Internal, Client Review and Vendor Review Stamps

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Internal, Client Review and Vendor Review Sta
2. Client Review Stamp

CLIENT REVIEW
Doc Number H355891-1200-240-242-0021 Rev B

Discipline Engineer Date
Discipline
Name Signature yy-mm-dd
Review Grade
C1 C2 C3
Proceed with
Do not proceed.
Proceed to next exceptions as noted
Revise as noted &
submission & status to next submission &
resubmit
status
Responsible Engineer: Name and signature: Date:
JOINT VENTURE SQM-KIDMAN - MT. HOLLAND LITHIUM PRODUCTION
PRE-FEASIBILITY AND FEASIBILITY ENGINEERING - CONCENTRATOR PLANT
High Pressure Grinding Rolls (HPGR)
Technical Specification - 9 -January - 2018
Table of Contents
1. Introduction ........................................................................................................................................... 1
2. Scope ..................................................................................................................................................... 1
2.1 Equipment identification ................................................................................................................ 1
2.2 Process Description....................................................................................................................... 2
2.3 Work included ................................................................................................................................ 3
3. Exclusions ............................................................................................................................................. 4
4. Battery Limits ........................................................................................................................................ 4
5. Codes and Standards ........................................................................................................................... 4
5.1 International Codes and Regulations ............................................................................................ 4
5.2 Local Codes and Regulations ....................................................................................................... 5
6. Equipment Design and Performance ................................................................................................. 7
6.1 General .......................................................................................................................................... 7
6.1.1 Site Environmental Conditions........................................................................................... 7
6.1.2 Operating Conditions and Performance Requirements ..................................................... 7
6.1.3 Standardization of Parts and Equipment ........................................................................... 7
6.1.4 Materials of Construction ................................................................................................... 7
6.2 Mechanical Requirements ............................................................................................................. 8
6.2.1 General .............................................................................................................................. 8
6.2.2 Feed Chute ........................................................................................................................ 9
6.2.3 Rolls ............................................................................................................................... 9
6.2.4 Drive ............................................................................................................................... 9
6.2.5 Grease Lubrication System ............................................................................................... 9
6.2.6 Oil Lubrication System ..................................................................................................... 10
6.2.7 Lifting Aids ....................................................................................................................... 10
6.3 Electrical Requirements............................................................................................................... 10
6.4 Controls and Automation Requirements ..................................................................................... 10
6.5 Lifting lugs ................................................................................................................................... 11
7. Painting ................................................................................................................................................ 11
8. Packing & Shipping ............................................................................................................................ 12
9. Quality, Inspection and Testing ........................................................................................................ 13
9.1 General ........................................................................................................................................ 13
9.2 Shop Assembly............................................................................................................................ 14
9.3 Nondestructive examination ........................................................................................................ 14
9.3.1 General ............................................................................................................................ 14
9.3.2 Ultrasonic tests ................................................................................................................ 14
9.3.3 Magnetic particle test ....................................................................................................... 15
9.3.4 Pinion and Shaft Examination ......................................................................................... 16
9.3.5 Inspection report .............................................................................................................. 16
9.3.6 Specifications and data requirements ............................................................................. 17
9.4 Shop Testing ............................................................................................................................... 17
XXX-XXXX-XX-XXX-XXXX H355891-1200-240-242-0021, Rev. B

Pág. ii
© Hatch 2018 Todos los derechos reservados, incluyendo todos los derechos relacionados con el uso de este documento o sus contenidos.
10. Equipment’s Acceptance and Guarantee ........................................................................................ 18

11. Related Documents and Drawings ................................................................................................... 19
XXX-XXXX-XX-XXX-XXXX H355891-1200-240-242-0021, Rev. B

Pág. ii
1. Introduction
SQM-Kidman has requested Hatch to supply conceptual and basic engineering services for
the Mt. Holland project. This engineering will be develop for two spodumene concentrate
production scenarios. The first scenario will be for 300,000 tons/year and the second scenario
will be determined during the development of the project.
The Mt. Holland deposit, located in Western Australia, 520 km East of Perth in an area close
to Kalgoorlie (520 km to , contains significant tons of rock with a high content of Lithium in the
form of Petalite and Pegmatite. The spodumene mineral is obtained after primary treatment,
and can be sold directly as concentrate or processed in a chemical plant to obtain Lithium.
Carbonate (Li2CO3) or Lithium Hydroxide (LiOH.H2O). The objective of the Project is to

