Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding
1 Valves around tanks
1.1 In/out isolation valves Yes Yes
2.2 LPN Filling connection valve NA NA
2.3 Bottom pen drain valve NA NA
2.4 DMW connection to filling line NA NA

2 Valves around exchangers

2.1 In/out isolation valves NA NA
2.2 Equipment Bypass valve NA NA
2.3 Open vent valve NA NA
2.4 Open drain valve NA NA
2.5 Flush/Purge/Drainage/Ventilation valve NA NA
2.6 utility connection valve NA NA

3 Valves around pumps

3.1 Suc/disch isolation valves NA NA
3.2 Disch check valve (include warm-up valve) NA NA
3.3 Open vent valves NA NA
3.4 Open drain valves NA NA
3.5 Flush/Purge/Drainage/Ventilation valve NA NA

Open 1 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding

3.6 Recycle (minimum flow) valve Yes Yes

3.7 Equalizing line block valve NA NA

3.8 API Auxiliary Line valve NA NA

4 Valves around filters / strainers

4.1 In/out isolation valves
4.2 Equipment Bypass valve
4.3 Open vent valve
4.4 Open drain valve
4.5 Flush/Purge/Drainage/Ventilation valve

5 Valves around control valves

5.1 Control valve Yes Yes

5.2 In/out isolation valves

5.3 Bypass valve
Open 2 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding
5.4 Open drain valve
5.5 Flush/Purge/Drainage/Ventilation valve

6 Valves around ESD valves

6.1 ESD valves Yes
6.2 In/out isolation valves
6.3 Open drain valve
6.4 Bypass on isolation valve (purge/pressurization)
6.5 Flush/Purge/Drainage/Ventilation valve

7 Valves associated with relief valves

7.1 Relief valves NA Yes

7.2 In/out isolation valves

7.3 Open vent (bleed) valve NA NA
7.4 Bypass valves NA NA

8 Valves around instruments

8.1 Level instrument isolation valves
8.2 Pressure instrument isolation valve
8.3 Flush/Purge/Drainage/Ventiation valve
Open 3 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding
8.4 Analyzer isolation valves - general
8.5 Analyzer isolation valves - with retractable probe
8.6 Flow instrument isolation (tap) valve

9 Valves around sampling

9.1 Isolation valves - general NA NA
9.2 Isolation valves - with retractable probe NA NA
9.3 Needle valve NA NA

10 Valves in piping
10.1 Firewater isolation/deluge valves Yes
10.2 Switching valve (manual/MOV) Yes NA
10.3 Intermittent on-off valve (manual/MOV) Yes NA
10.4 Throttling valve (manual)
10.5 Check valve NA NA
10.6 Root valve for utility branch line
10.7 High point open vent valve
10.8 Low point open drain valve
10.9 Header block valves
10.1 Blow-down valve NA NA
10.11 Steam Tracing Manifold Valve
Open 4 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding
10.12 Utility Station valve
10.13 Steam trap valves
10.14 Steam ring/Steam lance valve
10.15 Start-up line valve
10.16 Battery Limit Valve
10.17 Instrument air header Root Valve (spider type)
10.18 Flush/Purge/Drainage/Ventilation valve
10.19 Utility Connection Valve
10.2 Water/Chemical Injection line valve
10.21 Normally no flow (NNF) line valve
10.22 Wash line valve
10.23 Rod out maintenance valve
10.24 Blast air valve
10.25 Vacuum cleaning line valve
10.26 Commissioning temporary valve
10.27 Utility Header Drain valve
10.28 Future area isolation Valve

11 Chemical package valves

11.1 Control/ROV/MOV Yes NA
11.2 Flush/Purge/Drainage/Ventilation valve NA NA
Open 5 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding
11.3 Isolation valves - general NA NA
11.4 Water/Chemical Injection line valve NA NA
11.5 Chemical filling line valve NA NA
11.6 Plant air for chemcial filling operation NA NA

Open 6 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

FO 1
NA NA
FO 1
NA NA

NA NA
NA NA
NA NA
NA NA
NA NA
NA NA

>6months 2
>6months 2
NA
NA
3

Open 7 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

FCV for MCF line

FO 1 same as control
valve
NA

>6months 2 Seal plan valves

FM 1
NA
NA
NA
FM 1

TCV on crude
FO 1 tanks, FCV for
pumps
>6months 2
>6months 2
Open 8 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

