
Karton (pcs) 0.09% #DIV/0! 400.00%
Plastik (pcs) 0.03% #DIV/0!
200.00%
GB (Pcs) #DIV/0! #DIV/0!
0.00%
Karton (pcs) Plastik (pcs) GB (Pcs)
Week 11 Akumulatif
Persentase
400.00%
200.00%
5.00%
Persentase Reject PM
4.00%
3.00%
2.00%
1.00%
0.09% 0.03%
0.00%
Karton (pcs) Plastik (pcs) GB (Pcs) BS C
Week 13 Akumulatif
Pareto Data Reject RM Week 09
1200%
5.15%
1000%
800%
2.96%
600%
Week 09 Akumulatif
800%
2.42%
600%
1.45% 400%
1.45% 400%
Week 10 Akumulatif
1000%
800%
600%
400%
200%
0%
or (kg) Book Kotor (kg) Sortir (kg) BS QC (vacum) (kg) Side Cut (kg) Bubuk Mesin (kg) Kue Sapuan (kg)
Book Bersih (kg) Potongan kasar (kg) Packing (kg) Bubble Kering (kg) Bubuk Cutting (kg) Bubuk Sapuan (kg)
Week 11 Akumulatif
1000%
800%
600%
400%
200%
0%
r (kg) Book Kotor (kg) Sortir (kg) BS QC (vacum) (kg) Side Cut (kg) Bubuk Mesin (kg) Kue Sapuan (kg)
ook Bersih (kg) Potongan kasar (kg) Packing (kg) Bubble Kering (kg) Bubuk Cutting (kg) Bubuk Sapuan (kg)
Week 12 Akumulatif
800%
600%
2.07%
1.45% 1.45% 400%
Week 13 Akumulatif
600%
2.07%
1.45% 1.45% 400%
Week 13 Akumulatif
800%
2.47% 600%
1.51% 400%
1.09% 0.91%
0.72% 200%
0.48%
0.09% 0.21% 0.25% 0.17%
0%
g) Book Kotor (kg) Sortir (kg) BS QC (vacum) (kg) Side Cut (kg) Bubuk Mesin (kg) Kue Sapuan (kg)
k Bersih (kg) Potongan kasar (kg) Packing (kg) Bubble Kering (kg) Bubuk Cutting (kg) Bubuk Sapuan (kg)
800% 3.00% 8
2.50%
600% 6
2.00%
400% 1.50% 4
1.00%
200% 2
0.50% 0.12%
0.02% 0.02%
0% 0.00% 0
astik (pcs) GB (Pcs) BS Cello Prod. (roll) Karton (pcs) Plastik (pcs) GB (Pcs) BS Cello Prod. (roll)
1000% 1000.00% 1
Persentase Reject PM
800% 800.00% 8
600% 600.00% 6
400% 400.00% 4
200% 200.00% 2
0% 0.00% 0
Plastik (pcs) GB (Pcs) BS Cello Prod. (roll) Karton (pcs) Plastik (pcs) GB (Pcs) BS Cello Prod. (roll)
200% 200.00% 2
0% 0.00% 0
Plastik (pcs) GB (Pcs) BS Cello Prod. (roll) Karton (pcs) Plastik (pcs) GB (Pcs) BS Cello Prod. (roll)
Persentase Reject PM
800% 3.50% 800
3.00%
600% 2.50% 600
2.00%
400% 400
1.50%
1.00%
200% 200
0.50% 0.11%
3% 0.02%
0% 0.00% 0%
k (pcs) GB (Pcs) BS Cello Prod. (roll) Karton (pcs) Plastik (pcs) GB (Pcs) BS Cello Prod. (roll)
800%
600%
400%
200%
0%
GB (Pcs) BS Cello Prod. (roll)
Akumulatif
PM Week 12
1200%
1000%
800%
600%
400%
200%
0%
GB (Pcs) BS Cello Prod. (roll)
Akumulatif
400%
200%
0%
GB (Pcs) BS Cello Prod. (roll)
Akumulatif
Maret 2019
4.76% 1200%
1000%
800%
600%
400%
200%
0%
GB (Pcs) BS Cello Prod. (roll)
Akumulatif
Jenis Reject 25-Feb-19 26-Feb-19 27-Feb-19 28-Feb-19 1-Mar-19 2-Mar-19
Reject Sheet (kg) 117.780 140.675 73.785 78.160 89.430 55.575
Reject Bubble (kg) 143.385 147.242 167.030 149.165 193.480 125.365
Bubble Kering (kg) 116.483 125.653 139.852 122.270 168.665 103.280
Total Batch Adonan 56.000 72.000 76.000 75.000 72.000 46.000
Berat Adonan Kering 49.148 49.148 49.148 49.148 49.148 49.148
(total batch Standart Adonan 2752.288 3538.656 3735.248 3686.100 3538.656 2260.808
Nama produk
1 Jumlah Adonan ( batch )
2 Pemakaian cream (kg)
3 Hasil FG ( carton )
4 BS Kotoran Mesin ( kg )
5 BS Opak ( kg ) Bersih
6 BS Opak ( kg ) Kotor
7 BS Pot Kasar (kg)
8 BS Sortir
9 BS Pot . Halus (kg)
10 Bubuk Cutting (kg)
11 BS Book (kg) Bersih
12 BS Book (kg) Kotor
13 BS Packing (kg)
14 BS Vacum QC (kg)
Page 44
AA
Penimbangan Opak
Line No SHIFT
I II III
1
2
3
4
5
6
7
8
9
10
11
12
2
13
14
15
16
17
Page 45
AA
Penimbangan Cream
Berat
Total GA SHIFT Berat Rata-Rata
Rata-Rata
I II III
Page 46
AA
DATA DARI QC
BERAT (g)
SHIFT
GA SHEET BOOK
1
2
3
RATA”
GA
Page 47
AA
Waste (kg)
Sortir Packing B'Cut B' Mesin B' Sapuan Kue Sapuan Side Cut
Page 48
AA
Page 49
AA
Page 50
AA
HARI / TANGGAL
Pemakaian Bahan Bubble LINE
Alt (Cream) Qty Crusher WIP Cream (%) SHIFT
PRODUCT
NO.
#DIV/0!
1
2
NO.
I 1
Page 51
AA
MATERIAL BALANCE W
MAY/PRC/PRO/WFR/MTG/PRDCK
:
:
:
:
NO. PROSES
NO. PROSES
Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
Page 52
AA
STANDART
ES X
( KG )
Page 53
AA
NO. P.O :
:
:
Jenis Produksi
Hari / Tanggal
BS PAKAI SUB TOTAL TOTAL VARIAN Line
( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS Shift
Proses
Turbo Mixer
43,40%
Ballmill
Oven
Arc Cooler
Spreeding
Page 54
AA
Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA
BS RM PRODUK
=$BG$9
Thursday, 24 January 2019
2
1
Jenis BS 07:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
Page 55
AA
PM (TOTALNYA SAMA)
RODUKSI
Waktu
08:30 09:30 10:30 11:30 12:30 13:30 14:30
Act Act Act Act Act Act Act
Page 56
AA
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data rej
BS RM
Jenis Prod
Hari / Tan
Line
Shift
Total Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Page 57
AA
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTAL
BS RM PRODUK
Thursday, 24 January 2019
2
2
Jenis BS 15:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
Page 58
AA
M PRODUKSI
Waktu
16:30 17:30 18:30 19:30 20:30 21:30 22:30
Act Act Act Act Act Act Act
Page 59
AA
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (T
BS RM
Jenis Prod
Hari / Tan
Line
Shift
Total Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Page 60
AA
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUK
Thursday, 24 January 2019
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
Page 61
AA
TALNYA SAMA)
M PRODUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30
Act Act Act Act Act Act Act
Page 62
AA
Total
Page 63
AA
* Mechanical
2.
TECH
NICA
L
BREA
KDO
WN TOTAL
* Electrical
TOTAL
TOTAL
* Setting Up Mesin
3. SET Page 64
UP
AND
ADJU
SMEN
T
AA
18
19
20
21
22
23
24
Shift 1
Kode Masalah Penyebab Perbaikan Pencegahan
Page 65
AA
Shift 2
Batas
PIC Status Jam Mulai Jam Selesai Menit Kode
Waktu
Page 66
AA
Shift 2
Penyeba Pencegaha Batas Jam
Masalah Perbaikan PIC Status
b n Waktu Mulai
Page 67
AA
Shift 3
Jam Pencega
Menit Kode Masalah Penyebab Perbaikan
Selesai han
Page 68
AA
Batas
PIC Status
Waktu
Page 69
AA
II 1
Page 70
AA
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
% ACH
VARIAN 1
% VARIAN 1
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______% )
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Page 71
AA
Page 72
AA
Spreeding
Cooling Box
Cutting
Metal Detector
Packing
#DIV/0!
#DIV/0!
MP. D2
MP. D4
Page 73
AA
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
Page 74
AA
Page 75
AA
Spreeding
Cooling Box
Cutting
Metal Detector
Packing
MP. D2
MP. D4
Page 76
AA
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
Page 77
AA
Page 78
AA
Spreeding
Cooling Box
Cutting
Metal Detector
Packing
MP. D2
MP. D4
Page 79
AA
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
Page 80
AA
Page 81
AA
Page 82
AA
TOTAL
3. SET
UP * Setting Parameter
AND
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN TOTAL
G
AND
MINO * Minor Cleaning
R
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
6. TOTAL
DEFE
CTS * Reject For Scrapping
AND
REW
ORK Page 83
AA
Page 84
AA
Page 85
AA
Page 86
AA
Page 87
AA
Page 88
AA
III
Note /
(_____
Un
Page 89
AA
Bubuk Sapuan
Kue Sapuan
TOTAL REJECT
% Reject
VARIAN GAIN / ( LOSS ) 2
% VARIAN GAIN / ( LOSS ) 2
Note / Penjelasan :
Dibuat Oleh ;
(______________)
Unit Head
MATERIAL BALANCE W
Page 90
AA
Diberikan Oleh ;
(______________) (______________)
Unit Head Section Head
Page 91
AA MP. D4
#DIV/0!
#DIV/0!
#DIV/0!
MP.
#DIV/0!
(______________) (______________)
Section Head Dept Head Produksi MP.
Page 92
AA
Page 93
AA
Page 94
AA
MP. D4
MP.
MP.
Page 95
AA
Page 96
AA
Page 97
AA
MP. D4
MP.
MP.
Page 98
AA
Page 99
AA
Page 100
AA
Page 101
6.
DEFE AA
CTS * Reject For Scrapping
AND
REW
ORK TOTAL
* WIP Variance
TOTAL
TOTAL
Downtime
Selisih
Page 102
AA
HB (kg)
HK (kg)
Page 103
AA
Downtime
Selisih
Page 104
AA
Downtime
Page 105
AA
Downtime
Selisih
Page 106
AA
Page 107
AA
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1
Page 108
AA
MAY/PRC/PRO/WFR/MTG/PRDCK
:
:
:
:
NO. PROSES
NO. PROSES
Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
Page 109
AA
MAY/PRC/PRO/WFR/MTG/PRDCKT/001-02-00
STANDART
ES X
( KG )
Page 110
AA
MP.
NO. P.O :
:
MP.
43,40%
MP.
Page 111
AA
Page 112
AA
Page 113
AA
MP.
MP.
MP.
Page 114
AA
Page 115
AA
Page 116
AA
MP.
MP.
MP.
Page 117
AA
Page 118
AA
Page 119
AA
Page 120
AA
II 1
Page 121
AA
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
% ACH
VARIAN GAIN / ( LOSS ) 1
Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Page 122
AA
Page 123
MP.
AA
Jenis Produksi
Hari / Tanggal
Line
Shift
#DIV/0! Proses
#DIV/0!
Karton
Plastik
Page 124
AA
BS PM PRODUKS
=$BG$9
Thursday, 24 January 2019
2
1
Jenis BS 07:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
Page 125
AA
RODUKSI
Waktu
08:30 09:30 10:30 11:30 12:30 13:30 14:30
Act Act Act Act Act Act Act
Page 126
MP.
AA
BS P
Jenis Prod
Hari / Tan
Line
Shift
Total Proses
Karton
Plastik
Page 127
AA
BS PM PRODUKSI
Thursday, 24 January 2019
2
2
Jenis BS 15:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
Page 128
AA
M PRODUKSI
Waktu
16:30 17:30 18:30 19:30 20:30 21:30 22:30
Act Act Act Act Act Act Act
Page 129
MP.
AA
BS P
Jenis Prod
Hari / Tan
Line
Shift
Total Proses
Karton
Plastik
Page 130
AA
BS PM PRODUKSI
Thursday, 24 January 2019
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING /
TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA
CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
Page 131
AA
M PRODUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30
Act Act Act Act Act Act Act
Page 132
AA
Total
Page 133
AA
III
Note /
(_____
Un
Page 134
AA
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
TOTAL REJECT
% Reject
VARIAN GAIN / ( LOSS ) 2
% VARIAN GAIN / ( LOSS ) 2
% Loss In Proses
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
Dibuat Oleh ;
(______________)
Unit Head
Page 135
AA
Diberikan Oleh ;
(______________) (______________)
Unit Head Section Head
Page 136
AA
MP. D2
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
MP. D4
(______________) (______________)
Section Head Dept Head Produksi
Page 137
AA
Page 139
AA
MP. D2
MP. D4
Page 140
AA
Page 142
AA
MP. D2
MP. D4
Page 143
AA
Page 145
AA
Page 146
AA
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
1
2
NO.
I 1
Page 147
AA
MATERIAL BALANCE W
MAY/PRC/PRO/WFR/MTG/PRDCK
:
:
:
:
NO. PROSES
NO. PROSES
Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
Page 148
AA
STANDART
ES X
( KG )
Page 149
AA
NO. P.O :
: MP.
:
43,40%
MP.
Page 150
AA
Page 152
AA
MP.
MP.
Page 153
AA
Page 155
AA
MP.
MP.
Page 156
AA
Page 158
AA
Page 159
AA
II 1
Page 160
AA
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
% ACH
VARIAN GAIN / ( LOSS ) 1
Page 161
AA
Page 162
AA
MP.
#DIV/0!
#DIV/0!
MP.
Page 163
AA
Page 165
AA
MP.
MP.
Page 166
AA
Page 168
AA
MP.
MP.
Page 169
AA
Page 171
AA
Page 172
AA
III
Note /
(_____
Un
Page 173
AA
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
% TOTAL VARIAN RM
Note / Penjelasan :
Dibuat Oleh ;
(______________)
Unit Head
Page 174
AA
Diberikan Oleh ;
(______________) (______________)
Unit Head Section Head
Page 175
MP.
AA
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0! MP.
(______________) (______________)
Section Head Dept Head Produksi
Page 176
AA
Page 177
AA
Page 178
MP.
AA
MP.
Page 179
AA
Page 180
AA
Page 181
MP.
AA
MP.
Page 182
AA
Page 183
AA
Page 184
AA
Page 185
BB
Nama produk
1 Jumlah Adonan ( batch )
2 Pemakaian cream (kg)
3 Hasil FG ( carton )
4 BS Kotoran Mesin ( kg )
5 BS Opak ( kg ) Bersih
6 BS Opak ( kg ) Kotor
7 BS Pot Kasar (kg)
8 BS Sortir
9 BS Pot . Halus (kg)
10 Bubuk Cutting (kg)
11 BS Book (kg) Bersih
12 BS Book (kg) Kotor
13 BS Packing (kg)
14 BS Vacum QC (kg)
Page 186
BB
Penimbangan Opak
Line No SHIFT
I II III
1
2
3
4
5
6
7
8
9
10
11
12
2
13
14
15
16
17
Page 187
BB
Penimbangan Cream
Berat
Total GA SHIFT Berat Rata-Rata
Rata-Rata
I II III
Page 188
BB
DATA DARI QC
BERAT (g)
SHIFT
GA SHEET BOOK
1
2
3
RATA”
GA
Page 189
BB
Waste (kg)
Sortir Packing B'Cut B' Mesin B' Sapuan Kue Sapuan Side Cut
Page 190
BB
Page 191
BB
Page 192
BB
HARI / TANGGAL
Pemakaian Bahan Bubble LINE
Alt (Cream) Qty Crusher WIP Cream (%) SHIFT
PRODUCT
NO.
#DIV/0!
1
2
NO.
I 1
Page 193
BB
MATERIAL BALANCE W
MAY/PRC/PRO/WFR/MTG/PRDCK
:
:
:
:
NO. PROSES
NO. PROSES
Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
Page 194
BB
STANDART
ES X
( KG )
Page 195
BB
NO. P.O :
:
:
43,40%
Page 196
BB
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM
BS R
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Page 197
BB
kan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA
BS RM PROD
=$BG$9
Friday, 25 January 2019
Jenis BS
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
Page 198
BB
ODUKSI
Waktu
07:30 08:30 09:30 10:30 11:30 12:30 13:30
Act Act Act Act Act Act Act
Page 199
BB
Note: Perhatikan tanda baca koma (,) dan total reject LHP da
Jenis Produksi
Hari / Tanggal
Line
Shift
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Page 200
BB
atikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM PROD
Friday, 25 January 2019
2
2
Jenis BS
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
Page 201
BB
TALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30
Act Act Act Act Act Act Act
Page 202
BB
Note: Perhatikan tanda baca koma (,) dan total reject LHP da
Jenis Produksi
Hari / Tanggal
Line
Shift
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Page 203
BB
atikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM PRO
Friday, 25 January 2019
Jenis BS
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
Page 204
BB
RODUKSI
Waktu
23:30 00:30 01:30 02:30 03:30 04:30 05:30
Act Act Act Act Act Act Act
Page 205
BB
06:30 Total
Act
Page 206
BB
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
* Setting Up Mesin
3. SET
UP
AND Page 207
ADJU
SMEN
T
BB
18
19
20
21
22
23
24
Shift 1
Kode Masalah Penyebab Perbaikan Pencegahan
Page 208
BB
Shift 2
Batas
PIC Status Jam Mulai Jam Selesai Menit Kode
Waktu
Page 209
BB
Shift 2
Penyeba Pencegaha Batas Jam
Masalah Perbaikan PIC Status
b n Waktu Mulai
Page 210
BB
Shift 3
Jam Pencega
Menit Kode Masalah Penyebab Perbaikan
Selesai han
Page 211
BB
Batas
PIC Status
Waktu
Page 212
BB
II 1
Page 213
BB
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
% ACH
VARIAN 1
% VARIAN 1
Page 214
BB
Page 215
BB
#DIV/0!
#DIV/0!
Page 216
BB
Spreeding
Cooling Box
Cutting
Metal Detector
Packing
MP. D2
MP. D4
Page 217
BB
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
Page 218
BB
Page 219
BB
Spreeding
Cooling Box
Cutting
Metal Detector
Packing
MP. D2
MP. D4
Page 220
BB
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
Page 221
BB
Page 222
BB
Spreeding
Cooling Box
Cutting
Metal Detector
Packing
MP. D2
MP. D4
Page 223
BB
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
Page 224
BB
Page 225
BB
Page 226
BB
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK
* WIP Variance
Page 227
BB
Page 228
BB
Page 229
BB
Page 230
BB
Page 231
BB
Page 232
BB
III
Note /
(_____
Un
HARI / TANGGAL
LINE
Page 233
BB
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
% Reject
VARIAN GAIN / ( LOSS ) 2
% VARIAN GAIN / ( LOSS ) 2
Note / Penjelasan :
Dibuat Oleh ;
(______________)
Unit Head
MATERIAL BALANCE W
MAY/PRC/PRO/WFR/MTG/PRDCK
:
:
Page 234
BB
Diberikan Oleh ;
(______________) (______________)
Unit Head Section Head
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
(______________) (______________)
Section Head Dept Head Produksi
Page 236
MP. D4 BB
MP.
MP.
Page 237
MP.
BB
Page 239
MP.
BB D4
MP.
MP.
Page 240
MP.
BB
Page 242
MP.
BB D4
MP.
MP.
Page 243
MP.
BB
Page 245
BB
Page 246
6.
DEFE
CTS
AND
REW
ORK
BB
* WIP Variance
TOTAL
TOTAL
Downtime
Selisih
Page 247
BB
Page 248
BB
Downtime
Selisih
Page 249
BB
Downtime
Page 250
BB
Downtime
Selisih
Page 251
BB
Page 252
BB
SHIFT
PRODUCT
NO.
1
2
NO.
I 1
Page 253
BB
:
:
NO. PROSES
NO. PROSES
Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
Page 254
BB
STANDART
ES X
( KG )
Page 255
BB
NO. P.O :
:
:
43,40%
Page 256
BB
MP.
MP.
MP.
Page 257
BB
Page 258
BB
Page 259
BB
MP.
MP.
MP.
Page 260
BB
Page 261
BB
Page 262
BB
MP.
MP.
MP.
Page 263
BB
Page 264
BB
Page 265
BB
Page 266
BB
II 1
Page 267
BB
% ACH
VARIAN GAIN / ( LOSS ) 1
% VARIAN GAIN / ( LOSS ) 1
Page 268
BB
Page 269
BB
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
Page 270
BB
BS
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
MP. D2
Page 271
BB
BS PM PRODU
=$BG$9
Friday, 25 January 2019
Jenis BS
ODUKSI
Waktu
07:30 08:30 09:30 10:30 11:30 12:30 13:30
Act Act Act Act Act Act Act
Page 273
BB
Jenis Produksi
Hari / Tanggal
Line
Shift
Karton
Plastik
MP. D2
Page 274
BB
BS PM PRODUK
Friday, 25 January 2019
2
2
Jenis BS
PRODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30
Act Act Act Act Act Act Act
Page 276
BB
Jenis Produksi
Hari / Tanggal
Line
Shift
Karton
Plastik
MP. D2
Page 277
BB
BS PM PROD
Friday, 25 January 2019
Jenis BS
ODUKSI
Waktu
23:30 00:30 01:30 02:30 03:30 04:30 05:30
Act Act Act Act Act Act Act
Page 279
BB
06:30 Total
Act
Page 280
BB
III
Note /
(_____
Un
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
1
2
Page 281
BB
Note / Penjelasan :
Dibuat Oleh ;
(______________)
Unit Head
MATERIAL BALANCE W
MAY/PRC/PRO/WFR/MTG/PRDCK
:
:
:
:
NO. PROSES
Page 282
BB
Diberikan Oleh ;
(______________) (______________)
Unit Head Section Head
STANDART
ES X
( KG )
Page 283
BB
#DIV/0!
#DIV/0!
(______________) (______________)
Section Head Dept Head Produksi
NO. P.O :
:
:
Page 284
MP. D2
BB
MP. D4
MP.
Page 285
BB
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
Page 286
BB
Page 287
MP. D2
BB
MP. D4
MP.
Page 288
BB
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
Page 289
BB
Page 290
MP. D2
BB
MP. D4
MP.
Page 291
BB
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
Page 292
BB
Page 293
BB
Page 294
BB
NO.
I 1
Page 295
BB
NO. PROSES
Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
Page 296
BB
Page 297
BB
43,40%
Page 298
MP.
BB
MP.
MP.
Page 299
BB
Page 300
BB
Page 301
MP.
BB
MP.
MP.
Page 302
BB
Page 303
BB
Page 304
MP.
BB
MP.
MP.
Page 305
BB
Page 306
BB
Page 307
BB
Page 308
BB
II 1
III
Page 309
BB
% ACH
VARIAN GAIN / ( LOSS ) 1
% VARIAN GAIN / ( LOSS ) 1
Page 310
BB
Page 311
BB
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
Page 312
MP.
BB
MP.
MP.
Page 313
BB
Page 314
BB
Page 315
MP.
BB
MP.
MP.
Page 316
BB
Page 317
BB
Page 318
MP.
BB
MP.
MP.
Page 319
BB
Page 320
BB
Page 321
BB
Page 322
BB
Note /
(_____
Un
Page 323
BB
Note / Penjelasan :
Dibuat Oleh ;
(______________)
Unit Head
Page 324
BB
Diberikan Oleh ;
(______________) (______________)
Unit Head Section Head
Page 325
BB
(______________) (______________)
Section Head Dept Head Produksi
Page 326
MP.
BB
TOTAL REJECT CE
Page 327
BB
Page 328
BB
Page 329
MP.
BB
Selisih
Reject QC-LHP QC))
Produksi + QC
LHP Produksi + QC
Page 330
BB
Page 331
BB
Page 332
MP.
BB
Selisih
Reject QC-LHP QC))
Produksi + QC
LHP Produksi + QC
Page 333
BB
Page 334
BB
Page 335
BB
Selisih
Reject QC-LHP QC))
Produksi + QC
LHP Produksi + QC
Page 336
CC
Nama produk
1 Jumlah Adonan ( batch )
2 Pemakaian cream (kg)
3 Hasil FG ( carton )
4 BS Kotoran Mesin ( kg )
5 BS Opak ( kg ) Bersih
6 BS Opak ( kg ) Kotor
7 BS Pot Kasar (kg)
8 BS Sortir
9 BS Pot . Halus (kg)
10 Bubuk Cutting (kg)
11 BS Book (kg) Bersih
12 BS Book (kg) Kotor
13 BS Packing (kg)
14 BS Vacum QC (kg)
Page 337
CC
Penimbangan Opak
Line No SHIFT
I II III
1
2
3
4
5
6
7
8
9
10
11
12
2
13
14
15
16
17
Page 338
CC
Penimbangan Cream
Berat
Total GA SHIFT Berat Rata-Rata
Rata-Rata
I II III
Page 339
CC
DATA DARI QC
BERAT (g)
SHIFT
GA SHEET BOOK
1
2
3
RATA”
GA
Page 340
CC
Waste (kg)
Sortir Packing B'Cut B' Mesin B' Sapuan Kue Sapuan Side Cut
Page 341
CC
Page 342
CC
Page 343
CC
HARI / TANGGAL
Pemakaian Bahan Bubble LINE
Alt (Cream) Qty Crusher WIP Cream (%) SHIFT
PRODUCT
NO.