develop engineering for both a concentrator plant and a conversion plant that will include the
following phases:
• Pre-Feasibility Phase (AACE Class 4): This phase will consolidate the processes and
select the technologies that will be used for both plants.
• Pre-Feasibility Report for Conversion Plant: This phase will produce cost estimate
documentation for two production scenarios.
• Engineering Feasibility Phase (AACE Class 3): This phase will define equipment , sizing ,
and bid documentation for purchase for both plants.
• Feasibility Report: In this phase cost estimate documentation is produced for both plants
with the request for project funding to ensure the project is feasible from a monetary stand
point.
2. Scope
2.1 Equipment identification
The equipment described in this specification consists in a High Pressure Grinding Rolls
(HPGR) that will operate in the tertiary crushing of the concentrator plan as indicated on the
Process Flow Diagrams N° H355891-1100-210-282-0001.
The equipment shall be identified and referred to as follows:
Equipment N° XXXX-10100-CR-00190
Description High Pressure Grinding Rolls (HPGR)
Area Tertiary Crushing
XXX-XXXX-XX-XXX-XXXX
H355891-1200-240-242-0021, Rev. B
2.2 Process Description

A general arrangement and a lateral view of the new HPGR circuit are presented respectively
in Figure 1 and Figure 2.
Figure 1: HPGR Circuit General Arrangement (View from Top)
Figure 2: HPGR Circuit Side View – HPGR in Orange, Feed Chute in Blue
The HPGR shall be used in a crushing plant to grind secondary ore, with the granulometric
included in Data Sheet H355891-1200-250-206-0004.
H355891-1200-240-242-0021, Rev. B
The HPGR shall be fed with fresh material through a belt feeder. Material will discharge from
the conveyor belt feeder into the feed chute above the HPGR supplied by the Vendor. An
over band tramp metal magnet and metal detector will provide tramp metal removal and
detection ahead of the HPGR.
The function of the HPGR is to reduce as much as possible the feed particles size, as to
reach the size distributions described in the datasheet [ H355891-1200-250-206-0004], which
will be mixed to the main process ore.
The HPGR product will discharge via a chute onto the HPGR product conveyor and will go to
the tertiary screen storage bin.
2.3 Work included

Bidder’s scope of work shall include, but not be limited to the following:
• Design, engineering and fabrication of the HPGR;

• Safety guards on all exposed moving parts;
• Drives and motors;
• Hydraulic push/pull device for rolls removal
• All control and power panels wiring including merging panels and junction boxes to facilitate
the installation of equipment components;
* Toda la documentación y
• Complete instrumentation package; licencias requeridas por las
autoridades locales.
• Automatic lubrication system;
*Si el equipo cuenta con
• Paint and protective coatings; PLC de control local,
deben entregar el software
• Shop assembly, inspection, and testing; y las HMI para ser incluidas
• Supply of all special tools for erection and maintenance; en el sistema de control
centralizado.
• Separately priced start-up and commissioning spare parts, critical spare parts, and spare
parts for two years’ operation
incluir
• Supply of all contract documentation, drawings, technical data, installation and
especificación
commissioning information, operating and maintenance manuals;
de líquidos de • Packaging and shipping (FOB nearest port to location of manufacture or other specified
lubricación. port per the latest INCOTERMS); Personal calificado para la supervisión de
montaje, puesta en servicio y capacitación de
• On site assistance during installation and commissioning; operación y mantenimiento. Los precios
deben estar basados en una tabla de tarifas.
Modifications and / or exclusions to this specification, in order to improve the performance of
the equipment, may be accepted, prior submittal of the matter in writing to the Buyer, who will
make a determination and provide a written clarification. No deviations shall be made from
specifications without prior approval, in writing, by the Buyer.
H355891-1200-240-242-0021, Rev. B
3. Exclusions
The following work is excluded from the Seller’s scope of work:
• All structural steel supports and concrete foundations, including anchor bolts;
• Inlet and outlet chutes;
• All utility services (air/water supply systems) and piping external to the unit;
• Motor Control Centers, motor starters, contactors, and disconnects;
• Electrical supply;
• Power and control cabling outside of the battery;
• PLC, HMI and programming; el proveedor debe especificar si su equipo requiere o
no PLC local; de ser así debe suministrarlo.
• Electrical and instrumentation cabling external to the unit;
• Receiving and unloading at plant site;
• Erection, commissioning and start-up at plant site; debe ofertar éste servicio, no excluirlo.
4. Battery Limits
The battery limits covered by this Specification include the following:
• Discharge of feed chute
• Machine mounted inlet/outlet connections for any required utilities such as cooling water,
compressed air, etc.
• Underside of HPGR, drive and motor baseplates.
• All electrical panels and junction boxes for the Owner connection of the power and control;
• Local control panels for wiring to Owner’s process control system.
5. Codes and Standards

Unless otherwise specified, mechanical systems shall be engineered, designed, manufactured
and tested according to requirements regarding the last edition on the following international
and Australian codes and standards:
5.1 International Codes and Regulations

ABMA American Bearing Manufacturers Association
AGMA American Gear Manufacturers Association
AISC American Institute of Steel Construction
AISI American Iron and Steel Institute
ANSI American National Standards Institute
H355891-1200-240-242-0021, Rev. B
ASME American Society of Mechanical Engineers

ASTM American Society for Testing and Materials
AWS American Welding Society
IEC International Electrical Commission
IEEE Institute of Electrical and Electronics Engineers
ISA International Society for Measurement and
ISO Control
International Standards Organization
MBMA Metal Building Manufacturers Association
MPTA Mechanical Power Transmission Association
MSHA Mine Safety and Health Administration
NACE National Association of Corrosion
NEC National Electric Code
NEMA National Electrical Manufacturers Association
OSHA Occupational Safety and Health Administration
RMA Rubber Manufacturers Association
SAE Society of Automotive Engineers
SSPC Steel Structure Painting Council
UL Underwriters Laboratories
5.2 Local Codes and Regulations

AS/NZS 1170 Structural Design - Set
AS 1359 Rotating electrical machines - General requirements
AS/NZS 1554 Structural Steel welding
AS 1657 Fixed Platforms, Walkways, Stairways and Ladders
AS 1796 Certification of welders and welding supervisors
AS 2214 Certification of welding supervisors - Structural steel welding
Gears – Spur and Helical – Guide to Specification and
AS 2938 Rating
AS/NZS 3000 Electrical installations (known as the Australian Wiring Rules)
AS/NZS 3678 Structural Steel – Hot-rolled plates, floorplates and slabs
AS/NZS 3679 Structural Steel - Hot-rolled bars and sections
Acoustics – Statistical Methods for Determining and Verifying
AS 3782 Stated Noise Emission Values of Machinery and Equipment
AS 3990 Mechanical Equipment – Steelwork
AS 4024.1 Safety of machinery
AS 4100 Steel Structures
AS 60529 Degrees of protection provided by enclosures (IP Code).
H355891-1200-240-242-0021, Rev. B
Established criteria by applicable codes, mining industry standards, and other reference
documents governing design and construction, shall be considered as minimum requirements.
In the event of difference between codes and/or standards, the most stringent code or standard
will apply.
H355891-1200-240-242-0021, Rev. B
6. Equipment Design and Performance

6.1 General
6.1.1 Site Environmental Conditions
The HPGR will operate outdoor installed in an ore crushing plant designed to operate as tertiary
crusher. Refer to the Site Conditions Desing Criteria H355891-1100-200-210-0001 for details.
6.1.2 Operating Conditions and Performance Requirements

All Equipment will be well proven and sized for minimum maintenance and adjustment. The
HPGR will be designed in accordance with the latest industry practice and technology.
The equipment will be required to operate in extremely dirty conditions. All enclosures will be
capable of withstanding heavy abrasive dust, and high pressure hosing down. This shall include
but not be limited to electric motors, field devices, gearboxes, seals, bearings, etc. Where
ingress of water or dust would affect its operation, equipment will be effectively sealed.
The equipment will normally be automatically controlled from the Owner’s PLC control system
and monitored from the surface central control room (CCR). A local control panel will also be
Owner supplied for local control and monitoring functions.
The secondary crusher shall be feed by a variable speed belt feeder, equipped with metal
detector.
The tertiary crusher operating circuit is showed on the attached flowsheet Nº H355891-1100-
210-262-0002.
The useful expected life period of the plant is forty [40] years. The design and function of this
equipment, components and accessories are Supplier's responsibility.
The Bidder must guarantee and indicate the minimum expected useful life for all the equipment
and components included in its offer. The Bidder shall also indicate whether has different
brands or types of equipment that fully meet the process requirements, but with higher
expectations of useful lives, and shall also point out the costs associated with these
requirements.
6.1.3 Standardization of Parts and Equipment

The Purchaser desires to standardize the design of all possible items of equipment across the
plant. Where practicable, identical components will be used to allow interchangeability,
minimize spare part requirements and to aid standardization of service and repairs.
6.1.4 Materials of Construction

