game settings

standard bike but with robust frame

direct sales for all 3 customers
no maintenance
no warranty
buyback of 700 to cheetah
maxrefurb 4 years
component name rejection weight # required sales
frame frame robust 0.04 4 1 61643
2 wheels wheel standard 0.06 1.5 2 61643
mechanism mechanism standard 0.07 0.7 1 61643
saddle saddle standard 0.05 1 1 61643
motor motor standard 0.08 2 1 61643
battery battery classic 0.06 3.5 1 61643
box luxury box basic 0.03 0.05 1 61643

total 14.25
total
cheetah
gearshift
frame 325 hbs
wheel 150
mechanism 450 sales
saddle 95 cheetah
box 15 gearshift
motor 220 hbs
battery 210
production waste
cheetah
gearshift
hbs
production loss total weight for rejection % check design> supplier tab from previous period
9862.88 256434.88
11095.74 196024.74
3020.507 46170.607
3082.15 64725.15
9862.88 133148.88
12945.03 228695.53
92.4645 3174.6145

928,374.40 kg
310,939.08 kg
310,532.45 kg
306,902.87 kg

878,412.75 kg
294,205.50 kg
293,820.75 kg
290,386.50 kg

49,961.65 kg
16,733.58 kg
16,711.70 kg
16,711.70 kg
b from previous period
 Maintenance capacity calculation tool
Cheetah sales per year 20646 check report period 0
avg lifetime (years) 5.1 check dep chart be sure to changes it when you make chan
installed base 105294.6
required maintenance per year 1 1 for bronze/silver 2 for gold
hours req per service 1
required maintenance hours per year 105294.6

Gearshift sales per year 20619 check report period 0

avg lifetime 5.1 check dep chart
installed base 105156.9
required maintenance per year 1 1 for bronze/silver 2 for gold
hours req per service 1
required maintenance hours per year 105156.9

HBS sales per year 20378 check report period 0

avg lifetime 5.1 check dep chart
installed base 103927.8
required maintenance per year 1 1 for bronze/silver 2 for gold
hours req per service 1
required maintenance hours per year 103927.8

Total
total sales per year 61643
total required maintenance hours per year 314379.3
total required maintenance hours per week 6045.756
FTE required 151.14
6045755.7692

repair cost per bike 350

sure to changes it when you make changes to maintenance and the design
Cheetah sum % returns that can still be refurbished 12.80% sum return % < max refurb age
35.57 # bikes per week that will be refurbished
249.02 hours per week

Gearshift sum % returns that can still be refurbished 95.00% sum return % < max refurb age
263.69 # bikes per week that will be refurbished
1845.80 hours per week

HBS sum % returns that can still be refurbished 95.00% sum return % < max refurb age
260.60 # bikes per week that will be refurbished
1824.22 hours per week

559.86 total refurbishable bikes per week

3919.04 total required refurbishment hours per week
6.12 fractionl # shifts required per week
1 integer number of shifts per week

refurbishment costs
16 FTE per shift
40000 price per FTE per year
640,000 € annual refurbishment cost
50 € buyback price check scm refurbishment line
2,093,944 € annual buyback cost check sales customer finance
2,733,944 € total annual cost

sales of refurbished bikes

315,781 annual sales 3 year old bikes
1,345,211 annual sales 4 year old bikes
1,660,991 total annual revenue check finance income

-1,072,953 € annual profit/loss

 % return flows 14.20%
1849.88 per year return flow 56.38
non refurbishable bikes (too old +30% filtered out) 20.80

% return flows 95.00%

13711.64 per year return flow 376.69
non refurbishable bikes (too old +30% filtered out) 113.01

% return flows 95.00%

13551.37 per year return flow 372.29
non refurbishable bikes (too old +30% filtered out) 111.69

total inflow 805.36

urs per week total non refurbishable bikes (too old +30% filtered out) 245.50

weight of total inflow per year 596,774.07

m refurbishment line
es customer finance overall inflow circularity (based on kg) 39.13%
inflow circularity Cheetah 11.84%
inflow circularity Gearshift 47.34%
inflow circularity HBS 47.34%

ance income
sum return %
per week 2931.732 per year 41,777.18 kg
per week 1081.8504 per year

sum return %
per week 19588.05 per year 279,129.71 kg
per week 5876.42 per year

sum return %
bikes per week 19359.10 per year 275,867.18 kg
bikes per week 5807.73 per year

bikes per week 41,878.88 per year this number you can find in the sales/customer tab
bikes per week 12,766.00 per year

