MANITOU PREVENTIVE MAINTENANCE MLT 845 - 120 LSU Check list

Service 250 Hours Service 1000 Hours

Service 500 Hours Service 2000 Hours

C - Carried out-without comment 1 - Action recommended 2 - Immediate action - - Does not apply

Lubrication, Oil Change and Fluid Check A B C D 51. Engine hood Condition check
1. Engine Oil & filter change 52. Engine speed Check
2. Transmission Oil level/topping up 53. Turbocharger Check play
3. Transmission Oil&filter change, clean strainer Fl Oil 54. Injectors Check
4. Angle gearbox Oil level/topping up 55. Alternator, starting motor Check
5. Angle gearbox Oil change 56. Valve clearance Check&adjust
6. Coolant liquid Fluid level/topping up 57. Radiator hoses, pipes Condition check
7. Windscreen washer Fluid level/topping up 58. Engine, external pipes Check
8. Hydraulic tank Oil level/topping up 59. Air pipes, hoses Condition check
9. Hydraulic tank Oil change, clean strainer 60. Engine controls Function check
10. Hydraulic filter Return&breather change Fl Br 61. Fuel lines Visual check
11. Brake fluid Oil level/topping up 62. Exhaust leakage Check
12. Brake fluid Oil change & bleed 63. Charge air cooler, hoses Visual check
13. 2 speed reduction gear Oil level/topping up 64. Cooling system leakage Visual check
14. 2 speed reduction gear Oil change IN THE CAB A B C D
15. Front differential Oil level/topping up 65. Cab & ventilation filter Clean
16. Front differential Oil change 66. Brake pedal Check&adjust
17. Rear differential Oil level/topping up 67. Parking brake Check&adjust
18. Rear differential Oil change 68. Transmission control Check
19. Front wheels reducers Oil level/topping up 69. Hydraulic movement speed Check
20. Front wheels reducers Oil change 70. Forward&reverse lever Check
21. Rear wheels reducers Oil level/topping up 71. Hydraulic toggle operation Check
22. Rear wheels reducers Oil change 72. Steering lever & adjustment switch Check
23. Cab door Greasing 73. Door locking handle Check
24. Front&rear wheels reducers pivots Greasing 74. Door releasing button Check
25. Rear axle oscillation pin Greasing 75. Toolbox&document holder Check
26. Front axle universal joint Greasing 76. Accelerator pedal Check
27. Rear axle universal joint Greasing 77. Ignition switch Check
28. Universal joint engine Greasing 78. Light switch, horn, indicator switch Check
29. Jib articulation pin Greasing 79. Load status indicator Check
30. Jib carriage axle Greasing 80. Operator's seat adjustment Check
31. Jib tilt cylinder foot & head axle Greasing 81. Control & signal lights panel Check
32. Jib lifting cyld. foot & head axle Greasing 82. Fuse & relay plate Check
33. Jib compensation cyld. foot axle Greasing EXTERNAL A B C D
34. Jib compensation cyld. head axle Greasing 83. Attachment carriage Condition check
35. Mast articulation pins at foot Greasing 84. Jib assembly Condition check
36. Mast tilting cylinder foot axle Greasing 85. Mast chain Check&adjustment
37. Mast tilting cylinder head axle Greasing 86. Fuel & tyre Check
38. Mast chain Greasing 87. Head lamps, working lamps Check
39. Parking brake mechanism Greasing 88. Paint Check
40. Fuel tank Drain & clean 89. Chassis Check
ENGINE COMPARTMENT A B C D 90. Towing pin Check
41. Fuel filter Change&bleed 91. Flashing light Check
42. Fuel lift pump Clean UNDER THE MACHINE A B C D
43. Dry air filter cartridge Change 92. Propeller shaft Check
44. Safety air filter cartridge Change 93. Steering ball joints Check
45. Engine&transmission mountings Check 94. Front Axle pivot & universal joint Check
46. Alternator belt Check&adjust 95. Rear axle pivot & universal joint Check
47. Fan belt Check&adjust 96. Brake discs wear Check
48. Radiator core Clean 97. Gearbox leakage Check
49. Prefilter Clean 98. Front&rear axle leakage Check
50. Battery, connections Acid level&check 99. All components leakage Check

A - Every 250 Hours B - Every 500 Hours C - Every 1000 Hours D - Every 2000 Hours
 LIFT TRUCK PREVENTIVE MAINTENANCE Check list