Construction materials shall be compatible with the process medium and operating
environment. All components shall be designed such that corrosion and wear are minimized.
H355891-1200-240-242-0021, Rev. B
Vendor shall confirm material selection where specified. Otherwise, Vendor shall specify
materials of construction in accordance with this specification.
The Vendor shall fabricate the equipment using only new materials, free from defects
impairing strength, durability, and appearance.
After the purchase order is issued, the Vendor shall not substitute materials after the bid has
been accepted, without prior written approval from the Owner.
The equipment mechanical components shall be designed and supplied in accordance with
the requirements in this section and in:
• Standard Specification Section H355891-1200-240-210-0001 “Mechanical Design

Criteria”.
6.2 Mechanical Requirements
6.2.1 General
The HPGR shall be selected to suit with the document H355891-1200-240-210-0001
“Mechanical Design Criteria”
HPGR, including auxiliary equipment, shall be the Bidder’s standard heavy duty design,
suitable for severe mining application, proven effective and reliable under similar operating
conditions. All equipment will be required to operate in extreme climatic and/or abrasive dust
conditions.
The Bidder shall propose all required equipment to ensure a safe, efficient, and trouble-free
operation. The HPGR shall be designed in accordance with the latest industry practice and
technology.
The HPGR shall be designed to operate 24 hours per day, 365 days per year. The equipment
will be located outdoors.
Construction materials shall be selected for minimal wear and maintenance and provide
maximum operating life relatively to the conditions specified in this specification.
Lifting lugs for loads over 25 kg shall be included.
Safety guards shall be provided to protect persons from exposed moving parts and other
hazards.
Equipment shall be match-marked and ready for installation.
The Bidder shall complete the datasheet provided as part of this Inquiry. Datasheets are the
primary document for information to be provided by the Bidder and shall be included with their
Budgetary Price.
H355891-1200-240-242-0021, Rev. B
6.2.2 Feed Chute

The liners of the feed chute shall have a low coefficient of friction to avoid build up to a
minimum.
The feed chute design shall facilitate liners replacement.
The feed chute shall be mass flow.
The feed chute shall have inspection doors.
The lower section shall have some lugs for handling.
The upper section shall have a sealing gasket.
6.2.3 Rolls
The HPGR shall have one fixed roll and one floating roll, each equipped with sealed, self-
aligning and anti-friction bearings.
Each roll shall incorporate “autogenous” replaceable studded wear surfaces.
The design of the bearing blocks shall allow rolls skewing.
Replaceable wear resistant liners shall be installed on the roll cheek plates.
6.2.4 Drive
Each roll shall have a separate drive.
Each drive shall be mounted independently of main drive motor base in order to protect the
motor and the gearbox from vibrations.
The drive shall be designed to allow roll skewing.
Each drive shall have its own lubrication unit.
A gearbox dolly shall be supplied to ease gearbox removal.
6.2.5 Grease Lubrication System

A central lubrication system shall be provided for the roll bearings and the sliding elements of
the rolls.
The grease unit will be located with the hydraulic power unit at the floor below the HPGR.
Grease pans shall be easily accessible for used grease removal.
H355891-1200-240-242-0021, Rev. B
If manual greasing is required, grease points shall be readily accessible and located so that
grease addition can be safely carried out while the equipment is in operation.
6.2.6 Oil Lubrication System

Each gear reducer shall have its own lubrication unit.
The lubrication unit shall be fully automated, complete with pumps, drive, reservoir, filters, oil
heater, cooler, valves and interconnecting piping.
The lubrication unit shall be equipped with a level gauge, oil flow switches, temperature and
pressure switches, protection devices and all necessary instruments and accessories.
The lubrication unit shall have a dual pump system: one (1) operating and one (1) stand by.
The lubrication unit shall have a duplex filter to allow the flow of oil to be rerouted for filtering
during oil filter changes.
6.2.7 Lifting Aids

Lifting lugs are required for ease of equipment installation and maintenance.
Lifting lugs detail drawings sealed and stamped by a professional engineer shall be provided.
All lifting lugs welding shall be liquid penetrant tested.
6.3 Electrical Requirements

Electrical power supply will be:
• 690 Volts 3 Phases 50 Hz for low tension voltage
• 6600 Volts 3 Phases 50 Hz for medium tension voltage
Main motors will be started through VFD.
All electrical components shall comply with requirements detailed in:
• H355891-1200-260-210-0001, “Desing Criterial Electrical”.

