EID MAINTENANCE DAY-1

PLAN

Heater Bearing Check and

Greasing

Mold Panel Lock check

Vacuum Pump Check

Thermoforming-1
Cooling Fan set up

All Hydraulic cylinder check

Extra (Plan of day-2)

Thermoforming-3 (electrical) Down side Heater work

Spoket Fitting
Door Foaming
Extra ( Plan of Day-2)

Packing Machine Extra ( plan of Day-7)

D MAINTENANCE DAY-1 15.07.22
Actual Model nos
2
Heater Bearing Changed CF 20 CF18
4
Heater
Greasing
Cleaning
Dust Seal Changed 40x48x6 4
Panel Lock
Bucket Changed 40x50x6 4
Oil Changed 3 Litre
Vaccum Pump
Leakage Repaired
Reinstalled
Cooling Fan
Hose pipe set up
4
Bucket Changed 50x60x6 40x50x6
4
Platform Hydraulic cylinder
Dust Seal Changed 40x48x6 2
Nipple making by lathe
Hose pipe Repaired
Air Line
Coupling Changed 3/4"
Water Line Hose Pipe Checked-OK
1.6 RM heater cable,
Heater check, Cable change, Heater change Cable change, Connector 0.65 rm control cable, 1 coil,5
Connector

Conveyer Chain Spoket opened New spoket to be made

Polyol Mixture Cover Fixed by Revet
Chiller Machine water changed
ISO and Polyol Line filter cleaned
Belt roller opened New one to be made
Spring Opened New one to be bought
.07.22
Status Remarks
DONE
DONE
DONE
DONE
DONE
DONE
DONE
DONE
DONE
DONE
DONE
DONE
DONE Scheduled for 16-07-22
DONE Scheduled for 16-07-22
DONE Scheduled for 16-07-22

Ongoing Day 1 of 3 Day project

On going Need to send for grope

cutting. Will send tomorrow
Scheduled for 16-07-22
Done Scheduled for 16-07-22
Scheduled for 16-07-22
Need Ahmad Ali Scheduled for 21-07-22
Running Scheduled for 21-07-22
 EID MAINTENANCE DAY-2
PLAN Actual
1. Air Line Check Air Line
TFM-1
2. Water Line check Water Line
3. Cleaning and Greasing Cleaned

Heater Bearing Check and

Heater
Greasing

TFM-4
All Hydraulic cylinder check Partex, mould, frame

Panel lock check Panel lock

Down side Heater work Heater check, Cable change, Heater change
TFM-3 (electrical)
Up side Heater work Heater check, Cable change, Heater change

Polyol Mixture Cover Fixed by Rivet

Chemical Line Check Chiller Machine water changed
Door Foaming ISO and Polyol Line filter cleaned
Sprocket Fitting Lathe work of Sprocket ongoing

Acetylene Line Work Acetylene line new making Acetylene line new making
DAY-2 16.07.22
Actual Model nos Status Remarks
Hose pipe Repaired
Coupling Changed
Done 15.07.22
Hose Pipe Checked

Heater Bearing Checked Done

Greasing 2kg Done
Cleaning Done
Partex Cylinder Checked Done
Mold Cylinder Checked Done
One cylinder body is
Frame cylinder checked Ongoing needed to be changed.
Lathe work is on going
Dust Seal Changed 35x43x6 4 Done
Bucket Changed 40x50x6 4 Done
Cable change Done
1.6 RM heater
Cable change cable, 0.65 rm 1 coil,8 Ongoing day 2 or 3 day project
control cable

Done 15.07.22

Ongoing Supposed to be ended

16.07.22

Schedule 40 3/4" 120 Feet Ongoing It’s a day 1 of 4 day project

 EID MAINTENANCE DAY-3
PLAN

Heater Bearing Check and Greasing

Mold Panel Lock check

Thermoforming-2
Vacuum Pump Check

Cooling Fan set up

All Hydraulic cylinder check

Thermoforming-3 (electrical) Up side heater cable changing work

TFM-4 Cylinder body making

Door Foaming Sprocket Fitting

Acetylene Line Work Acetylene line new making

All zig check
Body Foaming
Cot change
MAINTENANCE DAY-3 17.07.22
Actual Model nos
CF 20 8
Heater Bearing Changed
CF18 4
Heater
Greasing
Cleaning
Dust Seal Changed 40x48x6 4
Panel Lock
Bucket Changed 40x50x6 4
Oil Changed 3 Litre
Vacuum Pump
Leakage Repaired
Reinstalled
Cooling Fan
Hose pipe set up
50x60x6 4
Bucket Changed
Partex cylinder 40x50x6 4
Dust Seal Changed 40x48x6 2
0.65 rm
Cable condition is very need. Need to change almost all the control cable.
control 1 coil
All control cable insulation damaged.
cable
New cylinder making on going
Frame cylinder
by Lathe
Lathe work of Sprocket lathe operation done
Sent to market for key slot
Sprocket sent for key cutting
cutting
Schedule 120 Feet
Acetylene line new making Almost 50% work is done
40 3/4"
17.07.22
Status Remark
DONE
DONE
DONE
DONE
DONE
DONE
DONE
DONE
DONE
DONE
DONE

Day 3 of 3 day project. But one more

Ongoing
day is needed.

