CBLM Rogh in PDF

COMPETENCY BASED LEARNING MATERIAL
Sector : Electrical and Electronic Sector
Qualification Title : Electrical Installation and Maintenance NCII
Unit of Competency : Perform Roughing-In, Wiring And Cabling Works For

Single-Phase Distribution, Power, Lighting And
Auxiliary System
Module Title : Performing Roughing-In, Wiring And Cabling Works

For Single-Phase Distribution, Power, Lighting And
Auxiliary System
Technical Education & Skills Development Authority

ILIGAN COMPUTER INSTITUTE
Iligan City
Date Developed: July,

CBLMs on Electrical 2019 Document No.
Installation and Maintenance
NCII Date Revised:
Issued by:
Perform Roughing-In, Wiring P a g e | 30
And Cabling Works For Revised by:
Single-Phase Distribution,
Power, Lighting
And Auxiliary
System
HOW TO USE THIS COMPETENCY – BASED LEARNING
MATERIALS
Welcome!
The unit of competency, “Performing Roughing-In, Wiring and Cabling Works
for Single-Phase Distribution, Power, Lighting and Auxiliary System” is one of the
competencies of ELECRICAL INSTALLATION AND MAINTENANCE NCII, a course
which comprises the knowledge, skills and attitude on identifying and preparing
electrical power and hydraulic tools required for a TVET trainee to possess.
The module, Performing Roughing-In, Wiring and Cabling Works for Single-
Phase Distribution, Power, Lighting and Auxiliary System, contains training
materials and activities related to installing electrical metallic/nonmetallic (PVC
conduit), installing wire ways and cable tray, installing auxiliary terminal cabinet
and distribution panel, preparing for cable pulling and installation, performing
cabling and cabling layout, and notifying completion of work.
In this module, you are required to go through a series of learning activities
in order to complete each learning outcome. In each learning outcome are
Information Sheets, Self-checks, Operation Sheet and Task/Job Sheets.
Follow and perform the activities on your own. If you have questions, do not
hesitate to ask for assistance from your facilitator.
Remember to:
 Work through all the information and complete the activities in each section.
 Read information sheets and complete the self-check. Suggested references

are included to supplement the materials provided in his module
 Most probably, your trainer will also be your supervisor or manager. He is

there to support you and show you to do the correct way to do things.
 You will be given plenty of opportunities to ask questions and practice on

the job. Make sure you practice your new skills during regular work shift.
This way, you will improve your speed, memory and your confidence.
 Use the Self-check, Operation Sheets or Task or Job Sheet at the end of
each section to test your own progress. Use the performance Criteria
Checklist or Procedural Checklist located after the sheet to check your own
performance.
 When you feel confident that you have had sufficient practice, ask your
Trainer to evaluate you. The result of your assessment will be recorded
in you Progress Chart and Accomplishment Chart.
You need to complete this module before you can perform the next module,
Maintain Electrical Power and Hydraulic Tools.
NCII Date Revised:
Issued by:
Power, Lighting
And Auxiliary
System
COMPETENCY-BASED LEARNING MATERIALS
List of Competencies
No. Unit of Competency Module Title Code
ELC311205
1. Use Hand Tools Using Hand Tools
Perform Mensuration Performing Mensuration ELC311201

2.
and Calculation and Calculation
Preparing and
Prepare and Interpret ELC311202
3. interpreting Technical
Technical Drawing
Drawing
Terminate and Terminating and

Connect Electrical Connecting Electrical ELC311206
4.
Wiring and Wiring and Electronic
Electronic Circuits Circuits
Perform roughing-in Performing roughing-

activities, wiring and in activities, wiring
cabling works for and cabling works for
5. single-phase single-phase ELC741301
distribution, power, distribution, power,
lighting and lighting and auxiliary
auxiliary systems systems
Install electrical Installing electrical

protective devices for protective devices for
distribution, power, distribution, power, ELC741302
6.
lighting, auxiliary, lighting, auxiliary,
lightning protection lightning protection and
and grounding systems grounding systems
Installing wiring devices

Install wiring devices of
of floor and wall
floor and wall mounted
mounted outlets,
7. outlets, lighting
lighting
fixtures/switches, and
fixtures/switches, and
auxiliary outlets
auxiliary outlets

NCII Date Revised:
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MODULE CONTENT
Qualification Title : Electrical Installation and Maintenance NCII

Unit of Competency : Perform roughing-in activities, wiring and cabling
works for single-phase distribution, power, lighting
and auxiliary systems
Module Title : Performing roughing-in activities, wiring and cabling

works for single-phase distribution, power, lighting
and auxiliary systems
Introduction
This module covers the knowledge, skills and attitudes on installing

electrical metallic and non-metallic conduit, wire ways and cable clamp, auxiliary
terminal cabinet and distribution frame panel board/safety switch and used in
roughing-in based on the required performance standards.
Learning Outcomes:
Upon completion of this module, you must be able to:
1. Install electrical metallic /nonmetallic (PVC conduit)
2. Install wire ways and cable tray
3. Install auxiliary terminal cabinet and distribution panel
4. Prepare for cable pulling and installation
5. Perform wiring and cabling lay out
6. Notify completion of work
Assessment Criteria:
1. Appropriate training facilities/resources are prepared based on the session
requirement.
2. Learning stations are prepared & set-up according to learning activities.
3. Tools and equipment are prepared and set-up according to learning
activities.
4. Pre-assessment instruments are prepared in accordance with the number of
leaners.
5. Contents and procedures of pre-training assessment are explained
according to guidelines.
6. Evidence is gathered using the assessment tools specified in the evidence
plan.
7. Evidence are evaluated and feedback are discussed based on te results of
the pre-training assessment.
NCII Date Revised:
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LEARNING OUTCOME #1 INSTALL ELECTRICAL METALLIC
/NON- METALLIC (PVC CONDUIT)
CONTENTS:
1. Identify proper usage and types of conduits, fittings in electrical installation
2. Identify technique of installation and bending of conduit and fitting.
3. Practice proper handling of materials, tools and equipment
4. Practice procedure in proper bending of conduits
5. Practice procedure in Installing conduits
ASSESSMENT CRITERIA:
1. Correct quantities of conduit, fittings and accessories are determined as per
Job requirements
2. Tools and equipment are selected as per job requirements
3. Conduit is assembled ensuring that fittings are fully inserted and tightened
as per job requirements
4. Conduit is bent with bends not exceeding 90° as per job requirements
5. Conduit couplings and elbows are installed as per job requirements
6. Conduit is threaded in line with job requirements
7. Safety procedures are followed in line with standard operating procedures
(SOPs)
CONDITION:
Students/trainees must be provided with the
following:
1. WORKPLACE LOCATION
2. TOOLS, EQUIPMENT, MATERIALS AND SUPPLIES
Computer, LCD projector, CD‟s, pen, paper, electrical tools, lubricating
materials
3. TRAINING MATERIALS
Competency Based Learning Materials
4. VIDEO PROGRAM
Mp4. On pipe bending and Installation
ASSESSMENT METHOD
Written test
Performance test
Interview
Learning Experiences

