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Revision 17

CT/e Dual, ProSpeed AII/FII Series


Component Replacement

Copyright © 2001-2011 by General Electric Company

Operating Documentation
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT

REV 16 2326233

警告 • 本维修手册仅提供英文版本。
(ZH-CN) • 如果维修服务提供商需要非英文版本,客户需自行提供翻译服务。
• 未详细阅读和完全理解本维修手册之前,不得进行维修。
• 忽略本警告可能对维修人员,操作员或患者造成触电、机械伤害或其他形式的
伤害。

VÝSTRAHA • Tento provozní návod existuje pouze v anglickém jazyce.


• V případě, že externí služba zákazníkům potřebuje návod v jiném jazyce, je
(CS) zajištění překladu do odpovídajícího jazyka úkolem zákazníka.
• Nesnažte se o údržbu tohoto zařízení, aniž byste si přečetli tento provozní
návod a pochopili jeho obsah.
• V případě nedodržování této výstrahy může dojít k poranění pracovníka
prodejního servisu, obslužného personálu nebo pacientů vlivem elektrického
proudu, respektive vlivem mechanických či jiných rizik.

ADVARSEL • Denne servicemanual findes kun på engelsk.


• Hvis en kundes tekniker har brug for et andet sprog end engelsk, er det
(DA) kundens ansvar at sørge for oversættelse.
• Forsøg ikke at servicere udstyret medmindre denne servicemanual har været
konsulteret og er forstået.
• Manglende overholdelse af denne advarsel kan medføre skade på grund af
elektrisk, mekanisk eller anden fare for teknikeren, operatøren eller patienten.

WAARSCHUWING • Deze onderhoudshandleiding is enkel in het Engels verkrijgbaar.


• Als het onderhoudspersoneel een andere taal vereist, dan is de klant
(NL) verantwoordelijk voor de vertaling ervan.
• Probeer de apparatuur niet te onderhouden voordat deze
onderhoudshandleiding werd geraadpleegd en begrepen is.
• Indien deze waarschuwing niet wordt opgevolgd, zou het
onderhoudspersoneel, de operator of een patiënt gewond kunnen raken als
gevolg van een elektrische schok, mechanische of andere gevaren.

WARNING • This Service Manual is available in English only.


• If a customer's service provider requires a language other than English, it is the
(EN) customer's responsibility to provide translation services.
• Do not attempt to service the equipment unless this service manual has been
consulted and is understood.
• Failure to heed this warning may result in injury to the service provider,
operator, or patient, from electric shock or from mechanical or other hazards.

HOIATUS • Käesolev teenindusjuhend on saadaval ainult inglise keeles.


• Kui klienditeeninduse osutaja nõuab juhendit inglise keelest erinevas keeles,
(ET) vastutab klient tõlketeenuse osutamise eest.
• Ärge üritage seadmeid teenindada enne eelnevalt
käesoleva teenindusjuhendiga tutvumist ja sellest aru saamist.
• Käesoleva hoiatuse eiramine võib põhjustada teenuseosutaja, operaatori või
patsiendi vigastamist elektrilöögi, mehaanilise või muu ohu tagajärjel.

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CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT

VAROITUS • Tämä huolto-ohje on saatavilla vain englanniksi.


• Jos asiakkaan huoltohenkilöstö vaatii muuta kuin englanninkielistä materiaalia,
(FI) tarvittavan käännöksen hankkiminen on asiakkaan vastuulla.
• Älä yritä korjata laitteistoa ennen kuin olet varmasti lukenut ja ymmärtänyt
tämän huolto-ohjeen.
• Mikäli tätä varoitusta ei noudateta, seurauksena voi olla huoltohenkilöstön,
laitteiston käyttäjän tai potilaan vahingoittuminen sähköiskun, mekaanisen
vian tai muun vaaratilanteen vuoksi.

ATTENTION • Ce manuel de service n'est disponible qu'en anglais.


• Si le technicien du client a besoin de ce manuel dans une autre langue que
(FR) l'anglais, c'est au client qu'il incombe de le faire traduire.
• Ne pas tenter d'intervenir sur les équipements tant que le manuel service n'a
pas été consulté et compris
• Le non-respect de cet avertissement peut entraîner chez le technicien,
l'opérateur ou le patient des blessures dues à des dangers électriques,
mécaniques ou autres.

WARNUNG • Diese Serviceanleitung existiert nur in Englischer Sprache.


• Falls ein fremder Kundendienst eine andere Sprache benötigt, ist es aufgabe
(DE) des Kunden für eine Entsprechende Übersetzung zu sorgen.
• Versuchen Sie nicht diese Anlage zu warten,
ohne diese Serviceanleitung gelesen und verstanden zu haben.
• Wird diese Warnung nicht beachtet, so kann es zu Verletzungen des
Kundendiensttechnikers, des Bedieners oder des Patienten durch
stromschläge, Mechanische oder Sonstige gefahren kommen.

ΠΡΟΕΙ∆ΟΠΟΙΗΣΗ • Το παρόν εγχειρίδιο σέρβις διατίθεται στα αγγλικά μόνο.


• Εάν το άτομο παροχής σέρβις ενός πελάτη απαιτεί το παρόν εγχειρίδιο σε
(EL) γλώσσα εκτός των αγγλικών, αποτελεί ευθύνη του πελάτη να παρέχει
υπηρεσίες μετάφρασης.
• Μην επιχειρήσετε την εκτέλεση εργασιών σέρβις στον εξοπλισμό εκτός εαν
έχετε συμβουλευτεί και έχετε κατανοήσει το παρόν εγχειρίδιο σέρβις.
• Εαν δε λάβετε υπόψη την προειδοποίηση αυτή, ενδέχεται να προκληθεί
τραυματισμός στο άτομο παροχής σέρβις, στο χειριστή ή στον ασθενή από
ηλεκτροπληξία, μηχανικούς ή άλλους κινδύνους.

FIGYELMEZTETÉS • Ezen karbantartási kézikönyv kizárólag angol nyelven érhető el.


(HU) • Ha a vevő szolgáltatója angoltól eltérő nyelvre tart igényt, akkor a vevő
felelőssége a fordítás elkészíttetése.
• Ne próbálja elkezdeni használni a berendezést, amíg a karbantartási
kézikönyvben leírtakat nem értelmezték.
• Ezen figyelmeztetés figyelmen kívül hagyása a szolgáltató, működtető vagy a
beteg áramütés, mechanikai vagy egyéb veszélyhelyzet miatti sérülését
eredményezheti.

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AÐVÖRUN • Þessi þjónustuhandbók er eingöngu fáanleg á ensku.


• Ef að þjónustuveitandi viðskiptamanns þarfnast annas tungumáls en ensku, er
(IS) það skylda viðskiptamanns að skaffa tungumálaþjónustu.
• Reynið ekki að afgreiða tækið nema að þessi þjónustuhandbók
hefur verið skoðuð og skilin.
• Brot á sinna þessari aðvörun getur leitt til meiðsla á þjónustuveitanda,
stjórnanda eða sjúklings frá raflosti, vélrænu eða öðrum áhættum.

AVVERTENZA • Il presente manuale di manutenzione è disponibile soltanto in inglese.


• Se un addetto alla manutenzione richiede il manuale in una lingua diversa, il
(IT) cliente è tenuto a provvedere direttamente alla traduzione.
• Si proceda alla manutenzione dell'apparecchiatura solo dopo aver consultato il
presente manuale ed averne compreso il contenuto
• Il non rispetto della presente avvertenza potrebbe far compiere operazioni da
cui derivino lesioni all'addetto, alla manutenzione, all'utilizzatore ed al paziente
per folgorazione elettrica, per urti meccanici od altri rischi.

警告 • このサービスマニュアルには英語版しかありません。
(JA) • サービスを担当される業者が英語以外の言語を要求される場合、翻訳作業は
その業者の責任で行うものとさせていただきます。
• このサービスマニュアルを熟読し理解せずに、装置のサービスを行わないで
ください。
• この警告に従わない場合、サービスを担当される方、操作員あるいは患者さ
んが、感電や機械的又はその他の危険により負傷する可能性があります。

경고 • 본 서비스 지침서는 영어로만 이용하실 수 있습니다 .


(KO) • 고객의 서비스 제공자가 영어 이외의 언어를 요구할 경우 , 번역 서비스를 제공
하는 것은 고객의 책임입니다 .
• 본 서비스 지침서를 참고했고 이해하지 않는 한은 해당 장비를 수리하려고 시
도하지 마십시오 .
• 이 경고에 유의하지 않으면 전기 쇼크 , 기계상의 혹은 다른 위험으로부터 서비
스 제공자 , 운영자 혹은 환자에게 위해를 가할 수 있습니다 .

BRDINJUMS • Šī apkalpes rokasgrāmata ir pieejama tikai angļu valodā.


• Ja klienta apkalpes sniedzējam nepieciešama informācija citā valodā, nevis
(LV) angļu, klienta pienākums ir nodrošināt tulkošanu.
• Neveiciet aprīkojuma apkalpi bez apkalpes rokasgrāmatas izlasīšanas un
saprašanas.
• Šī brīdinājuma neievērošana var radīt elektriskās strāvas trieciena, mehānisku
vai citu risku izraisītu traumu apkalpes sniedzējam, operatoram vai pacientam.

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ĮSPĖJIMAS • Šis eksploatavimo vadovas yra prieinamas tik anglų kalba.


• Jei kliento paslaugų tiekėjas reikalauja vadovo kita kalba – ne anglų, numatyti
(LT) vertimo paslaugas yra kliento atsakomybė.
• Nemėginkite atlikti įrangos techninės priežiūros, nebent atsižvelgėte į šį
eksploatavimo vadovą ir jį supratote.
• Jei neatkreipsite dėmesio į šį perspėjimą, galimi sužalojimai dėl elektros šoko,
mechaninių ar kitų pavojų paslaugų tiekėjui, operatoriui ar pacientui.

ADVARSEL • Denne servicehåndboken finnes bare på engelsk.


• Hvis kundens serviceleverandør trenger et annet språk, er det kundens ansvar
(NO) å sørge for oversettelse.
• Ikke forsøk å reparere utstyret uten at denne servicehåndboken er lest og
forstått.
• Manglende hensyn til denne advarselen kan føre til at serviceleverandøren,
operatøren eller pasienten skades på grunn av elektrisk støt, mekaniske eller
andre farer.

OSTRZEŻENIE • Niniejszy podręcznik serwisowy dostępny jest jedynie w języku angielskim.


• Jeśli dostawca usług klienta wymaga języka innego niż angielski, zapewnienie
(PL) usługi tłumaczenia jest obowiązkiem klienta.
• Nie próbować serwisować wyposażenia bez zapoznania się i zrozumienia
niniejszego podręcznika serwisowego.
• Niezastosowanie się do tego ostrzeżenia może spowodować urazy dostawcy
usług, operatora lub pacjenta w wyniku porażenia elektrycznego, zagrożenia
mechanicznego bądź innego.

ATENÇÃO • Este manual de assistência técnica só se encontra disponível em inglês.


• Se qualquer outro serviço de assistência técnica, que não a gems, solicitar
(PT-BR) estes manuais noutro idioma, é da responsabilidade do cliente fornecer os
serviços de tradução.
• Não tente reparar o equipamento sem ter consultado ecompreendido este
manual de assistência técnica.
• O não cumprimento deste aviso pode por em perigo a segurança do técnico,
operador ou paciente devido a choques elétricos, mecânicos ou outros.

ATENÇÃO • Este manual de assistência técnica só se encontra disponível em inglês.


• Se qualquer outro serviço de assistência técnica, que não a gems, solicitar
(PT-PT) estes manuais noutro idioma, é da responsabilidade do cliente fornecer os
serviços de tradução.
• Não tente reparar o equipamento sem ter consultado ecompreendido este
manual de assistência técnica.
• O não cumprimento deste aviso pode colocar em perigo a segurança do
técnico, do operador ou do paciente devido a choques eléctricos, mecânicos
ou outros.

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ATENŢIE • Acest manual de service este disponibil numai în limba engleză.


