Professional Documents
Culture Documents
TRADING LTD,.
CIVIL,
Oil & Gas services
Dubai, P.O. Box….. Parcel ID 231-356 Office number 904, for sheik Mohamed bin ali bin rushed alnuame ,Deara. Alnahed alawel.
Korea, 1008- , knowledge industrial center, 184, Jungbu-daero, Giheung-gu, Yongin-si, Gyeonggi-do, 17095 Republic of Korea
❑ How to contact US
➢ info@alq-alabraj-com
➢ chairman Riyad M. Abdul Kadhim riyadh@alq-alabraj.com +964 773 048 3048 ,+964 780 125 5366
➢ Construction director chief Maitham T.Naji maitham@alq-alabraj.com +964 781 677 9319 +964 771 352 4526
❑ CONTENTS
1. INTRODUCTION
3.COMPANY ACTIVITIES
1.2 Security related work 1.4 Security Tower 1.6 Some of civil work excavation compaction and steel fixing, insulation
2.1 There are two ways of maintaining valves 2.2 Maintenance services 2.3 P i p el i n e / P i p e S p o o l R e p a i r 2 . 4 Defect Repair Using
ALQ AL-ABRAJ (AAC) is a Company for General oil and gas services dedicated to providing a professional and quality oilfield support services to operators in Iraq. We pride
ourselves in being able to provide a fast on the spot economic solutions to all types of challenges prevalent in our business, with Iraq our area of operations. We have vastly
experienced and qualified personnel in key positions throughout our organization engaged on a permanent basis, ready and able to rise to the variety of challenges which are
daily set before us. Team work and professionalism added to the provision of a safety first and quality service to our clients is what drives ACC to deliver
”On Time and within Budget”.
ALQ AL-ABRAJ (AAC) Certified :
❖ IMS (9001:2015) No.8202012318
❖ IMS (14001:2015) No. 820201284
❖ IMS (45001:2018) No. 820201293
ALQ AL-ABRAJ (AAC since its establishment in 1990, has long engaged in Heavy Lift Capabilities, Civil, Mechanical & Electrical Construction Contracting
and services in oil and gas field.
AAC have served large number of clients, executed more than 70 projects in Iraq with its expertise engineering and qualified equipment ALQ AL-ABRAJ
(AAC) also continuously develop its work and offering services that satisfy the requirements of the Iraqi markets and more …etc.
AAC has excellent reputation in Iraqi Market because of :
Implementing international standard and criteria TQM, ISO 9001, high
level of HSE.
Using trained human experiences efficient sources. Supply the markets
with trained human experiences efficient. Continues training for human
resources that working with AAC
Develop the bases of the services that presented and to keep up the
latest updates.
Continual improvement for modern management systems and technical
systems .
Meet the legal and regulatory requirements.
Excavation work in Baghdad alrustmea Compacting work in the German Pouring foundation concrete in
wastewater treatment UG work hospital in Baghdad Alboathad water treatment Baghdad
Steel reinforcement work in Karbala refinery project utility work Karbala refinery project insolation
wastewater treatment at al dewanay ,compacting work
Industrial Plant
Preparation & Cleaning
Cleaning Works at Power ,Oil & Gas Plants
AAC service technicians and engineers are experienced, well trained and follow ISO 9001-certified processes at all our service
centers or while on assignment at your production plants. Our service teams use the latest tools and equipment, enabling us to
deliver the best possible valve repairs in a professional and timely manner.
from regular valve repairs and maintenance planning through to complete lifecycle planning and execution. We offer training,
maintenance supervision and can educate your personnel on your installed base and better diagnostics utilization. For special
projects, a dedicated AAC valve expert can be assigned to your plant to support your long-term maintenance needs.
AAC has machines and equipment are designed for repairing damage to the sealing surfaces in valves on-site and in our
workshop for different types of valve (Gate, Glove , Ball , Butterfly Check valve , PSV, PCV) including its gear boxes & actuators .
2.1
There are two ways of maintaining valves:
AAC project engineering services provide you with fast and efficient installation, commissioning and
plant start-up that meets your time schedule and budget.
Our services will work with both new equipment implementation, as well as modernizing and upgrading
existing parts.
AAC engineer provides on-site supervision for predictive and preventative maintenance activities to
ensure that recommended maintenance procedures have been followed and work has been completed
to a safe standard.
2.3
Encircling Sleeve
1. Type A Sleeves (Reinforcing)
Composite materials have been used in aerospace structural applications for many years. In recent years, composite sleeves
have been developed and used for the repair of non-leaking pipeline defects. The various composite sleeves are proprietary
products produced by specific vendors. The rigid materials are limited to relatively straight sections of pipe much as steel sleeves.
The flexible materials can be applied to bends, elbows, and tees.
