1425094 - EC380D-EC480D B to D Step1

1
1428626 - Overview-Machine (EC380D)

2
1428629 - Overview-Machine (EC480D)

3
1425103 - Overview-Engine (D13F)

4
1425106 - Overview- Electronic control system

5
1428638 - Overview-Electric system

6
 1900

07:16

1428641 - Overview-IECU

7
1428647 - Overview-Cabin

8
1428650 - Overview-Aircon system

9
1428644 - Overview-Joystick & Pedal

10
1428654 - Engine

12
1428657 - Engine specification

13
1428660 - Preheating control

14
1428663 - Fuel system schematic

15
1425164 - Fuel system components

17
1428685 - Injector (E3)

17
1428669 - Cooling system schematic

18
 FWH

RPM

CAM

RPM

Pa

Pa
1428675 - Sensor location (1)

20
1428678 - Sensor location (2)

21
 Pa
5 6 1

7
3
Pa
8

9 4

No. PID/SID
Check Warning
* ** *** 0

T rpm STOP
PPID Check at the next stop Turn off engine 20

Check Warning
40
1 No Yes
T [%]
60
2 Yes Yes Check at the next stop Turn off engine

80
3 Yes Yes Yes
100

4 Yes Yes Yes [°C]

Pa
5 No No

6 Yes Yes
T

7 No Yes
T = 0%
Pa
8 No Yes
T = 100%

9 Yes Yes rpm

1428689 - Electric system

23
 FC03 (20A)
AUX. HEATER
DC-DC CONV.
RE3101 15A
C
SW3101 A FC02 (80A)
30 87
15B
D B 15A FU24 FU29 FU28 FU17 86 85

FU22 15A 15A 10A 10A

CNGPS “1”
15A

WECU

R-LAMP

F-PUMP
IECU “IA9”
SW3301
B+ RE3301
87A
RE3302
87A
RE3102
BA3101

86 87 30 87 30
200AH

30 87
85
85 86 85 86
R1
OFF BR DI10
86 85

ON ACC
BA3102

31
200AH

EECU “EB29”
VECU “VB2”
START C

DI13
R

DI12

DI11
MO3301

FC01 (150A)
VECU “VA58”
AUTO/MANUAL
PRE-HEATER

VECU “VA61”
R3201
B+
VECU “VB9”

ECC “19”
DFM
BS CNGPS “5”
15 CNGPS “2”
L
IECU “IA10”
W

h IM3812
B- AL3201
1428695 - Key & main fuse

25
1428698 - Alternator

26
1428701 - Distribution box

27
 31

30 87
KEY “ACC” 86 85
CON5-1
VECU “VA61”
CON5-2 30 87
86 85
87A
30 87
KEY “C” 86 85
CON5-3
87A
30 87 VECU ”VB2”
VECU “VA58” 86 85
CON5-5
CON3-16 MANUAL “3”
KEY “B+” & IECU “IA9”
IECU “IA1” KEYPAD “1”
CON6/10
CON6/13

CON6/12
CON6/15

CON6/14
CON6/11
EXTRA RELAY

87

85

87

85
RE3701

RE3702
30

30
86

86
CON6/3

CON6/2

CON6/4

CON6/7

VECU “VA35” & “VA60” FUSE FOR PWM

AUTO/MANUAL SW “9” FOR PWM9141
CON1-3
CON1-4
CON1-5
AUTO/MANUAL SW “3” VECU “VA32” & PWM9141
CON1-11
VECU “VA38” & T/SPEED SW
CON2-11
FROM FC03(20A)
CON2-10
87A
ECC “42 & 66”. COMP. SE8701 30 87
CON1-18
FROM HE8701 “3” 86 85
CON1-17
FROM ECC “21”
CON3-1
15A
87A
30 87 HORN(SA3602, SA3603)
HORN SW 86 85
CON4-8
87A
30 87
VECU “VA12” 86 85
CON3-3
VECU “VA33”
FU13 10A SPARE
C0N4-2
FU05 10A SPARE
CON4-7 C0N6-18
FU15 10A SPARE
CON4-4 C0N2-1
FU10 10A SPARE
C0N2-2
 FU07
FU20