NCII Date Revised:
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Learning Outcome #1. Install Electrical Metallic /Non- Metallic (PVC Conduit)
Learning Activities Special Instructions
Read information sheet 1.2-1 Read and understand the information

Answer Self-check 1.2-1 sheet 1.2-1 and check yourself by
answering the Self-check 1.2-1. You
must answer all questions correctly
before proceeding to the next activity.
Perform task sheet 1.2-1 Task sheet 1.2-1 will help you practice
your skills.
You may refer to the Training Activity
Matrix
The Performance Criteria checklist 1.2-1
will guide and help you evaluate your
work as you are practicing your skills.
Evaluate your own work using the
Performance Criteria 1.2-1. When you
are ready present your work to your
trainer for final evaluation and
recording
If you have questions about the use of
the matrix please ask your trainer
Read Information 1.2-2 Read and understand the information

sheet 1.2-2 and check yourself by
Answer Self-check 1.2-2

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Perform Job sheet 1.2-2 Job sheets 1.2-2 will help you practice
your skills.
Matrix
recording

Perform Task sheet 1.2-3 Task sheets 1.2-3 will help you practice
your skills.
Matrix

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recording
After doing all activities of this LO, you

are ready to proceed to the next LO on
Maintain Electrical Power and Hydraulic
Tools

NCII Date Revised:
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Information Sheet 1.1-1
Types of Conduits, Fittings and Its Usage
Learning Objectives:
After reading this Information Sheet, you must be able to:
1. Identify different types of conduits and fittings
2. Determine the usage of conduit and fittings
In LO 1 of the Module on Perform Roughing-In Activities, Wiring and Cabling

works for Single-Phase Distribution, Power, Lighting and Auxiliary Systems you will
be able to gain knowledge, skills and attitude on installing electrical metallic and non-
metallic conduit, wire ways and cable clamp, auxiliary terminal cabinet and
distribution frame panel board/safety switch and used in roughing-in based on
the required performance standards.
In this lesson we will identify the different types of conduits and fittings
used in roughing-in activity for single-phase distribution, power, lighting and
auxiliary systems and determine its usage.
Raceway
An enclosed channel of metal or nonmetallic materials designed expressly
for holding wires, cables, or busbars, with additional functions as permitted in
this Code. Raceways include, but are not limited to, rigid metal conduit, rigid
nonmetallic conduit, intermediate metal conduit, liquid tight flexible conduit,
flexible metallic tubing, flexible metal conduit, electrical nonmetallic tubing,
electrical metallic tubing, underfloor raceways, cellular concrete floor raceways,
cellular metal floor raceways, surface raceways, wireways, and busways
Conduits
Conduits pipe is the most common electrical raceways used in all types of
construction. With respect to the type of materials used, conduit may be classified
into:
1. Metallic such as steel pipes, aluminum, etc.
2. Non-metallic such as plastic pipes.
Purposes of Electrical Conduits:
1. To provide a means for the running wires from one point to another.
2. To physically protect the wires.
3. To provide a grounded enclosure.
4. To protect the surroundings against the effect of fault in the wiring.

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5. To protect the wiring system from damage by the building and
occupants.
6. To protect the building and the occupants from damage by the electric
system.
With respect to its make, Conduit may be classified as:

1. Rigid Metal
2. Flexible Metal
3. Rigid-non metal
4. Flexible-non metal
5. PVC conduit
Electrical Conduits & Fittings
Electrical conduits are metal, plastic or fiber pipes designed to protect
electrical cables and wires. They‟re used in just about every residential and
commercial establishment, especially for wiring that is either exposed, or fitted
outdoors. Since they are essentially a safety feature, you should select the
material, size and fittings based on the environment of the installation and the
type of wiring it‟ll be housing.
When it comes to options, there are almost as many types of conduits as
there are wires and cables, and they can be broadly classified into metallic and
nonmetallic variants. Here are some of the most common types under these
categories:
Type of Metallic conduit
1. Rigid Metallic Conduit (RMC) or Rigid

Steel Conduit (RSC) serves the same
purpose as with the Electrical Metallic
Tubing. It is designed to protect the
electrical wiring of building from
electrical hazard due to faulty wiring. It
is usually installed buried in concrete
wall floor and ceiling, in masonry or
similar materials. It is also used for
exposed and concealed work, and it
provides maximum protection when
there is mechanical damage. For this
wiring method to be effective, safe and
reliable, it is a must that it should
follow the Philippine Electrical Code
(PEC) standard and specifications.

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2. Electrical Metallic Tubing (EMT) –
These are by far the most commonly
used conduits, even though they‟re
not technically conduits at all
(they‟re actually classified as tubing).
EMTs are usually called „thin walls‟,
since they have a much thinner wall
than RMCs, which is why they
should not be used in places where
they‟re likely to encounter stresses.
These are also available in
galvanized steel or with a rust-
resistant coating, and can be used in
most indoor and outdoor
applications, as ground conductors,
embedded in concrete and for direct
burial too. They are much lighter
and bend easily, and fittings for
EMTs are both readily available and
inexpensive.
3. Intermediate Metallic Conduit

(Ferrous Metal) The intermediate
metallic conduit is listed threaded
raceway of circular cross section with
coupling which can be straight tapped
conduit coupling. Intermediate metallic
conduits are available in trade sizes ½”
throug h 4 inches.
4. Flexible Metallic Tubing (FMT). Flexible

metallic tubing is a kind of wiring
installation which is commonly used for
external motor terminal connection. It is
being manufactured in the form of a coil.
A flexible conduit consists of flexible steel
tube which is made from convex to
concave metal strip in a spiral winding
with length from 50 to 200 feet.

NCII Date Revised:
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Type of Non-Metallic Conduit
1. Rigid Polyvinyl Chloride Conduits

(PVC) – PVC conduits are available in
both Schedule 40 and 80, which are
basically ratios of the thickness of the
wall to its outer diameter. Both have the
same outer diameter, which means a
Schedule 40 conduit will have a thinner
wall, so it is not permitted for
installations where the conduit will be
exposed to physical stresses. Most
commonly, the sections have one belled
end and can be joined together, or to
fittings using solvent welding. PVC
conduits are rated for almost any
application, especially since they are
flame retardant, resistant to sunlight and
very affordable. However, they cannot be
used in hazardous locations, as ground
conductors or in locations where they are
exposed to ambient temperatures over
50°C.
2. Flexible Electrical Nonmetallic Tubing

(ENT) Electrical nonmetallic tubing (ENT)
is flexible corrugated plastic tubing
that is moisture-resistant and flame-
retardant. It is easy to bend and installs
with snap-lock or glued plastic fittings.
Unlike EMT, non-metallic tubing cannot
install in exposed locations, so it is
commonly used inside walls. In addition
to installation in standard wood- or
metal-frame walls, ENT can be installed
inside concrete block structures and can
be covered with concrete. Due to the
blue color of one common brand of this
conduit, ENT is nicknamed smurf tube,
after the Smurfs cartoon characters.

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Conduit Fittings
Conduit fittings are available in a huge variety of sizes, shapes and

materials, and they‟re normally used for connecting runs of conduit together, and
for connecting conduit ends to boxes, enclosures or electrical devices. Fittings are
needed to connect conduits to boxes or enclosures of different sizes and when the
direction of most metallic conduits has to be changed. There are also straps and
clamps, which are used to provide additional support to conduits and to keep
them secured. You may need to use special types of fittings if a conduit run is
likely to be exposed to moisture, vapors, or hazardous conditions.
Types of Fittings
Section 110-3 of the NEC requires all the components to be listed and
labeled, so all listed parts meet certain construction and performance
requirements. However, the Code does not specify the material used for the
fittings, of which there are several. This will be determined by availability, design
considerations or personal preference. If you‟re unsure about how the conditions
will affect the fittings, you can contact a manufacturer with details of your
application, consult a local distributor, or get an engineering recommendation.
Conduit fittings can be listed as follows, based on the function they serve and how
they are installed:
1. Conduit Bodies.
A conduit body can be used to provide pulling access in a run of
conduit, to allow more bends to be made in a particular section of conduit,
to conserve space where a full size bend radius would be impractical or
impossible, or to split a conduit path into multiple directions. Conductors
may not be spliced inside a conduit body, unless it is specifically listed for
such use. Conduit bodies differ from junction boxes in that they are not
required to be individually supported, which can make them very useful in
certain practical applications. Conduit bodies are commonly referred to as
condulets, a term trademarked by Cooper Crouse-Hinds Company, a
division of Cooper Industries.
Conduit bodies come in various types, moisture ratings, and

materials, including galvanized steel, aluminum, and PVC. Depending on
the material, they use different mechanical methods for securing conduit.
Among the types are:

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a. L-shaped bodies ("Ells") include the LB, LL, and LR, where the inlet is in
line with the access cover and the outlet is on the back, left and right,
respectively. In addition to providing access to wires for pulling, "L" fittings
allow a 90 degree turn in conduit where there is insufficient space for a full-
radius 90 degree sweep (curved conduit section).
LR L Right LB L Box LL L Left

Condulet Condulet Condulet
b. T-shaped bodies ("Tees") feature an inlet in line with the access cover and
outlets to both the cover's left and right.
c. C-shaped bodies ("Cees") have identical openings above and below the
access cover, and are used to pull conductors in a straight runs as they
make no turn between inlet and outlet.

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2. Conduit Bends. To save time, equipment and labor costs, you can tackle
changes in the direction of a conduit with pre-fabricated bends. Commonly
called „factory bends‟ or „elbows‟, they are available in a variety of lengths
and curvatures, and according to NEC requirements, you can bend certain
tubings by hand, using a mechanical bender, or a hydraulic bender for
larger ones. However, an installation may require a lot of bends, and
bending conduits on location might damage them or reduce the internal
diameter. Even with the use of factory bends, the NEC does restrict the
number of bends you can have between pull boxes to a maximum of 360°,
including offsets at the box or enclosure.
3. Elbow is the bent section of the conduit or tubing used to change raceway
direction or bypass obstruction.
4. Nipples are short length of conduit or tubing materials used to extend a

conduit system. Nipples are used between conduit or tubing and items such
as boxes or enclosures between two boxes.
5. Coupling is a device connecting two pieces of pipes in order to extend their

length. Each length of IMC is furnished with coupling on one end, to permit
a joint.

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6. Bushings and Locknuts. Bushings create a smooth entry point to conduits
without any sharp edges, protecting the conductors from damage during
wire pulls. They are also extremely important when the conduit system
enters an enclosure or bus box. A bushing is installed on the inside of the
box opening and threaded into the conduit end, separating the conductors
from the edges of both the opening and the conduit end. Locknuts are
threaded on the inside, with teeth on one surface or both, which grip the
surface. They installed on both sides of the opening to ensure that both the
conduit and bushing are held firmly in place. If the locknut has teeth on
only one side, that side should face the box.
7. Connectors. It is used to attach metallic or non-metallic conduit to the

junction or utility boxes.
8. Strap and Clamps. Electrical materials used to hold and anchor electrical
conduits in its proper position.

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9. Reducers and Reducing Washers. A reducer is a
special kind of combination coupling that allows
you to connect raceways of one trade size to larger
or smaller ones. Although it‟s generally better to
use a pull box, reducers are handy for areas that
have limited space. Reducing washers, or
threaded reducers, are similar to hubs, except both
the inner and outer surfaces are threaded. They are
used to connect conduits to enclosure or box
openings that have a larger diameter, with locknuts
on both sides to fasten them in place.
Electrical installation for conduits and fittings required to follow the PEC
provision. And try your knowledge by answering the self-check 1.1-1. And
compare your answer to Answer key 1.1-1.

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Self-check 1.1-1
Identify conduit and fittings.
Direction: Read carefully the statement and choose the letter of your answer.
1. It is a fittings used to hold and anchor electrical conduits in its proper

position.
a. Bending c. Conduit bending

b. Offset d. Strap and clamps
1. What type of conduit designed to protect the electrical wiring of building

from electrical hazard due to faulty wiring?
a. Electrical Metallic Tubing c. Polyvinyl Chloride

b. Rigid Steel Conduit d. Armored Cable (BX)
3. What type of fitting is used to secure EMT to metallic boxes?
a. connector c. condulets
b. adapter with locknut d. coupling
4. It is a type of fitting which is used to change direction.
a. connector b. coupling c. adaptor d. elbow
5. It is a short length conduit or tubing which is used to extend a conduit

system and used between conduit and tubing such as boxes or enclosures
between two boxes.
a. connector b. coupling c. nipple d. condulets

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Answer Key 1.1-1
1. d
2. b
3. b
4. d
5. c

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Pipe Bending Vocabulary
Learning Objective:
After reading this Information Sheet, you will be able to:
1. Determine the pipe bending vocabularies

2. Compute take up for stubs.
In the previous lesson, you have already identified the different types of
conduit and fittings used in wire ways and wire tray. In this session, we will
discuss the terminology used in pipe bending, compute take up for stubs and
determine the bending types.
Bending
Bending is a technique used in various metal forming processes with the

aim of increasing the fabrication capabilities of plumbing and electrical fixtures.
The pipe can be bent at varying angles and in different directions. The simplest
curve turns the tube at an angle of 90 degrees forming an elbow.
Back-To-Back: Two ninety degree bends in one conduit, usually with both stubs
turned up on the same plane forming a “U”.

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Electrical Metallic Tubing (EMT): conduit made to protect conductors and
cables, also known as thinwall. Manufactured in 10‟ lengths, in sizes ranging from
1/2” to 4”. EMT sizes 1/2”, 3/4”, 1”, and 1 1/4” can be bent using a hand bender.
Hand Benders: Benders having a full shoe that the pipe is formed around. Used
for hand bending EMT, IMC, and Rigid pipe.
Gain: The amount of pipe gained (saved) by bending on a radius and not at right
angles.
Kick: A bend of less than 90 degrees placed in a conduit to change direction.
Leg Length: The longest part of a ninety degree bend.
Ninety Degree Bend: Any radius bend in a conduit that changes the direction of
the pipe ninety degrees.
O. D.: Outside diameter of a pipe.
Offset: Two identical bends placed in a conduit to change direction or elevation of

the pipe run.

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Radius: The relative size of the bent portion of a pipe.
Reference Point: A mark used to locate the edge of an obstruction for bending
saddles.
Shrink: The amount a conduit reduces in total length after an offset is bent.
Stub: The shortest part of a ninety degree bend.
Take-Up: The amounts that must be subtracted from the desired stub length of a
ninety degree bend to ensure that the bend is accurate.
Instructions for 90 Degree Bends
Take-Up Table for Stubs
Paper size Take-up
½” EMT 5”
¾” EMT- ½” Rigid 6”
1” EMT- ¾” Rigid 8”
1¼” EMT-1”Rigid 11”
To bend a ninety degree bend, you first determine your desired stub height. Then,
you subtract the take-up for the size pipe that you are bending from the desired
stub height and mark the pipe.
Example: You want to bend a 15” stub using 1/2” EMT. Because the take up for
1/2” EMT is 5”, you will subtract 5” from
15” 15” - 5” = 10”
Then, using a pull-push rule, measure from the end of the pipe back 10”. Mark
the pipe at 10”.

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Next, align the mark that you have made with the arrow on the bender.
Being careful to keep the arrow at your mark, put the pipe and bender on the
floor. With your foot, bend the pipe until it is bend ninety degrees. Use a torpedo
level to check for accuracy.

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Self-check 1.1-2
Pipe Bending Math Worksheet
Directions: Use the constant take-up for 1/2”, 3/4”, 1”, and 11/4” EMT to solve the
following questions.
1. If you are bending a 54” stub on a ¾” conduit how far from the end of the
conduit will you put your bending mark?
2. If you put the arrow on the bender 22” from the end of a 1 ¼” conduit, what will
the stub height be?
3. The conduit size is 1”. The arrow mark is at 52”. What will the stub height be?
4. You want to bend a 26 1/2” stub on a 1/2” conduit. Where will you put your
bending mark? For the problems below, fill in the blanks with the correct answer.
You want to bend a 19 5/8” stub. Where will you mark your pipe when it bending:
5. 1/2” EMT?
6. 11/4” EMT?
7. 1” EMT?
You want to bend a 313/4” stub. Where will you mark your pipe when it bending:
8. 3/4” EMT?
9. 1/2” EMT?
10. 11/4” EMT?

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Answer Key 1.1-2
1. 48”
2. 33”
3. 60”
4. 211/2”
5. 14 5/8”
6. 8 5/8”
7. 11 5/8”
8. 25 ¾”
9. 26 ¾”
10. 20 3/4”

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Rigid STEEL conduit (RSC)
Learning Objective:
After reading this information sheet you will be able to:
1. Determine steps and techniques in RSC cutting and bending
2. Perform cutting and bending Rigid steel conduit.
In the previous lesson, you were able to identify the pipe bending
vocabulary used in pipe bending. Also, you were able to calculate take-up
for stubs. This skill is essential for electrical pipe installation.
In this lesson, you will be able to gain the knowledge and skills on
rigid steel conduit bending and cutting for pipe installation. It is a must
that, as a EIM student you the skills and knowledge on installing
conduit/pipes for wireways with the provision oo Philippine Electrical Code
(PEC).
Rigid STEEL conduit (RSC)

A rigid steel conduit serves the same purpose as with the Electrical Metallic
Tubing. It is designed to protect the electrical wiring of building from electrical
hazard due to faulty wiring. It is usually installed buried in concrete wall floor and
ceiling, in masonry or similar materials. It is also used for exposed and concealed
work, and it provides maximum protection when there is mechanical damage. For
this wiring method to be effective, safe and reliable, it is a must that it should
follow the Philippine Electrical Code (PEC) standard and specifications.
PEC Provisions
The Philippine Electrical Code is a set of rules and regulations which govern all
electrical wiring. The following standard and specifications must be followed in
installing Rigid Metal Conduit:
Standard size of RSC
Rigid metal conduit has smooth inside diameter. Its standard length
follows the gas pipe which is 10 feet and a diameter from ½”, ¾” , up to 6
inches.
Installation under atmospheric condition?
Protected by enamel. Conduit protected only with enamel is permitted only in
indoor occupancies not subjected to severe corrosive influences.
Dissimilar metal. Contacts of metal to another metal must be avoided in
installing RSC to prevent the possibility of galvanic reaction.

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Corrosion protection. Conduits fitting with corrosion protection are permitted to
be installed in concrete, direct earth burial or in areas subjected to corrosive
influences.
Number of conductors inside the conduit

The table below shows the number of conductors permitted in a single conduit.
Maximum number of conductors allowed in trade size conduit

from ½” - 3 inches.
Bends
Rigid steel conduit can also be bent using a hickey or conduit bender. It
follows the same procedure as that in bending electrical metallic tubing.
Bend on Electrical Metallic Tubing

Suppose the right angle bend is to be made and that the conduit is to have a rise
of 18” above the floor. Assuming that the conduit is ½ in diameter, subtract 5”
from the rise of 18” that leaves 13”. Hook the bender over the rigid metal conduit
so that the arrow on the bender points to a point 13 inches from the end of the
metal conduit as shown in figure 2. If the size of the conduit is ¾, subtract 6”. If
the size is 1”, subtract 8” from the desired measurements.

NCII Date Revised:
Issued by:
Power, Lighting
And Auxiliary
System
The different bends that are common in a conduit installation are that the
following:
1. Right- angle bend

2. Off-set bend
3. Cross-over or saddle bend
4. Gooseneck bend
Figure 1. Shown the application on the above-mentioned bend
In bending a metal conduit, a pipe bender or hickey is commonly used by

electricians.

NCII Date Revised:
Issued by:
Power, Lighting
And Auxiliary
System
There are several methods however, that are used in bending in the absence of
hickey, like the one illustrated below.
Figure 2. Methods of Bending

NCII Date Revised:
Issued by:
Power, Lighting
And Auxiliary
System
Bending 90-degrees angle on metal rigid conduit
1. Lay the conduit on the ground and slip the hickey on the conduit where the first
bend is to be made.
- If it is necessary, thread the ends of the conduit before bending.
2. Step on rigid conduit and bend it at 20 to 30 degrees at a time.
- The bend must be gradual and equal to a radius 6 times the diameter of the
conduit.
- The hickey should be move downward after applying pressure to it.
- The rigid conduit may be held on a pipe vise instead of stepping on it.
3. Bending a 90˚ angle on ½ thinwall metal conduit or electrical metal

tubing (EMT).
Layout the right angle bend 1/2” Electrical Metal Tubing (EMT) or thin wall
conduit.

NCII Date Revised:
Issued by:
Power, Lighting
And Auxiliary
System
-From the rise, subtract 5” for ½” conduit, 6” for ¾” and 8” for 1” conduit.
Supposed the desired rise of a bend is 16” you will have 11” left
3.1 Hook the bender over the conduit. Let the arrow on the bender point to the 11”
marks from the end of the conduit.
Illustration below shows the movements and position of the hickey in making the
90 – degree bend on a conduit.
3.2 Apply pressure on the handle of the Bender, while one foot is stopping on the
conduit and the other on the bender.

NCII Date Revised:
Issued by:
Power, Lighting
And Auxiliary
System
Bending a Rigid Conduit for an Off-set
1. Determine the distance of the first bend (from one end of the conduit) and the
throw of the off – set.
3. Insert the hickey just a few centimeters from the end of the conduit and make
the first bend.
4. With the hickey in upside down position, slip the conduit in the jaw of the
hickey and make the second bend to complete the off-set.

NCII Date Revised:
Issued by:
Power, Lighting
And Auxiliary
System
Self-check 1.1-3
Bending Pipes
Direction: Read carefully the statement and answer what is ask.
1. It is the standard length of Rigid Steel Conduit.

2. A tools use for bending rigid steel conduit.
3. A two identical bends placed in a conduit to change direction or
elevation of the pipe run.
4. A simplest bend in a conduit.
5. A U shaped bend with a 90 degree on its end.

NCII Date Revised:
Issued by:
Power, Lighting
And Auxiliary
System
Answer key 1.1-3
Bending Pipes
1. 10 feet
2. Hickey
3. Back to back
4. 90 degree bend
5. Back to back

NCII Date Revised:
Issued by:
Power, Lighting
And Auxiliary
System
Information sheet 1.1-4.
Learning objective:
After reading this module, you will be able to:
1. Determine tools used in cutting and reaming conduit pipes
2. Perform cutting of conduit with the use of hacksaw
In the previous lesson, you were able to determine steps and techniques in
pipe bending. This skills and knowledge is essential in preparing and installing
conduits/pipes.
In this session, you will be able to perform pipe cutting and reaming. Which
is essential in installing electrical raceway?
Cutting conduits using hacksaw
When cutting any conduit with a hacksaw, use a blade with 18 to 32 teeth
per inch. A blade with fewer teeth hangs up, binds, or even breaks. Put the blade
in the hacksaw frame (with the teeth pointing forward) so that the teeth cut when
you push the saw forward. Place the pipe in the vise so that there is ample room
between the vise and the cut.
The conduit is cut with a hacksaw or pipe cutter. For easy and safe way of
cutting, a bench vise is recommended so that the pipe can be held firmly while it is
being cut.

NCII Date Revised:
Issued by:
Power, Lighting
And Auxiliary
System
Preparing and cutting pipes for installation
1. A hacksaw is the most important cutting tool for sawing metal to size.
2. There are many different types of hacksaws, but in general they consist of a
fixed or adjustable frame with a renewable hacksaw blade.
3. The hacksaws illustrated show one with a straight handle and one with a
pistol grip handle.
4. Hacksaw blades are classified by length and the number of teeth per 25 mm
cutting edge.
5. For cutting conduit pipe, blades with a pitch of 24 teeth or 32 teeth per 25
mm of the cutting edge are recommended.

NCII Date Revised:
Issued by:
Power, Lighting
And Auxiliary
System
6. Pipes to be cut must be held steady and prevented from rotating by holding
them in a suitable vise. This is a self-locking, hinged pipe vise and is
available in a number of sizes.
7. The portable folding pipe vise is very practical as a mobile workplace and
is used especially on building sites.
8. Chain pipe vises are made to hold pipes with an outside diameter of up to 8"
or 200 mm. They are mounted on solid benches.
9. Open the vise and insert the pipe so it is horizontal and parallel to the jaw
serrations.

NCII Date Revised:
Issued by:
Power, Lighting
And Auxiliary
System
10. Keep the part which is to be cut as close to the jaws as possible in order to
stop vibrations
11. Before you cut any conduit pipes, make sure you have measured and marked
the correct length exactly
12. Check that the blade is lightly tightened in the frame and that the teeth point
forward.
13. Take up the hacksaw and position yourself as shown here, with yourself
shoulder pointing in the direction you intend to cut. Note the position of the feet,
which allows free and controlled movement of the body when cutting.

NCII Date Revised:
Issued by:
Power, Lighting
And Auxiliary
System
14. Before finishing the cutting operation, the pipe must be supported with the left
hand.
15. This will prevent the blade of the hacksaw being damaged.

NCII Date Revised:
Issued by:
Power, Lighting
And Auxiliary
System
Ream
After cutting the pipe with hacksaw or pipe cutter, it leaves burrs. This must be
removed to avoid damage of wire insulation when the wire is inserted in to the
pipe. A reamer or round file can be used to remove burrs.
Threads
Since rigid metal conduit is commonly used in wet places, sealing of termination
can be best done if the pipe is threaded. These will prevent water from entering the
conduit. The use of dies and dies stock keep the end of the pipe threaded. The
sizes of dies stock ranges from ½ to 6 inches.

NCII Date Revised:
Issued by:
Power, Lighting
And Auxiliary
System
Self-check 1.1-4
1. What are the different bends that are common in a conduit installation?
2. Tools used in cutting Rigid Steel Conduit.
3. What is the meaning of RSC?
4. A process in putting threads in pipes.
5. A process in cleaning the burrs to avoid wire damage.

NCII Date Revised:
Issued by:
Power, Lighting
And Auxiliary
System
Answer key 1.1-4
1. Right angle bend, Off-set bend, Cross-over bend, Gooseneck bend
2. Hacksaw
3. Rigid Steel Conduit
4. Threading
5. Reaming

NCII Date Revised:
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Power, Lighting
And Auxiliary
System
NCII Date Revised:
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And Auxiliary
System
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System
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System
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And Auxiliary
System
NCII Date Revised:
Issued by:
Power, Lighting
And Auxiliary
System
FLEXIBLE METALLIC TUBING (FMT)
Learning Objectives:
After reading this Information Sheet, you must be able to:

1. Determine the techniques on installing flexible metallic tubing.
2. Perform installation and cutting flexible metallic tubing.
In the previous lesson, we discuss the bending vocabulary used in pipe

bending specifically on calculation for stubs and take-up. This skill is essential in
installing electrical conduit.
In this information sheet, it will guide you on installing and cutting flexible
metallic tubing.
Flexible metallic tubing is a kind of wiring installation which is commonly

used for external motor terminal connection. It is being manufactured in the form
of a coil.
FLEXIBLE METALLIC TUBING (FMT)

This type of wiring method should not be allowed under the following conditions:
• in wet location
• in hoist way
• in storage battery room
• in hazardous location
• when exposed to oil, gasoline or materials which affects the
rubber
A flexible conduit consists of flexible steel tube which is made from convex
to concave metal strip in a spiral winding with length from 50 to 200 feet.
Flexible metallic conduit should be supported with a distance of 136cm or
closer. Every turn should be done carefully to avoid deformity. Straps or clamps
can be used to secure the conduit.

NCII Date Revised:
Issued by:
Power, Lighting
And Auxiliary
System
Flexible metallic conduit (FMT) is used in a connection where the load being
supplied has no definite place and where flexibility is desired. Some common
equipment are the portable motor, drill press lathe machine, etc.
The minimum size of this type of conduit ranges from ½ to 1 ½ inches

electrical trade size.
Maximum number of conductors in a trade size conduit
Trade size of Trade size of Trade size of

3/8 16 8
1/2 12 8
3/4 8 10
1 6 12
1½ 2 12
Flexible metallic tubing fittings
FMT Connector Clamps/Straps Adapter/Locknut
Electrical boxes- boxes such as utility, square and octagonal are used for the
installation of electrical wiring fixtures such as switches, receptacles, and for
making electrical termination.
Square box Octagonal box with Octagonal box

fitting

NCII Date Revised:
Issued by:
Power, Lighting
And Auxiliary
System
Self-check 1.1-4
FLEXIBLE METALLIC TUBING
I. Direction: On your answer sheet, write the word or words being described
in each of these statements.
1. It is the support used to hold the flexible metallic tubing.