• Dacă un furnizor de servicii pentru clienţi necesită o altă limbă decât cea
(RO) engleză, este de datoria clientului să furnizeze o traducere.
• Nu încercaţi să reparaţi echipamentul decât ulterior consultării şi înţelegerii
acestui manual de service.
• Ignorarea acestui avertisment ar putea duce la rănirea depanatorului,
operatorului sau pacientului în urma pericolelor de electrocutare, mecanice sau
de altă natură.

ОСТОРОЖНО! • Данное руководство по обслуживанию предлагается только на английском


языке.
(RU) • Если сервисному персоналу клиента необходимо руководство не на
английском, а на каком-то другом языке, клиенту следует самостоятельно
обеспечить перевод.
• Перед обслуживанием оборудования обязательно обратитесь к данному
руководству и поймите изложенные в нем сведения.
• Несоблюдение требований данного предупреждения может привести к
тому, что специалист по обслуживанию, оператор или пациент получат
удар электрическим током, механическую травму или другое
повреждение.

UPOZORENJE • Ovo servisno uputstvo je dostupno samo na engleskom jeziku.


• Ako klijentov serviser zahteva neki drugi jezik, klijent je dužan da obezbedi
(SR) prevodilacke usluge.
• Ne pokušavajte da opravite uredaj ako niste procitali i razumeli ovo servisno
uputstvo.
• Zanemarivanje ovog upozorenja može dovesti do povredivanja servisera,
rukovaoca ili pacijenta usled strujnog udara ili mehanickih i drugih opasnosti.

UPOZORNENIE • Tento návod na obsluhu je k dispozícii len v angličtine.


• Ak zákazníkov poskytovateľ služieb vyžaduje iný jazyk ako angličtinu,
(SK) poskytnutie prekladateľských služieb je zodpovednosťou zákazníka.
• Nepokúšajte sa o obsluhu zariadenia skôr, ako si neprečítate návod na obluhu
a neporozumiete mu.
• Zanedbanie tohto upozornenia môže vyústiť do zranenia poskytovateľa
služieb, obsluhujúcej osoby alebo pacienta elektrickým prúdom, do
mechanického alebo iného nebezpečenstva.

ATENCION • Este manual de servicio sólo existe en inglés.


• Si el encargado de mantenimiento de un cliente necesita un idioma que no sea
(ES) el inglés, el cliente deberá encargarse de la traducción del manual.
• No se deberá dar servicio técnico al equipo, sin haber consultado y
comprendido este manual de servicio.
• La no observancia del presente aviso puede dar lugar a que el proveedor de
servicios, el operador o el paciente sufran lesiones provocadas por causas
eléctricas, mecánicas o de otra naturaleza.

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CT/e Dual, ProSpeed AII/FII Series
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VARNING • Den här servicehandboken finns bara tillgänglig på engelska.


• Om en kunds servicetekniker har behov av ett annat språk än engelska
(SV) ansvarar kunden för att tillhandahålla översättningstjänster.
• Försök inte utföra service på utrustningen om du inte har läst och förstår den
här servicehandboken.
• Om du inte tar hänsyn till den här varningen kan det resultera i skador på
serviceteknikern, operatören eller patienten till följd av elektriska stötar,
mekaniska faror eller andra faror.

DIKKAT • Bu servis kilavuzunun sadece ingilizcesi mevcuttur.


• Eğer müşteri teknisyeni bu kilavuzu ingilizce dişinda bir başka lisandan talep
(TR) ederse, bunu tercüme ettirmek müşteriye düşer.
• Servis kilavuzunu okuyup anlamadan ekipmanlara müdahale etmeyiniz.
• Bu uyariya uyulmamasi, elektrik, mekanik veya diğer tehlikelerden dolayi
teknisyen, operatör veya hastanin yaralanmasina yol açabilir.

ПРЕДУПРЕЖДЕН • Това упътване за работа е налично само на английски език.


• Ако доставчикът на услугата на клиента изиска друг език, задължение на
ИЕ клиента е да осигури превод.
(BG) • Не използвайте оборудването, преди да сте се консултирали и разбрали
упътването за работа.
• Неспазването на това предупреждение може да доведе до нараняване на
доставчика на услугата, оператора или пациент в резултат на токов удар
или механична или друга опасност.

警告 • 本服務手冊僅提供英文版本。
(ZH-HK) • 倘若客戶的服務供應商需要英文以外之服務手冊,客戶有責任提供翻譯服務。
• 除非已參閱本服務手冊及明白其內容,否則切勿嘗試維修設備。
• 不遵從本警告或會令服務供應商、網絡供應商或病人受到觸電、機械性或其他
的危險。

警告 • 本維修手冊僅有英文版。
(ZH-TW) • 若客戶的維修廠商需要英文版以外的語言,應由客戶自行提供翻譯服務。
• 請勿試圖維修本設備,除非 您已查閱並瞭解本維修手冊。
• 若未留意本警告,可能導致維修廠商、操作員或病患因觸電、機械或其他危險
而受傷。

UPOZORENJE • Ovaj servisni priručnik dostupan je na engleskom jeziku.


(HR) • Ako davatelj usluge klijenta treba neki drugi jezik, klijent je dužan osigurati
prijevod.
• Ne pokušavajte servisirati opremu ako niste u potpunosti pročitali i razumjeli
ovaj servisni priručnik.
• Zanemarite li ovo upozorenje, može doći do ozljede davatelja usluge,
operatera ili pacijenta uslijed strujnog udara, mehaničkih ili drugih rizika.

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OPOZORILO • Ta servisni priročnik je na voljo samo v angleškem jeziku.


(SL) • Če ponudnik storitve stranke potrebuje priročnik v drugem jeziku, mora
stranka zagotoviti prevod.
• Ne poskušajte servisirati opreme, če tega priročnika niste v celoti prebrali in
razumeli.
• Če tega opozorila ne upoštevate, se lahko zaradi električnega udara,
mehanskih ali drugih nevarnosti poškoduje ponudnik storitev, operater ali
bolnik.

DAMAGE IN TRANSPORTATION
All packages should be closely examined at time of delivery. If damage is apparent write “Damage In Shipment” on ALL
copies of the freight or express bill BEFORE delivery is accepted or “signed for” by a GE representative or hospital receiving
agent. Whether noted or concealed, damage MUST be reported to the carrier immediately upon discovery, or in any event,
within 14 days after receipt, and the contents and containers held for inspection by the carrier. A transportation company
will not pay a claim for damage if an inspection is not requested within this 14 day period.
To file a report:
Fill out a report on http://egems.med.ge.com/edq/home.jsp
Contact the local service coordinator.

CERTIFIED ELECTRICAL CONTRACTOR STATEMENT


All electrical Installations that are preliminary to positioning of the equipment at the site prepared for the equipment shall be
performed by licensed electrical contractors. In addition, electrical feeds into the Power Distribution Unit shall be performed
by licensed electrical contractors. Other connections between pieces of electrical equipment, calibrations and testing shall
be performed by qualified GE Medical personnel. The products involved (and the accompanying electrical installations) are
highly sophisticated, and special engineering competence is required. In performing all electrical work on these products,
GE will use its own specially trained field engineers. All of GE’s electrical work on these products will comply with the
requirements of the applicable electrical codes.
The purchaser of GE equipment shall only utilize qualified personnel (i.e., GE’s field engineers, personnel of third-party
service companies with equivalent training, or licensed electricians) to perform electrical servicing on the equipment.

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REV 16 2326233

IMPORTANT! . . . X-RAY PROTECTION


X-ray equipment if not properly used may cause injury. Accordingly, the instructions herein contained should be thoroughly
read and understood by everyone who will use the equipment before you attempt to place this equipment in operation. The
General Electric Company, Medical Systems Group, will be glad to assist and cooperate in placing this equipment in use.
Although this apparatus incorporates a high degree of protection against x-radiation other than the useful beam, no practical
design of equipment can provide complete protection. Nor can any practical design compel the operator to take adequate
precautions to prevent the possibility of any persons carelessly exposing themselves or others to radiation.
It is important that anyone having anything to do with x-radiation be properly trained and fully acquainted with the
recommendations of the National Council on Radiation Protection and Measurements as published in NCRP Reports
available from NCRP Publications, 7910 Woodmont Avenue, Room 1016, Bethesda, Maryland 20814, and of the
International Commission on Radiation Protection, and take adequate steps to protect against injury.
The equipment is sold with the understanding that the General Electric Company, Medical Systems Group, its agents, and
representatives have no responsibility for injury or damage which may result from improper use of the equipment.
Various protective materials and devices are available. It is urged that such materials or devices be used.

LITHIUM BATTERY CAUTIONARY STATEMENTS

CAUTION
Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent
type recommended by the manufacturer. Discard used batteries according to the manufacturer’s
instructions.

OMISSIONS & ERRORS


Customers, please contact your GE Sales or Service representatives.
GE personnel, please use the GEMS CQA Process to report all omissions, errors, and defects in this publication.

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REV 17 2326233

LIST OF EFFECTIVE PAGES

Tab - Section Page REV GANTRY ROTATIONAL - II 7-1 to 7-16 12


GANTRY ROTATIONAL - III 8-1 to 8-39 15
Title page 17
-
Title page rear blank 4 (Table) i to ii 11
(Warning and other LCT TABLE (2320315) 1-1 to 1-53 17
a to h 16
important information)
5 (DAS/Detector) i 0
(Revision Information) A to C 17
DAS BOARD 1-1 to 1-16 0
1 (Introduction) 1 17 DETECTOR 2-1 to 2-5 0
2 (Operator Console) i to ii 12 6 (X-ray Generator) i 0
OC TABLE ASSY 1-1 to 1-22 9 X-RAY GENERATOR 1-1 to 1-10 14
PERIPHERAL ASSY 2-1 to 2-14 13 AUXILIARY BOX 2-1 to 2-3 0
HOST CPU ASSY (FOR O2 COM- X-RAY TUBE 3-1 to 3-8 14
3-1 to 3-22 4
PUTER)
X-RAY GENERATOR
(IA) HOST COMPUTER ASSY 4-1 to 4-10 0
4-1 to 4-22 11 COMPONENTS - I
(FOR LINUX COMPUTER)
X-RAY GENERATOR
NEST ASSY (FOR O2 COMPUT- 5-1 to 5-15 0
5-1 to 5-13 9 COMPONENTS - II
ER)
X-RAY GENERATOR
NEST ASSY (FOR LINUX COM- 6-1 to 6-23 14
6-1 to 6-15 11 COMPONENTS - III
PUTER)
X-RAY GENERATOR
3 (Gantry) i to ii 15 7-1 to 7-13 0
COMPONENTS - IV
INTRODUCTION 1-1 to 1-10 9 7 (PDU) i 12
GANTRY STATIONARY - I 2-1 to 2-14 0 PDU2 (2298852 / 2298849) 1-1 to 1-21 12
GANTRY STATIONARY - II 3-1 to 3-18 12
8 (Appendix)
0
GANTRY STATIONARY - III 4-1 to 4-18 0 Symbols and Classification A-1 to A-4
GANTRY STATIONARY - IV 5-1 to 5-8 16 - Blank/Rear cover -
GANTRY ROTATIONAL - I 6-1 to 6-14 15

A
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

REVISION HISTORY
REV Date Primary Reason for Change
17 09/02/11 Warning Added introduction for HHS support central web site for FDA 2579 form download.
OC -
Gantry -
Table Updated cradle potentiometer resistance from 500100 to 12550.

