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Procedure Qualification Record

:LAYING & CONSTRUCTION AF 12",10", 6" & 4" NB U/G STEEL P/L NETWORK & ASSOCIATED
PROJECT
WORKS AT HYDERABAD
CLIENT : lVlis BHAGYANAGAR GAS LINllITED.
CONSULTANT : N/is A/ECON LIMITED
CONTRACTOR : DS PIPELINE PROJECTS PW LTD.
WPS No.
: DS/PLICGDHYD/WPS- 03
PQR No. :DS/PL/CGDHYDIQC/PQR- 03 Dated: 03 02 2020
MATERIAL : API 5L Gr. X-52 Pipeline
Reference API 1104 2'lst Edition
LOCATION
g Time 45 lVins Type & Diameter API 5L Gr. X [i2
Temperature 30 Deg Celcius. 0utside Diameter '12 inch

Condition Normal. Thickness 6,4 mm.

ing Process and Type SIUAW & I\/anual. Position Horizontal Fixerd
of Welding Root Up Hill Subsequent Down Hill Numbers for Welders W-01 z'

ng Machine Type Lincoln lVake. , of Welders 01 No.

: E 6010 (Root1 *E 7010P-1 ( Hot Pass,

Metal
Frller & Capping) of Day 04 't0Ptr/
. Pipeliner 6P*(Lrncoln), pipeliner'
Name 7P+(Lincoln) Break Used No.
Lincoln- Pipeliner
/
of Line- up Clamp : External ( fi/echanical ) ' Root & Hot Pass r
7 [\4inutes l\ila.,;imum.
Removal of Line-up Clamp : After complition of 60% Root Hot & First Filler 6 It/inutes lvla:rimum.
/
Size : 1.6mm Maximum. ing between the passes Grinding & Power Brushing,
Preheat NIA
Method of Preheatin N/A

Position: 5G {FIXED, HORIZONTAL)

60o- zoo
-----f
1.6 to zmm. Y
Io+r,
2.5m*,i.4mm Approx
EevalItef#J

--TI 6.4 nrm

t
2 smm+ 0.4mm Approx. THE LAPS BETWEEN PASSES
Run Sequence Sketch ROOT PASS T0 HOT PASS : lVlAX. 7 l\,'llN UTES
HOT PASS TO FIRST FILL PASSE : [/AX 6 tUINUTES

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Procedure Qualification Record

:LAYING & CONSTRUCTION OF 12",'10', 6' & 4' NB U/G STEEL P/L NITV/ORK & ASSOCIATED
PROJECT
WORKS AT HYDERABAD
CLIENT ITI]/s BHAGYANAGAR GAS LIt\,1ITED
CONSULTANT l/l/s [/ECON LIIViTED
CONTRACTOR DS PIPELINE PROJECTS PVT LTD,
WPS NO. : DS/PL/CGDHYD/WPS- 03
PQR NO. :DS/PLICGDHYD/QCIPQR- 03 Dated: 03.02 2020
MATERIAL : API 5L Gr. X-52 Pipeline
Reference API 1104 21st Edition
$rPS - 03&04 - Full Joint Before Repair
Electrode Electrode Makel Brand Diameter in Ampere in Voltage in
Bead No. Polarity Technique Speed in mml min
Type Name mm Amps Volts
01 T bU IU Lincoln pipeliner 6P+ 3.20 DC+ 6L)-'/2 --) _ --:r --) SIUAW 1t2
02 E 7010-P1 Lincoln- pipeliner 7P+ 400 DC* Irl3-I lai -) / --r 21 S[/AW 184
03 E 7010-P1 Lincoln- pipeliner 7P* 4.00 DC* 92-94 -r )-JO SIUAW tJl

04 E 7010-Pl Lincoln- pipeiiner 7P+ 400 DC+ 66-69 1 I -.J ,1- SIUAW 113

Visual lnspection Result Satisfactory

WPS - 03 - (Through Repair)After Repair
Electrode Elec'trode Makel Brand Diameter in Ampere in Voltage in
Bead No. Polarity Technique Speed in mml min
Type lrlame mrn Amps Volts
fi1
UI E 6010 ripeliner 6P+ 2rn DC+ a1 1Q
33-35 SIVAW 10i
02 E7A1A-P1 Lincoln- oeilner 7P+ 400 UU+ I t0-1 12 34-36 SIUAW 197
E 7010-P1 Lincoin- pipeliner 7P* 4.00 DC+ 98-102 -t I ,--i -r Sil/AW t-1 /
a2
n6 E 7010-P1 Lincoln- :ipeliner 7P+ 4.00 DC+ 94-98 28-30 SIUAW t10
Yisual lnspection Result Satisfactory
Test Result . Accept NDT Report: PQR 1 Date: Z*.A1.ZAZA
est Test No. : 1056't DATE :03.02.2020
Specificatio width in Tensile Tensile strength
Sample lD Thickness mm Location of Fracture Report No
n mm Iogd KN NJmm'
WPS &PQR-03 APt 1104 25 72 655 81320 48271 Broke out side of the weld 1056'1

WPS &PQR.O3 APt 1104 25 59 655 82764 493.75 Broke out side of the weld 10561
Nick DATE:03.
:oupon Stencilled SAMPLE- WPS & PQR 03
Test Results :- Exposed surface of Nlck Break specimen shows complete fusion and penatration. No evidence of gas pockets and slag inclirsions
No.
Root Bend Test Face Bend Test Remarks
Coupon Stencilled Root Bend 1 Root Bend 2 Face Bend 1 Face Bend 2
Ansle of Bend ( Deg ) 180 180 180 180

No opening observed on No opening observed on 2.3mm opening observed No opening observed on

Result
bend surfsce bend surfsce on bend surfsce bend su fsce
Test Reports Enclased Tensile Test Report, Nick Break Report, Bend Test Report.

SR,NO DESCRIPTION REPORT.NO DATE

1 Tensile Test 1 0561 ,i ?i l. -r. .' u.022424
2 Nick Break Test 1 0561 ' ;lrr,i,iv ur, . ll-q.r r-rri;;l 03 02.2424
3 Bend Test 1 0561 a3 022420
tests were witnessed by m
if
statement in this record are correct. The test;oints were prepared, welded and tested in accordance with the requirement of
API '1104 2005 21th Edition

&Approved by- DSPPPL Approved by- MECON/BGL

gnatlrre Signatu re

Date Date