#DIV/0!
1
2
NO.
I 1
Page 344
CC
MATERIAL BALANCE W
MAY/PRC/PRO/WFR/MTG/PRDCK
:
:
:
:
NO. PROSES
NO. PROSES
Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
Page 345
CC
STANDART
ES X
( KG )
Page 346
CC
NO. P.O :
:
:
43,40%
Page 347
CC
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Page 348
CC
atikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM PRODU
=$BG$9
Saturday, 26 January 2019
2
1
Jenis BS
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
Page 349
CC
M (TOTALNYA SAMA)
PRODUKSI
Waktu
07:30 08:30 09:30 10:30 11:30 12:30 13:30
Act Act Act Act Act Act Act
Page 350
CC
Note: Perhatikan tanda baca koma (,) dan total reject LHP da
Jenis Produksi
Hari / Tanggal
Line
Shift
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Page 351
CC
rhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SA
BS RM PRO
Saturday, 26 January 2019
Jenis BS
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
Page 352
CC
NYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30
Act Act Act Act Act Act Act
Page 353
CC
Note: Perhatikan tanda baca koma (,) dan total reject LHP da
Jenis Produksi
Hari / Tanggal
Line
Shift
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Page 354
CC
erhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA S
BS RM PRODU
Saturday, 26 January 2019
2
3
Jenis BS
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
Page 355
CC
M/ PM (TOTALNYA SAMA)
PRODUKSI
Waktu
23:30 00:30 01:30 02:30 03:30 04:30 05:30
Act Act Act Act Act Act Act
Page 356
CC
06:30 Total
Act
Page 357
CC
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
* Setting Up Mesin
3. SET
UP
AND Page 358
ADJU
SMEN
T
CC
18
19
20
21
22
23
24
Shift 1
Kode Masalah Penyebab Perbaikan Pencegahan
Page 359
CC
Shift 2
Batas
PIC Status Jam Mulai Jam Selesai Menit Kode
Waktu
Page 360
CC
Shift 2
Penyeba Pencegaha Batas Jam
Masalah Perbaikan PIC Status
b n Waktu Mulai
Page 361
CC
Shift 3
Jam Pencega
Menit Kode Masalah Penyebab Perbaikan
Selesai han
Page 362
CC
Batas
PIC Status
Waktu
Page 363
CC
II 1
Page 364
CC
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
% ACH
VARIAN 1
% VARIAN 1
Page 365
CC
Page 366
CC
#DIV/0!
#DIV/0!
Page 367
CC
Spreeding
Cooling Box
Cutting
Metal Detector
Packing
MP. D2
MP. D4
Page 368
CC
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
Page 369
CC
Page 370
CC
Spreeding
Cooling Box
Cutting
Metal Detector
Packing
MP. D2
MP. D4
Page 371
CC
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
Page 372
CC
Page 373
CC
Spreeding
Cooling Box
Cutting
Metal Detector
Packing
MP. D2
MP. D4
Page 374
CC
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
Page 375
CC
Page 376
CC
Page 377
CC
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK
* WIP Variance
Page 378
CC
Page 379
CC
Page 380
CC
Page 381
CC
Page 382
CC
Page 383
CC
III
Note /
(_____
Un
HARI / TANGGAL
LINE
Page 384
CC
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
% Reject
VARIAN GAIN / ( LOSS ) 2
% VARIAN GAIN / ( LOSS ) 2
Note / Penjelasan :
Dibuat Oleh ;
(______________)
Unit Head
MATERIAL BALANCE W
MAY/PRC/PRO/WFR/MTG/PRDCK
:
:
Page 385
CC
Diberikan Oleh ;
(______________) (______________)
Unit Head Section Head
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
(______________) (______________)
Section Head Dept Head Produksi
Page 387
MP. D4 CC
MP.
MP.
Page 388
MP.
CC
Page 390
MP.CCD4
MP.
MP.
Page 391
MP.
CC
Page 393
MP.CCD4
MP.
MP.
Page 394
MP.
CC
Page 396
CC
Page 397
6.
DEFE
CTS
AND
REW
ORK
CC
* WIP Variance
TOTAL
TOTAL
Downtime
Selisih
Page 398
CC
Page 399
CC
Downtime
Selisih
Page 400
CC
Downtime
Page 401
CC
Downtime
Selisih
Page 402
CC
Page 403
CC
SHIFT
PRODUCT
NO.
1
2
NO.
I 1
Page 404
CC
:
:
NO. PROSES
NO. PROSES
Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
Page 405
CC
STANDART
ES X
( KG )
Page 406
CC
NO. P.O :
:
:
43,40%
Page 407
CC
MP.
MP.
MP.
Page 408
CC
Page 409
CC
Page 410
CC
MP.
MP.
MP.
Page 411
CC
Page 412
CC
Page 413
CC
MP.
MP.
MP.
Page 414
CC
Page 415
CC
Page 416
CC
Page 417
CC
II 1
Page 418
CC
% ACH
VARIAN GAIN / ( LOSS ) 1
% VARIAN GAIN / ( LOSS ) 1
Page 419
CC
Page 420
CC
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
Page 421
CC
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
MP. D2
Page 422
CC
BS PM PRODUK
=$BG$9
Saturday, 26 January 2019
2
1
Jenis BS
PRODUKSI
Waktu
07:30 08:30 09:30 10:30 11:30 12:30 13:30
Act Act Act Act Act Act Act
Page 424
CC
Jenis Produksi
Hari / Tanggal
Line
Shift
Karton
Plastik
MP. D2
Page 425
CC
BS PM PROD
Saturday, 26 January 2019
Jenis BS
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30
Act Act Act Act Act Act Act
Page 427
CC
Jenis Produksi
Hari / Tanggal
Line
Shift
Karton
Plastik
MP. D2
Page 428
CC
BS PM PRODUK
Saturday, 26 January 2019
2
3
Jenis BS
M PRODUKSI
Waktu
23:30 00:30 01:30 02:30 03:30 04:30 05:30
Act Act Act Act Act Act Act
Page 430
CC
06:30 Total
Act
Page 431
CC
III
Note /
(_____
Un
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
1
2
Page 432
CC
Note / Penjelasan :
Dibuat Oleh ;
(______________)
Unit Head
MATERIAL BALANCE W
MAY/PRC/PRO/WFR/MTG/PRDCK
:
:
:
:
NO. PROSES
Page 433
CC
Diberikan Oleh ;
(______________) (______________)
Unit Head Section Head
STANDART
ES X
( KG )
Page 434
CC
#DIV/0!
#DIV/0!
(______________) (______________)
Section Head Dept Head Produksi
NO. P.O :
:
:
Page 435
MP. D2
CC
MP. D4
MP.
Page 436
CC
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
Page 437
CC
Page 438
MP. D2
CC
MP. D4
MP.
Page 439
CC
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
Page 440
CC
Page 441
MP. D2
CC
MP. D4
MP.
Page 442
CC
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
Page 443
CC
Page 444
CC
Page 445
CC
NO.
I 1
Page 446
CC
NO. PROSES
Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
Page 447
CC
Page 448
CC
43,40%
Page 449
MP.
CC
MP.
MP.
Page 450
CC
Page 451
CC
Page 452
MP.
CC
MP.
MP.
Page 453
CC
Page 454
CC
Page 455
MP.
CC
MP.
MP.
Page 456
CC
Page 457
CC
Page 458
CC
Page 459
CC
II 1
III
Page 460
CC
% ACH
VARIAN GAIN / ( LOSS ) 1
% VARIAN GAIN / ( LOSS ) 1
Page 461
CC
Page 462
CC
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
Page 463
MP.
CC
MP.
MP.
Page 464
CC
Page 465
CC
Page 466
MP.
CC
MP.
MP.
Page 467
CC
Page 468
CC
Page 469
MP.
CC
MP.
MP.
Page 470
CC
Page 471
CC
Page 472
CC
Page 473
CC
Note /
(_____
Un
Page 474
CC
Note / Penjelasan :
Dibuat Oleh ;
(______________)
Unit Head
Page 475
CC
Diberikan Oleh ;
(______________) (______________)
Unit Head Section Head
Page 476
CC
(______________) (______________)
Section Head Dept Head Produksi
Page 477
MP.
CC
Page 478
CC
Page 479
CC
Page 480
MP.
CC
Selisih
Reject QC-LHP QC))
Produksi + QC
LHP Produksi + QC
Page 481
CC
Page 482
CC
Page 483
MP.
CC
Selisih
Reject QC-LHP QC))
Produksi + QC
LHP Produksi + QC
Page 484
CC
Page 485
CC
Page 486
CC
Selisih
Reject QC-LHP QC))
Produksi + QC
LHP Produksi + QC
Page 487
30_Agu
Page 488
30_Agu
Penimbangan Opak
Line No SHIFT
I II III
1 177
2 179
3 179 178
4 178 179
5 178 178 176
6 179 178 180
7 178 177
8 179 178
9 180 179 179
10 179 178 181
11 179 179 178
12 179 179 180
2
13 178 179 179
14 179 178 181
15 179 178 180
16 179 178 178
17
Page 489
30_Agu
Penimbangan Cream
Berat
Total GA SHIFT Berat Rata-Rata
Rata-Rata
I II III
49.6319444 148.895833 -16.58% 412 408 357.7708333333
408 410
407 410
410 411
408 411 409
408 408 410
407 407
408 409
408 411 408
407 409 409
408 410 408
408 407 408
409 411 409
406 407 410
408 410 411
408 412 410
Page 490
30_Agu
DATA DARI QC
BERAT (g)
SHIFT
GA SHEET BOOK
1 176.7 409.3
-22.39% 2 180.5 409.5
3 180.5 410
RATA” 179.22 409.61
GA 0.40% 0.05%
Page 491
30_Agu
Waste (kg)
Sortir Packing B'Cut B' Mesin B' Sapuan Kue Sapuan Side Cut
36 180 1.2 1.15 0.25 3.15
60 18 1.2 4.37 2.125 2.58
48 24 2.58 2.325 1.34 6.79
144 222 4.98 7.845 3.715 12.52
Page 492
30_Agu
Page 493
30_Agu
Shift 1
Jumlah Pakai Crusher 2
Total Pengadukan Batch 4
Page 494
30_Agu
HARI / TANGGAL
Pemakaian Bahan Bubble LINE
Alt (Cream) Qty Crusher WIP Cream (%) SHIFT
2 156 637.504 21.40% PRODUCT
2 78 648.952 23.17%
2 117 1027.942 17.37%
NO.
351 2314.398 20.65%
1
2 3 2
1 2
2 3
NO.
I 1
Page 495
30_Agu
MATERIAL BALANCE W
MAY/PRC/PRO/WFR/MTG/PRDCK
:
:
:
:
NO. PROSES
NO. PROSES
Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
Page 496
30_Agu
STANDART
ES X
( KG )
20
4
1891.444 979.900
Page 497
30_Agu
0.720
0.420
1.140
2196.361
43,40%
916.543
910.504
1.040
1.040
911.544
1828.087
Page 498
30_Agu
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Page 499
30_Agu
kan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA
BS RM PRODUK
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Monday, 30 August 2021
2
1
Jenis BS
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
Page 500
30_Agu
/ PM (TOTALNYA SAMA)
PRODUKSI
Waktu
07:30 08:30 09:30 10:30 11:30 12:30 13:30
Act Act Act Act Act Act Act
2.6
12.59 12.66
3.2 2.5
Page 501
30_Agu
Note: Perhatikan tanda baca koma (,) dan total reject LHP da
Jenis Produksi
Hari / Tanggal
Line
Shift
Turbo Mixer
Ballmill
2.6
3.75 30.6
Arc Cooler
2 7.7 Spreeding
Page 502
30_Agu
erhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA S
BS RM PRODU
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Monday, 30 August 2021
2
2
Jenis BS
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
Page 503
30_Agu
M PRODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30
Act Act Act Act Act Act Act
10.5 15.45
4.5 4.755
Page 504
30_Agu
Note: Perhatikan total reject LHP dan data reject dari form R
Jenis Produksi
Hari / Tanggal
Line
Shift
Turbo Mixer
Ballmill
15.43 41.38
Arc Cooler
9.255 Spreeding
Page 505
30_Agu
erhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODU
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Monday, 30 August 2021
2
3
Jenis BS
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
Page 506
30_Agu
M PRODUKSI
Waktu
23:30 00:30 01:30 02:30 03:30 04:30 05:30
Act Act Act Act Act Act Act
1.46 1.3
Page 507
30_Agu
06:30 Total
Act
9.14 40.27386
1.7 45.85
3 5.76
Page 508
30_Agu
2.
TECH
NICA
L
BREA
KDO TOTAL 131
WN
* Electrical
TOTAL
TOTAL
11:07 11:29
* Setting Up Mesin
10:05/10:308/12:43/13:30
3. SET
UP
AND Page 509
ADJU
SMEN
T
30_Agu
18
19
20
21
22
23
24
Shift 1
Kode Masalah Penyebab Perbaikan Pencegahan
Sirkulasi air / adonan kPutaran motor lemah Cek inveter, setting speed inventer, ganti lobe pu mp, dan ganti m
Oven stop produksi Sirkulasi air / adonan Cek inveter, setting speed inventer, ganti lobe pu mp, dan ganti m
Metal detector sering mParameter tidak pas Kalibrasi plate angel 89,57 dan kalibrasi x dan r
Oven reduced speed35sMetal detector sering mKalibrasi plate angel 89,57 dan kalibrasi x dan r
MPD2 Markem putus dan tidak nyetak pita marSetting ( blok markem dan roll markem ) sambung kembali
Mp D4 Settingan tmperatur endseal bawah , eksen
Setting ( blok endseal, tmperatur eb , eksentrik, temperatur endse
Page 510
30_Agu
Shift 2
Batas
PIC Status Jam Mulai Jam Selesai Menit Kode
Waktu
95
Page 511
30_Agu
Shift 2
Penyeba Pencegaha Batas Jam
Masalah Perbaikan PIC Status
b n Waktu Mulai
00:20
Page 512
30_Agu
Shift 3
Jam Pencega
Menit Kode Masalah Penyebab Perbaikan
Selesai han
45
00:40 MP.D2 Ea lecetSuhu endseal lecSetting (suhu,ea 150-146 eb 220-216,pusher finger,posisi fra
Page 513
30_Agu
Batas
PIC Status
Waktu
Page 514
30_Agu
II 1
Page 515
30_Agu
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
% ACH
VARIAN 1
% VARIAN 1
Page 516
30_Agu
Page 517
30_Agu
309.114
309.114
28.57%
1518.973
83.09%
12.000
36.000
180.000
228.000
28.508
30.600
19.700
1.150
1.200
Page 518
30_Agu
Spreeding
Cooling Box
Cutting
Metal Detector
Packing
MP. D2
Page 519
30_Agu
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
Page 520
30_Agu
12
1.2
6 12 6 6
6 6
0.65 0.5
0.25
2 1.15
7.55 7.645 4.315
5 5
5 5
Page 521
30_Agu
Spreeding
Cooling Box
12
Cutting
1.2
Metal Detector
6 36
12
1.15
Packing
0.25
3.15
19.51
10 MP. D2
10
Page 522
30_Agu
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
Page 523
30_Agu
5 30 10
1.2
24 6 6 6 12 6
6
1.37 1 1 1
1 1.125
1.58 1
2.375 2.375 2.375 2.375 2.375 2.375 2.2
1 1
2
1 1
Page 524
30_Agu
Spreeding
Cooling Box
45
Cutting
1.2
Metal Detector
60
6
4.37
Packing
2.125
2.58
3 19.45
2
2 4
MP. D2
1 3
Page 525
30_Agu
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
Page 526
30_Agu
30
2.58
6 6 6 6 6
6 6 6
1.025 1.3
0.34 1
2.09 2.3
3.14 3.32 3.45 3.79 3.52 3.43 3.15
2 3
3 2
2 1
4 2
Page 527
30_Agu
30
2.58
30
18
2.325
1.34
2.4 6.79
2.52 26.32
Page 528
30_Agu
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
06:00 09:00 60
* Minor Stop
4.
IDLIN
G TOTAL 60
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE 10:35 14:55 11
D
* Others
TOTAL 11
25
* Reject For Recycle
TOTAL 25
6.
DEFE 113
CTS * Reject For Scrapping
AND
REW
ORK TOTAL 113
Page 529
30_Agu
Oven stop dikarenakan pompa tranfer adonan pGanti motor tranfer adonan
HB= 228 Kg
HK= 72,96 kg
Page 530
30_Agu
15:04/16:10 17:25/19:00 66
66
55
55
17
17
Page 531
30_Agu
02:15
05:16
Oven stop imbas dari mesin packing stop imbas dari stoper top sheet spreading tidak mau naik.
HB = 114 kg
HK = 117,635 kg
Page 532
30_Agu
02:30 MP.D4 Sensor kue kosong tidakSetting posisi sensor dan ketinggian.
06:06 MP.D4 kemasan putih lebar selaSetting (centerseal,roll cello,forming box.)
83 HB = 150 kg
83
HK = 114,67 kg
80
80
Page 533
30_Agu
Page 534
30_Agu
III
Note /
(_____
Un
HARI / TANGGAL
Page 535
30_Agu
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
% Reject
VARIAN GAIN / ( LOSS ) 2
% VARIAN GAIN / ( LOSS ) 2
Note / Penjelasan :
Dibuat Oleh ;
(______________)
Unit Head
MATERIAL BALANCE W
MAY/PRC/PRO/WFR/MTG/PRDCK
:
Page 536
30_Agu
Diberikan Oleh ;
(______________) (______________)
Unit Head Section Head
Page 537
30_Agu
0.250
3.150
84.558
314.738
40.48%
1204.235
20.72%
309.114 -468.486
1672.721
89.78%
1987.459
106.67%
(______________) (______________)
Section Head Dept Head Produksi
Page 538
30_Agu
MP. D4
MP.
Page 539
30_Agu
Page 540
30_Agu
6 6
5 5
Page 541
30_Agu
12 MP. D4
10
MP.
Page 542
30_Agu
Page 543
30_Agu
1 1
Page 544
30_Agu
MP. D4
1 3
MP.
Page 545
30_Agu
Page 546
30_Agu
1 1
Page 547
30_Agu
Page 548
6.
DEFE
CTS
AND
REW 30_Agu
ORK
* WIP Variance
TOTAL
TOTAL 340
Downtime 343
Selisih 3
Page 549
30_Agu
Page 550
30_Agu
29
29
262
Downtime 262
Selisih 0
Page 551
30_Agu
Downtime
Page 552
30_Agu
20 Kupasan
20
228
Downtime 230
Selisih 2
Page 553
30_Agu
Page 554
30_Agu
LINE
SHIFT
PRODUCT
NO.
1
2
NO.
I 1
Page 555
30_Agu
:
:
:
NO. PROSES
NO. PROSES
Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
Page 556
30_Agu
2
2
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
STANDART
ES X
( KG )
16
2
Page 557
30_Agu
0.720
17.320
18.040
1884.416
43,40%
786.368
765.952
0.520
0.520
766.472
1552.840
491.040
Page 558
30_Agu
MP.
MP.
Page 559
30_Agu
Page 560
30_Agu
Page 561
30_Agu
MP.
MP.
Page 562
30_Agu
Page 563
30_Agu
Page 564
30_Agu
MP.
MP.
Page 565
30_Agu
Page 566
30_Agu
Page 567
30_Agu
Page 568
30_Agu
II 1
Page 569
30_Agu
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
% ACH
VARIAN GAIN / ( LOSS ) 1
% VARIAN GAIN / ( LOSS ) 1
Page 570
30_Agu
Page 571
30_Agu
491.040
45.39%
1061.800
68.38%
36.000
60.000
18.000
114.000
46.726
41.380
54.225
4.370
1.200
2.125
2.580
152.606
285.166
23.09%
Page 572
30_Agu
MP.
MP.
Page 573
30_Agu
Page 574
30_Agu
Page 575
30_Agu
MP.
MP.
Page 576
30_Agu
Page 577
30_Agu
Page 578
30_Agu
MP.
MP.
Page 579
30_Agu
Page 580
30_Agu
Page 581
30_Agu
Page 582
30_Agu
III
Note /
(_____
Un
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
Page 583
30_Agu
Note / Penjelasan :
Dibuat Oleh ;
(______________)
Unit Head
MATERIAL BALANCE W
MAY/PRC/PRO/WFR/MTG/PRDCK
:
:
:
:
NO. PROSES
Page 584
30_Agu
Diberikan Oleh ;
(______________) (______________)
Unit Head Section Head
STANDART
ES X
( KG )
20
Page 585
30_Agu
776.633
26.86%
491.040 -744.210
1520.843
96.50%
1806.009
114.60%
(______________) (______________)
Section Head Dept Head Produksi
Page 586
30_Agu
BS PM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
MP. D2
Page 587
30_Agu
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Monday, 30 August 2021
2
1
Jenis BS
Page 588
30_Agu
M PRODUKSI
Waktu
07:30 08:30 09:30 10:30 11:30 12:30 13:30
Act Act Act Act Act Act Act
0.021
0.02 0.02
0.025 0.025
Page 589
30_Agu
Jenis Produksi
Hari / Tanggal
Line
Shift
Karton
Plastik
0.021
0.04
0.05
0.025 0.025
MP. D2
Page 590
30_Agu
BS PM PRODUK
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Monday, 30 August 2021
2
2
Jenis BS
Page 591
30_Agu
M PRODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30
Act Act Act Act Act Act Act
0.03
Page 592
30_Agu
Jenis Produksi
Hari / Tanggal
Line
Shift
Karton
Plastik
0.03
0.049
0.004
0.014
0.031 0.031
MP. D2
Page 593
30_Agu
BS PM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Monday, 30 August 2021
2
3
Jenis BS
Page 594
30_Agu
M PRODUKSI
Waktu
23:30 00:30 01:30 02:30 03:30 04:30 05:30
Act Act Act Act Act Act Act
0.019 0.005
0.019 0.015
0.007
0.009
Page 595
30_Agu
06:30 Total
Act
0.024
0.034
0.007
0.009
0.002 0.034
Page 596
30_Agu
NO.
I 1
Page 597
30_Agu
NO. PROSES
Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
Page 598
30_Agu
Page 599
30_Agu
SPREADING :108000367658
0.720
0.620
1.340
2355.520
43,40%
982.960
1222.942
0.780
0.780
1223.722
2206.682
563.489
Page 600
30_Agu
MP. D2
MP. D4
Page 601
30_Agu
Page 602
30_Agu
0.032 0.03
0.022
0.015 0.015
0.04 0.04
0.025 0.025
Page 603
30_Agu
0.062
MP. D2
0.022
0.03
0.08
0.024 0.024
0.05
MP. D4
Page 604
30_Agu
Page 605
30_Agu
0.009 0.009
0.04
Page 606
30_Agu
0.018
MP. D2
0.04
0.027
0.023
0.01
0.045
0.031 0.031
0.01 0.037
MP. D4
Page 607
30_Agu
Page 608
30_Agu
0.032 0.024
0.015
Page 609
30_Agu
0.029
0.056
0.015
0.042
0.004 0.034
0.041
Page 610
30_Agu
II 1
III
Page 611
30_Agu
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
% ACH
VARIAN GAIN / ( LOSS ) 1
% VARIAN GAIN / ( LOSS ) 1
Page 612
30_Agu
Page 613
30_Agu
563.489
52.08%
1643.193
74.46%
78.000
48.000
24.000
150.000
41.249
45.800
35.760
2.325
2.580
1.340
6.790
135.844
287.964
20.31%
1355.229
17.52%
563.489 -854.011
2209.240
98.42%
2497.204
Page 614
30_Agu
MP.
MP.
Page 615
30_Agu
Page 616
30_Agu
Page 617
30_Agu
MP.
MP.
Page 618
30_Agu
Page 619
30_Agu
Page 620
30_Agu
MP.
MP.
Page 621
30_Agu
Page 622
30_Agu
Page 623
30_Agu
Page 624
30_Agu
Note /
(_____
Un
Page 625
30_Agu
% TOTAL VARIAN RM
Note / Penjelasan :
Dibuat Oleh ;
(______________)
Unit Head
Page 626
30_Agu
Diberikan Oleh ;
(______________) (______________)
Unit Head Section Head
Page 627
30_Agu
111.25%
(______________) (______________)
Section Head Dept Head Produksi
Page 628
30_Agu
MP.
Page 629
MP.
30_Agu
Page 630
30_Agu
Page 631
30_Agu
MP.
Page 632
MP.
30_Agu
Page 633
30_Agu
Page 634
30_Agu
MP.
Page 635
MP.
30_Agu
Page 636
30_Agu
Page 637
30_Agu
Page 638
30_Agu
MP.
MP.
Page 639
TOTAL REJECT CELLO
30_Agu
Page 640
TOTAL REJECT CELLO
30_Agu
Page 641
30_Agu
MP.
0.355
Page 642
30_Agu
Page 643
TOTAL REJECT CELLO
30_Agu
Page 644
30_Agu
MP.
