FLUI

DLI
NEENGI
NEERSANDFABRI
CATORSPVT.
LTD.

(Wor
kMet
hodofst
atementandqual
i
tycheckl
i
st)

CLI
ENT:
- Car
gil
lIndi
aPv
t.Lt
d.

CONSULTANCE:
-
TATAConsul
ti
ng
Engi
neer
sLt
d.

P.
ONO.
:- DOC.
NO.
:- FL/
CIPL/
T
CE/WMSR-
01

Rev
.:
- 00

ForRev
iewand Pr
epar
edby Checkedby Rev
iewedby Appr
ovedby
appr
ovwal
.
FEFPL FEFPL TCE CI
PL

Name

SI
GN.

DESI
G.

DATE
 QUALI
TYDOCUMENTI
NDEX

 Wor
kMet
hodSt
atement

I
TP &Qual
i
tyFor
mat
 Wor
kMet
hodSt
atement
s

I
NDEX

Gener
al

 St
acki
ng&unl
oadi
ngofi
ncomi
ngMat
eri
als.

 Wel
derqual
i
ficat
iont
est
.

 Fabr
icat
ion.

 Er
ect
ionathei
ght

 Under
groundpi
ping

 abov
egr
oundpi
ping

 Hy
drot
est
.

 Commi
ssi
oni
ngandHandov
er.

 Gener
alSaf
etyPr
ocedur
es

Speci
fi
c

 Mat
eri
alshi
ft
ingt
owor
kpl
ace.

 Wel
ding.

 Gascut
ti
ngandpugmachi
necut
ti
ng.

 Dr
il
li
ng.

 Gr
indi
ng.

 Gr
oov
ing.
  Wr
appi
ngcoat
ing.

 Pai
nti
ng.

 D.P.Test
.

 Radi
ogr
aphy

GENRAL

St
acki
ng&unl
oadi
ngofi
ncomi
ngMat
eri
als.
I
NTRODUCTI
ON:

Thepurposeoft
hepr
ocedur
eist
opr
ovi
dedet
ail
edmet
hodol
ogyf
orst
acki
ngandunl
oadi
ng
ofmateri
als.

PROCEDURE:

Checkwhet
hert
hemat
eri
alsar
ri
vedi
saspert
heBOQorasor
derpl
aced.

Per
for
mthepr
ocessofmat
eri
alent
ryatt
hecl
i
ent
’sof
fi
ce.

Ar
rangehy
dra/
Far
anamanpowert
ounl
oadt
hemat
eri
al.

Deci
det
hear
eat
ounl
oadt
hemat
eri
alspr
ovi
depr
operbasemat
eri
alst
ost
oret
hemat
eri
als.

Unl
oadt
hemat
eri
alswi
tht
heneededsaf
etypr
ecaut
ions.

St
ackt
hemat
eri
alspr
oper
ly.

Pi
pesshoul
dbest
ackedal
lowi
ngmi nimum 100mm cl
earancefrom t
hegr
oundl
evel
pr
efer
abl
yaswoodenpl
anksorthebiggerdi
ameterpi
pesitsel
f.

Pr
ovi
depr
operst
opper
sformat
eri
alswi
thr
iskofr
oll
i
ngov
er.

Cov
ert
hemat
eri
alsi
fst
oredi
ntheopenar
eat
oav
oidcont
actwi
tht
heat
mospher
e.

Qual
i
tyChecks:

Inspecttheincomi
ngmat
eri
alsandcheckwhet
hert
hemat
eri
alsar
einl
i
newi
tht
hest
andar
d
specifi
cati
on.

Checkwhet
hert
hei
nvoi
ceandTestcer
ti
fi
cat
ear
emat
chi
ngwi
tht
hatoft
hear
ri
ved
mat
eri
als.

Of
fert
hemat
eri
alt
ocl
i
entandmai
ntai
ntheMat
eri
alI
nspect
ionRepor
t/Checkl
i
st.

Saf
etyPr
ecaut
ions:

Checkwhet
hert
hecr
ane/hy
draandi
tsaccessor
iesar
epr
opercondi
ti
on.

Checkwhet
hercont
inuoussuper
visi
oni
sav
ail
abl
etocar
ryoutwor
ksaf
ely
.

Checkwhet
hert
heoper
atorofcr
ane/hy
drai
scl
earwi
thhi
srequi
reddocument
ati
on

Checkwhet
herhei
sinduct
edandawar
eofr
equi
redsaf
etydur
ingunl
oadi
ng.

Checkwhet
hertheareaofunl
oadi
ngandt
hehy
dramov
ementar
eaar
ecl
earf
ort
he
unl
oadi
ngprocess.

Checkwhet
hergui
der
opei
spr
ovi
dedonbot
hthesi
desf
orunl
oadi
ngbyhy
dra.

Checkwhet
herpipesar
est
ackedpr
oper
lyandst
opperi
spr
ovi
dedsot
hatt
her
eisnor
iskof
fal
l
ingofmater
ial
s.

Ensur
ethatt
hev
ert
ical
stacki
ngofpi
pesi
snotabov
e1.
5m.

Theonl
yaccept
abl
ehandl
i
ngmet
hodi
s,

Manual
l
y:t
hepi
pesar
ethushandl
edi
ndi
vi
dual
l
y.

Bycrane:usi
ngsl
i
ngsmadeoft ext
il
estr
apsheldspr
eadbyabar
,incaseofwr
apperpi
pes,
metalsl
ingsar
eal
lowedi
fthepi
peIsnotwrapped.

Wel
derqual
i
ficat
iont
est

I
NTRODUCTI
ON:

Thepurposeoft
heprocedurei
stoprov
idedet
ail
edmet hodol
ogyf
orimplement
ingspeci
fi
c
procedur
eincour
seofWelding,
sothatt
heweldertesti
sdoneandquali
fi
edaccordi
ngl
y.

PROCEDURE:

Rev
iewt
hepastexper
iencecer
ti
fi
cat
eoft
hewel
deri
nrel
ati
ont
otheWPS,
ifav
ail
abl
e.

Of
fert
heWel
dert
othecl
i
entf
orr
evi
ewandt
oconsi
derf
ort
est
.

Pr
epar
ethet
estpi
ecei
nli
newi
thr
elat
edWPSf
orconduct
ingt
het
est
.
I
nst
ructt
hewel
deraboutt
hespeci
fi
cat
ions

Conductt
het
esti
nli
newi
tht
her
elat
edWPS.

Af
tert
hecompl
eti
onofRoot
,Dy
ePenet
rantt
esti
stobeper
for
medasperst
andar
d
pr
ocedur
e.

I
fpassedi
nDPTest
,thewel
derwi
l
lbeal
l
owedt
owel
dfur
therr
ounds(
fi
ll
edupf
inal
).

Afterthecomplet
ionofwel
d,t
hecompl
etedwel
djoi
nti
stober
adi
ogr
aphyasperst
andar
d
radiographypr
ocedur
e.

Afterthet
estpi
ecei
saccept
edbasedontheradi
ographyr
epor
t,t
hewel
derqual
i
ficat
ion
recordwil
lbepr
epar
edandwelderI
Dwil
lbeissued.

Qual
i
tyChecks:

TheWel
derPr
ocedur
eQual
i
ficat
ionRecor
d&Wel
derI
Dcar
dist
obedocument
ed.

Saf
etyPr
ecaut
ions:

Checkwhet
heri
nduct
ionandpr
operPPEi
spr
ovi
dedbef
oret
est
.

Fabr
icat
ion
I
NTRODUCTI
ON:

Thepurposeoft
heprocedur
eist
opr
ovi
dedet
ail
edmet
hodol
ogyf
orf
abr
icat
ionofl
i
nes
wit
hrespecttot
hesystem.

PROCEDURE:

Checkwhet
hert
hedr
awi
ngi
sfi
nal
i
zed/appr
ovedf
ort
hel
i
neswhi
char
etobef
abr
icat
ed.

Checkwhethert
hemat
eri
alsandconsumabl
esr
equi
redf
ort
hef
abr
icat
ionar
eav
ail
abl
eas
perthedr
awing.

Al
locat
eeff
ici
entandski
l
ledmanpowersui
tabl
eforf
abri
cat
ionandeducat
ethem aboutt
he
dr
awingandtheli
netobefabr
icat
edwi
ththemeasurement
s.

Al
l
ocat
ethear
eawher
efabr
icat
ioncanbedoneandst
ackedt
il
ler
ect
ion.

I
ssueandshi
ftal
lther
equi
redmat
eri
alsf
rom t
hest
ores/
stor
agear
ea.

Measur
ing,
cut
ti
ng,
gri
ndi
ngwi
l
lbedoneasandwhenr
equi
red.

Fi
tupoft
hepi
pesandf
it
ti
ngst
obedoneaspert
hedr
awi
ngandasperqual
i
tyst
andar
ds.
Wel
dingt
obedonebyt
hequal
i
fiedwel
deraf
tert
hef
itupi
smade.