DAS/Detector -
XG -
PDU -
16 06/21/10 Warning Added four Languagewarnings for HongKong, Taiwan, Croatian and Slovenian.
Gantry Updated Gantry Tilt Potentiometer replacement procedure. (Sec. 5)
15 07/03/09 Gantry Add Collimator Assy replacement procedure. (Sec. 6)
Deleted Gantry Balun Assy, it is only for RF Slip Ring. (Sec. 8)
14 12/24/08 Warning Added new languages for PT-BR (Portuguese-Brazil) and SR (Serbian).
Renamed PT to PT-PT (Portuguese-Portugal).
Gantry Updated resistance from 250 to 2.5K for tilt potentiometer replacement. (Sec. 5)
Added figure and torque for Aperture Assy. (Sec. 6)
XG Updated command and path for X-ray Generator replacement (JEDI error definition file
and TnT definition file) according to CR13219265. (Sec. 1)
Added person required and updated special equipment for X-ray Tube replacement.
(Sec. 3)
Added screws part number and size for X-ray Tube replacement. (Sec. 3)
Updated command and path for KV Control Board replacement according to
CR13219265. (Sec. 6)
13 04/30/08 OC Added Raw Data Disk (5166701) according to PQR13162167. (Sec. 2)

B
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

REVISION HISTORY
REV Date Primary Reason for Change
12 07/09/07 OC Updated Peripheral Assy -> CD-RW Drive. (Sec. 2)
Gantry Updated error. (Sec. 3 and Sec. 8)
Updated Axial Drive Belt replacement process. (Sec. 7)
PDU Added circuit breaker replacement for PDU2 400V.
11 12/25/06 OC Updated Host Computer Assy (For PC 865) Replacement. (Sec. 4)
Updated Audio Card Replacement. (Sec. 6)
Table Added Cradle Potentiometer Pulley Metal Cable Replacement.
10 09/26/06 OC Added SATA HDD Cable replacement process. (Sec.4)
9 04/13/06 OC Added Note for Fan Assy replacement. (Sec. 1, Sec. 2, Sec. 5)
Updated Peripheral Assy for 865. (Sec. 2)
Updated the Front Panel Assy replacement. (Sec. 2)
Updated (IA) HOST COMPUTER ASSY according to PQR13068346. (Sec. 4)
Updated SCSI Card contents. (Sec. 6)
Gantry Updated error. (Sec. 1)
8 09/02/05 OC Updated (IA) HOST COMPUTER ASSY (FOR LINUX COMPUTER). (Sec. 4)
Gantry Updated installation of Gantry Cover. (Sec. 1)
7 05/23/05 Cover Changed contact method of DAMAGE IN TRANSPORTATION.
Gantry Updated unit of the resistance (Sec. 5)
XG Added plate screws torque (285kgf.cm) in Illustration 3-5 Mounting Plate Removal.
(Sec. 3)
6 09/28/04 Gantry Updated contents of HSDCD Slip Ring Assy (Sec. 8)
5 02/24/04 OC Added CD-RW info and Data Recovery of Raw Data Disk (Sec. 2)
Changed quantity of the Table connector from three to two (Sec. 2)
Updated 4-1 Host Computer Assy (Sec. 4)
4 09/01/03 OC Add a Note for Illustration 2-2 SCSI Bay(Sec. 2)
Change “[Shift] + [7]” to “[Alt] + [Esc]” (Sec. 2, Sec. 3)
Update Illustration 4-1 OC Host Cover (Sec. 4)
3 04/20/03 OC Add Linux Computer information (Sec. 2, Sec. 3, Sec. 4)
Add a new section for Host Computer Assy
Add a new section for Nest
2 11/05/02 Table Change LCT Table part number (Sec. 1)
XG Add an important notice in Section 3 - X-Ray Tube (Sec. 3)
1 6/20/02 X-RAY Change the X-ray Tube torque for the mounting screws (from 450kgf.cm to 285 kgf.cm)
(Sec. 3)
Add change the X-Ray Tube steps (Sec.3)
PDU2 Change the RMT Board number (2301670 change to 2301670-2) (Sec. 1)
0 4/22/02 - Initial Release

C
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT

D
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

INTRODUCTION

The following components are CDRH certified. And the replacement must be reported:
Operator Console, Gantry, Table, PDU, X-Ray Tube and Collimator.

Download the FDA 2579 form from the HHS Support Central Web site and complete the form.
http://supportcentral.ge.com/products/sup_products.asp?prod_id=16442

1 INTRODUCTION
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT

2 INTRODUCTION
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

OPERATOR CONSOLE

TABLE OF CONTENTS

SECTION PAGE

SECTION 1 - OC TABLE ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1


1-1 OC POWER SUPPLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 NAA1 ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1-3 SPEAKER ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1-4 NPD ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1-5 REAR CN1 PANEL ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1-6 REAR CN2 PANEL ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
1-7 DASIFN PANEL ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
1-8 VSPL PANEL ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
1-9 AC PS ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
1-10 FAN ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
1-10-1 Front Fan Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
1-10-2 FAN L ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
1-10-3 FAN R ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
1-11 FILTER ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
1-12 MONITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
1-13 MOUSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
1-14 KEYBOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22

SECTION 2 - PERIPHERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1


2-1 MOD DISK DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 CD-ROM DRIVE/CD-RW DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2-3 RAW DATA DISK / HARD DISK DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-4 NPSC ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
2-5 FRONT PANEL ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2-6 PERIPHERAL FAN ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

SECTION 3 - HOST CPU ASSY (FOR O2 COMPUTER) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1


3-1 HOST CPU ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 HARD DISK DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3-3 ADDITIONAL HARD DISK DRIVE (OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3-4 SYSTEM MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-5 MEMORY MODULE (DIMM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-6 PCI TRAY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3-7 PCI HOST CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
3-8 CPU ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3-9 AUDIO MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3-10 POWER SUPPLY 170W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

i OPERATOR CONSOLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

TABLE OF CONTENTS

SECTION PAGE

SECTION 4 - (IA) HOST COMPUTER ASSY (FOR LINUX COMPUTER) . . . . . . . . . . . . . . 4-1


4-1 HOST COMPUTER ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-1-1 Host Computer Assy (For PC 845) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-1-2 Host Computer Assy (For PC 845 to 865) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4-1-3 Host Computer Assy (For PC 865) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4-1-4 Replacement from Host Computer 2369082-2 to 2369082-3 . . . . . . . . . . . . 4-8
4-1-5 Replacement from Host Computer 5143136 to 5189991 for PC 865 . . . . . . 4-13
4-1-6 SATA Cables Replacement from 5132578/5132579 to 5189897 for PC 865 4-14
4-2 MEMORY MODULE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
4-3 PCI HOST CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
4-4 CPU ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4-5 GRAPHIC CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
4-6 BAREBONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22

SECTION 5 - NEST ASSY (FOR O2 COMPUTER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1


5-1 DBPCI ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 NPRIF ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5-3 SCSI CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5-4 BP CONTROLLER CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-5 PCI BACKPLANE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5-6 NPRS ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
5-7 NPRM ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5-8 NEST FAN ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

SECTION 6 - NEST ASSY (FOR LINUX COMPUTER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1


6-1 DBPCI ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 NPRIF ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6-3 AUDIO CARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6-4 MULTI-PORT SERIAL CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-5 SCSI CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6-6 BP CONTROLLER CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6-7 PCI BACKPLANE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
6-8 NPRS ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6-9 NPRM ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6-10 NEST FAN ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15

ii OPERATOR CONSOLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

SECTION 1 - OC TABLE ASSY

WARNING
ELECTRICAL SHOCK HAZARD !
IF THE SYSTEM HAS UPS ASSY, MAKE SURE YOU TURN OFF THE UPS POWER BEFORE
YOU ACCESS THE OPERATOR CONSOLE.

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

1-1 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-1 OC POWER SUPPLIES

Special Equipment
• Power Supply (+12VDC, -12VDC, +5VDC)
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Right Side Cover by unscrewing its six (6) screws.
3. Pop free and remove the plastic guard from the front of the power supply terminal. (Illustration 1-1)

Illustration 1-1 OC Power Supplies Removal

–12 V Power Supply

+12V Power
Supply

+5V Power
Terminals Supply

Support
Screws

1-2 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-1 OC POWER SUPPLIES (CONTINUED)


4. Mark and remove all the wires connected at the power supplies terminal.
5. Unscrew the two front support screws and slide one or more power supply unit (+12VDC, -12VDC, +5VDC)
forward and out of the OC.
6. Attach the new power supply sliding it into the power supply holder and connect the wires removed from the
old unit.
7. Screw the front support screws into place.
8. Turn ON the OC main power.
9. Perform the following adjustment according to the CD-ROM manual, Functional Check & Adjustment.
DC POWER SUPPLIES
10. Install the OC Right cover.

11. END

1-3 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-2 NAA1 ASSY

Special Equipment
• NAA1 Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC front side Cover by unscrewing its two (2) screws.
3. Pull the Speaker Panel Assy by unscrewing its four (4) screws. Pull it partially and with care, because they are
two cables (CN2 and CN3) connected between the OC and the board (NAA1 Assy).
4. Disconnect the cable connectors CN2 and CN3 and remove the Speaker Panel Assy (see in illustration 1-2).

Illustration 1-2 NAA1 Assy and Speaker Assy

CN3 CN2 NAA1 Assy

Speaker Panel
Assy

NAA1 Assy CN2 CN1 Speaker

CN3
Screw
(x4)

1-4 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-2 NAA1 ASSY (CONTINUED)


5. Check the NAA1 Assy jumper and switch configuration.
6. Disconnect the remaining cable connector (CN1) from the NAA1 Assy (see in illustration 1-2).
7. Remove the NAA1 Assy from the Speaker Panel Assy by unscrewing its 4 screws.
8. Install the new NAA1 Assy by referring to steps 7. through 3.
9. Perform the following check according to the CD-ROM manual, Functional Check & Adjustment.
AUDIO FUNCTION TEST
10. Restore the OC to original configuration.

11. END

1-5 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-3 SPEAKER ASSY

Special Equipment
• Speaker Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Front Side Cover by unscrewing its two (2) screws.
3. Pull the Speaker Panel Assy by unscrewing its four (4) screws. Pull the Speaker Panel Assy partially and with
care, because they are two cables, CN3 and CN2, connected between the OC and the board (NAA1 Assy).
4. Disconnect the cable connectors CN2 and CN3 and remove the Speaker Panel Assy (see in illustration 1-2).
5. Cut the tie-wrap holding the cable to the Speaker Panel Assy.
6. Disconnect the remaining cable connector (CN1 SPK OUT) from the NAA1 Assy (see in illustration 1-3).
7. Remove the Speaker Assy from the Speaker Panel Assy by unscrewing its 4 screws (with washers).
8. Install the new Speaker Assy by referring to steps 7. through 3.
9. Perform the following check according to the CD-ROM manual, Functional Check & Adjustment.
AUDIO FUNCTION TEST
10. Restore the OC to original configuration.

11. END

Illustration 1-3 Speaker Assy

CN1 SKP OUT


cable connector

Screw and Washer (x4)

Speaker Panel Assy

1-6 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-4 NPD ASSY

WARNING
ELECTRICAL SHOCK HAZARD !
IF THE SYSTEM HAS UPS ASSY, MAKE SURE YOU TURN OFF THE UPS POWER BEFORE
YOU ACCESS THE OPERATOR CONSOLE.

Special Equipment
• NPD Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. For system with UPS Assy : Turn OFF the UPS power.
3. Turn OFF the breaker in the Power Distribution Box (hospital supply).
4. Remove the OC Left Side Cover by unscrewing its six (6) screws. (See Illustration 1-4).
5. Disconnect the following wire and cable connectors from NPD Assy:
- J15, J16, J17 wire connectors
- J2, J4, J5, J6, J7, J8, J10, J11, J12, J13, J14 cable connectors
6. Remove the NPD Assy from the AC PS Assy by unscrewing its 5 screws.
7. Install the new NPD Assy by referring to steps 6. through 5.
8. Verify that wiring and cabling are correctly connected.
9. Restore the OC to original configuration.

10. END

1-7 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-4 NPD ASSY (CONTINUED)

Illustration 1-4 NPD Assy

NPD Assy

C5C4
C1 F6
J8 J1
F7

J15
F8 C9
F9 C10
J2

F 2
F 1
C2 J 3
J9
C6
J16
J10 J 4
C7

F 3
C11
J11 J 5
C3 J12 C12 J 6
J17

J13
F 4
F 5

J 7
J14
C8

1-8 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-5 REAR CN1 PANEL ASSY

Special Equipment
• Rear CN1 Panel Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Rear Connector Cover (with Optical Cable Holder) by unscrewing its four (4) screws.
3. Remove the OC Rear Cover by unscrewing its two (2) screws.
4. Disconnect the following cable connectors from the Rear CN1 Panel Assy:
- J1 ∼ J12 cable connectors
- J13 ∼ J17 cable connectors (rear connector)
5. Remove the two screws, and slide the Rear CN1 Panel Assy out of the Connector Panel assy.
6. Check the Rear CN1 Panel Assy jumper configuration.

Illustration 1-5 Connector Panel Assy

Rear CN1 Panel Assy DAS IFN2 Panel Assy

VSPL Panel Assy Rear CN2 Panel Assy


DASM Panel Assy
(Option)

1-9 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-5 REAR CN1 PANEL ASSY (CONTINUED)


7. Remove the Film Cover and Studs by unscrewing five (5) screws (Illustration 1-6).

Illustration 1-6 Connector Panel Assy

Rear CN1 Panel Assy


Rear CN2 Panel Assy
VSPL Panel Assy

Film Cover
Film Cover

Screw (x5) Stud (x5)

Socket
Wrench
Screw (x5)

8. Install the new Rear CN1 Panel Assy by referring to steps 7. through 4.
9. Restore the OC to original configuration.

10. END

1-10 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-6 REAR CN2 PANEL ASSY

Special Equipment
• Rear CN2 Panel Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Rear Connector Cover (with Optical Cable Holder) by unscrewing its four (4) screws.
3. Disconnect the following cable connectors from the Rear CN2 Panel Assy:
- J1 ∼ J6 cable connectors
- J7 cable connector (rear connector)
- J8 (Ethernet) cable connector (rear connector)
4. Remove the two screws, and slide the Rear CN2 Panel Assy out of the Connector Panel assy (see illustration
1-5).
5. Remove the Film Cover and Studs by unscrewing five (5) screws (Illustration 1-6).
6. Install the new Rear CN2 Panel Assy by referring to steps 5. through 3.
7. Restore the OC to original configuration.

8. END

1-11 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-7 DASIFN PANEL ASSY

Special Equipment
• DASIFN Panel Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Rear Connector Cover (with Optical Cable Holder) by unscrewing its four (4) screws.
3. Remove the OC Rear Cover by unscrewing its two (2) screws.
4. Disconnect the following cable connectors from the DASIFN Panel Assy:
- J2, J9 and Optical cable connectors
- Power cable connector (rear connector)
5. Remove the two screws, and slide the DAS IFN2 Panel Assy out of the Connector Panel assy (see illustration
1-5).
6. Check the DASIFN Panel Assy switch configuration.
7. Install the DASIFN Assy by referring to steps 6. through 4.
8. Restore the OC to original configuration.

9. END

1-12 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-8 VSPL PANEL ASSY

Special Equipment
• VSPL Panel Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Rear Connector Cover (with Optical Cable Holder) by unscrewing its four (4) screws.
3. Remove the OC Rear Cover by unscrewing its two (2) screws.
4. Disconnect the following cable connectors from the VSPL Panel Assy:
- J1 and J4 cable connectors
- J2 and J3 cable connectors (rear connector)
5. Remove the two screws, and slide the VSPL Panel Assy out of the Connector Panel assy (see illustration 1-5).
6. Remove the Film Cover and Studs by unscrewing five (5) screws (Illustration 1-6).
7. Install the new VSPL Panel Assy by referring to steps 6. through 4.
8. Restore the OC to original configuration.

9. END

1-13 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-9 AC PS ASSY

WARNING
ELECTRICAL SHOCK HAZARD !
IF THE SYSTEM HAS UPS ASSY, MAKE SURE YOU TURN OFF THE UPS POWER BEFORE
YOU ACCESS THE OPERATOR CONSOLE.

Special Equipment
• AC PS Assy
• Tie-Wraps
• Tie-Wrap bases
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. For system with UPS Assy : Turn OFF the UPS power.
3. Turn OFF the breaker in the Power Distribution Box (hospital supply).
4. Remove the following covers and component from the OC:

OC Right Side Cover six (6) Screws


OC Rear Connector Cover four (4) Screws
OC Rear Cover two (2) Screws
5. Disconnect the following cable connectors and wires:
Rear Connectors - All connectors and wires
OC PS 5V - Two wire connectors
- GND cable
AC PS Assy - TM1 wire connectors
- AC1 power cable
- AC2 power cable
- GND cable
NPD Assy - J15, J16, J17 wire connectors
- J2, J4, J5, J6, J7, J8, J10, J11, J12, J13, J14 cable connectors
6. Remove the two cable holders by unscrewing its two (x2) screws.

1-14 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-9 AC PS ASSY (CONTINUED)


7. Remove the AC PS Assy from the OC by unscrewing its 4 screws, located at rear side of the AC PS Assy.
(Illustration 1-7).
8. Install the new AC PS Assy by referring to steps 9. through 5.
9. Verify that wiring and cabling are correctly connected.
10. Restore the OC to original configuration.

11. END

Illustration 1-7 AC PS Assy Removal

AC PS Assy (rear view)

Screw (x4)

AC PS Assy (side view)

1-15 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-10 FAN ASSY


Note
After the Fan Assy replacement, confirm the air flow direction is right.

1-10-1 Front Fan Assy

Special Equipment
• Fan Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Front Cover by unscrewing its six (2) screws.
3. Disconnect the power cable connector.
4. Cut the tie-wrap holding the power cable to the OC frame.
5. Remove the Fan Assy by unscrewing its 8 nuts and washers.
6. Install the new Fan Assy by referring to steps 5. through 3.
7. Restore the OC to original configuration.

8. END

Illustration 1-8 Fan Assy

Fan Assy

Note: Indicates air flow direction

1-16 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-10-2 FAN L ASSY

Special Equipment
• Fan L Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Rear Connector Cover (with Optical Cable Holder) by unscrewing its four (4) screws.
3. Mark and disconnect all the Rear Connectors
4. Remove the OC Rear Cover by unscrewing its two (2) screws.
5. Disconnect the power cable connector.
6. Remove the Fan Bracket L from the OC frame by unscrewing its six (6) screws.
7. Remove the Fan L Assy from the Fan Bracket L by unscrewing its two (2) screws and washers.
8. Install the new Fan L Assy by referring to steps 7. through 5.
9. Restore the OC to original configuration.

10. END

Illustration 1-9 Rear Fan L Assy

Rear Fan Bracket L

Rear Fan Bracket R


Screws (x4)

Note: Indicates air flow direction

1-17 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-10-3 FAN R ASSY

Special Equipment
• Fan r Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Rear Connector Cover (with Optical Cable Holder) by unscrewing its four (4) screws.
3. Mark and disconnect all the Rear Connectors.
4. Remove the OC Rear Cover by unscrewing its two (2) screws.
5. Disconnect the power cable connector.
6. Remove the Fan Bracket R from the OC frame by unscrewing its four (4) screws.
7. Remove the Fan R Assy from the Fan Bracket R by unscrewing its two (2) screws and washers.
8. Install the new Fan by referring to steps 7. through 5.
9. Restore the OC to original configuration.

10. END

Illustration 1-10 Rear Fan R Assy

Screws (x4)

Rear Fan R Assy

1-18 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-11 FILTER ASSY

Special Equipment
• Filter Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the Filter Assy by sliding the filter bracket.
2. Remove the Filter from the Filter Assy.
3. Install the new Filter by referring to steps 2. through 1.
4. Restore the OC to original configuration.

5. END

Illustration 1-11 Filter Assy

Filter Assy

1-19 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-12 MONITOR

Special Equipment
• Monitor
• Installation / Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Rear Connector Cover (with Optical Cable Holder) by unscrewing its four (4) screws.
3. Remove the OC Rear Cover by unscrewing its two (2) screws.
4. Disconnect the signal cable from the back of the Monitor, and connect the cables to new Monitor.
5. Disconnect the power cable from the AC Power Supply.
6. Perform the following adjustment and test according to the CD-ROM manual, Installation.
MONITOR SET-UP
MONITOR FUNCTION TEST

7. END

1-20 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-13 MOUSE

Special Equipment
• Mouse
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Rear Connector Cover (with Optical Cable Holder) by unscrewing its four (4) screws.
3. Remove the OC Rear Cover by unscrewing its two (2) screws.
4. Remove the Mouse Cable Holder by unscrewing its 2 nuts.
5. Disconnect the cable connector (J7) from the Rear CN2 Panel Assy.
6. Install the new Mouse by referring to steps 5. through 4.
7. Verify that Mouse is operating normally.
8. Restore the OC to original configuration.

9. END

1-21 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-14 KEYBOARD

Special Equipment
• Keyboard
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Rear Connector Cover (with Optical Cable Holder) by unscrewing its four (4) screws.
3. Remove the OC Rear Cover by unscrewing its two (2) screws.
4. Disconnect the cable connector (J17) from the Rear CN1 Panel Assy.
5. Install the new Keyboard by referring to steps 4.
6. Perform Keyboard Function Test according to the CD-ROM manual, Functional Check & Adjustment.
7. Restore the OC to original configuration.

8. END

1-22 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233

SECTION 2 - PERIPHERAL

WARNING
ELECTRICAL SHOCK HAZARD !
IF THE SYSTEM HAS UPS ASSY, MAKE SURE YOU TURN OFF THE UPS POWER BEFORE
YOU ACCESS THE OPERATOR CONSOLE.

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

2-1 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233

2-1 MOD DISK DRIVE

Special Equipment
• MOD Drive
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
9. Turn OFF the OC main power.
10. Remove the OC Front Cover by unscrewing its two (2) screws.
11. Remove the SCSI Cover fastened with six (6) screws.
12. Slide the SCSI Bay out. (see illustration 2-1).

Illustration 2-1 SCSI Bay Location

SCSI Bay

2-2 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233

2-1 MOD DISK DRIVE (CONTINUED)


13. Disconnect the rear connectors (signal and power cable connectors) from the MOD.
14. Unscrew the four mounting screws and slide the MOD forward and out of the OC.
15. Check the MOD Assy jumper configuration.
16. Install the new MOD assy by referring to steps 7. through 5.
17. Go to the Appendix - ”After installed a MOD”, at the end of this tab and perform the checking procedures.

Illustration 2-2 SCSI Bay

Signal Cable DASM Support


Connector Bracket Mounting
Screws

CD–ROM
Drive

Power Cable
Connector

5" MOD Drive (Option)

3.5" MOD Drive

Mounting
Screws
3.5" HDD
(Raw Data 1, for O2 Computer, SCSI)
(System Disk, for Linux Computer, IDE&SATA)

3.5" HDD
(Raw Data 2, for O2 Computer, SCSI)
(Raw Data, for Linux Computer, IDE&SATA)

Note
In this Illustration, the locations of the CD-ROM Drive and the 5” MOD Drive are for O2 Computer.
For Linux Computer, the locations of the CD-ROM Drive and the 5” MOD Drive are exchanged.

2-3 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233

2-1 MOD DISK DRIVE (CONTINUED)


18. Perform the following:
a. Switch ON the main switch of the OC.
Few seconds later, in the black screen, “Please wait... System is being started.” message appears.
b. Press [Alt] + [Esc] to display the desktop menu.
c. On the desktop menu, click on Shell icon located on the upper right of the screen. The shell window
appears.
d. Type as follows:

% su <Enter>
Password: #bigguy <Enter>
> install.mod <Enter>
e. Enter Exit to terminate the shell.
f. Click on Startup icon on the screen, then system starts up automatically.
19. Perform an image archive test. (Read an image of the MOD and verify that no error occur.)
20. Restore the OC to original configuration.

21. END

2-4 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233

2-2 CD-ROM DRIVE/CD-RW DRIVE

Special Equipment
• CD-ROM Drive/CD-RW Drive
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Front Cover by unscrewing its two (2) screws.
3. Remove the SCSI Cover fastened with six (6) screws.
4. Slide the SCSI Bay out. (see illustration 2-1).
5. Disconnect the rear connectors (signal and power cable connectors) from the CD-ROM/CD-RW (see
illustration 2-2).
6. Unscrew the four mounting screws and slide the CD-ROM/CD-RW forward and out of the OC (see illustration
2-2).
7. Install the new CD-ROM/CD-RW assy by referring to steps 6. through 5.
Note
Before install the new CD-RW drive, verify that the jumper is set as below:

jumper

2-5 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233

2-2 CD-ROM DRIVE/CD-RW DRIVE (CONTINUED)

NOTICE
When replacing 2355488 with 5140287, if the pin number of Audio Cable receptor on the CD-
RW driver does not match with that of the cable connector, it is not necessary to connect
audio cable with CD-RW driver. (See Illustration 2-3)

Illustration 2-3 Difference of CD-RW

CD-RW
2355488

Audio Cable
Connector (4 Pins)

8. This step is only necessary when replacing CD-ROM drive with CD-RW drive.
a. Switch ON the main switch of the OC.
b. After a few seconds, “You have 5 seconds to cancel Application startup...“ message appears.
Click on Cancel quickly.

