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Method Statement Pressure Testing
Method Statement Pressure Testing
Contract - 100
Infrastructure & Roadworks
Method Statement
MS – 04
Proposed Pipeline Works
(Pressure Lines)
Engr.
Engr. Ehab Hassan N.S.Vijayakumar
Mohamed
4 16/03/08 Pr.Engr. QC Engr.
Ashraf Ahmed
KN KN
Sr. P.M.
KN
Engr.
Engr. Ehab Hassan N.S.Vijayakumar
Mohamed
3 08/03/08 Pr.Engr. QC Engr.
Ashraf Ahmed
KN KN
Sr. P.M.
KN
Engr.
Engr. Sanjaykumar Engr. Amr Fikry
Mohamed
2 16/03/07 Sr. QC Engr. C.M.
Ashraf Ahmed
KN KN
Sr. P.M.
KN
Engr. Ricky Khosla Engr. Khalid Mohamed Al
1 05/03/07 (OE) Assaf (PM) Shabasy (SM)
ADMAC ADMAC KN
Engr. Khalid Mohamed Al
0 30/09/06 Najjar (QS) ADMAC Assaf (PM) Shabasy (SM)
ADMAC KN
Revision Submitted Date Prepared by Checked by Issued by
REVISIONS
1.0 SCOPE
3.0 REFERENCES
4.0 DEFINITIONS
5.0 RESPONSIBILITIES
6.0 GENERAL
9.0 ATTACHMENTS
Dewatering Equipment
Excavator
Wheel
Loader Dump
Trucks Crane
Trailers
Plate Compactors
Hand Rollers
Warning Tape
Nylon Lifting
Slings
Surveying Instruments
5. Procedure
The work will be carried out accordingly in the following phases:
- Pipe Laying
- Pipe Wrapping
- Hydrostatic Pressure Test (in accordance with Contract specifications Clause 4.21 and RFI /
044 Rev. A)
6.4 Inspection
a. Inspection of coated pipe joints, fittings etc. shall be visual for satisfactory adhesion and
R4
100% holiday inspection by a holiday detector set at the working voltage. Third party is
the responsible for carrying out the holiday detection test for the pipe wrapping.
6.6 Backfilling
a. Once several pipes have been laid and checked for alignment and level, pipe surround
(Red Sand surround for Water pipeline & sand dune surround for Irrigation pipeline) shall
follow in layers of 150 mm thickness (compacted with hand rammers) until the required
level is reached as per the approved shop drawings.
b. Testing of laid pipe shall be carried out prior to the placement of pipe surround in
accordance with Contract specifications Clause 4.21 and RFI/44 Rev. A for pressure test
for water line and according to Contract specifications Clause 6.60.8.1 for Irrigation line.
c. Subsequent to pipe surround, backfilling will be done in accordance with MS – 03.
d. Followed by the backfilling, embankment construction will be carried out as per MS – 03.
7.0 INSPECTION & TESTING:
g. Leave the chlorine inside the pipeline for 24 hours after which the line is flushed and
values for free chlorine and PH checked.
h. Samples will then be taken to the laboratory for testing.
i. The flushed water will then be discharged in to the Municipal Storm Water manhole
through a flexible hose pipe after obtaining necessary approval from the competent local
authority.
Note:
Acceptable value for free chlorine is 0.2 to 0.5 mg/l and for PH, it is 6.5 to 9.2 mg/l.
a. Wear eyes of face protection shield and hand gloves, Contact with the eye shall be
immediately attend by medic as per manufacturer safety data sheet.
9. ATTACHMENTS
a. Inspection & Testing Plan (ITP/Pipeline/P/04 Rev. 1)
b. Complete safety shall be maintained during the execution of works as per reference
"Safe/01" (as attached).
c. Drawing No. DANET/KN/MISC/SK/302 - Water pipeline test method
d. Drawing No. DANET/KN/MISC/SK/303 - Irrigation pipeline test method
ITP/Pipeline/P/04
Project Title: Danet Abu Dhabi Contract No: 100 Inspection and Test Plan for: Rev. 3
Infrastructure Works KN Project No: 2012 Proposed Pipeline works ( Pressure lines ) Date: 16-03-2008
Location (for Post Completion signoff): Legend: ITL= Independent Testing Laboratory, ITP= Inspection and Test Plan, CI= Comments Inspection Points: H= Hold Point, W= Witness Point, R= Review Point,
Incorporated S= Surveillance, A=Approval, WAT=Water Net Works Consultant
Inspection Points
Inspection and Test Specification
Item No. Activity Description Frequency Acceptance Criteria Verifying Document / Report
Activity Reference Testing Laboratory Contractor Consultant PMT WAT
Establishing method
1
statement
Submit to Engineer Before work Approved document 1.37.2 (Volume 2A) H A R
Material submittal /
2
approvals
Submit to Engineer Before work Approved document 1.3 (Volume 2A) H H A S
3 Shop drawings Submit to Engineer Before work Approved document 1.5 (Volume 2A) H A R S
verifying the compliance of Att Form No.MIRIR/01 & MAR
4 Material received on site received material For each Item Approved MAR & MRIR Form 1.3 (Volume 2A) H H S 05
5 Surveying ITP/Survey/01 Rev. 2 1.4 (Volume 2A) Att Form No.24
6 Excavation/Formation ITP/Earthworks/03 Rev 5 Section 2, 4 & 5 H H S Att Form No.24
7 Red Sand Bedding ITP/Earthworks/03 Rev 5 Section 2, 4 & 5 H H S S Att Form No.24
Anticorrosive pipe ADWEA Spec w-p-ss
8 Wrapping Holiday Test ADWEA Spec w-p-ss-010 010 H W S S Att Form No.19
For every length
Checking levels & Will be carried out according
9 Pipe Laying
Alignment
of Inspection
approved shop drawings
Section 3 & 6 H H S S Att Form No.19, 24
raised
Pipe surround and Pipe top
10
Level
ITP/Earthworks/03 Rev 5 Section 2, 4 & 5 H H S S
For every length Test Certificates (E-07.56.017,
Will be carried out according to Section 4.21 &
11 Hydro test of Pipe Hydrostatic Pressure Test of Inspection
specification & RFI/44 Rev A RFI/44 Rev A
H H S S Rev 0, MAR, Dated 05.01.2003 &
raised Form: Danet/IRR/PT/01, Rev 0)
12 Backfilling ITP/Earthworks/03 Rev 5 Section 2, 4 & 5 H H S S
Placing of selected Backfill
12.1 in Layers ITP/Earthworks/03 Rev 5 Section 2, 4 & 5 H H S
Section 1.28.3.2
12.2 Field Compaction ITP/Earthworks/03 Rev 5
(Volume 2A) H H H S
Acceptable value for free chlorine is
Disinfecation / Flushing for Laboratory Test for chlorine
13
water Pipes and PH value
0.2 to 0.5 mg/l and for PH, it is 6.5 to Section 7.2 H H S S
9.2 mg/l
SIGN: SIGN:
NAME: NAME:
DATE: DATE: