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CHECK LIST FOR STRESS ANALYSIS Document No.


IOTDE-PIP-CL-006
Rev - 0

JOB No:

PROJECT:

SYSTEM NUMBER :

REVISION DATE PREPARED BY CHECKED BY APPROVED BY

CHECK LIST YES NO N/A COMMENTS

1 Axes are marked on all Stress Isometrics

2 Terminal Movement of Equipment Nozzle


calculated / equipment coded w.r.t latest Equipment
drg.

3 Input checked as given below: (Check print to be


maintained for Rev 0 and later major revisions only)

a Pipe routing

b Pipe material, pipe diameter & schedule

c Corrosion allowance

d SIF’s at branches

e Temperature/pressure/insulation thk / Insulation


density

f Valve/rigid element weights

g Flange data

h Expansion joint / spring / Hose data if applicable

i Nozzle displacementsif applicable given for


static/rotating equipment nozzles

j Multiple Case Studies for critical equipments Like


pumps, Column reboiler, Compressor.

k PSV/PSE forces/load cases properly considered if


applicable

l Friction factor given wherever applicable


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CHECK LIST FOR STRESS ANALYSIS Document No.


IOTDE-PIP-CL-006
Rev - 0
CHECK LIST YES NO N/A COMMENTS

m The standard CAESAR.CFG file/Units file used

n Liberal Stress Kept “ON” in CAESAR

o The standard load case files used

p Tank settlement considered if applicable

q Springs made “user defined” springs

r Steamout case considered if applicable

s Piping Stress Design basis used if applicable

4 In load cases , hydrotest case considered if applicable

5 Results : Following to be checked:

a Stresses – Sustained, Expansion , Occasional

b Sustained Sag as per project specific requirement or


15 mm max

c Static Equipment nozzle loads within project norms or


within IOTDE or WRC 107 check done. Allowable
Nozzle Loads Standard Appendix Rotating Equipment
loads (if applicable) within Vendor limits

d Large operating displacements checked for non-


interference with structure/other adjacent
pipes(especially for rack lines) and proper action
taken

e Flange leakage check ok(if applicable after checking


flange leakage data)

f Routing changes discussed with Layout


Engineer/Designer

g Compressor Allignment run

h Weight No Content (WNC) check for Lines having


Liquid and connected to nozzle.(normally used for
lines carrying slurry or powder).
L-model run (with rising Y supports removed), to
i
check sustain and occassional stresses are within
limits
6 System Stress isometrics - Following to be checked:

a All nodes legibly marked


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CHECK LIST FOR STRESS ANALYSIS Document No.


IOTDE-PIP-CL-006
Rev - 0
CHECK LIST YES NO N/A COMMENTS

b Support locations and types (with proper E-W and N-


S gaps if applicable) properly marked

c Notes for re-inforcement of pipe to pipe stub-in


marked as per stress requirement

d Support allowed to rise in operating condition’ note is


marked wherever applicable

e Expansion Joint Tag/Springs/Flexible Hose Tag nos.


marked if applicable

f Support loads marked wherever vertical loads greater


than 1000 kg and lateral/axial loads greater than 500
kg

g Routing changes properly marked

h Expansion Joint tie-rod orientation marked if


applicable

i Any other relevant notes/details marked if


applicable(for e.g. ‘Support structure not to deflect
more than ‘X’ mm under applied lateral/axial load’)

7 Expansion Joints data /Springs Data/Flexible Hose


data listed in Expansion joint Log Sheet /Spring Log
Sheet/Slide plate Log sheet.

8 Support loads / Dyke wall anchor loads/ Nozzle loads


are informed to Civil / Mechanical / Projects
Department (if necessary)

9 Changes in Equipment Supporting(e.g. Equipment to


be kept sliding) is informed to Layout group ,
Mechanical Dept. , Civil Dept. if applicable

10 For Jacketed Lines , ensure the following :

a At anchor point, both core and jacket is anchored

b Anchor on core with c-node on jacket is provided for


jacket barriers,flange joints thermowell connections
etc where core and jacket is connected to each other

c Guide on core with c-node on Jacket is provided for


spacers

d In Caesar II, the proper specific gravity is calculated


for jacket pipe if it is filled with liquid to consider
only liquid in annular portion
SHEET 4 OF 4

CHECK LIST FOR STRESS ANALYSIS Document No.


IOTDE-PIP-CL-006
Rev - 0
CHECK LIST YES NO N/A COMMENTS

e In Caesar II, the proper specific gravity is calculated


for jacket pipe if it is filled with liquid to consider
only liquid in annular portion

f Distance between spacers kept maximum 3000 mm


for straight pipe and maximum 1200 mm from bend or
as per project specific requirements

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