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Inspection Amp Test Plan Itp Hvac Installation New Pump Station Ps 56a and Force Main To SWTP 9 Jubail PDF Free
Inspection Amp Test Plan Itp Hvac Installation New Pump Station Ps 56a and Force Main To SWTP 9 Jubail PDF Free
INSPECTION & TEST PLAN (ITP) HVAC INSTALLATION H = Mandatory HOLD Point: Representative of indicated party must be in W = Witness Point: Representative
attendance. 24 hour advance notification by Inspection Request is required. in attendance 2.0 hours beyond spe
Work shall not proceed without approval.
Inspection & Test Plan: REV. No. 00 MECHANICAL RA = Review & Approval. Representative of indicated party to review S = Surveillance: Unscheduled insp
submitted documents, results of test, etc.
MACO-ITPM-039700-002
Activity Stage / Activity Controlling Procedure / Spec/ Drawing Referenc Acceptance Criteria
No.: e
Material Inspection Documen
t
Equipment/Material Receiving inspection for HVAC Refer to RC Standard Section: - Purchase order, Packing
equipment, duct & accessories, hanger/supports, 01 65 00 Product Delivery Requirements. Lists, Factory test
Insulation, air terminal devices, Flexible RC Standard Section 23 05 00. Marafiq Project certificate.
1 Connection, volume/fire dampers, Electrical & specification RFI Manufacturer
Instrument’s Materials MQ-SP-H-4701.Manufacturer Manual standard.
MIR-Material Inspection Request
Storage, handling & Preservation of Above RC Standard Section 01 66 00 Product Storage As per Project Specification
Material/Equipment for HVAC System. and Handling Requirements. RC Standard and Manufacturer
2 Section 23 05 00. RFI instruction.
Marafiq Project specification
MQ-SP-H-4701.
Duct System Installation
- Duct Installation Refer to RC Standard: - Manufacturer
Duct joints & Application of duct Sealant. Section 23 31 13, Section 23 31 16, recommendation. RC
Connection tightness. Gaskets & seals. Section 23 31 19 & Section 23 05 29. Standard & HVAC Duct
- Installation of Duct Hangers and Supports Section 23 33 23, Section 23 33 33, construction standards.
(Including fasteners, etc.) Section 23 33 38, Section 23 33 43, SMACNA, Project
- Installation of Duct accessories: - Volume Section 23 33 46, Section 25 35 00 and specification, Drawing.
3 Damper, Duct heater, Sound alternator, Fire Section 23 33 53 RFI
damper, Air Filtration Devices, Air terminal device Manufacturer Installation manual.
and Flexible connections, Exhaust Fan.
- Leak Test for Duct
Duct Insulation
Refer to RC Standard: - Section 23 07 13, Refer to RC Standard:-
Section 23 07 16 and Section 23 07 19 Section 23 07 13,
- Check duct Surface for Clean & Dry prior to SMACNA HVAC Duct Construction Standard Section 23 07 16 and
4 Insulations. RFI Section 23 07 19 SMACNA
- Check all the joints are sealed properly HVAC Duct
Construction
Standard
INSPECTION & TEST PLAN (ITP) HVAC INSTALLATION H = Mandatory HOLD Point: Representative of indicated party must be in W = Witness Point: Representative
attendance. 24 hour advance notification by Inspection Request is required. in attendance 2.0 hours beyond spe
Work shall not proceed without approval.
Inspection & Test Plan: REV. No. 00 MECHANICAL RA = Review & Approval. Representative of indicated party to review S = Surveillance: Unscheduled insp
submitted documents, results of test, etc.
MACO-ITPM-039700-002
Activity Stage / Activity Controlling Procedure / Spec/ Drawing Referenc Acceptance Criteria
No.: e
Equipment (Packaged Air Conditioning Unit-PACU) Installation Documen
t
-Equipment Foundation Location Check as per
Approved Drawing.