NA
3

FM 1
NA
NA
NA
NA

TRV on crude
>6 months 2
tanks

FM 1 Rim Vent
NA NA

FM 2
FM 2
FM 3
Open 9 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

FM 2
NA
FM 2

FO 1
NA NA
FO 1

1
FO 1
FO 1
2
>6 months 2
NA
3
3
>6months 2
NA NA
>6 months 2
Open 10 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

3
>6 months 2
NA
2
2
NA
3
3
NA
>6months 2
NA
NA
NA
NA
NA
3
3

FO 1
3
Open 11 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

>6months 2
>6months 2
FO 1
FO 1

Open 12 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding
1 Valves around tanks
1.1 In/out isolation valves Yes Yes

2.2 LPN Filling connection valve Yes

2.3 Bottom pen drain valve NA NA

2.4 DMW connection to filling line NA NA

2 Valves around exchangers

2.1 In/out isolation valves NA NA
2.2 Equipment Bypass valve NA NA
2.3 Open vent valve NA NA
2.4 Open drain valve NA NA
2.5 Flush/Purge/Drainage/Ventilation valve NA NA
2.6 utility connection valve NA NA

3 Valves around pumps

3.1 Suc/disch isolation valves NA NA
3.2 Disch check valve (include warm-up valve) NA NA
3.3 Open vent valves NA NA
3.4 Open drain valves NA NA
Open 13 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding
3.5 Flush/Purge/Drainage/Ventilation valve NA NA

3.6 Recycle (minimum flow) valve Yes Yes

3.7 Equalizing line block valve NA NA

3.8 API Auxiliary Line valve NA NA

4 Valves around filters / strainers

4.1 In/out isolation valves
4.2 Equipment Bypass valve
4.3 Open vent valve
4.4 Open drain valve
4.5 Flush/Purge/Drainage/Ventilation valve

5 Valves around control valves

5.1 Control valve Yes Yes

5.2 In/out isolation valves

5.3 Bypass valve
Open 14 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding
5.4 Open drain valve
5.5 Flush/Purge/Drainage/Ventilation valve

6 Valves around depressuring/ESD valves

6.1 ESD valves Yes
6.2 In/out isolation valves
6.3 Open drain valve
6.4 Bypass on isolation valve (purge/pressurization)
6.5 Flush/Purge/Drainage/Ventilation valve

7 Valves associated with relief valves

7.1 Relief valves NA Yes
7.2 In/out isolation valves
7.3 Open vent (bleed) valve NA NA
7.4 Bypass valves NA NA

8 Valves around instruments

8.1 Level instrument isolation valves
8.2 Pressure instrument isolation valve
8.3 Flush/Purge/Drainage/Ventiation valve
8.4 Analyzer isolation valves - general
Open 15 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding
8.5 Analyzer isolation valves - with retractable probe
8.6 Flow instrument isolation (tap) valve

9 Valves around sampling

9.1 Isolation valves - general NA NA
9.2 Isolation valves - with retractable probe NA NA
9.3 Needle valve NA NA

10 Valves in piping
10.1 Firewater isolation/deluge valves Yes
10.2 Switching valve (manual/MOV) Yes NA
10.3 Intermittent on-off valve (manual/MOV) Yes NA
10.4 Throttling valve (manual)
10.5 Check valve NA NA
10.6 Root valve for utility branch line
10.7 High point open vent valve
10.8 Low point open drain valve
10.9 Header block valves
10.1 Blow-down valve NA NA
10.11 Steam Tracing Manifold Valve
10.12 Utility Station valve
Open 16 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding
10.13 Steam trap valves
10.14 Steam ring/Steam lance valve
10.15 Start-up line valve
10.16 Battery Limit Valve
10.17 Instrument air header Root Valve (spider type)
10.18 Flush/Purge/Drainage/Ventilation valve
10.19 Utility Connection Valve
10.2 Water/Chemical Injection line valve
10.21 Normally no flow (NNF) line valve
10.22 Wash line valve
10.23 Rod out maintenance valve
10.24 Blast air valve
10.25 Vacuum cleaning line valve
10.26 Commissioning temporary valve
10.27 Utility Header Drain valve
10.28 Future area isolation Valve