Daily

Weekly

√ - Carried out-without comment 1 - Action recommended 2 - Immediate action

Lubrication, Oil Change and Fluid Check Daily Weekly 51. Engine hood Condition check
1. Engine Oil level/topping up 52. Engine speed Check
2. Transmission Oil level/topping up 53. Turbocharger Check play
3. Transmission Oil&filter change, clean strainer 54. Injectors Check
4. Angle gearbox Oil level/topping up 55. Alternator, starting motor Check
5. Angle gearbox Oil change 56. Valve clearance Check&adjust
6. Coolant liquid Fluid level/topping up 57. Radiator hoses, pipes Condition check
7. Windscreen washer Fluid level/topping up 58. Engine, external pipes Check
8. Hydraulic tank Oil level/topping up 59. Air pipes, hoses Condition check
9. Hydraulic tank Oil change, clean strainer 60. Engine controls Function check
10. Hydraulic filter Return&breather change 61. Fuel lines Visual check
11. Brake fluid Oil level/topping up 62. Exhaust leakage Check
12. Brake fluid Oil change & bleed 63. Charge air cooler, hoses Visual check
13. 2 speed reduction gear Oil level/topping up 64. Cooling system leakage Visual check
14. 2 speed reduction gear Oil change IN THE CAB Daily Weekly
15. Front differential Oil level/topping up 65. Cab & ventilation filter Clean
16. Front differential Oil change 66. Brake pedal Check&adjust
17. Rear differential Oil level/topping up 67. Parking brake Check&adjust
18. Rear differential Oil change 68. Transmission control Check
19. Front wheels reducers Oil level/topping up 69. Hydraulic movement speed Check
20. Front wheels reducers Oil change 70. Forward&reverse lever Check
21. Rear wheels reducers Oil level/topping up 71. Hydraulic toggle operation (Joystick) Check
22. Rear wheels reducers Oil change 72. Steering lever & adjustment switch Check
23. Cab door Greasing 73. Door locking handle Check
24. Front&rear wheels reducers pivots Greasing 74. Door releasing button Check
25. Rear axle oscillation pin Greasing 75. Toolbox&document holder Check
26. Front axle universal joint Greasing 76. Accelerator pedal Check
27. Rear axle universal joint Greasing 77. Ignition switch Check
28. Universal joint engine Greasing 78. Light switch, horn, indicator switch Check
29. Jib articulation pin Greasing 79. Load status indicator Check
30. Jib carriage axle Greasing 80. Operator's seat adjustment Check
31. Jib tilt cylinder foot & head axle Greasing 81. Control & signal lights panel Check
32. Jib lifting cyld. foot & head axle Greasing 82. Fuse & relay plate Check
33. Jib compensation cyld. foot axle Greasing EXTERNAL Daily Weekly
34. Jib compensation cyld. head axle Greasing 83. Attachment carriage Condition check
35. Mast articulation pins at foot Greasing 84. Jib assembly Condition check
36. Mast tilting cylinder foot axle Greasing 85. Mast chain Check&adjustment
37. Mast tilting cylinder head axle Greasing 86. Fuel & tyre Check
38. Mast chain Greasing 87. Head lamps, working lamps Check
39. Parking brake mechanism Greasing 88. Paint Check
40. Fuel tank Drain & clean 89. Chassis Check
ENGINE COMPARTMENT Daily Weekly 90. Towing pin Check
41. Fuel filter Change&bleed 91. Flashing light Check
42. Fuel lift pump Clean UNDER THE MACHINE Daily Weekly
43. Dry air filter cartridge Change 92. Propeller shaft Check
44. Safety air filter cartridge Change 93. Steering ball joints Check
45. Engine&transmission mountings Check 94. Front Axle pivot & universal joint Check
46. Alternator belt Check&adjust 95. Rear axle pivot & universal joint Check
47. Fan belt Check&adjust 96. Brake discs wear Check
48. Radiator core Clean 97. Gearbox leakage Check
49. Prefilter Clean 98. Front&rear axle leakage Check
50. Battery, connections Acid level&check 99. All components leakage Check

Date Operator/Mech Foreman

 INSPECTION REPORT

Action
No. Action - description Priority
L M H

A I have read this report and would like the
itemized defects rectified as soon as
possible using our order number below
A Setelah membaca laporan ini, saya ingin
seluruh kerusakan diperbaiki sesegera
mungkin, sesuai dengan nomer order berikut
Order ref.:
Signed:
Position:
CUSTOMER DECLARATION
(A, B, or C MUST be completed)
B I have read this report and
would like an itemized defects
to be rectified
B Setelah membaca laporan ini,
ingin melihat perkiraan biaya dari
kerusakan yang harus diperbaiki
Signed:
Position:
C I have read this report and do not require
any action to be taken regarding any defects
reported
C Setelah membaca laporan ini, saya tidak
memerlukan adanya tindak lanjut yang harus
diambil sesuai laporan
Signed:
Position: