This document is a 4 page checklist for stress analysis that includes items to check such as pipe data, load cases considered, results within limits, and markings on stress isometrics. It aims to ensure all relevant inputs and outputs are validated for stress analysis of piping systems.
Original Description:
stress
Original Title
IOTDE-PIP-CL-006 Rev 0 Check List for Stress Analysis
This document is a 4 page checklist for stress analysis that includes items to check such as pipe data, load cases considered, results within limits, and markings on stress isometrics. It aims to ensure all relevant inputs and outputs are validated for stress analysis of piping systems.
This document is a 4 page checklist for stress analysis that includes items to check such as pipe data, load cases considered, results within limits, and markings on stress isometrics. It aims to ensure all relevant inputs and outputs are validated for stress analysis of piping systems.
3 Input checked as given below: (Check print to be
maintained for Rev 0 and later major revisions only)
a Pipe routing
b Pipe material, pipe diameter & schedule
c Corrosion allowance
d SIF’s at branches
e Temperature/pressure/insulation thk / Insulation
density
f Valve/rigid element weights
g Flange data
h Expansion joint / spring / Hose data if applicable
i Nozzle displacementsif applicable given for
static/rotating equipment nozzles
j Multiple Case Studies for critical equipments Like
pumps, Column reboiler, Compressor.
k PSV/PSE forces/load cases properly considered if
applicable
l Friction factor given wherever applicable
SHEET 2 OF 4
CHECK LIST FOR STRESS ANALYSIS Document No.
IOTDE-PIP-CL-006 Rev - 0 CHECK LIST YES NO N/A COMMENTS
m The standard CAESAR.CFG file/Units file used
n Liberal Stress Kept “ON” in CAESAR
o The standard load case files used
p Tank settlement considered if applicable
q Springs made “user defined” springs
r Steamout case considered if applicable
s Piping Stress Design basis used if applicable
4 In load cases , hydrotest case considered if applicable
5 Results : Following to be checked:
a Stresses – Sustained, Expansion , Occasional
b Sustained Sag as per project specific requirement or
15 mm max
c Static Equipment nozzle loads within project norms or
within IOTDE or WRC 107 check done. Allowable Nozzle Loads Standard Appendix Rotating Equipment loads (if applicable) within Vendor limits
d Large operating displacements checked for non-
interference with structure/other adjacent pipes(especially for rack lines) and proper action taken
e Flange leakage check ok(if applicable after checking
flange leakage data)
f Routing changes discussed with Layout
Engineer/Designer
g Compressor Allignment run
h Weight No Content (WNC) check for Lines having
Liquid and connected to nozzle.(normally used for lines carrying slurry or powder). L-model run (with rising Y supports removed), to i check sustain and occassional stresses are within limits 6 System Stress isometrics - Following to be checked:
a All nodes legibly marked
SHEET 3 OF 4
CHECK LIST FOR STRESS ANALYSIS Document No.
IOTDE-PIP-CL-006 Rev - 0 CHECK LIST YES NO N/A COMMENTS
b Support locations and types (with proper E-W and N-
S gaps if applicable) properly marked
c Notes for re-inforcement of pipe to pipe stub-in
marked as per stress requirement
d Support allowed to rise in operating condition’ note is
marked wherever applicable
e Expansion Joint Tag/Springs/Flexible Hose Tag nos.
marked if applicable
f Support loads marked wherever vertical loads greater
than 1000 kg and lateral/axial loads greater than 500 kg
g Routing changes properly marked
h Expansion Joint tie-rod orientation marked if
applicable
i Any other relevant notes/details marked if
applicable(for e.g. ‘Support structure not to deflect more than ‘X’ mm under applied lateral/axial load’)
7 Expansion Joints data /Springs Data/Flexible Hose
data listed in Expansion joint Log Sheet /Spring Log Sheet/Slide plate Log sheet.
8 Support loads / Dyke wall anchor loads/ Nozzle loads
are informed to Civil / Mechanical / Projects Department (if necessary)
9 Changes in Equipment Supporting(e.g. Equipment to
be kept sliding) is informed to Layout group , Mechanical Dept. , Civil Dept. if applicable
10 For Jacketed Lines , ensure the following :
a At anchor point, both core and jacket is anchored
b Anchor on core with c-node on jacket is provided for
jacket barriers,flange joints thermowell connections etc where core and jacket is connected to each other
c Guide on core with c-node on Jacket is provided for
spacers
d In Caesar II, the proper specific gravity is calculated
for jacket pipe if it is filled with liquid to consider only liquid in annular portion SHEET 4 OF 4
CHECK LIST FOR STRESS ANALYSIS Document No.
IOTDE-PIP-CL-006 Rev - 0 CHECK LIST YES NO N/A COMMENTS
e In Caesar II, the proper specific gravity is calculated
for jacket pipe if it is filled with liquid to consider only liquid in annular portion
f Distance between spacers kept maximum 3000 mm
for straight pipe and maximum 1200 mm from bend or as per project specific requirements