0.297
Page 645
30_Agu
Page 646
TOTAL REJECT CELLO
30_Agu
Page 647
30_Agu
0.257
Page 648
30_Agu
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
Page 649
30_Agu
0.049
0.355
0.049
Selisih
Reject QC-LHP QC))
Produksi + QC 0.404
LHP Produksi + QC 0.404
Page 650
30_Agu
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
Page 651
30_Agu
0.062
0.254
0.062
Selisih 0.043
Reject QC-LHP QC))
Produksi + QC 0.359
LHP Produksi + QC 0.316
Page 652
30_Agu
Data Reject QC
LHP (Prod)
LHP (QC)
Selisih (Data Reject Pr
Selisih (Data Reject QC-LHP QC))
Total Reject Produksi + QC
Total Reject LHP Produksi + QC
Page 653
30_Agu
0.068
0.257
0.068
Selisih
Reject QC-LHP QC))
Produksi + QC 0.325
LHP Produksi + QC 0.325
Page 654
PT. MAYORA INDAH Tbk
Divisi Wafer-Jatake 1
LAPORAN HARIAN PRODUKSI
Note: JANGAN mengetik pada area yang sudah ada isinya (RUMUS)
Tanggal : 31 August 2021 Note: Pastikan LINE dan NAMA PRODUK sesuai dengan planning PPIC
Target Output Man Power
Line Shift Product
(crtn) (crtn) Plan Real
1 WAFELLO WFR-ITALIA-C 672 480 20 20
2 2 WAFELLO WFR-ITALIA-C 672 523 20 20
3 WAFELLO WFR-ITALIA-C 672 503 20 20
Total 2016 1506 60 60
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 179 177 176 59.1666667 177.5
2 180 178 178
3 180 178 177
4 178 176 177
5 178 177 175
6 178 178 179
7 178 178 176
8 180 177 177
9 179 176 179
10 179 178 160
11 179 176 179
12 178 176 178
13 178 177 180
14 179 178 177
15 180 178 178
16 179 177 177
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
71.43% 51.34% 71.43% 82.305 71.53% 79.80% 4.11
77.83% 60.96% 77.83% 75.538 74.82% 88.48% 6.89
74.85% 56.29% 74.85% 78.541 78.21% 80.81% 5.01
74.70% 18.99% 74.70% 78.698 74.81% 82.97% 16.01
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
-0.56% 408 408 407 409 -0.22% 2
407 409 408 3
408 409 410 RATA”
408 407 411 GA
409 411 408
408 401 407
408 412 410
407 408 411
408 409 409
408 412 408
408 407 411
407 409 419
408 411 410
409 409 411
408 412 410
408 410 411
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
62.25 33.7 12 72 62 2.122 3.706 3.706
35.555 52.27 12 90 30 1.3 4.32 1.58
42.87 17.27 48 66 36 3.875 2.86 1.68
140.675 103.24 72 228 128 7.297 10.886 6.966
DARI QC
BERAT (g)
SHEET BOOK
178.0 409.8
177.3333333 407.666667
180.25 408.75
178.53 408.72
0.02% -0.34%
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
4.415 46.02 38.583168 33.18 331.772168 0.107 0.392
3.68 64.68 49.797132 28.525 315.917132 0.073 0.188
46.09 36.542 37.27284 36.542 343.46984 1.62 0.258
8.095 46.09 147.242 125.65314 98.247 991.15914 1.8 0.838
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
0.08 2825.484 1378.803 4.568 2
1 0 2937.097 1354.903 4.7381 2
0.08 2712.351 1426.863 4.6341 2
1 0.31 8474.932 4160.569 13.9402
Shift 1 2
Jumlah Pakai Crusher 2
Total Pengadukan Batch 3 3
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
117 1261.803 18.16% PRODUCT
117 1237.903 25.01%
78 1348.863
NO.
312 3848.569 21.59%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
2
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
24
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2826.624
AN USED
%)
1354.011 1418.583
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
0.720
0.420
Turbo Mixer
1.140
2826.624
43,40%
Ballmill
1179.552
1354.011 1417.803
0.780 Oven
0.780
1418.583
2598.135
Arc Cooler
Spreeding
883.440
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Tuesday, 31 August 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
3.7 3.7
5.5 8 3.5 5 4 30
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Tuesday, 31 August 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
28 28
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Tuesday, 31 August 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 12.14
BS SHEET BERSIH
BS SHEET KOTOR 6.14
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
5 5
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
10:10 11:40
09:20 09:40
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
09:30/09:40 10:40/10:00
* Setting Up Mesin
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
abel thermocouple, pengencangan socket makrolok 03:00 03:10 Metal tidak bis Rantai main driv
03:00 03:10 30 Oven reduced sMetal tidak bisa
30
cover, pressure cs )
suhu, pressure cs )
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
883.440
71.43%
1714.695
66.00%
MP. D2
12.000
72.000
62.000
146.000
38.583
62.250
33.700
3.706
2.122
3.706
4.415
148.482
296.402
15.25%
1418.293
17.29% MP. D4
3 3
5 5
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
1.3 1.3
12 12 12 12 18 12 12 90
12 12
1.075 1.15 1.155 0.94 4.32
0.375 0.37 0.4 0.435 1.58
0.9 0.95 0.975 0.86 3.685
3.5 3.5 3.5 3.5 3.5 3.5 3.575 3.95 28.525
4 4
6 5 11
6 6
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC 4.27
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK) 3
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.876 2.876
6 6 6 6 6 6 48
6 6 12
1.06 1.8 2.86
0.68 1 1.68
3.05 3.4 2.4 8.85
4.45 4.95 4.52 5.42 4.32 4.72 3.892 36.542
3 3 3 9
4 3 10
2 3 1 6
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
60
* Reject For Recycle
TOTAL 60
6.
DEFE 75
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 75
* WIP Variance
TOTAL
TOTAL 135
Downtime 137
Selisih 2
HB (kg)
HK (kg)
HB= 146 KG
HK= 133,545 kg
17
46 HK; 120,03kg
46
22 trasfer book ke line 12 sebanyak 20 kantong
19 meninggalakn wip repack sebanyak 40 dan 60 kg
41
104
Downtime 106
Selisih 2
37 HB: 150kg
37
36 HK: 96.682kg
36
ntong 16 WIP BELUM DIKUPAS 87,6KG
dan 60 kg
16
119
Downtime 121
Selisih 2
7,6KG
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
25
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2944.400
93.75%
2775.255
104.96%
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
163.982 2937.097
0.720
1.760
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
6 4 10
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
4 3 5 12
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
1354.011 1418.583
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
2.480
2939.577
43,40%
1226.687
1416.911 1354.903
0.780
0.780
1355.683 MP.
2582.370
962.582
962.582 MP.
77.83%
1619.789
62.72%
12.000
90.000
30.000
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
49.797
35.555
52.270
4.320 MP.
1.300
1.580
3.680
148.502
283.762
13.40%
1336.027
17.52%
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Tuesday, 31 August 2021
2
1
BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Tuesday, 31 August 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Tuesday, 31 August 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
23
2
AWAL ADUKAN
PROSES X
( KG ) ( KG )
163.982 2708.848
AN USED
%)
1416.911 945.722
M USED
SOLID )
x____Kg
NO. P.O ADONAN 108000367896
CREAM 108000367893
OVEN 108000367890
SPREADING 108000367899
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2712.351
0.720
0.600
1.320
2713.671
43,40%
1132.417
896.250 1465.863
0.520
0.520
1466.383
2598.800
MP. D4
925.772
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.04 0.04 0.08
0.08 0.08
0.116 0.116
0.107 0.107
0.058 0.058 0.116
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.005 0.007 0.008 0.005 0.025
0.005 0.005 0.005 0.015
0.036 0.036
0.009 0.01 0.01 0.009 0.038
0.04 0.04
0.037 0.037
0.009 0.009 0.009 0.009 0.036
MP. D2
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.007
REJECT CELLO (KEMASAN NGINJEK) 0.012
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.015
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.007
REJECT CELLO (KEMASAN NGINJEK) 0.023
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.015 0.015
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
925.772
74.85%
1673.028
64.38%
MP.
46.090
48.000
66.000
36.000
196.090
37.273
42.870
17.270
2.860
3.875
1.680
105.828
303.758
14.91%
1369.270
18.16%
MP.
Brt / ¢ 925.772 -1111.379
2480.649
93.86%
2784.407
105.35%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 180 177 177 59.4305556 178.291667
2 179 178 179
3 180 178 180
4 179 179 176
5 179 178 178
6 179 178 180
7 179 179 177
8 178 177 176
9 179 178 178
10 179 179 179
11 179 179 179
12 178 178 180
13 178 178 177
14 177 178 176
15 178 178 178
16 179 177 179
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
92.56% 85.81% 92.56% 63.515 85.56% 96.72% 3.1
88.10% 77.63% 88.10% 66.733 84.69% 100.54% 5.99
85.57% 74.87% 85.57% 68.706 82.26% 87.27% 4.65
88.74% 60.64% 88.74% 66.248 84.19% 94.62% 13.74
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
-0.12% 407 408 407 408.6041666667 -0.39% 2
408 409 409 3
407 409 408 RATA”
408 407 407 GA
408 412 410
408 410 408
408 408 411
407 408 410
407 411 409
408 407 408
408 410 410
407 409 411
407 412 410
407 407 411
408 408 409
407 410 410
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
25.45 9.1 12 54 12 2.2 4.94 3.835
20.195 31.8 12 78 12 2.1 4.375 2.82
28.14 14.08 53.31 60 18.69 2.115 3.77 2.35
73.785 54.98 77.31 192 42.69 6.415 13.085 9.005
DARI QC
BERAT (g)
SHEET BOOK
179.0 408.5
178.75 408.75
178.75 409.75
178.83 409.00
0.19% -0.22%
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
3.5 38.8 28.75856 44.26 203.14356 0.115 0.08
5.79 6 57.295 48.70648 38.6 268.37648 0.097 0.239
6.03 70.935 62.387333 39.572 295.094333 0.17 0.269
15.32 6 167.03 139.85237 122.432 766.614372 0.382 0.588
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
1 0.155 3061.036 1474.143 5.4914 2
0 2943.06 1349.764 5.3894 2
1 0.135 2943.08 1510.253 5.2715 2
2 0.44 8947.176 4334.16 16.1523
Shift 1 2
Jumlah Pakai Crusher 2
Total Pengadukan Batch 4 3
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
156 1318.143 27.88% PRODUCT
117 1232.764 16.99%
117 1393.253 14.05%
NO.
390 3944.16 19.64%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
2
3
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
26
4
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 3062.176
AN USED
%)
896.250 1891.444
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
0.720
0.420
Turbo Mixer
1.140
3062.176
43,40%
Ballmill
1277.848
1273.511 1513.143
1.040 Oven
1.040
1514.183
2792.031
Arc Cooler
Spreeding
1143.683
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Wednesday, 1 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
3.1 3.1
6 6
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Wednesday, 1 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
1.75 1.75
6 6
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Wednesday, 1 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 10
BS SHEET BERSIH
BS SHEET KOTOR 4.17
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
2 5 4 11
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
* Setting Up Mesin
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
17:18/19:25/20:30/16l41/18
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
02:6/5:47/3:44
pressure centerseal, suhu centerseal, sikat centerseal, suhu endsea MP.D2 Bocor lon
Sikat cs,setting
6:30/6:40/:29/5/:41 MP.D4 Kemasan
Cover
l cs geser,k
Pasang kembali,setting blok cs preasure cs,posisi cover jalur finger,pasang netto tape,pada netto tape,setting cover cs.
Setting (cover cs,kerapatan cs,gear finger dan rantai,markem.)
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
1143.683
92.56%
1648.348
59.04%
MP. D2
12.000
54.000
12.000
78.000
28.759
25.450
9.100
4.940
2.200
3.835
3.500
77.784
157.964
6.27%
1490.384
9.58% MP. D4
6 6 6 6 6 54
6 6 12
1.3 1.35 1.065 4.94
0.95 0.9 1.035 3.835
1 1 1.5 3.5
5.5 5.5 5.5 5.5 5.65 5.61 44.26
3 3
2 3
3 3
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.1 2.1
18 12 18 12 6 6 6 78
6 6 12
2.015 2.3 4.315
1 1.82 2.82
1.7 2.42 1.67 5.79
4.27 5.37 5.42 5.29 5.22 5.95 2.76 6.22 40.5
3 3
2 1 1 4
1 1
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 6
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC 5.24
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.115 2.115
12 6 6 6 6 6 6 54
6 6
1.07 2.7 3.77
1.3 1.05 2.35
2.01 2.02 2 6.03
4.34 4.57 5.94 4.25 5.42 4.21 5.602 39.572
3 3
4.15 1 5.15
2.04 3 5.04
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
20
* Reject For Recycle
TOTAL 20
6.
DEFE 15
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 15
* WIP Variance
TOTAL
TOTAL 35
Downtime 36
Selisih 1
HB (kg)
HK (kg)
HB= 78 kg
HK= 82,31 kg
31
26 HK; 96.385kg
26
57
Downtime 57
Selisih 0
23 HB = 132 kg
23
26 HK = 87,822 kg
26
11 REJECT SHEET TINGGI
11
60
Downtime 69
Selisih 9
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
25
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2944.400
100.85%
3023.765
106.41%
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2943.060
0.720
0.620
REJECT PACKING (KEMASAN NGINJEK) 1
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
2 3
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
2 2 4
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
2.5 3 5.5
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
1273.511 1418.583
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
1.340
2944.400
43,40%
1228.700
1302.550 1388.764
0.780
0.780
1389.544 MP.
2618.244
1088.522
1088.522 MP.
88.10%
1529.723
58.43%
6.000
12.000
78.000
12.000
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
48.706
20.195
31.800
4.375 MP.
2.100
2.820
5.790
115.786
225.906
9.42%
1303.816
14.77%
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Wednesday, 1 September 2021
2
1
1 1
BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Wednesday, 1 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Wednesday, 1 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
25
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2944.400
AN USED
%)
1302.550 1418.583
M USED
SOLID )
x____Kg
NO. P.O ADONAN 108000368147
CREAM 108000368144
OVEN 108000368141
SPREADING 108000368150
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2943.080
0.720
0.600
1.320
2944.400
43,40%
1228.700
1171.100 1549.253
0.780
0.780
1550.033
2778.733
MP. D4
1057.263
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT) 0.007
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.005
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.007 0.007
0.115 0.115
0.007 0.009 0.025
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.012 0.012
0.027 0.007 0.034
0.015 0.015
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.007
REJECT CELLO (KEMASAN NGINJEK) 0.021
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.007
REJECT CELLO (KEMASAN NGINJEK) 0.024
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.01 0.01 0.02
0.015 0.015 0.01 0.04
0.015 0.015
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
1057.263
85.57%
1721.470
61.95%
MP.
53.310
60.000
18.690
132.000
62.387
28.140
14.080
3.770
2.115
2.350
6.030
118.872
252.972
10.86%
1468.497
14.70%
MP.
Brt / ¢ 1057.263 -1271.487
2739.984
96.94%
2992.956
105.89%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 179 178 177 59.3611111 178.083333
2 179 179 179
3 180 179 176
4 178 177 178
5 179 177 178
6 178 178 179
7 180 177 177
8 180 179 180
9 180 178 177
10 180 178 178
11 160 177 179
12 179 179 180
13 178 177 179
14 179 178 181
15 178 179 177
16 179 178 179
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
84.82% 72.27% 84.82% 69.309 81.54% 89.88% 2.75
87.50% 76.93% 87.50% 67.187 84.12% 87.68% 4.25
88.54% 78.77% 88.54% 66.397 85.12% 88.90% 3.17
86.95% 53.98% 86.95% 67.609 83.59% 88.80% 10.17
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
-0.23% 407 408 410 408.5208333333 -0.42% 2
408 407 408 3
408 407 411 RATA”
407 410 407 GA
407 408 410
407 408 409
407 409 408
408 411 411
407 410 410
407 408 411
408 407 411
407 407 409
407 410 410
408 408 411
407 411 411
407 407 409
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
34.67 12.21 6 54 12.15 2.35 5.06 2.43
12.32 19.19 12 72 6 1.435 4.69 5.27
31.17 13.65 60 48 18 2.915 3.12 3.34
78.16 45.05 78 174 36.15 6.7 12.87 11.04
DARI QC
BERAT (g)
SHEET BOOK
179.3 410.5
178.25 408
176.5 409.75
178.00 409.42
-0.28% -0.04%
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
5.3 56.275 45.796595 45.7 228.416595 0.12 0.152
4.86 44.445 39.258269 33.015 214.288269 0.12 0.278
5.08 48.445 37.215449 32.84 258.500449 0.083 0.188
15.24 149.165 122.27031 111.555 701.205313 0.323 0.618
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
2 0.14 2943.25 1453.653 5.111 2
0 2943.08 1537.303 5.3936 2
0.145 2943.08 1534.153 5.3645 2
2 0.425 8829.41 4525.109 15.8691
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch 3 3
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
117 1336.653 20.62% PRODUCT
117 1420.303 13.67%
117 1417.153 25.18%
NO.
351 4174.109 19.82%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
2
3
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
25
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2944.400
AN USED
%)
1171.100 1418.583
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
0.720
0.430
Turbo Mixer
1.150
2944.400
43,40%
Ballmill
1228.700
1135.250 1453.653
0.780 Oven
0.780
1454.433
2683.133
Arc Cooler
Spreeding
1047.856
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Thursday, 2 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
3.21 3.21
6 3 9
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Thursday, 2 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
12 12
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Thursday, 2 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 9.71
BS SHEET BERSIH
BS SHEET KOTOR 4.77
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
3.65 3.65
6 4 10
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
10:05/10:15 13:12/13:28
* Setting Up Mesin
10:00 11:07
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
seal
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
1047.856
84.82%
1635.277
60.95%
MP. D2
6.000
54.000
12.150
72.150
45.797
34.670
12.210
5.060
2.350
2.430
5.300
107.817
181.897
7.88%
1453.380
11.12% MP. D4
6 6 6 6 6 54
6 6
1.3 1.35 1.16 5.06
0.65 0.675 0.505 2.43
1.3 1.375 1.3 5.3
5.625 5.625 5.625 5.625 5.9 6.05 45.7
1 2.15 3.15
1 2
0.5 1 2.5
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
1.435 1.435
12 12 12 6 12 6 6 6 72
6 6 12
2.09 2.6 4.69
2.07 1.2 2 5.27
1.8 2.06 1 4.86
5.21 5.54 5.32 5.94 5.27 5.95 5.44 7.03 45.7
1.8 1 2.8
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 6
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC 4.21
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.915 2.915
12 6 6 6 6 42
6 6
2.02 1.1 3.12
1.04 1.1 1.2 3.34
2.04 1.03 2.01 5.08
4.35 4.56 4.21 4.95 4.31 3.11 3.14 32.84
2 3 5
2.5 3 5.5
0.5 1 1.5
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
18
* Reject For Recycle
TOTAL 18
6.
DEFE 38
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 38
15
* WIP Variance
TOTAL 15
TOTAL 71
Downtime 73
Selisih 2
HB (kg)
HK (kg)
HB= 72,15 Kg
HK= 97,88 kg
10
23 HB: 90.kg
23
25 HK: 69.385kg
25
58
Downtime 60
Selisih 2
kantong
4 HB = 126 kg
4
49 HK = 82,74 kg
49
53
Downtime 55
Selisih 2
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
25
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2944.400
99.38%
2895.921
106.04%
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2943.080
0.720
0.600
REJECT PACKING (KEMASAN NGINJEK) 1
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1 0.5 2.5
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1.2 2 3.2
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1 2 3 6
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
1135.250 1418.583
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
1.320
2944.400
43,40%
1228.700
1015.750 1537.303
0.780
0.780
1538.083 MP.
2766.783
1080.946
1080.946 MP.
87.50%
1685.837
60.93%
12.000
72.000
6.000
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
39.258
12.320
19.190
4.690 MP.
1.435
5.270
4.860
87.023
179.123
7.52%
1506.714
10.63%
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Thursday, 2 September 2021
2
1
2 2
BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Thursday, 2 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Thursday, 2 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
25
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2944.400
AN USED
%)
1015.750 1418.583
M USED
SOLID )
x____Kg
NO. P.O ADONAN 108000368436
CREAM 108000368433
OVEN 108000368430
SPREADING 108000368439
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2943.080
0.720
0.600
1.320
2944.400
43,40%
1228.700
860.400 1573.153
0.780
0.780
1573.933
2802.633
MP. D4
1093.815
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.009
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.008
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.005
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT) 0.005
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.009 0.008 0.005 0.022
0.06 0.06
0.009 0.005 0.005 0.027
0.06 0.06
0.009 0.005 0.007 0.03
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.01 0.015 0.008 0.033
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.005
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.006
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.009 0.017 0.026
0.011 0.01 0.021
0.007 0.004 0.011
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
1093.815
88.54%
1708.818
60.97%
MP.
60.000
48.000
18.000
126.000
37.215
31.170
13.650
3.120
2.915
3.340
5.080
96.490
224.590
9.32%
1484.228
13.14%
MP.
Brt / ¢ 1093.815 -1315.935
2800.163
98.24%
3024.754
106.11%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 180 179 177 59.3541667 178.0625
2 179 179 179
3 179 179 176
4 179 178 178
5 180 176 177
6 179 178 179
7 179 177 179
8 178 178 176
9 179 178 178
10 180 179 176
11 179 176 179
12 180 176 177
13 178 178 178
14 178 177 177
15 179 179 176
16 178 178 176
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
87.80% 77.55% 87.80% 66.960 87.92% 99.34% 7.5
75.89% 57.87% 75.89% 77.463 76.00% 83.87% 4.1
71.43% 60.12% 71.43% 82.305 71.53% 79.51% 5.77
78.37% 38.21% 78.37% 75.012 78.48% 87.50% 17.37
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
-0.25% 407 407 410 400.9791666667 -3.69% 2
408 407 411 3
409 407 407 RATA”
407 409 408 GA
408 410 409
408 411 410
407 409 408
408 408 410
408 408 411
407 409 407
408 41 409
408 410 410
408 410 409
408 411 410
407 410 411
407 407 410
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
22.12 3.49 12 54 12 1.77 3.03 1.96
33.68 23.02 12 72 19.47 1.91 5.135 3.37
33.63 19.91 18 78 30 2.18 4.35 2.78
89.43 46.42 42 204 61.47 5.86 12.515 8.11
DARI QC
BERAT (g)
SHEET BOOK
175.8 409.3
179.5 409.5
180.25 410
178.50 409.58
0.04%
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
3.1 6 44.925 38.662455 30.94 196.572455 0.082 0.093
7.49 73.615 65.119829 27.81 275.104829 0.066 0.189
6.88 74.94 64.883052 35.06 301.443052 1.495 0.296
17.47 6 193.48 168.66534 93.81 773.120336 1.643 0.578
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
5 0.15 2825.484 1361.454 5.226 2
0 2825.284 1393.903 4.626 2
0.145 2825.304 1383.942 4.472 2
5 0.435 8476.072 4139.299 14.324
Shift 1 2
Jumlah Pakai Crusher 2
Total Pengadukan Batch 4 3
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
156 1205.454 15.94% PRODUCT
117 1276.903 13.54%
117 1266.942 15.42%
NO.
390 3749.299 14.97%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
3
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
24
4
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2826.624
AN USED
%)
860.400 1891.444
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
0.720
0.420
Turbo Mixer
1.140
2826.624
43,40%
Ballmill
1179.552
1350.350 1400.454
1.040 Oven
1.040
1401.494
2581.046
Arc Cooler
Spreeding
1064.600
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Friday, 3 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
2 6 8
6 6
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Friday, 3 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
2.36 2.36
2 2
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Friday, 3 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 11.1
BS SHEET BERSIH
BS SHEET KOTOR 4.77
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
4.91 4.91
15 15
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
09:10 10:10
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
* Setting Up Mesin
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
20
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
isi screapes sheet, setting ( posisi screaper sheet lengan 00:05 00:35 Mp D2 kemasanPosisi
t cover de
isi screapes sheet, setting ( posisi screaper sheet lengan ketinggian 04,,mm
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Setting ( posisi cover longseal, posisi forming box, posisi stang cello, delay exentrik, posisi finger )
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
1064.600
87.80%
1516.446
58.75%
6.000 MP. D2
12.000
54.000
12.000
84.000
38.662
22.120
3.490
3.030
1.770
1.960
3.100
74.132
160.312
6.71%
1356.134
10.57% MP. D4
6 6 6 6 6 54
6 12
1 1 3.03
0.65 0.71 1.96
1.1 1 3.1
3.75 3.75 3.75 3.75 4.4 4.04 30.94
1 1 4
2
2
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
1.91 1.91
12 12 12 6 12 12 6 72
6 6 12
2.035 3.1 5.135
1.07 1.1 1.2 3.37
2.09 2.3 3.1 7.49
3.375 3.375 3.375 3.375 3.375 3.375 3.78 3.78 27.81
4 1 5
2.2 1 3.2
2 2 4
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC 4.38
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK) 3
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.18 2.18
12 6 6 6 12 6 60
6 6 12
2.05 2.3 4.35
1.7 1.08 2.78
2.04 2.44 2.4 6.88
4.38 4.38 4.43 4.38 4.38 4.38 4.38 35.09
2 1 3
1 2 6
1 2 2 5
2 2
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
11
* Reject For Recycle
TOTAL 11
6.