All electrical panel, components and wiring shall comply the AS 3000 standard.
6.4 Controls and Automation Requirements

All instrumentation and control system shall be furnished according to the specifications:
H355891-1200-270-210-0001, “Desig Criteria Instrumentation”.
The HPGR shall be fully automated for safe and remote operation by the Owner’s PLC control
system.
H355891-1200-240-242-0021, Rev. B
The Vendor shall provide the instrumentation and controls necessary for the safe and reliable
operation of the equipment.
This includes but not limited to instruments for the operation of:
• The HPGR including: roll gap measurement

• the drive train
• the hydraulic unit
• the lubrication unit,
• the grease system.
The Vendor shall provide a complete roll gap measurement control system with its own PLC,
I/O and HMI with an Ethernet connection for communication with the owner control system.
Cabling between provided instruments, junction boxes, PLC and HMI shall be included as well
as installation hardware.
The Vendor shall provide references tables so that all necessary information is displayed on
the plant HMI.
6.5 Lifting lugs

All heavy equipment components shall be furnished with lifting lugs for crane handling. Lifting
lugs shall be positioned to give maximum balance with an even weight distribution and minimize
handling hazards.
Each lug shall be designed to carry a minimum of twice the lifting load. The gross weight of the
lift shall be stenciled or painted in a conspicuous location and identified as the gross lifting
weight.
Lugs shall be bolted to each component at the shop prior to shipment and remain attached until
erection work is completed.
7. Painting
All surface treatment, type of paint, thickness number of layers and finishing for mechanical
equipment, structures and plateworks will be in full accordance with applicable Supplier codes
and standards and environmental conditions. Color codes will be adequate for the environment
and operating conditions.
Machined surfaces will not be painted and will be protected by a coating of rust preventive
grease or similar material during shipping and storage. The preventive coating will be easy
removable in the field with solvents and without the need for wire brushing or other mechanical
removal methods.
H355891-1200-240-242-0021, Rev. B
All structure and platework will be protected with a suitable paint or primer coat in accordance
to environment conditions.
Final shop assembled equipment will be shipped with finish coat supplied in sufficient quantity
for field touch-up painting. Any erection markings will be applied only after the coating has
cured hard. For other items of supply finish painting is not included, only primer coat. Supplier
to furnish the paint/primer specification for the field to purchase locally.
Stainless steel or galvanized steel surfaces will not be painted.
Paint for required additional coats and touch up finishing paint performed on worksite, shall be
provided by Supplier for field application. Retouch materials shall be according with last
Manufacturer’s publication on paint applying instructions. Where the coating is damaged, the
damaged area will be cleaned to remove all rust, dirt, oil, grease, or other contaminants.
Application of all touch up materials will be in accordance with the coating manufacturer's latest
published instructions. Minor repairs less than 0.1 m2 (1 ft2) in area may be made using brush
application. Finish painting and touch-up paint in the field is by others.
Supplier will provide detailed painting specification and surface preparation, for client approval.
8. Packing & Shipping

All equipment will be provided with appropriate assembly export & packing for rough handling
standards.
Packing and preparation for shipment will be in accordance with the project export packing
instructions.
The load should be capable of resisting damages by shipment to overseas, terrestrial

transportation (truck or train) and be enough resistant to overloads, crane handling, lift trucks,
etc., and to be in a long time store exposed to the environment at the worksite exceeding a
total of 12 months.
All equipment openings will be sealed to avoid the entrance of strange materials during
shipment and storage. All the threads will be protected against bumps. Openings will be
provided with flanged wood covers screwed to the equipment.
All non-protected surfaces exposed to corrosion due to environment will be protected with
corrosion resistant grease, which is easily removed with commercial solvents. All the mobile
and finished parts such as gears, shafts, etc. will be applied a corrosion preventive covering
(i.e. Heavy Slush Compound) and after that they will be wrapped with a plastic foil suited for
long time exterior storage exceeding a total of 12 months at site.
Equipment and their accessories will be supplied to maximum extent assembled for convenient
transportation.
H355891-1200-240-242-0021, Rev. B
All pieces and instrumentation mounted to the equipment or loosed supplied in boxes will have
a corrosion proof metallic tag with equipment information, firmly attached by wire or screwed
to it.
Heavy parts and components will be provided with lifting lugs suitable for crane handling and
will be tied to and supported to the equipment to prevent distortions during handling and
transportation.
All load or lump will be identified with the following information:
• Supplier name.
• Equipment name.
• Purchase order number.
• Item number.
• Tag number.
• Gross weight.
• Other shipment indications.
All equipment parts and components will be tagged with a securely attached, corrosion
resistant metal, previous to shipment. Dra wings shall be prepared with special tag marks for
proper construction.
9. Quality, Inspection and Testing