2-6 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233

2-2 CD-ROM DRIVE/CD-RW DRIVE (CONTINUED)


c. On the desktop menu, click on Reconfig icon located on the upper right of the screen. The System config-
uration screen appears.
d. Select Hardware to proceed to the Hardware settings screen.

e. Select CDRW-SCSI. Then click on Accept.


f. The system automatically reboots.
g. After a few seconds, “ProSpeed II Applications do not autostart after system configuration changes.“ mes-
sage appears.
Click on OK.
h. On the desktop menu, click on Startup icon located on the upper right of the screen
i. Verify that the system starts up without error.
9. Restore the OC to original configuration.

10. END

2-7 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233

2-3 RAW DATA DISK / HARD DISK DRIVE

Special Equipment
• HDD(s) (Raw Data Disk for O2 Computer; Raw Data Disk and System Disk for Linux Computer)
• One MOD
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Perform Saving State Data according to the CD-ROM manual, Functional Check & Adjustment, System tab.
2. Turn OFF the OC main power.
3. Remove the OC Front Cover by unscrewing its two (2) screws.
4. Remove the SCSI Cover fastened with six (6) screws.
5. Slide the SCSI Bay out. (see illustration 2-1).
6. Disconnect the rear connectors (signal and power cable connectors) from the HDD(s) (see illustration 2-2).
7. Unscrew the HDD(s) mounting screws and slide the HDD(s) backward and out of the OC (see illustration 2-2).
8. Check the HDD(s) jumper configuration.

• Raw Data Disk is 2282749, 2329957, 2376479 or 5166701 (For O2 Computer, SCSI)
Verify that the terminator should be connected to the end of the SCSI cable.
• Hard Disk Drive (Raw Data Disk and System Disk) is 2369083 (For Linux Computern 845, IDE) or
5133747 (For Linux Computer 865, SATA)
9. Install the new HDD(s) assy by referring to steps 8. through 6.
10. Restore the OC to original configuration.
11. Perform LFC (Load-From-Cold) according to the CD-ROM manual, Functional Check & Adjustment, System
tab.
12. Second Raw Data Disk is the same operation as above step (Only for O2 Computer).

13. END

2-8 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233

2-3 RAW DATA DISK / HARD DISK DRIVE (CONTINUED)

Data Recovery of Raw Data Disk ( Only for Linux system V/R 3.60 or later)

IMPORTANT NOTE: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Do not perform this procedure unless it is very necessary.
----------------------------------------------------------------------
1. Turn OFF the OC main power.
2. Remove the OC Front Cover by unscrewing its two (2) screws.
3. Remove the SCSI Cover fastened with six (6) screws.
4. Slide the SCSI Bay out. (see illustration 2-1).
5. Disconnect the power cable connector from the Raw Data Disk (see illustration 2-2).
6. Switch ON the OC.
7. After a few seconds, “You have 5 seconds to cancel Application startup...“ message appears.
Click on Cancel quickly.
8. On the desktop menu, click on Shell icon located on the upper right of the screen. The shell window appears.
9. Move the mouse in the window, then type the following responses to the indicated prompts:
% su <Enter>
Password: #bigguy <Enter>

> recover_rawdisk -p <Enter>

10. “Do you really want to change RAWDISK?“ message appears.


Click on Yes.
11. Enter Exit to terminate the shell.
12. On the desktop menu, click on Shutdown icon located on the upper right of the screen.
13. Disconnect all the connectors from the Raw Data Disk.
14. Unscrew the Raw Data Disk mounting screws and slide the Raw Data Disk backward and out of the OC.
15. Check the Raw Data Disk jumper configuration.
16. Install the new Raw Data Disk by referring to steps 15. through 13.
17. Restore the OC to original configuration.
18. Swich ON the OC.
19. After a few seconds, “You have 5 seconds to cancel Application startup...“ message appears.
Click on Cancel quickly.
20. On the desktop menu, click on Shell icon located on the upper right of the screen. The shell window appears.

2-9 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233

2-3 RAW DATA DISK / HARD DISK DRIVE (CONTINUED)


21. Move the mouse in the window, then type the following responses to the indicated prompts:
% su <Enter>
Password: #bigguy <Enter>

> recover_rawdisk <Enter>

22. “Reformat RAWDISK (Click on No to cancel the process)?“ message appears.


Click on Yes.
23. About 2 minutes later, “Reboot the system?“ message appears.
Click on OK.
24. “Please confirm raid recovery has finished before reboot. The recovery procedure will take at least 1 hour.
Please open a shell and use “cat /proc/mdstat“ to check. Press Reboot to reboot the system.“ message ap-
pears.
Click on Reboot. The system reboots automatically.

25. END

Illustration 2-4 Raw Data Disk

For 2205368 Only:


Connect the end of the signal
cable to the HDD. This HDD is
internally terminated.

To NPSC board J16

Signal Cable

Blank connector

Terminator
(2282749)

3.5" HDD
Power Cable
Connector (Raw Data 1, for O2 Computer, SCSI)
(System Disk, for Linux Computer, IDE&SATA)
Mounting 3.5" HDD
Screws (Raw Data 2, for O2 Computer, SCSI)
(Raw Data, for Linux Computer, IDE&SATA)

2-10 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233

2-4 NPSC ASSY

Special Equipment
• NPSC Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Front Cover by unscrewing its two (2) screws.
3. Remove the OC Right Side Cover by unscrewing its six (6) screws.
4. Remove the SCSI Cover fastened with six (6) screws.
5. Slide the SCSI Bay out. (see illustration 2-1).
6. Remove the SCSI Dust Cover by unscrewing its four (4) screws (see Illustration 2-5).
7. Disconnect the following wire and cable connectors from the NPSC Assy:
- J18, J19, J20 wire connectors
- J2, J4, J7, J8,J13, J14, J16, J17 cable connectors
- J3 (MOD Option)
8. Remove the NPSC Assy by unscrewing its 5 screws.
9. Install the new NPSC Assy by referring to steps 8. through 7.
10. Verify that wiring and cabling are correctly connected.
11. Restore the OC to original configuration.

12. END

Illustration 2-5 NPSC Assy location

TH5

SCSI Bay
J18 J19 J20
C6
F10

C5 C7
F1
J1
J

NPSC Assy F2
F 8

J 2
13

F3
14

J 3
F4 TH3
J 4
F5
J 5
F6
J
J

J 6
F 9
F 7

17
16

J 7

J 8
SCSI Dust Cover J9 J10 TH4

2-11 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233

2-5 FRONT PANEL ASSY

Special Equipment
• Front Panel Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Front Cover by unscrewing its two (2) screws.
3. Remove the SCSI Cover fastened with six (6) screws.
4. Slide the SCSI Bay out (see illustration 2-1).
5. Disconnect the cable connectors from the Front Panel Assy (see illustration 2-6).
6. Remove the Front Panel Assy by unscrewing its four (4) bolts.
7. Install the new Front Panel Assy by referring to steps 6. through 5.
8. Restore the OC to original configuration.

9. END

2-12 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233

2-5 FRONT PANEL ASSY (CONTINUED)

Illustration 2-6 Front Panel Assy Removal

For O2 Computer

J1 Connector
SCSI Bay
Front Panel Assy

Bolts (x4)

For Linux Computer

Front Panel Assy


Bolts (x4)

Front Panel Assy


Bolts (x4)

2-13 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233

2-6 PERIPHERAL FAN ASSY


Note
After the Fan Assy replacement, confirm the air flow direction is right.

Special Equipment
• Peripheral Fan Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Right Side Cover by unscrewing its six (6) screws.
3. Disconnect the power cable connector.
4. Cut the tie-wrap holding the power cable to the OC frame.
5. Remove the Peripheral Fan Assy by unscrewing its 4 screws ans washers.
6. Install the new Peripheral Fan Assy by referring to steps 5. through 3.
7. Restore the OC to original configuration.

8. END

Illustration 2-7 Peripheral Fan Assy Removal

Note: Indicates air flow direction

Peripheral Fan Assy

Screw (x4)

2-14 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233

SECTION 3 - HOST CPU ASSY (FOR O2 COMPUTER)

WARNING
ELECTRICAL SHOCK HAZARD !
IF THE SYSTEM HAS UPS ASSY, MAKE SURE YOU TURN OFF THE UPS POWER BEFORE
YOU ACCESS THE OPERATOR CONSOLE.

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

3-1 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233

3-1 HOST CPU ASSY

Special Equipment
• Host CPU Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
9. Turn OFF the OC main power.
10. Remove the OC Front Cover by unscrewing its two (2) screws.
11. Loosen the two (2) screws (not necessary to remove) that fasten the lower part of the SCSI Bay (see Illustration
3-1).
12. Remove the OC Host Cover by unscrewing its four (4) screws (Illustration 3-1).

Illustration 3-1 OC Host Cover

SCSI Bay

Host CPU Assy

Loosen the two screws that fasten


the lower part of the SCSI Bay

OC Host Cover
OC Host Cover Screws (x6)

3-2 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233

3-1 HOST CPU ASSY (CONTINUED)


13. Remove the Right Side Cover by unscrewing its four (4) screws.
14. Mark and disconnect the Audio connectors located on the right side of the CPU Assy (Illustration 3-3).
15. Mark and disconnect the remaining connectors (Host Video, SCSI, Ethernet, Serial 1, Serial 2, Keyboard,
Mouse, HDD connectors).
16. Remove the 2 screws that fasten the Host CPU Assy (Illustration 3-2).

Illustration 3-2 CPU Assy (front view)

Screws (x2)

Host CPU Assy

3-3 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233

3-1 HOST CPU ASSY (CONTINUED)


17. Slide the Host CPU out, avoiding that the cables and connectors obstruct the Host CPU Assy removal
(Illustration 3-3).

Illustration 3-3 CPU Assy Removal

Host CPU Assy

Audio
Connectors

Screws (x2)

18. Install the new Host CPU Assy by referring to steps 17. through 14.
19. Restore the OC to original configuration.
20. Perform the test scan and verify that the scanned image shows normally.

21. END

3-4 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233

3-2 HARD DISK DRIVE

Special Equipment
• Hard Disk Drive (HDD)
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Front Cover by unscrewing its two (2) screws.
3. Loosen the two (2) screws (not necessary to remove) that fasten the lower part of the SCSI Bay (see Illustration
3-1).
4. Remove the OC Host Cover by unscrewing its six (6) screws (see Illustration 3-1).
5. Mark and disconnect the front connectors (signal and power cable connectors) of Host CPU Assy.
6. Slide down Ejection Lever of the HDD CPU assy and remove it from the Host CPU Assy (Illustration 3-4).

Illustration 3-4 Removing the Hard Disk Drive

Pull Ring
Power Supply
Lock Lever

Power Cable

Additional
Hard Disk Drive
(Option)

Audio Assy

Hard Disk Drive


Ejection Lever

Ejection Lever

System Module

3-5 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233

3-2 HARD DISK DRIVE (CONTINUED)


7. Check the disk drive jumper configuration.
8. Install the new HDD by referring to steps 7. through 5.
9. Restore the OC to original configuration.
10. Load the system software according to the CD-ROM manual, Functional Check & Adjustment, System tab.,
Software Loading.

11. END

3-6 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233

3-3 ADDITIONAL HARD DISK DRIVE (OPTION)

Special Equipment
• Hard Disk Drive (Option)
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
1. Perform the similar way as for Hard Disk Drive to replace the HDD.
2. Perform the repartition and LFC as follows:

How to repartition and LFC for the sytem with V/R 4.x or later
1. Switch ON the main switch of the OC.
Few seconds later, the window including “Starting up the system” message and “Stop for maintenance” button
appears (shown below).

Starting up the system


Stop for maintenance

2. Press ESC key.


Note
Stop for maintenance button can be clicked instead of pressing ESC key.
3. Insert the CD-ROM (Core OS system software (1 of 2)) into the CD-ROM drive of the OC.
4. Click on Enter Command Monitor to display the Console window.
5. Type the following responses.