11 Chemical package valves

11.1 Control/ROV/MOV Yes NA
11.2 Flush/Purge/Drainage/Ventilation valve NA NA
11.3 Isolation valves - general NA NA
Open 17 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding
11.4 Water/Chemical Injection line valve NA NA
11.5 Chemical filling line valve NA NA
11.6 Plant air for chemcial filling operation NA NA

Open 18 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

FO 1
1 for control valve
FO 1 and other valves
are 2
FO 1
NA NA

NA NA
NA NA
NA NA
NA NA
NA NA
NA NA

>6months 2
>6months 2
NA
NA
Open 19 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

3
FCV for MCF line
FO 1 same as control
valve
NA

>6months 2 Seal plan valves

FM 1
NA
NA
NA
FM 1

TCV on tanks,
FO 1
FCV for pumps
>6months 2
>6months 2
Open 20 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

NA
3

FM 1
NA
NA
NA
NA

>6 months 2 TRV on tanks

FM 1 Rim Vent
NA NA

FM 2
FM 2
FM 3
FM 2
Open 21 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

NA
FM 2

FO 1
NA NA
FO 1

1
FO 1
FO 1
2
>6 months 2
NA
3
3
>6months 2
NA NA
>6 months 2
3
Open 22 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

>6 months 2
NA
2
2
NA
3
3
NA
>6months 2
NA
NA
NA
NA
NA
3
3

FO 1
3
>6months 2
Open 23 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

>6months 2
FO 1
FO 1

Open 24 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding
1 Valves around tanks
1.1 In/out isolation valves Yes Yes

2.2 LPN Filling connection valve Yes

2.3 Bottom pen drain valve NA NA

2.4 DMW connection to filling line NA NA

2 Valves around exchangers

2.1 In/out isolation valves NA NA
2.2 Equipment Bypass valve NA NA
2.3 Open vent valve NA NA
2.4 Open drain valve NA NA
2.5 Flush/Purge/Drainage/Ventilation valve NA NA
2.6 utility connection valve NA NA

3 Valves around pumps

3.1 Suc/disch isolation valves NA NA
3.2 Disch check valve (include warm-up valve) NA NA
3.3 Open vent valves NA NA
3.4 Open drain valves NA NA
Open 25 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding
3.5 Flush/Purge/Drainage/Ventilation valve NA NA

3.6 Recycle (minimum flow) valve Yes Yes

3.7 Equalizing line block valve NA NA

3.8 API Auxiliary Line valve NA NA

4 Valves around filters / strainers

4.1 In/out isolation valves
4.2 Equipment Bypass valve
4.3 Open vent valve
4.4 Open drain valve
4.5 Flush/Purge/Drainage/Ventilation valve

5 Valves around control valves

5.1 Control valve Yes Yes

5.2 In/out isolation valves

5.3 Bypass valve
Open 26 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding
5.4 Open drain valve
5.5 Flush/Purge/Drainage/Ventilation valve

6 Valves around depressuring/ESD valves

6.1 ESD valves Yes
6.2 In/out isolation valves
6.3 Open drain valve
6.4 Bypass on isolation valve (purge/pressurization)
6.5 Flush/Purge/Drainage/Ventilation valve

7 Valves associated with relief valves

7.1 Relief valves NA Yes
7.2 In/out isolation valves
7.3 Open vent (bleed) valve NA NA
7.4 Bypass valves NA NA

8 Valves around instruments

8.1 Level instrument isolation valves
8.2 Pressure instrument isolation valve
8.3 Flush/Purge/Drainage/Ventiation valve
8.4 Analyzer isolation valves - general
Open 27 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding
8.5 Analyzer isolation valves - with retractable probe
8.6 Flow instrument isolation (tap) valve