9.1 General Proveedor debe incluir dosier de Calidad en físico y en digital.
The supplier shall establish an Inspection procedure for all items, to assure that quality meets
the standards and codes.
Inspection during fabrication shall be responsibility of Supplier. The Owner reserves the right
to assure test results by himself, - or by an Owner’s representative-, of the test results through
his own inspection, during any moment of the course of fabrication or construction. The Buyer’s
representative shall have the right to inspect the X-ray films of welded joints where applicable
and witness other non-destructive tests, such as dye penetrate, magnetic particle, ultrasonic,
etc. Supplier shall notify the Buyer at designated times when inspections can be performed.
Supplier shall submit, immediately after his inspection has been performed, the corresponding
protocols raw material certificates, and tests registers with all procedures and results
registered.
Supplier shall advise, with the information, the Quality Plan and ITP’s of the equipment,
procedures and testing programs to be followed to guarantee the quality of all materials and a
continuous control of the equipment fabrication, for project comments.
H355891-1200-240-242-0021, Rev. B
With the submission of their proposal, Supplier shall issue a schedule showing in bar chart form
all engineering, manufacturing, inspection and supply activities. The Supplier’s recommended
erection schedule shall also be included.
Equipment, where feasible, shall be shop-assembled prior to shipment. All critical dimensions
shall be verified and all motions checked and tested by the Supplier.
Prior to disassembly and shipping, all parts shall be properly match marked to facilitate
installation. Sub-assemblies preferably shall be as large as transportation and/or erection
facilities shall permit.
Welding procedures shall conform to proper procedure for each part based on good practice
for the materials, thickness, and service loads involved. Operators who have met the
requirements of AWS Standards shall perform the welding.
Supplier shall provide with inspection records, laboratory certificates and any other
documentation deemed by Owner, or Owner’s representative. Such data shall be delivered
from time to time as requested by Owner and shall, in addition, be delivered to Owner as part
of a bound inspection record at the time each completed piece of equipment is delivered ex-
works.
Supplier shall furnish written certification that the equipment has been manufactured in
compliance with the quality assurance program and the requirements of the procurement
documents, all document inside of Manufacture Data Report (MDR Files). Also, it must indicate
us if warranty protocol shall be required, for construction phase, previous to pre-commissioning
phase.
9.2 Shop Assembly

Equipment shall be fully assembled in shop.
In order to minimize site assembly and testing, the equipment shall be modularized, shop
assembled and tested to the fullest extent possible.
9.3 Nondestructive examination

9.3.1 General
All nondestructive tests shall be performed and results interpreted by personnel qualified to
SNT-TC-1A, Level II certification, or equivalent Vendor’s internal standards, as a minimum. The
qualifications of personnel shall be current.
The nondestructive examination requirements specified herein are minimum requirements. In

addition to these requirements, Vendor shall also follow all his normal quality control
procedures.
9.3.2 Ultrasonic tests
H355891-1200-240-242-0021, Rev. B
When ultrasonic examination is specified, it shall be performed in accordance with ASTM

A609/A - 609-M. The examination shall be conducted after heat treatment. Test surfaces of
casting may be as cast, blasted, ground or machined. However, inspection shall be conducted
prior to any machining that would prevent ultrasonic inspection by the creation of an
unfavorable geometric shape.
Data from the final ultrasonic inspection shall be reported as follows:
• The number, location, amplitude and area of all indications equal to or greater than 100%
of the amplitude reference line (ARL).
• Any areas containing one or more discontinuity indications which are associated with
complete loss of back reflection in sections of the casting having parallel walls.
• The test frequency, type of instrument, types of transducers employed, coupling,
manufacturer’s identifying numbers, customer’s Purchase Order number, date and
authorized signature.
The acceptance standard shall be as follows:
• Any discontinuity indication which equals or exceeds 100% of the amplitude reference line
(ARL) continuously over the area specified for level 3 (unless a lower or higher level is
specified on the Purchase Order), shall be considered questionable, subject to repair.
9.3.3 Magnetic particle test
Predetermined stress areas shall be magnetic particle impacted in accordance with ASTM
E709, for dry powder magnetic particle inspection.
When magnetic particle examination is specified, the minimum examination coverage shall
include the following areas unless otherwise indicated:
• 100% of the area at the cut-off portion of all risers.