kg

2.2
1.8 5 4 2 1.1 0.3
0.9 5.5 2.6 1.4 0.7 0.1
95
95 5 4.9 2.4 1.4 0.4
 new life
Disassembly capacity 150 products/day 1050
Remanufacturing capacity 200 components/day 1400
Recycling capacity 1000 components/day 7000
RSP remanufacturing efficiency 0.4 new life specs
RSP recycling efficiency 0.95 new life specs
dissassembly cost per bike 32
energy cost of recycling per ton 50

total bikes to disassemble per week 245.50 30% of refurbished plus returns that are non refurbishabl
disassembly utilization 23.38%
disassembly cost per year 408,512 €

disassembly efficiency (1-loss) 0.96 new life specs

components per week 235.68

on/of REMANUFACTURING
1 1 st component frame per week
component remanufacturability 0.3 linked to design choice
component weight 4 kg
remanufacturable components 70.70 per week
remanufactured components 28.28 per week
remanufactured weight 113.13 kg per week

on/of 2nd component wheels

1 component remanufacturability 0.3 linked to design choice
component weight 2 kg
remanufacturable components 141.41 per week *2
remanufactured components 113.13 per week
remanufactured weight 226.25 kg per week

on/of 3rd component mechanism

1 component remanufacturability 0.3 linked to design choice
component weight 1 kg
remanufacturable components 70.70 per week
remanufactured components 28.28 per week
remanufactured weight 28.28 kg per week

on/of 4th component saddle

1 component remanufacturability 0.3 linked to design choice
component weight 1.1 kg
remanufacturable components 70.70 per week
remanufactured components 28.28 per week
remanufactured weight 31.11 kg per week
on/of 5th component motor
1 component remanufacturability 0.3 linked to design choice
component weight 2 kg
remanufacturable components 70.70 per week
remanufactured components 28.28 per week
remanufactured weight 56.56 kg per week

on/of 6th component battery

1 component remanufacturability 0.4 linked to design choice
component weight 3.6 kg
remanufacturable components 94.27 per week
remanufactured components 37.71 per week
remanufactured weight 135.75 kg per week

on/of 7th component box

1 component remanufacturability 0 linked to design choice
component weight 0.05 kg
remanufacturable components 0.00 per week
remanufactured components 0.00 per week
remanufactured weight 0.00 kg per week

total components to remanufacture 518.50

remanufacturing utilization 37.04%

total remanufactured components yearly 10294.50 #

total weight remanufactured yearly 30736.43 kg
 products/week
components/week
components/week

lus returns that are non refurbishable return proportion cheetah 8.47%
return proportion gearshift 46.03%
return proporation HBS 45.49%

on/of RECYCLING
1 1st component frame
component recycling efficiency 0.95
component weight 4
recyclable components 156.73 per week
recycled components 148.89 per week
recycled weight 595.56 kg per week

on/of 2nd component wheels

1 component recycling efficiency 0.9
component weight 2
recyclable components 296.96 per week
recycled components 282.11 per week
recycled weight 564.22 kg per week

on/of 3rd component mechanism

1 component recycling efficiency 0.9
component weight 1
recyclable components 148.48 per week
recycled components 141.05 per week
recycled weight 141.05 kg per week

on/of 4th component saddle

1 component recycling efficiency 0.9
component weight 1.1
recyclable components 148.48 per week
recycled components 141.05 per week
recycled weight 155.16 kg per week
 5th component motor
on/of component recycling efficiency 0.9
1 component weight 2
recyclable components 148.48 per week
recycled components 141.05 per week
recycled weight 282.11 kg per week

on/of 6th component battery

1 component recycling efficiency 0.4
component weight 3.6
recyclable components 56.56 per week
recycled components 53.74 per week
recycled weight 193.45 kg per week

on/of 7th component box

1 component recycling efficiency 1
component weight 0.05
recyclable components 235.68 per week
recycled components 223.90 per week
recycled weight 11.19 kg per week

total components to recycle 1191.36 per week

recycling utilization 17.02%

total recycled components yearly 58,853.28 #

total weight recycled yearly 93,687.90 kg

sales (virgin + production waste) 928,374 kg

total RSP waste 472,350 kg
total weight recovered 124,424 kg

overall outflow circularity 8.16%

outflow circularity Cheetah 2.99%

outflow circularity Gearshift 18.44%
outflow circurlarity HBS 18.44%

overall circularity 23.64% 0.224613700773474

overall circularity cheetah 7.42%

overall circularity gearshift 32.89%
overall circularity HBS 32.89%
0.230234442
 30969.28 per year

*2

29339.32 per year

7334.83 per year

8068.31 per year

14669.66 per year

10059.20 per year

582.13 per year