2. It is the minimum length of conduit in a single roll.
3. It is the maximum number of conductors for a trade size no. 12
AWG. in a ½ inch diameter size conduit.
4. FMT means
5. It is the fitting used for joining flexible to metal conduit.
6. These are the locations where metallic conduits are not allowed to be
use.
II. Direction: Name the following Flexible Metallic Tubing materials.
7. 9.
8. 10.

NCII Date Revised:
Issued by:
Power, Lighting
And Auxiliary
System
Answer Key 1.1-4
1. Clamps/Straps
2. 50 to 200
feet 3. 8
4. Flexible Metallic Conduit
5. Adapter or locknut
6. in wet location, in hoist way, in storage battery room, in hazardous location,
when exposed to oil, gasoline or materials which affects the rubber
7. FMT connector
8. straps
9. FMT
10. adapter/locknut

NCII Date Revised:
Issued by:
Power, Lighting
And Auxiliary
System
Job Sheet 1.1-4
Title: Cut Flexible metallic TUBING
Performance Objective: Given the materials and tools, perform cutting on flexible
metallic tubing and observe safety precaution.
Supplies/Materials : Pencil, Chalk, Rag, FMT
Tools/Equipment : PPE, bench vise, Hacksaw
Steps/Procedure:
1. Prepare the necessary tools, materials, equipment and PPE in
performing the activity.
2. Wear the appropriate PPE
3. Measure and mark the location of the cut.
4. Cut the flexible metallic conduit only on the single armor. Be careful not
to cut conductors inside the FMT.
5. Twist off the armor then pull one end of the flexible conduit.
6. Remove the sharp end of the newly cut conduit using the file or reamer.
7. Let your teacher check your work.
Assessment Method:
Performance assessment using Performance Criteria checklist

NCII Date Revised:
Issued by:
Power, Lighting
And Auxiliary
System
Performance Criteria Checklist 1.1-4
CRITERIA
YES NO
Did you….
Prepare the necessary tools, materials, equipment and
PPE in performing the activity.
Wear the appropriate PPE
Measure and mark the location of the cut.
Cut the flexible metallic conduit only on the single
armor. Be careful not to cut conductors inside the FMT.
Twist off the armor then pull one end of the flexible
conduit.
Remove the sharp end of the newly cut conduit using the
file or reamer.

NCII Date Revised:
Issued by:
Power, Lighting
And Auxiliary
System
LEARNING OUTCOME #2 INSTALL WIRE WAYS AND CABLE
TRAY
CONTENTS:
1. Materials, tools and equipment
2. Electrical Boxes, wire ways, cable tray
3. PEC provision on installing electrical boxes
4. Practice wire way and cable tray installation
ASSESSMENT CRITERIA:
5. Correct quantities of materials are selected as per job requirements
6. Wire ways and cable trays are installed as per job requirements.
CONDITION:
Students/trainees must be provided with the
following:
7. WORKPLACE LOCATION
8. TOOLS, EQUIPMENT, MATERIALS AND SUPPLIES
Computer, LCD projector, CD‟s, pen, paper, electrical hand tools
TRAINING MATERIALS
Competency Based Learning Materials
9. VIDEO PROGRAM
ASSESSMENT METHOD
Written test
Performance test
Interview

NCII Date Revised:
Issued by:
Power, Lighting
And Auxiliary
System
Learning Experiences
Learning Outcome # 2
Select Electrical Power and Hydraulic tools
Learning Activities Special Instructions

Answer Self-check 1.2-1 sheet 1.2-1 and check yourself by
Perform task sheet 1.2-1 Task sheet 1.2-1 will help you practice
your skills.
Matrix
recording
Read Information 1.2-2 Read and understand the information


NCII Date Revised:
Issued by:
Power, Lighting
And Auxiliary
System
Perform Job sheet 1.2-2 Job sheets 1.2-2 will help you practice
your skills.
Matrix
recording

Perform Task sheet 1.2-3 Task sheets 1.2-3 will help you practice
your skills.
NCII Date Revised:
Issued by:
Power, Lighting
And Auxiliary
System
Matrix
recording
After doing all activities of this LO, you

are ready to proceed to the next LO on
Maintain Electrical Power and Hydraulic
Tools
Electrical Materials and
Supplies
Learning objective:
After reading this Information Sheet, you will be able to:

1. Identify the common electrical supplies and materials needed in
house wiring;
2. Determine the proper used of these supplies and materials;
3. Create an extension wire from the common electrical supplies and
materials;
4. Appreciate the importance of these supplies and materials used in
house wiring jobs.
In LO 2 of the module “Perform Roughing-In Activities, Wiring and Cabling

Works for Single-Phase Distribution, Power, Lighting and Auxiliary Systems” can
identify the common electrical supplies and materials needed in house wiring. This
module includes Identify the common electrical supplies and materials needed in
house wiring, Determine the proper used of these supplies and materials, and
create an extension wire from the common electrical supplies and materials.
Welcome to Lesson 1. Electrical Supplies and Materials. Electrical wiring
cannot be done even if you have a set of different electrical tools without electrical
supplies and materials. In this lesson, you will be exposed to the different
electrical supplies and materials commonly used in house wiring. You will be
using some of these supplies and materials as you perform wiring jobs in Part 4.
Supplies and Materials are very important in house wiring activities. You
cannot do a single job without these things even if you have tools. Securing the
supplies and materials is the first if not the most to be considering when you start
working with electrical wiring.
ELECTRICAL SUPPLIES AND MATERIALS
Electrical Supplies and Materials are those things where were used or
consumed in electrical jobs which become part of the project. The following are the
supplies and materials which are commonly used in electrical jobs:
1. Convenience outlet. A device that acts as a convenient source of electrical
energy for current consuming
appliances. It is where the male plug of an
appliance is inserted and usually fastened on
the wall or connected in an extension cord. It
maybe single, duplex, triplex or multiplex
and could be surface type or flush type.
2. Plug. A device inserted to a
convenience outlet to conduct electric
current. A flat cord is attached to it on
one end and the other end is
connected to a current consuming
instrument or appliance.
3. Lamp Holders. These are devices

that hold and protect the lamp and
are also called as Lamp
Sockets/Receptacles. These come in
many designs and sizes. They are
classified as flush, hanging (weather
proof/chain) and surface types.
4. Switch. A device that connects and

