Professional Documents
Culture Documents
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
Issued by:
Perform Roughing-In, Wiring Page 1
And Cabling Works For Revised by: Generoso G.
Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
Auxiliary System
HOW TO USE THIS COMPETENCY BASED LEARNING MATERIAL
This module has prepared to help the learner to achieve the required basic,
common and core competency in “ELECTRICAL INSTALLATION &
MAINTENANCE NCII”.
This will also the source of information for each learner to acquire
knowledge and skills in this particular competency independently and at
your own pace, with minimum supervision or help from the trainer.
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
Issued by:
Perform Roughing-In, Wiring Page 1
And Cabling Works For Revised by: Generoso G.
Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
Auxiliary System
CORE COMPETENCIES:
MODULE CONTENT
UNIT OF COMPETENCY : Perform roughing-in, wiring and cabling works for single-phase
distribution, power, lighting and auxiliary systems
MODULE TITLE : Performing roughing-in, wiring and cabling works for single-
phase distribution, power, lighting and auxiliary systems
MODULE DESCRIPTION : This unit covers the knowledge, skills and attitudes on
installing electrical metallic and non-metallic conduit, wire
ways and cable clamp, auxiliary terminal cabinet and
distribution frame panel board/safety switch and used in
roughing-in based on the required performance standards. This
unit also covers the outcomes required in preparing for cable
pulling and installation, performing wiring and cabling lay-out
and notifying completion of work for single-phase distribution,
power, lighting and auxiliary systems.
NOMINAL DURATION : hours
SUMMARY OF LEARNING
OUTCOMES:
ASSESSMENT CRITERIA:
CONTENTS:
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
Issued by:
Perform Roughing-In, Wiring Page 1
And Cabling Works For Revised by: Generoso G.
Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
Auxiliary System
CONDITIONS:
METHODOLOGIES:
Lecture
Demonstration
Modular (self-paced)
Dualized-training
PowerPoint/Video presentation
ASSESSMENT METHODS:
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
Issued by:
Perform Roughing-In, Wiring Page 1
And Cabling Works For Revised by: Generoso G.
Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
Auxiliary System
INFORMATION SHEET NUMBER 1.1.1:
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
Issued by:
Perform Roughing-In, Wiring Page 1
And Cabling Works For Revised by: Generoso G.
Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
Auxiliary System
Circuit drawing (diagram): a
simplified conventional graphical representation of an electrical
circuit.
10'
SYMBOL LEGEND
21 mm Duplex receptacle
Single-pole switch
1×4
fluorescent
light fixture
21 mm
Electrical
panel
EMT run
Armoured cable
run (B/X)
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
Issued by:
Perform Roughing-In, Wiring Page 1
And Cabling Works For Revised by: Generoso G.
Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
Auxiliary System
Line diagram: a one-line diagram or single-line diagram is a simplified
notation for representing an electrical system. The one-line diagram is
similar to a block diagram except that electrical elements such as switches,
circuit breakers, transformers, and capacitors are shown by standardized
schematic symbols.
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
Issued by:
Perform Roughing-In, Wiring Page 1
And Cabling Works For Revised by: Generoso G.
Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
Auxiliary System
Wiring diagram
A wiring diagram is a simplified conventional pictorial representation of an
electrical circuit. It shows the components of the circuit as simplified shapes, and
the power and signal connections between the devices.
A wiring diagram usually gives information about the relative position and
arrangement of devices and terminals on the devices, to help in building or
servicing the device. This is unlike a schematic diagram, where the arrangement of
the components' interconnections on the diagram usually does not correspond to
the components' physical locations in the finished device. A pictorial diagram would
show more detail of the physical appearance, whereas a wiring diagram uses a more
symbolic notation to emphasize interconnections over physical appearance.
A wiring diagram is often used to troubleshoot problems and to make sure that all
the connections have been made and that everything is present.
Wiring diagram (or pictorial): a simplified conventional pictorial representation of
an electrical circuit. It shows the components of the circuit as simplified shapes, and
how to make the connections between the devices. A wiring diagram usually gives
more information about the relative position and arrangement of devices and
terminals on
the devices
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
Issued by:
Perform Roughing-In, Wiring Page 1
And Cabling Works For Revised by: Generoso G.
Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
Auxiliary System
ANSWER KEY 1.1-1
4. Schematic diagram: a diagram that uses lines to represent the wires and
symbols to represent components. It is used to show how the circuit functions.
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
Issued by:
Perform Roughing-In, Wiring Page 1
And Cabling Works For Revised by: Generoso G.
Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
Auxiliary System
INFORMATION SHEET NUMBER 1.1.2:
IDENTIFY PROPER USAGE AND TYPES OF CONDUITS, FITTINGS
IN ELECTRICAL INSTALLATION.
Rigid Conduit
Rigid galvanized steel or aluminum conduit is made in 10-ft lengths, in sizes
from 1/2 in. to 6 in. in diameter, threaded on both ends, with a coupling on
one end. Figure 10-21 shows rigid conduit and various fittings.
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
Issued by:
Perform Roughing-In, Wiring Page 1
And Cabling Works For Revised by: Generoso G.
Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
Auxiliary System
An ordinary hacksaw or special wheel
pipe cutter is used for cutting, and a
ratchet type of mechanical die is used for
threading the cut ends.
(Hickey).
Condulets are a convenient way of making bends on sharp corners and
reducing the number of bends made in a run of conduit, especially in
conduit intended for exposure to the elements.
Another type of rigid conduit approved for use by NAVFAC is the polyvinyl
chloride (PVC) pipe. (Figure 10-23) Plastic conduit is especially suitable for
use in areas where corrosion of metal conduit is a problem.
PVC's advantages include
light handling weight, ease
of installation, and leak
proof joints.
Intended primarily for
underground wire and
cable raceway use, it is
available in two forms.
Type I is designed for
concrete encasement.
Type II is designed for
direct earth burial.
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
Issued by:
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And Cabling Works For Revised by: Generoso G.
Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
Auxiliary System
solvent-type adhesive welding process
joins rigid plastic conduit and fittings
together.
PVC also comes in sizes of 1/2 to 6 in. in diameter with fittings available from the
manufacturer. (For more information on PVC fittings, refer to Article 370 of the NEC®.)
Thin-Wall Conduit
Electric metallic tubing (EMT) or thin-wall conduit is a conduit with a
wall thickness much less than that of rigid conduit. (Figure 10-24)
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
Issued by:
Perform Roughing-In, Wiring Page 1
And Cabling Works For Revised by: Generoso G.
Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
Auxiliary System
Figure 10-25 — Flexible conduit
and fittings.
Figure 10-25 — Flexible
conduit and fittings.
Figure 10-24 — Thin-wall conduit and fittings.
Figure 10-25 — Flexible
Flexible Conduit conduit and fittings.
Flexible conduit (called Greenfield) is a
spirally wrapped metal band wound upon are used for connecting
itself and interlocking in such a manner as pipe to pipe and pipe to
to provide a round cross section of high boxes
mechanical strength and flexibility.
(Figure 10-25)
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
Issued by:
Perform Roughing-In, Wiring Page 1
And Cabling Works For Revised by: Generoso G.
Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
Auxiliary System
Figure 10-25 — Flexible conduit and fittings.
It is used where rigid conduit would not be feasible. It requires no elbow fittings.
Greenfield is available in sizes from 1/2 to 3 in. in diameter and in two
types: the standard plain or unfinished-metal type and a moisture-
resistant type called sealtite, which has a plastic or latex jacket.
The moisture-resistant type is not intended for general use but only for
connecting motors or portable equipment in damp or wet locations where
connection flexibility is needed.