> boot -f dksc(1,1,8)sashARCS dksc(1,1,7)stand/fx.ARCS <Enter>


.........................
Do you require extended mode with all options available? (no) y
<ENTER>
SGI Version xxxx, xxxxxx
fx: ”device-name” = (dksc) <ENTER>
fx: ctlr# = (0) <ENTER>
fx: drive# = (1) 2 <ENTER>

fx: lun# = (0) <ENTER> (Some HDD might skip this entry.)

After these input, fx may inform and ask to you before next menu.
For them, just <ENTER> or y<ENTER>. (Some HDD might skip this entry.)

3-7 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233

3-3 ADDITIONAL HARD DISK DRIVE (CONTINUED)

----- please choose one (? for help, .. to quit this menu)-----


[exi]t [d]ebug/ [l]abel/ [a]uto
[b]adblock/ [exe]rcise/ [r]epartition/
fx> r <ENTER>
....................
....................

----- please choose one (? for help, .. to quit this menu)-----


[ro]otdrive [o]ptiondrive [e]xpert
[u]srrootdrive [re]size
fx/repartition> o <ENTER>

fx/repartition/optiondrive: type of data partition = (xfs) <ENTER>


Warning:.........
..................
backed up if it contains any user data. Continue? y <ENTER>
.................

----- please choose one (? for help, .. to quit this menu)-----


[ro]otdrive [o]ptiondrive [e]xpert
[u]srrootdrive [re]size
fx/repartition> .. <ENTER>

----- please choose one (? for help, .. to quit this menu)-----


[exi]t [d]ebug/ [l]abel/ [a]uto
[b]adblock/ [exe]rcise/ [r]epartition/
fx> exi <ENTER>
6. Click on Install System Software to install Miniroot to perform LFC.

How to repartition and LFC for the sytem with V/R 3.x or lower
1. Switch ON the main switch of the OC.
Few seconds later, the window including “Starting up the system” message and “Stop for maintenance” button
appears (shown below).

Starting up the system


Stop for maintenance

2. Press ESC key.


Note
Stop for maintenance button can be clicked instead of pressing ESC key.
3. Cick on Enter Command Monitor to display the Console window.

3-8 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233

3-3 ADDITIONAL HARD DISK DRIVE (CONTINUED)


4. Insert the CD-ROM (Core OS system software (1 of 2)) into the CD-ROM drive of the OC.
5. Type the following responses.

> boot -f dksc(1,1,8)sashARCS dksc(1,1,7)stand/fx.ARCS <Enter>


.........................
Do you require extended mode with all options available? (no) y
<ENTER>
SGI Version 6.3 ARCS Nov 26, 1996
fx: ”device-name” = (dksc) <ENTER>
fx: ctlr# = (0) <ENTER>
fx: drive# = (1) 2 <ENTER>

fx: lun# = (0) <ENTER> (Some HDD might skip this entry.)

After these input, fx may inform and ask to you before next menu.
For them, just <ENTER> or y<ENTER>. (Some HDD might skip this entry.)

----- please choose one (? for help, .. to quit this menu)-----


[exi]t [d]ebug/ [l]abel/ [a]uto
[b]adblock/ [exe]rcise/ [r]epartition/ [f]ormat
fx> r <ENTER>
....................
....................

----- please choose one (? for help, .. to quit this menu)-----


[ro]otdrive [o]ptiondrive [e]xpert
[u]srrootdrive [re]size
fx/repartition> o <ENTER>

fx/repartition/optiondrive: type of data partition = (xfs) <ENTER>


Warning:.........
..................
backed up if it contains any user data. Continue? y <ENTER>
.................

----- please choose one (? for help, .. to quit this menu)-----


[ro]otdrive [o]ptiondrive [e]xpert
[u]srrootdrive [re]size
fx/repartition> .. <ENTER>
6. Click on Done buttton located on the lower right side of the console window. ( The “exit” command can not be
used at this time.)
7. Click on Install System Software to install Miniroot to perform LFC.

3-9 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233

3-4 SYSTEM MODULE

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.

Special Equipment
• System Module
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Front Cover by unscrewing its two (2) screws.
3. Loosen the two (2) screws (not necessary to remove) that fasten the lower part of the SCSI Bay (see Illustration
3-1).
4. Remove the OC Host Cover by unscrewing its six (6) screws (see Illustration 3-1).
5. Mark and disconnect the front connectors (signal and power cable connectors) of CPU Assy.
6. Push the ejection lever down of System Module to unseat the System Module from the backplane of the Host
CPU assy (Illustration 3-5).

Illustration 3-5 Removing the System Module

Pull Ring
CPU Assy
Power Supply

Audio Assy

System Module

Ejection Lever

3-10 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233

3-4 SYSTEM MODULE (CONTINUED)


7. Slide the System Module out of the Host CPU assy.
8. Remove a PCI Tray and Memory Module (DIMMs) from the old System Module, and transfer them to the new
System Module.
9. Install the new System Module by referring to steps 7. through 6.
10. Turn ON the OC main power.
Verify that the LEDs on the rear of the Host CPU Assy are lit. If not, push the power switch on the Host CPU
Assy (see illustration 3-6).
11. Restore the OC to original configuration.

12. END

Illustration 3-6 Power Switch on the Host CPU Assy

Power
Switch
LEDs

3-11 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233

3-5 MEMORY MODULE (DIMM)

Special Equipment
• Memory Module (DIMM)
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Front Cover by unscrewing its two (2) screws.
3. Loosen the two (2) screws (not necessary to remove) that fasten the lower part of the SCSI Bay (see Illustration
3-1).
4. Remove the OC Host Cover by unscrewing its six (6) screws (see Illustration 3-1).

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
5. Mark and disconnect the front connectors (signal and power cable connectors) of Host CPU Assy.
6. Remove the System Module (refer to System Module).
7. Push the ejection lever down to unseat the System Module from the backplane of the Host CPU assy
(Illustration 3-5).
8. Remove the DIMM by pushing down the latches on both sides to release it, and pick up the DIMM and set it
aside.

3-12 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233

3-5 MEMORY MODULE (DIMM) (CONTINUED)


IMPORTANT NOTE: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
32MB or 64 MB DIMM replacement must follow the conditions below:
i. Memory modules should be replaced in pairs. Each memory bank pair must contain a
matched pair of DIMMs having the same size.
ii. Pairs of memory modules should be replaced starting from odd memory socket bank
number, e.g., Bank 1 and 2, Bank 3 and 4, etc., and not Bank 2 and 3 or Bank 6 and 7.
----------------------------------------------------------------------

Illustration 3-7 Memory Module (DIMM) Location

Memory
Module
(DIMM)

DIMM
Sockets

9. Install the new DIMM as follows:


a. Hold the DIMM over the socket without tilting it.
b. Lower the DIMM, pushing it straight down into the socket gently but firmly.
c. You hear click as it is seated and the latches on each side of the module snap up.
10. Check the DIMMs visually to make sure they are installed correctly:
- The tops of the DIMMs of the same capacity should be even.
- The DIMMs should all be absolutely vertical (no leaning).
- The catches on the sides should be fitting snugly against the DIMM.
11. Install the System Module (refer to System Module).
12. Restore the OC to original configuration.

13. END

3-13 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233

3-6 PCI TRAY

Special Equipment
• PCI Tray
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Front Cover by unscrewing its two (2) screws.
3. Loosen the two (2) screws (not necessary to remove) that fasten the lower part of the SCSI Bay (see Illustration
3-1).
4. Remove the OC Host Cover by unscrewing its six (6) screws (see Illustration 3-1).

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
5. Remove the System Module (refer to System Module).
6. Push up the ejection lever on the side of the PCI Tray to release it.
7. Push down slightly on the rear of the PCI Tray and remove it from the System Module.
8. Install the new PCI Tray by referring to steps 7. through 5.
9. Restore the OC to original configuration.

Illustration 3-8 PCI Try Removal

Ejection Lever

3-14 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233

3-6 PCI TRAY (CONTINUED)

Set-up
The Option key (Option Software) for each system is administrated by an unique number of the PCI Tray. Therefore,
after replacing the PCI Tray with a new one, the following procedures must be required to use the options. If it is
NOT, the option already installed can NOT be used on the new PCI Tray.
10. To display the desktop menu:
a. Switch ON the main switch of the OC.
Few seconds later, in the black screen, “Please wait... System is being started.” message appears.
b. Press [Alt] + [Esc] to display the desktop menu.
11. On the desktop menu, click on Shell icon located on the upper right of the screen.
The shell window appears.
12. Type as follows:

# revokeId <Enter>
Note
“I” must be entered as a capital letter.
“The smok.cfg file is from another host and will be reset. (This will take about 30 seconds.)” message appear.

3-15 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233

3-6 PCI TRAY (CONTINUED)


13. Click on OK.
The “CT ProSpeed AII Software Options” screen appears.

14. Select the Option to be installed using “Available Options” box.


15. Click on Install.
The option loading is started, then the options installed are displayed at “Installed Option” box.
Note
To remove the installed option(s), select the option(s) in the Installed Option box, then click on
Remove.
16. Click on Quit.
17. Click on OK.
18. Click on shutdown icon in desktop menu.
The system automatically reboots, then login as root.

19. END

3-16 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233

3-7 PCI HOST CARD

Special Equipment
• PCI Host Card
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Front Cover by unscrewing its two (2) screws.
3. Loosen the two (2) screws (not necessary to remove) that fasten the lower part of the SCSI Bay (see Illustration
3-1).
4. Remove the OC Host Cover by unscrewing its six (6) screws (see Illustration 3-1).

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
5. Remove the System Module (refer to System Module).
6. Remove the PCI Tray (refer to PCI Tray).
7. Remove the screw that secures the PCI Host Card, and slide the PCI Host card out of the PCI Tray.
8. Install the new PCI Host Card by referring to steps 7. through 5.
(Verify that PCI Host Card is completely seated.)
9. Restore the OC to original configuration.

10. END

Illustration 3-9 PCI Host Card Removal

Screw

PCI Host Card

PCI Tray

3-17 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233

3-8 CPU ASSY

Special Equipment
• CPU Assy
• Tie Wraps
• MOD (including the system state data)
(Option key information must be required to a new CPU board. The current Option key MOD cannot be
used to a new CPU board.)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Front Cover by unscrewing its two (2) screws.
3. Loosen the two (2) screws (not necessary to remove) that fasten the lower part of the SCSI Bay (see Illustration
3-1).
4. Remove the OC Host Cover by unscrewing its six (6) screws (Illustration 3-1).

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
5. Remove the System Module (refer to System Module).
6. Remove the PCI Tray (refer to PCI Tray).
7. Remove the CPU assy from the motherboard by unscrewing its two screws.
8. Install the new CPU assy by referring to steps 7. through 5.
Note
Make sure that the both board-to-board connectors stays properly connected between the CPU
Assy and main board.
9. Restore the OC to original configuration.

Illustration 3-10 CPU Assy Location

CPU Assy

3-18 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233

3-8 CPU ASSY (CONTINUED)

Reconfiguration
10. Power ON the OC main switch.
11. Approx. 30 seconds later the desktop menu and “Auto-Start” red window appears. Click on Cancel in the Auto-
Start window to enter the desktop menu.
Note
If you miss clicking the button, press [Alt] + [Esc] in the next black screen.
12. On the desktop menu, click on Reconfig located on the upper right of the screen.
The system configuration screen appears.

13. Click on Accept.


The system will be rebooted. It takes approx. 7 minutes.

14. END

3-19 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233

3-9 AUDIO MODULE

Special Equipment
• Audio Module
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Front Cover by unscrewing its two (2) screws.
3. Remove the Right Side Cover by unscrewing its four (4) screws.
4. Loosen the two (2) screws (not necessary to remove) that fasten the lower part of the SCSI Bay (see Illustration
3-1).
5. Remove the OC Host Cover by unscrewing its six (6) screws (see Illustration 3-1).

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
6. Push the ejection lever down to unseat the Audio Module from the backplane of the Host CPU assy (see
illustration 3-4).
7. Slide the Audio Module out of the Host CPU assy (Illustration 3-11).
8. Disconnect the Audio connector located on the right side of the Audio Module.