-Verify unit Installation is as per approved Drawing,
-Check Vibration pad Place Beneath the Package
Equipment installation. For Equipment Foundations Refer to RC
-Check Orientation & Level is per IFC Drawing. Standard: - Manufacturer Installation
5 RFI
-Check Condensate Drain System is as per Section 23 05 00 Para.3.07, & RC Manual
approved drawing. Standard Sec 03 30 00
Complete Partial
Inspection Result
No Inspection Contents
Accept Reject N/A
1 Conformity/Non conformity between purchase requirements and
quality record received
2 Inspection Release Note & Vendor Shop Inspection Report
available (with punch list if applicable)
3 Identification and mark of equipment/materials
4 Condition of protection packing and sealing
5 Filling up condition of inert gas and/or silicon (where applicable)
6 Painting Condition
7 Whether there is chemical/physical damage or not (including
cleanness)
8 Measurement of major dimension of Equipment and Materials
9 Non-destructive Examination &PMI (If necessary)
10 Issue of Non-conformance report Yes ( ) No( ) Report No.:
11 Preservation requirements / instruction Yes ( ) No ( )Doc. No.:
12 Quality certificates from Manufacturer (If required)
13 Test certificates from Manufacturer (If required)
14 Operating Maintenance manual /Catalogue from Manufacturer
15 Material Data Record from Manufacturer
16 Installation Manual
17 Inspection Disposition Report
18 FAT Report (if any)
Reference Documents
19 Material Receipt Report
20 Purchase Order
21 Packing list
22 Loading Note
23 Test Certificate
MACO WAREHOUSE MACO QA/QC MARAFIQ
NameSUPERVISOR Name Name
Signature Signature Signature
Date Date Date
Remarks
Form No :- MAC-MIF-021
DUCT SYSTEM INSTALLATION CHECKLIST Date :-
Project No: - 7200 039 700
Project Name: - New Pump Station PS-56A And Force-Main To SWTP-9, Jubail
Location: - Drawing No: - Report No: -
Item No: - Item Description: -
No Inspection Result
Check Items
No
Check Items
Pass Fail
I. Duct Installation
1 Verify Duct routing & elevation as per IFC Drawing
2 Ducts shall be isolated from their PACU by Flexible Connections
3 Flexible Duct Connector shall not exceed 5 feet in overall length and shall not have bends greater
than 45 degrees.
4 Metal ducting shall be grounded, provide jumpers at flexible duct.
5 Metal Ducts shall be installed with at least 4 inches of separation from Earth (UMC Para 603.1)
6 Metal ducts when installed in or under concrete slab shall be encased in at least 2 inches of
concrete. (UMC Para 603.1)
7 Duct sealing shall be provided for both positive and negative pressure modes of operation
(SMACNA Para S1.9 f)
8 Confirm duct work runs are correctly located and have adequate clearance from other services
9 Confirm duct work is installed with sufficient rigidity, bends and offsets allowing for flexibility to
absorb movement and vibration from connected equipment
10 All materials in the return air plenum shall be non-combustible or limited
combustible.
11 Joints, seams and fittings of duct systems shall be made substantially airtight by means of tapes,
mastic, gasketing or other approved methods
12 Check and ensure/confirm inside ductwork for Cleanliness, i.e. dust and debris. Rust, grease and
other dirt removed from external surface of duct work prior to painting and/or insulation installed
13 Externally insulated ducts located outside of buildings shall be sealed before being insulated, as
though they were inside. (SMACNA Para S1.9 g)
II. Duct Hangers and Support Installation
14 Support for Rectangular ducts when suspended from above shall be installed on two opposite side
of each duct.
15 Horizontal Duct shall have a support within two feet of each elbow and within 4 feet of each
branch intersection (SMACNA Para 4.1.1)
16 Ducts shall be equipped with tight fitting circular bands extending around the entire perimeter of
the duct at each specified support interval
17 Fastener (for supporting ducts from wall) shall be located within 1" of the duct
edges (wall side) and within 2" of the duct outer edge. Minimum of 3 on 24" width and up is
required in addition to ones from edges.