Wire Connectors
Date Developed:
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Installation and Maintenance
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Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
Auxiliary System
Outlet Boxes system. They also provide a means of
holding conduit in position, along with
space and protection for mounted
An outlet box is switches and receptacles and working
simply a metal space for making splices and
(or plastic) connections.
container, set
flush or nearly
flush with the Boxes can be round, octagonal, square,
wall, floor, or or rectangular. Commonly used outlet
ceiling, into boxes are shown in Figure 10-27.
which an outlet
receptacle or
switch will be
inserted and
fastened. Outlet
boxes used in
Navy
construction
are usually
made of
galvanized
It is made in sizes from 1/2 to View A - a 4-in.
steel. However,
octagon box used for 2 in. Typical outlet boxes.
along with the
increase of
other plastic
materials in
construction,
nonmetallic
boxes made of
rigid plastic
compounds are
being used for
approved
installation.
Outlet boxes
bind together
the elements
of a conduit or
cable system
in a
continuously
grounded
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
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Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
Auxiliary System
View E - a
4-in. square box
with 1/2- or 3/4-
in. knockouts,
used quite often
for switch or
receptacle
installation. It is
equipped with
plastic rings
having flanges of
various depths so
that the box may
be set in plaster
walls of various
thicknesses
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
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And Cabling Works For Revised by: Generoso G.
Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
Auxiliary System
Besides the boxes shown, special boxes called conduit gang boxes are
made to accommodate three, four, five, or six switches.
The NEC® requires outlet boxes be 1 1/2 in. deep except where the use of a
box that deep would result in injury to the building structure or is
impractical. In such cases, a box not less than 1/2 in. deep may be used.
For switch boxes, 2 1/2-in. in depth is the most widely used.
Also per NEC® requirements, outside edges of outlet and switch boxes
without flush plates cannot be recessed more than 1/4 in. below the
surface of the finished wall.
Receptacles
Receptacles are used to plug in lights and appliances around the building.
Figure 10-28 shows some of the most common receptacles.
A range receptacle (Figure 10-28, View B) may be either a surface type or a flush
type. It has two slanted contacts and one vertical contact and is rated at 50 A.
Receptacles for clothes dryers are similar but are rated at 30 A. Range and dryer
receptacles are rated at 250 V and are used with three-wire, 115/230 V, two hot
wires and a neutral.
Strip receptacles (Figure 10-28, View D) used in the Navy allow movement of
the receptacle to any desired location. These strips are available in 3-ft and 6-
ft lengths and may be used around the entire room. They are particularly
desirable with portable equipment or fixtures such as drafting tables and
audio-visual equipment. Exterior locations require special weatherproof
outlets to resist weather damage and minimize potential hazards from water
contacting the conductors.
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
Issued by:
Perform Roughing-In, Wiring Page 1
And Cabling Works For Revised by: Generoso G.
Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
Auxiliary System
Switches
For interior wiring, single-pole, three- or four-way toggle switches are used.
Most of the switches will be single-pole, but occasionally a three-way system is
installed, and on rare occasions, a four-way system.
single-pole switch is a one-blade, on-and-off switch that may be installed singly
or in multiples of two or more in a gang box.
In a three-way switch circuit there are two positions, either of which may be
used to turn a light ON or OFF.
The typical situation is one in which one switch is at the head of a stairway and
the other at the foot.
Note that three- and four-way switches can be used as single-pole switches,
and four-way switches can be used as three-way switches. Some activities may
install all small-wattage, four-way switches for all lighting circuits to reduce
their inventories.
However, three- and four-way switches are usually larger than single-pole
switches and take up more box room. The size of a switch depends on its
-wall conduit cannot be threaded; therefore, special types of ampacity (related
maximum amperage capacity). The ampacity and maximum allowable voltage are
stamped on the switch.
The thickness of a galvanized rigid conduit protects the electrical wiring from
being hit and allows it to be threaded. Galvanized rigid conduits are used by
electricians in commercial and industrial applications normally available in 10
feet and 20 feet lengths. This type of electrical conduit is used above grade and
has threads on both ends with a coupling on one end.
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
Issued by:
Perform Roughing-In, Wiring Page 1
And Cabling Works For Revised by: Generoso G.
Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
Auxiliary System
The installation of Rigid Steel Conduit (RSC) is covered by Article 344 of
the National Electrical Code® (NEC®). The rigid metallic conduit can be treated
to prevent corrosion by applying different coatings to the conduit. It is the
heaviest-weight and thickest wall conduit available in trade sizes ½ through 6
A flexible metallic conduit forms a hollow tube in which electrical wires are
passed. It is highly recommended in dry areas. The Flexible Metallic
Conduit also called greenfield of flex, does not maintain permanent bend and it
can be used where EMT is impractical to use.
recommended for use in general wiring, wet or damp locations. It can also be
used to direct burial; concrete embedded, and site lighting jobs
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
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And Cabling Works For Revised by: Generoso G.
Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
Auxiliary System
Liquid-tight Flexible Nonmetallic Conduit (LNFC) is another term for a number
of flame resistant types of non-metallic tubing. This type of electrical conduit is
recommended as a raceway for the installation of approved conductors with a
nominal rating of 600 Volts or less for non-hazardous locations. The interiors of
this electrical conduit may be corrugated or smooth.
Aluminum Electrical Conduits
PVC is the lightest conduit material and usually the most affordable type of
conduit. PVC pipes can vary in thickness depending on the uses and where the
PVC will be installed. The PVC conduit resists moisture and corrosion but the
tubing is non-conductive an extra grounding conductor must be passed into
each conduit. PVC conduit has a higher thermal coefficient of expansion
allowing the conduit to expand and contract. Be aware the installing PVC
underground in multiple or parallel run configurations, mutual heating might
cause problems on cable performance.
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
Issued by:
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And Cabling Works For Revised by: Generoso G.
Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
Auxiliary System
SELF CHECK 1.1-2
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
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And Cabling Works For Revised by: Generoso G.
Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
Auxiliary System
ANSWER KEY 1.1-2
TEST I:
Date Developed:
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Installation and Maintenance
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Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
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INFORMATION SHEET NUMBER 1.1.3:
IDENTIFY TECHNIQUE OF INSTALLATION AND BENDING OF CONDUIT
AND FITTING
Dry 1/2″ 3′
through
Wet
4″
1
0′
Date Developed:
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Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
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Connector Coupling
Date Developed:
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Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
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Cutting conduit
The first step when cutting conduit is to secure it in a vise. This will help you
make straighter cuts and avoid broken blades. If a vise is not available, brace the
conduit against a secure surface such as a wall stud or a sawhorse. A hacksaw is
normally used to cut all types of conduit. A reciprocating saw outfitted with a
metal-cutting blade is also used to cut conduit. Either saw should be fitted with a
blade having 18 to 24 teeth per inch for a clean cut. See Figure 4-15
Figure 4-15. To cut EMT, secure it in a vise or hold it firmly and use a hacksaw, reciprocating
saw, or a pipe cutter
Tighten the pipe cutter Rotate the pipe cutter Repeat the first two steps
until it is snug. around the conduit. until the conduit breaks.
Figure 4-16. A pipe cutter can be used to cut conduit.
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
Issued by:
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And Cabling Works For Revised by: Generoso G.
Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
Auxiliary System
Reaming conduit
The ends of a length of conduit must be smooth to prevent any damage to the wire’s
insulation. After cutting the conduit, use a reamer, round file, or a deburring tool
to remove the burrs. See Figure 4-17.
could be used to achieve similar routing, but field bends are preferred. A
field bend is a bend that is made on the construction site. This generally saves
time and is far more economical than installing fittings.
Most bends in EMT are made with a conduit bender. Always use the correct size
bender for the conduit you are bending. This tool is designed to create a bend
with the proper bend radius. The NEC lists the minimum radius of conduit
bends in Chapter 9, Table 2.
Typical bends include stub (also known as stub-up), back-to-back, offset, and
saddle. The following sections will help you make these fundamental bends.
Bending conduit is an important skill you can master with practice
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
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And Cabling Works For Revised by: Generoso G.
Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
Auxiliary System
A pipe reamer mounted in a brace will quickly remove any burrs.
Insert the reamer into the conduit end and rotate the reamer.
Burrs may be removed with metal files. Use a flat file to remove any burrs on
the outside of the conduit. Slide a round file in and out at a slight angle while
rotating the conduit.
