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Booster Pump-Sulzer ZF150-4560 Motor-HYUNDAI HIQ1 635-48E Fluid Coupling-VOITH R14K400M Main Pump-Sulzer HPT 150-280-6S
40LAC13AP001 40LAC23AE001 40LAC23AU001 40LAC23AP001
9525
270 740 d
655 506 964 d
Cartridge removal space: ~3200mm
B C D
TP15 Cartridge weight :~2600 Kg
Note : this is pump cartridge (Sulzer Scope)
A 540 1630 It is part of the pump body, here only for
the image to signal it
(2510)
1312
TP1 TP2
47.8
6.4
TP16 TP3
47.8
1949
630
600
6.4
510
835
+0.980m +0.980m
95
145
175
250
170
560
575
3 680 1000 3
655
675
355 215
707
800
195 Second
885
50
+0.273m
Second Second
100
+0.180m
Second Grouting Grouting
90
220
45
150
Grouting +0.095m
70
25
+0.000m
250
70
313
70
Grounding
-0.250m Grounding
TBA
250
First Grouting
852
Grounding
Grounding
-0.500m
789
250
-0.750
250
-0.890m
FLD oil outlet valve
140
ANSI 1 1/4" 150Lbs
300
Anchor Bolts 6-M36x650(Not Sulzer&FLD Scope) Anchor Bolts 10-M30x1080(Not Sulzer Scope)
Anchor Bolts 4-M42x1000(Not Sulzer Scope) Hot dip galvanised Hot dip galvanised
Anchor Bolts 4-M24xTBA( Not Sulzer Scope) CIVIL
Hot dip galvanised Hot dip galvanised CONTRACTOR DOCUMENT REVIEW
2 195 615 615 50 760 760 R
E
MECH 2
200 800 430 1580 LOG DATE : V ELECT
I
IN COMM NO : E I&C
W
250 1200(Baseplate Length) 250 250 2440(Baseplate Length) 250 200 1620(Baseplate Length) 240 250 1620(Baseplate Length) 250 A APPROVED SUPPORT
Ø219.1 Ø219.1
MFR TYPE HPT 150-280/6S
E7018 Electrode Ø198.15 Ø67
d TOTAL FLOW 288 t/h Butter Layer Ø202.7 TENACITO 65
Electrode Butter Layer Ø163.1 E7018 Electrode Ø60.3 1 01-JULY-2017 UPDATED FOR OWNER APPROVAL V.ZHANG L.FU D.ZOU
RATED SPEED 6753 rpm 1.6
Butter Layer Ø43
TERMINATION POINTS RATED POWER 3377 KW
1.6 0 C 12-MAY-2017 ISSUED FOR OWNER APPROVAL V.ZHANG L.FU D.ZOU
37.5
10°
TP No. SERVICE DESCIPTION CONNECTION MATERIAL PUMP FLUID Boiler Feed Water
9.36
37.5
list of pull spaces and weight for required maintenance PT. PERUSAHAAN LISTRIK NEGARA (PERSERO)
6.57
°
60
37.5
TP1 BOILER FEED PUMP SUCTION BW Φ219.1x8.2 E7018 EBL DESIGN TEMPERATURE 187.8 ~C AGENCY OF THE MINISTRY OF MINES AND ENERGY
°
60
Component weight removal spaces GOVERMENT OF THE REPUBLIC OF INDONESIA
8.7
°
°
TP2 BOILER FEED PUMP DELIVERY BW Φ219.1x28 TENACITO 65 EBL
60
BFP Pump Cartridge weight 2600 Kg ~3200 mm CONTRACT NO : 0436.PJ/DAN.02.01/DIR/2015
°
TP3 NTERMEDIATE TAKE OFF BW Φ60.3x8.74 E7018 EBL FLUD COUPLING Fluid Coupling Rotor 903.62 Kg ~2000 mm PT. PLN (PERSERO)
PUSAT ENJINIRING KETENAGALISTRIKAN
TYPE R 14 K 400M BP Pump Rotor 265 Kg more than 1.5m to nearest obstacles
TP5 BFP BALANCE DRUM OUTLET DN65(2.5"),ASME B16.5,600#,WN,RF A105 INPUT SPEED 1490rpm Cooler Housing 1300 Kg Approx.:4000 mm (Height) PLN DWG No. 1 0 0 9 8 - 0 0 - M - 5 5 - L A C
Motor(4500KW)
TP6 FEED PUMP SEAL COOLING MEDIUM SUPPLY DN50(2"),ASME B16.5,150#,SW,RF A105 1
MANUFACTURER VOITH TURBO NDE bearing 125 Kg
Attention :
TP7 FEED PUMP SEAL COOLING MEDIUM RETURN DN50(2"),ASME B16.5,150#,SW,RF A105 The reducers connected pump suction /discharge/ ITO are not Sulzer's scope. LONTAR EXTENSION
02/2012
Approx.:2000 mm(Width)
Motor without cooler 10200 Kg COAL FIRED STEAM POWER PLANT (1X315MW)
TP8 BFP DRIP PAN DN50(2"),ASME B16.5,150#,SW,RF A105 & Approx.:3500 mm(Height) Suggest: Before the water pump unit is installed to the foundation, the suction, discharge
ELECTRIC MOTOR Approx.:3700 mm(Length)
TP9 MOTOR COOLER COOLING WATER INLET DN65(2.5"),ASME B16.5,150#,RF A105 Rotor assembly 3050 Kg
and ITO reducers need to be welded to the pump.