Aft
ertheweldi
ng,
theli
newi
l
lbepai
ntedwi
thpr
imerandaf
terdr
yingofPr
imer
,thef
ir
stcoat
ofpai
ntwil
lbeappli
ed.

Thef
abr
icat
edl
i
neswi
l
lbest
oredandst
ackedi
napr
operpl
acewher
everr
equi
red.

Qual
i
tyChecks:

I
nspectwhethert
hemater
ial
sthatareusedar
efr
eef
rom phy
sical
damagesandofpr
oper
measurementsandsi
zesasperstandar
d.

Checkt
hef
it
-upsanddocumentt
hepr
ocess.

Carr
youtthecheckf
ort
heWel
dingv
isual
l
yorDy
ePenet
rantTest(
ifappl
i
cabl
e)i
nal
lst
ages
andrecor
dthesame.

Checkf
ort
hepai
nti
ngqual
i
tyandf
ini
shi
ng.

Saf
etyPr
ecaut
ions:

Checkwhet
hert
heshi
ft
ingofpi
pesi
sdonewi
thr
equi
redsaf
etypr
ecaut
ions.

Checkwhet
hercont
inuoussuper
visi
oni
sav
ail
abl
etocar
ryoutwor
ksaf
ely
.

Checkwhet
heral
ltherequi
redwor
kspeci
fi
cPPE(
Faceshi
eld,
Earpl
ug,
goggl
es,Leat
her
apr
onEtc.
)arepr
ovidedtothewor
ker
s.

Checkwhet
heral
lthemachi
nesusedar
einpr
opercondi
ti
onandr
equi
redchecksar
edone.

Checkwhet
hert
hewor
kpl
acei
ssaf
etowor
kandi
ssuet
hewor
kper
mit
.

Checkwhet
herar
eai
sbar
ri
cadedasandwhenr
equi
red.

Checkwhet
hert
hear
eai
spr
ovi
dedwi
thf
ir
eext
ingui
sher
s.

Er
ect
ionathei
ght
I
NTRODUCTI
ON:

Thepurposeoftheprocedur
ei st
opr
ovi
dedet
ail
edmet
hodol
ogyoft
hepr
ocessofer
ect
ion
ofli
neswithrespectt
othesystem.

PROCEDURE:

Checkwhet
hert
hedr
awi
ngi
sfi
nal
i
zed/appr
ovedf
ort
hel
i
neswhi
char
etobeer
ect
ed.

Checkwhet
hert
hel
i
nesr
equi
redt
obeer
ect
edar
efabr
icat
ed.

Ensur
ewi
tht
hecl
i
entwhet
hert
hecl
ear
ancei
sav
ail
abl
efort
hear
eat
obeer
ect
ed.

Checkwhet
hert
hemat
eri
alsandconsumabl
esr
equi
redf
ort
heer
ect
ionar
eav
ail
abl
easper
t
hedr
awi
ng.

Al
locat
eeff
ici
entandski
l
ledmanpowersui
tabl
eforer
ect
ionandeducat
ethem aboutt
he
dr
awingandtheli
netobeerect
edwit
hthemeasurement
s.

Shi
ftal
lther
equi
redmat
eri
alsandmachi
nesr
equi
redf
rom t
hest
ores/
fabr
icat
edar
ea.

Measur
ing,
mar
king,
dri
l
li
ngandsuppor
tfi
xi
ngwi
l
lbedonepr
iort
oer
ect
ionofpi
pes.

TheMainheaderli
neandt
hebrancheswi
llbeer
ectedathei
ghtwi
ththehel
pofl
i
fter
sor
Scaf
fol
ding,
Faranaandmanuall
yusingr
opepull
eyandchai
nblock.

Cut
ti
ng,
gri
ndi
nggr
oov
ingwi
l
lbedoneasandwhenr
equi
red.

Fi
xi
ngandcl
ampi
ngwi
l
lbedonet
ofi
xtheer
ect
edl
i
nes.

Fi
tupoft
hepi
pesandf
it
ti
ngst
obedoneaspert
hedr
awi
ngandasperqual
i
tyst
andar
ds.

Wel
dingt
obedonebyt
hequal
i
fiedwel
deraf
tert
hef
itupi
smade.

Tappi
ng,
connect
ionsandi
nst
all
ati
onandf
ixi
ng(
ifany
)wi
l
lbedoneasandwher
erequi
red.

Af
tert
hel
i
nei
scompl
eted,
hydr
o-t
est
ingwi
l
lbedone.

Af
tert
het
est
ing,
thel
i
newi
l
lbepai
ntedwi
tht
hef
inal
coatofpai
ntwi
l
lbeappl
i
ed.

Qual
i
tyChecks:

I
nspectwhethert
hemater
ial
sthatareusedar
efr
eef
rom phy
sical
damagesandofpr
oper
measurementsandsi
zesasperstandar
d.

Checkwhet
hert
heMeasur
ement
,mar
king,
dri
l
li
ngandsuppor
tfi
xi
ngi
spr
oper
.

Checkt
hef
it
-upsanddocumentt
hepr
ocess.

Carr
youtthecheckf
ort
heWel
dingv
isual
l
yorDy
ePenet
rantTest(
ifappl
i
cabl
e)i
nal
lst
ages
andrecor
dthesame.

Checkwhet
hert
hef
langes,
val
vesandf
it
ti
ngsar
einst
all
edpr
oper
lyaspert
hespeci
fi
cat
ion

Checkfort
heleakagesdur
ingt
hehy
dro-
test
,andhol
dthepr
essur
eunt
ilsat
isf
act
ionand
documenttheevent
.

Checkf
ort
hepai
nti
ngqual
i
ty,
fini
shandt
hickness.

Saf
etyPr
ecaut
ions:

Checkwhet
hert
heshi
ft
ingofpi
pesi
sdonewi
thr
equi
redsaf
etypr
ecaut
ions.

Checkwhet
hercont
inuoussuper
visi
oni
sav
ail
abl
etocar
ryoutwor
ksaf
ely
.

Checkwhet
heral
lther
equi
redwor
kspeci
fi
cPPEar
epr
ovi
dedt
othewor
ker
s.
Checkwhet
heral
lthesaf
etypr
ecaut
ionsr
equi
redf
orhei
ghtandot
herhotwor
kar
e
consi
der
ed.

Checkwhet
heral
lthemachi
nesusedar
einpr
opercondi
ti
onandr
equi
redchecksar
edone.

Checkwhet
hert
hewor
kpl
acei
ssaf
etowor
kandi
ssuet
hewor
kper
mit
.

Checkwhet
herar
eai
sbar
ri
cadedasandwhenr
equi
red.

Checkwhet
hert
hear
eai
spr
ovi
dedwi
thf
ir
eext
ingui
sher
s.

Under
groundpi
ping
I
NTRODUCTI
ON:

Thi
spr
ocedur
ecover
sbasi
cr equi
rement
sfori
nst
all
ati
onofunder
groundpi
pingf
orf
ir
e
wat
ert
obeusedfort
hispr
oject.

PROCEDURE:

Checkwhet
hert
hedr
awi
ngi
sfi
nal
i
zed/appr
ovedf
ort
hel
i
neswhi
char
etobeer
ect
ed.

Checkwhet
hert
hel
i
nesr
equi
redt
obeer
ect
edar
efabr
icat
ed,
ifany
.

Ensur
ewi
tht
hecl
i
entwhet
hert
hecl
ear
ancei
sav
ail
abl
efort
hear
eaunder
groundwor
k.

Checkwhethert
hemat
eri
alsandconsumabl
esr
equi
redf
ort
heer
ect
ionar
eav
ail
abl
easper
thedr
awing.

Al
locat
eeff
ici
entandski
l
ledmanpowersui
tabl
eforer
ect
ionandeducat
ethem aboutt
he
dr
awingandtheli
netobeerect
edwit
hthemeasurement
s.

Shi
ftal
lther
equi
redmat
eri
alsandmachi
nesr
equi
redf
rom t
hest
ores/
fabr
icat
edar
ea.

Pipemat
eri
alshal
lbehandl
edcar
eful
l
ytoav
oiddamageofcoat
ingorwr
appi
ngscr
atch,
defor
mat
ionofpipes.

Excavati
onworkshal
lbemadewithext
racarenott
odamageanyofexi
sti
ngunder
ground
faci
li
ti
essuchasductbank,
cabl
esandexist
ingpi
peset
c.

Enoughspacef
orf
iel
dwel
dingandcoat
ingoff
iel
dwel
djoi
ntt
obeexcav
ated.

Shi
ft
ingofcoat
edpi
pest
otheunder
groundwor
kpl
acewi
l
lbedonepr
iort
oer
ect
ionofpi
pes.

TheMai
nli
newi
l
lbeshi
ft
edmanual
l
y/byhy
drawi
thr
equi
redsaf
etypr
ecaut
ions.

Ensur
ethatnodamagest
othewr
appi
ngcoat
ingi
sdonewhi
l
eshi
ft
ingofpi
pes.