Illustration 3-11 Power Switch on the Host CPU Assy

Audio Module

Audio
Module

Ejection Lever Audio connector

3-20 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
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3-9 AUDIO MODULE (CONTINUED)


9. Install the new Audio Module by referring to steps 8. through 6.
10. Perform the following adjustment according to the CD-ROM manual, Functional Check & Adjustment.
AUDIO FUNCTION TEST
11. Restore the OC to original configuration.

12. END

3-21 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233

3-10 POWER SUPPLY 170W

Special Equipment
• Power Supply 170W
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Front Cover by unscrewing its two (2) screws.
3. Loosen the two (2) screws (not necessary to remove) that fasten the lower part of the SCSI Bay (see Illustration
3-1).
4. Remove the OC Host Cover by unscrewing its six (6) screws (see Illustration 3-1).
5. Disconnect the power cable from the Power Supply (see illustration 3-4).
6. Slide the lock lever to the right to release the Power Supply (see illustration 3-4).
7. Grasp the pull ring and slide the Power Supply out of Host CPU assy (see illustration 3-4).
8. Install the new Power Supply by referring to steps 7. through 5.
9. Restore the OC to original configuration.

10. END

3-22 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

SECTION 4 - (IA) HOST COMPUTER ASSY (FOR LINUX


COMPUTER)

WARNING
ELECTRICAL SHOCK HAZARD !
IF THE SYSTEM HAS UPS ASSY, MAKE SURE YOU TURN OFF THE UPS POWER BEFORE
YOU ACCESS THE OPERATOR CONSOLE.

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

4-1 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

4-1 HOST COMPUTER ASSY

Special Equipment
• Host Computer Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.

4-1-1 Host Computer Assy (For PC 845)


1. Saving System State Data by referring to Functional Check/Adjustment (CD-ROM) -> Introduction -> 3-4 Basic
Operation.
2. Shut down system.
3. Turn OFF the OC main power.
4. Remove the front and right covers from the OC.
5. Turn off the CB1 and CB2 at right side of the OC.
6. Remove the six (6) screws that fasten the SCSI Bay (see Illustration 4-1).
7. Remove the OC Host PC Front Cover by unscrewing its four (4) screws (Illustration 4-1).

Illustration 4-1 OC Host Cover

Host Computer Assy

SCSI Bay

Loosen the six screws


that fasten the SCSI Bay

Host PC Front Cover


Screws (x4)

Host PC Support Screws (x2)


Host PC Front Cover

4-2 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

4-1-1 Host Computer Assy (For PC 845) (continued)


8. Remove the two (2) screws that fasten the Host PC Support (Illustration 4-1).
9. Move forward the Peripheral Assy and the OC Host Computer Assy to a position which is convenient to dis-
connect the related cables (Illustration 4-3).
10. Mark and disconnect the cable connectors.
Note
There are two types of Host Computer: 2369082-2 and 2369082-3. The connectors are different
between the two types of Host Computer.
For Host PC (2369082-2)
a. Disconnect the connectors on the rear panel of computer (Host Video, Ethernet, Serial 1, Serial 2,
Keyboard, Mouse, Power Supply Cable, Bit3 Cable).
b. Disconnect the IDE cable connectors from CD-ROM Drive and two Hard Disk Drives, two Power cable
connectors from Hard Disk Drives
Disconnect the Outside Sense cable and the Outside Control cable from CN4 and CN2 of the Front Panel.
For Host PC (2369082-3)
a. Disconnect the connectors on the rear panel of computer (Host Video, Bit3 Cable, Ethernet, Serial 1, Serial
2, Keyboard, Mouse, Power Supply Cable, Outside Control cable).
b. Disconnect the IDE cable connectors from CD-ROM Drive and two Hard Disk Drives.
Note
For the replacement between Host Computer 2369082-2 and 2369082-3, refer to section 4-1-4.
11. Slide the Host Computer and the Host PC Support out, ensure that no cables and connectors obstruct the Host
Computer Assy removal (Illustration 4-3).
12. Unscrew the 4 screws and loosen the 2 straps that fix the Host Computer Assy (Illustration 4-2).
13. Remove the Host Computer Assy from the Host PC Support.

Illustration 4-2 Host Computer Assy (Front View)


Host Computer ASSY

Screws (x4)

Straps (x2)

4-3 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

4-1-1 Host Computer Assy (For PC 845) (continued)

Illustration 4-3 Host Computer Assy Removal

Peripheral Assy
Host Computer
Assy

14. Install the new Host Computer Assy by referring to steps 13. through 8.
15. Check BIOS setting. Power ON the OC, press Meas Dist to reach BIOS set screen when the Pentium Logo
displayed on the screen.
Refer to Advanced Diagnostics -> OC -> HOST COMPUTER BIOS STANDARD SETTING.
16. Softeware installation:
Refer to CD-ROM, Functional Check/Adjustment -> System -> Software Loading to reinstall Software.
17. Restore the OC to original configuration.
18. Perform the test scan and verify that the scanned image shows normally.

19. END

4-4 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

4-1-2 Host Computer Assy (For PC 845 to 865)


Refer to PC845 TO 865 UPGRADE INSTRUCTION (5143830) provided in the Upgrade Kit (5150479).

4-1-3 Host Computer Assy (For PC 865)


1. Saving System State Data by referring to Functional Check/Adjustment (CD-ROM) -> Introduction -> 3-4 Basic
Operation.
2. Shut down system.
3. Turn OFF the OC main power.
4. If system with UPS, turn OFF the UPS power.
5. Cut off the power from the hospital Power Distribution Box and perform LOTO procedure.
6. Remove the front and right covers from the OC.
7. Turn off CB1, CB2 at right side of the OC.
8. Remove the six (6) screws that fasten the SCSI Bay (See Illustration 4-1).
9. Remove the SCSI Bay right dust cover by unscrewing its four (4) screws.
10. Remove the OC Host PC Front Cover by unscrewing its four (4) screws (See Illustration 4-1).
11. Remove the two (2) screws that fasten the Host PC Support (See Illustration 4-1).
12. Move forward the Peripheral Assy and the OC Host Computer Assy to a position which is convenient to dis-
connect the related cables. (Illustration 4-4)

Illustration 4-4 Host Computer Assy Removal

Host Computer ASSY


6&6,%D\

Screws (x4)

Strap (x2)

4-5 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

4-1-3 Host Computer Assy (For PC 865) (Continued)


13. Mark and disconnect the connectors on the rear panel of computer (Host Video, Bit3 Cable, Ethernet, Key-
board, Mouse, Serial 2, Power Supply Cable and Outside Control cable).
14. Mark and disconnect the connectors on the front panel of computer (2 SATA Hard Disk Cables, USB IDE Cable
and Power Cable).

Illustration 4-5 Host PC865 Front Panel

SATA Hard Disk


SATA Hard Disk
5143136 Power Cable 5189991 Cables (x2)

SATA Hard Disk


Power Cable

SATA Hard Disk


Cables (x2)

USB-IDE
Cable

Note: Connect the SATA cable connectors to the front panel of the
Host Computer by fastening tightly screws with screwdriver.

15. Slide the Host Computer and the Host PC Support out, ensure that no cables and connectors obstruct the Host
Computer Assy removal.
16. Unscrew the 4 screws and loosen the 2 straps that fix the Host Computer Assy (Illustration 4-4).
17. Remove the Host Computer Assy from the Host PC Support.
18. Place the new Host Computer Assy on the Host PC Support, fasten the 4 screws and tighten the 2 straps to
fix the Host PC.
19. Slide the Host PC backward half in the OC.
20. Connect the cables to the rear panel of the Host PC (Host Video, Bit3 Cable, Ethernet, Keyboard, Mouse, Serial
2, Power Supply Cable, Outside Control Cable).
21. Connect the cables to the Front panel of the Host PC (2 SATA Hard Disk Cables, USB IDE Cable and Power
Cable).
22. Refer to Step 12 to Step 6 to restore the OC.

4-6 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

4-1-3 Host Computer Assy (For PC 865) (Continued)


23. Check BIOS setting. Power ON the OC, press Meas Dist to reach BIOS set screen when the Pentium Logo
displayed on the screen.
Refer to Advanced Diagnostics -> OC -> HOST COMPUTER BIOS STANDARD SETTING.
24. Softeware installation:
Refer to CD-ROM, Functional Check/Adjustment -> System -> Software Loading to reinstall Software.
25. Restore OC to original configuration, then perform the test scan and verify that the scanned image shows
normally.

26. END

4-7 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

4-1-4 Replacement from Host Computer 2369082-2 to 2369082-3


Note
Service kit 2401213 (or 2402156) is needed.
1. Remove the Host Computer Assy 2369082-2 from the OC Table by referring to step 1. through 12. in section
4-1-1.
2. Open the computer cover.

3. Remove the rack.

rack

4-8 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

4-1-4 Replacement from Host Computer 2369082-2 to 2369082-3 (continued)


4. Disconnect the two IDE power cables and the old PC inside control cable.

PC inside control cable power cable connector IDE power cable

5. Remove the baffle on the rear panel by pushing the baffle toward the inside of the computer.

baffle

4-9 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

4-1-4 Replacement from Host Computer 2369082-2 to 2369082-3 (continued)


6. Connect the new PC inside control cable provided in the service kit. Fix the DB25 connector to the port on the
rear panel of the computer. Connect the other two connectors to the right position inside the computer.

PC inside control cable

connectors
DB25 connector

7. Use a tie wrap to tie up the PC inside control cable and the original PC front panel control cable.

original PC front panel


control cable

tie wrap

4-10 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

4-1-4 Replacement from Host Computer 2369082-2 to 2369082-3 (continued)


8. Connect one of the two power connectors of computer to the power connector of the new PC inside control
cable.

power connectors of
computer

power connector of
PC inside control cable

9. Connect the new Host PC outside control cable to the new PC inside control cable through the DB25 connector
on the rear panel of the computer.

inside control cable

Host PC outside control cable

4-11 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

4-1-4 Replacement from Host Computer 2369082-2 to 2369082-3 (continued)


10. Be sure that only two IDE cables are left outside through the front panel of the computer. Now the Host
computer is changed to new type of 2369082-3.

IDE Cable

11. Install the Rack.


12. Install the computer cover.
13. Check to verify that the Front Panel is the same as the one in service kit 2401213 (or 2402156).
14. Install the new Host Computer Assy back to the OC Table by refering to step 12. through 6. in section 4-1-1.
15. Restore the OC to original configuration.
16. Perform the test scan and verify that the scanned image shows normally.

17. END

4-12 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

4-1-5 Replacement from Host Computer 5143136 to 5189991 for PC 865


1. Remove the Host Computer (5143136) from the OC by refer to Step1. through Step17. in section 4-1-3.
2. Remove the two SATA Cables from the HDDs.

Illustration 4-6 Connect the SATA Cables


SATA Cable (5189897)
To HDDs

To Host Computer
Front Panel

Direction
Hole (x2)

Note: 5189897 includes two SATA cables


Inserted the screws in the holes of the SATA Cable Connector.

3. Connect the new SATA Cable (5189897) to the HDDs.

Note
Insert SATA Cable connector with reed , "click" is heard when it is well plugged in. Press the reed
on the SATA Cable connector to pull it out, otherwise the connector may be destroyed. (See Illus-
tration 4-6)
4. Install the new Host Computer (5189991) by referring to Step18. through Step26. in section 4-1-3.

Illustration 4-7 Host Computer (5189991)

Note: Connect the SATA cable connectors to the front panel of the
Host Computer by fastening tightly screws with screwdriver.

4-13 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

4-1-6 SATA Cables Replacement from 5132578/5132579 to 5189897 for PC 865


1. Remove the Host Computer (5143136) from the OC by referring to Step1. through Step17. in section 4-1-3.
2. Open the Host Computer Cover.

Illustration 4-8 Open the Host Computer Cover.

3. Disconnect the two inner SATA cable connectors from the Mainboard.

Illustration 4-9 Disconnect Cables from the Mainboard

Left Side View

SATA Cable (x2)

4-14 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

4-1-6 SATA Cables Replacement from 5132578/5132579 to 5189897 for PC 865 (Continued)
4. Unscrew the four (4) screws that fix the two inner SATA cable connectors on the panel.
5. Remove the two inner SATA cables from the panel.