MOTOR TYPE HIN1 567-48E & Approx.:1800 mm(Height)
1 TP10 MOTOR COOLER COOLING WATER OUTLET DN65(2.5"),ASME B16.5,150#,RF A105 Details see "general ass'y " provided by motor manufacturer General Note: 1
MOTOR POWER 4500 KW SPEC TITLE Boiler Feed Water Pump
TP11 LOC COOLING WATER INLET DN50(2"),ASME B16.5, 150#,SO,RF SA-106 Gr.B 1, All dimensions unit showed are mm ;
841x1189
VOLTAGE 6000 V SPEC N O. 189963.67.9271
TP12 LOC COOLING WATER OUTLET DN50(2"),ASME B16.5, 150#,SO,RF SA-106 Gr.B RATED SPEED Earth grounding schematic 2, Minimum maintenance service spaces is more than 1.5m to nearest obstacles; Updated According to BV'S
1489 rpm Center of BFP gravity of the identifiers: 2017.02.07 2017.02.07 2017.02.07
(without scale) a comments(2017.01.22)
TP13 WOC COOLING WATER INLET DN100(4"),ASME B16.5, 150#,SO,RF SA-106 Gr.B MOTOR MANUFACTURER HYUNDAI 3, The revised parts see the mark symbol; Victor Zhang FuLihua Daniel Zou
Bolt M10×50 Center of FLD gravity of the identifiers:
TP14 WOC COOLING WATER OUTLET DN100(4"),ASME B16.5, 150#,SO,RF SA-106 Gr.B (Copper)
4, This figure signal way of lifting are only for reference, REV. MODIFICATION MODIFIED CHECKED APPROVED
Center of Motor gravity of the identifiers: SEP. PARTS LIST: FORMAT A0 DESIGN GROUP
SULZER PUMPS SUZHOU LTD FIRST ANGLE PROJECTION
Nut M10 final selection should be accord with local existing lifting equipment ;
TP15 BOOSTER PUMP SUCTION DN150(6"),ASME B16.5,600#,RF A487 CA6NM CLA BOOSTER PUMP Center of BP gravity of the identifiers: REPLACED BY: SUBSTITUTE FOR: ORIGINAL SCALE:
(Copper) 5, Lifting gear are not in Sulzer scope of supply
Motor axis
BFP axis
510
+0.980m
4 4
123
1056
~1390
(2510)
1312
800
7.5
852
d 120
+0.180m
Second +0.980m
Grouting
+0.000m
70
+0.980m
2790±50
250
75
TBA
558
575
d
655
Grounding
-0.430m
Grounding +0.405m Second
-0.500m
560
Grouting
70
885
100
1400±10
186
45
25
+0.000m
~1735
313
320
+0.095m
258
+0.000m
1015
-0.250m
250
70
Step 1
225
-0.500m
250
450
350
Anchor Bolts 4-M24xTBA( Not Sulzer Scope) Step 2
789
Hot dip galvanised
3 -0.750m 3
250
550 350
715
-0.890m Step 3
250 1500 250
140
350
1465
D-D
Main Boiler Feed Pump
630
600
Total 6000 7200 393.9 CONTRACTOR DOCUMENT REVIEW
CIVIL
2 R
E
MECH 2
+0.980m Coupling 6200 7200 LOG DATE : V ELECT
49 I
0
Input 699.57 IN COMM NO : E
W
I&C
175
Main Pump Coupling B APPROVED AS NOTED CONTRACTOR
Nozzles on up-up Output 65.84 C NOT APPROVED RECORD
D
(Motor driven BFP) I
I INFORMATION WORKING DOCUMENT
Total 6200 7200 903.62 S
T
2.5
707
r Fe Mz REQUIREMENTS U