18 Rectangular duct risers from floor shall be supported by angles or channels secured to the sides of
duct with welds, bolts, sheet metal screws, or blind rivets. Fasteners shall be located within 2" of
the duct edges, locate others at evenly spaced intervals as shown on IFC Drawings. (SMACNA
Para 4.2.10)
III. Volume Damper and Duct Heater Installation
19 Each supply or return branch duct serving a separate zone or room shall have a
volume damper
20 Volume dampers shall be installed in accordance with Manufacturer's Installation Manuals
Form No :- MAC-MIF-021
DUCT SYSTEM INSTALLATION CHECKLIST Date :-
Project No: - 7200 039 700
Project Name: - New Pump Station PS-56A And Force-Main To SWTP-9, Jubail
Location: - Drawing No: - Report No: -
Item No: - Item Description: -
No Check Items Inspection Result
Pass Fail
21 Branch duct dampers shall be sheet metal butterfly type, using pivot and rod, with locking
quadrant damper
22 Volume dampers shall be located a minimum of two duct sizes away from fittings
23 Electrical Duct Heaters shall be installed in accordance with Manufacturer's Installation Manuals
36 Air terminal devices shall not be installed directly on the main ducts
37 Air terminal devices shall be connected to main ducts with branch ducts having a minimum length
of two duct sizes
38 Troffer light diffusers, perimeter slot diffusers or similar shall not be located on the same duct
branch with standard type diffusers
39 Flexible ducts used for connecting air diffusing devices to ducting shall be Pre- Insulated double
wall Type
40 Flexible ducts used for connecting the ducting to air diffusing devices shall not exceed 5 feet in
overall length and shall not have bends greater than 45 degrees
41 Air Connectors (flexible connector) shall not pass through any wall, partitions, and
floor or enclosure of a vertical shaft that is required to have a fire resistance rating 1 hour or more
(NFPA 90-A Para 4.3.2.1.4 & NFPA 90-A 4.3.2.1.5)
42 The end of ducts shall be trimmed square before installation (SMACNA Para S3.29)
43 Nonmetallic flexible connector shall be secured to the sleeve or collar with a draw band.
Form No :- MAC-MIF-021
DUCT SYSTEM INSTALLATION CHECKLIST Date :-
Project No: - 7200 039 700
Project Name: - New Pump Station PS-56A And Force-Main To SWTP-9, Jubail
Location: - Drawing No: - Report No: -
Item No: - Item Description: -
45 Fans and their Motors shall be accessible for servicing and maintenance
Remarks: -
MACO MARAFIQ/ILF
Name Name
Signature Signature
Date Date
MACO MARAFIQ/ILF
Name Name
Signature Signature
Date Date
Form No :- MAC-MIF-023
DUCT INSULATION CHECKLIST Date :-
Project No: - 7200 039 700
Project Name: - New Pump Station PS-56A And Force-Main To SWTP-9, Jubail
Location: - Drawing No: - Report No: -
Item No: - Item Description: -
Inspection Result Remark
No Check Items
Yes No N/
1 Check duct Surface for Clean & dry prior to Insulations. A
2 Duct joints shall be sealed prior to insulation. (SMACNA Para S 1.9)
3 Check Insulation entire system including fittings, joints, flanges, fire dampers,
flexible connections, and expansion joints.
4 Insulation shall be secured with 100% coverage of waterproof adhesive.
5 Duct liners in systems operating with air velocities exceeding 2,000 feet per minute
(10.2 m/s) shall be fastened with both adhesive and mechanical fasteners
Remarks: -
MACO MARAFIQ/ILF
Name Name
Signature Signature
Date Date
Remarks: -
MACO MARAFIQ/ILF
Name Name
Signature Signature
Date Date
INSPECTION CHECKLIST FOR FINAL Form No :- MAC-MIF-025
INSPECTION OF HVAC SYSTEM Date :-
Project No: - 7200 039 700
Project Name: - New Pump Station PS-56A And Force-Main To SWTP-9, Jubail
Location: - Drawing No: - Report No: -
Item No: - Item Description: -
Inspection
No Check Items Result
Yes No
1 Verify that the Testing Adjusting and balancing (TAB) report has been reviewed and
approved by the concerned HVAC maintenance/ operation organization.
2 Verify that HVAC units automatically shut down when fire alarm system is activated.
3 Verify that filters and strainers used during construction have been cleaned or replaced
4 Verify that all the quality record documents are available at the construction site
5 Verify that all the quality record documents are complete
6 Verify that all the Quality Record document have been reviewed
Note: Check for all the applicable signatures in various test forms, etc
7 All Operation and Maintenance (O&M) manuals have been submitted to the Proponent
for review.
8 Verify that Fire Dampers bear a label from a recognized testing laboratory or tested in
accordance with the requirements of UL-555
9 Check and ensure / confirm that the location, elevation orientation and that the
equipment is correct aligned.
10 Check and ensure/confirm that all the dampers are opened.
11 Check that all the duct work connections have the correct gaskets installed.
12 Check and ensure / confirm that all the condenser /blower fans rotate freely and in the
correct direction.
13 Check and ensure /confirm that the accessories and piping associated with the systems
are properly supported / guided.
14 Check and ensure/confirm that the equipment is internally cleaned and all foreign
objects removed.
15 Check and ensure/confirm the blower v-belt alignment and tension (if applicable).
16 Check and ensure /confirm the filter is clean
17 Check and Ensure / Confirm that package unit Control panel parts and wires are tagged
Properly.