I
fany
,itshal
lber
epai
redorr
epl
acedpr
iort
oinst
all
ati
onandhol
i
dayt
est
ingshoul
dbedone.
Thehandl
i
ngofpi
pepi
ecesshal
lbemadebyusi
ngny
lonsl
i
ngbel
ttopr
eventt
hedamageof
wrappi
ngmat
eri
al.

Cut
ti
ng,
gri
ndi
ng,
groov
ingwi
l
lbedoneasandwhenr
equi
red.

Fi
tup,weldi
ngoft
hepi
pesandf
it
ti
ngst
obedoneaspert
hedr
awi
ngandasperqual
i
ty
st
andards.

Wel
dingt
obedonebyt
hequal
i
fiedwel
deraf
tert
hef
itupi
smadewher
everr
equi
red.

Af
tert
hel
i
nei
scompl
eted,
hydr
otest
ingwi
l
lbedone.

Af
tert
het
est
ing,
thel
i
newi
l
lbedonewi
thwr
appi
ngandcoat
ingf
ort
hewel
dedar
ea.

Backf
il
li
ngshouldbedoneslowl
yint
heini
ti
alphaseconsi
deri
ngdamagetopi
pe.Back
fi
l
li
ngup-t
oheight300mm shoul
dbedonebysoftsoi
lavoi
dinganymat
eri
al

Qual
i
tyChecks

I
nspectwhethert
hemater
ial
sthatareusedar
efr
eef
rom phy
sical
damagesandofpr
oper
measurementsandsi
zesasperstandar
d.

Checkwhet
hert
heMeasur
ement
,mar
king,
dri
l
li
ngandsuppor
tfi
xi
ngi
spr
oper
.

Checkt
hef
it
-upsanddocumentt
hepr
ocess.

Carr
youtthecheckf
ort
heWel
dingv
isual
l
yorDy
ePenet
rantTest(
ifappl
i
cabl
e)i
nal
lst
ages
andrecor
dthesame.

Checkwhet
hert
hef
langes,
val
vesandf
it
ti
ngsar
einst
all
edpr
oper
lyaspert
hespeci
fi
cat
ion

Checkfort
heleakagesdur
ingt
hehy
drot
est
,andhol
dthepr
essur
eunt
ilsat
isf
act
ionand
documenttheevent
.

Checkf
ort
hepai
nti
ngqual
i
tyandf
ini
shi
ng.

Saf
etyPr
ecaut
ions

Checkwhet
hert
heshi
ft
ingofpi
pesi
sdonewi
thr
equi
redsaf
etypr
ecaut
ions.

Checkwhet
hercont
inuoussuper
visi
oni
sav
ail
abl
etocar
ryoutwor
ksaf
ely
.

Checkwhet
heral
lther
equi
redwor
kspeci
fi
cPPEar
epr
ovi
dedt
othewor
ker
s.

Checkwhet
heral
lthesaf
etypr
ecaut
ionsr
equi
redf
orspeci
fi
cwor
ksar
econsi
der
ed.

Checkwhet
heral
lthemachi
nesusedar
einpr
opercondi
ti
onandr
equi
redchecksar
edone

Checkwhet
hert
hewor
kpl
acei
ssaf
etowor
kandi
ssuet
hewor
kper
mit
.

Checkwhet
herar
eai
sbar
ri
cadedasandwhenr
equi
red.
Checkwhet
hert
hear
eai
spr
ovi
dedwi
thf
ir
eext
ingui
sher
.

Abov
egr
oundpi
ping

I
NTRODUCTI
ON:

Thi
spr
ocedur
ecover
sbasi
cr equi
rement
sfori
nst
all
ati
onofabov
egr
oundpi
pingf
orf
ir
e
wat
ert
obeusedfort
hispr
oject.

PROCEDURE:

Checkwhet
hert
hedr
awi
ngi
sfi
nal
i
zed/appr
ovedf
ort
hel
i
neswhi
char
etobeer
ect
ed.

Checkwhet
hert
hel
i
nesr
equi
redt
obeer
ect
edar
efabr
icat
ed.

Ensur
ewi
tht
hecl
i
entwhet
hert
hecl
ear
ancei
sav
ail
abl
efort
hear
eat
obeer
ect
ed.

Checkwhethert
hemat
eri
alsandconsumabl
esr
equi
redf
ort
heer
ect
ionar
eav
ail
abl
easper
thedr
awing.

Al
locat
eeff
ici
entandski
l
ledmanpowersui
tabl
eforer
ect
ionandeducat
ethem aboutt
he
dr
awingandtheli
netobeerect
edwit
hthemeasurement
s.

Shi
ftal
lther
equi
redmat
eri
alsandmachi
nesr
equi
redf
rom t
hest
ores/
fabr
icat
edar
ea.

Pi
pemat
eri
alshal
lbehandl
edcar
eful
l
ytoav
oidscr
atch,
def
ormat
ionofpi
pes.

Measur
ing,
mar
king,
pedest
alandsuppor
tfi
xi
ngwi
l
lbedonepr
iort
oer
ect
ionofpi
pes.

TheMai
nli
newi
l
lbeer
ect
edmanual
l
y/byhy
drawi
thr
equi
redsaf
etypr
ecaut
ions.

Cut
ti
ng,
gri
ndi
nggr
oov
ingwi
l
lbedoneasandwhenr
equi
red.

Fi
xi
ngandcl
ampi
ngwi
l
lbedonet
ofi
xtheer
ect
edl
i
nes.

Fi
tupoft
hepi
pesandf
it
ti
ngst
obedoneaspert
hedr
awi
ngandasperqual
i
tyst
andar
ds.

Wel
dingt
obedonebyt
hequal
i
fiedwel
deraf
tert
hef
itupi
smadewher
everr
equi
red.

Tappi
ng,
connect
ionsandi
nst
all
ati
onandf
ixi
ng(
ifany
)wi
l
lbedoneasandwher
erequi
red.

Af
tert
hel
i
nei
scompl
eted,
hydr
otest
ingwi
l
lbedone.

Af
tert
het
est
ing,
thel
i
newi
l
lbepai
ntedwi
tht
hef
inal
coatofpai
ntwi
l
lbeappl
i
ed.

Qual
i
tyChecks
I
nspectwhethert
hemater
ial
sthatareusedar
efr
eef
rom phy
sical
damagesandofpr
oper
measurementsandsi
zesasperstandar
d.

Checkwhet
hert
heMeasur
ement
,mar
king,
dri
l
li
ngandsuppor
tfi
xi
ngi
spr
oper
.

Checkt
hef
it
-upsanddocumentt
hepr
ocess.

Carr
youtthecheckf
ort
heWel
dingv
isual
l
yorDy
ePenet
rantTest(
ifappl
i
cabl
e)i
nal
lst
ages
andrecor
dthesame.

Checkwhet
hert
hef
langes,
val
vesandf
it
ti
ngsar
einst
all
edpr
oper
lyaspert
hespeci
fi
cat
ion

Checkfort
heleakagesdur
ingt
hehy
drot
est
,andhol
dthepr
essur
eunt
ilsat
isf
act
ionand
documenttheevent
.

Checkf
ort
hepai
nti
ngqual
i
ty,

Saf
etyPr
ecaut
ions

Checkwhet
hert
heshi
ft
ingofpi
pesi
sdonewi
thr
equi
redsaf
etypr
ecaut
ions.

Checkwhet
hercont
inuoussuper
visi
oni
sav
ail
abl
etocar
ryoutwor
ksaf
ely
.

Checkwhet
heral
lther
equi
redwor
kspeci
fi
cPPEar
epr
ovi
dedt
othewor
ker
s.

Checkwhet
heral
lthesaf
etypr
ecaut
ionsr
equi
redf
orspeci
fi
cwor
ksar
econsi
der
ed.

Checkwhet
heral
lthemachi
nesusedar
einpr
opercondi
ti
onandr
equi
redchecksar
edone

Checkwhet
hert
hewor
kpl
acei
ssaf
etowor
kandi
ssuet
hewor
kper
mit
.

Checkwhet
herar
eai
sbar
ri
cadedasandwhenr
equi
red.

Checkwhet
hert
hear
eai
spr
ovi
dedwi
thf
ir
eext
ingui
sher
s.

Hy
drot
est
I
NTRODUCTI
ON:

Thi
sprocedureismadet
oel
abor
atet
hehy
drot
est
ingmet
hodol
ogyofbot
hunder
ground
andabovegroundpi
pes.
PROCEDURE:

Ifl
inestobeinsulat
edorpaint
edbef orethet
est
,appropr
iat
emeasuresshallbet
akent
o
ensur et
hatf
langescoupl
ings,i
ntersecti
ons&welds,
whichwerenotprev
iouslyt
est
edare
nei
t heri
nsul
atednorpai
ntedsot hatleaksmaybeeasil
ydetect
ed.