10A
15A

15A

AUX. HEATER & TIMER

30

SW9118 PWM9141
MA9126
Mek
CONTROL LOCK-OUT LEVER
rpm
87A

11
87

85

8
SW9103
RE8701

12

10
4
6
7
1
3
30

86

Di07
AUX. HEATER FAN SIG.
SW9406

SW9405

VA20

OPERATING
VB15
X3 LEFT
VA57 VB16 POWER +24V
KEY - “ACC(54)”
ECC

IECU B5

X3 RIGHT VA51
Di13

Di01
Di05

J1587(B)
J1587(A)
5 6

CAN(L)
CAN(H) CN5 - “ACC”
Communication VA32 Pump PV +
CNGPS

VA67 70Ω
2 3 4

CN-GPS VA45 VA5 Pump PV -

CN2 - “ALT-L” R9101
Di11
CN1 - “30” VA61 MAIN RELAY
1

J1587(B) VB4
J1587(A) RE3302
VB12
CAN(L) 87A
VB6
CAN(H) FU22
30 87
VB14
86 85
KEY-“C”
MO3301
30

KEY position ACC

50 30

KEY - “ACC” VB9 87A

31
86

30 87
CNGPS5
CN5
86 85
85

+5V VA58
VA26 STARTER-LOCK EECU B29
SE9401
Overload ps sig
C
A

VA48 Cranking position RE3301

VB2
B Pa

GND
VA49
SW4202 MA4212
1
LH SLIDE SW(X3) 3
VB10 0
SPEED SOL. 2
VA38
SW9161
3

8 7
V

10 9
EA57
EB58
EB59
EB61

RH SLIDE SW(X1) VB3 Hi-Low feedback

STARTER EB29 Pre-Heater Relay GND VA18
EECU

EB25 VA11
3

FU21
SW9162

Pre-Heater sig. RE4206

10A

EB7 87A SA4206

V

15A

30 87
J1587(B)
HE2501

EA33 +12V
1

J1587(A) VA27
EA34 86 85
CAN(L) VA12
EB55
SE9105

CAN(H) EB51 TRAVEL ALARM

HYD. OIL TEMP. VA40
30a

2
EB15
EB57
EB60

31

GND
RE2501

1
DI2501

PWM9143
1

VA63
COOLING FAN SPEED +
IVS

VA9
2
30

86

VA10 COOLING FAN SPEED -

IVS VA47 PWM9145 PWM9146
SE4216
VA8 X3 LEFT +
1

SW2713

2 1 Travel pilot ps VA43

VA54 X3 LEFT -
FU22

VA31 X3 RIGHT +
15A

SE9111
VA53 X3 RIGHT -
2

4
15A

RE3302 MA9111 MA9110

2 1 Att. pilot ps VA19
FC01
150A

X3 RIGHT
30
J1587(A)
J1587(B)
CAN(H)
CAN(L)

SE9112
IM3812

X3 LEFT
h

2 1 Hammer pilot ps VA66

IA8 PWM9109
ALT - “L” IA10 X1 FLOW CONTROL +
IA18 VA56
CN2 IB14 SE9140
CNGPS2
VECU
VA30 X1 FLOW CONTROL -
AUTO GREASE IA3 2 1 Float position pilot ps VA17
PWM9123 PWM9124
ILLUMINATION IA2 VA6 X1 LEFT +
AUTO/MANUAL IB5 VECU STATUS VA34
IA15 VA4 X1 LEFT -
X1 RIGHT +
GND VA55
IA12 VA29 X1 RIGHT -
SE2303

FUEL LEVEL IA4 MA9122 MA9121

2

VB11
SW2701 X1 RIGHT
IECU

rpm RPM CONTROL SW VA39

GND IB13
2
1

+6.5V GND VA14

IB6 X1 LEFT(HAMMER)
3

CAM4 GND
IC4
CAM#1~CAM#4

CAM4 SIG.
4

IC3 MA9117 MA9118

CAM3 GND
IC2
CAM3 SIG.
IC1 VA64 HAMMER SELECT
CAM2 GND QUICK FIT OPERATION VA23
IB9
CAM2 SIG. IB8
CAM1 GND MA9109
IB7 VA65 SHEAR SELECT
CAM1 SIG.
IB1 MA9116

10
2

8
SW9160

ON
X1
J1587(B) IA17
J1587(A) IA7 VA13 X1 CONFLUX
1
3
4

6
7
SW9104

CAN(L) IA16

1
0
2
1

CAN(H) QUICK FIT

1
3
4
6
7
9
IA6 BUZZER STOP VA16
MA9120
FU24

QUICK FIT CONFIRM VA42

2

8
15A

IA11
+24V clock IA9
VA59 FLOAT POSITION
30

CNGPS1 SW9110
CN1
IA1 1
3
FU32

0 P-MAX
VA44
10A

Kw
+
15A

8 7
FU11

10 9
10A

PWM9129 PWM9130
15A

VA1 X1 PRESSURE PRESET LEFT+

SW9159 VA2 X1 PRESSURE PRESET LEFT-
J1587(B) B X1 PRESSURE PRESET RIGHT+
J1587(A) A VA24
CAN(L)
C
A25 X1 PRESSURE PRESET RIGHT-
CAN(H) MA9125
KEYPAD
SW9163

ECO
X1-LH SW. VA3 VA36 Power boost
SW9164
X1-RH SW. VA28 VB8

8 7 6 5 4 3 2 1
J1587(B) SW9108
J1587(A) VB7

PC3601
BOOST/HAMMER SW. VB1
FLOAT POSITION VA69

FU29
SW9158

15A

VA33

VA35
VA60
30

J1587(A)
6 J1587(B)
FU02

CAN(H)

FU26
CAN(L)

FUSE FOR PWM

FUSE FOR SOL.
10A

10A
FUSE FOR PV

15B

15A
PO3904

& RELAY
1
2
3
4
5

7
8

FU18
10A
15A
14
7

11
17

12
WECU
1428710 - Switch (Control lock-out, Limp home, Auto-manual)

30
1428713 - RPM control switch

31
1428716 - Sensors (VECU)

32
1428719 - Sensors (IECU)

33
1428722 - Joystick 1 & 4 button

34
1428725 - Slide switch type joystick

35
1428728 - PWM valve (X1 & X3)

36
1428731 - PWM valve (Power shift & Flow control)

37
1428734 - PWM valve (Cooling)

38
1428737 - PWM valve (X1 pressure control)

39
1428740 - VECU

40
1428743 - VECU input & output

41
1425284 - Engine speed & work mode control

45
1427433 - ECO mode

46
1428749 - Torque reduction at high altitude

44
1428752 - Automatic return to idle

45
1428755 - Automatic engine shut-down

46
1428758 - Boost control

47
1428761 - Float position

48
1428764 - Overload warning

49
1428767 - Safe start & stop

50
1428770 - Limp Home Control

51
1428773 - Manual mode

52
1428776 - Hydraulic oil cooling system

53
1428779 - Starter lock

54
1428782 - Travel speed & travel alarm

55
1428785 - Quick fit control

56
1428788 - X3 control (ON_Off)

57
1428791 - X3 control (Proportional)

58
1428794 - X1 control (1-switch only)

59
1428797 - X1 control (2-switch only)

60
1428800 - X1 control (1-Switch & pedal)

61
1428803 - X1 control (Proportional switch)

62
1425353 - X1 flow control (1-pump)

63
1425356 - X1 flow control (2-pump)

64
1425359 - X1 pressure control

65
1425362 - X1 animation

66
1425365 - IECU circuit

67
1425368 - IECU (Booting)

68
1425374 - IECU (Main menu)

69
1425377 - IECU (Service mode)

70
1425380 - Care track

71
1427438 - China GPS

72
1425383 - Wiper

73
1425386 - Audio system & DC-DC converter

74
1425395 - ECU communication failure

75
1425398 - Wiring diagram

76
1425417 - Power transmission (EC380D)

81
1425420 - Swing system

82
1425423 - Swing motor external view

83
1425426 - Swing motor sectional veiw

84
 1

1425429 - Relief valve operation

85
 1

1425432 - Rebound damping valve operation

86
 1

1425435 - Parking brake operation

87
1425438 - Travel syatem

88
1425441 - Travel motor external view

89
1425444 - Travel motor sectional view (1)

90
1425447 - Travel motor sectional view (2)

91
 1

1425450 - Reducing valve operation

92
1

1425453 - Brake valve operation

93
 1

1425456 - Speed change

94
1425461 - Power transmission (EC480D)

95
1425464 - Swing system

96
1425467 - Swing motor external view

97
1425470 - Swing motor sectional view (1)

98
1425473 - Swing motor sectional veiw (2)

99
1425476 - Relief valve operation

100
 1

1425479 - Rebound damping valve operation

101
 1

1425482 - Parking brake operation

102
1425485 - Travel system (EC480D)

103
1425488 - Travel motor external view

104
1425491 - Travel motor sectional view (1)

105
1427444 - Travel motor sectional view (2)

106
 1

1425494 - Brake valve operation

107
 1

1425500 - Speed changeover valve operation

108
1425527 - Frame & track unit

112
1425531 - Upper frame (EC380D)

113
1425534 - Lower frame (EC380D)

114
1425537 - Boom & Arm (EC380D)

115
1425540 - Upper frame (EC480D)

116
1425543 - Lower frame (EC480D)

117
1425546 - Boom & Arm (EC480D)

118
1425555 - Idler & track tensioner

119
1425549 - Track link

120
1425552 - Undercarriage inspection (Matris)