• 100% flanges to body
• 100% ribs to body
• All corners of cast surfaces
• All other fillet surfaces
Acceptance standards shall be based on ASTM E125 for the following:
Type I Liner Discontinuities (hot tears and cracks) Degree 1
Type II Shrinkage Degree 2
Type III III Inclusions Degree 3
Type IV Internal Chills & Unfused Chaplets Degree 1
H355891-1200-240-242-0021, Rev. B
Type V Porosity Degree 2
Defects equal to or exceeding quality levels specified must be reported. Minor defects need
not be recorded. Defects equal to or exceeding quality levels specified must be repaired
following procedures which have been approved by Buyer or Buyer's Supplier Quality
Representative.
All welds shall be inspected to the same quality levels as the casting.
Cast steel blanks for gear or forged blanks for pinion and shaft shall be tested according to the
following procedure:
􀁸 Magnetic particle examination shall be by the wet fluorescent method in accordance with
ASTM E-709 modified to use the direct contact technique with direct current source.
Acceptance criteria shall be no cracks, tears or linear shrinkage open to the surface. After
completion of any magnetic particle examination, the examined component shall be
demagnetized if residual magnetism exists.
Visual examination acceptance criteria shall be as follows:
• Castings-no cracks, tears, or linear shrinkage open to the surface.

• Forging - no cracks, laps or burrs.
9.3.4 Pinion and Shaft Examination
Hardness tests shall be performed on the pinions as follows:
• For fully-hardened pinions, hardness tests shall be performed on each semi-finished

forging (0.020 inch maximum stock) using only a Brinell hardness tester.
• Tests shall be made at four places on the outside diameter spaced spiral around the
circumference.
• If the hardness tested exceeds or is less than the specifications, or the range of measured
hardness exceeds 40 points, further measurements shall be required.
The location of any additional hardness tests shall be mutually agreed by the Vendor and the
Buyer or Buyer's Supplier Quality Representative.
Visual examination shall be performed on 100 percent of all surfaces.
9.3.5 Inspection report

Vendor shall have available the following inspections reports for review to the Buyer or Buyer's
Supplier Quality Representative:
• Certificate for material, including chemical composition and mechanical properties.

• Records of ultrasonic examinations of forged and cast steel pieces.
H355891-1200-240-242-0021, Rev. B
• Records of magnetic particle examination of forged steel and cast steel pieces.
• Records of liquid penetrant examination of forged and cast steel pieces.
• Records of dimensional examinations.
• Records of chemical and mechanical properties for gear casting.
• Records of hardness test.
• Vendor shall follow all other procedures, examinations and tests that are normally carried
out according to standard manufacturing and industry practice.
Vendor shall retain these inspection reports.
All crusher rotating elements and ancillary equipment shall be dimensionally checked upon
completion. All critical dimensions shall be checked including, as a minimum, overall length,
outside diameter, concentricity and squareness of all rotating elements. Buyer or Buyer's
Supplier Quality Representative shall be notified of all dimensional differences from Vendor’s
drawings that could affect Buyer’s foundation or external connection designs.
Any major repairs performed after final thermal stress relief shall require thermal stress relief
at Vendor’s cost. Depths of repair exceeding the lesser of 20 percent of section thickness or
one inch shall be considered major repairs.
Tests and quality controls mentioned above shall conform to a strict Quality Control Program.
Elaboration of this program shall be Vendor’s responsibility.
9.3.6 Specifications and data requirements

The following specifications and data shall be reviewed and approved by the Buyer or Buyer's
Supplier Quality Representative prior to fabrication:
• Specifications for procurement of plates, castings and forgings.

• Fabrication, inspection and quality control procedures.
• Welding procedures including welder qualification procedure test records and procedures
for control of low hydrogen filler material.
• Nondestructive examination procedures.
• Weld repair procedures.
• Shells or other component casting procedures, including special cast steel refining
procedures, if applicable.
• Surface preparation and painting procedures.
9.4 Shop Testing
Shop tests shall be performed per the Vendor’s standard quality control and testing
procedures to ensure delivery of high quality equipment for he intended application.
H355891-1200-240-242-0021, Rev. B
Details of shop run-in testing procedures shall be submitted for approval by the Owner prior
to undertaking the tests. Details shall include the extent of such tests, equipment involved,
assembly details and performance criteria.
A full test report shall be prepared and submitted to the Owner prior to packaging and
shipping.
10. Equipment’s Acceptance and Guarantee