The advantages of composite reinforcements compared with steel sleeves are easier handling of the materials, lower skill
requirements for installation personnel, more rapid installation, and lower overall cost.
2.5 Mechanical Clamps
1. Bolt-On Clamps
Several types of mechanical
clamps are available from
various commercial vendors.
Figure 24 shows a photograph
of a typical bolt-on clamp.
2. Leak Clamps
VPAC -II-IS Intrinsically Safe (IS) Portable Valve leak detector, certified IS to the highest
gas levels, multiple point memory for walk-around data collection, for through valve
11 gas loss, with built in leak loss quantification, and Bluetooth interface to PC computer Mistras Group Hellas ABEE 1
with VPACwin software for valve inspection management and VPAC Unlimited Site
License (Requires signed site license agreement).
Torque Wrench
Pneumatic Torque Wrench
12 Dude Machinery (Shanghai) Co., Ltd 1
Model: DTA-190S
Ultrasonic compressed Air leak detection camera
13 Avenir Technologies FZE 1
Model: LKS1000-V.2
SMAW (Electrical & Diesel) 28
14 Welding Machines 1
GTAW 8
15 Air Compressors 150 to 1000 CFM 7, 8.6 &13 bar 5
3.3
Electrical Construction
Construction
AAC have a professional department capable to perform all activities of installation related to power plants, substations
(GIS & AIS), HV, MV and LV systems. This department managing by professional staff in both installation.
AAC's engineers participated in several training courses and got authorization and qualification certificates from
international companies and institutes.
AAC have all equipment with high technology that cover all technical requirement.
3.4
∗Mobilize all necessary properly certified rigging, heavy lift transportation equipment, such as slings/shackles/spreader and lifting beams/crane and load
spreading mats/transportation beam/stillage etc.
∗Mobilize heavy lift, support cranes and other necessary equipment including where necessary heavy lift transport and support equipment and checking
the following:
• Test certification.
• Properly plated and documented for operation with Local and National Authorities.
• Inspect for any damage and or shortages in line with manufacturers operating and
maintenance manuals. Rectify as necessary.
• Check operators are properly experienced/qualified and licensed
∗ Prepare load spreading and stillage to receive columns for pre-dressing.
∗ Prepare access road for Heavy Lift items and provide protection for bridge’s culverts,
foundations, fire water hydrants, electrical duct banks.
∗ Rig Cranes and carry out on site inspection. Arrangement for Third Party testing and
certification as necessary.
AAC owns and operates a number of cranes ranging from 20 to 600 metric tons capacity.
As of February 2021, the total number of cranes & equipment owned by AAC is 125.
Following is a list of Heavy Lift cranes available within the AAC fleet.
Moreover, investment in new tackle is a continuous activity in AAC. We ensure that all tackle always have appropriate certification and are
inspected prior to any lift. Tackle are preserved in good conditions where cleaning and greasing is done regularly to keep them in proper working
conditions. Lifting and spreader beams are designed by the Central Rigging Department engineers in line with the international ASME and BS
standards and are certified by a third party. A list of heavy lifts (100 MT and above) is enclosed for reference in Typically the following personnel are
engaged for a project:
∗ Rigging Specialist/Superintendent.
∗ Rigging Engineer
∗ Rigging Foremen
∗ Rigging Chargehands
∗ Riggers
∗ Helpers
∗ Technical Clerks
∗ Storekeepers
6. PRE-DRESSING OF VESSEL TOWERS :
Considering that in today’s construction industry projects are to be delivered on a fast-track basis, it is envisaged that the maximum amount of pre-
dressing of vessels/towers, will be carried out prior to erection. This essentially reduces erection time and scaffolding requirements. Pre-dressing is
planned to be carried out at a location as close as possible to the point of erection, depending on the size of the vessel and the amount of activity
in the area. In such a way we eliminate double handling and reduce transportation and erection time.
In the event that this is not possible and if a local location is not available, then a nearby marshalling area will be established and designated for this
work. Pre-dressing activities include the following; insulation / painting, installation of ladders and platforms, installation of overhead lines and
downcomers on their permanent supports, and installation of instrument and electric conduit runs
7. FLARE STACK RIGGING PLAN :
The basic approach adopted by AAC for Flare Stack Rigging Plan is to sub-assemble the stack structure at ground level into acceptable
sections and employ cranes rigged with Main Boom and Luffing Jib to erect to each elevation. The sub-assembled sections will be completed
with all members and riser guides as far as is practicable and in line with the Flare Stack Vendors Erection Procedure. The risers will be installed
by means of the Vendor Supplied Winch System, in accordance with the Vendor Procedure or will be a part of the modules and is such case
will be assembled on the ground.
In addition to the steps identified above, upon delivery of the vessel, the orientations and dimensions of lifting lugs/ trunnion and
tailing lugs are confirmed. The clearances, fouling of nozzles, cleats are also reconfirmed prior to start of erection activities.
9. TYPICAL HAULING PROCEDURE :
The Hauling Procedure typically entails that the following steps are to be followed:
∗ Mobilize the transport equipment to port of discharge and configure hydraulic trailer fitting turn-tables and/or transportation
beams to conform to IFC Transport Arrangement Drawing.
∗ Receive the Heavy Lift item from the ships hook onto hydraulic trailer(s), fit tiedown lashing and release/remove ships rigging
gear.
∗ For Direct Delivery from Port of Discharge to Site, carry out the following checks:
• Carry out all necessary equipment and cargo safety checks.
• Ensure the route is clearly understood by the transport crew and necessary escort cars are in attendance.
• Re-check that any diversions have been dealt with.
• Ensure all concerned Government and or Local Authorities route and escort permissions and support documentation is in
place.
• After all checks are completed and signed off, the transport can then proceed to site.
∗ For clearing a Heavy Lift ship in a timely manner, the following steps need to be carried out:
• Pre set load spreading and support stillage in the agreed lay down area within the port of receipt.
• Receive the Heavy Lifts onto hydraulic trailers from the ships hook and transport to the lay down area, offloading by
means of hydraulic trailers onto the lay down Area.
• Re-load for site transportation and carry out all checks as described in above prior to proceeding to site.
∗ Route to Site:
• To be agreed and determined in coordination with Port Authorities and with any other concerned party from whom
Routing Permission is required.
• Discharge at Site
• Transport will be positioned as per IFC Rigging/Transport study and discharged as described in Section 4 “Heavy Lift
Erection Procedures” of this document.
10. SAFETY AND SECURITY :
All lifting equipment and rigging tackle will be inspected by an experienced and qualified Rigging Supervisor prior to use.
All AAC owned cranes will be fitted with a Safe Load Indicator and AntiTwo Block devices, all maintained in good
working order together with current Third Party test certification. All Rigging Tackle and Transport Lashing material will be
of international acceptable standard with current Third Party test certification and subject to regular on site inspection
and maintenance. All lifting operations will be under the control of the appointed Rigging Specialist.
ASME/Superintendent or his appointed deputy.
AAC Heavy Lift Achievements
Heavy lifting work at Bage refinery the object lifted capacity is 189 ton
AAC Heavy Lift Achievement Photos
4.1 Table 1 ‘Heavy Lifts Cranes:
MAKE MODEL TYPE CAPACITY QUANTITY
DEMAG CC-2800.1 Crawler 600 MT 2 Nos.
6 Sewage plant at Al- Qadisiyah IRAQ 2011 2015 Completed Civil working and lifting activates
With offices in Baghdad, Ahdeb, ,Karbala , Diwaniya , Basra, ,Korea and Dubai
and with its experienced international staff the company has the capability to
perform any pipeline or tank project in accordance with international standards.
AAC is ISO certified and trying to excel at work as Iraqi contractor for the
Petroleum Industry.
We provide all inclusive mechanical and civil services to our local Iraqi and
growing international clientele. This includes non destructive testing and
cathodic protection, as required. As a hard money contractor we own all of our
construction equipment.
Check : Monitoring and reporting are important parts of health and safety arrangements.
Management systems allow organizations to receive both specific (eg incident-led) and routine
reports on the performance of health and safety policy.
Act : It is important that organizations review the health and safety performance. It allows us to
establish whether the essential health and safety principles - effective leadership and
management, competence, worker consultation and involvement - have been embedded in
the organization.