Figure 4-17. The burr created by cutting must be removed, or it may damage the
insulation when pulling wires through the conduit.
Date Developed:
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Single-Phase Distribution, Trinidad Jr.
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Stub Bend
1. Measure the height of the total bend. This is typically from the bottom of
the horizontal conduit to the bottom of an electrical box.
2. Take this distance and subtract the radius of the conduit bender. The
resulting number is the distance to mark from the end of the conduit.
3. Place the conduit in the bender with this mark aligned to the bender’s
arrow.
4. Press down on the foot pedal of the bender (while guiding the handle to
keep the bend perpendicular to the floor) until the stub is 90°.
5. Use a torpedo level to confirm that the stub is vertical. See Figure 4-18.
Step 1 Step 2
Subtract 5″ from the total height Align the arrow of the bender
of the stub bend. This will be a with the mark on the conduit.
10″ stub.
Step 3 Step 4
Apply pressure on the Stop bending the conduit
bender with your foot when it reaches 90°.
Your hand should only
guide the direction of the bend.
Date Developed:
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NCII Date Revised:
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Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
Auxiliary System
Figure 4-18. Make a stub bend with a conduit bender and check it with a torpedo level.
Back-to-Back Bend
2. Mark the distance from the outside of the first bend to the position where
the outside of the second bend should be.
3. Place the conduit into the bender so that the star point is aligned with
this mark.
5. Mark the conduit where the height of the second bend should be.
6. Cut the second bend at the mark. This is much more accurate than
trying to control the height prior to bending, as you would while making
a stub bend. See Figure 4-19
STEP 1
The distance between the outside of both
bends when completed will be 40″.
Measure this distance from the
outside of the first bend and
mark
Date Developed:
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Step 2
Step 3
Step 4
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Single-Phase Distribution, Trinidad Jr.
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Step 5
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Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
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SELF CHECK 1.1-3
Date Developed:
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Installation and Maintenance
NCII Date Revised:
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And Cabling Works For Revised by: Generoso G.
Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
Auxiliary System
ANSWER KEY 1.1-3
1. Cutting conduit
The first step when cutting conduit is to secure it in a vise. This will help you
make straighter cuts and avoid broken blades. If a vise is not available, brace the
conduit against a secure surface such as a wall stud or a sawhorse.
2. Reaming conduit
The ends of a length of conduit must be smooth to prevent any damage to the wire’s
insulation. After cutting the conduit, use a reamer, round file, or a deburring tool
to remove the burrs
3. Bending metallic conduit
The purpose of bending conduit is to route it around corners and over
obstructions. There are numerous special manufactured fittings avail-able that
could be used to achieve similar routing, but field bends are preferred.
4. A field bend is a bend that is made on the construction site. This generally
saves time and is far more economical than installing fittings.
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
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Single-Phase Distribution, Trinidad Jr.
Power, Lighting And
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INFORMATION SHEET NUMBER 1.1.4:
APPLY PROPER USAGE OF SAFETY HARNESS
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To cover variations in the definitions of a competent person in the field of
safety at heights, the person in this important role should meet these
minimum qualifications:
Anchorage.
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Body support.
Means of Connection.
ANCHORAGE
BODY SUPPORT
Body support, or body wear, is the component that is worn on or around the
torso. Body belts and full body harnesses are the two most common body
supports.
Body Belt
A body belt is a belt that circles the waist and is used for worker positioning
Date Developed:
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and fall prevention. A body belt may be supplied with D-rings on the hips
and/or middle of the back. A body belt must NEVER be used for personal fall
arrest.
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
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connecting device and may have other D-rings for use in
worker positioning, fall prevention, suspension or ladder
climbing.
MEANS OF CONNECTION
The connecting subsystem is the critical link which joins the body wear to the
anchorage/ anchorage connector. It can be an energy-
absorbing lanyard, fall limiter, self-retracting lan-yard,
rope grab, or retrieval system. Connecting means will
vary depending on whether the worker is equipped for
personal fall arrest or work positioning and travel
restriction.