18 Check and ensure / confirm that the LV control circuits been Properly isolated from the
HV power circuits.
19 Check and ensure / confirm that the L.P and H.P switches are connected correctly.
20 Check and ensure/confirm that the lubricating oil and consumables are filled up to the
required level and the condition of the same is good.
21 Check and Ensure/ Confirm good maintenance access for all package units and their
parts.
22 Check and ensure / confirm that staircase access / platform and space provided are
adequate enough for operation and maintenance.
MACO MARAFIQ/ILF
Name Name
Signature Signature
Date Date
Inspection Result R
No Check Items
Ye No N/A
1 Check and ensure / confirm that the location, elevation s
orientation and that the equipment is correct aligned.
2 Check and ensure/confirm that all the dampers are opened.
3 Check that all the duct work connections have the correct
gaskets installed.
4 Check and ensure / confirm that all the condenser /blower fans
rotate freely and in the correct direction.
5 Check and ensure /confirm that the accessories and piping
associated with the systems are properly supported / guided.
6 Check and ensure/confirm that the equipment is internally
cleaned and all foreign objects removed.
7 Check and ensure/confirm the blower v-belt alignment and
tension (if applicable).
8 Check and ensure /confirm the filter is clean
9 Check and Ensure / Confirm that package unit Control panel
parts and wires are tagged Properly.
10 Check and ensure / confirm that the LV control circuits been
Properly isolated from the HV power circuits.
11 Check and ensure / confirm that the L.P and H.P switches are
connected correctly.
Check and ensure/confirm that the lubricating oil and
12 consumables are filled up to the required level and the condition of
the same is good.
13 Check and Ensure/ Confirm good maintenance access for all
package units and their parts.
Check and ensure / confirm that staircase access / platform and
14 space provided are adequate enough for operation and
maintenance.
Remarks: -
MACO MARAFIQ/ILF
Name Name
Signature Signature
Date Date
Contract No.:
7200039700 Date:May 17, 2020
W = Witness Point: Representative of indicated party to be notified 24 hours in advance by Inspection Request. If Client not
in attendance 2.0 hours beyond specified time, inspection & work may proceed.
er Project Specification
Manufacturer
uction. - H - W MAC-MIF-002
ufacturer
mmendation. RC
dard & HVAC Duct
struction standards.
ACNA, Project
cification, Drawing.
H H - W MAC-MIF-021
er to RC Standard:-
ion 23 07 13,
ion 23 07 16 and
ion 23 07 19 SMACNA - H - W MAC-MIF-023
C Duct
struction
dard
Contract No.:
7200039700 Date:May 17, 2020
W = Witness Point: Representative of indicated party to be notified 24 hours in advance by Inspection Request. If Client not
in attendance 2.0 hours beyond specified time, inspection & work may proceed.
ufacturer
ommendation. H H - H MAC-MIF-024
d Party Report
ufacturer - H - H MAC-MIF-025
ommendation.
ACNA Standard.
Approved by:
MARAFIQ/ILF
No :-MAC-MIF-001
:-
ct No:- 7200 039 700
ction Report No:
ier Name
No :-MAC-MIF-002
:-
ct No: - 7200 039 700
rt No: -
ction Remarks
lt N/A
MARAFIQ/ILF
m No :- MAC-MIF-021
e :-
ject No: - 7200 039 700
No: -
Inspection Result
Remarks
Remarks
N/A
m No :- MAC-MIF-021
e :-
ject No: - 7200 039 700
No: -
Inspection Result Remarks
N/A
m No :- MAC-MIF-021
e :-
ject No: - 7200 039 700
No: -
Inspection Result Remarks
N/A
IQ/ILF
o :- MAC-MIF-022
:-
No: - 7200 039 700
No: -
nspection Result Remarks
Fail N/A
FIQ/ILF
m No :- MAC-MIF-023
:-
ct No: - 7200 039 700
rt No: -
Remarks
Q/ILF
No :- MAC-MIF-024
:-
t No: - 7200 039 700
t No: -
No :- MAC-MIF-024
:-
ct No: - 7200 039 700
rt No: -
Inspection Remark
ResultNo N/A s
No :- MAC-MIF-025
:-
ct No: - 7200 039 700
rt No: -
Inspection Remarks
Result
No N/A
AFIQ/ILF
o :- MAC-MIF-026
:-
No: - 7200 039 700
No: -
Remarks
FIQ/ILF