DEFE 28
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 28
17
* WIP Variance
TOTAL 17
TOTAL 56
Downtime 59
Selisih 3
HB (kg)
HK (kg)
HB= 78 kg
HK= 59,65 kg
39
55 HK: 92kg
55
114
Downtime 116
Selisih 2
00:30 04:08 37 Oven reduced sImbas mp d2
37
24 HB: 126kg
24
15 HK; 95,48kg
15
76
Downtime 137
Selisih 61
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
24
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2826.624
102.07%
2841.347
108.17%
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2825.284
0.720
0.620
REJECT PACKING (KEMASAN NGINJEK) 2
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
2
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
3.07 1 3.2 7.27
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK) 2
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
4 2 8
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
1350.350 1418.583
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
1.340
2826.624
43,40%
1179.552
1375.250 1392.903
0.780
0.780
1393.683 MP.
2573.235
920.247
920.247 MP.
75.89%
1652.988
64.24%
12.000
72.000
19.470
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
65.120
33.680
23.020
5.135 MP.
1.910
3.370
7.490
139.725
245.315
11.88%
1407.673
14.84%
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Friday, 3 September 2021
2
1
2 3
BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Friday, 3 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Friday, 3 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
2 1 3
0.145 0.145
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
24
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2826.624
AN USED
%)
1375.250 1418.583
M USED
SOLID )
x____Kg
NO. P.O ADONAN 108000368718
CREAM 108000368714
OVEN 108000368712
SPREADING 108000368721
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2825.304
0.720
0.600
1.320
2826.624
43,40%
1179.552
1369.111 1423.942
0.780
0.780
1424.722
2604.274
MP. D4
866.115
REJECT CELLO (LECET / CRACKING) 0.007
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT) 0.005
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.006
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.005 0.005 0.017
0.005 0.01
0.041 0.041
0.005 0.005 0.016
0.005 0.005
0.003 0.003
0.041 0.041
0.009 0.009 0.027
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.005 0.005 0.005 0.015
0.012 0.009 0.021
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.005
REJECT CELLO (KEMASAN NGINJEK) 0.012
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 1.413
REJECT CELLO (KEMASAN NGINJEK) 0.015
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.005 0.005 0.01
,0,017 0.01 0.01
0.015 0.017 0.032
0.006 0.006
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
866.115
71.43%
1738.159
66.74%
MP.
18.000
78.000
30.000
126.000
64.883
33.630
19.910
4.350
2.180
2.780
6.880
134.613
262.713
13.51%
1475.446
15.11%
MP.
Brt / ¢ 866.115 -1077.885
2553.331
96.35%
2816.044
106.26%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 178 178 176 59.5 178.5
2 179 179 178
3 180 179 179
4 179 177 178
5 180 177 180
6 178 178 178
7 179 178 177
8 179 179 179
9 178 179 178
10 179 180 179
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
83.33% 69.44% 83.33% 70.547 78.23% 87.08% 2.12
85.71% 73.71% 85.71% 68.587 80.47% 88.40% 4.27
91.90% 85.17% 91.90% 63.967 98.60% 96.04% 2.1
86.98% 53.93% 86.98% 67.586 85.21% 90.50% 8.49
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
407 408 410 408.3333333333 -0.51% 2
408 407 407 3
408 407 409 RATA”
408 409 410 GA
408 409 408
407 410 410
408 410 410
407 408 407
407 411 408
408 407 409
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
17 8.7 12 36 12 2.34 3.34 1.375
19.325 13.15 6 19.325 6.25 0.84 3.195 1.02
19.25 14.37 12 30 24 3.65 2.25 1.66
55.575 36.22 30 85.325 42.25 6.83 8.785 4.055
DARI QC
BERAT (g)
SHEET BOOK
181.5 410.0
181 409
179.5 411
180.67 410.00
1.21% 0.22%
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
3.24 42.605 33.453446 27.05 158.618446 0.071 0.086
0.84 35.86 30.294528 26.365 130.874528 0.068 0.061
3.44 46.9 39.53201 26.807 179.05901 0.066 0.167
7.52 125.365 103.27998 80.222 468.551984 0.205 0.314
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
0.043 1883.516 921.302 3.131 2
1 0 1883.336 933.512 3.193 2
1 0.06 1785.743 921.302 3.5252 2
2 0.158 5552.595 2776.116 9.8492
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch 2 1
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
78 843.302 23.48% PRODUCT
39 894.512 17.52%
78 843.302 17.71%
NO.
195 2581.116 19.57%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
2
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
16
2
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 1884.416
AN USED
%)
1369.111 945.722
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
0.480
0.420
Turbo Mixer
0.900
1884.416
43,40%
Ballmill
786.368
1393.011 921.302
0.520 Oven
0.520
921.822
1708.190
Arc Cooler
Spreeding
643.125
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Saturday, 4 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
4 8.25 17
2.7 2.7
6 6
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Saturday, 4 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
2.55 2.55
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Saturday, 4 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 12.14
BS SHEET BERSIH
BS SHEET KOTOR 4.7
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
2.1 2.1
9 9
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
08:35 09:05
08:35 09:05 5
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL 5
WN
* Electrical
TOTAL
TOTAL
07:00 07:30
* Setting Up Mesin
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
MP.D4 Longseal bocorSealing tajam Setting (preasure,ngamplas sealing longseal,temprature suhu centerseal.)
Oven reduced speed35sMP.D4 Longseal bocor Setting (preasure,ngamplas sealing longseal,temprature suhu centerseal.)
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
643.125
83.33%
1065.065
62.35%
MP. D2
12.000
36.000
12.000
60.000
33.453
17.000
8.700
3.340
2.340
1.375
3.240
69.448
130.868
9.23%
934.197
12.29% MP. D4
6 6 6 36
6 12
3.34 3.34
1.375 1.375
3.24 3.24
27.05 27.05
12 6 6 6 30
6 6
1.195 1 1 3.195
0.52 0.5 1.02
0.805 0.5 1.305
5.2 5.3 5.2 5.2 5.465 26.365
1 1
1.1 1 2.1
1 1
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 6
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN 1.04
WAFER VACCUM QC 5.31
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK) 4
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL) 4
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.33 1.34 3.67
6 6 6 6 30
6 6
1.05 1.2 2.25
0.666 1 1.666
1.4 1 3.44
5.42 5.67 5.42 4.985 26.805
2 3 5
3 7
3 7
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
TOTAL
6.
DEFE 45
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 45
* WIP Variance
TOTAL
TOTAL 50
Downtime 50
Selisih
HB (kg)
HK (kg)
HB = 60 kg
HK = 55,99 kg
9
19 HK= 59,68 kg
19
14 Transfer book
14
42
Downtime 43
Selisih 1
10 HB = 66 kg
10
12 HK = 63,867 kg
12
22
Downtime 24
Selisih 2
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
16
1
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 1884.416
98.26%
1839.440
105.79%
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 1883.336
0.480
0.600
REJECT PACKING (KEMASAN NGINJEK) 2.46
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
0.41 2.915 5.785
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1.15 1 2.15
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK) 2
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
3 5
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
1393.011 472.861
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
1.080
1884.416
43,40%
786.368
932.100 933.512
0.260
0.260
933.772 MP.
1720.140
661.500
661.500 MP.
85.71%
1058.640
61.54%
6.000
19.325
6.250
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
30.295
19.325
13.150
3.195 MP.
0.840
1.020
0.840
68.665
101.580
6.97%
957.060
9.60%
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Saturday, 4 September 2021
2
1
BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Saturday, 4 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
1 1
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Saturday, 4 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK) 3
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
1 1
4 3 2 12
0.06 0.06
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
14
2
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 1648.864
AN USED
%)
932.100 945.722
M USED
SOLID )
x____Kg
NO. P.O ADONAN 108000368989
CREAM 108000368986
OVEN 108000368983
SPREADING 108000368992
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
1785.743
0.480
21.800
22.280
1808.023
43,40%
754.489
956.000 921.302
0.520
0.520
921.822
1676.311
MP. D4
709.275
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.005 0.012
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.016
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.007 0.007
0.035 0.035
0.015 0.01 0.042
0.036 0.036
0.007 0.014 0.037
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.006 0.006
0.034 0.034
0.005 0.007 0.005 0.017
0.034 0.034
0.019 0.019
MP. D2
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.015
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.007
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT) 0.01
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.007
REJECT CELLO (KEMASAN NGINJEK) 0.018
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.015
0.019 0.01 0.029
0.005 0.005
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
709.275
91.90%
967.036
57.69%
MP.
12.000
30.000
24.000
66.000
39.532
19.250
14.370
2.250
3.650
1.660
3.440
84.152
172.952
11.06%
794.084
17.88%
MP.
Brt / ¢ 709.275 -854.025
1648.109
97.16%
1821.061
107.35%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
DARI QC
BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT
NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
Turbo Mixer
43,40%
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Sunday, 5 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Sunday, 5 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Sunday, 5 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
* Setting Up Mesin
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
#DIV/0!
#DIV/0!
MP. D2
#DIV/0!
#DIV/0! MP. D4
Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK
* WIP Variance
TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!
#DIV/0!
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
43,40%
MP.
MP.
#DIV/0!
#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
#DIV/0!
#DIV/0!
Brt / ¢
#DIV/0!
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Sunday, 5 September 2021
2
1
BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Sunday, 5 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Sunday, 5 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
43,40%
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
#DIV/0!
#DIV/0!
MP.
#DIV/0!
#DIV/0!
MP.
Brt / ¢
#DIV/0!
#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 177 177 179 59.2430556 177.729167
2 178 179 178
3 178 178 179
4 179 180 180
5 175 179 179
6 177 178 180
7 177 180 178
8 174 179 179
9 174 178 180
10 176 179 179
11 175 176 178
12 175 180 179
13 176 177 178
14 174 178 178
15 176 177 178
16 175 179 179
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
74.85% 56.29% 74.85% 78.541 69.19% 88.00% 7.95
83.33% 69.79% 83.33% 70.547 83.45% 83.50% 8.27
87.50% 76.93% 87.50% 67.187 95.59% 96.70% 3.1
81.89% 38.39% 81.89% 71.786 82.01% 89.23% 19.32
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
-0.43% 409 410 408 408.75 -0.32% 2
410 408 407 3
410 409 408 RATA”
408 410 408 GA
408 408 407
409 409 407
409 410 407
411 409 408
411 408 407
409 407 408
412 410 408
407 409 408
410 411 407
412 410 408
408 409 407
410 410 407
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
3.49 26.115 6 54 18 0.92 3.09 1.38
25.26 12.26 18.8 48 11.2 1.296 3.73 5.21
24.55 12.25 12 54 18 1.662 4.34 0.906
53.3 50.625 36.8 156 47.2 3.878 11.16 7.496
DARI QC
BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
2.118 47.11 41.433245 31.225 195.721245 0.091 0.476
5.17 46.33 38.727247 47.1 225.023247 0.12 0.24
3.106 42 38.4426 28.05 200.4066 0.076 0.127
10.394 135.44 118.60309 106.375 621.151092 0.287 0.843
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
4 0.1 2900.537 1310.253 4.8521 2
1 0.105 2834.53 1537.303 5.112 2
0.075 2594.165 1393.903 5.2426 2
5 0.28 8329.232 4241.459 15.2067
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch 3 3
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
117 1193.253 14.05% PRODUCT
117 1420.303 18.41%
117 1276.903 10.47%
NO.
351 3890.459 14.31%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
3
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
26
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
3062.176
AN USED
%)
956.000 1418.583
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
0.720
1.760
Turbo Mixer
2.480
2903.017
43,40%
Ballmill
1211.431
1063.550 1310.253
0.780 Oven
0.780
1311.033
2522.464
Arc Cooler
Spreeding
925.206
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Monday, 6 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
12 12
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Monday, 6 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
6 6
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Monday, 6 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 7.3
BS SHEET BERSIH
BS SHEET KOTOR 7.7
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
3.21 3.21
3.04 3.04
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
08:40/08:52 09:36/09:46
* Setting Up Mesin
12:19 12:29
3. SET TOTAL
UP
AND * Setting Parameter 07:04/07:149:29/10:10:14
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
08:25 08:45 20
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
MPD2 bocor longseal , ea lecet, dan eb kurang Setting (suhu centerseal, pressure centersel, pisau endseal, dan eksentrik)
27
ntrik)
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
15
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
925.206
74.85%
1597.258
63.32%
MP. D2
6.000
54.000
18.000
78.000
41.433
3.490
26.115
3.090
0.920
1.380
2.118
78.546
159.806
7.84%
1437.452
10.01% MP. D4
6 6 6 6 6 54
6 6
1 1 3.09
0.5 0.5 1.38
0.618 1 2.118
3.875 3.875 3.875 3.875 3.985 3.99 31.225
3 3 6
3
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
1.296 1.296
6 6 6 6 6 6 6 6 48
6 6
2.03 1.7 3.73
2.01 2.04 1.16 5.21
1.07 2.1 2 5.17
7.42 8.91 10.67 5.21 5.42 5.61 4.32 4.44 52
2 2
0.7 3 1 4.7
1 1
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12
BS POTONGAN KASAR 6
BUBUK MESIN 1.04
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
1.662 1.662
6 6 12 6 6 6 54
6 12
1.3 2 4.34
0.3 0.306 0.3 0.906
1 1.1 1.006 3.106
10.05 10 8 28.05
6 6 12
* Minor Stop
4.
IDLIN
G TOTAL 20
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
25
* Reject For Recycle
TOTAL 25
6.
DEFE 30
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 30
44
* WIP Variance
TOTAL 44
TOTAL 119
Downtime 121
Selisih 2
HB (kg)
HK (kg)
HB= 78 kg
HK= 62,948 kg
Reject sheet banyak dikarenakan sheet lengket dan pecah pada bp 110,2,24,36,52,63,64
19
12 HK = 89.79 kg
12
20 Wip book 18 kantong.
20
78
Downtime 80
Selisih 2
24 HB= 84 kg
24
19 HK= 67,956 kg
19
58
Downtime 60
Selisih 2
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
24
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2826.624
99.23%
2709.203
105.45%
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
149.513 2834.530
0.720
1.020
REJECT PACKING (KEMASAN NGINJEK) 3
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
3
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1.5 2 3.5
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
3 3 6
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
1063.550 1418.583
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
1.740
2836.270
43,40%
1183.577
944.050 1537.303
0.780
0.780
1538.083 MP.
2721.660
1030.050
1030.050 MP.
83.33%
1691.610
62.15%
18.800
48.000
11.200
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
38.727
25.260
12.260
3.730 MP.
1.296
5.210
5.170
91.653
172.173
7.59%
1519.437
10.18%
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Monday, 6 September 2021
2
1
2 3
0.05 0.1
0.1
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Monday, 6 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Monday, 6 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
0.075 0.075
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
22
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
149.513 2591.072
AN USED
%)
944.050 1418.583
M USED
SOLID )
x____Kg
NO. P.O ADONAN :108000369202
CREAM :108000369200
OVEN :108000369196
SPREADING :108000369205
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
144.690 2594.165
0.720
1.010
1.730
2595.895
43,40%
1083.269
967.950 1393.903
0.780
0.780
1394.683
2477.952
MP. D4
1081.553
REJECT CELLO (LECET / CRACKING) 0.007
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.009
REJECT CELLO (POTONGAN ACAK) 0.008
REJECT CELLO (KEMASAN MELIPAT) 0.009
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.01
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL) 0.1
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.009
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT) 0.005
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.008 0.009 0.009 0.033
0.046 0.046
0.01 0.01 0.01 0.04
0.1
MP. D4
REJECT CELLO (LECET / CRACKING) 0.01
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN) 0.439
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.012
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.017 0.027
0.439
0.038 0.038
0.01 0.01 0.02
0.038 0.038
0.01 0.02 0.042
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
1081.553
87.50%
1396.399
56.35%
MP.
12.000
54.000
18.000
84.000
38.443
24.550
12.250
4.340
1.662
0.906
3.106
85.257
171.767
7.21%
1224.633
12.30%
MP.
Brt / ¢ 1081.553 -1299.848
2524.480
100.19%
2696.247
107.00%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 177 178 178 59.4861111 178.458333
2 178 179 179
3 178 176 178
4 180 177 178
5 180 178 178
6 177 180 179
7 177 178 179
8 178 181 179
9 178 179 178
10 180 178 178
11 180 177 179
12 179 179 179
13 179 176 180
14 178 178 179
15 179 177 179
16 179 179 179
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
87.50% 76.93% 87.50% 67.187 87.62% 95.28% 5.27
87.80% 77.19% 87.80% 66.960 84.40% 84.07% 8.35
88.54% 78.82% 88.54% 66.397 88.66% 105.47% 3.05
87.95% 57.03% 87.95% 66.846 86.86% 94.15% 16.67
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
-0.02% 408 410 409 408.6458333333 -0.37% 2
409 409 407 3
409 411 408 RATA”
407 407 407 GA
407 410 408
408 409 408
408 408 408
410 411 407
410 410 407
408 409 408
412 408 407
410 411 408
407 409 408
410 410 408
411 407 407
409 410 408
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
20.835 18.955 12 60 10.25 1.3 3.965 2.525
27.9 16.67 11.16 48 6.84 1.902 3.75 2.53
23.57 12.005 6 48 12 2.11 5.3 0.746
72.305 47.63 29.16 156 29.09 5.312 13.015 5.801
DARI QC
BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
2.608 52.27 44.706531 31.615 214.029531 0.086 0.118
5.63 50.74 41.393692 32.762 206.887692 0.082 0.244
2.488 45.74 46.6548 31.46 193.3838 0.087 0.374
10.726 148.75 132.75502 95.837 614.301023 0.255 0.736
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
5 0.08 2805.049 1414.653 5.2336 2
0.085 2957.122 1608.743 5.377 2
0.065 2815.278 1293.164 5.5505 2
5 0.23 8577.449 4316.56 16.1611
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch 3 4
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
117 1297.653 16.47% PRODUCT
156 1452.743 20.42%
117 1176.164
NO.
390 3926.56 12.30%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
3
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
24
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
144.690 2826.624
AN USED
%)
967.950 1418.583
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
0.720
1.560
Turbo Mixer
2.280
2807.329
43,40%
Ballmill
1171.500
932.100 1453.653
0.780 Oven
0.780
1454.433
2625.933
Arc Cooler
Spreeding
1081.277
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Tuesday, 7 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
7 7
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Tuesday, 7 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
4.67 4.67
6 6 12
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Tuesday, 7 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 19.025
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
3.135 3.135
2.87 6 8.87
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
14:00/14:10 14:15/14:20
* Setting Up Mesin
08:38/08:40 09:16/09:20 6
3. SET TOTAL 6
UP
AND * Setting Parameter 14:00 14:10
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
08:38/08:43 09:16/09:23 12
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
MPD4 Longseal bocor selama ( 10 menit ) Setting ( temperatur dan pressure centerseal)
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
1081.277
87.50%
1544.656
58.82%
MP. D2
12.000
60.000
10.250
82.250
44.707
20.835
18.955
3.965
1.300
2.525
2.608
94.895
180.205
7.57%
1364.452
11.67% MP. D4
6 12 12 6 6 60
6 12
0.85 0.95 1.19 3.965
0.6 0.615 0.685 2.525
0.675 0.65 0.633 2.608
3.875 3.875 3.875 3.85 4.18 4.185 31.59
1 2.7
1.5 1.5
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
1.902 1.902
12 6 6 6 6 6 6 48
6 6 12
2.05 1.7 3.75
0.8 0.73 1 2.53
1.03 2.4 2.2 5.63
4.095 4.095 4.095 4.095 4.095 4.095 4.095 4.095 32.76
1.49 2 3.49
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12
BS POTONGAN KASAR
BUBUK MESIN 1.3
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.11 2.11
6 6 6 6 6 6 48
1 1
1 3 1 5
3 1 4
* Minor Stop
4.
IDLIN
G TOTAL 12
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
26
* Reject For Recycle
TOTAL 26
6.
DEFE 14
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 14
* WIP Variance
TOTAL
TOTAL 58
Downtime 60
Selisih 2
HB (kg)
HK (kg)
HB= 82,25 kg
HK= 74,013 kg
13
23 HK = 82,962 kg
23
22 Wip kupas bs
22
58
Downtime 59
Selisih 1
12 HB= 82,25 kg
12
18 HK= 74,013 kg
18
23 RIJECT SHEET
23
53
Downtime 55
Selisih 2
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
25
4
AWAL ADUKAN
PROSES X
( KG ) ( KG )
163.985 2944.400
99.76%
2844.779
106.50%
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
149.513 2957.122
0.720
1.030
REJECT PACKING (KEMASAN NGINJEK) 1
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1.15 0.5 2.65
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1.35 2 3.35
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
2 2
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
932.100 1891.444
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
1.750
2958.872
43,40%
1234.739
1213.761 1608.743
1.040
1.040
1609.783 MP.
2844.522
1084.955
1084.955 MP.
87.80%
1759.567
61.86%
11.160
48.000
6.840
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
41.394
27.900
16.670
3.750 MP.
1.902
2.530
5.630
99.776
168.566
7.05%
1591.002
9.58%
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Tuesday, 7 September 2021
2
1
0.04 0.08
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Tuesday, 7 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Tuesday, 7 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
0.065 0.065
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
24
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
149.513 2826.624
AN USED
%)
1213.761 1418.583
M USED
SOLID )
x____Kg
NO. P.O ADONAN :108000369447
CREAM :108000369444
OVEN :108000369441
SPREADING :108000369450
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2815.278
0.720
0.980
1.700
2816.978
43,40%
1175.527
1338.400 1293.164
0.780
0.780
1293.944
2469.471
MP. D4
1094.149
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT) 0.005
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK) 0.007
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.009 0.008 0.017
0.043 0.043
0.008 0.005 0.005 0.027
0.007 0.014
0.043 0.043
0.007 0.007 0.007 0.03
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.007 0.003 0.01
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.01
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.015 0.02 0.04 0.03 0.01 0.115
0.042 0.042
0.02 0.015 0.01 0.055
0.045 0.045
0.005 0.004 0.009
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
1094.149
88.54%
1375.321
55.69%
MP.
6.000
48.000
12.000
66.000
46.655
23.570
12.005
5.300
2.110
0.746
2.488
92.874
161.354
6.70%
1213.968
11.73%
MP.
Brt / ¢ 1094.149 -1315.601
2529.568
100.58%
2690.922
107.00%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 178 177 178 70.5902778 211.770833
2 177 178 179
3 177 176 179
4 179 179 179
5 179 178 180
6 178 180 179
7 178 179 179
8 178 1780 178
9 178 179 178
10 179 178 179
11 178 179 178
12 180 179 179
13 178 176 179
14 178 178 179
15 179 176 179
16 178 180 179
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
88.24% 78.32% 88.24% 63.290 84.83% 92.00% 4.25
89.29% 80.17% 89.29% 59.259 85.83% 86.77% 3.77
92.56% 85.88% 92.56% 63.515 88.98% 92.03% 6.75
90.03% 64.21% 90.03% 62.034 86.55% 90.21% 14.77
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
18.64% 408 410 407 408.5833333333 -0.40% 2
409 411 407 3
409 407 407 RATA”
407 409 408 GA
407 408 408
409 409 407
409 410 407
408 409 407
408 411 407
410 410 408
408 408 408
411 410 408
410 407 407
412 408 408
409 409 408
410 411 409
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
16.645 13.82 12 66 6 1.72 4.53 1.89
21.44 13.14 54 12.47 2.482 3.83 1.495
21.24 8.06 12 54 12 1.694 6.91 2
59.325 35.02 24 174 30.47 5.896 15.27 5.385
DARI QC
BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
2.55 6 52.57 46.508679 33.56 215.473679 0.088 0.068
2.93 52.76 45.574088 44.27 205.401088 0.112 0.148
4 37.64 32.927472 49.61 211.191472 0.132 0.127
9.48 6 142.97 125.01024 127.44 632.066239 0.332 0.343
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
0.09 2942.3 1477.553 5.2271 2
0.095 2947.483 1585.103 5.368 2
0.12 2947.583 1549.253 5.5384 2
0.305 8837.366 4611.909 16.1335
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch 3 3
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
117 1360.553 13.53% PRODUCT
117 1468.103 15.62%
117 1432.253 14.52%
NO.
351 4260.909 14.56%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
3
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
25
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2944.400
AN USED
%)
1338.400 1418.583
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
0.720
1.380
Turbo Mixer
2.100
2944.400
43,40%
Ballmill
1228.700
1278.650 1477.553
0.780 Oven
0.780
1478.333
2707.033
Arc Cooler
Spreeding
1090.305
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Wednesday, 8 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
10.7 10.7
3.12 3.12
6 6
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Wednesday, 8 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
3.77 3.77
10 10
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Wednesday, 8 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
1 1
10.32 10.01 9.1 8.21 32.17467
2.04 2.04
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
* Setting Up Mesin
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
sealing,preasure,suhu.)