Date Developed:
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SELF CHECK 1.1-4
Date Developed:
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ANSWER KEY 1.1-4
Anchorage.
Body support.
Means of Connection.
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LEARNING OUTCOME SUMMARY NUMBER 1.2.1
LO2. Install Wire Ways and Cable Tray
ASSESSMENT CRITERIA:
CONTENT:
Determine suitability for installation and used of bus way, cable tray,
fittings and panels, conformity with the provision of the PEC Code.
Practice wire way and cable tray
installation CONDITIONS:
Workplace location
Materials relevant to the unit of competency
Materials and tools
Masonry
Materials and tools different brand names, size, capacity and kind of
application.
Handouts/Instructional Materials
METHODOLOGIES:
Lecture - demonstration
Self-paced instruction
Group discussion
PowerPoint presentation
ASSESSMENT METHODS:
Direct observation
Questions or interview
Date Developed:
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Written test
Portfolio (credentials)
CABLE TRAY
According to the National Electrical Code, a cable tray system is "a unit or
assembly of units or sections and associated fittings forming a rigid structural
system used to securely fasten or support cables and raceways."
Cable tray advantages include wiring system design flexibility, simplicity, and
lower installation cost. In plants where equipment is added, taken away, or is
moved, cable trays provide a flexible advantage (Fig. 2). Cable trays can
typically adapt to complex configurations with a simple set of tools. The cost of
material procurement for cable tray systems is not necessarily lower than that
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
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Power, Lighting And
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of conduit systems in all cases. However, compared to labor cost of conduit
installation, cable trays present significant savings.
Channel — provides an
economical support for cable
drops and branch cable runs
from the backbone cable tray
system. Channel cable tray is
used for installations with limited
numbers of tray cable when
Date Developed:
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conduit is undesirable.
Single rail — provides the quickest system installation and the most
freedom for cables to enter and exit the tray system. Typically, single-rail
cable tray is used for low-voltage and power cable installations where
maximum cable freedom, side fill, and installation speed are factors.
These aluminum systems may be single-hung or wall-mounted systems
in single or multiple tiers.
Wall and underfloor supports are useful when ceiling structure is not
available or undesired. Outdoor installations are controlled by the
structures available to support the cable tray.
Conduit
The primary benefit of conduit systems is the ability to ground and bond.
Grounding and bonding play a significant role in minimizing
electromagnetic interference (EMI). Steel conduit reduces electromagnetic
fields by up to 95%, effectively shielding computers and sensitive
electronic equipment from the electromagnetic interference (EMI) caused
by power distribution systems.
Date Developed:
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Benefits of conduit include:
o EMI shielding
Date Developed:
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o High tensile strength.
There are two primary reasons to use steel conduit. According to the Steel Tube
Institute of North America, steel conduit is the best possible protection of your
electrical conductor and wiring systems, and it facilitates the insertion and
extraction of conductors and wiring. Steel conduit is used in more than 50% of
U.S. manufacturing and other industrial facilities in a variety of indoor,
outdoor, and underground applications, including those where corrosive and
hazardous conditions exist.
The three basic types of steel conduit and their applications are:
Rigid metal conduit (RMC) has the thickest wall, making it the heaviest steel
conduit. Inside and outside are zinc-coated to provide corrosion resistance.
RMC can be used indoors, outdoors, underground, and in concealed or exposed
applications
Intermediate metal conduit (IMC) has a thinner wall and weighs less than
RMC. A zinc-based coating is used on the outside; an organic corrosion-
resistant coating is used on the inside. IMC can be used for the same
applications as galvanized rigid metal conduit
Date Developed:
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The coefficient of expansion for steel conduit/EMT is 6.5x10-6in./in./deg F.
This is significant as it relates to whether or not expansion fittings would be
required in a particular application. Expansion fittings are installed where
significant temperature differentials are anticipated. These temperature shifts
cause materials to expand and contract and could result in the conduit being
pulled apart at the joints. Expansion fittings are not normally required with
steel conduit/tubing because their coefficient of expansion is similar to that of
other common building materials. However, when steel conduit is installed on
bridges, rooftops, or as an outdoor raceway span between buildings, expansion
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
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fittings may be required. In these
types of installations, there is a
probability that expansion and
contraction would occur,
resulting from the direct heat of
the sun coupled with significant
temperature drops at night.