Ongoing Will be replaced tomorrow (18.7.22)

Sprocket will be replaced as soon as

Ongoing
receive it from market

Ongoing It’s a day 2 of 4 day project

Could not start Will start tomorrow.

 EID MAINTENANCE DAY-4
PLAN

Cylinder body set up

TFM-4

Oil level cheker

Hydraulic pump check

Acetylene Line Work Acetylene line new making

Pre Assembly Line Conveyor problem solve

Up side heater cable changing

Thermoforming-3 (electrical)
work

Thermoforming-1 (electrical) All cable check

Thermoforming-2 (electrical) All cable check
TENANCE DAY-4 18.07.22
Actual Model nos

New cylinder made Lathe

Frame cylinder
Cylinder replaced

Oil level indicator changed Replaced by new one

Hydraulic pump Oil changed
Schedule
Acetylene line new making Almost 75% work is done 120 Feet
40 3/4"
Two cylinder changed
Greasing
0.65 rm
Cable condition is very bad. Need to change almost all the control cable.
control 1 coil
All control cable insulation damaged.
cable
Heater cable changed
Control cable checking and fixing
18.07.22
Status Remark

Done
TFM 4 is complete

Done
Done
It’s a day 3 of 4 day
Ongoing
project
Done
Done

Day 4 of 3 day project.

Ongoing
Still not finished.

Done
Ongoing
 EID MAINTENANCE DAY-5
PLAN Actual
Motor opened
Door Foaming Chemical Pump Check
Pump Opened

Belt loose
Belt check
Roll Forming
Roller Surface corrosion
Hydraulic Clinder check Hydraulic Clinder checked

Up side heater cable changing all cable replaced and rearranged. Checing the heate
Thermoforming-3 (electrical)
work connection now.

Thermoforming-2 (electrical) All cable check Control cable checking and fixing
Thermoforming-4 (electrical) All cable check Control cable checking and fixing

Acetylene Line Work Acetylene line new making Spare parts used
DAY-5 19.07.22
Actual Model nos Status Remark
Bearing Changed 6309 2RS 1 Done
Bearing Change Ongoing No bearing in store
ISO leaked out. Cleanning Done
Pump oil seal Damaged.
20x32x5 4 Done
Need to replace
Belt changed 7790x50 1 Done
Belt changed 7420x50 1 Done
knurling by lathe Ongoing
No visual leakage Done

Day 5 of 3 day
arranged. Checing the heater 0.65 rm project. Will start
1 coil Done
control cable mechanical
maintenance asap

Done
Done
Pipe 3/4" 200 Feet
MS Reducer Tee 3/4 x 1/2 5
Ms tee 3/4" 1
Elbow 3/4" 12
Elbow 1/2" 5
Ball valve 1/2" 6 Done It’s day 4 of 4 day
project.
Sort Pipe 1/2" 6
Ms Sort nipple 1/2" 6
Reducer Socket 3/4" 1
Ball valve 3/4" 1
Hose nipple 1/2" 7
 EID MAINTENANCE DAY-6
PLAN Actual

Belt loose
Belt check
Roll Forming
Roller facing operation
Pneumatic Line check Checked
Partex Cylinder check Partex cylinder
Frame Check Rack gear