9 Valves around sampling

9.1 Isolation valves - general NA NA
9.2 Isolation valves - with retractable probe NA NA
9.3 Needle valve NA NA

10 Valves in piping
10.1 Firewater isolation/deluge valves Yes
10.2 Switching valve (manual/MOV) Yes NA
10.3 Intermittent on-off valve (manual/MOV) Yes NA
10.4 Throttling valve (manual)
10.5 Check valve NA NA
10.6 Root valve for utility branch line
10.7 High point open vent valve
10.8 Low point open drain valve
10.9 Header block valves
10.1 Blow-down valve NA NA
10.11 Steam Tracing Manifold Valve
10.12 Utility Station valve
Open 28 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding
10.13 Steam trap valves
10.14 Steam ring/Steam lance valve
10.15 Start-up line valve
10.16 Battery Limit Valve
10.17 Instrument air header Root Valve (spider type)
10.18 Flush/Purge/Drainage/Ventilation valve
10.19 Utility Connection Valve
10.2 Water/Chemical Injection line valve
10.21 Normally no flow (NNF) line valve
10.22 Wash line valve
10.23 Rod out maintenance valve
10.24 Blast air valve
10.25 Vacuum cleaning line valve
10.26 Commissioning temporary valve
10.27 Utility Header Drain valve
10.28 Future area isolation Valve

11 Chemical package valves

11.1 Control/ROV/MOV Yes NA
11.2 Flush/Purge/Drainage/Ventilation valve NA NA
11.3 Isolation valves - general NA NA
Open 29 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding
11.4 Water/Chemical Injection line valve NA NA
11.5 Chemical filling line valve NA NA
11.6 Plant air for chemcial filling operation NA NA

Open 30 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

FO 1
1 for control valve
FO 1 and other valves
are 2
FO 1
NA NA

>6months 2
3
3
3
3
3

>6months 2
>6months 2
NA
NA
Open 31 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

3
FCV for MCF line
FO 1 same as control
valve
NA

>6months 2 Seal plan valves

FM 1
NA
NA
NA
FM 1

TCV on tanks,
FO 1
FCV for pumps
>6months 2
>6months 2
Open 32 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

NA
3

FM 1
NA
NA
NA
NA

>6 months 2 TRV on tanks

FM 1 Rim Vent
NA NA

FM 2
FM 2
FM 3
FM 2
Open 33 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

NA
FM 2

FO 1
NA NA
FO 1

1
FO 1
FO 1
2
>6 months 2
NA
3
3
>6months 2
NA NA
>6 months 2
3
Open 34 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

>6 months 2
NA
2
2
NA
3
3
NA
>6months 2
NA
NA
NA
NA
NA
3
3

FO 1
3
>6months 2
Open 35 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

>6months 2
FO 1
FO 1

Open 36 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding
1 Valves around tanks
1.1 In/out isolation valves Yes Yes

2.2 LPN Filling connection valve Yes

2.3 Bottom pen drain valve NA NA

2.4 DMW connection to filling line NA NA

2 Valves around exchangers

2.1 In/out isolation valves NA NA
2.2 Equipment Bypass valve NA NA
2.3 Open vent valve NA NA
2.4 Open drain valve NA NA
2.5 Flush/Purge/Drainage/Ventilation valve NA NA
2.6 utility connection valve NA NA

3 Valves around pumps

3.1 Suc/disch isolation valves NA NA
3.2 Disch check valve (include warm-up valve) NA NA
3.3 Open vent valves NA NA
3.4 Open drain valves NA NA
Open 37 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding
3.5 Flush/Purge/Drainage/Ventilation valve NA NA

3.6 Recycle (minimum flow) valve Yes Yes

3.7 Equalizing line block valve NA NA

3.8 API Auxiliary Line valve NA NA

4 Valves around filters / strainers

4.1 In/out isolation valves NA NA
4.2 Equipment Bypass valve NA NA
4.3 Open vent valve NA NA
4.4 Open drain valve NA NA
4.5 Flush/Purge/Drainage/Ventilation valve NA NA

5 Valves around control valves

5.1 Control valve Yes Yes

5.2 In/out isolation valves NA NA

5.3 Bypass valve NA NA
Open 38 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding
5.4 Open drain valve NA NA
5.5 Flush/Purge/Drainage/Ventilation valve NA NA