121
1425559 - Aircon system

122
21 02

1425578 - Aircon operation

123
1425584 - Aircon system overview

124
1425581 - AC compressor

126
1425565 - Condensor

127
1425568 - Evaporator & expansion valve

128
1425571 - Sensors

129
1425574 - Actuators

130
1425597 - Hydraulic system

134
1425600 - Hydraulic system overview

135
 Hydraulic circuit full option (EC380D)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
59
J11-pr11
61 M3-Td6
dr Pi K13-T4
E2-B 06 K13-T4
A 87 A
Pi 87
A
05 P3 T P3 T
T B
IN B B
P1 B A
60 P2 T2 B B
A FOR FOR B
TILTING T1 A A
OUT C AG F B D A A
K2-T0
15 120k
B P2 R1 P1
83 PS MA9109
PS
MA9109 B
X1 P1 R1
S-Q/FIT U-Q/FIT
PRESSURE
T / M LH 14 13 L2-IN L15-A3 T / M RH
K2-T3 K13-P4 J11-pr11
PRESET H14-Ar
65 P3 66 K2-T2 H14-Br
R2 P2
F14-PAc i7-AL
PWM9129 PWM9130 i7-BL BOOM FLOATING BOOM FLOATING
WITH WITHOUT
(P3) (P4) HOSE RUPTURE VALVE HOSE RUPTURE VALVE
K13-2P1 03
C K3-R2 57 X1 PROP. C
X1 N2
A PWM9123 PWM9124 L8-Pi1 04
04
ON Pca1 N1
54 L12-Pi2
MA9116 K13-2PT1
T SE9112 Pca
A1 P T A2 M5-Dr5
P Dr3 K13-2P2
64 J16-AI2 Pcb LH RH
63 X1 2-PUMP P2c2 LH RH
D 1 T P 2
P2 P3 P3 P2
D
Ba 82 81
K15-T8 J16-AO2

PAa2
Aa J16-AI1 Pi Pi
53 52
E7-Pd 56 X1 ON/OFF T2 P1 P1 T2 BL
S 3 5 4 PAa PBa2 27
B J16-AI1
A4-Pi A1 A2
K15-P5
P 6
2 1
55 J16-AO1
PBa PAa2 K2-T1
E T
K15-T5
J16-BU3 BS E
PAc1
PA B T K13-XL1 BL BL J11-T1
P Pd M5-Dr2
SOL b SOL a E2-B DrAc BS BS T B
K13-XR1 T 99
P T Bo J11-T1
MA9121 MA9122 Ac Dr
MA9117 MA9118 SE9140 Pi
K13-T2 Ao Bc
51 X1 1 or 2WAY SELECTION 89 Pib
75 X3 PROP. K13-P2 PAcs
A
F PAo C7-Pca1 B T F
K13-XL2 PAc 64
K16-BI1 Pi
64
PBc i16-BO1 Dr
K13-XR2 PBo 54 A
J14-R3 Dr3' M5-Dr3
07 G14-PAb
75 X3 ON/OFF K16-BD2 G14-PAb
73 Mu B J16-AI3 (Ck2) P2c1 90 A B MA9120
A B A
285k 285k A B MA9120 90
Pi
41 Bb
1 T P 2 P T
G P PBb2
P T
K15-T1
G
J16-BU2 Ab
A K15-T7
M2-Td7 T F19-Pib K15-T1
220k
PBb K15-P7
PAb J16-BU1
Pi2 Pi1 08 Psp G17-B G19-B K16-BD1
Dr K16-SW1 K16-BD1
250cc/rev Dra M5-Dr6
Bs LH RH M5-Dr7 G14-PBb
MA9110 MA9111 G Ar B10-A 25
P T M5-Dr7
SOLb SOLa As B10-C
H K16-SL1
Br
J20-B2
H
M9-GP1 PAs PAr
L4-IN PBs i20-F2
PG K16-SR1 PBr
i=19.56 2 T 1 4 P 3
Px M5-Dr4
PWM9145 57 PWM9146 P Ø0.7 Drb K15-T6
P 190k T
SH B11-D BL K15-P6
74
B11-B AL
M9-GP1
09 J19-B4 PAL PTa (PTb)
I L4-IN
PBL Ø5.3 i7-PBL H14-PBr I
i19-F4 F14-PBc
A1 P T A2 10 11 PL1 F4 F3 F2
L14-A2 E7-PBa 26 F5 F1
SE9111 Py
BO1 BO
E14-PBa2 B5 B1 91
M3-Td2 38 Ø1.0 Ø0.7 AO1
J16-SH R3 G14-PBb AO2 AO B4 B3 B2
G5-Mu BU1
B10-G K13-P3 G7-P
Pa T1 pr11 P1 P2 BU2 i7-PAL H14-PAr
M13-S4 SE4216 E7-PAa E14-PAc1 BU3 BU
A16-P3 B19-PS
J E15-PAa2 AI1 J
F18-T E19-T
D7-P2c2 AI2
M12-S1 K13-T1 AI3
i3-P G7-Pi
P 40 P1 P T T1
G17,19-T SH
E4-P
P1 P3 i4-SH SW1 AI
29 28 P2 P4
B16-PS M18-P P2 T2 M18-T
B3-OUT P1 Psv a4 P2 C3-A H7-Psp SR1 SR
2P1 2P2 M20-P P3 T3 M20-T
D14-Pcb SL1 SL
E17-T2 T1 21 E3-1 XL1 XL2 P4 T4 H7-PBs
BD1
3.0k 1.5k i2-T H3-T 01 a1 a2 XR1 XR2 F7-PBo H7-PAs
B6-T2 T2 E3-2 P6 T6 BD2 BD
K B6-T1 T3
2PT1 2PT2 F7-PAo H16-P P7 T7 H16-T
G17,19-P BI1 BI K
D3-T T2 T4 G16-P G16-T
T0 B3-R1 M2-Td3 P8 T8
G14-P2c1
E4-P T1 T3 P9 T9 D1-T
T A17,19-T P5 T5 F14-PAc
34 Pout Dr PWM9143 17 K15-T
10u M1-Td11 C7-N2 M2-Td5 E1-P E2-T
IN
16 T T 86
0.5k 30 A Pi1
36 IN M12-S3 Pi2 23 1 2 3 4 24 1 2 3 4
P C114-N1
0.05k 37 R1 R2
OUT PWM9109 350cc i14-PL1
L X1 FLOW
15k B10-F L
OUT 58 CONTROL 22 MA9126 MA9125 MA4212
31 P 20 A1 A2 A3
M2-Td11
Td9 32 Pin E/G T AC
33 19
Td10 F14-Dr3 i1-P H3-P PS PS1 P1 P2
K12-T Td11 E14-DrAc H14-Drb
150mesh GP1 Dr
L7-T Td1Td2 Td3 Td4 Td5 Td6 Td7 Td8
35 D7-Dr3 02 S1 S5 T T T
18 M3-Td8
M G7-T H14-Dra 71 72
S2 S3 S4
M
i3-T M14-T 39 2 3 4 5 6
P P
F18,19-Dr
K13-T3 Dr1 Dr7 i7-P, J10-Pa H4-PG LEFT HAND K15-P2 RIGHT HAND K15-P3
L5-T A3-dr L7-P K15-T2 K15-T3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
 Hydraulic circuit basic (EC380D)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