disconnects the flow of electric
current in a circuit. There are many
shapes, designs, and types and they
are classified as hanging, flush, and
surface types.
5. Fuse. A circuit protective device that

automatically blows and cut the
current when and over load or short
circuit happens.
6. Circuit Breaker. A protective device

used to automatically blows and cuts
the current when trouble in the circuit
such as short circuit or overload
occurs.
7. Junction Box. An octagonal shaped

electrical material where the
connections or joints of wires are being
done. It is also where the flush type
lamp holder is attached. This could be
made of metal or plastic (PVC)
Polyvinylchloride.
8. Utility Box. A rectangular shaped
metallic or plastic (PVC) material in
which flush type convenience outlet
and switch are attached.
9. Flat Cord. A duplex stranded wire used

for temporary wiring installation and
commonly used in extension cord
assembly. It comes in a roll of 150
meters and with sizes of gauge # 18
and gauge # 16 AWG (American Wire
Gauge).
10. Electrical Wire/Conductor. Electrical wire refers to insulated

conductors used to carry electricity, and associated devices
which could be:
a) Stranded wire which is made of
multiple strands joined together to
make a single wire.
b) Solid wire is made of a single
strand of copper or aluminum wire.
These are used in wiring installation
inside and outside the buildings.
11. Conduits/Pipes. Electrical materials

used as the passage of wires for
protection and insulation. These could
be rigid metallic, flexible metallic
conduit (FMC) rigid non-metallic (PVC)
and flexible non-metallic or corrugated
plastic conduit (CPC).
12. Clamps. Electrical materials used to

hold and anchor electrical conduits in
its proper position.
13) Connectors. It is used to attach metallic or
non-metallic conduit to the junction or utility
boxes.
14) Electrical Tape. It is a type of pressure-

sensitive tape used to insulate electrical wires
and other material that conduct electricity. It
can be made of many plastics, but vinyl is most
popular, as it stretches well and gives an
effective and long lasting insulation. Electrical
tape for class H insulation is made of fiberglass
cloth.
15) Electrical Staple Wire. It is a material

used to properly secure the wiring installation
to make it stationary to its place.
16) Light Bulbs. Also known as electric light or

electric lamp is a device that produces light
from electricity. In addition to lighting a dark
space, they can be used to show an electronic
device is on, to direct traffic, for heat, and
many other purposes. It exist in different types
as shown below.
These materials are essential in electrical wiring thus, it must be used with
utmost care so that this can serve their intended purpose. Proper used of these
material can make it last longer.
PEC PROVISION IN INSTALLING ELECTRICAL BOXES
PEC – Philippine Electrical Code
The primary function of the electrical box is to house electrical connections.

These connections might be to a switch, a receptacle, the leads of a light fixture, or
other sets of wire.
The Philippine Electrical Codes require that all wire connections or cable
splices must be inside an approved metal or plastic box, and every box must be
accessible and not buried inside a wall. This protects your home from the danger
of fire and makes it easier to inspect and upgrade your wiring in the future. The
Codes govern how many connections you are allowed to make within a box. If you
must make more connections, you have to use a larger box.
Boxes for switches and receptacles serve as workhorses in any electrical
installation. Some of the metal ones can be ganged in to double, triple, or larger
multiples by removing one side and linking them together.

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COMPETENCY BASED LEARNING MATERIAL

Sector : Electrical and Electronic Sector

Qualification Title : Electrical Installation and Maintenance NCII

Unit of Competency : Perform Roughing-In, Wiring And Cabling Works For

Module Title : Performing Roughing-In, Wiring And Cabling Works

Technical Education & Skills Development Authority

Date Developed: July,

 Read information sheets and complete the self-check. Suggested references

 Most probably, your trainer will also be your supervisor or manager. He is

 You will be given plenty of opportunities to ask questions and practice on

No. Unit of Competency Module Title Code

Perform Mensuration Performing Mensuration ELC311201

Terminate and Terminating and

Perform roughing-in Performing roughing-

Install electrical Installing electrical

Installing wiring devices

Date Developed: July,

Qualification Title : Electrical Installation and Maintenance NCII

Module Title : Performing roughing-in activities, wiring and cabling

This module covers the knowledge, skills and attitudes on installing

Date Developed: July,

Learning Activities Special Instructions

Read information sheet 1.2-1 Read and understand the information

Read Information 1.2-2 Read and understand the information

Date Developed: July,

Read information sheet 1.2-3 Read and understand the information

Date Developed: July,

After doing all activities of this LO, you

Date Developed: July,

Types of Conduits, Fittings and Its Usage

In LO 1 of the Module on Perform Roughing-In Activities, Wiring and Cabling

Date Developed: July,

With respect to its make, Conduit may be classified as:

Type of Metallic conduit

1. Rigid Metallic Conduit (RMC) or Rigid

Date Developed: July,

3. Intermediate Metallic Conduit

4. Flexible Metallic Tubing (FMT). Flexible

Date Developed: July,

1. Rigid Polyvinyl Chloride Conduits

2. Flexible Electrical Nonmetallic Tubing

Date Developed: July,

Conduit fittings are available in a huge variety of sizes, shapes and

Conduit bodies come in various types, moisture ratings, and

Date Developed: July,

LR L Right LB L Box LL L Left

Date Developed: July,

4. Nipples are short length of conduit or tubing materials used to extend a

5. Coupling is a device connecting two pieces of pipes in order to extend their

Date Developed: July,

7. Connectors. It is used to attach metallic or non-metallic conduit to the

Date Developed: July,

Date Developed: July,

Identify conduit and fittings.

1. It is a fittings used to hold and anchor electrical conduits in its proper

a. Bending c. Conduit bending

1. What type of conduit designed to protect the electrical wiring of building

a. Electrical Metallic Tubing c. Polyvinyl Chloride

3. What type of fitting is used to secure EMT to metallic boxes?

4. It is a type of fitting which is used to change direction.

a. connector b. coupling c. adaptor d. elbow

5. It is a short length conduit or tubing which is used to extend a conduit

a. connector b. coupling c. nipple d. condulets