Owner will accept the equipment only when all equipment documentation data has been
received and approved and the commissioning engineer demonstrates that the system is
delivering continuous rated load to the owner’s equipment. Checks will be made to ensure that
suppliers of specifically manufactured products maintain detailed quality records. The quality
records will demonstrate conformance to specifications and will be included in the Supplier final
Manufacturer’s Data Report (MDR).
Supplier is responsible to supply an erection supervision, if Buyer requires, during system’s

assembly and commissioning, assuring that performed works shall be according with
specifications, quality and performance requirements.
Supplier shall provide a technical expert to monitor assemblies, calibrations, settings and
commissioning, in order to deliver the equipment in working optimal conditions.
The Supplier shall assure a satisfactory performance regarding on design conditions and
capacities stated on this document, and will give a functional and operational guarantee of the
equipment. Supplier will guaranty the compliance with all design and operational conditions
specified in data sheets attachment with this specification.
Any guarantee exception clause will be stated in the proposal.
Defects or omissions revealed during testing, inspection document review, or commissioning

will be corrected or replaces by Supplier at Supplier’s own expense.
Supplier is committed to repair as soon as possible and without any cost, any design, materials
or fabrications failure, not attributable to accidents-by-shipment fallout or mistakes made by
operators being disagree to instructions by Supplier’s technical expert; replacing all defectives
parts or, if required, the entire equipment.
H355891-1200-240-242-0021, Rev. B
11. Related Documents and Drawings

The following drawings and documents form part of this Specification:
Hatch Document N° Title

[H355891-1200-240-210-0001] Mechanical Design Criteria
[H355891-1100-200-210-0001] Site Condition
[H355891-1200-230-210-0001] Structural Design Criteria
[H355891-1200-260-210-0001] Electrical Desgn Criteria
[H355891-1200-270-210-0001] Instrumentation Design Criteria
[H355891-1200-250-206-0004] Data Sheet Crusher
Hatch Drawing N° Title
[H355891-1100-210-282-0001] Flow Diagram – General Process Flow
H355891-1200-240-242-0021, Rev. B

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Doc Number H355891-1200-240-242-0021 Rev B

XXX-XXXX-XX-XXX-XXXX H355891-1200-240-242-0021, Rev. B

10. Equipment’s Acceptance and Guarantee ........................................................................................ 18

XXX-XXXX-XX-XXX-XXXX H355891-1200-240-242-0021, Rev. B

Carbonate (Li2CO3) or Lithium Hydroxide (LiOH.H2O). The objective of the Project is to

The equipment shall be identified and referred to as follows:

Description High Pressure Grinding Rolls (HPGR)

Area Tertiary Crushing

2.2 Process Description

Figure 1: HPGR Circuit General Arrangement (View from Top)

2.3 Work included

• Design, engineering and fabrication of the HPGR;

5. Codes and Standards

5.1 International Codes and Regulations

ASME American Society of Mechanical Engineers

5.2 Local Codes and Regulations

6. Equipment Design and Performance

6.1.2 Operating Conditions and Performance Requirements

6.1.3 Standardization of Parts and Equipment

6.1.4 Materials of Construction

• Standard Specification Section H355891-1200-240-210-0001 “Mechanical Design

Lifting lugs for loads over 25 kg shall be included.

Equipment shall be match-marked and ready for installation.

6.2.2 Feed Chute

The feed chute design shall facilitate liners replacement.

The feed chute shall be mass flow.

The feed chute shall have inspection doors.

The lower section shall have some lugs for handling.

The upper section shall have a sealing gasket.

Each roll shall incorporate “autogenous” replaceable studded wear surfaces.

The design of the bearing blocks shall allow rolls skewing.

The drive shall be designed to allow roll skewing.

Each drive shall have its own lubrication unit.

A gearbox dolly shall be supplied to ease gearbox removal.

6.2.5 Grease Lubrication System

Grease pans shall be easily accessible for used grease removal.

6.2.6 Oil Lubrication System

6.2.7 Lifting Aids

All lifting lugs welding shall be liquid penetrant tested.

6.3 Electrical Requirements

All electrical components shall comply with requirements detailed in:

• H355891-1200-260-210-0001, “Desing Criterial Electrical”.

6.4 Controls and Automation Requirements

H355891-1200-270-210-0001, “Desig Criteria Instrumentation”.

• The HPGR including: roll gap measurement

6.5 Lifting lugs

Stainless steel or galvanized steel surfaces will not be painted.

8. Packing & Shipping

The load should be capable of resisting damages by shipment to overseas, terrestrial

All load or lump will be identified with the following information:

9. Quality, Inspection and Testing

9.2 Shop Assembly

9.3 Nondestructive examination

The nondestructive examination requirements specified herein are minimum requirements. In

9.3.2 Ultrasonic tests

When ultrasonic examination is specified, it shall be performed in accordance with ASTM

Data from the final ultrasonic inspection shall be reported as follows:

• 100% of the area at the cut-off portion of all risers.

Type I Liner Discontinuities (hot tears and cracks) Degree 1

Type II Shrinkage Degree 2