06
A A
05
B A

A FOR FOR B
C AG F B D

15
B B
T / M LH 14 13 L2-IN L15-A3 T / M RH
H14-Ar
H14-Br
F14-PAc i7-AL
i7-BL

03 (P3) (P4)
C C
N2
L8-Pi1 04
Pca1 N1
L12-Pi2

Pca
M5-Dr5
Dr3
J16-AI2 Pcb
P2c2
D D
Ba
J16-AO2

PAa2
Aa J16-AI1
PAa PBa2 27
J16-AI1
PBa PAa2
E J16-AO1 J16-BU3 E
PAc1
Pd M5-Dr2
DrAc
Bo Ac
Ao Bc
PAcs
F PAo C7-Pca1 F
PAc K16-BI1
PBc i16-BO1
PBo M5-Dr3
J14-R3 Dr3'
07
K16-BD2
Mu B J16-AI3 (Ck2) P2c1
A
285k 285k 41 Bb
Pi
G P PBb2
G
J16-BU2 Ab
T A
M2-Td4 PBb
J16-BU1
08 PAb
Dr Psp K16-BD1
K16-SW1
250cc/rev Dra M5-Dr6
Bs LH RH
Ar B10-A 25
As B10-C
H K16-SL1
Br
H15-1
H
PAs PAr
PBs H15-2
PG K16-SR1 PBr
i=19.56 2 T 1 4 P 3
Px M5-Dr4
P Ø0.7 Drb K15-T6
SH B11-D BL K15-P6 H14-PBr
B11-B AL H14-PAr
09 H17-3 PAL PTa (PTb) i7-PBL
I PBL Ø5.3 I
H16-4 F14-PBc i7-PAL
10 11 PL1
L14-A2 E7-PBa 26
SE9111 Py
BO1 BO
E14-PBa2
38 Ø1.0 Ø0.7 AO1
J16-SH R3 G14-PBb AO2 AO
G5-Mu BU1
B10-G G7-P
Pa T1 pr11 P2 P1 BU2
M13-S4 SE4216 E7-PAa E14-PAc1 BU3 BU
J E15-PAa2 AI1 J
D7-P2c2 AI2
M12-S1 K13-T1 AI3
G7-Pi
P 40 P1 P T T1
SH
P1 P3 i4-SH SW1 AI
29 28 P2 P4 M18-P P2 T2 M18-T
P1 Psv a4 P2 H7-Psp SR1 SR
2P1 2P2 M20-P P3 T3 M20-T SL1 SL
21 XL1 XL2 P4 T4 H7-PBs
BD1
3.0k 1.5k 01 a1 a2 XR1 XR2 P6 T6 H7-PAs BD2 BD
K 2PT1 2PT2 H16-P P7 T7 G14-PAb BI1 BI K
M2-Td3
T2 T4 P8 T8 G16-T
T1 T3 P9 T9
G14-P2c1
17 K15-T T P5 T5 F14-PAc
34 Pout Dr PWM9143
IN 10u
86 M2-Td5
0.5k 30 16 T
Pi1
36 IN Pi2 23 1 2 3 4 24 1 2 3 4
37 C7-N2 C114-N1
0.05k R1 R2
OUT
350cc i14-PL1
L 15k B10-F L
OUT 22 MA9126 MA9125 MA4212
31 P 20 A1 A2 A3
M2-Td11
Td9 32 Pin E/G T AC
Td10 33 19
F14-Dr3
PS PS1 P1 P2
K12-T Td11 E14-DrAc H14-Drb
150mesh
02 Dr T
Td1Td2 Td3 Td4 Td5 Td6 Td7 Td8
35 D7-Dr3 S1 S5 T T
18 M3-Td8
M G7-T M14-T H14-Dra
S2 S3 S4
M
39 2 3 4 5 6
P P