Heater Bearing Check and

Thermoforming-3 Heater
Greasing

Pannel Lock and Hydraulic Valves

Air Line Check
Hydraulic Pump Checked
Chain tension fixing
Jig 1-3 Screw and shaft fixing
Body Foaming
Bearing changed
Jig 4
All cable check Heater Cable Checked
Switch check Conveyer emergency switch
Body Foaming (Electrical)
Panel Box Check Cleaned and Checked
Out Trolly out trolly limit switch
Cooling Room Socket work Socket work Fixing
DAY-6 20.07.22
Actual Model nos Status Remark
Belt changed 7790x50 1 Done roller not spinning due
to extra thickness of
Belt changed 7420x50 1 Done the belt
by lathe Done roller spinning now
Done
seal changed Done
bucket changed Done
Bearing changed 6203 ZZ 3 Done
CF 20 2
Heater Bearing Changed DONE
CF18 4
Greasing DONE
Cleaning DONE
Checked Done
Checked Done
Oil refilled 3 Litre done
Done
Lathe operation Done
33007 8 Done
Ongoing Bearing not in store
Changed the damaged cables Done
Changed Done
Done
Done
Ongoing
 EID MAINTENANCE DAY-7
PLAN Actual
Bearing Changed
Chain and Spocket check
Jig 3-6
Body forming
Bolt Damaged
Jam nut making
Jig 7-8
Input Conveyor Checking Checking and greasing
Alignment resetting
Output Conveyor Checking Chain sort cutting
Roller adjustment
Spring changed
Packing Machine Maintenance
Bearing Changed
Vaccum Line Checking Bolts Tighten
Roll Forming (electrical) Cable check Sensor cable repair
Cooling Room (electrical) Cable check Socket changed
Post Assembly (electrical) Cable check Emergency switch box Changed
High Pressure Leak test Cable check Socket changed.
Y-7 21.07.22
Actual Model nos Status Remark
went to local market. Bought
6205 4 Done
6 bearing .
Fixed Done
Lathe operation: Thread
2 Done
cutting, Bolt cutting
Manufactured by lathe 4 Done
Ongoing
Done
Done
Done
Done
4 Done
601 1 Done
Done
Done
Done
Done
Done
 EID MAINTENANCE DAY-8
PLAN

Thermoforming 1 Hydraulic Pump

Thermoforming 2 Hydraulic Pump

Thermoforming 4 Hydraulic Pump

Body Foaming Jig 7-8

Bod Foaming Assembly Conveyer Checking

Platform Conveyor Checking

Big Spocket
Door Foaming
Small Spocket

Cooling Room (electrical) Cable check

Cable check
Roll Forming (electrical)
Exhaust Fan
Pre Heating Oven Checking
Pre assembly, Post Assembly,
Checking
Vaccum Charge, NG line
TENANCE DAY-8 22.07.22
Actual Model nos
Pump Check Hydraulic oil changed 230 Litre
Hyd Oil reservoir tank clean
Hyd Oil filter clean
Pump Check Hydraulic oil changed 470 Litre
Hyd Oil reservoir tank clean
Hyd Oil filter clean
Pump Check Hydraulic oil changed 530 Litre
Hyd Oil reservoir tank clean
Hyd Oil filter clean
Chain tension fixing
Greasing
330207 4
Bearing changed
6205 2
19 teeth 2
Spocket Changed
32 teeth 1
Greasing
Plate Screw fitting
roller check
Chain check Replaced by new chain 08.B.1 30 ft
Chain check Replaced by new chain 08B1 30 ft
Fitted with conveyer

Slot cutting

Socket changed
Control box repair
Sensor cable repair
New fan set up
Blower Fan,Cable dressing
Cable Dressing, Socket Change
2.07.22
Status Remark
Done
Done
Done
Done
Done
Done
Done
Done
Done
Done
Done
Done
Done
Done
Done
Done
Done
Done
Done
Done
Done
Few days spent in
Ongoing market but no work
was done there
Done
Done
Done
Done
Done
Done
 EID MAINTENANCE DAY-9
PLAN Actual

Small Spocket fitting Slot cutting going on

Door Foaming
POLYOL valve check
ISO actuator valve check
Hydraulic oil changed
Bush making by lathe
Greasing
Lift Conveyer Checking
Chain Adjustment
Cleaning
Pump Check
Thermoforming 3 Hydraulic Pump Hyd Oil reservoir tank clean
Hyd Oil filter clean
TFM 3 heater pneumatic cylinder
TFM 1-4 Test Run
failure
Pre assembly, Post assembly and
Lighting work (Electrical) Check Fused lights
Seurity light set up
Earthing (electrical) Checking and set up
Greasing
Plate Screw fitting
Post Assembly Conveyer Checking
roller check
Chain check
Greasing
Vacuum Conveyer Checking Plate Screw fitting
roller check
Greasing
Base welding
HP leak test Conveyer Checking roller check
Chain check
Lift conveyor Alignment
 DAY-9 23.07.22
Actual Model nos Status

Done
Skeliton seal Changed 8x2 2 Done
115 Litre Done
Done
Done
Done
Done
Hydraulic oil changed 205 Litre Done
Done
Done
Bucket changed 70x80x6 2 Done

Done
Done
Done
Done
Done
Replaced by new chain 08.B.1 30 ft Done
Done
Done
Done
Done
Done
Adjusting Done
Re adjusting Done
Done
 Remark

Slot cutting will take more time. We

have a plan to set up the spocket to
the conveyer as soon as possible.