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
1090.305
88.24%
1616.728
59.72%
6.000 MP. D2
12.000
66.000
6.000
90.000
46.509
16.645
13.820
4.530
1.720
1.890
2.550
87.664
180.544
7.52%
1436.185
11.17% MP. D4
12 12 6 6 6 66
6 12
1.15 1.125 1.13 4.53
0.475 0.45 0.515 1.89
0.7 0.675 0.55 2.55
4.195 4.195 4.195 4.195 4.195 4.195 33.56
1 1 3
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.482 2.482
12 6 6 6 6 6 6 6 54
6 6
1.8 2.03 3.83
0.4 0.695 0.4 1.495
0.93 0.9 1.1 2.93
5.42 5.32 5.94 5.77 5.76 5.94 5.31 4.81 44.27
2 1 3
1.45 2 3.45
1 2 3
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12
BS POTONGAN KASAR 6
BUBUK MESIN 1.01
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
1.694 1.694
6 12 6 6 6 48
6 12
1.9 2 2 6.91
0.5 0.5 1 2
1 1.2 1.8 4
24.21 25.4 49.61
3 3
0.9 2.1 3
1 1 2
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
27
* Reject For Recycle
TOTAL 27
6.
DEFE 27
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 27
* WIP Variance
TOTAL
TOTAL 54
Downtime 56
Selisih 2
HB (kg)
HK (kg)
HB= 84 kg
HK= 66,575 kg
28
21 HK = 81,78 kg
21
49
Downtime 51
Selisih 2
14 HB= 78 kg
14
21 HK= 82,91 kg
21
35
Downtime 36
Selisih 1
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
25
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2944.400
99.75%
2928.074
106.30%
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
154.336 2947.483
0.720
1.020
REJECT PACKING (KEMASAN NGINJEK) 1
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
2 3
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
2.02 1 3.02
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1 2 1 4
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
1278.650 1418.583
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
1.740
2949.223
43,40%
1230.713
1111.350 1585.103
0.780
0.780
1585.883 MP.
2816.596
1103.175
1103.175 MP.
89.29%
1713.421
60.83%
54.000
12.470
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
45.574
21.440
13.140
3.830 MP.
2.482
1.495
2.930
90.891
159.881
6.58%
1553.540
9.33%
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Wednesday, 8 September 2021
2
1
2 2
0.05 0.09
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Wednesday, 8 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Wednesday, 8 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
0.12 0.12
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
25
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
154.336 2944.400
AN USED
%)
1111.350 1418.583
M USED
SOLID )
x____Kg
NO. P.O ADONAN :108000369711
CREAM :108000369708
OVEN :108000369705
SPREADING :108000369714
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
149.513 2947.583
0.720
0.920
1.640
2949.223
43,40%
1230.713
979.900 1549.253
0.780
0.780
1550.033
2780.746
MP. D4
1143.625
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT) 0.005
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.006
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.005 0.004 0.009
0.044 0.044
0.005 0.009 0.023
0.006 0.011
0.002 0.002
0.044 0.044
0.008 0.009 0.023
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.003 0.003
0.009 0.012 0.021
0.004 0.004
0.003 0.005 0.008
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.005
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.009
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.005 0.008 0.012 0.03
0.065 0.065
0.01 0.01 0.009 0.029
0.067 0.067
0.01 0.005 0.011 0.026
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
1143.625
92.56%
1637.121
58.87%
MP.
12.000
54.000
12.000
78.000
32.927
21.240
8.060
6.910
1.694
2.000
4.000
76.831
157.251
6.24%
1479.869
9.61%
MP.
Brt / ¢ 1143.625 -1375.475
2855.345
100.95%
3012.596
106.51%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 178 179 178 59.4791667 178.4375
2 177 176 179
3 177 177 178
4 178 178 179
5 178 176 179
6 179 179 179
7 179 179 180
8 177 178 179
9 178 180 178
10 177 177 178
11 179 179 189
12 178 178 179
13 178 176 179
14 178 178 180
15 179 177 179
16 177 179 179
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
87.80% 77.19% 87.80% 66.960 84.40% 95.60% 5.05
89.29% 80.17% 89.29% 62.551 85.83% 88.79% 13.6
87.50% 76.93% 87.50% 67.187 87.62% 93.77% 5.72
88.19% 57.88% 88.19% 65.547 85.93% 92.61% 24.37
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
-0.04% 408 410 408 408.5833333333 -0.40% 2
409 411 407 3
409 408 408 RATA”
407 409 408 GA
407 407 408
408 410 407
408 409 407
410 410 408
412 408 408
408 411 408
411 410 409
410 409 408
407 409 409
410 410 409
408 408 404
409 407 409
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
17.065 23.7 18 66 12.25 1.53 4.365 1.8
30.57 11.14 8.72 54 3.28 2.8 3.81 1.75
27.95 18.32 12 60 12 2.018 9.8 1.69
75.585 53.16 38.72 180 27.53 6.348 17.975 5.24
DARI QC
BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
1.01 55.65 50.27421 31.255 232.29921 0.082 0.12
1.775 68.95 60.42778 32.866 224.73878 0.082 0.161
4.05 52.735 43.611845 28.05 225.209845 0.069 0.243
6.835 177.335 154.31384 92.171 682.247835 0.233 0.524
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
0.11 2927.528 1414.653 5.253 2
0.105 2947.526 1548.993 5.381 2
0.115 2826.142 1437.423 5.3586 2
0.33 8701.196 4401.069 15.9926
Shift 1 2
Jumlah Pakai Crusher 2
Total Pengadukan Batch 3 4
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
117 1297.653 11.66% PRODUCT
156 1392.993 14.36%
117 1320.423 19.30%
NO.
390 4011.069 15.11%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
3
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
25
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
149.513 2944.400
AN USED
%)
979.900 1418.583
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
0.720
1.680
Turbo Mixer
2.400
2929.928
43,40%
Ballmill
1222.661
944.050 1453.653
0.780 Oven
0.780
1454.433
2677.094
Arc Cooler
Spreeding
1084.789
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Thursday, 9 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
4.3 4.3
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Thursday, 9 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
4 2 6
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Thursday, 9 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 10.035
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
3.32 2 1 6.32
6 6 12
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
* Setting Up Mesin
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
09:19/12:12 09:25/12:25 19
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
01:00 Mp D2 kemasanPosisi
s stang cell
03:05 03:35 Mp D4 finger ny
As finger bengk
preasure,cover,suhu.)
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
1084.789
87.80%
1592.305
59.48%
MP. D2
18.000
66.000
12.250
96.250
50.274
17.065
23.700
4.365
1.530
1.800
1.010
99.744
199.174
8.34%
1393.131
12.51% MP. D4
12 6 6 12 6 66
6 6 18
1.05 1.075 1.165 4.365
1.975 0.4 0.475 3.3
0.3 0.275 0.185 1.01
3.875 3.875 3.875 3.875 3.875 3.875 31.255
1.15 1 3.15
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.8 2.8
12 6 6 6 12 6 6 54
6 6
1.8 2.01 3.81
0.75 1 1.75
0.775 1 1.775
4.21 4.31 4.32 4.95 4.77 4.315 4.71 6.231 37.816
0.58 0.58
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12
BS POTONGAN KASAR
BUBUK MESIN 1.8
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.018 2.018
6 6 6 12 12 6 60
6 6 12
2 3 3 9.8
0.49 0.7 0.5 1.69
1.05 2 1 4.05
10.05 18 28.05
2 1 3 6
* Minor Stop
4.
IDLIN
G TOTAL 19
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
8
* Reject For Recycle
TOTAL 8
6.
DEFE 31
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 31
* WIP Variance
TOTAL
TOTAL 58
Downtime 59
Selisih 1
HB (kg)
HK (kg)
HB= 96,25 kg
HK= 73,03 kg
27
22 HK = 76,351 kg
22
49
Downtime 51
Selisih 2
30 HB: 84kg
30
28 HK: 78,37kg
28
58
Downtime 60
Selisih 2
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
25
4
AWAL ADUKAN
PROSES X
( KG ) ( KG )
163.985 2944.400
99.03%
2897.016
106.34%
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2947.526
0.720
0.980
REJECT PACKING (KEMASAN NGINJEK) 1.1
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1 1 3.1
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1.7 1 2.7
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK) 2
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
2 1 1 6
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
944.050 1891.444
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
1.700
2949.226
43,40%
1230.714
1285.461 1548.993
1.040
1.040
1550.033 MP.
2780.747
1103.175
1103.175 MP.
89.29%
1677.572
60.33%
8.720
54.000
3.280
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
60.428
30.570
11.140
3.810 MP.
2.800
1.750
1.775
112.273
181.013
7.45%
1496.559
10.79%
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Thursday, 9 September 2021
2
1
BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Thursday, 9 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Thursday, 9 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK GENCET
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
0.112 0.112
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
24
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2826.624
AN USED
%)
1285.461 1418.583
M USED
SOLID )
x____Kg
NO. P.O ADONAN 108000370156
CREAM 108000370154
OVEN 108000369988
SPREADING 108000369996
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
125.398 2858.565
0.720
1.100
1.820
2860.385
43,40%
1193.640
1183.050 1520.214
0.780
0.780
1520.994
2714.634
MP. D4
1081.112
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.009
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.005 0.005
0.005 0.004 0.009
0.041 0.041
0.006 0.009 0.024
0.009
0.004 0.004
0.048 0.048
0.041 0.041
0.005 0.007 0.021
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.007 0.009 0.016
0.006 0.002 0.008
0.004 0.006 0.01
0.004 0.004
0.005 0.013 0.008 0.026
0.007 0.008 0.015
0.012 0.008 0.02
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.01
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI) 0.008
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.03 0.04 0.008 0.078
0.035 0.035
0.01 0.012 0.02 0.052
0.034 0.034
0.01 0.012 0.03 0.02 0.072
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
1081.112
87.50%
1633.523
60.17%
MP.
12.000
60.000
12.000
84.000
43.612
27.950
18.320
9.800
2.018
1.690
4.050
107.440
194.040
8.15%
1439.483
11.88%
MP.
Brt / ¢ 1081.112 -1300.289
2739.772
99.24%
2933.811
106.27%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 178 179 54.0486111 162.145833
2 179 178
3 179 169 178
4 177 180 179
5 177 168 179
6 178 169 179
7 178 167 178
8 180 168 179
9 180 171 178
10 179 174 178
11 179 177 179
12 180 179 178
13 180 176 178
14 178 178 178
15 171 179
16 178 179
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
81.46% 66.72% 81.46% 72.167 90.16% 85.00% 4.8
83.33% 69.91% 83.33% 56.437 68.28% 78.91% 3.7
87.20% 76.48% 87.20% 64.046 95.26% 87.75% 7.45
84.18% 50.33% 84.18% 73.160 84.30% 84.21% 15.95
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
-9.16% 409 407 374.7083333333 -15.06% 2
410 408 3
410 410 407 RATA”
407 411 407 GA
407 409 407
409 410 408
409 409 407
410 410 408
409 411 407
410 410 408
412 409 407
410 410 408
409 408 407
407 410 408
409 408
411 409
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
12.15 16.105 6 66 20.554 2 6.554 3.888
28.53 6.57 8.73 30 9.27 0.636 1.98 1.33
42.7 14.07 12 72 18 0.752 4.115 2
83.38 36.745 26.73 168 47.824 3.388 12.649 7.218
DARI QC
BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
2.094 6 37.61 34.762923 24.015 204.922923 0.063 0.2
3.58 58.11 46.755306 22.848 163.929306 0.055 0.161
6 42.41 35.102757 30.26 244.449757 0.082 0.221
11.674 6 138.13 116.62099 77.123 613.301986 0.2 0.582
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
0.08 2328.017 1291.752 4.3673 2
0 2435.176 1220.052 3.815 2
0.095 2743.608 1530.752 5.3192 2
0.22 7506.801 4042.556 13.5015
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch 2 2
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
78 1213.752 9.57% PRODUCT
78 1142.052 21.54%
78 1452.752 19.23%
NO.
234 3808.556 16.78%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
2
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
19
2
AWAL ADUKAN
PROSES X
( KG ) ( KG )
149.513 2237.744
AN USED
%)
1302.550 945.722
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
0.480
58.760
Turbo Mixer
59.240
2387.257
43,40%
Ballmill
996.204
956.000 1291.752
0.520 Oven
0.520
1292.272
2288.476
Arc Cooler
Spreeding
807.684
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Friday, 10 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
3.2 3.2
6 6
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Friday, 10 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
2.1 2.1
3.7 3.7
6 6
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Friday, 10 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 10.25
BS SHEET BERSIH
BS SHEET KOTOR 10.75
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
6 6
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
10:08 10:13
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
* Setting Up Mesin
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
13:10 15:00
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Book patah / tidak pres Roll press miring ke kirSetting ( adjuster roll dan roll)
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
807.684
81.46%
1480.792
64.71%
6.000 MP. D2
6.000
66.000
20.554
98.554
34.763
12.150
16.105
6.554
2.000
3.888
2.094
77.554
235.868
12.16%
1244.924
15.93% MP. D4
6 6 12 6 66
6
2.15 2.304 6.554
1.275 1.353 3.888
0.675 0.769 2.094
4.4 4.5 4.4 4.315 2 28.465
2.5 1.5 4
2 4
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
0.636 0.636
6 6 6 6 6 30
6 6
0.98 0.4 0.6 1.98
0.33 0.5 0.3 1.13
1.08 1.5 1.1 3.68
5.11 4.31 9.715 3.11 3.15 1.45 1.003 27.848
1 1
1 1.11 2.11
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12
BS POTONGAN KASAR 6
BUBUK MESIN 1
BUBUK SAPUAN
WAFER SAPUAN 1.2
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
0.752 0.752
12 12 6 6 6 6 12 72
6 12
1.1 1.015 1 4.115
0.6 0.7 0.7 2
2 1.8 5
14.6 7 8.66 30.26
1 1 3 1 6
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
42
* Reject For Recycle
TOTAL 42
6.
DEFE 34
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 34
* WIP Variance
TOTAL
TOTAL 76
Downtime 78
Selisih 2
HB (kg)
HK (kg)
HB= 92,554 kg
HK= 54,364 kg
28
30 HK = 61,528 kg
30
58
Downtime 60
Selisih 2
28 HB: 102,kg
28
31 HK; 93,03kg
31
59
Downtime 61
Selisih 2
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
22
2
AWAL ADUKAN
PROSES X
( KG ) ( KG )
2591.072
103.26%
2613.058
113.51%
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
154.336 2435.176
0.480
1.080
REJECT PACKING (KEMASAN NGINJEK) 2.29
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
2 2 6.29
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1.91 2 3.91
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK) 2
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
3.5 1.5 1 4 12
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
956.000 945.722
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
1.560
2436.736
43,40%
1016.851
681.150 1220.052
0.520
0.520
1220.572 MP.
2237.423
708.199
708.199 MP.
83.33%
1529.225
68.35%
8.730
30.000
9.270
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
46.755
28.530
6.570
1.980 MP.
0.636
1.330
3.580
89.381
139.461
8.20%
1389.763
9.12%
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Friday, 10 September 2021
2
1
BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Hari / Tanggal Friday, 10 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT 5BX6PCX135G
Friday, 10 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK GENCET
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
0.095 0.095
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
22
2
AWAL ADUKAN
PROSES X
( KG ) ( KG )
154.336 2591.072
AN USED
%)
681.150 945.722
M USED
SOLID )
x____Kg
NO. P.O ADONAN 108000370272
CREAM 108000370269
OVEN 108000370264
SPREADING 108000370275
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
2743.608
0.720
1.080
1.800
2745.408
43,40%
1145.661
95.600 1530.752
0.520
0.520
1531.272
2676.933
MP. D4
988.106
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.009
REJECT CELLO (POTONGAN ACAK) 0.009
REJECT CELLO (KEMASAN MELIPAT) 0.008
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT) 0.008
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.009 0.009 0.027
0.009 0.018
0.008 0.005 0.005 0.026
0.032 0.032
0.009 0.009 0.009 0.036
0.031 0.031
0.009 0.009 0.008 0.009 0.044
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.009 0.005 0.001 0.015
0.007 0.007
0.011 0.006 0.017
0.007 0.007
0.005 0.005
0.007 0.009 0.016
0.005 0.005 0.01
0.007 0.001 0.008
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI) 0.01
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.03 0.01 0.005 0.045
0.041 0.041
0.02 0.015 0.02 0.055
0.01
0.01 0.02 0.02 0.05
0.041 0.041
0.02 0.015 0.01 0.016 0.061
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
988.106
87.20%
1688.827
63.09%
MP.
12.000
72.000
18.000
102.000
35.103
42.700
14.070
4.115
0.752
2.000
6.000
104.740
209.060
8.81%
1479.767
12.38%
MP.
Brt / ¢ 988.106 -1385.194
2864.961
105.27%
3074.021
112.95%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
DARI QC
BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT
NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
Turbo Mixer
43,40%
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Saturday, 11 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi
Hari / Tanggal Saturday, 11 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Saturday, 11 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
* Setting Up Mesin
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
#DIV/0!
#DIV/0!
MP. D2
#DIV/0!
#DIV/0! MP. D4
Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK
* WIP Variance
TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!
#DIV/0!
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
43,40%
MP.
MP.
#DIV/0!
#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
#DIV/0!
#DIV/0!
Brt / ¢
#DIV/0!
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Saturday, 11 September 2021
2
1
BS PM PRO
Jenis Produksi
Hari / Tanggal Saturday, 11 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Saturday, 11 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
43,40%
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
#DIV/0!
#DIV/0!
MP.
#DIV/0!
#DIV/0!
MP.
Brt / ¢
#DIV/0!
#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
DARI QC
BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT
NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
Turbo Mixer
43,40%
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Sunday, 12 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi
Hari / Tanggal Sunday, 12 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Sunday, 12 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
* Setting Up Mesin
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
#DIV/0!
#DIV/0!
MP. D2
#DIV/0!
#DIV/0! MP. D4
Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK
* WIP Variance
TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!
#DIV/0!
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
43,40%
MP.
MP.
#DIV/0!
#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
#DIV/0!
#DIV/0!
Brt / ¢
#DIV/0!
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Sunday, 12 September 2021
2
1
BS PM PRO
Jenis Produksi
Hari / Tanggal Sunday, 12 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Sunday, 12 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
43,40%
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
#DIV/0!
#DIV/0!
MP.
#DIV/0!
#DIV/0!
MP.
Brt / ¢
#DIV/0!
#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
DARI QC
BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT
NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
Turbo Mixer
43,40%
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Monday, 13 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi
Hari / Tanggal Monday, 13 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Monday, 13 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
* Setting Up Mesin
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
#DIV/0!
#DIV/0!
MP. D2
#DIV/0!
#DIV/0! MP. D4
Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK
* WIP Variance
TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!
#DIV/0!
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
43,40%
MP.
MP.
#DIV/0!
#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
#DIV/0!
#DIV/0!
Brt / ¢
#DIV/0!
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Monday, 13 September 2021
2
1
BS PM PRO
Jenis Produksi
Hari / Tanggal Monday, 13 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Monday, 13 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
43,40%
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
#DIV/0!
#DIV/0!
MP.
#DIV/0!
#DIV/0!
MP.
Brt / ¢
#DIV/0!
#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
DARI QC
BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT
NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
Turbo Mixer
43,40%
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Tuesday, 14 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi
Hari / Tanggal Tuesday, 14 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Tuesday, 14 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
* Setting Up Mesin
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
#DIV/0!
#DIV/0!
MP. D2
#DIV/0!
#DIV/0! MP. D4
Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK
* WIP Variance
TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!
#DIV/0!
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
43,40%
MP.
MP.
#DIV/0!
#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
#DIV/0!
#DIV/0!
Brt / ¢
#DIV/0!
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Tuesday, 14 September 2021
2
1
BS PM PRO
Jenis Produksi
Hari / Tanggal Tuesday, 14 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Tuesday, 14 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
43,40%
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
#DIV/0!
#DIV/0!
MP.
#DIV/0!
#DIV/0!
MP.
Brt / ¢
#DIV/0!
#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
DARI QC
BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT
NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
Turbo Mixer
43,40%
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Wednesday, 15 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi
Hari / Tanggal Wednesday, 15 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Wednesday, 15 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
* Setting Up Mesin
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
#DIV/0!
#DIV/0!
MP. D2
#DIV/0!
#DIV/0! MP. D4
Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK
* WIP Variance
TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!
#DIV/0!
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
43,40%
MP.
MP.
#DIV/0!
#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
#DIV/0!
#DIV/0!
Brt / ¢
#DIV/0!
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Wednesday, 15 September 2021
2
1
BS PM PRO
Jenis Produksi
Hari / Tanggal Wednesday, 15 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Wednesday, 15 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
43,40%
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
#DIV/0!
#DIV/0!
MP.
#DIV/0!
#DIV/0!
MP.
Brt / ¢
#DIV/0!
#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
DARI QC
BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT
NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
Turbo Mixer
43,40%
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Thursday, 16 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi
Hari / Tanggal Thursday, 16 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Thursday, 16 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
* Setting Up Mesin
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
#DIV/0!
#DIV/0!
MP. D2
#DIV/0!
#DIV/0! MP. D4
Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK
* WIP Variance
TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!
#DIV/0!
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
43,40%
MP.
MP.
#DIV/0!
#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
#DIV/0!
#DIV/0!
Brt / ¢
#DIV/0!
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Thursday, 16 September 2021
2
1
BS PM PRO
Jenis Produksi
Hari / Tanggal Thursday, 16 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Thursday, 16 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
43,40%
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
#DIV/0!
#DIV/0!
MP.
#DIV/0!
#DIV/0!
MP.
Brt / ¢
#DIV/0!
#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
DARI QC
BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT
NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
Turbo Mixer
43,40%
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Friday, 17 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi
Hari / Tanggal Friday, 17 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Friday, 17 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
* Setting Up Mesin
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
#DIV/0!
#DIV/0!
MP. D2
#DIV/0!
#DIV/0! MP. D4
Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK
* WIP Variance
TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!
#DIV/0!
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
43,40%
MP.
MP.
#DIV/0!
#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
#DIV/0!
#DIV/0!
Brt / ¢
#DIV/0!
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Friday, 17 September 2021
2
1
BS PM PRO
Jenis Produksi
Hari / Tanggal Friday, 17 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Friday, 17 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
43,40%
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
#DIV/0!
#DIV/0!
MP.
#DIV/0!
#DIV/0!
MP.
Brt / ¢
#DIV/0!
#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
DARI QC
BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT
NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
Turbo Mixer
43,40%
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Saturday, 18 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi
Hari / Tanggal Saturday, 18 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Saturday, 18 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
* Setting Up Mesin
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
#DIV/0!
#DIV/0!
MP. D2
#DIV/0!
#DIV/0! MP. D4
Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK
* WIP Variance
TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!
#DIV/0!
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
43,40%
MP.
MP.
#DIV/0!
#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
#DIV/0!
#DIV/0!
Brt / ¢
#DIV/0!
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Saturday, 18 September 2021
2
1
BS PM PRO
Jenis Produksi
Hari / Tanggal Saturday, 18 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Saturday, 18 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
43,40%
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
#DIV/0!
#DIV/0!
MP.
#DIV/0!
#DIV/0!
MP.
Brt / ¢
#DIV/0!
#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
DARI QC
BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT
NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
Turbo Mixer
43,40%
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Sunday, 19 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi
Hari / Tanggal Sunday, 19 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Sunday, 19 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
* Setting Up Mesin
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
#DIV/0!
#DIV/0!
MP. D2
#DIV/0!
#DIV/0! MP. D4
Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK
* WIP Variance
TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!
#DIV/0!
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
43,40%
MP.
MP.
#DIV/0!
#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
#DIV/0!
#DIV/0!
Brt / ¢
#DIV/0!
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Sunday, 19 September 2021
2
1
BS PM PRO
Jenis Produksi
Hari / Tanggal Sunday, 19 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Sunday, 19 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
43,40%
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
#DIV/0!
#DIV/0!
MP.
#DIV/0!
#DIV/0!
MP.
Brt / ¢
#DIV/0!
#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
DARI QC
BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT
NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
Turbo Mixer
43,40%
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Monday, 20 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi
Hari / Tanggal Monday, 20 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Monday, 20 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
* Setting Up Mesin
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
#DIV/0!
#DIV/0!
MP. D2
#DIV/0!
#DIV/0! MP. D4
Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK
* WIP Variance
TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!
#DIV/0!
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
43,40%
MP.
MP.
#DIV/0!
#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
#DIV/0!
#DIV/0!
Brt / ¢
#DIV/0!
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Monday, 20 September 2021
2
1
BS PM PRO
Jenis Produksi
Hari / Tanggal Monday, 20 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Monday, 20 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
43,40%
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
#DIV/0!
#DIV/0!
MP.
#DIV/0!
#DIV/0!
MP.
Brt / ¢
#DIV/0!
#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
DARI QC
BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT
NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
Turbo Mixer
43,40%
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Tuesday, 21 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi
Hari / Tanggal Tuesday, 21 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Tuesday, 21 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
* Setting Up Mesin
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
#DIV/0!
#DIV/0!
MP. D2
#DIV/0!
#DIV/0! MP. D4
Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK
* WIP Variance
TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!
#DIV/0!
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
43,40%
MP.
MP.
#DIV/0!
#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
#DIV/0!
#DIV/0!
Brt / ¢
#DIV/0!
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Tuesday, 21 September 2021
2
1
BS PM PRO
Jenis Produksi
Hari / Tanggal Tuesday, 21 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Tuesday, 21 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
43,40%
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
#DIV/0!
#DIV/0!
MP.
#DIV/0!
#DIV/0!
MP.
Brt / ¢
#DIV/0!
#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
DARI QC
BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT
NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
Turbo Mixer
43,40%
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Wednesday, 22 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi
Hari / Tanggal Wednesday, 22 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Wednesday, 22 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
* Setting Up Mesin
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
#DIV/0!