ile +0.273m Total 6700 8000 903.62 T
Bo BY DATE :
I
O
ain N
Z M Motor
90
11500 11500 3600 LOG DATE :
150
X
70
OUT COMM NO :
X Mx My
Y
+0.000m
Heat Exchange 3000 3500
Motor
Baseplate -
1400 1400
0-0
Total 15900 16400 3050 1 01-JULY-2017 UPDATED FOR OWNER APPROVAL V.ZHANG L.FU D.ZOU
Y 0 C 12-MAY-2017 ISSUED FOR OWNER APPROVAL V.ZHANG L.FU D.ZOU
mp Accessories 1000 1200
Pu ALLOWABLE FORCES ON BRANCHES [N,Nm]
NO S TATUS DATE REVISIONS AND RECORD OF ISSUE DRN DES CHK P DE AP P
852
te r
os Total 16900 17600 3050 PT. PERUSAHAAN LISTRIK NEGARA (PERSERO)
Bo
FORCES(N) MOMENTS(N.m) AGENCY OF THE MINISTRY OF MINES AND ENERGY
BRANCH Booster Pump 785 1285 265 GOVERMENT OF THE REPUBLIC OF INDONESIA
Fx Fy Fz Mx My Mz
Baseplate 1250 1250 CONTRACT NO : 0436.PJ/DAN.02.01/DIR/2015
MAIN PUMP PT. PLN (PERSERO)
Suction ±11000 ±11000 20600 2700 9700 9900
± ± ± ±
Accessories 800 1200 PUSAT ENJINIRING KETENAGALISTRIKAN
2215
1715
Note:
857.5 The elevations on this page are all before secondary grouting
225
1000
450
4 4
TBA
7785
1600(Set Vlaue By BV)
1220
2950(Set Vlaue By BV)
-0.250m
350
2060
Used for Anchor Bolts 4-M24xTBA Used for Anchor Bolts 4-M42x1000 Step 1
270
Used for Anchor Bolts 6-M36x650
-0.500m 4x3-n25/125 Deep
350
163
295
285
Bored on Assembly
Step 2 Used for Anchor Bolts
10-M30x1080
250
BP Discharge
150
163
380
350
+0.025m -0.750m
+0110m
Step 3
300
760
+0.000m
+0.203m
3 3
Y Y -0.890m
408
2110
Y
450
1520
Z Z X
0-0 X 0-0
Zone 1 BP&Motor centerline Zone 2
2000
1115
1875
1375
1675
1430
300
X Y
400
0-0
237.5
Zone 3
225
+0.000m
1950
Z
450
0-0 X
BFP Centerline
407.5
Zone 4
320
300
BFP Discharge
BFP Suction
600
450
+0.280m
150 1720
395
485 510
CIVIL
d CONTRACTOR DOCUMENT REVIEW
2 R
E
MECH 2
Note: LOG DATE : V
I
E
ELECT
IN COMM NO : I&C
W
1, The load data is calculated by using Sulzer interior calculation tools. All the value needed, such as pump speed, pump/baseplate/auxiliaries A APPROVED SUPPORT
OUT COMM NO :
580 E635 Motor dimensional drawings MDD1002413340030-01
726 Fluid coupling dimensional drawings CDD1002413340060-01
726 15528 Oil cooler dimensional drawings LDD1002413340030-01
1 01-JULY-2017 UPDATED FOR OWNER APPROVAL V.ZHANG L.FU D.ZOU
LONTAR EXTENSION
3、TORQUE - - ±1.14 - - ±25.57 - - ±14.20 - - ±2.75 COAL FIRED STEAM POWER PLANT (1X315MW)
4、UNBALANCE - ±0.08 ±0.42 - ±2.45 ±2.67 - ±0.49 ±0.60 ±0.32 ±0.49
1 5、SEISIMIC ±1.37 ±1.37 ±2.75 ±6.03 ±6.03 ±7.03 ±2.21 ±2.21 ±2.18 ±1.06 ±1.06 ±1.72 1
Z
NORMAL OPERATION(2+3) X - - -7.32/-9.60 - - -34.52/-85.66 - - -3.29/-31.69 - - -5.10/-10.60
SPEC T ITL E
SPEC N O.