Theholdi
ngti
mefort
hepr
essur
einthel
i
newil
lbef
ormini
mum 2hrsorup-
tosat
isf
act
ion
ofCl
ientandt
hel
i
nesshoul
dbetest
edat1.
5ti
mesthedesi
gnpr
essur
e.

Anappr
opr
iat
eventshal
lbeprov
idedst
ri
ctl
ytor
emov
eai
rfr
om t
hesect
ionandadr
ain
poi
ntt
obeprovi
dedtodrai
nthesyst
em.

Temporarybl
indfl
angesandtestbli
ndusedtoisol
ateat
estsy
stem shal
lbeofadequat
e
thi
cknesstowit
hstandt
hetestpressur
e.(atl
eastmoret
han1mm thick,
thanthepi
pe
thi
ckness)

Tempor
arybl
indf
langesandt
estbl
i
ndsshal
lbeadequat
elygaskett
opr
eventdamageof
fl
angef
aces.

Val
vesshal
lnotbeusedt
oisol
ateat
estsy
stem.

Befor
et esti
ngbegi
ns,t
hetestpackagehasbeendecl
aredreadyfort
esti
ngandthesy
stem
requi
restobecleaned,
thesyst
em shall
beflushedwi
ththetestmedium t
oremoveal
ldir
t
andforeignmatter
.

Thet
estpr
essur
egaugeshal
lbel
ocat
edatt
hev
isi
blepoi
ntofsy
stem undert
est
.

Dr
ainPoi
ntwi
thsui
tabl
eisol
ati
onv
alv
eshoul
dbepr
ovi
dedatt
hel
owestpoi
nt.

Cleanwatercl
earfr
om theheavysuspensi
onandf
orei
gnmat
ter
scanbeusedast
estf
lui
d
forthehy
drantandspr
inklerpi
ping.

Assoonasal l
connect
ionarecl
osed,putt
hecir
cuitorl
i
net
obetest
edunderpr
essureby
venti
ng,i
nthecaseofhydr
ostati
ctestanyai
rwhichmayst
il
lbepr
esenti
ntheci
rcui
tby
usingventv
alves.

Aft
erremoval
ofai
r,t
hepressur
eshoul
dbeappl i
edthr
oughpressurepumpsteadi
lyandi
n
i
ncrement
sof25%theli
nesshouldbecont
inuousl
ycheckedusuall
yduri
ngeachincr
ement.

Af
terpr
essur
izi
ngal
i
ne,
thecheckshal
lbeper
for
medf
ort
hef
oll
owi
ng,

Testpr
essureval
ue(
whi
chshal
lbekeptconst
antt
hroughoutt
het
estei
therbypumpi
ngor
byvent
ingthepump

Wel
dedj
oint
s,t
odet
ectanyl
eaks(
thechecki
svi
sual
ift
het
estf
lui
diswat
er)
.

Leaksf
rom f
langesconnect
ionort
hreadedspr
inkl
ers.
Ifl
eaki
sfoundandcannotbeel i
minatedbyt i
ghteni
ngtheconnect
ions,t
hefl
angeseal
surf
aceshallbecheckedar
erepair
ed,threadedspri
nkl
ers/
gasketrepl
acedandthesyst
em
hydrot
estrepeat
edpr i
ort
ore-
commi ssioningwhensealchecksshall
beperfor
med.

Noaddit
ionalt
estshal
lbecar
ri
edoutontheli
ne,
eit
herbySubcont
ract
or,
unt
ilr
e-
commissioni
ng,whenseal
checksshal
lbeper
for
med.

Spat
terandt
ackwel
dsr
esul
ti
ngf
rom connect
ingt
empor
aryt
est
ssuppor
tshav
ebeen
removed.

Af
tert
hehy
drot
estsaf
edi
smant
li
ngoft
het
estset
upt
obedone.

Qual
i
tyChecks:

Checkwhet
hert
hepr
essur
egaugeusedi
scal
i
brat
edandhasv
ali
d.

TheReadi
ngsofthepressur
egaugeshoul
dbeRecor
dedandanal
ysesi
nregul
ari
nter
val
sat
thegi
venhol
dingper
iodofpressur
e.

TheHy drotest
ingr
eporttobedocument
edshowingLineNos.,
dat
eoftest,
JointNo.
,
PressuregaugeNo.,Sol
uti
onappli
ed,
MediaofTest
ing,t
ime,et
c.Aft
ertheeventi
s
completed.

Saf
etyPr
ecaut
ions:

Checkwhet
hercont
inuoussuper
visi
oni
sav
ail
abl
etocar
ryoutwor
ksaf
ely
.

Al
lthepeopl
eint
hev
ici
nit
yoft
est
ingshoul
dbei
nfor
medaboutt
het
est
ing.

Pr
opersi
gnboar
dsshoul
dbepl
acedf
ort
hei
nfor
mat
ion.

Commi
ssi
oni
ngandHandov
er
I
NTRODUCTI
ON:

Thisprocedureismadet
oel
abor
atet
hecommi
ssi
oni
ngandhandov
ermet
hodoft
hef
ir
e
protect
ionsystem.

PROCEDURE:

Af
tert
hel
i
nei
stest
edandt
hewhol
esy
stem/l
oop.

Fl
usht
hewhol
eli
newi
thwat
ert
oremov
eal
lthedebr
isandunwant
edi
tems.

Checkf
oral
lthev
alv
esandf
it
ti
ngsf
ort
hel
eakages,
damagesandmi
ssi
ng.

Checkwhet
heral
ltheel
ect
ri
cal
dev
icesar
epr
operandwor
king.
Checkwhet
hert
hesuppl
yandcabl
esar
epr
operasr
equi
red.

Checkwhet
heral
lther
equi
redt
estar
edoneandpr
otocol
sar
edone.

Of
fert
othecl
i
entf
ort
est
ingandcommi
ssi
oni
ng.

Handov
ert
hesy
stem anddocumentt
hepr
ocess.

Qual
i
tyChecks:

Ensur
ewhet
heral
lsnagpoi
ntsar
eat
tendedandcor
rect
edbef
orecommi
ssi
oni
ngpr
ocess.

Checkwhet
hert
hei
nst
rument
sandmat
eri
alsusedar
ecal
i
brat
edandwi
thoutdamage.

Checkwhet
hert
hesy
stem i
sfr
eef
rom l
eakagesandbr
okeni
tems/
mat
eri
als.

Documental
lthepr
otocol
sandr
ecor
dsasr
equi
red.

Saf
etyPr
ecaut
ions:

Checkwhet
hercont
inuoussuper
visi
oncar
ri
edoutwor
ksaf
ely
.

Checkf
orr
iskofl
eakagesandf
all
ofmat
eri
als.

Al
lthepeopl
eint
hev
ici
nit
yoft
est
ingshoul
dbei
nfor
medaboutt
het
est
ing.

Checkanyot
hersaf
etyi
ssuesf
rom t
hecl
i
entandobt
ainNoObj
ect
ion.

Gener
alSaf
etyPr
ocedur
es
I
NTRODUCTI
ON:

Thepurposeofthi
sprocedur
eist
oprovi
dedet
ail
edmethodologyaboutthegener
alsaf
ety
checksandprocessest
hatwil
lbeappl
i
cabl
eatalmostal
ltheworkareas.

PROCEDURE:

Gener
alSaf
etyChecksPoi
nts:
-

ENTRYANDI
NDUCTI
ON

Foranyper
sonent
eri
ngi
ntot
hesi
te,
Saf
etyi
nduct
iont
rai
ningi
smust
.

Workersandst
aff
sshoul
dbegi
venpr
operandcompl
eteknowl
edgeov
ersaf
etyand
awareness.

Vi
si
tor
stobegi
venmi
nimum saf
etypr
ecaut
ionswi
thr
espectt
othei
rsi
tev
isi
t.

Al
ltheBasicPPEli
keHelmet
,Refl
ect
iveJacket
,andSaf
etyshoesmustbegi
venandusedby
ev
eryoneinsi
dethesi
teal
ways.
Af
tert
hei
nduct
iondocumentt
hesame.

I
ssuet
heGat
ePasswi
thPhot
opr
oofaf
terv
eri
fi
cat
ionofmedi
cal
,addr
essandI
Dpr
oof

Themedicaltestwill
beconductedbyauthorizedandregi
stereddoct
orf
orthebasi
ccheck-
up(B.
P,Bloodgr oup,Vi
sion&physical
fit
ness)foral
lworkersandEmployeest
of i
tourj
ob
andmedicalcerti
fi
catewill
beissued.

Per
sonal
Prot
ect
iveEqui
pment
’s

Tr
aini
ngt
obegi
venast
ohowt
ousePPEpr
oper
ly,

Wor
kspeci
fi
cPPEmustbeusedwhenandwher
erequi
red.

Checkwhet
heral
lther
equi
redPPEi
susedbef
orest
art
ingt
heact
ivi
ty.

Dai
l
yTool
BoxTal
kTr
aini
ng

Tool
BoxTal
kTr
aini
ngwi
l
lbedonebef
orest
art
ingt
hewor
kev
eryday
.

