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REVIEW REPORT
OVER
RE-SETTING OF PURGING INTERVAL
(FOR RAW MILL GIRTH GEAR GREASE SPRAY SYSTEM)

DATE: 31-03-2017

After the decision for revisal of new setting point for the raw mill girth gear grease spraying system and
necessary action taken by E&I Department; it has become very simple to understand the diversities in consumption of
grease ‘BECHEM BERULIT GA-400’. Here is a summary of review report over the re-setting of purging cycle for raw mill
girth gear grease spraying system along with exploration of increased service life of grease barrels.

SR. PREVIOUS CURRENT

PARTICULARS UNIT REMARKS
NO. DATA DATA

1 Off-time interval Seconds 10:50 20:00

2 On-time interval Seconds 02:00 02:00
3 One purging interval Seconds 12:50 22:00
4 Grease quantity/interval mg/interval 2423.600 2423.600
5 Grease consumption quantity mg/minute 11633.280 6609.818
gm/minute 11.633 6.610
kg/hour 0.698 0.397

Expected running hours of raw

5 hrs./day 20 20
mill
Quantity of grease in each ‘BECHEM BERULIT
6 kg/barrel 190.000 190.000
barrel GA-400’
Service life of each grease
7 Hours 272.208 479.085
barrel
Days 13.610 23.954
Days 14 24 taking higher value

Consumption of grease barrel

8 barrel/month 2.20 1.25
per month
Effective saving of grease per
9 month with respect to barrel/month -- 0.95
previous consumptions
barrel/month -- 1 approx.

Increased service life of a with respect to previous

10 % -- 76.00
barrel one
11 Saving in terms of money NPR -- 1,14,950.00 1 Kg grease = NPR 605.00/-

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