#DIV/0!
MP. D2
#DIV/0!
#DIV/0! MP. D4
Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK
* WIP Variance
TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!
#DIV/0!
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
43,40%
MP.
MP.
#DIV/0!
#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
#DIV/0!
#DIV/0!
Brt / ¢
#DIV/0!
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Wednesday, 22 September 2021
2
1
BS PM PRO
Jenis Produksi
Hari / Tanggal Wednesday, 22 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Wednesday, 22 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
43,40%
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
#DIV/0!
#DIV/0!
MP.
#DIV/0!
#DIV/0!
MP.
Brt / ¢
#DIV/0!
#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
DARI QC
BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT
NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
Turbo Mixer
43,40%
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Thursday, 23 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi
Hari / Tanggal Thursday, 23 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Thursday, 23 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
* Setting Up Mesin
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
#DIV/0!
#DIV/0!
MP. D2
#DIV/0!
#DIV/0! MP. D4
Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK
* WIP Variance
TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!
#DIV/0!
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
43,40%
MP.
MP.
#DIV/0!
#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
#DIV/0!
#DIV/0!
Brt / ¢
#DIV/0!
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Thursday, 23 September 2021
2
1
BS PM PRO
Jenis Produksi
Hari / Tanggal Thursday, 23 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Thursday, 23 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
43,40%
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
#DIV/0!
#DIV/0!
MP.
#DIV/0!
#DIV/0!
MP.
Brt / ¢
#DIV/0!
#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
DARI QC
BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT
NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
Turbo Mixer
43,40%
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Friday, 24 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi
Hari / Tanggal Friday, 24 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Friday, 24 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
* Setting Up Mesin
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
#DIV/0!
#DIV/0!
MP. D2
#DIV/0!
#DIV/0! MP. D4
Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK
* WIP Variance
TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!
#DIV/0!
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
43,40%
MP.
MP.
#DIV/0!
#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
#DIV/0!
#DIV/0!
Brt / ¢
#DIV/0!
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Friday, 24 September 2021
2
1
BS PM PRO
Jenis Produksi
Hari / Tanggal Friday, 24 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Friday, 24 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
43,40%
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
#DIV/0!
#DIV/0!
MP.
#DIV/0!
#DIV/0!
MP.
Brt / ¢
#DIV/0!
#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
DARI QC
BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT
NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
Turbo Mixer
43,40%
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Saturday, 25 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi
Hari / Tanggal Saturday, 25 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Saturday, 25 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
* Setting Up Mesin
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
#DIV/0!
#DIV/0!
MP. D2
#DIV/0!
#DIV/0! MP. D4
Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK
* WIP Variance
TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!
#DIV/0!
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
43,40%
MP.
MP.
#DIV/0!
#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
#DIV/0!
#DIV/0!
Brt / ¢
#DIV/0!
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Saturday, 25 September 2021
2
1
BS PM PRO
Jenis Produksi
Hari / Tanggal Saturday, 25 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Saturday, 25 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
43,40%
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
#DIV/0!
#DIV/0!
MP.
#DIV/0!
#DIV/0!
MP.
Brt / ¢
#DIV/0!
#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
2
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
MUS)
ing PPIC
Plan Working Down Adonan Cream
Jam Shift
Hours Hours Time (batch) (batch)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2
3
RATA”
GA
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
DARI QC
BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
PRODUCT
NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
Turbo Mixer
43,40%
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Sunday, 26 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi
Hari / Tanggal Sunday, 26 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
Sunday, 26 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
* Setting Up Mesin
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Shift
Pencegaha Batas Jam Jam
PIC Status Menit Kode Masalah Penyebab
n Waktu Mulai Selesai
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
#DIV/0!
#DIV/0!
MP. D2
#DIV/0!
#DIV/0! MP. D4
Brt / ¢
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK
* WIP Variance
TOTAL
TOTAL
Downtime
Selisih
HB (kg)
HK (kg)
SHIFT 1 SHIFT 2 SHIFT 3
Downtime
Selisih
Downtime
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
#DIV/0!
#DIV/0!
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
43,40%
MP.
MP.
#DIV/0!
#DIV/0!
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
#DIV/0!
#DIV/0!
Brt / ¢
#DIV/0!
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Sunday, 26 September 2021
2
1
BS PM PRO
Jenis Produksi
Hari / Tanggal Sunday, 26 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
Sunday, 26 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL ADUKAN
PROSES X
( KG ) ( KG )
AN USED
%)
M USED
SOLID )
x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
43,40%
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
MP. D2
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
#DIV/0!
#DIV/0!
MP.
#DIV/0!
#DIV/0!
MP.
Brt / ¢
#DIV/0!
#DIV/0!
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 175 177 177 59.1805556 177.541667
2 177 179 178
3 177 178 178
4 176 177 178
5 176 176 179
6 174 178 177
7 179 177 176
8 177 179 177
9 179 178 178
10 178 176 179
11 177 177 178
12 178 179 177
13 178 178 178
14 177 177 179
15 179 176 180
16 177 179 178
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
50.60% 32.04% 50.60% 122.004 48.64% 75.69% 6.205
80.06% 66.55% 80.06% 77.103 76.96% 85.54% 10.02
83.33% 76.00% 83.33% 74.074 80.11% 118.48% 6.45
71.33% 26.87% 71.33% 86.540 68.57% 92.73% 22.675
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
-0.54% 407 410 408 408.6458333333 -0.37% 2
409 409 407 3
409 408 407 RATA”
411 407 408 GA
411 409 408
409 410 407
410 410 408
407 409 408
410 408 407
407 407 408
409 409 408
411 410 407
407 411 407
410 409 408
411 410 408
408 411 408
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
44.145 96.49 12 66 12 1.27 2.115 3.12
29.39 86.38 13.06 48 22.94 2.565 5.595 1.47
21.2 33.83 12 30 10 1.095 3.85 3.44
94.735 216.7 37.06 144 44.94 4.93 11.56 8.03
DARI QC
BERAT (g)
SHEET BOOK
177.8 409.8
180 410.25
178.5 410.5
178.75 410.17
0.14% 0.29%
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
5.55 53.635 42.194655 27.69 318.779655 0.069 0.114
5.51 60.39 48.215376 34.885 308.030376 0.089 0.391
2.91 55.325 47.120303 31.87 203.765303 0.094 0.239
13.97 169.35 137.53033 94.445 830.575333 0.252 0.744
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
4 0.04 2782.741 1029.754 3.072 2
0 2942.96 1441.703 5.0716 2
0.045 2943.24 1083.463 5.111 2
4 0.125 8668.941 3554.92 13.2546
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch 5 3
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
195 834.754 23.33% PRODUCT
117 1324.703 22.16%
78 1005.463 16.83%
NO.
390 3164.92 20.77%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
2
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
25
5
AWAL ADUKAN
PROSES X
( KG ) ( KG )
2944.400
AN USED
%)
2364.305
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
0.720
1.780
Turbo Mixer
2.500
2785.241
43,40%
Ballmill
1162.283
1333.261 1029.744
1.300 Oven
1.300
1031.044
2193.327
Arc Cooler
Spreeding
625.228
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Monday, 27 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
12 12
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Hari / Tanggal Monday, 27 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
18 6 24
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Monday, 27 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 12.05
BS SHEET BERSIH
BS SHEET KOTOR 5.25
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
1.25 1 1 3.25
6.45 6.45
07:45 07:58
07:45 07:58 10
08:15 08:25
* Mechanical
07;10 10:00 27
2.
12:35 13:10
TECH 12:35 13:10 35
NICA
L
BREA
KDO TOTAL 72
WN
* Electrical
TOTAL
TOTAL
* Setting Up Mesin
08:21/09:04/10:51/13:316/10:54/13:36
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
07:10 07:25 15
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Mesin cutting potonganPosisi guide tidak pas Cek kue wafer, setting guide cutting pertama, & kalibrasi QC
Oven reduced speed35sMesin cutting potonganCek kue wafer, setting guide cutting pertama, & kalibrasi QC
Stopper tidak membukaSensor short / hubung Cek rangkaian, urutkan kabel rangkaian, repair kabel yang kelupas, & setting posisi sens
Oven reduced speed35sStopper tidak membukaCek
/ rangkaian, urutkan kabel rangkaian, repair kabel yang kelupas, & setting posisi sens
Roll spiral terlalu mepePosisi gate tidak pas Setting ( posisi gate infeed spiral & adjuster roundbelt)
Oven stop produksi Roll spiral terlalu mepeSetting ( posisi gate infeed spiral & adjuster roundbelt)
Oven stop produksi Sensor cooling box erorPeerbaikan sensor cooling box
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
10
00:28/01:14/01:24/06:0036/06:17
m,bongkjar sensor flame,cleaning sensor flame +setting j Rh ruangan naik selama ( 52 men
m,bongkjar sensor flame,cleaning sensor flame +setting j 02:58 04:04 Mp D2 pusher tiSensor proxy put
gate,roll .
blok cs,satng cello.)
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Tutup pintu
Cek ( rangkaian, pusher, ) ganti proxi
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
625.228
50.60%
1568.099
71.49%
MP. D2
12.000
66.000
12.000
90.000
42.195
44.145
96.490
2.115
1.270
3.120
5.550
194.885
288.685
20.96%
1279.414
18.41% MP. D4
6 6 12 18 12 66
12 6 18
0.575 0.585 0.43 2.117
0.7 0.75 0.895 3.12
1.35 1.375 1.45 5.55
3.375 3.375 3.375 3.375 3.72 3.72 27.69
1 1
1.05 1 2.05
1 2
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.565 2.565
12 6 6 12 6 6 48
6 6 12
3.295 2.3 5.595
0.65 0.82 1.47
2.01 1.4 2.1 5.51
6.15 5.14 5.21 5.11 4.15 3.21 2.15 3.755 34.875
4.2 4.2
6 2 8
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12
BS POTONGAN KASAR 6
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC 3.975
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
6 6 6 30
6 12
1 1 1.85 3.85
1.4 1 1 3.4
1 1.51 2.51
3.975 3.975 3.975 3.975 3.975 3.975 4.045 31.87
2 2 4
2 0.25 2.25
1.75 1.75
* Minor Stop
4.
IDLIN
G TOTAL 15
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
17
* Reject For Recycle
TOTAL 17
6.
DEFE 50
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 50
22
* WIP Variance
TOTAL 22
TOTAL 176
Downtime 237
Selisih 61
HB (kg)
HK (kg)
HB= 90 kg
HK= 173,875 kg
15
35 HK =156,165 kg
35
21 reject sheet
21
81
Downtime 96
Selisih 15
26 HB: 52kg
26
16 HK: 89,81kg
16
42
Downtime 80
Selisih 38
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
25
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2944.400
90.78%
2319.871
103.68%
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2942.960
0.720
0.720
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1 1.05 2.05
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
4.24 2 6.24
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
2 2
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
1333.261 1418.583
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
1.440
2944.400
43,40%
1228.700
1309.361 1441.703
0.780
0.780
1442.483 MP.
2671.183
989.332
989.332 MP.
80.06%
1681.851
62.96%
13.060
48.000
22.940
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
48.215
29.390
86.380
5.595 MP.
2.565
1.470
5.510
179.125
265.345
12.18%
1416.506
15.78%
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Monday, 27 September 2021
2
1
0.04 0.04
0.02
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Hari / Tanggal Monday, 27 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Monday, 27 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
25
2
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2944.400
AN USED
%)
1309.361 945.722
M USED
SOLID )
x____Kg
NO. P.O ADONAN :108000372984
CREAM :108000372981
OVEN :108000372978
SPREADING :108000372943
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2943.240
0.720
0.440
1.160
2944.400
43,40%
1228.700
1171.100 1083.463
0.520
0.520
1083.983
2312.683
MP. D4
1029.788
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL) 0.02
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.009 0.009 0.018
0.034 0.034
0.005 0.005 0.007 0.026
0.02
0.007 0.007
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.006
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.006
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.01 0.02 0.02 0.05
0.01 0.01 0.02
0.005 0.004 0.009
0.01 0.01
0.02 0.02
0.015 0.015
0.015 0.015
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
1029.788
83.33%
1282.896
55.47%
MP.
12.000
30.000
10.000
52.000
47.120
21.200
33.830
3.850
1.095
3.440
2.910
113.445
167.125
7.37%
1115.770
13.03%
MP.
Brt / ¢ 1029.788 -1238.213
2353.983
99.71%
2521.108
106.79%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 176 176 177 59.2708333 177.8125
2 178 179 178
3 178 178 177
4 176 179 177
5 177 176 178
6 178 179 179
7 178 178 178
8 179 177 178
9 178 178 178
10 177 179 179
11 178 180 178
12 178 178 177
13 179 176 179
14 178 178 178
15 179 177 178
16 177 176 178
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
80.36% 66.63% 80.36% 76.818 80.47% 94.47% 5.1
87.50% 79.30% 87.50% 70.547 80.88% 91.22% 3.17
78.13% 62.17% 78.13% 79.012 75.10% 88.62% 4.2
81.99% 43.56% 81.99% 75.284 78.82% 91.40% 12.47
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
-0.39% 409 409 408 408.6875 -0.35% 2
410 410 409 3
410 408 407 RATA”
407 411 408 GA
407 409 407
409 411 408
409 408 407
407 410 407
411 411 408
410 412 408
408 410 408
410 409 408
407 407 407
408 410 408
411 408 407
410 409 407
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
25.875 25.93 12 42 44.22 1.5 4.335 1.945
38.085 21.65 4.935 42 13.065 2.55 9.275 3.085
26 58.02 12 60 8.95 2.56 5.77 1.82
89.96 105.6 28.935 144 66.235 6.61 19.38 6.85
DARI QC
BERAT (g)
SHEET BOOK
179.0 409.5
180.5 410.5
180 410.5
179.83 410.17
0.75% 0.29%
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
5.245 58.605 48.565964 29.92 246.635964 0.098 0.13
4.655 77.92 56.359536 36.03 234.859536 0.101 0.563
2.2 63.27 49.616334 39.46 270.596334 0.109 0.24
12.1 199.795 154.54183 105.41 752.091834 0.308 0.933
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
0.04 2819.238 1310.253 4.828 2
0 3065.482 1477.553 5.6786 2
0.08 2943.25 1358.053 4.8075 2
0.195 8827.97 4145.859 15.3141
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch 3 3
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
117 1193.253 19.13% PRODUCT
117 1360.553 29.67%
117 1241.053 23.58%
NO.
351 3794.859 24.13%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
3
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
24
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2826.624
AN USED
%)
1171.100 1418.583
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
0.720
1.840
Turbo Mixer
2.560
2821.798
43,40%
Ballmill
1177.538
1278.650 1310.253
0.780 Oven
0.780
1311.033
2488.571
Arc Cooler
Spreeding
993.111
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Tuesday, 28 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
12 12
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Hari / Tanggal Tuesday, 28 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
6 3.65 9.65
6 6 12
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Tuesday, 28 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 11.92
BS SHEET BERSIH
BS SHEET KOTOR 7.75
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
7 6.25 5 26
4.2 42 46.2
4.2 4.2
6 6
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
11:30 11:47
11:30 11:47 30
08:00/08:07 08:51/09:16
* Mechanical
09:25 10:10 5
2.
TECH
NICA
L
BREA
KDO TOTAL 35
WN
* Electrical
TOTAL
TOTAL
08:04/13:51 08:06/13:56
* Setting Up Mesin
08:00 08:03
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Oven stop arc cooler le Belt arc cooler sudah r Ganti belt arc cooler , kencangkan belt
Oven stop produksi Oven stop arc cooler le Ganti belt arc cooler , kencangkan belt
RH ruangan naik 51 Pintu terbuka terlalu la Tutup pintu ruangan packing
Oven reduced speed35sRH ruangan naik 51 kare
Tutup pintu ruangan packing
MPD2 Endseal atas leceSuhu terlalu panas , cr Setting ( suhu, gosok crimper, stang cello , & centerseal)
Metal detector piece tidak mereject Verifikasi QC
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
35
Repair dudukan cam sensor, setting ( posisi sensor dan cam, registrasion )
Cek ( motor motor, pompa, cleannig pompa)
Cek ( motor motor, pompa, cleannig pompa)
Kalibrasi pasa angel, setting ( pasa angel dari 89,08 ke 89,18
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
993.111
80.36%
1495.460
60.09%
MP. D2
12.000
42.000
44.220
98.220
48.566
25.875
25.930
4.335
1.500
1.945
5.245
113.396
214.956
9.83%
1280.505
14.37% MP. D4
6 6 6 6 6 42
6 12
1 1.085 1.095 4.255
0.45 0.4 0.62 1.945
1.3 1.35 1.345 5.245
3.74 3.74 3.74 3.74 3.74 3.74 29.92
1 1
1 2.1
1 1 2
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.55 2.55
12 6 6 6 6 6 42
6 6 12
3.075 3.04 3.16 9.275
1.025 1.04 1.02 3.085
1.055 2.3 1.3 4.655
4.04 4.27 4.15 4.05 4.19 4.32 4.97 6.04 36.03
3 2 5
0.3 0.3
2.085 1 3 6.085
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC 4.875
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.256 2.256
6 6 6 6 6 6 12 60
6 6 12
2 2 1.77 5.77
0.82 1 1.82
1.2 1.2
4.875 4.875 4.875 4.875 4.875 4.875 5.335 39.46
1 1
2 2
2.32 2.32
1 1
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
16
* Reject For Recycle
TOTAL 16
6.
DEFE 31
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 31
* WIP Variance
TOTAL
TOTAL 82
Downtime 94
Selisih 12
HB (kg)
HK (kg)
Hb= 98,22 kg
HK= 86,97 kg
16
29 HK = 100,42 kg
29
45
Downtime 60
Selisih 15
44 HB: 80,95kg
44
19 HK: 125,68kg
19
98
Downtime 105
Selisih 7
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
26
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
163.985 3062.176
97.66%
2689.350
106.14%
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 3065.482
0.720
0.800
REJECT PACKING (KEMASAN NGINJEK) 1.05
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1.05
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
0.68 0.68
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
2.63 2.63
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
1278.650 1418.583
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
1.520
3067.002
43,40%
1279.862
1218.900 1477.553
0.780
0.780
1478.333 MP.
2758.195
1081.387
1081.387 MP.
87.50%
1676.808
60.79%
4.935
42.000
13.065
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
56.360
38.085
21.650
9.275 MP.
2.550
3.085
4.655
135.660
197.960
8.31%
1478.848
11.81%
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Tuesday, 28 September 2021
2
1
0.02 0.04
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Hari / Tanggal Tuesday, 28 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Tuesday, 28 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
25
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2944.400
AN USED
%)
1218.900 1418.583
M USED
SOLID )
x____Kg
NO. P.O ADONAN 108000373252
CREAM 108000373378
OVEN 108000373247
SPREADING 108000373255
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2943.250
0.720
0.430
1.150
2944.400
43,40%
1228.700
1278.650 1358.053
0.780
0.780
1358.833
2587.533
MP. D4
965.524
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.005
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.007
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT) 0.009
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.005
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.005 0.005 0.015
0.049 0.049
0.005 0.005 0.005 0.024
0.02 0.02
0.007 0.014
0.049 0.049
0.009 0.007 0.009 0.03
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.015 0.035 0.05
0.015 0.034 0.019 0.017 0.085
0.011 0.015 0.012 0.009 0.047
0.011 0.021 0.032
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.007
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.007
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.01 0.01
0.02 0.02 0.04
0.02 0.02
0.02 0.02
0.005 0.005
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
965.524
78.13%
1622.009
62.69%
MP.
12.000
60.000
8.950
80.950
49.616
26.000
58.020
5.770
2.560
1.820
2.200
145.986
228.866
10.76%
1393.142
14.11%
MP.
Brt / ¢ 965.524 -1160.726
2553.868
96.91%
2782.735
105.59%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 177 177 178 59.3819444 178.145833
2 178 179 179
3 178 178 178
4 176 175 178
5 176 178 177
6 177 177 178
7 177 179 179
8 178 181 179
9 178 183 177
10 176 180 178
11 178 180 179
12 177 181 178
13 177 181 178
14 178 179 178
15 176 178 178
16 177 181 178
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
89.29% 79.80% 89.29% 69.136 82.53% 93.08% 4.025
80.36% 67.42% 80.36% 76.818 77.25% 81.15% 12.37
87.50% 76.56% 87.50% 70.547 87.62% 92.72% 6.35
85.71% 52.09% 85.71% 72.016 82.40% 88.88% 22.745
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
-0.20% 409 410 407 408.3333333333 -0.51% 2
407 409 408 3
407 408 407 RATA”
408 407 407 GA
408 410 408
410 407 407
410 409 407
407 411 408
407 409 408
408 410 407
411 409 408
410 411 408
407 408 407
410 410 407
408 411 407
407 409 407
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
16.35 26.85 18 60 15.025 2.6 5.155 3.05
77.46 16.65 12 54 12 2.82 7.61 2.865
19.35 32.85 12 36 36 2.88 5.915 1.87
113.16 76.35 42 150 63.025 8.3 18.68 7.785
DARI QC
BERAT (g)
SHEET BOOK
180.8 410.5
180.25 411.25
179.5 409
180.17 410.25
0.93% 0.32%
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
3.445 5.7 59.85 48.197205 34.57 242.967205 0.088 0.173
5.45 62.215 53.940405 27.26 284.425405 0.066 0.614
4.255 69.12 54.286848 38.12 249.876848 0.105 0.232
13.15 5.7 191.185 156.42446 99.95 777.269458 0.259 1.019
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
0.055 3059.586 1477.553 5.393 2
1 0.98 2942.86 1525.353 5.312 2
0.08 2835.15 1453.653 5.3476 2
1 1.115 8837.596 4456.559 16.0526
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch 3 3
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
117 1360.553 21.47% PRODUCT
117 1408.353 15.30%
117 1336.653 23.46%
NO.
351 4105.559 20.08%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
3
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
26
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 3062.176
AN USED
%)
1278.650 1418.583
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
0.720
1.870
Turbo Mixer
2.590
3062.176
43,40%
Ballmill
1277.848
1218.900 1477.553
0.780 Oven
0.780
1478.333
2756.181
Arc Cooler
Spreeding
1102.500
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Wednesday, 29 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
12 12
5.7 5.7
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Hari / Tanggal Wednesday, 29 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
4.65 4.65
4 6 2 12
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Wednesday, 29 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 12.76
BS SHEET BERSIH
BS SHEET KOTOR 4.1
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR 5.2
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
1.5 1.5
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
07:11/07:31/13:416/07:44/13:45
* Setting Up Mesin
11:05 11:15
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
MPD2 Kemasan jebol, putih lebar, & nginjek Setting ( cover, stang cello, forming box, stang cello, pressure centerseal,angin pusher
MPD4 Longseal bocor Setting ( temperatur, pressure, & blok centerseal)
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
1102.500
89.29%
1653.681
60.00%
5.700 MP. D2
18.000
60.000
15.025
98.725
48.197
16.350
26.850
5.155
2.600
3.050
3.445
105.647
207.742
8.55%
1445.939
12.56% MP. D4
6 6 12 6 54
6 6 18
1.3 1.35 1.255 5.155
0.7 0.775 0.825 3.05
0.875 0.8 0.92 3.445
4.25 4.25 4.25 4.25 4.563 4.535 34.598
3.025 6.025
1 2 3
2
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.82 2.82
12 12 6 6 6 6 6 54
6 6
3.01 2.4 2.2 7.61
0.8 1.065 1 2.865
2.05 2.3 1.1 5.45
2.11 2.45 3.42 4.31 3.11 3.12 4.52 4.21 27.25
2 3 5
2 2
2 2
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN 2
WAFER VACCUM QC 4.765
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.88 2.88
6 6 6 6 36
6 6 12
2 2 1.915 5.915
0.5 0.5 0.84 1.84
2 0.755 0.5 5.255
4.765 4.765 4.765 4.765 4.765 4.765 4.765 38.12
2 2
4 3 7
6 6 3 15
4 4
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
23
* Reject For Recycle
TOTAL 23
6.
DEFE 28
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 28
* WIP Variance
TOTAL
TOTAL 51
Downtime 51
Selisih 0
HB (kg)
HK (kg)
HB= 93,025 kg
HK= 81,215 kg
11
14 HB = 78 kg
14
22 HK = 126,82 kg
22
30 trasfer book
30
77
Downtime 94
Selisih 17
41 HB: 84kg
41
19 HK: 94,575kg
19
60
Downtime 60
Selisih
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
25
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2944.400
98.86%
2981.181
106.27%
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2942.860
0.720
0.820
REJECT PACKING (KEMASAN NGINJEK) 1
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1 1 1 4
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1 2 3
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
6 2 8
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
1218.900 1418.583
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
1.540
2944.400
43,40%
1228.700
1111.350 1525.353
0.780
0.780
1526.133 MP.
2754.833
992.250
992.250 MP.
80.36%
1762.583
63.98%
12.000
54.000
12.000
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
53.940
77.460
16.650
7.610 MP.
2.820
2.865
5.450
166.795
247.115
11.30%
1515.468
14.02%
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Wednesday, 29 September 2021
2
1
0.055
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Hari / Tanggal Wednesday, 29 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Wednesday, 29 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
24
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2826.624
AN USED
%)
1111.350 1418.583
M USED
SOLID )
x____Kg
NO. P.O ADONAN 108000373532
CREAM 108000373530
OVEN 108000373527
SPREADING 108000373536
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
149.513 2835.150
0.720
0.400
1.120
2836.270
43,40%
1183.577
1075.500 1453.653
0.780
0.780
1454.433
2638.010
MP. D4
1080.450
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.009
REJECT CELLO (POTONGAN ACAK) 0.009
REJECT CELLO (KEMASAN MELIPAT) 0.009
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.009
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.009 0.009 0.005 0.032
0.009 0.002 0.02
0.009 0.007 0.025
0.044 0.044
0.008 0.009 0.009 0.035
0.005 0.014
0.044 0.044
0.009 0.008 0.007 0.033
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.011 0.013 0.016 0.04
0.015 0.031 0.025 0.015 0.01 0.096
0.015 0.015 0.03
0.012 0.015 0.027
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.007
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.007
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.02 0.01 0.03
0.02 0.02 0.04
0.01 0.01
0.01 0.01
0.02 0.02
0.01 0.01
0.005 0.005
0.005 0.005
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
1080.450
87.50%
1557.560
59.04%
MP.