Saf
etyawar
eness(
PPE,
Housekeepi
ng,
wor
k)wi
l
lbepr
ovi
dedwi
thr
espectt
othewor
kev
ery
day
.

Ev
eryper
sonat
tendi
ngt
het
rai
ningwi
l
lsi
gnt
heTBTf
ormatandr
ecor
dwi
l
lbemai
ntai
ned.

J.
S.AAwar
eness&Tr
aini
ng

Awar
enessaboutt
heJSAandpr
act
ical
trai
ningaboutt
her
espect
iveact
ivi
ti
eswi
l
lbegi
ven.

Al
lther
iskshazar
dst
hatmayar
iseandt
hepr
event
ionandsaf
epr
ocedur
eswi
l
lbeexpl
ained.

Wor
kpl
acet
rai
ning

Activi
tywiset
rai
ningwil
lbegi
venexpl
aini
ngt
her
iski
nvol
vedorsaf
etyt
obef
oll
owedatt
he
respecti
veworkplace.

Dai
l
ychecksofPor
tabl
eMachi
nes

Bef
orest
art
ingtheact
ivi
tyallt
hemachinesusedwillbecheckedt
hor
oughl
yforspeci
fi
cand
el
ect
ri
cchecksandrecor
dt hecheckasperthecheckli
sts.

Dai
l
ychecksofMov
abl
eLi
ft
ingMachi
nes

Bef
orest
art
ingtheact
ivi
tyallt
hemachinesusedwillbecheckedt
hor
oughl
yforspeci
fi
cand
el
ect
ri
cchecksandrecor
dt hecheckasperthecheckli
sts.

TheStatut
orydocument
srequi
redf
ort
hel
i
ftermachi
ne/
hydr
aandTestcer
ti
fi
cat
esshoul
d
becheckedanddocumented.

Bar
ri
cadi
ngofAr
ea

Ensur
ethear
eat
obebar
ri
cadedi
spr
oper
lyandsaf
elybar
ri
cadedbef
orest
art
ingt
heact
ivi
ty.
Aspert
her
equi
rement
,thebar
ri
cadi
ngmaybeHar
dorSof
t

Di
spl
ayofSi
gnboar
dtobedoneatt
hear
eabar
ri
caded.

HouseKeepi
ng

Al
way
skeept
hewor
kpl
acecl
ean

Al
lscr
apswi
l
lbecol
l
ect
edandst
oredi
nthescr
apy
ard.

Al
lthecombust
ibl
emat
eri
alswi
l
lber
emov
edf
rom t
hewor
kpl
acebef
orest
art
ingt
hehot
work.

Keept
hemat
eri
alsandhandt
ool
satpr
operpl
ace,
aft
erf
ini
shi
ngwor
k.

I
ssui
ngwor
kper
mit
.

Workpermi
tist
obeissuedi
nallt
heareasofwor
kwi
thal
lthechecksandsaf
ety
pr
ecaut
ionst
akeni
ntoconsi
der
ati
on.

Al
lthemachi
nesshoul
dbecheckedbef
oret
hei
ssui
ngofwor
kper
mit
.

Ever
ydayper
mithast
obef
il
ledi
nandsi
gnedbyt
her
espect
ivesaf
etyandt
hesuper
visorof
thear
ea.

Atnightorlowli
ghtar
eas,
Properi
l
lumi
nat
ionshoul
dbecheckedandt
henonl
yper
mit
shouldbeissued.

Theper
mitshoul
dbei
ssuedf
rom i
nthest
artoft
hewor
k/dayandshoul
dbecl
osedbyt
he
endofwor
k/day.

Fi
reExt
ingui
sher
s

Fi
reExt
ingui
sher
sshoul
dbepr
ovi
dednearal
lhotwor
kar
eas.

Thef
ir
eext
ingui
sher
sshoul
dbehandl
edbywel
l
-tr
ainedper
son.

Fi
rstAi
d

Fi
rstAi
dKi
twi
thal
lthenecessar
ymedi
cineswi
l
lbepr
esenti
naqui
ckl
yaccessi
blel
ocat
ion.

Fi
rstAi
dshoul
dbedoneonl
ybyt
rai
nedper
sons.

TheFi
rstai
dtr
aini
ngwi
l
lbegi
vent
oatl
eastonei
nagr
oupofwor
ker
s.

El
ect
ri
cal
Saf
etyPr
ecaut
ions

Thecabl
etot
hedi
str
ibut
ionboar
d(DB)shoul
dbegi
venpr
oper
lyI
nsul
ated.

Thecabl
eshoul
dbeabov
egr
oundandshoul
dbepr
esentatahei
ghtof6m i
nthev
ehi
cle
movementar
ea.

Rubbershockpr
oofmatt
obepr
ovi
dedi
nal
lel
ect
ri
cal
shockhazar
dar
ea(
DG,
DB)
Allt
heDGandDBshoul
dbecont
aini
nganELCBof30AMPwi
thpr
opert
ri
ppi
ngdur
ing
excesspower
.

Allt
hemachi
ne’
sandl
i
ght
’scabl
esshoul
dbet
ermi
nat
edandconnect
edwi
thonl
yindust
ri
al
socket
s.

Noj
oint
sinel
ect
ri
cal
cabl
ear
eal
l
owedi
nanyel
ect
ri
cal
equi
pment
.

Pr
ovi
dedoubl
eear
thi
ngt
owel
dingmachi
ne.

Pr
ovi
depr
operel
ect
ri
cal
connect
iont
hroughELCBof30mA.

Al
ltheel
ect
ri
cal
equi
pment
’sshoul
dbecheckedandgi
venSaf
etagt
owor
k

Al
ltheel
ect
ri
cal
equi
pment
’sshoul
dbecheckedr
egul
arl
yandcheckl
i
stt
obemai
ntai
ned.

Pr
operi
nsul
ati
onshoul
dbeav
ail
abl
einal
ltheel
ect
ri
cal
tool
sasr
equi
red.

Al
lther
equi
redPPEt
obeuseddur
ingel
ect
ri
cal
oper
ati
on.

Wethandsshoul
dnotbeusedt
odoanysor
tofel
ect
ri
cal
oper
ati
on.

Ensur
ethatthecabl
esarenotcr
ossi
ngov
erwat
erst
agnantar
easandexposedt
oov
erheat
ormoist
ureanywhere.

Saf
etyPr
ecaut
ions:

Checkwhet
hert
heshi
ft
ingofpi
pesi
sdonewi
thr
equi
redsaf
etypr
ecaut
ions.

Checkwhet
hercont
inuoussuper
visi
oni
sav
ail
abl
etocar
ryoutwor
ksaf
ely
.

Checkwhet
heral
lther
equi
redwor
kspeci
fi
cPPEar
epr
ovi
dedt
othewor
ker
s.

Checkwhet
heral
lthesaf
etypr
ecaut
ionsr
equi
redf
orhei
ghtandot
herhotwor
kar
e
consi
der
ed.

Checkwhet
heral
lthemachi
nesusedar
einpr
opercondi
ti
onandr
equi
redchecksar
edone.

Checkwhet
hert
hewor
kpl
acei
ssaf
etowor
kandi
ssuet
hewor
kper
mit
.

Checkwhet
herar
eai
sbar
ri
cadedasandwhenr
equi
red.

Checkwhet
hert
hear
eai
spr
ovi
dedwi
thf
ir
eext
ingui
sher
s.

Speci
fi
c

Mat
eri
alshi
ft
ingt
owor
kpl
ace.
I
NTRODUCTI
ON:

Thepur
poseoft
hepr
ocedur
eist
opr
ovi
dedet
ail
edmet
hodol
ogyf
orShi
ft
ing
ofmat
eri
alst
othewor
kpl
ace.

PROCEDURE:

Checkwhet
hert
hemat
eri
alsneededaspert
her
equi
rementi
sonl
yshi
ft
ed.

Ar
rangehy
dra/
manpowert
ounl
oadt
hemat
eri
al.

Deci
det
hear
eat
ounl
oadt
hemat
eri
als.

Unl
oadt
hemat
eri
alswi
tht
heneededsaf
etypr
ecaut
ions.

Pi
pemat
eri
alshal
lbehandl
edcar
eful
l
ytoav
oidscr
atch,
def
ormat
ionofpi
pes.

Duri
ngthetranspor
tat
ionoffi
nishedproductstot
hest
oragear
ea,
all
necessar
ypr
ecaut
ions
shal
lbetakensoast oavoi
danydet er
iorat
ion.

Thest
orageshal
lbemadeonaf
latsur
facef
rom whi
chal
lroughnesshadbeenr
emov
ed.

7.From t
heendoffabr
icat
ion,
thepi
pespr
efer
abl
yar
efi
tt
edwi
thendpr
otect
orsf
orst
orage
handli
ngandtr
ansport
.

Themat
eri
alswi
l
lbeshi
ft
ed,

Byhand:t
hepipesar
et hushandl
edi
ndi
vi
dual
l
y,andaspert
hewei
ghtoft
hemat
eri
al
manpowerwi
l
lbeapplied.