When selecting cable trays, cable tray configurations, and support methods,
seek the answers to the following questions:
Indoor
Support locations available affect the length and strength of the system.
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
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Industrial installations may require a 200 lb concentrated load.
Office installation may make system appearance, system weight, and space
available important factors.
Environmental air handling areas may affect cable types, cable tray material, or
cable tray type, as well as the potential need for covers.
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
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Classified hazardous locations affect the acceptable cable types.
Outdoor
NEC cable fill requirements dictate size, width, and depth of cable tray.
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
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SELF CHECK 1.2-1:
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
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NCII Date Revised:
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Single-Phase Distribution, Trinidad Jr.
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ANSWER KEY 1.2-1:
Date Developed:
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INFORMATION SHEET NUMBER 1.2.2:
PRACTICE WIRE WAY AND CABLE TRAY INSTALLATION
Figure 4-4. Simple sketch of a wiring system. It is the part of the circuit that carries current from
the source through the boxes to a load
Wiring Systems
Depending on the structure being wired, several different systems may be used.
Regardless of the wiring system, it is important to have a continuous ground
throughout every part of the system and every circuit. Refer to Chapter 9,
Grounding of this text for grounding requirements. All of these systems are
adequate for most installations. Some cannot be used where there are unusual
hazards such as extreme moisture, explosive gases, or corrosive chemicals.
The wiring system selected depends on:
Cables
Armored Cable
Commercial garages.
Hoistways, elevators, or cranes.
Theaters or motion picture studios
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
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Cable Cutter Hacksaw Reciprocating Saw
Figure 4-6. A hacksaw, reciprocating saw, or special cable cutter will cut AC
Stripping armored cable
There are several methods for cutting through the metal armor and stripping
the cable end. Regardless of the method used, always be careful to not damage
the wires inside the armor.
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
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NCII Date Revised:
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Single-Phase Distribution, Trinidad Jr.
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•
Figure 4-7. A hacksaw can be used to notch AC for stripping the armor.
Aviation or tin snips. The first step is to bend the cable sharply where the
armor will be cut. This will cause the interlocked armor to disengage.
Twist the armor to force it to expand and expose one twist in the armor.
Place one jaw of the snips under this exposed section and cut the armor.
Remove the armor and trim any sharp corners. See Figure 4-8.
• Roto-Split. The specific directions will come with the tool when you
purchase it, but here are the basic steps. First, place the cable into the channel
of the tool. Squeeze the handle to hold the cable in place. Turn the crank until
the pressure decreases. Remove the cable from the tool and rotate the armor
until it breaks free. See Figure 4-9.
After you have stripped the armor from the cable, you must install an anti-
short bushing. This red, split, plastic sleeve is placed between the wires and the
rough edge of the armor. Make sure to place the split of the bushing
opposite the armor end for maximum protection. See Figure 4-10. This bushing
keeps the insulation from rubbing against the sharp edge of the armor. The
bushing must be in place to pass an electrical inspection. Purchase plenty of
bushings when buying armored cable.
Date Developed:
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Single-Phase Distribution, Trinidad Jr.
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When the anti-short bushing is in place, bend the bonding strip back over the
bushing and wrap the cable as shown. Add the connector and tighten the
setscrew or the clamp. The setscrew type of connector cannot be used on
aluminum AC. See Figure 4-11
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
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Bend the cable Twist against Cut the armor and
sharply to buckle it. the direction trim off sharp edges.
of the spiral.
Figure 4-9. A Roto-Split® is a tool that slices the armor so that it can be
twisted off the cable. (Seatek Co. Inc.)
