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Product:  GAS ENGINE 
Model:  G3406 GAS ENGINE 4FD 
Configuration: G3406 Industrial Engine Natural Gas 4FD00001-UP 

Disassembly and Assembly


3406 SPARK IGNITED ENGINE
Media Number -SENR3867-00 Publication Date -01/09/1992 Date Updated -08/09/2014 
 
 
SENR38670039

Oil Pump
SMCS - 1304-015; 1304-016; 1304-010

Remove & Install Oil Pump


Start By:

a. remove oil pan

1. Remove oil supply tube (1) and suction bell and tube (2).

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2. Remove bolts (3) that hold the oil pump to the cylinder block and remove oil pump (4).

3. To install, put oil pump (4) in position on the cylinder block. Install the bolts that hold the oil pump to the cylinder block.

4. Put clean engine oil on the O-ring seals of the tubes.

5. Install oil supply tube (1), suction bell and tube (2).

End By:

a. install oil pan

Disassemble Oil Pump

Start By:

a. remove oil pump

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1. Remove the bolt and washer that hold the gear on the shaft.

2. Use tooling (A) and remove drive gear (1) from the shaft. Remove the key from the shaft.

3. Remove retainer (3) for the bypass valve. Remove the spring and the bypass valve.

4. Remove cover (2) from the pump body.

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5. Use tooling (B) and remove the bearings from the cover.

6. Remove gears (5) from pump body (4).

7. Use tooling (B) and remove the bearings from pump body (4).

Assemble Oil Pump

1. Use tooling (B) to install the bearings in the pump body. Install the bearings so the joint in the bearings is 30° ± 15° from the center line
of the oil pump outlet passage (2).

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2. Install idler gear and drive gear (5) in the oil pump body. Put clean engine oil on the bearings and the gears.

3. Use tooling (A) and install the bearings in cover (2). Install the bearings so the joint of the bearing bores toward oil pump outlet passage
(6).

4. Install bypass valve (7), spring (8) and the retainer.

5. Install the key on the shaft.

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6. Install gear (1) on the shaft. Install the washer and bolt that hold the gear on the shaft. Be sure the pump turns freely after assembly.

End By:

a. install oil pump

Copyright 1993 - 2023 Caterpillar Inc.  Sun Feb 19 17:57:36 UTC+0100 2023 
All Rights Reserved. 
Private Network For SIS Licensees. 

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