Bycrane:usi
ngsl
i
ngsmadeoft ext
il
estr
apsheldspr
eadbyabar
,incaseofwr
apperpi
pes,
metalsl
ingsar
eal
lowedi
fthepi
peIsnotwrapped.

St
ackt
hemat
eri
alspr
oper
ly.

Pi
pesshoul
dbest
ackedal
lowi
ngmi nimum 200mm cl
earancefrom t
hegr
oundl
evel
pr
efer
abl
yaswoodenpl
anksorthebiggerdi
ameterpi
pesitsel
f.

Pr
ovi
depr
operst
opper
sformat
eri
alswi
thr
iskofr
oll
i
ngov
er.

Cov
ert
hemat
eri
alsi
fst
oredi
ntheopenar
eat
oav
oidcont
actwi
tht
heat
mospher
e.

Qual
i
tyChecks:

I
nspectthemater
ial
sandcheckwhet
hert
heyar
einl
i
newi
tht
hest
andar
dspeci
fi
cat
ionand
f
abri
catedasperthedr
awings.

Ensur
ethatal
lthej
oint
sar
ewel
dedcompl
etel
ybef
oreshi
ft
ingofpi
pes.

Saf
etyPr
ecaut
ions:

Checkwhet
hert
hecr
ane/hy
draandi
tsaccessor
iesar
epr
opercondi
ti
on.

Checkwhet
hercont
inuoussuper
visi
oni
sav
ail
abl
etocar
ryoutwor
ksaf
ely
.
Checkwhet
hert
heoper
atorofcr
ane/hy
drai
scl
earwi
thhi
srequi
reddocument
ati
on

Checkwhet
herhei
sinduct
edandawar
eofr
equi
redsaf
etydur
ingunl
oadi
ng.

Checkwhet
hertheareaofunl
oadi
ngandt
hehy
dramov
ementar
eaar
ecl
earf
ort
he
unl
oadi
ngprocess.

Checkwhet
hergui
der
opei
spr
ovi
dedonbot
hthesi
desf
orunl
oadi
ngbyhy
dra.

Checkwhet
herpipesar
est
ackedpr
oper
lyandst
opperi
spr
ovi
dedsot
hatt
her
eisnor
iskof
fal
l
ingofmater
ial
s.

Ensur
ethatt
hev
ert
ical
stacki
ngofpi
pesi
snotabov
e1.
5m.

Theonl
yaccept
abl
ehandl
i
ngmet
hodi
s,

Manual
ly
:thepi
pesarethushandl
edindi
vi
dual
l
y,andaspert
hewei
ghtoft
hemat
eri
al
manpowerwil
lbeappl
iedwit
hproperPPE.

Bycrane:usi
ngsl
i
ngsmadeoft ext
il
estr
apsheldspr
eadbyabar
,incaseofwr
apperpi
pes,
metalsl
ingsar
eal
lowedi
fthepi
peIsnotwrapped.

Wel
ding
I
NTRODUCTI
ON:

Thepur
poseoftheprocedur
eistopr
ovi
dedetai
l
edpr
ocedur
etocar
ryoutpr
ocessof
weldi
ngShi
eldedMetalArcWeldi
ngPr
ocess.

PROCEDURE:

Ensur
ewhet
herqual
i
fiedwel
deri
sper
for
mingt
hewel
ding.

Ensur
ethatt
hewel
dingpr
ocesst
hatwi
l
lbecar
ri
edouti
sofspeci
fi
edst
andar
ds.

Checkwhet
hert
hef
itupi
scompl
eteandi
nli
newi
tht
hespeci
fi
cat
ions.

Checkwhet
hert
hepowersuppl
y,wel
dingmachi
neandhol
der
sar
eingoodandsaf
e
condi
ti
onst
owork.

Checkwhet
hert
hewel
dingel
ect
rodeusedi
sofst
andar
dqual
i
tyandspeci
fi
cat
ion.

Checkwhet
hert
hepr
operspace,
accessandsaf
etyi
sav
ail
abl
etodowel
dingpr
ocess.

Checkwi
thpowert
hati
srequi
redf
ort
her
equi
redpr
ocessofwel
dingi
sgi
ven.

Qual
i
tyChecks:

Ensur
ethatt
hewel
deri
squal
i
fiedaccor
dingt
otheWPS.

Checkwhet
hert
hewel
dingel
ect
rodeusedi
sofst
andar
dmakeandappr
ovedspeci
fi
cat
ion.
Thewel
dingshoul
dbedoneont
hej
obonl
yaf
tercheckoff
itupi
scompl
eted.

Ensur
eforpr
operl
evel
i
ngandangl
esoft
hel
i
nebef
orewel
ding.

Checkt
hewel
dingpr
ocessofeachl
evel
ofwel
ding(
Root
,Fi
l
let
,Fi
nal
),i
fneeded.

Per
for
m DPt
estont
hewel
ding,
ifappl
i
cabl
e.

Checkf
ort
hef
ini
shi
ngofwel
dedj
oint
sanddocumentt
hechecks.

Saf
etyPr
ecaut
ions:

Checkwhet
heral
lthegener
alsaf
etypr
ecaut
ionsappl
i
cabl
ear
efol
l
owed.

Ensur
ewhet
heral
lther
equi
redel
ect
ri
cal
saf
etymeasur
esar
efol
l
owed.

Checkwhethert
hewel
dingmachineandpar
tssuchaswel
dinghol
derandel
ect
ri
cal
connect
ioni
sinsaf
econdit
iont
owor k.

Checkwhethert
hewel
dingspeci
fi
cPPEsuchasWel
ding-
Shi
eld,
Leat
herApr
on,
Leat
her
handgl
oves.

Checkwhet
hercont
inuoussuper
visi
oni
sav
ail
abl
etocar
ryoutwor
ksaf
ely
.

Checkwhet
hercombust
ibl
emat
eri
alswer
eremov
edf
rom t
hehotwor
kar
ea.

Checkwhet
heranyot
herper
son(
Hel
per
)near
byt
hewel
dingar
eai
spr
ovi
dedwi
thgoggl
es.

Checkwhet
herFi
reext
ingui
sheri
spr
ovi
dedatt
hear
eaofwel
ding.

Gascut
ti
ngandpugmachi
necut
ti
ng
I
NTRODUCTI
ON:

Thepurposeoft
heprocedur
eist
oprovidedet
ail
edmet
hodol
ogyt
ocar
ryoutpr
ocessof
cut
ti
ngbyPugmachineandbygascutt
ingset.

PROCEDURE:

GASCUTTI
NGMACHI
NE

Ensurewhet
herpr
opergascut
ti
ngsetandski
l
ledper
soni
schosent
oper
for
mthegas
cutt
ingoper
ati
on.

Checkwhet
hert
hesuppl
yoft
hegasi
spr
operandt
heaccessor
iesar
eingoodandsaf
e
condi
ti
onst
owork.

Checkwhet
hert
hemar
kingi
spr
operandi
nli
newi
tht
hedr
awi
ngs.

Checkwhet
herpr
opercl
ear
ance,
accessandsaf
etyar
eav
ail
abl
etodocut
ti
ngpr
ocess.

Qual
i
tyChecks:
Checkwhetherthecut
ti
ngisdonepr
oper
lysot
hatsmoot
hfi
nishi
smadeandsl
agsar
e
removedf
rom themateri
als.

Ensur
eforpr
opergr
indi
ngr
equi
redf
orsmoot
handcl
eanf
ini
sh.

Saf
etyPr
ecaut
ions:

Checkwhet
heral
lthegener
alsaf
etypr
ecaut
ionsappl
i
cabl
ear
efol
l
owed.

Checkwhet
hercont
inuoussuper
visi
oni
sav
ail
abl
etocar
ryoutwor
ksaf
ely
.

Ensur
ewhet
heral
lther
equi
redel
ect
ri
cal
saf
etymeasur
esar
efol
l
owed.

Checkfort
heleakageofgasi
nthecy
li
nderbef
oreshi
ft
ingt
othewor
kpl
acewi
thsoap
sol
uti
onbottl
e.

Checkwhet
hert
hegascut
ti
ngsett
rol
l
eybef
oreshi
ft
ingt
othewor
kpl
ace.

Checkwhet
hert
heFl
ashBackAr
rest
or(
NRV)i
spr
ovi
dedi
nbot
hsi
des.

Checkwhet
hert
hecy
li
nder
sar
echai
nedpr
oper
lywi
tht
het
rol
l
eyandhel
dinupr
ightposi
ti
on.

Checkwhet
herFi
reext
ingui
sheri
spr
ovi
dedaspert
her
equi
rement
.

PUGMACHI
NE

Ensurewhetherpr
opercut
ti
ngmachi
neandski
l
ledper
soni
schosent
oper
for
mthecut
ti
ng
operat
ion.