K13-T3 Dr1 Dr7 i7-P, J10-Pa H4-PG LEFT HAND K15-P2 RIGHT HAND K15-P3
L5-T K15-T2 K15-T3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1425609 - Hydraulic circuit animation

138
1425618 - Hydraulic pump

139
1459873 - Pump control system

145
1425621 - Pump external view

140
1425624 - Pump sectional view

141
1425627 - Regulator animation

142
1425630 - P-Q curve

143
1425633 - Gear pump

144
1425636 - Main control valve

145
1425639 - MCV animation

146
1425642 - Flow sensing valve operation

147
1425645 - Main relief valve operation

148
1425648 - Port relief valve operation

149
1425651 - 2 stage port relief valve operation

150
1425654 - Boom up operation

151
1425657 - Boom down operation

152
1425660 - Bucket curl

153
1425663 - Arm in operation

154
1425666 - Straight travel

155
1458018 - Servo system

162
1425669 - Hydraulic oil cooling system

156
1425675 - X1 circuit animation

157
1425683 - Hydraulic system

158
1425686 - Hydraulic system overview

159
 Hydraulic circuit full option (EC480D)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
59 X X
B (B/W) A (B/W) J13-pg
61 M3-Td6
dr Pi K13-T4
E2-B K13-T4
A 87 A
87
A
P3 T P3 T
T B 340k 340k
IN B B

60
B D G 15 F A C
14 14 B B
TILTING A A
OUT A (F/W) H7-5A1 L2-IN G14-4B1 B (F/W) A A
K2-T0
PWM9129 PWM9130 T H7-5B1 L15-A3 G14-4A1 T 120k
B P2 R1 P1
13 PS MA9109
PS
MA9109 B
X1 13 M5-3 S-Q/FIT
P1 R1 F14-4pp J16-AI2 U-Q/FIT
PRESSURE J10-C1
H5-M K13-P4 J13-pg
PRESET 5pp 5pc1
M5-6 K16-SW1 M5-1 L12-Pi2
65 P3 R2 P2 66 M5-5
98
dr3 E14-4pa3 L12-Pi1 M5-4 J16-BU3
Pz BOOM FLOATING BOOM FLOATING
WITH WITHOUT
83 03
5pc2 5pf 5pc4 dr4 Rs1 dr7 Rs2 dr1 C2 dr5 4pc4 4pf
HOSE RUPTURE VALVE HOSE RUPTURE VALVE
K13-2P1
C K3-R2 57 X1 PROP. Pi C
X1 A PWM9123 PWM9124 05 06 04
04
ON J16-AO2
54 K13-2PT1 P1 4pc2
MA9116 K13-2P2
P2 T2
T SE9112
T1
J16-AO1
A1 P T A2
P 5B5
63 X1 2-PUMP 64 5pb5 4pa4 B LH RH
LH RH
D 1 T P 2
P2 P3 P3 P2
D
5A5 82 81
K15-T8
K2-T3 4pb4
5pa5
K2-T2 J16-AI1
Pi Pi
53 52 C9-5pc2
F7-Pd 56 X1 ON/OFF 4A3 T2 P1 P1 T2 BL
S 3 5 4 A1 A2 J16-AI1
B 4pa3
A4-Pi
K15-P5
P 6
2 1
55 K2-T1
E T
K15-T5 5B4
4B3
K16-BI1
BS E
PA B T K13-XL1
5pb4 4pb3 BL BL J10-R2
SOL b SOL a P I16-BO1
5A4
K13-XL2
K13-XR1 T T B
P T MA9121 MA9122 5pa4 BS BS Dr
K13-XR2 M5-1 Pia
MA9117 MA9118 4A2 J10-R2
K13-T2 E2-B
Pd
SE9140 Pib
51 X1 1 or 2WAY SELECTION 75 X3 PROP. A
K13-P2 5B3
B8-5pp
F 5pb3
dr2 89 F
4pp K15-P4 B T 64 99
K16-SR1 5A3 64
5pa3 4pc1 Pi Dr
K16-SL1 K16-BD2 A
S / M LH S / M RH 4pa2
J16-BU1 G14-4pb2
75 X3 ON/OFF 73 J16-AI3 5pc3 A B MA9120
A B
A B 07 A B 4B2 F19-Pib G14-4pb2
90
08 5pb2 90
J16-BU2 G17-B G19-B A B MA9120
dr6 4pb2 P T
G M5-1 G
5B2 A11-A P T K15-T1
4A1

