INTERLOCK SPECIFICATION- SAFETY /TRIP INTERLOCK

EQUIPMENT INTER RELATED UNIT INTER LOCK OBJECTIVE

TO AVOID LOW PRESSURE AT THE
BOILER FEED PUMP DEAERATOR SUCTION SIDE OF BFP

TO FACILITATE PROPER
FLOODING OF FEED WATER TO
FEED PUMPS

FURNACE DRAFT HIGH I.e

FD FAN TOWARDS POSITIVE PRESSURE FOR FURNACE SAFETY PURPOSE

DRUM LEVEL VERY LOW TO AVOID BOILER TUBE FAILURE

BEARING/WINDING TO AVOID FAILURE DUE TO HIGH

TEMPERATURE TEMP OR VIBRATION
TO AVOID FURNESS
ID FAN TRIP PRESSURIZING

TO AVOID CARRYOVER OF FULE

ID FAN TRIP ON LOW AT SECONDARY COMBUSTION
ID FAN FURNACE PRESSURE ZONE

TO AVOID BACK END FLUE GAS

DUCT EXPLOSION DUE TO
ACCUMULATION OF UNBURNT

TO AVOID JAMMING OF FUEL

FEEDING SYSTEM DUE TO
PA FAN FD FAN TRIP SPREADING

TO AVOID JAMMING OF FUEL

FEEDING SYSTEM DUE TO
SCREW FEEDER PA FAN TRIP SPREADING

TO AVOIDE DAMAGE TO BAG

FILTER DUE TO HIGH
BAG FILTER BAG FILTER DAMPER TEMPERATURE
MINIMUM VALUE REQUIRED TO AVOID
TRIPPING INTER LOCK
DEAERATOR VERY LOW LEVEL SHOULD BE DEAERATOR VERY LOW LEVEL SWITCH
ABOVE MINIMUM 20% OF RANGE TO TRIP BFP

MINIMUM SUCTION PRESSURE AT BFP I/L TO

AVOIDE TRIPPING MUST BE ABOVE INLET PRESSURE LOW TRIPPING TO
1.5KG/CM2 BFP

DIFFERENTIAL PRESSURE MUST BE

MAINTAINED TO 0.3 KG/CM2 DP SWITCH TRIPPING TO BFP

FURNACE DP SHOULD NOT BE MORE THEN 25

MMWC DP HIGH TRIPPING TO FD

BOILER DRUM LEVEL MUST BE MAINTAINED

TO A MINIMUM OF 20% OR 30% DRUM LVL LOW LOW TRIPPING TO FD

BEARING TEMPERATURE MUST NOT EXCEED

90 DEG CELCIUS /WINDINF TEMPERATURE WINDING / BEARING TEMP HIGH TRIP
MUST NOT EXCEED 90 DEG CELCIUS TO FD FAN
TRIP COMMAND TO FD FAN ON ID
TRIP

LOW FURNACE PRESSURE SHOULD NOT BE

MORE THEN -25 MMWC DP TRIPPING TO ID

LOW FURNACE PRESSURE SHOULD NOT BE

MORE THEN -25 MMWC DP TRIPPING TO ID

PA FAN TRIP COMMAND ON TRIP OF

FD FAN

SCREW FEEDER TRIP COMMAND ON

TRIPPINF OF PA FAN

BAG FILTER SHOULD BE BY PASS IF FLUE GAS

TEMPERATURE IS GREATER THEN 140 DEG
CELCIUS BAG FILTER DP
AIR PRESSURE LOW
FLUE GAS TEMPERATURE
 I/O CHECK LIST

CHECK FOR
TERMINAL
SL NO DESCRIPTION TB NO TYPE BLOCK ADRESS
1 SYSTEM AUTO DI
2 SYSTEM MANNUAL DI
3 SYSTEM CONTROLLER MODE DI
4 EMERGENCY STOP DI
5 SYSTEM ACK DI
6 SYSTEM RESTET DI
7 FWP1 OR 2 SELECTION DI
8 FWP AUTO/MANUAL/MOBREY SELECTION DI
9 RUN FEED BACK FWP 1 DI
10 TRIP FEED BACK FWP1 DI
11 RUN FEED BACK FWP2 DI
12 TRIP FEED BACK FWP2 DI
13 ID FAN 1 OR 2 SELECTION SWITCH DI
14 RUN FEED BACK ID 1 DI
15 TRIP FEED BACK ID 1 DI
16 RUN FEED BACK ID 2 DI
17 TRIP FEED BACK ID 2 DI
19 FD FAN 1 OR 2 SELECTION SWITCH DI
20 RUN FEED BACK FD FAN 1 DI
21 TRIP FEED BACK FD FAN 1 DI
22 RUN FEED BACK FD FAN 2 DI
23 TRIP FEEDBACK FD FAN 2 DI
24 RUN FEED BACK PA FAN DI
25 TRIP FEEDBACK PA FAN DI
26 RUN FEED BACK ROTARY DI
27 TRIP FEEDBACK ROTARY DI
28 RUN FEEDBACK SCREW DI
29 TRIP FEED BACK SCREW DI