Figure 4-11. The setscrew connector cannot be used on aluminum AC. The clamping connector can be used on
steel or aluminum AC. Always read the cable manufacturer’s installation instructions for any restrictions
Nonmetallic Sheathed Cable: Types NM, NMC, and NMS — Article 334
Date Developed:
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Locations Allowed Sizes Maximum Mounting Distance
4 1/2′
Grounded
Grounding
Jacket
Ungrounded
Ungrounded
Figure 4-12. This is typical nonmetallic sheathed cable with two current-carrying
conductors, a grounded conductor, and a grounding conductor.
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Measure 8″. Place the cable ripper
over the cable and press
the cutter into the jacket
Figure 4-13. Strip off about 8″ of outer covering from NM cable with a special knife or a cable ripper as shown
Code Alert
At least 6″ of free conductor, measured from the point in the box where it
emerges from its raceway or cable sheath, shall be left at each outlet, junction,
and switch point for splices or the connection of luminaires (fixtures) or devices.
Where the opening to an outlet, junction, or switch point is less than 8″ in any
dimension, each conductor shall be long enough to extend at least 3″ outside
Service-Entrance Cable
Stripping the insulation off the conductor is done with an electrician’s knife.
Cut into the insulation around the circumference of the cable, without nicking
the conductor. Cut the insulation lengthwise from the first cut to the end of the
cable. Now, peel off the insulation.
Date Developed:
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Since the conductors in these cables must be large enough to handle the power
requirements of an entire building, they may be stiff and difficult to work into
position. A cable bender is handy to create small-radius bends in the heavy
cable
Raceways
Raceways are protective coverings installed on site and used to contain wires.
Raceway materials are selected depending on the intended application. Wire
size and ampacity, environment, installation conditions (new or remodel),
building codes, and cost are all factors that will determine the selection of a
raceway. Raceways consist of conduit, boxes, and fittings. Conduit is the tubing
connecting the boxes together. The wires are pulled from box to box through
the conduit. Boxes can be used for either junctions to connect the wires or
mounting devices such as lamp fixtures
Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
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SELF CHECK 1.2-2
5. There are several methods for cutting through the metal armor
and stripping the cable end. Regardless of the method used, always be
careful to not damage the wires inside the armor.
Date Developed:
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ANSWER KEY 1.2-2
5. Stripping armored cable There are several methods for cutting through
the metal armor and stripping the cable end. Regardless of the method
used, always be careful to not damage the wires inside the armor.
The trainee/candidate must perform the task given in this performance criteria
checklist prior to proceed on the next core competency in this curriculum.
Instruction
Given the equipment tools and materials instruct the trainee/candidate to show
competency in Strip off about 8″ of outer covering from NM cable with a
special knife or a cable ripper perform all the procedures in 30 minutes
including the mis-en-place. (Strip off about 8″ of outer covering from NM cable
will depend on trainer)
Strip off about 8″ of outer covering from NM cable with a special knife or
a cable ripper
TASK/ACTIVITY YES NO
1. Prepare all the materials, supplies, tools and
equipment accordingly.
2. Performed the mis-en-place.
3. Measure 8″
4. Place the cable ripper over the cable and press the
be able to peel the jacket
Date Developed:
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5. Slide the ripper to the end of the cable. You should
6. Use a knife to cut the jacket off the cable. Always
cut away from your body
7. Follow in order all the procedure of the given Strip
off methods
8. Wear proper PPE
9. Observe the OHS during the preparation of Strip off
methods
10.Finished in time frame given all the given of Strip
off methods
OVER-ALL RESULT
COMPETENT
NOT YET COMPETENT
CORE COMPETENCIES:
Date Developed:
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Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
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And Cabling Works For Revised by: Generoso G.
Single-Phase Distribution, Trinidad Jr.
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Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
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Single-Phase Distribution, Trinidad Jr.
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Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
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Single-Phase Distribution, Trinidad Jr.
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Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
Installation and Maintenance
NCII Date Revised:
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And Cabling Works For Revised by: Generoso G.
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Date Developed:
CBLMs on Electrical N o v . , 2023 Document No.
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NCII Date Revised:
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Date Developed: July,
CBLMs on Electrical 2019 Document No.
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