12.000
36.000
36.000
84.000
54.287
19.350
32.850
5.915
2.880
1.870
4.255
121.407
207.307
8.71%
1350.253
13.31%
MP.
Brt / ¢ 1080.450 -1300.950
2651.203
98.77%
2858.510
106.50%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 176 178 178 60.8472222 182.541667
2 178 179 179
3 178 177 178
4 179 176 178
5 178 179 178
6 177 178 179
7 177 181 178
8 179 179 178
9 178 178 178
10 177 180 179
11 279 179 178
12 278 180 178
13 178 180 178
14 178 180 179
15 177 181 179
16 178 179 178
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
82.74% 70.16% 82.74% 74.607 79.54% 90.66% 4.81
87.50% 81.59% 87.50% 70.547 84.12% 86.02% 8.14
89.29% 80.80% 89.29% 69.136 85.83% 101.26% 7.75
86.51% 59.28% 86.51% 71.356 83.16% 92.31% 20.7
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
2.26% 409 410 408 408.625 -0.38% 2
411 411 407 3
411 409 407 RATA”
408 408 407 GA
408 410 408
410 407 407
410 409 408
407 410 407
407 411 407
408 409 408
411 410 408
407 411 407
410 410 408
407 410 408
408 409 408
410 408 407
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
14.445 21.925 6 48 12.125 3.35 4.34 2.625
22.015 14.66 4.95 42 7.05 2.47 7.015 4.23
18.22 21.47 12 12 6.85 1.08 3.505 0.985
54.68 58.055 22.95 102 26.025 6.9 14.86 7.84
DARI QC
BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
3.555 48.73 39.593125 33.43 194.198125 0.087 0.233
7.385 6 77.82 63.104238 41.085 230.104238 0.107 0.288
2.115 2.5 63.015 52.964108 37.47 178.909108 0.103 0.106
13.055 8.5 189.565 155.66147 111.985 603.211471 0.297 0.627
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
0.09 2927.628 1405.853 5.0702 2
0.62 2947.686 1566.853 5.4036 2
0.095 2943.25 1358.304 5.326 2
0.805 8818.564 4331.01 15.7998
Shift 1 2
Jumlah Pakai Crusher 1
Total Pengadukan Batch 3 3
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
117 1288.853 20.75% PRODUCT
117 1449.853 20.91%
156 1202.304 17.95%
NO.
390 3941.01 19.87%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
4
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
25
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
149.513 2944.400
AN USED
%)
1075.500 1418.583
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
0.720
1.580
Turbo Mixer
2.300
2929.928
43,40%
Ballmill
1222.661
1087.450 1405.853
0.780 Oven
0.780
1406.633
2629.294
Arc Cooler
Spreeding
1022.380
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Thursday, 30 September 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
6 6
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Hari / Tanggal Thursday, 30 September 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
3 0.5 3.5
6 6
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Thursday, 30 September 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 12.225
BS SHEET BERSIH
BS SHEET KOTOR 5.35
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
1.5 1.5
2.5 2.5
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
09:00/09:15 09:05/09:23
08:38 10:48
09:02 11:42 27
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL 27
WN
* Electrical
TOTAL
TOTAL
07:04/08:45/08:588/08:56/10:58
* Setting Up Mesin
08:59/10:05/12:209/10:10/12:47
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Mp D2 longseal bocor sPosisi blok endseal tidaSetting ( suhu, pressure cs, cover, eksentrik, blok endseal supaya rata, finger, ketinggi
Mp D4 bocor longseal, markem besar kecil selaSetting ( pressure cs, suhu cs. Kecangkan blok cs, pressure cs, cam sensor, )
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
15:48 16:48 MP.D4 Potongan tiPosisi blok Setting (posisi blok sea
nger, ketingian blok endseal, blok center seal )
nger, ketingian blok endseal, blok center seal )
preasure,suhu.)
Shift 3
Pencega Batas
Perbaikan PIC Status
han Waktu
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
1022.380
82.74%
1606.914
61.12%
MP. D2
6.000
48.000
12.125
66.125
39.593
14.445
21.925
4.340
3.350
2.625
3.555
89.833
159.038
7.06%
1447.876
9.90% MP. D4
6 6 6 6 6 48
6 6
1.1 1.15 1.015 4.34
0.675 0.6 0.7 2.625
0.85 0.895 0.935 3.555
4.125 4.125 4.125 4.125 4.34 4.34 33.43
1 1.3 2.3
1 2.1
1 1 2
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.47 2.47
12 6 6 6 6 6 42
6 6
2.015 3.1 1.9 7.015
1.03 2.1 1.1 4.23
2.085 2.3 3 7.385
5.76 6.42 6.95 5.21 5.11 5.94 3.42 2.275 41.085
2 2
1.39 1 2.39
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12
BS POTONGAN KASAR 6
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC 4.625
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
1.88 1.88
6 6 6 6 6 42
6 12
1 1 1.505 3.505
0.985 0.985
1 1.115 2.115
4.625 4.625 4.625 4.625 4.625 4.625 5.095 37.47
1 1
2 1.75 3.75
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
13
* Reject For Recycle
TOTAL 13
6.
DEFE 19
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 19
14
* WIP Variance
TOTAL 14
TOTAL 73
Downtime 83
Selisih 10
HB (kg)
HK (kg)
HB= 66,125 kg
HK= 73,355 kg
Kupasan
11
22 HK = 85,145 kg
22
32
Downtime 60
Selisih 28
9 HB: 30,85kg
9
37 HK; 79,275kg
37
46
Downtime 51
Selisih 6
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
25
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
163.985 2944.400
100.03%
2836.334
105.97%
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2947.686
0.720
0.820
REJECT PACKING (KEMASAN NGINJEK) 1.6
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1 1 3.6
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1.66 1 2.66
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1.1 1 2.1
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
1087.450 1418.583
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
1.540
2949.226
43,40%
1230.714
860.400 1644.853
0.780
0.780
1645.633 MP.
2876.347
1081.222
1081.222 MP.
87.50%
1795.125
62.41%
6.000
4.950
42.000
7.050
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
63.104
22.015
14.660
7.015 MP.
2.470
4.230
7.385
120.879
183.199
7.69%
1611.926
10.21%
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Thursday, 30 September 2021
2
1
0.05 0.09
0.05 0.05
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Hari / Tanggal Thursday, 30 September 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Thursday, 30 September 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
0.095 0.095
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
25
4
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2944.400
AN USED
%)
860.400 1891.444
M USED
SOLID )
x____Kg
NO. P.O ADONAN 108000373793
CREAM 108000373790
OVEN 108000373788
SPREADING 108000373796
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2943.250
0.720
0.430
1.150
2944.400
43,40%
1228.700
1314.500 1436.304
1.040
1.040
1437.344
2666.044
MP. D4
1103.288
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT) 0.009
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.009 0.009 0.018
0.044 0.044
0.009 0.09 0.002 0.11
0.043 0.043
0.009 0.009 0.008 0.035
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.009 0.008 0.017
0.017 0.019 0.005 0.041
0.017 0.017
0.005 0.005
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.007
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.007
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.005 0.005
0.005 0.005
0.01 0.01
0.005 0.005
0.005 0.005
0.005 0.005
0.01 0.01
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
1103.288
89.29%
1562.757
58.62%
MP.
2.500
12.000
12.000
6.850
33.350
52.964
18.220
21.470
3.505
1.080
0.985
2.115
100.339
135.879
5.59%
1426.877
8.69%
MP.
Brt / ¢ 1103.288 -1326.713
2753.590
101.47%
2889.469
106.48%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 178 178 178 59.4097222 178.229167
2 177 179 177
3 177 176 177
4 179 178 177
5 179 178 178
6 178 180 178
7 178 177 178
8 177 181 179
9 177 178 179
10 178 180 178
11 178 176 179
12 179 181 178
13 179 178 178
14 177 179 178
15 177 181 178
16 178 180 179
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
87.50% 76.56% 87.50% 70.547 77.88% 93.49% 4.5
87.50% 81.12% 87.50% 70.547 84.12% 87.68% 8.73
83.33% 72.64% 83.33% 74.074 83.45% 82.57% 6.75
86.11% 58.02% 86.11% 71.685 81.69% 87.78% 19.98
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
-0.15% 408 410 407 408.3541666667 -0.50% 2
409 409 408 3
409 411 408 RATA”
407 409 407 GA
407 408 407
408 409 408
408 407 408
409 410 407
409 408 408
407 410 408
407 409 408
408 411 407
408 408 408
410 409 408
410 407 408
409 411 407
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
20.27 15.58 12 60 6.65 2.71 4.425 4.15
31.325 16.2 11.54 48 6.46 2.855 2.495 3.19
26.56 22.65 12 48 7.5 1.81 4.685 3.45
78.155 54.43 35.54 156 20.61 7.375 11.605 10.79
DARI QC
BERAT (g)
SHEET BOOK
181.5 410.0
180.25 411
179.25 410
180.33 410.33
1.03% 0.36%
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
3.925 5 67.15 55.942665 24.095 219.247665 0.069 0.095
4.2 77.565 61.45475 28.765 225.21475 0.07 0.15
2.685 64.88 52.929104 26.81 215.829104 0.077 0.186
10.81 5 209.595 170.32652 79.67 660.291519 0.216 0.431
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
2 0.085 3172.646 1441.703 5.2106 2
1 0.15 2947.696 1537.303 5.2656 2
0.075 2825.474 1554.652 5.058 2
3 0.31 8945.816 4533.658 15.5342
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch 3 3
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
117 1324.703 18.69% PRODUCT
117 1420.303 22.77%
78 1476.652 20.42%
NO.
312 4221.658 20.63%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
2
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
27
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 3179.952
AN USED
%)
1314.500 1418.583
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
0.720
1.760
Turbo Mixer
2.480
3175.126
43,40%
Ballmill
1324.982
1290.600 1441.703
0.780 Oven
0.780
1442.483
2767.465
Arc Cooler
Spreeding
1080.505
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Friday, 1 October 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
3 3
5 5
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Hari / Tanggal Friday, 1 October 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
2 2 6 10
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Friday, 1 October 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING 9.23
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR 2.2
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
6 6
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
09:02/12:04 09:06/12:07
* Setting Up Mesin
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
MPD2 kemasan nginjek & bocor longseal Setting( posisi finger, cover jalur finger, roll penahan cello, suhu center seal, & gosok ce
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
or mampet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
1080.505
87.50%
1686.960
60.96%
5.000 MP. D2
12.000
60.000
6.650
83.650
55.943
20.270
15.580
4.425
2.710
4.150
3.925
107.003
193.913
8.14%
1493.047
11.49% MP. D4
6 6 6 6 12 60
6 12
1.15 1.155 1.02 4.425
1.05 1.075 1 4.15
0.95 0.95 1.05 3.925
3.045 3 3 3 3 3 24.095
1.05 2.15
1
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
2.855 2.855
6 12 6 6 12 6 48
6 6 12
1.095 1.4 2.495
1.09 1.06 1.04 3.19
2.1 1.42 0.68 4.2
3.42 3.51 3.11 3.42 3.42 3.11 4.15 4.625 28.765
1 1
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR 12
BS POTONGAN KASAR 6
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC 3.35
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
6 6 12 6 6 48
6 12
1 1 1 1.985 4.985
1 1 1.45 3.45
1 1.685 2.685
3.35 3.35 3.35 3.35 3.35 3.35 3.36 26.81
2 2
1.5 1.5
1 1
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
28
* Reject For Recycle
TOTAL 28
6.
DEFE 21
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 21
8
* WIP Variance
3
TOTAL 11
TOTAL 60
Downtime 60
Selisih
HB (kg)
HK (kg)
HB= 78,65 kg
HK= 63,87 kg
Wip kupasan
Wip book
12
23 HK = 80,49 kg
23
35
Downtime 60
Selisih 25
25
12 HB : 67,5kg
12
24 HK: 78,705kg
24
62
Downtime 80
Selisih 18
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
25
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
163.985 2944.400
99.12%
2987.855
106.00%
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2947.696
0.720
0.810
REJECT PACKING (KEMASAN NGINJEK) 1.25
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1.25 2.5
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1.6 1.02 2.62
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
2 1 3
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
1290.600 1418.583
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
1.530
2949.226
43,40%
1230.714
1171.100 1537.303
0.780
0.780
1538.083 MP.
2768.797
1080.505
1080.505 MP.
87.50%
1688.292
60.98%
11.540
48.000
6.460
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
61.455
31.325
16.200
2.495 MP.
2.855
3.190
4.200
121.720
190.030
7.98%
1498.262
11.26%
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Friday, 1 October 2021
2
1
1 1 2
0.04 0.08
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Hari / Tanggal Friday, 1 October 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Friday, 1 October 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
0.075 0.075
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
24
2
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 2826.624
AN USED
%)
1171.100 945.722
M USED
SOLID )
x____Kg
NO. P.O ADONAN :108000374036
CREAM :108000374033
OVEN :108000374030
SPREADING :108000374039
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 2825.474
0.720
0.430
1.150
2826.624
43,40%
1179.552
561.650 1554.652
0.520
0.520
1555.172
2734.724
MP. D4
1029.053
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.009
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.009
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.005 0.014
0.035 0.035
0.008 0.009 0.026
0.006 0.015
0.034 0.034
0.009 0.006 0.024
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D2
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.009 0.009
0.01 0.009 0.019
0.006 0.003 0.009
0.005 0.005
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.005
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC) 0.005
REJECT CELLO (KEMASAN NGINJEK) 0.01
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.005 0.002 0.007
0.01 0.01
0.01 0.01
0.01 0.01
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
1029.053
83.33%
1705.672
62.37%
MP.
12.000
48.000
7.500
67.500
52.929
26.560
22.650
4.685
1.810
3.450
2.685
114.769
183.939
8.11%
1521.732
10.78%
MP.
Brt / ¢ 1029.053 -1238.948
2760.680
99.27%
2944.619
105.89%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Penimbangan Opak
Berat
No SHIFT Total
Rata-Rata
I II III
1 177 179 178 59.4222222 178.266667
2 179 178 178
3 179 180 178
4 176 179 179
5 176 180 178
6 177 177 179
7 177 179 178
8 179 181 178
9 179 178 178
10 178 179 177
11
12
13
14
15
16
17
18
19
20
21
22
Utilisasi Eff Line Ach Lb Pdv Eff Ad Eff Cr
Line (%) (%) (%) (mhr/tons) (%) (%) Ad Cream
85.71% 77.71% 85.71% 68.587 80.47% 117.75% 7.38
88.10% 81.05% 88.10% 70.070 88.22% 86.45% 7.11
86.90% 81.54% 86.90% 71.030 93.24% 70.02% 4.25
86.90% 66.48% 86.90% 69.902 87.02% 87.25% 18.74
AY DATA DARI QC
Penimbangan Cream
SHIFT
GA SHIFT Berat Rata-Rata GA
I II III 1
-0.13% 409 410 407 408.5666666667 -0.40% 2
410 409 408 3
410 408 407 RATA”
407 409 408 GA
407 410 408
408 408 407
408 409 407
410 411 407
410 410 407
412 408 408
Reject (kg) Waste (kg
Opak (B) Opak (K) Book (B) Book (K) PK Sortir Packing B'Cut B' Mesin B' Sapuan
12 12.78 12 30 6.15 2.1 6.14 2.42
17.205 17.365 3.84 30 2.16 1.84 4.675 1.355
13.55 11.1 6 30 33.15 2.1 2.48 1.315
42.755 41.245 21.84 90 41.46 6.04 13.295 5.09
DARI QC
BERAT (g)
SHEET BOOK
Waste (kg) QC (Kue Vacum) Total BS BS QC
Kue Sapuan Side Cut Bubble Bubble MC (kg) (kg) Cello (roll) Cello (roll)
1.575 5.6 32.835 24.938183 16.8 139.883183 0.045 0.131
1.815 36.87 32.283372 28.885 148.533372 0.074 0.16
1.295 16.24 12.940032 16.24 134.420032 0.048 0.085
4.685 5.6 85.945 70.161587 61.925 422.836587 0.167 0.376
BS Produksi Pemakaian Bahan
GB (pcs) Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream)
0.03 1882.376 700.803 3.263 2
0 1765.34 981.052 3.379 2
0.045 1801.643 1195 3.2605 2
0.125 5449.359 2876.855 9.9025
Shift 1 2
Jumlah Pakai Crusher
Total Pengadukan Batch 3 2
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
Qty Crusher WIP Cream (%) SHIFT
117 583.803 26.05% PRODUCT
78 903.052 14.44%
1195 22.32%
NO.
195 2681.855 20.94%
1 JUMLAH BATCH ADONAN
3 2 JUMLAH BATCH CREAM
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
16
3
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 1884.416
AN USED
%)
561.650 1418.583
M USED
SOLID )
x____Kg
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda ba
Proses
0.480
1.560
Turbo Mixer
2.040
1884.416
43,40%
Ballmill
786.368
1278.650 700.803
0.780 Oven
0.780
701.583
1487.951
Arc Cooler
Spreeding
661.878
Cooling Box
Cutting
nda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Saturday, 2 October 2021
2
1
Waktu
09:30 10:30 11:30 12:30 13:30 14:30 Total
Act Act Act Act Act Act
2.3 2.3
5.6 5.6
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOT
BS RM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Hari / Tanggal Saturday, 2 October 2021
Line 2
Shift 2
Proses Jenis BS
BS ADONAN
BS QC
Turbo Mixer
BS SARINGAN
BS FLUSHING
BS CREAM
Ballmill
BS QC
BS ADONAN
BS DI PLASTIK
Oven BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
Arc Cooler
BS SHEET KOTOR
BS BOOK BERSIH
Spreeding BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
Cooling Box
BS BOOK KOTOR
BS BOOK BERSIH
Cutting SIDE CUT
M (TOTALNYA SAMA)
RODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
5.36 5.36
6 6 12
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
an total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUKS
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Saturday, 2 October 2021
2
3
Jenis BS 23:30
Act
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
SIX BIG LOSSES
Jam Mulai Jam Selesai Menit Kode
1. * Man Power Terlambat
LATE
STAR TOTAL
T/
EARL * Late start / Early stop
Y
STOP TOTAL
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
08:17 08:26
* Setting Up Mesin
09:02 09:15
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
07:05/10:45 07:10/10:50
* Minor Stop
4.
IDLIN
G
AND
MINO
23
24
Shift 1
Batas
Masalah Penyebab Perbaikan Pencegahan PIC
Waktu
Oven stop pipa depositor mampet Lepas pipa & pasang dengan pipa cadangan
Shift 2
Penyeba
Status Jam Mulai Jam Selesai Menit Kode Masalah Perbaikan
b
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
alus
asar
MC : ______% )
% Reject
Metal Detector
Packing
661.878
85.71%
826.073
55.52%
5.600 MP. D2
12.000
30.000
6.150
53.750
24.938
12.000
12.780
6.140
2.100
2.420
1.575
61.953
118.523
8.13%
707.550
14.35% MP. D4
6 30
6 12
2.25 1.74 6.14
0.55 0.525 1.575
0.85 0.695 2.42
3.36 3.36 3.36 16.8
1 1
1.05 2.05
1.15 1.15
Cutting
BUBUK CUTTING
Metal Detector BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
Packing
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D2 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. D4 REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
1.84 1.84
6 12 6 24
6 6
2.075 2.6 4.675
0.655 0.7 1.355
0.615 0.6 0.6 1.815
5.42 5.21 5.99 6.42 5.845 28.885
0.805 0.805
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
13
* Reject For Recycle
TOTAL 13
6.
DEFE 15
CTS * Reject For Scrapping
AND
REW
ORK
TOTAL 15
* WIP Variance
TOTAL
TOTAL 28
Downtime 43
Selisih 15
HB (kg)
HK (kg)
HB= 48,15 kg
HK= 43,155 kg
7
17 HK = 65,27 kg
17
24
Downtime 36
Selisih 12
7 HB= 69,15 kg
7
11 HK= 42,185 kg
11
19
Downtime 39
Selisih 21
TOTAL VARIAN ALL RM
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
STANDART
PROSES X
( KG )
15
2
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 1766.640
99.07%
1622.195
106.88%
(______________) (______________)
Section Head Dept Head Produksi MP.
MP.
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
159.159 1765.340
0.480
0.820
REJECT PACKING (KEMASAN NGINJEK) 1
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1 2
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
1.355 1.355
MP.
MP.
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
1278.650 945.722
M USED
SOLID )
x____Kg
ED GOOD
% ACH
alus
asar
1.300
1766.640
43,40%
737.220
1242.800 981.052
0.520
0.520
981.572 MP.
1718.792
680.264
680.264 MP.
88.10%
1038.529
60.42%
3.840
30.000
2.160
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
MP.
MP.
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
MC : ______% )
% Reject
% Loss In Proses
M
Dibuat Oleh ; D
(______________) (__
Unit Head
32.283
17.205
17.365
4.675 MP.
1.840
1.355
1.815
76.538
114.358
7.63%
924.170
11.01%
Proses
Diberikan Oleh ; Menyetujui ;
Karton
(______________) (______________)
Section Head Dept Head Produksi
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Saturday, 2 October 2021
2
1
0.015 0.03
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
MP. REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRO
Jenis Produksi WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Hari / Tanggal Saturday, 2 October 2021
Line 2
Shift 2
Proses Jenis BS
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 Total
Act Act Act Act Act Act Act Act
MP.
BS PM
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Karton
Plastik
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
WAFELLO WFR-ITALIA-COKLAT MT 5BX6PCX135G
Saturday, 2 October 2021
2
3
Jenis BS 23:30
Act
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
DUKSI
Waktu
00:30 01:30 02:30 03:30 04:30 05:30 06:30 Total
Act Act Act Act Act Act Act
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
14
AWAL ADUKAN
PROSES X
( KG ) ( KG )
159.159 1648.864
AN USED
%)
1242.800
M USED
SOLID )
x____Kg
NO. P.O ADONAN :108000374279
CREAM :108000374277
OVEN :108000374273
SPREADING :108000374283
MP. D2
AKHIR BS PAKAI SUB TOTAL TOTAL VARIAN
( KG ) ( KG ) ( KG ) ( KG ) ( KG ) GAIN / LOSS
1801.643
0.480
5.900
6.380
1808.023
43,40%
754.489
47.800 1195.000
1195.000
1949.489
MP. D4
671.071
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM) 0.009
REJECT CELLO (POTONGAN ACAK) 0.005
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK) 0.009
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
0.009 0.009 0.018
0.008 0.008
0.005 0.005
0.023 0.023
0.009 0.005 0.023
0.015 0.015
MP. D4
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
Note / Penjelasan :
ED GOOD
% ACH
alus
asar
MC : ______% )
% Reject
% Loss In Proses
M
671.071
86.90%
1278.418
65.58%
MP.
6.000
30.000
33.150
69.150
12.940
13.550
11.100
2.480
2.100
1.315
1.295
44.780
120.310
8.14%
1158.108
9.41%
MP.
Brt / ¢ 671.071 -807.179
1965.288
99.41%
2085.598
105.50%
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
(______________)
Unit Head
Dibuat Oleh ; D
(______________) (__
Unit Head
Diberikan Oleh ; Menyetujui ;
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
MP.
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
Nama produk
1 Hasil FG ( carton )
2 Jumlah Adonan ( batch )
3 Jumlah Cream ( kg )
4 BS Adonan
5 BS Cream
6 BS Opak ( kg ) Bersih
7 BS Opak ( kg ) Kotor
8 BS Book (kg) Kasar
9 BS Book (kg) Kotor
10 BS Pot Kasar (kg)
11 BS Sortir (kg)
12 BS Packing (kg)
13 Bubuk Cutting (kg)
14 Bubuk Mesin (kg)
15 Bubuk Sapuan (kg)
udah ada isinya (RUMUS)
K sesuai dengan planning PPIC
Man Power Plan Working Down
Jam Shift
Real Hours Hours Time
Penimbangan Opak
Line No SHIFT
I II III
1
2
3
4
5
6
7
8
9
10
11
12
2
13
14
15
16
17
18
Adonan Cream Utilisasi Eff Line Ach Lb Pdv Eff Ad
(batch) (batch) Line (%) (%) (%) (mhr/tons) (%)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Penimbangan Cream
Berat
Total GA SHIFT Berat Rata-Rata
Rata-Rata
I II III
Eff Cr Reject (kg)
(%) Ad Cream Opak (B) Opak (K) Book (B) Book (K) PK
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
DATA DARI QC
BERAT (g)
SHIFT
GA SHEET BOOK
1
2
3
RATA”
GA
Waste (kg)
Sortir Packing B'Cut B' Mesin B' Sapuan Kue Sapuan Side Cut Bubble
QC (Kue Vacum) Total BS BS QC BS Produksi
Bubble MC (kg) (kg) Cello (roll) Cello (roll) GB (pcs)
BS Produksi Pemakaian Bahan
Karton (pcs) Plastik (pcs) Adonan (kg) Cream (kg) Cello (roll) Alt (Cream) Qty Crusher
Shift 1 2 3
Jumlah Pakai Crusher
Total Pengadukan Batch
PT. MAYORA INDAH
DIVISI WAFER – JATAKE 1
HARI / TANGGAL
Bubble LINE
WIP Cream (%) SHIFT
PRODUCT
NO.