1 HOOTER DO
2 START COMMAND FWP 1 DO
3 START COMMAND FWP 2 DO
4 START COMMAND ID FAN 1 DO
5 START COMMAND ID FAN 2 DO
6 START COMMAND FD FAN 1 DO
7 START COMMAND FD DAN 2 DO
8 START COMMAND PA FAN DO
9 START COMMAND ROTARY FEEDER DO
10 START COMMAND SCREW FEEDER DO
11 START COMMAND MDC RAV DO
12 START COMMAND CRUSHER DO
13 START COMMAND ELEVATOR DO

1 RUN FEEDBACK MDC RAV DI

2 TRIP FEEDBACK MDC RAV DI
3 RUN FEEDBACK CRUSHER DI
4 TRIP FEEDBACK CRUSHER DI
5 RUN FEEDBACK ELEVATOR DI
6 TRIP FEEDBACK ELEVATOR DI

1 STEAM DRUM PRESSURE SWITCH DI

2 STEAM DRUM WATER HIGH LEVEL SWITCH DI
3 STEAM DRUM WATER LOW LEVEL SWITCH DI

4 STEAM DRUM WATER VERY LOW LEVEL SWITCH DI

1 BAG FILTER ON LINE DI

2 BAG FILTER BY PASS DI

1 UNDER BED /OVER BED DELECTION DI

2 FEEDWATER TANK LEVEL SWITCH VERY LOW DI

1 STEAM PRESSURE AT SUPER HEATER OUTLET AI

2 FURNESS DRAFT PRESSURE AI
STEAM DRUM LT AI
3 ID 1 SPEED FB AI
4 ID 2 SPEED FB AI
5 FD 1 SPEED FB AI
6 FD 2 SPEED FB AI
7 ROTARY FEEDER SPEED FB AI
8 SCREW FEEDER SPEED FB AI
9 STEAM TEMPERATURE SUPER HEATER AI
10 FLUE GAS TEMP STACK AI
11 FURNACE TEMP AI
12 BED1 TEMP AI
STEAM FLOW AI
WATER FLOW AI
1 ID FAN 1 VFD REF AO
2 ID FAN 2 VFD REF AO
3 FD FAN1 VFD REF AO
4 FD FAN 2 VFD REF AO
5 ROTARY FEEDER VFD REF AO
6 SCREW FEEDER VFD REF AO
FORWARD LINE WATER VALVE AO
RETURN LINE WATER VALVE AO
 CHECK
FOR
CHECK PROPER
FOR DISPLAY
PROPER ON CHECK
FB ON PEREFERA FOR
MIMIC L VINDOW ALARMS REMARK
PANEL
CHECKLIST

FEED WATER
PUMP 1 LOCAL ON OFF TRIP

ON BY LVL OFF BY LEVEL

PLC SWITCH SWITCH TRIP

ON BY LVL OFF BY LEVEL

MOBREY SWITCH SITCH TRIP

FEED WATER
PUMP 2 LOCAL ON OFF TRIP

ON BY LVL OFF BY LEVEL

PLC SWITCH SWITCH TRIP

ON BY LVL OFF BY LEVEL

MOBREY SWITCH SITCH TRIP

CHECK FOR
STAND BY WITH ONE WITH ONE MOTOR
PLC OPERATION MOTOR ON TRIP
MOTOR MOTOR 1 MOTOR 2 BOTH MOTOR
SELECTION SELECTION SELECTION SELECTION
FEED
WATER
TANK LEVEL INLET OVER LOAD
LOW DP SWITCH PRESSURE COIL

FEED
WATER INLET OVER LOAD
TANK LVL DP SWITCH PRESSURE COIL

FEED
WATER INLET OVER LOAD
TANK LVL DP SWITCH PRESSURE COIL

FEED
WATER
TANK LEVEL INLET OVER LOAD
LOW DP SWITCH PRESSURE COIL

FEED
WATER INLET OVER LOAD
TANK LVL DP SWITCH PRESSURE COIL

FEED
WATER INLET OVER LOAD
TANK LVL DP SWITCH PRESSURE COIL

WITH BOTH MOTOR

MOTOR ON SELECTION