220k C11-Rs2 5A2 4pa1

i15-F2 K15-T1

Pi2 Pi1 M M 5pa2 4B1 A11-C K16-BD1

M2-Td4
J15-B2 LH RH K16-BD1 F14-4pa2
MA9110 MA9111 G
4pb1 25
P T M5-7
SOLb SOLa 5B1 M5-7
H Dr Dr
A10-D
54 H
M10-GP1 PG PG
5pb1
J14-B4 1 T P 2
L4-IN
SH SH
A9-B K15-T6 2 T 1 4 P 3
5A1
P 190k T PWM9145 57 PWM9146 5pa1 K15-P7
i14-F4 K15-P6
74 11 10 09
M10-GP1
K15-T7
I L4-IN
I7-5pa1 G14-4pa1
I
A1 P T A2
E14-4pb3 26
F4 F3 F2 D14-B
M13-S4 F5 F1 BO1 BO
D7-5pb5
M3-Td7 91 B5 B1
AO1
G14-4pa2 AO2 AO
P1 pp Py C1 4pc5 pc P2 pg
B4 B3 B2
K13-P3 J16-SH D7-5pa5 G7-5pb2 BU1
A10-G Px R1 BU2
C11-C2 R2 F18-T E19-T A16-P3 B19-PS I7-5pb1 H14-4pb1 C12-4pc4
M12-S1 D14-4pb4 BU3 BU
J L14-A2 AI1 J
B8-5pc1 AI2
K13-T1 AI3
SE4216 SE9111 I3-P G7-5pc3
P 40 P1 P T T1
G17,19-T SH
E4-P
P1 P3 H5,6-SH SW1 AI
29 28 P2 P4
B16-PS M18-P P2 T2 M18-T
B3-OUT T0 C3-A 2P1 2P2
C10-5pc4,Pz SR1 SR
C14-4pc2 M20-P P3 T3 M20-T SL1 SL
E17-T2 T1 21 E3-1 XL1 XL2 P4 T4 F7-5pb3
i2-T H3-T Psv2
E7-5pb4 F14-4pp BD1
D7-T2 T2 3.0k 1.5k a4 Psv1 a1 a2 a5 E3-2
XR1 XR2 P6 T6 F7-5pa3 BD2 BD
K 2PT1 2PT2 F7-5pa4 H17-P P7 T7 H15-T
G17,19-P BI1 BI K
D7-T1 T3 01 PWM9141 D3-T H16-T
M2-Td3
T2 T4 H15-P P8 T8
B3-R1 E4-P T1 T3 P9 T9
F14-4pc1
A17,19-T D1-T
M2-Td11 T P5 T5 E14-4pa3
10u
34 Pout Dr PWM9143 17 K15-T
M2-Td5 E1-P E2-T
IN 86
0.5k 30 16 T C9-5pf
36 IN 23 1 2 3 4 24 1 2 3 4
0.05k 37 Pi1 Pi2
350cc
15k
R1 R2 C12-4pf J11-pc
OUT L2-Td10 A11-F
L OUT
T
A 20 22 MA9126 MA9125 MA4212 L
M12-S3
31 P P 2X199cc/rev A1 A2 A3
M2-Td11
Td9 32 Pin PWM9109 E/G T AC
L8-T Td10 33 X1 FLOW 19
F14-dr2 C11-dr1 58 CONTROL i1-P H3-P PS PS1 P1 P2
K12-T Td11 C11-dr5 C10-dr1
150mesh
02 GP1 Dr1 Dr3
T
Td1Td2 Td3 Td4 Td5 Td6 Td7 Td8
35 G7-dr6 C8-dr3 S1 S5 T T
L5-T 18 M3-Td8
M M14-T C10-dr4 71 72 S2 S3 S4
M
H7-5pa2 39 2 3 4 5 6
P P
F18,19-Dr
K13-T3 1 7 J9-pp H5,7-PG LEFT HAND K15-P2 RIGHT HAND K15-P3
A3-dr i3-T L8-P K15-T2 K15-T3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
 Hydraulic circuit basic (EC480D)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
X X
B (B/W) A (B/W)

A A
340k 340k

B D G 15 F A C
14 14
A (F/W) H7-5A1 L2-IN G14-4B1 B (F/W)

T H7-5B1 L15-A3 G14-4A1 T

B 13
B
13 M5-3
F14-4pp J16-AI2 J10-C1
H5-M
5pp 5pc1
M5-6 K16-SW1 M5-1 L12-Pi2
M5-5
98
dr3 E14-4pa3 L12-Pi1 M5-4 Pz J16-BU3

5pc2 5pf 5pc4 dr4 Rs1 dr7 Rs2 dr1 C2 dr5 4pc4 4pf
03
C C
05 06 04
J16-AO2
4pc2

J16-AO1
5B5
5pb5 4pa4 B
D 5A5
D
4pb4
5pa5
J16-AI1

4A3
C9-5pc2
J16-AI1 4pa3

E 5B4
4B3
K16-BI1
E
5pb4 4pb3
I16-BO1
5A4

5pa4
M5-1
4A2
Pd
5B3
dr2 B8-5pp
F 5pb3 F
5A3
4pp K15-P4
K16-SR1
5pa3 4pc1
K16-SL1 K16-BD2
S / M LH S / M RH 4pa2
J16-BU1
A B 07 A B J16-AI3 5pc3
4B2
5pb2
08 J16-BU2 K16-BD1
dr6 4pb2
G M5-1 G
5B2 A11-A
4A1

C11-Rs2 5A2 4pa1

H16-2
M M 5pa2 4B1 A11-C
M2-Td4
H16-1 LH RH
4pb1 25
5B1
H Dr PG Dr PG
A10-D H
5pb1
H17-3
SH SH
A9-B 2 T 1 4 P 3
5A1 G14-4pa1
5pa1
H16-4 H14-4pb1
K15-P6
11 10 09 I7-5pa1
H7-5pb1 K15-T7
I I
E14-4pb3 26
D14-B
M13-S4 BO1 BO
D7-5pb5 AO1
G14-4pa2 AO2 AO
P1 pp Py C1 4pc5 pc P2 pg
J16-SH D7-5pa5 G7-5pb2 BU1
A10-G Px R2 R1 BU2
C11-C2 C12-4pc4
M12-S1 D14-4pb4 BU3 BU
J L14-A2 AI1 J
B8-5pc1 AI2
K13-T1 AI3
SE4216 SE9111 G7-5pc3
P 40 P1 P T T1
SH
P1 P3 H5,6-SH SW1 AI
29 28 P2 P4 M18-P P2 T2 M18-T
2P1 2P2
C10-5pc4,Pz SR1 SR
M20-P P3 T3 M20-T SL1 SL
21 XL1 XL2 P4 T4 F7-5pb3
Psv2 F14-4pp BD1
3.0k 1.5k a4 Psv1 a1 a2 a5
XR1 XR2 P6 T6 F7-5pa3 BD2 BD
K 2PT1 2PT2 H17-P P7 T7 G14-4pb2 BI1 BI K
01 PWM9141 T2 T4 P8 T8 H16-T
M2-Td3 T1 T3 F14-4pc1
P9 T9
T P5 T5 E14-4pa3
10u
34 Pout Dr PWM9143 17 K15-T
M2-Td5
IN 86
0.5k 30 16 T
36 IN 23 1 2 3 4 24 1 2 3 4
0.05k 37 Pi1 Pi2
350cc
15k
R1 R2 C9-5pf C12-4pf J11-pc
OUT
L A11-F L
OUT 20 22 MA9126 MA9125 MA4212
31 P 2X199cc/rev A1 A2 A3
M2-Td11
Td9 32 Pin E/G T AC
Td10 33 19
F14-dr2 C11-dr1
PS PS1 P1 P2
K12-T Td11 C11-dr5 C10-dr1
150mesh Dr1 Dr3
02 T
Td1Td2 Td3 Td4 Td5 Td6 Td7 Td8
35 G7-dr6 C8-dr3 S1 S5 T T
L5-T 18 M3-Td8
M M14-T C10-dr4
S2 S3 S4
M
H7-5pa2 39 2 3 4 5 6
P P

K13-T3 1 7 J9-pp H5,7-PG LEFT HAND K15-P2 RIGHT HAND K15-P3

K15-T2 K15-T3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1425695 - Hydraulic circuit animation

162
1425701 - Hydraulic pump

163
1425704 - Pump external view

164
1425707 - Pump sectional view

165
1425710 - P-Q curve

166
1425713 - Main control valve

167
A click at finger pointer gives you more informations

1425716 - MCV animation

168
1425719 - Flow sensing valve operation

169
1425722 - Main relief valve operation

170
1425725 - Port relief valve operation

171
1425728 - 2 stage port relief valve operation

172
1425731 - Makeup valve operation

173
1425734 - Boom up operation

174
1425737 - Boom down operation

175
1425740 - Arm in operation

176
1425743 - Straight travel

177
1458027 - Servo system

184
1425749 - Hydraulic oil cooling system

178
1425754 - Hydraulic system

179
1425757 - Cylinder

180
1425760 - Cushion operation

181
 1

1425763 - Joystick

182
 1

1425766 - Travel pedal

183
 1

1425769 - Option pedal

184
1425772 - Straight travel pedal

185
1458073 - Boom horse rupture valve

193
1458077 - Arm horse rupture valve

194
1458087 - S-Quick fit

195
1458095 - U-Quick fit

196
1458099 - Boom floating (With horse rupture valve)

197
1458103 - Boom floating (Without horse rupture valve)

198