#DIV/0!
1 JUMLAH BATCH ADONAN
2 JUMLAH BATCH CREAM
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
STANDART
PROSES X
( KG )
AWAL
PROSES X
( KG )
L ADONAN USED
________% )
L CREAM USED
L RM ( SOLID )
D ____¢ x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
43,40%
Nomor Mesin Packing
MP. D2
MP. D4
MP.
MP.
MP.
MP.
MP.
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM
BS RM P
Jenis Produksi
Hari / Tanggal
Line
Shift
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
an tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODUK
Sunday, 3 October 2021
2
1
Jenis BS
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
PM (TOTALNYA SAMA)
PRODUKSI
Waktu
07:30 08:30 09:30 10:30 11:30 12:30 13:30 14:30
Act Act Act Act Act Act Act Act
Note: Perhatikan tanda baca koma (,) dan total reject LHP dan data reje
BS
Jenis Produksi
Hari / Tanggal
Line
Shift
Total Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
rhatikan tanda baca koma (,) dan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SA
BS RM PRODU
Sunday, 3 October 2021
2
2
Jenis BS
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
M/ PM (TOTALNYA SAMA)
PRODUKSI
Waktu
15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30
Act Act Act Act Act Act Act Act
Note: Perhatikan total reject LHP dan data reject dari form RM/ PM (TO
BS
Jenis Produksi
Hari / Tanggal
Line
Shift
Total Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
rhatikan total reject LHP dan data reject dari form RM/ PM (TOTALNYA SAMA)
BS RM PRODU
Sunday, 3 October 2021
2
3
Jenis BS
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
M PRODUKSI
Waktu
23:30 00:30 01:30 02:30 03:30 04:30 05:30 06:30
Act Act Act Act Act Act Act Act
Total
16 Kue Sapuan (kg)
17 BS Pot . Halus (kg)
18 Bubble (kg)
* Mechanical
2.
TECH
NICA
L
BREA
KDO TOTAL
WN
* Electrical
TOTAL
TOTAL
* Setting Up Mesin
3. SET TOTAL
UP
AND * Setting Parameter
ADJU
SMEN
T
19
20
21
22
23
24
Shift 1
Kode Masalah Penyebab Perbaikan Pencegahan
Shift 2
Batas
PIC Status Jam Mulai Jam Selesai Menit Kode
Waktu
Shift 2
Penyeba Pencegaha Batas Jam
Masalah Perbaikan PIC Status
b n Waktu Mulai
Shift 3
Jam Pencega
Menit Kode Masalah Penyebab Perbaikan PIC
Selesai han
Batas
Status
Waktu
B Transfer WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total transfer WIP
C Terima WIP
Adonan
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
VARIAN 1
% ACH
% VARIAN 1
tongan halus
tongan kasar
#DIV/0!
Cooling Box
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
Cooling Box
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
Cooling Box
Cutting
Metal Detector
Packing
MP. D2
MP. D4
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
3. SET
UP
AND
ADJU
SMEN
TOTAL
T
* Ganti Product
TOTAL
* Material Shortage
TOTAL
* Minor Stop
4.
IDLIN
G TOTAL
AND
MINO
R * Minor Cleaning
STOP
TOTAL
TOTAL
* Employee Case (Skill, Istirahat
Total)
TOTAL
5. * Penempelan Accessories
REDU
CE
TOTAL
SPEE
D
* Others
TOTAL
TOTAL
6.
DEFE
CTS * Reject For Scrapping
AND
REW TOTAL
ORK
* WIP Variance
TOTAL
TOTAL
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
% Reject
% Loss In Proses
ALL RM
AN RM
lasan :
Dibuat Oleh ;
_____) (______________)
ad Unit Head
#DIV/0!
Brt / ¢
#DIV/0!
#DIV/0!
(______________) (______________)
Section Head Dept Head Produksi
MP. D4
MP.
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
MP. D4
MP.
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
MP. D4
MP.
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
Downtime
Selisih
SHIFT 1 SHIFT 2 SHIFT 3
HB (kg)
HK (kg)
Downtime
Selisih
Downtime
Selisih
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
BS saringan
BS flushing
Total waste kotor
TOTAL ACTUAL ADONAN USED
B MC Baking ( __________% )
ACTUAL RM ( SOLID )
2 Pemakaian cream
A Waste
BS QC
BS di plastik
Total waste kotor
TOTAL ACTUAL CREAM USED
TOTAL ACTUAL RM ( SOLID )
AWAL
PROSES X
( KG )
L ADONAN USED
________% )
L CREAM USED
L RM ( SOLID )
D ____¢ x____Kg
NO. P.O ADONAN :
CREAM :
OVEN :
SPREADING
43,40%
MP.
MP.
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
MP.
MP.
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
MP.
MP.
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
Cream
Opak / Sheet
Wafer / Book
Total terima WIP
TOTAL ACTUAL FINISHED GOOD
% ACH
tongan halus
tongan kasar
% Reject
% Loss In Proses
ALL RM
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
Brt / ¢
#DIV/0!
MP.
MP.
BS PM P
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKSI
M PRODUKSI
MP.
MP.
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKS
M PRODUKSI
MP.
MP.
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
BS PM PRODUKS
M PRODUKSI
% TOTAL VARIAN RM
Note / Penjelasan :
(______________)
Unit Head
HARI / TANGGAL
LINE
SHIFT
PRODUCT
NO.
NO.
I 1 Pemakaian adonan
A Waste
BS QC
AN RM
lasan :
Dibuat Oleh ;
_____) (______________)
ad Unit Head
STANDART
PROSES X
( KG )
AWAL
PROSES X
( KG )
#DIV/0!
(______________) (______________)
Section Head Dept Head Produksi
Proses
Karton
Plastik
MP. D2
Sunday, 3 October 2021
2
1
Jenis BS
Total Proses
Karton
Plastik
MP. D2
Sunday, 3 October 2021
2
2
Jenis BS
Total Proses
Karton
Plastik
MP. D2
Sunday, 3 October 2021
2
3
Jenis BS
L CREAM USED
L RM ( SOLID )
D ____¢ x____Kg
FINISHED GOOD
% ACH
#DIV/0!
#DIV/0!
MP. D4
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
MP. D4
MP.
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
Opak / Sheet
Book
Potongan halus
Potongan kasar
Sortir
Packing
Total reject for recycle
B Reject for Scrapping
Bubble (MC : ______% )
Opak / Sheet
Book
Bubuk mesin
Bubuk cutting
Bubuk Sapuan
Kue Sapuan
Total reject for scrapping
TOTAL REJECT
Note / Penjelasan :
tongan halus
tongan kasar
% Reject
% Loss In Proses
ALL RM
AN RM
lasan :
Dibuat Oleh ;
#DIV/0!
#DIV/0!
Brt / ¢
#DIV/0!
#DIV/0!
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
MP.
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
MP.
MP.
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
(______________)
Unit Head
_____) (______________)
ad Unit Head
(______________) (______________)
Section Head Dept Head Produksi
MP.
MP.
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
MP.
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT GB (SALAH PENEMPELAN STICKER)
REJECT GB (SALAH KODE GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
REJECT CELLO (QC)
REJECT CELLO (KEMASAN NGINJEK)
REJECT CELLO (METAL DETECTOR)
REJECT CELLO UNDER
REJECT CELLO OVER
REJECT CELLO TEKNIK
REJECT GB (KODIFIKASI MIRING / TERPOTONG)
REJECT GB (KODIFIKASI SALAH)
REJECT GB (SOBEK)
REJECT GB (PRODUK RUSAK KARENA CONVEYOR FG)
MP.
Proses
Turbo Mixer
Ballmill
Oven
Arc Cooler
Spreeding
Cooling Box
Cutting
Metal Detector
Packing
Page 1
Packing
Rekap (RM)
MP. D2
MP. L1
Page 2
Rekap (RM)
MP.
MP.
Page 3
Rekap (RM)
MP.
MP.
Page 4
Rekap (RM)
MP.
Page 5
Rekap (RM)
LO WFR-ITALIA-COKLAT 5BX6PCX135G
Jenis BS ( Kg )
BS ADONAN
BS QC
BS SARINGAN
BS FLUSHING
BS CREAM
BS QC
BS ADONAN
BS DI PLASTIK
BS BUBBLE KERING
BS SHEET BERSIH
BS SHEET KOTOR
BS SHEET BERSIH
BS SHEET KOTOR
BS BOOK BERSIH
BS BOOK KOTOR
BS CREAM
BS BOOK BERSIH
BS BOOK KOTOR
BS BOOK BERSIH
SIDE CUT
BUBUK CUTTING
BS METAL DETECTOR
REJECT SORTIR
BS POTONGAN KASAR
BUBUK MESIN
BUBUK SAPUAN
WAFER SAPUAN
Page 6
Rekap (RM)
WAFER VACCUM QC
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
REJECT PACKING TEKNIK
REJECT PACKING (SETTING MESIN)
REJECT PACKING (START AWAL)
REJECT PACKING (CUTTING PACKING)
REJECT PACKING (KARENA CROSS FEEDER)
REJECT PACKING (LECET / CRACKING)
REJECT PACKING (KODIFIKASI)
REJECT PACKING (KEMASAN JEBOL)
REJECT PACKING (POTONGAN ACAK)
REJECT PACKING (KEMASAN MELIPAT)
REJECT PACKING (KUPASAN)
REJECT PACKING (QC)
REJECT PACKING (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PACKING (KEMASAN NGINJEK)
REJECT PACKING (METAL DETECTOR)
REJECT PACKING UNDER
REJECT PACKING OVER
Page 7
Rekap (RM)
Page 10
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 13
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 14
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 15
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 18
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 19
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 20
Rekap (RM)
WEEK 35
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 23
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 24
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 25
Rekap (RM)
EK 35
Page 26
Rekap (RM)
Page 27
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 28
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 29
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 30
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 33
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 34
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 35
Rekap (RM)
0 0 0 557.634 31.225
0 0 0 0 0
0 0 0 0 0
0 0 0 5 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 49.15 0
0 0 0 11 0
0 0 0 10 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 87.965 6
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 6 0
0 0 0 0 0
0 0 0 2 0
0 0 0 0 0
0 0 0 0 0
0 0 0 2 0
0 0 0 47.04 3
0 0 0 0 0
0 0 0 18 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 91.405 3
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 37
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 38
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 39
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 40
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 43
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 44
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 45
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 48
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 49
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 50
Rekap (RM)
WEEK 36
Page 51
Rekap (RM)
Page 52
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 53
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 54
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 55
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 58
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 59
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 60
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 62
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 63
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 64
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 65
Rekap (RM)
0 0 518.219 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 16.7 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 66.384 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 20.61 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 64.52 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 67
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 68
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 69
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 70
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 72
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 73
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 74
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 75
Rekap (RM)
Page 76
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 77
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 78
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 79
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 80
Rekap (RM)
WEEK 37
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 82
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 83
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 84
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 85
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 87
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 88
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 89
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 90
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 92
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 93
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 94
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 95
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 97
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 98
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 99
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 100
Rekap (RM)
Page 101
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 102
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 103
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 104
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 105
Rekap (RM)
WE
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 107
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 108
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 109
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 110
Rekap (RM)
WEEK 38
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 112
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 113
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 114
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 115
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 117
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 118
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 119
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 120
Rekap (RM)
Page 121
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 122
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 123
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 124
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 125
Rekap (RM)
Page 126
Rekap (RM)
Page 127
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 128
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 129
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 130
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 133
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 134
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 135
Rekap (RM)
WEEK 39
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 138
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 139
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 140
Rekap (RM)
WEEK 39
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 143
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 144
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 145
Rekap (RM)
Page 146
Rekap (RM)
Page 147
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 148
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 149
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 150
Rekap (RM)
Page 151
Rekap (RM)
0 0 0 0 537.153
0 0 0 0 0
0 0 0 0 3
0 0 0 0 0
0 0 0 0 0
0 0 0 0 2
0 0 0 0 1
0 0 0 0 45.525
0 0 0 0 0.3
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 56.89
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 2
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 27.9
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 49.485
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 152
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 153
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 154
Rekap (RM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 155
Rekap (PM)
WAFELLO WFR-ITALIA-COKLAT 5B
PLASTIK
Karton
Plastik
Page 156
MP. D2
Rekap (PM)
MP. D2
MP. D4
Page 157
MP. D4
Rekap (PM)
MP.
Page 158
Rekap (PM)
MP.
Page 159
Rekap (PM)
MP.
Page 160
Rekap (PM)
MP.
Page 161
Rekap (PM)
MP.
Page 163
Rekap (PM)
Jenis BS ( Kg )
REJECT KARTON (KODIFIKASI MIRING / TERPOTONG)
REJECT KARTON (KODIFIKASI SALAH)
REJECT KARTON (SOBEK)
REJECT KARTON (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT KARTON (SALAH PENEMPELAN STICKER)
REJECT KARTON (SALAH KODE KARTON)
REJECT PLASTIK (SISA SHRINKING)
REJECT PLASTIK (MESIN SHRINKING)
REJECT PLASTIK (PRODUK RUSAK KARENA CONVEYOR FG)
REJECT PLASTIK (SALAH CELLO)
REJECT PLASTIK (SALAH KODIFIKASI CELLO/GB)
REJECT CELLO (SETTING MESIN)
REJECT CELLO (START AWAL)
REJECT CELLO (LECET / CRACKING)
REJECT CELLO (KODIFIKASI)
REJECT CELLO (KEMASAN JEBOL / VACUUM)
REJECT CELLO (POTONGAN ACAK)
REJECT CELLO (KEMASAN MELIPAT)
REJECT CELLO (KUPASAN)
Page 164
Rekap (PM)
Page 165
Rekap (PM)
Page 166
Rekap (PM)
Page 167
Rekap (PM)
Page 168
Rekap (PM)
Page 169
Rekap (PM)
Page 171
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 174
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 175
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 176
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 177
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0.355 0.297 0.257 0.909
0.049 0.062 0.068 0.179
0.355 0.254 0.257 0.866
0.049 0.062 0.068 0.179
0 0.043 0 0.043
0 0 0 0
Page 178
Rekap (PM)
Page 179
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 182
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 183
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 184
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 185
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0.392 0.188 0.258 0.838
0.107 0.073 1.62 1.8
0.392 0.188 0.258 0.838
0.107 0.073 1.62 1.8
0 0 0 0
0 0 0 0
Page 186
Rekap (PM)
Page 187
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 190
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 191
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 192
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 193
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0.08 0.239 0.269 0.588
0.115 0.097 0.17 0.382
0.08 0.239 0.269 0.588
0.115 0.097 0.17 0.382
0 0 0 0
0 0 0 0
Page 194
Rekap (PM)
Page 195
Rekap (PM)
WEEK 35
Thursday, 2 September 2021
SHIFT 1 SHIFT 2 SHIFT 3 TOTAL
0 0 0 0
0 0 0 0
2 0 0 2
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0.1 0 0 0.1
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0.022 0.033 0 0.055
0 0 0 0
0.029 0.046 0.026 0.101
0 0 0.021 0.021
0 0.026 0.011 0.037
0 0 0 0
Page 196
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 198
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 199
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 200
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 201
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0.152 0.278 0.188 0.618
0.12 0.12 0.083 0.323
0.152 0.278 0.188 0.618
0.12 0.12 0.083 0.323
0 0 0 0
0 0 0 0
Page 202
Rekap (PM)
Page 203
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 206
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 207
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 208
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 209
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0.093 0.189 0.296 0.578
0.082 0.066 1.495 1.643
0.093 0.189 0.296 0.578
0.082 0.066 1.495 1.643
0 0 0 0
0 0 0 0
Page 210
Rekap (PM)
Page 211
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 214
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 215
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 216
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 217
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0.086 0.061 0.155 0.302
0.071 0.068 0.065 0.204
0.086 0.061 0.167 0.314
0.071 0.068 0.066 0.205
0 0 -0.012 -0.012
0 0 -0.001 -0.001
Page 218
Rekap (PM)
Page 219
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 221
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 222
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 223
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 224
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 225
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 226
Rekap (PM)
0 0 0 0
0 0 0 0
Page 227
Rekap (PM)
Page 228
Rekap (PM)
Page 229
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 230
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 231
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 232
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Page 233
Rekap (PM)
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
3.833 0.476 0.24 0.566
0.031 0 0 0.439
-0.001 0 0 0
Page 234
Rekap (PM)
Page 235
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 238
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 239
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 240
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 241
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
1.282 0.118 0.244 0.374 0.736
0.287 0.086 0.082 0.087 0.255
0.843 0.118 0.244 0.374 0.736
0.287 0.086 0.082 0.087 0.255
0.439 0 0 0 0
0 0 0 0 0
Page 242
Rekap (PM)
Page 243
Rekap (PM)
Page 244
Rekap (PM)
Page 245
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 246
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 247
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 248
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 249
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0.068 0.148 0.127 0.343 0.12
0.088 0.112 0.132 0.332 0.082
0.068 0.148 0.127 0.343 0.12
0.088 0.112 0.132 0.332 0.082
0 0 0 0 0
0 0 0 0 0
Page 250
Rekap (PM)
Page 251
Rekap (PM)
WEEK 36
Thursday, 9 September 2021 Friday, 10 September 20
SHIFT 2 SHIFT 3 TOTAL SHIFT 1 SHIFT 2
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0.112 0.222 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0.005 0 0
0.016 0.078 0.103 0.027 0.015
0.008 0 0.008 0.018 0.007
0.01 0 0.01 0.026 0.017
0 0 0 0 0.007
Page 252
Rekap (PM)
Page 253
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 254
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 255
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 256
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 257
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0.161 0.243 0.524 0.2 0.161
0.082 0.069 0.233 0.063 0.055
0.161 0.243 0.524 0.2 0.161
0.082 0.069 0.233 0.063 0.055
0 0 0 0 0
0 0 0 0 0
Page 258
Rekap (PM)
Page 259
Rekap (PM)
Page 260
Rekap (PM)
0.041 0.073 0 0 0
0.055 0.118 0 0 0
0 0.029 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0.01 0.015 0 0 0
0.05 0.084 0 0 0
0 0.01 0 0 0
0 0.039 0 0 0
0 0 0 0 0
0.041 0.127 0 0 0
0.061 0.125 0 0 0
0 0 0 0 0
Page 261
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 262
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 263
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 264
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 265
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0.221 0.582 0 0 0
0.082 0.2 0 0 0
0.221 0.582 0 0 0
0.082 0.2 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 266
Rekap (PM)
0.303 0.782 0 0 0
0.303 0.782 0 0 0
Page 267
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 269
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 270
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 271
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 272
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 273
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 274
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
Page 275
Rekap (PM)
0.645 0 0 0 0
0.509 0 0 0 0
0.029 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0.1 0 0 0 0
0.133 0 0 0 0
0.076 0 0 0 0
0.344 0 0 0 0
0.082 0 0 0 0
0.179 0 0 0 0
0.059 0 0 0 0
0.662 0 0 0 0
0.536 0 0 0 0
0 0 0 0 0
Page 277
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 278
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 279
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 280
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 281
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
3.467 0 0 0 0
1.307 0 0 0 0
3.028 0 0 0 0
1.307 0 0 0 0
0.439 0 0 0 0
0 0 0 0 0
Page 282
Rekap (PM)
4.774 0 0 0 0
4.335 0 0 0 0
Page 283
Rekap (PM)
Page 284
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 285
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 286
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 287
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 288
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 289
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 290
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
Page 291
Rekap (PM)
WEEK 3
Wednesday, 15 September 2021 Thursday, 16 September
SHIFT 2 SHIFT 3 TOTAL SHIFT 1 SHIFT 2
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 292
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 293
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 294
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 295
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 296
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 297
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 298
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
Page 299
Rekap (PM)
WEEK 37
y, 16 September 2021 Friday, 17 September 2021
SHIFT 3 TOTAL SHIFT 1 SHIFT 2 SHIFT 3
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 300
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 301
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 302
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 303
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 304
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 305
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 306
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
Page 307
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 309
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 310
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 311
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 312
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 313
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 314
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
Page 315
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 317
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 318
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 319
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 320
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 321
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 322
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
Page 323
Rekap (PM)
Page 324
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 325
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 326
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 327
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 328
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 329
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 330
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
Page 331
Rekap (PM)
Page 332
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 333
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 334
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 335
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 336
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 337
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 338
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
Page 339
Rekap (PM)
WEEK 38
ay, 22 September 2021 Thursday, 23 September 2021
SHIFT 3 TOTAL SHIFT 1 SHIFT 2 SHIFT 3
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 340
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 341
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 342
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 343
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 344
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 345
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 346
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
Page 347
Rekap (PM)
EEK 38
mber 2021 Friday, 24 September 2021
TOTAL SHIFT 1 SHIFT 2 SHIFT 3 TOTAL
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 348
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 349
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 350
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 351
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 352
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 353
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 354
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
Page 355
Rekap (PM)
Page 356
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 357
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 358
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 359
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 360
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 361
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 362
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
Page 363
Rekap (PM)
Page 364
Rekap (PM)
0 0 0 0 0.034
0 0 0 0 0.026
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0.02
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0.007
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0.035
0 0 0 0 0.023
0 0 0 0 0
Page 365
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 366
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 367
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 368
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Page 369
Rekap (PM)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0.114
0 0 0 0 0.069
0 0 0 0 0.114
0 0 0 0 0.069
0 0 0 0 0
0 0 0 0 0
Page 370
Rekap (PM)
0 0 0 0 0.183
0 0 0 0 0.183
Page 371
Rekap (PM)
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 374
Rekap (PM)
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 375
Rekap (PM)
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 376
Rekap (PM)
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 377
Rekap (PM)
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0.391 0.239 0.744 0.13 0.563 0.24 0.933
0.089 0.094 0.252 0.098 0.101 0.109 0.308
0.391 0.239 0.744 0.13 0.563 0.24 0.933
0.089 0.094 0.252 0.098 0.101 0.109 0.308
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 378
Rekap (PM)
Page 379
Rekap (PM)
WEEK 39
### ###
SHIFTSHIFT
1 SHIFT
2 TOTAL
3 SHIFTSHIFT
1 SHIFT
2 3
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0.055 0 0 0.055 0.09 0 0
0 0 0 0 0 0 0.095
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0.05 0 0
0 0 0 0 0 0 0
0 0 0.03 0.03 0 0 0
0 0.04 0.04 0.08 0 0.017 0.005
0.032 0.096 0.01 0.138 0 0.041 0.005
0.02 0.03 0.01 0.06 0 0.017 0.01
0.025 0.027 0 0.052 0.018 0.005 0.005
0 0 0 0 0 0 0
Page 380
Rekap (PM)
Page 381
Rekap (PM)
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 382
Rekap (PM)
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 383
Rekap (PM)
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 384
Rekap (PM)
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 385
Rekap (PM)
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0.173 0.614 0.232 1.019 0.233 0.288 0.106
0.088 0.066 0.105 0.259 0.087 0.107 0.103
0.173 0.614 0.232 1.019 0.233 0.288 0.106
0.088 0.066 0.105 0.259 0.087 0.107 0.103
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 386
Rekap (PM)
Page 387
Rekap (PM)
EEK 39
## Friday, 1 October 2021 Saturday, 2 October 20
TOTALSHIFTSHIFT
1 SHIFT
2 TOTAL
3 SHIFTSHIFT
1 2
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 2 0 0 2 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0.09 0.08 0 0 0.08 0.03 0
0.095 0 0 0.075 0.075 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0.05 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0.022 0 0.009 0.007 0.016 0 0
0.046 0.014 0.019 0.01 0.043 0.018 0.038
0.027 0 0.009 0.01 0.019 0.008 0.009
0.028 0 0.005 0.01 0.015 0.005 0.005
0 0 0 0 0 0 0
Page 388
Rekap (PM)
Page 389
Rekap (PM)
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 390
Rekap (PM)
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 391
Rekap (PM)
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 392
Rekap (PM)
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 393
Rekap (PM)
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0.627 0.095 0.15 0.186 0.431 0.131 0.16
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 394
Rekap (PM)
Page 395
Rekap (PM)
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 398
Rekap (PM)
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 399
Rekap (PM)
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 400
Rekap (PM)
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Page 401
Rekap (PM)
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0.291 0 0.16 0 0.16 4.205
0 0.119 0 0.074 0 0.074 1.525
0.085 0.376 0 0.16 0 0.16 4.29
0.048 0.167 0 0.074 0 0.074 1.573
-0.085 -0.09 0 0 0 0 -0.085
-0.048 -0.05 0 0 0 0 -0.048
Page 402
Rekap (PM)
Page 403
Rekap (PM)
EK 39
Page 404