Checkwhet
hert
hepowersuppl
y,cut
ti
ngmachi
neandcut
ti
ngwheel
arei
ngoodandsaf
e
condi
ti
onst
owork.

Checkwhet
hert
hemar
kingi
spr
operandi
nli
newi
tht
hedr
awi
ngs.

Checkwhet
herpr
opercl
ear
ance,
accessandsaf
etyar
eav
ail
abl
etodocut
ti
ngpr
ocess.

Qual
i
tyChecks:

Checkwhetherthecut
ti
ngisdonepr
oper
lysot
hatsmoot
hfi
nishi
smadeandsl
ag’
sar
e
removedf
rom themateri
als.

Ensur
eforpr
opergr
indi
ngr
equi
redf
orsmoot
handcl
eanf
ini
sh.

Saf
etyPr
ecaut
ions:

Checkwhet
heral
lthegener
alsaf
etypr
ecaut
ionsappl
i
cabl
ear
efol
l
owed.
Checkwhet
hercont
inuoussuper
visi
oni
sav
ail
abl
etocar
ryoutwor
ksaf
ely
.

Ensur
ewhet
heral
lther
equi
redel
ect
ri
cal
saf
etymeasur
esar
efol
l
owed.

Checkwhet
hert
heRPM i
saccor
dingt
orequi
redspeci
fi
cat
ion.

Checkwhet
hert
hecut
ti
ngwheel
ispr
oper
lyf
iti
nthepugmachi
ne.

Checkwhet
hert
heguar
doft
hePugmachi
nei
spr
oper
lyused.

Checkwhethert
hepugmachi
nespeci
fi
cPPEsuchasgoggl
e,nosemask/f
acemaskand
Earpl
ugisused.

Checkwhet
herFi
reext
ingui
sheri
spr
ovi
dedaspert
her
ecr
uit
ment
.

Dr
il
li
ng
I
NTRODUCTI
ON:

Thepur
poseoftheprocedur
eist
opr
ovi
dedet
ail
edpr
ocedur
etocar
ryoutpr
ocessof
Dri
ll
i
ngandsupport
ing

PROCEDURE:

Ensur
ewhet
herpr
operdr
il
lbi
tisusedt
oper
for
mthedr
il
li
ngoper
ati
on.

Checkwhet
hert
hemar
kingi
spr
operandi
nli
newi
tht
hedr
awi
ngs.

Checkwhet
hert
hepowersuppl
y,dr
il
li
ngmachi
neanddr
il
lbi
tar
eingoodandsaf
e
condi
ti
onst
owork.

Checkwhet
hert
hedr
il
lmadei
sofpr
opersi
zesot
hatt
hesuppor
tcoul
dbepr
oper
lyf
ixed.

Checkwhet
hert
hepr
operspace,
accessandsaf
etyi
sav
ail
abl
etododr
il
li
ngpr
ocess.

Gr
indi
ngandpai
nti
ngt
obedonef
ort
hesuppor
tswher
everappl
i
cabl
e.

Qual
i
tyChecks:

Checkwhet
hert
hedr
il
ledhol
eisofpr
operspaci
ngandt
hesuppor
tsar
efi
xedpr
oper
ly.

Checkwhetherthesuppor
tmat eri
alsusedar
eofpr
operqual
i
tyandsi
zet
hatcoul
d
wit
hstandt
helineduri
ngpressure.

Ensur
eforpr
operl
evel
i
ngandangl
esoft
hesuppor
tsf
ixed.

Checkf
ort
hef
ini
shi
ngofwel
dedj
oint
sanddocumentt
hechecks.

Saf
etyPr
ecaut
ions:
Checkwhet
heral
lthegener
alsaf
etypr
ecaut
ionsappl
i
cabl
ear
efol
l
owed.

Checkwhet
hercont
inuoussuper
visi
oni
sav
ail
abl
etocar
ryoutwor
ksaf
ely
.

Ensur
ewhet
heral
lther
equi
redel
ect
ri
cal
saf
etymeasur
esar
efol
l
owed.

Checkwhet
hert
hedr
il
lbi
tpr
oper
lyf
iti
ntot
heMachi
ne.

Checkwhet
hert
hedr
il
li
ngspeci
fi
cPPEsuchasGoggl
esi
sused.

Checkwhet
herFi
reext
ingui
sheri
spr
ovi
dedaspert
her
ecr
uit
ment
.

Gr
indi
ng
I
NTRODUCTI
ON:

Thepur
poseoft
heprocedur
eistopr
ovi
dedet
ail
edpr
ocedur
etocar
ryoutpr
ocessof
Gri
ndi
ngandmakingofVGroove.

PROCEDURE:

Ensur
ewhetherpropergr
indi
ngmachi
ne,
ski
l
ledper
sonandwheel
ischosent
oper
for
mthe
gri
ndi
ngoperat
ion.

Checkwhet
hert
hepowersuppl
yfort
hegr
indi
ngmachi
nei
spr
operi
ngoodandsaf
e
condi
ti
onst
owork.

Ensur
efort
her
equiredamountofgri
ndi
ngi
sdonesot
hatsmoot
hfi
nishi
smadeandpr
oper
Vgroovei
sobt
ainedasperst
andard.

Checkwhet
hert
hepr
opercl
ear
ance,
accessandsaf
etyar
eav
ail
abl
etodogr
indi
ngpr
ocess.

Qual
i
tyChecks:

Checkwhet
hertherequi
redamountofgr
indi
ngi
sdonesot
hatsmoot
hfi
nishi
smadeand
pr
operVgrooveisobtai
nedasperst
andard.

Ensur
eforpr
operbev
elandsmoot
handcl
eanf
ini
sh.

Saf
etyPr
ecaut
ions-

Checkwhet
heral
lthegener
alsaf
etypr
ecaut
ionsappl
i
cabl
ear
efol
l
owed.

Checkwhet
hercont
inuoussuper
visi
oni
sav
ail
abl
etocar
ryoutwor
ksaf
ely
.

Ensur
ewhet
heral
lther
equi
redel
ect
ri
cal
saf
etymeasur
esar
efol
l
owed.

Checkwhet
hert
heRPM i
saccor
dingt
orequi
redspeci
fi
cat
ion.

Checkwhet
hert
hemachi
nespeci
fi
cPPEsuchasgoggl
e,nosemask/Facemask,
Earpl
ug
i
sused.
Checkwhet
herFi
reext
ingui
sheri
spr
ovi
dedasperr
ecr
uit
ment
.

Gr
oov
ing
I
NTRODUCTI
ON:

Thepurposeofthepr
ocedurei
stoprov
idedet
ail
edpr
ocedur
etocar
ryoutpr
ocessof
groov
ingofpipesbygr
oovingmachi
ne.

PROCEDURE:

Ensur
ewhet
herpr
opergr
indi
ngi
sdonet
oseam andf
aceoft
hepi
pet
obegr
oov
ed.

Checkwhet
hert
hepr
operspace,
accessandsaf
etyi
sav
ail
abl
etodot
hegr
oov
ingpr
ocess.

Checkwhet
hert
hegr
oov
ingmachi
nei
spr
operandal
laccessor
iesr
equi
redi
sav
ail
abl
e.

Checkwhet
hert
hepowersuppl
yandt
her
equi
reddy
ear
eingoodandsaf
econdi
ti
onst
o
work.

Makesur
ethatt
hemachi
neandst
andi
spr
oper
lyf
ixedi
nlev
elt
othesur
face.

Shi
ftandf
ixt
hepi
pei
ntot
hemachi
neandcheckt
hel
evel
.

“ON”t
hegroovi
ngmachi
neandappl
ypr
essur
etot
hehy
draul
i
chandl
esot
hatgr
oov
ingwi
l
l
bedoneonthepipe.

Al
l
owt
hepi
pet
obegr
oov
edf
ort
hreer
otat
ionssot
hatt
hegr
oov
ewi
l
lbepr
oper
lydone

Af
tert
hatr
epeatst
ep8t
il
lther
equi
redsi
zedofpi
pei
sgr
oov
ed.

Checkwhet
hert
her
equi
redamountofgr
oov
eisobt
ainedaf
terswi
tchi
ng“
OFF”t
hemachi
ne.

Unl
oadt
hepi
pef
rom t
hemachi
nesaf
elyandst
ackt
hesamepr
oper
ly.

Qual
i
tyChecks

Checkwhet
hert
hegr
oov
ingmachi
nei
spr
oper
lyl
evel
edandf
ixedpr
oper
ly.

Ensur
ethatonl
ytheaut
hor
izedper
sonoper
atest
hemachi
ne.

Measur
ethegr
oov
edpi
pewi
tht
hev
erni
ercal
i
perandensur
ewhet
heri
tiswi
thi
nthel
i
mit
.

Ensur
ewhet
hert
hef
it
ti
ngsf
itpr
oper
lyi
nthegr
oov
edgap.

Ensur
eleakagei
snotobt
ainedi
nthegr
oov
efi
tt
ingsdur
inghy
drot
est
.

