8/22/2011

SERVICE DEVELOPMENT PT FAJAR MAS MURNI

BASIC CONTROL
50--100 HP SIERRA
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BASIC CONTROL
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

 CONTROL OF THE COMPRESSOR PACKAGE IS PERFORMED BY THE INTELLISYS*

MICROPROCESSOR.

 ‘INTELLISYS* MONITORS SYSTEM PRESSURE AND IN TURN ENERGIZES AND DE-

DE-ENERGIZES A
SOLENOID VALVE (1SV) TO LOAD AND UNLOAD THE UNIT.

 WHEN 1SV IS DE-

DE-ENERGIZED THE UNIT IS UNLOADED AND 1SV VENTS OIL FROM THE
HYDRAULIC CONTROL CYLINDER, WHICH IS SPRING RETURN, AND ALLOWS THE CYLINDER TO
CLOSE THE BUTTERFLY VALVE AND OPENS THE BLOWDOWN VALVE.

 THE BLOWDOWN VALVE OPENS FULLY PRIOR TO COMPLETELY CLOSING THE INLET VALVE, DUE
TO THE MECHANICAL LINKAGE BETWEEN THE TWO COMPONENTS.

 WHEN SYSTEM PRESSURE DROPS BELOW THE ON-

ON-LINE SET POINT 1SV IS ENERGIZED WHICH
ALLOWS OIL UNDER PRESSURE TO BE FEED TO THE CONTROL CYLINDER. THIS CAUSES THE
BUTTERFLY VALVE TO OPEN AND THE BLOWDOWN VALVE TO CLOSE.

 THE BUTTERFLY VALVE BEGINS TO OPEN PRIOR TO CLOSING THE BLOWDOWN VALVE DUE TO
THE MECHANICAL LINKAGE BETWEEN THE TWO COMPONENTS.

 THE INTELLISYS* CONTROLLER ALSO MONITORS 23 OPERATING POINTS 20 TIMES A SECOND TO

VERIFY PROPER UNIT OPERATION.

 IF ANY OF THE CRITICAL POINTS EXCEEDS NORMAL OPERATING PARAMETERS INTELLISYS*

WILL SHUT THE UNIT DOWN AND INDICATE THE SHUTDOWN ON A DIGITAL DISPLAY.

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI FEATURES

 SE STYLE CONTROLLER
– Not same part number as SE
 THERMISTORS AND RTD
– 1st & 2nd stage temps. are RTDs
– All others are thermistors
 Fewer pressure readouts
– Only Package Discharge Pressure
 Add oil pressure switch
 Auto loader
 Adjustable Condensate Valves

STANDARD DISPLAY
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

 PACKAGE DISCHARGE PRESSURE

 1st STAGE DISCHARGE TEMP.
 2nd STAGE INLET TEMPERATURE
 2nd STAGE DISCHARGE TEMP.
 PACKAGE DISCHARGE TEMP.
 BEARING OIL TEMPERATURE
 TOTAL HOURS
 LOADED HOURS

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI ADJUSTABLE PARAMETERS

 OFF-LINE PRESSURE
OFF-
 ON
ON--LINE PRESSURE
 DISPLAY TIME
 STAR DELTA TIME

OPTION SELECTION
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

 DELAY TO LOAD TIME

 AUTO S&S ON/OFF
 AUTO S&S TIME
 SEQUENCER ON/OFF
 REMOTE S&S ON/OFF
 PORO ON/OFF
 DELAY TO START TIME

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI WARNINGS

 SENSOR FAILURE
– 7ATT, 3ATT
 HIGH PACKAGE DISCHARGE TEMP
– > 140°
140°F

ALARMS
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

 LOW OIL PRESSURE < 34 psig

 HIGH AIR PRESSURE > 15 OVER RATED
 HIGH 1st STAGE DISCHARGE TEMP >482°
>482°
 HIGH 2nd STAGE INLET TEMP >140°
>140°F
 HIGH 2nd STAGE DISCHARGE TEMP
– > 428°
428° FOR 100 PSI UNITS
– > 480°
480° FOR 125 PSI UNITS
– > 489°
489°F FOR 150 PSI UNITS
 BEARING OIL TEMPERATURE > 170°170°F
 SENSOR FAILURE
– 2ATT, 4ATT, 5OTT, 4APT

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI ALARMS

 REMOTE STOP FAILURE

 REMOTE START FAILURE
 CALIBRATION FAILURE
 NO CONTROL POWER
 MOTOR OVERLOAD
 STARTER FAULT
 EMERGENCY STOP

50--100 CONTROLLER
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SERVICE DEVELOPMENT PT FAJAR MAS MURNI

 CALIBRATION
– ALL PRESSURE RELIEVED FROM UNIT
– UNIT STOPPED PRESS UP & DOWN
ARROWS AT SAME TIME
 CUSTOMER SET POINT ROUTINE
– UNIT STOPPED PRESS SET
» USE UP & DOWN ARROWS
» PRESS SET TO LOCK IN CHANGES
 DISPLAY SOFTWARE VERSION
– UNIT STOPPED PRESS UNLOADED STOP

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 SERVICE DEVELOPMENT PT FAJAR MAS MURNI

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8/22/2011