Boiler Feed Water Pump
189963.67.9271
0-0 EXCEPTIONAL OPERATION(2+3+4+5) ±7.39 ±7.04 -4.15/-12.77 ±6.03 ±8.48 -24.82/-95.36 ±2.21 ±2.70 -0.51/-34.47 ±1.06 ±1.38 -2.89/-12.81 a
Updated According to BV'S
comments(2017.01.22)
2017.02.07
Victor Zhang
2017.02.07
FuLihua
2017.02.07
Daniel Zou
NOTE :POSITIVE Z DIRECTION DENOTES UPWARD REACTION REV. MODIFICATION MODIFIED CHECKED APPROVED
d
740 655 506
1420 540
4 4
TP9 TP10
1005 1235
1312
TP12
120
120
630
600
TP11
510
200
333
333 TP7
TP6
480
TP29
517
801
TP26
560
TP24
738
TP14
3 3
TP13
TP18 TP17
310
150
150
381
523
TP30 TP28 499
TP26 LOC SHEEL SIDE ( OIL)DRAIN DN25(1"),ASME B16.5, 150#,SO,RF SA-106 Gr.B Coupling Motor-FLD - Updated According to BV'S 2017.02.07 2017.02.07 2017.02.07
a comments(2017.01.22)
TP27 WOC TUBE SIDE ( WATER)VENT DN50(2"),ASME B16.5, 150#,SO,RF SA-106 Gr.B FLD-Main Pump - Victor Zhang FuLihua Daniel Zou
REV. MODIFICATION MODIFIED CHECKED APPROVED
TP28 WOC TUBE SIDE(WATER) DRAIN DN50(2"),ASME B16.5, 150#,SO,RF SA-106 Gr.B Total - SEP. PARTS LIST: FORMAT A0 DESIGN GROUP
SULZER PUMPS SUZHOU LTD FIRST ANGLE PROJECTION
TP29 WOC SHEEL SIDE ( WATER)VENT DN50(2"),ASME B16.5, 150#,SO,RF SA-106 Gr.B REPLACED BY: SUBSTITUTE FOR: ORIGINAL SCALE:
Working Cooler 2138.63 3058.60 568.80 DRAWN: 2017.01.04
TP30 WOC SHEEL SIDE ( OIL)DRAIN DN50(2"),ASME B16.5, 150#,SO,RF SA-106 Gr.B Updated according to owner's Victor Zhang Fu Lihua Daniel Zou
HPT150-280-6S OUTLIN DRAWING VICTOR ZHANG
Lubrication Cooler 1023.86 1370.71 273.56 d cooments(2017.06.06)
CERTIFIED FINAL DO NOT SCALE. DIMENSIONS ARE IN MM UNLESS OTHERWISE SPECIFIED. 2017.07.01 2017.07.01 2017.07.01 ZF150-4560 Foundation Drawing CHECKED: 2017.01.04
Others Limit of supply Updated according to BV's Victor Zhang Fu Lihua Daniel Zou Civil Work Interface FU LIHUA
c
Lontar Extension
Total 3162.49 4429.31 842.36
CERTIFIED FOR NOZZLE & UNLESS OTHERWISE SPECIFIED TOLERANCES Customer comments(2017.04.28) 2017.05.05 2017.05.05 2017.05.05
APPROVED: 2017.01.04
FOUNDATION ONLY ANCHOR HOLES LOCATION DIMENSIONS `5 100241334 Main BFP+H/C+Motor+Booster Pump DANIEL ZOU
NOZZLES LOCATION DIMENSIONS `5 Updated according to BV's Victor Zhang Fu Lihua Daniel Zou
Total 35121.51 40188.33 PRELIMINARY ONLY Sulzer
b comments(2017.02.28)
PART NO.
ZH PGA102413340030-01 4 / 6
OUTLINE&AUX CONNECTION DIMENSIONS `25 2017.03.15 2017.03.15 2017.03.15 890
F E D C B A
F E D C B A
1265 1235
TP25 TP23 TP27
4 4
358
500
TP11 ~1340
2885
TP12
TP13
TP14
1271
837
~2050
360 TP7
TP20
TP6
TP16
680
3 3
TP8
TP17
1110
TP18
902
1500
1610
425
400
680
TP15
1030
1000
TP19
360
688
1200 2440 TP1 TP3 TP2
1620
TP5
CIVIL
CONTRACTOR DOCUMENT REVIEW
2 R
E
MECH 2
LOG DATE : V ELECT
I
IN COMM NO : E I&C
W
A APPROVED SUPPORT
630
LOG DATE :
600
OUT COMM NO :
~2354
517
PT. PERUSAHAAN LISTRIK NEGARA (PERSERO)
AGENCY OF THE MINISTRY OF MINES AND ENERGY
738
CONTRACT NO : 0436.PJ/DAN.02.01/DIR/2015
480
1 TP18 1
SPEC T ITL E Boiler Feed Water Pump
SPEC N O. 189963.67.9271
4 4
3 3
NO STATUS DA T E REVIS IONS AND RECORD OF IS SUE DRN D ES CHK PDE APP
1
PT. PERUSAHAAN LISTRIK NEGARA (PERSERO)
AGENCY OF THE MINISTRY OF MINES AND ENERGY
GOVERMENT OF THE REPUBLIC OF INDONESIA
2
NOTE: CONTRACT NO : 0436.PJ/DAN.02.01/DIR/2015
Booster Pump MATERIAL LIST(SHOULD BE DETERMINED BY JOINT CONSULTATION BETWEEN SULZER & BV). Updated According to BV'S
SPEC NO. 189963.67.9271