DAILY INSPECTION EXECUTED PHOTOS
AAC
2 President 2
3 Indirect Manpower
3.1 ADIMINISTRATION (DUBIA) 4
3.2 Branch Manager 6
3.3 Accountant 4
MANPOWER
3.4 Legal Officer 2
3.5 Engineering Manager 2
3.6 Procurement Manager 1
3.7 Construction Manager 3
DIRECT &
3.8 HSE Manager 1
3.9 Logistic Manager 2
3.11 QA/QC Engineer 2
3.1 Piping Engineer 3
INDIRECT
3.13 Mechanical Engineer 3
3.1 Electrical Engineer 2
3.15 Instrument Engineer 2
3.2 Storage Tank Engineer 1
3.17 Jacking System Engineer 1
4 Direct Manpower
4.1 Mechanical Supervisor 17
4.2 Piping Supervisor 8
4.3 Pipeline Supervisor 16
4.4 HSE Supervisor 6
4.5 Tank Supervisor 3
4.6 Welders (SMAW,GTAW, SAW, CO2) 160
4.7 Pipe Fitter 88
4.8 Plate Fitter 14
4.9 Grinder 79
4.10 Surveyors 3
4.1 Rigger 18
4.12 Electrical and Instrument Technician 5
4.1 Heavy Equipment Operators 77
4.14 Light Equipment Operators 45
4.2 Upskill Labors 670
Total 1252
EQUIPMENT & MACHINERY
JACKING SYSTEM LIST
Spare for 12 MT Capacity
Jacking System Equipment
Item Qty
1 12 MT capacity double acting hydraulic jacking equipment
with lifting hook suitable for shell plates Jack Model 2510- Jacking System
80 O Ring 40
35D-S-H Equipment
Grip Jaw Spring 80
2 12 MT capacity double acting hydraulic jacking equipment
with lifting hook suitable for shell plates Jack Model 2510- Suction Strainer for 15 HP Power pack 2
Jacking System
35D-S-H-R 76
Equipment Return line filter element for 15 Power pack 2
3 Hydraulic power packs 15 HP with starter and manifold Stop cock valve 15
Jacking System
4
Equipment Elbow 15
4 Quick connect couplings (QRC)- 2 No. per jack for double
Jacking System Hose 4.5 mtr 10
acting jacks Qty 80
Equipment
Hose 5 mtr 6
5 Quick connect couplings (QRC)- 4 No. per jack for
Jacking System
retracting mechanism 76
Equipment Tee 8
Pressure Gauge 2
Cotter pin 10
EQUIPMENT & MACHINERY LIST
Item Specification Manufacture Qty Remark
Jacking System for Storage Tank Erection
Jacking System for Tank Erection.for details
,please refer to attached information’s of Jacking Each jack 12 ton India 156 Own
system
Side boom (Pipe layer)
Side Boom 90 ton Komatsu D9 USA 8 Own
Side Boom 80 ton Caterpillar D8 USA 12 Own
Daifeng 70 Ton Side Boom Daifeng China 5 Own
Welding Tractors Rig (Pipeline)
Welding Rig Arcotrac 200 E/C VIETZ,Germany 15 own
—
-
2
3
1
Own
Own
Own
Interphone C15 4 Own
Loader 4 T Mercedes 1 Own
Electric welding machine S400 SMAW 22 Own
Level gauge DSZ2 3 Own
Insertion-type concrete vibrator — 1 Own
Vertical drilling machine Φ25 — 1
Welding rod thermostat box Lincoln 12 Own
Welding rod drying box 600×500×750 Lincoln 24 Own
X-ray RT machine 2505 Dandong Ronghua 3 Own
X-ray RT machine 3005 Dandong Ronghua 2 Own
X-ray film dehydration dryer ZTH-340 Lincoln 1 Own
Automatic film developing machine Dandong Ronghua 2 Own
Axial fan 7.5kW — 18 Own
Super five cable tester FLUKE2000 FLUCK 5 Own
Electric integrated calibration table Druck 1 Own
Item Qty
A2 Multitrack SAW A2TF J1
WELDING RECTIFIER LAF 1001
Control cable 15m
REFERENCE CABLE RDV 1X6 L=10M
Welding cable 95mm Black (50 m)
Auto welding
Feed roller 3.0MM (A2/A6)
1 3 Machine for
Contact tip 3.2MM A2/A6
Bottom Plate
Wire drums (plastic) 25KG
Return clamp EG 600
V guide wheel
AUTO •
SAW/MIG/MAG/FCAW welding process).
MACHINES 2
• Contact nozzle suitable for 2.4mm, 3.2 mm & 4mm wires.
6
Auto welding
Machine for
shell Plate
• Contact tips 2.4 mm—10 Nos
• Copper welding cable (600 Amps) (70m x 2 for welding head) (25 m x 2 for earthing).
Civil Construction
Mechanical Construction
E&I Construction
Storage Tank and Jacking System
CIVIL WORKS
Client:
HDEC,HDLV
PROJECT: FCC
QUANTITY: 9,400m
OF T-WALLS production
and installation
CIVIL WORKS
Client: BGC & MOC
PROJECT: ZUBAIR OIL
FIELD
QUANTITY:
PAVMENT: 12,700 M2
RENIFORCED
CONCRETE; 2,400 CUM
CIVIL WORKS
Client: BGC & SECL
PROJECT: ZUBAIR IPF
QUANTITY: 4.700 cum
HAND EXCVATION
Mechanical Excavation
Levelling
ROW Filling & Compacting
Grouting
CIVIL WORKS
PROJECT: Water
Treatment Plant
Sedimentation Tank
Sand Filter
Control Room
Buffer Tank
Pump Station
CIVIL WORKS
PROJECT: Najaf
International Airport
MECHANICAL WORKS
❑How to contact US
➢info@alq-alabraj-com
➢chairman Riyad M. Abdul Kadhim riyadh@alq-alabraj.com +964 773 048 3048 ,+964 780 125 5366
➢Construction director chief Maitham T.Naji maitham@alq-alabraj.com +964 781 677 9319 +964 771 352 4526
ONCE AGAIN
THANKING YOU