6 Valves around depressuring/ESD valves

6.1 ESD valves Yes
6.2 In/out isolation valves
6.3 Open drain valve
6.4 Bypass on isolation valve (purge/pressurization)
6.5 Flush/Purge/Drainage/Ventilation valve
6.6 Depressuring valve
7 Valves associated with relief valves
7.1 Relief valves NA Yes
7.2 In/out isolation valves
7.3 Open vent (bleed) valve NA NA
7.4 Bypass valves NA NA

8 Valves around instruments

8.1 Level instrument isolation valves
8.2 Pressure instrument isolation valve
8.3 Flush/Purge/Drainage/Ventiation valve
8.4 Analyzer isolation valves - general
Open 39 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding
8.5 Analyzer isolation valves - with retractable probe
8.6 Flow instrument isolation (tap) valve

9 Valves around sampling

9.1 Isolation valves - general NA NA
9.2 Isolation valves - with retractable probe NA NA
9.3 Needle valve NA NA

10 Valves in piping
10.1 Firewater isolation/deluge valves Yes
10.2 Switching valve (manual/MOV) Yes NA
10.3 Intermittent on-off valve (manual/MOV) Yes NA
10.4 Throttling valve (manual)
10.5 Check valve NA NA
10.6 Root valve for utility branch line
10.7 High point open vent valve
10.8 Low point open drain valve
10.9 Header block valves
10.1 Blow-down valve
10.11 Steam Tracing Manifold Valve
10.12 Utility Station valve
Open 40 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding
10.13 Steam trap valves
10.14 Steam ring/Steam lance valve
10.15 Start-up line valve
10.16 Battery Limit Valve
10.17 Instrument air header Root Valve (spider type)
10.18 Flush/Purge/Drainage/Ventilation valve
10.19 Utility Connection Valve
10.2 Water/Chemical Injection line valve
10.21 Normally no flow (NNF) line valve
10.22 Wash line valve
10.23 Rod out maintenance valve
10.24 Blast air valve
10.25 Vacuum cleaning line valve
10.26 Commissioning temporary valve
10.27 Utility Header Drain valve
10.28 Future area isolation Valve

11 Chemical package valves

11.1 Control/ROV/MOV Yes NA
11.2 Flush/Purge/Drainage/Ventilation valve NA NA
11.3 Isolation valves - general NA NA
Open 41 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding
11.4 Water/Chemical Injection line valve NA NA
11.5 Chemical filling line valve NA NA
11.6 Plant air for chemcial filling operation NA NA

Open 42 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

FO 1
1 for control valve
FO 1 and other valves
are 2
FO 1
NA NA

NA NA
NA NA
NA NA
NA NA
NA NA
NA NA

>6months 2
>6months 2
NA
NA
Open 43 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

3
FCV for MCF line
FO 1 same as control
valve
NA

>6months 2 Seal plan valves

FM 1
NA
NA
NA
FM 1

TCV on tanks,
FO 1
FCV for pumps
>6months 2
>6months 2
Open 44 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

NA
3

FM 1
NA
NA
NA
NA
FO 1

>6 months 2 TRV on tanks

FM 1 Rim Vent
NA NA

FM 2
FM 2
FM 3
FM 2
Open 45 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

NA
FM 2

FO 1
NA NA
FO 1

1
FO 1
FO 1
2
>6 months 2
NA
3
3
>6months 2
FO 1
>6 months 2
3
Open 46 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

>6 months 2
NA
2
2
NA
3
3
NA
>6months 2
NA
NA
NA
NA
NA
3
3

FO 1
3
>6months 2
Open 47 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

>6months 2
FO 1
FO 1

Open 48 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding
1 Valves around Vessel
1.1 In/out isolation valves Yes Yes
2.2 LPN Filling connection valve NA NA
2.3 Bottom pen drain valve NA NA
2.4 DMW connection to filling line NA NA

2 Valves around exchangers

2.1 In/out isolation valves NA NA
2.2 Equipment Bypass valve NA NA
2.3 Open vent valve NA NA
2.4 Open drain valve NA NA
2.5 Flush/Purge/Drainage/Ventilation valve NA NA
2.6 utility connection valve NA NA

