Machining time

Manufacturing Technologies 1.
Mátyás ANDÓ

Eötvös Loránd University

Savaria Institute of Technology
Hungary-9700 Szombathely, Károlyi Gáspár tér 4.
 Task 1: Drilling
• Drill: HSS – with 118° point angle, d=6 mm (r=3 mm)
• sb=1.5 mm
• s=10 mm sb
• sa=1 mm

L
• f=0.15 mm/rev

s
• n=1486 rev/min sa
x
𝑟 3
•𝑥= 𝛼 = = 1.8 𝑚𝑚
𝑡𝑔 𝑡𝑔 59°
2
• 𝐿 = 𝑠𝑏 + 𝑠 + 𝑠𝑎 + 𝑥 = 1.5 + 10 + 1 + 1.8 = 14.3 𝑚𝑚
𝐿 14.3
•𝑡= = = 0.064 𝑚𝑖𝑛 = 3.85 𝑠𝑒𝑐
𝑓∙𝑛 0.15∙1486

2020/2021 Spring Semester Mátyás ANDÓ – ELTE-IK-SMI 2

 Task 2: Turning
L
• d=20 mm l lb
• lb=1.5 mm
• l=13 mm

d
• f=0.1 mm/rev a
• vc=120 m/min
𝑣𝑐 ∙1000 120∙1000 𝑟𝑒𝑣
•𝑛= = = 1909.8
𝑑∙𝜋 20∙𝜋 𝑚𝑖𝑛
• 𝐿 = 𝑙𝑏 + 𝑙 = 1.5 + 13 = 14.5 𝑚𝑚
𝐿 14.5
•𝑡= = = 0.076 𝑚𝑖𝑛 = 4.56 𝑠𝑒𝑐 – every pass
𝑓∙𝑛 0.1∙1909.8

2020/2021 Spring Semester Mátyás ANDÓ – ELTE-IK-SMI 3

 Task 3: Milling
• Cutter: d=12 mm (r=6 mm), z=6 cutting edge
• lb=1.5 mm
• l=25 mm
• la=1.5 mm la l lb

• ae=2 mm a
ae e
• fz=0.1 mm/rev
• n=3184 rev/min L
𝑚𝑚
• 𝑣𝑓 = 𝑓𝑧 ∙ 𝑧 ∙ 𝑛 = 0.1 ∙ 6 ∙ 3184 = 1910.4
𝑚𝑖𝑛
• 𝐿 = 𝑟 + 𝑙𝑏 + 𝑙 + 𝑙𝑎 + 𝑟 = 6 + 1.5 + 25 + 1.5 + 6 = 40 𝑚𝑚
𝐿 40
•𝑡= = = 0.021 𝑚𝑖𝑛 = 1.25 𝑠𝑒𝑐 – every pass
𝑣𝑓 1910.4

2020/2021 Spring Semester Mátyás ANDÓ – ELTE-IK-SMI 4