Saf
etyPr
ecaut
ions

Checkwhet
heral
lthegener
alsaf
etypr
ecaut
ionsappl
i
cabl
ear
efol
l
owed.
Checkwhet
hercont
inuoussuper
visi
oni
sav
ail
abl
etocar
ryoutwor
ksaf
ely
.

Ensur
ewhet
heral
lther
equi
redel
ect
ri
cal
saf
etymeasur
esar
efol
l
owed.

Checkwhet
hert
heaut
hor
izedper
sonoper
atest
hemachi
ne.

Checkwhet
herFi
reext
ingui
sheri
spr
ovi
dedatt
hear
eaofwel
ding.

Wr
appi
ngcoat
ing

I
NTRODUCTI
ON:

Thepurposeofthepr
ocedur
eistoprovi
dedetai
ledmet
hodol
ogyf
ori
mpl
ement
ingspeci
fi
c
procedur
eforWrappi
ngandcoati
ngforunder
groundpi
pes.

PROCEDURE:

STORAGE:

Thepeyot
etaperol
l
smustbepl
acedi
nacov
eredpl
aceorshoul
dbecov
eredbypol
ythenei
f
st
oredout
side.

Ther
oll
swi
l
lbest
ackedi
nsuchamannert
hatt
heywi
l
lnotcol
l
apse.

Thepr
imercanbekepti
nacov
eredpl
aceoropenspace.

SURFACEPREPARATI
ON:

Thepipeismadef
reeofoi
lgr
easeet
c.,
bypr
opercl
eani
ngbycl
othorbywi
rebr
ushi
ngi
nthe
l
ocalareas.

Thecleanedexter
iorofthepi
pesur
faceshal
lbepr
otect
edf
rom condi
ti
onofhi
ghhumi
dit
y,
rai
nfal
lorsur
facemoi st
ure.

Al
lcl
eanedsur
faceshal
lbecoat
edi
mmedi
atel
y.

PRI
MERAPPLI
CATI
ON:

Pr
iort
opr
imerappl
i
cat
iont
hepi
peshal
lbecl
eanedt
oremov
eanywet
nesscont
ami
nat
ion.

Befor
eremovingt
hepr
imerf
rom t
hedr
um,
itshoul
dbet
hor
oughl
yagi
tat
edt
oensur
e
uni
for
mityoft
hepri
mer
.

Theprimeri
sthentobeappli
eduni
forml
ybymeansofabrushont
hecleanedsur
faceof
t
hepipe;l
eav
ingminimum dr
opsorrunsandt
henal
lowedt
obecometouchdry.
TAPEI
NSTALLATI
ON:

Af
tert
hesur
facei
spr
imed,
4mm pey
otet
apei
sappl
i
edov
ert
hepi
pe.

Thebot
tom l
ayerHMHDPEf
il
misr
emov
edf
rom t
het
apebypul
l
ingi
tmanual
l
y.

AnLPGt or
chisappl
i
edont
othel
owerf
aceoft
het
apet
il
lthepol
ymer
icmi
xat
tai
nsshi
ny
appear
ance.

Thepr
imedsurf
acemaybegentlyheat
edbyar unofLPGtor
chandthetapei
sthenadher
ed
tot
hepri
mer-
coatedsur
faceandOverl
apsof12.5mm to20mm shal
lbemaint
ained

Asfaraspossi
blet
hetapesshouldbeappli
edoverthepi
pejustpr
iort
obur
ial
toav
oid
damagetocoati
ngdur
ingtranspor
tat
ionofthecoat
edpipes.

I
ncaseanydamagetakespl
aceduringtr
ansport
ati
ont
hesamewill
ber
epai
redbycl
eani
ng
t
hatpl
aceandappl
yi
ngf r
eshtapecoati
ngatthedamagedpl
ace.

Note:
TheWrappi
ngandCoat
ingshoul
dbecar r
iedoutbyski
l
ledworkment
oav oi
dhol
i
day
s,
wri
nkl
esandover
lapt
oensur
emor eli
feofcoat
ingandhencethepi
peandthesyst
em.

Qual
i
tyChecks:

Allthecoat
edandwr appedpi
pesshallbetest
edwit
hanapprov
edhi
ghvolt
ageHoliday
Detect
orequippedwithaposi
ti
vesignal
ingdevi
cet
oindi
cat
esanyf
aul
ts,
holes,
breaksor
conducti
veparti
clesi
nprot
ect
ivecoati
ng.

Theappli
edvoltageoftheHolidayDetect
orshal
lhavespar
kdischar
geatl
easttwi
cethe
thi
cknessofthecoati
ngt oassureadequatei
nspect
ionvol
tageandcompensat
eforany
var
iati
onincoatingt
hickness.

Whenselecti
ngtestvol
tage,
consi
der
ationshoul
dbeselect
edonthebasi
sofmaximum
coat
ingt
hicknessl
ikel
ytobeencount
ered.Fort
hisappl
i
cati
ontherecommendedv
olt
agei
s
mini
mum 12KV.

TheHol
i
dayt
est
ingmustbedocument
edi
ntheHol
i
dayt
est
ingf
ormat
.

Saf
etypr
ecaut
ions:

Checkwhet
hercont
inuoussuper
visi
oni
sav
ail
abl
etocar
ryoutwor
ksaf
ely
.

Checkwhet
hert
hewor
kpl
acei
ssaf
etowor
kandi
ssuet
hewor
kper
mit
.

Checkwhet
hert
hecy
li
nder
sar
ehel
dinupr
ightposi
ti
on.

Checkwhet
herLPGcy
li
nderi
swi
thoutl
eakagesandi
npr
opercondi
ti
on.

Checkwhet
heraf
terf
ini
shi
ngt
hewor
kcl
oset
hecappr
oper
ly.

Checkwhet
hert
hewr
appi
ngcoat
ingspeci
fi
cPPEsuchasRubberhandgl
ovesdur
ing
pai
nti
ngappl
i
cat
ionandLeat
herhandgl
ovesdur
ingheatappl
i
cat
ionar
eused.

Checkwhet
hercombust
ibl
emat
eri
alswer
eremov
edf
rom t
hewor
kar
ea.

Checkwhet
heral
lthesaf
etypr
ecaut
ionsr
equi
redf
orhotwor
kar
econsi
der
ed.

Checkwhet
herar
eai
sbar
ri
cadedasandwhenr
equi
red.

Checkwhet
hert
hear
eai
spr
ovi
dedwi
thf
ir
eext
ingui
sher
s.

Pai
nti
ng

I
NTRODUCTI
ON:

Thepur
poseoft
hepr
ocedur
eist
opr
ovi
dedet
ail
edpr
ocedur
etocar
ryoutpr
ocessof
pai
nti
ng.

PROCEDURE:

Pr
iort
opai
ntappl
i
cat
iont
hepi
peshal
lbecl
eanedt
oremov
eanywet
nesscont
ami
nat
ion.

Bef
oreremovi
ngthepaintf
rom t
hedr
um,
itshoul
dbet
hor
oughl
yagi
tat
edt
oensur
e
uni
for
mityoft
hepaint
.

Thepai
nti
sthentobeappl
iedunif
orml
ybymeansofabr
ushont
hecleanedsur
faceoft
he
pi
pel
eavi
ngmini
mum dropsorrunsandthenal
l
owedt
obecomet
ouchdry.

Aspert
hesyst
em i
sconcer
ned,
thepi
peshoul
dbepai
ntedwi
thPr
imerandaf
tert
hatt
wo
coat
sofFi
reRedpai
nt.

Thepi
pewi
l
lbeal
l
owedt
obeshi
ft
edonl
yaf
tert
heappl
i
edpai
ntget
sdr
y.

Qual
i
tyChecks

Checkwhet
hert
hepai
ntappl
i
edi
sofpr
opermakeandst
andar
dpr
iort
opai
nt.

Ensur
eforpr
operanduni
for
m appl
i
cat
ionofpai
nt.

Checkwhet
hert
hef
ini
shandt
her
equi
redt
hicknessi
sobt
ainedi
nthepi
pe.

Ensur
ewhet
herf
urt
hercoatofpai
nti
sappl
i
edonl
yaf
tert
hepr
evi
ouscoatofpai
ntget
s
dri
ed.
Saf
etyPr
ecaut
ions

Checkwhet
heral
lthegener
alsaf
etypr
ecaut
ionsappl
i
cabl
ear
efol
l
owed.

Checkwhet
hercont
inuoussuper
visi
oni
sav
ail
abl
etocar
ryoutwor
ksaf
ely
.

Checkwhet
hert
hepai
nti
ngspeci
fi
cPPEsuchasRubberhandgl
oves.

Checkwhet
herFi
reext
ingui
sheri
spr
ovi
dedatt
hear
ea.

Qual
it
y For
mat
.

1.WPS(
Wel
derpr
ocedur
eSpeci
fi
cat
ion)
.

2.PQR(
Procedur
eQual
i
ficat
ionr
ecor
d)

3.MI
R(Mat
eri
alI
nspect
ionr
epor
t).