3 Valves around pumps

3.1 Suc/disch isolation valves NA NA
3.2 Disch check valve (include warm-up valve) NA NA
3.3 Open vent valves NA NA
3.4 Open drain valves NA NA
3.5 Flush/Purge/Drainage/Ventilation valve NA NA

Open 49 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding

3.6 Recycle (minimum flow) valve Yes Yes

3.7 Equalizing line block valve NA NA

3.8 API Auxiliary Line valve NA NA

4 Valves around filters / strainers

4.1 In/out isolation valves
4.2 Equipment Bypass valve
4.3 Open vent valve
4.4 Open drain valve
4.5 Flush/Purge/Drainage/Ventilation valve

5 Valves around control valves

5.1 Control valve Yes Yes

5.2 In/out isolation valves

5.3 Bypass valve
Open 50 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding
5.4 Open drain valve
5.5 Flush/Purge/Drainage/Ventilation valve

6 Valves around depressuring/ESD valves

6.1 ESD valves Yes
6.2 In/out isolation valves
6.3 Open drain valve
6.4 Bypass on isolation valve (purge/pressurization)
6.5 Flush/Purge/Drainage/Ventilation valve

7 Valves associated with relief valves

7.1 Relief valves NA Yes
7.2 In/out isolation valves
7.3 Open vent (bleed) valve NA NA
7.4 Bypass valves NA NA

8 Valves around instruments

8.1 Level instrument isolation valves
8.2 Pressure instrument isolation valve
8.3 Flush/Purge/Drainage/Ventiation valve
8.4 Analyzer isolation valves - general
Open 51 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding
8.5 Analyzer isolation valves - with retractable probe
8.6 Flow instrument isolation (tap) valve

9 Valves around sampling

9.1 Isolation valves - general NA NA
9.2 Isolation valves - with retractable probe NA NA
9.3 Needle valve NA NA

10 Valves in piping
10.1 Firewater isolation/deluge valves Yes
10.2 Switching valve (manual/MOV) Yes NA
10.3 Intermittent on-off valve (manual/MOV) Yes NA
10.4 Throttling valve (manual)
10.5 Check valve NA NA
10.6 Root valve for utility branch line
10.7 High point open vent valve
10.8 Low point open drain valve
10.9 Header block valves
10.1 Blow-down valve NA NA
10.11 Steam Tracing Manifold Valve
10.12 Utility Station valve
Open 52 of 58
 Typical Identification of Valve Analysis

Essential
No. Valve Type Safe-
Process Control
Guarding
10.13 Steam trap valves
10.14 Steam ring/Steam lance valve
10.15 Start-up line valve
10.16 Battery Limit Valve
10.17 Instrument air header Root Valve (spider type)
10.18 Flush/Purge/Drainage/Ventilation valve
10.19 Utility Connection Valve
10.2 Water/Chemical Injection line valve
10.21 Normally no flow (NNF) line valve
10.22 Wash line valve
10.23 Rod out maintenance valve
10.24 Blast air valve
10.25 Vacuum cleaning line valve
10.26 Commissioning temporary valve
10.27 Utility Header Drain valve
10.28 Future area isolation Valve

Open 53 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

FO 1
NA NA
FO 1
NA NA

NA NA
NA NA
NA NA
NA NA
NA NA
NA NA

>6months 2
>6months 2
NA
NA
3

Open 54 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

FCV for MCF line

FO 1 same as control
valve
NA

>6months 2 Seal plan valves

FM 1
NA
NA
NA
FM 1

TCV on crude
FO 1 tanks, FCV for
pumps
>6months 2
>6months 2
Open 55 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

NA
3

FM 1
NA
NA
NA
NA

>6 months 2

FM 1
NA NA

FM 2
FM 2
FM 3
FM 2
Open 56 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

NA
FM 2

FO 1
NA NA
FO 1

1
FO 1
FO 1
2
>6 months 2
NA
3
3
>6months 2
NA NA
>6 months 2
3
Open 57 of 58
e Analysis

Frequent Operation or
Proposed IVA Note
Maintenance

>6 months 2
NA
2
2
NA
3
3
NA
>6months 2
NA
NA
NA
NA
NA
3
3

Open 58 of 58