Illustration 4-10 Remove the inner SATA Cables

Inner SATA Cable (x2)

6. Install the two new inner SATA cables by referring to Step5. through Stpe3. (See Issustration 4-11)
Note
Insert SATA Cable connector with reed , "click" is heard when it is well plugged in. Press the reed
on the SATA Cable connector to pull it out, otherwise the connector may be destroyed.

4-15 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

4-1-6 SATA Cables Replacement from 5132578/5132579 to 5189897 for PC 865 (Continued)

Cable From (See illustration 4-11) To (See illustration 4-11)


1 Panel - SATA 0 (up) Mainboard - out
2 Panel - SATA 1 (lower) Mainboard - in

Illustration 4-11 Install new inner SATA Cables

Note: Because the inner SATA Cables fastened on the panel by screws, so
when the install the inner SATA Cables to the panel, adjust their position to
make easy to connect the SATA Cables (5189897).

Screw (x4)

New the Inner SATA Cable (x2)


Mainboard
Left Side View Top View

Out In

Inner View

Up
Lower

New the Inner SATA Cable Connector (x2)

4-16 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

4-1-6 SATA Cables Replacement from 5132578/5132579 to 5189897 for PC 865 (Continued)
7. Install the Host Computer Cover.
8. Stick labels to update P/N of Host Computer.

Note
Stick labels on both sides of the Host Computer, they should overlap the original labels, but don’t
overlay the MAC address.
9. Remove the old SATA Cables from the HDDs.
10. Connect the new SATA Cable (5189897) to the HDDs.
Note
Insert SATA Cable connector with reed , "click" is heard when it is well plugged in. Press the reed
on the SATA Cable connector to pull it out, otherwise the connector may be destroyed.
SATA Cable (5189897)
To HDDs

Note: Inserted the screws in the holes


To Host Computer of the SATA Cable Connector.
Front Panel

Direction
Hole (x2)

11. Install the Host Computer back to the OC by referring to Step18. through Step26. in section 4-1-3. (refer to
Illustration 4-7)

4-17 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

4-2 MEMORY MODULE

Special Equipment
• Memory Module
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the Host Computer according to 4-1.
2. Open the computer.
3. Remove the Memory Module (see Illustration 4-12).
4. Install the new Memory Module by refering to step 3 through step 1.
5. Restore the OC to original configuration.

Illustration 4-12 Memory Module Location

Memory Module

4-18 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

4-3 PCI HOST CARD

Special Equipment
• PCI Host Card
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the Host Computer according to 4-1.
2. Open the computer cover.
3. Remove the PCI Host Card (see Illustration 4-13).
4. Install the new PCI Host Card by refering to step 3 through step 1.
5. Restore the OC to original configuration.

Illustration 4-13 PCI Host Card Removal

PCI Host Card

4-19 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

4-4 CPU ASSY

Special Equipment
• CPU Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the Host Computer according to 4-1.
2. Open the computer cover.
3. Remove the CPU ASSY (see Illustration 4-14).
4. Install the new CPU ASSY by refering to step 3 through step 1.
5. Restore the OC to original configuration.

Illustration 4-14 CPU Assy Location

CPU and Cooler

4-20 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

4-5 GRAPHIC CARD

Special Equipment
• Graphic Card
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the Host Computer according to 4-1.
2. Open the computer cover.
3. Remove the Graphic Card (see Illustration 4-15).
4. Install the new Graphic Card by refering to step 3 through step 1.
5. Restore the OC to original configuration.

Illustration 4-15 Graphic Card

Graphic Card

4-21 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

4-6 BAREBONE

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.

Special Equipment
• Barebone (Host Computer except PCI Host Card, Memory Card, CPU Assy and Graphic Card)
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
• Attached Installation Guide from the supplier: Shuttle Inc.
Understand and follow the Safety Guidelines Manual.
1. Remove Host Computer Assy according to 4-1.
2. Remove Memory Module according to 4-2.
3. Remove PCI Host Card according to 4-3.
4. Remove CPU Assy according to 4-4.
5. Remove Graphic Card according to 4-5.
6. Install new Barebone by refering to step 5 through step 1.
7. Restore the OC to original configuartion.

Illustration 4-16 Barebone

IDE Cables PC Power


Connector

IDE Power Cable


PC Inside Reset Control Cable

4-22 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

SECTION 5 - NEST ASSY (FOR O2 COMPUTER)

WARNING
ELECTRICAL SHOCK HAZARD !
IF THE SYSTEM HAS UPS ASSY, MAKE SURE YOU TURN OFF THE UPS POWER BEFORE
YOU ACCESS THE OPERATOR CONSOLE.

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

5-1 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

5-1 DBPCI ASSY

Special Equipment
• DBPCI Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
8. Turn OFF the OC main power.
9. Remove the Left Cover by unscrewing its six (6) screws.

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
10. Remove the PCI board bracket by unscrewing its 3 screws.
11. Remove the DBPCI Assy from the PCI Backplane.
12. Check the Rear DBPCI Assy switch configuration.
13. Install the new DBPCI Assy by referring to steps 4. through 3.
Note
Slowly pushing the board, until its reaches the backplane.
14. Restore the OC to original configuration.

15. END

Illustration 5-1 DBPCI Assy

PCI Backplane

DBPCI Assy

NPRIF Assy

5-2 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

5-2 NPRIF ASSY

Special Equipment
• NPRIF Assy
• Tie Wraps
• Service Note (YMS-SN079)
• Functional Check/Adjustment Manual (CD-ROM)

NOTICE
This Table shows that their combination and each combination will work correctly or not.

P/N (Revision)
NPRIF Assy
NPRM Assy
2251554-3 2177243-2

5-3 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

5-2 NPRIF ASSY (CONTINUED)


Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
3. Disconnect the two cable connectors (J1 and J2) from the NPRIF Assy.
4. Remove the NPRIF Assy (with sub-board and board bracket) from the PCI Backplane by unscrewing its 3
screws.
5. Check the Rear NPRIF Assy jumper configuration.
6. Install the new NPRIF Assy by referring to steps 5. through 3.
Note
Slowly pushing the board, until its reaches the backplane.
7. Restore the OC to original configuration.

8. END

5-4 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

5-3 SCSI CARD

Special Equipment
• SCSI Card
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
3. Disconnect the cable connector (J5) from the SCSI Card.
4. Remove the SCSI Card from the PCI Backplane by unscrewing its 1 screw.
5. Install the new SCSI Card by referring to steps 4. through 3.
Note
Slowly pushing the board, until its reaches the backplane.
6. Restore the OC to original configuration.

7. END

Illustration 5-2 SCSI Card

SCSI Card

5-5 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

5-4 BP CONTROLLER CARD

Special Equipment
• BP Controller Card
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
3. Disconnect the cable connector from the BP Controller Card.
4. Remove the BP Controller Card from the PCI Backplane by unscrewing its 1 screw.
5. Install the new BP Controller Card by referring to steps 4. through 3.
Note
Slowly pushing the board, until its reaches the backplane.
6. Restore the OC to original configuration.

7. END

Illustration 5-3 BP Controller Card

BP Controller Card

5-6 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

5-5 PCI BACKPLANE

Special Equipment
• PCI Backplane
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.
3. Remove the following components from the OC:
• DBPCI Assy Refer to DBPCI Assy
• NPRIF Assy Refer to NPRIF Assy
• SCSI Card Refer to SCSI Card
• BP Controller Card Refer to BP Controller Card
• If exists, other installed Option Card.

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
4. Disconnect the cable connectors (P8, P9 and PS3) from the PCI Backplane. (Illustration 5-4).
5. Remove the PCI Backplane by unscrewing its 7 screws.
6. Install the new PCI Backplane by referring to steps 5. through 4.
7. Install the following component:
• DBPCI Assy Refer to DBPCI Assy
• NPRIF Assy Refer to NPRIF Assy
• SCSI Card Refer to SCSI Card
• BP Controller Card Refer to BP Controller Card
• If exists, other Option Card.
8. Restore the OC to original configuration.

9. END

5-7 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

5-5 PCI BACKPLANE (CONTINUED)

Illustration 5-4 PCI Backplane

PCI Backplane

5-8 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

5-6 NPRS ASSY

Special Equipment
• NPRS Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
3. Cut the tie-wraps that hold the cables
4. Remove the NEST Cover from the OC by unscrewing its 4 screws (see Illustration 5-5).

Illustration 5-5 Remove the NEST Cover

NEST Cover

5-9 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

5-6 NPRS ASSY (CONTINUED)


5. Remove the NPRS Assy from the NPRM Assy connector (see Illustration 5-6).
6. Check the NPRS Assy jumper configuration.
7. Install the new NPRS Assy by referring to steps 7. through 6.
Note
The CT ProSpeed FI systems come with two (2) NPRS boards, where the second one is conected
in the next slot below (Illustration 4-6).
Note
Slowly pushing the board, until its reaches the backplane.
8. Restore the OC to original configuration.

9. END

Illustration 5-6 NPRS Assy

NPRS Assy

J 1
C23 U 6 U 7 U35
U16 U35
U17
C22
U18 U19 U20
C47

U9
U5 U8
U15
U3 U4 U13 U14
C26

NPRS Assy
C25

U1 U2 U11 U12
C24
DS14

DS6
DS16

DS8

DS3
DS1
DS11

DS9
DS13

U19
DS15

DS5

DS4
DS2
DS12

DS12

DS7

U19

5-10 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

5-7 NPRM ASSY

Special Equipment
• NPRM Assy
• Service Note (YMS-SN079)
• Functional Check/Adjustment Manual (CD-ROM)

NOTICE
This Table shows that their combination and each combination will work correctly or not.

NPRM Assy P/N (Revision) NPRIF Assy


2251554-3 2177243-2

Understand and follow the Safety Guidelines Manual.


1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
3. Remove the NEST Cover from the OC by unscrewing its 4 screws.

5-11 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

5-7 NPRM ASSY (CONTINUED)


4. Remove all NPRS Assy from the NPRM Assy connector
5. Disconnect the two wire connectors (+5V Line, GND) from the NPRM Assy.
6. Remove the NPRM Assy by unscrewing its 9 screws.
7. Check the NPRM Assy jumper and Dip-switch configuration.
8. Install the new NPRM Assy by referring to steps 9. through 6.
9. Restore the OC to original configuration.

10. END

Illustration 5-7 NPRM Assy

NPRM Assy

J27
J26
J28

J25
J24
J23
C2
J 2 1 J 2 2

C3
3
3
3

3
3
U8
C41 C34 U9

U 7 U11U12

JC243
C1
DL1 U23 U22
U10

JP8

U2 U5
U1 U4
J
J

U6
U17U18
u25

U13U14
U15U16
U24

U3
U127
C85

U38 U37

U128
C58
C59

U129
U155

U27
U28

s1 U26
U31 U29
U35

UI59
C81

C73
2

U36
1

U30
C60

C89 U34 U32


U163 U161 U139 U142 U145 U148
U169 U168 U141 U144 U147 U150

J 1 3
U165 U164 U140 U143 U146 U149

C93
J 1 0 C75

C94
J 1 9 J 1 4 C76

C95
J 1 8 J 1 5 C77

C96 J 1 7 J 1 6 C78

5-12 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

5-8 NEST FAN ASSY


Note
After the Fan Assy replacement, confirm the air flow direction is right.

Special Equipment
• Nest Fan Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.
3. Disconnect the power cable connector (J11) from the NPD Assy.
4. Remove the Nest Fan Assy by unscrewing its 2 screws.
5. Install the new Nest Fan Assy by referring to steps 4. through 3.
6. Restore the OC to original configuration.

7. END

Illustration 5-8 Nest Fan Assy Removal

Note: Indicates air flow direction

Nest Fan Assy

5-13 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT

5-14 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

SECTION 6 - NEST ASSY (FOR LINUX COMPUTER)

WARNING
ELECTRICAL SHOCK HAZARD !
IF THE SYSTEM HAS UPS ASSY, MAKE SURE YOU TURN OFF THE UPS POWER BEFORE
YOU ACCESS THE OPERATOR CONSOLE.

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

6-1 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

6-1 DBPCI ASSY

Special Equipment
• DBPCI Assy (Illustration 6-1)
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
3. Remove the PCI board bracket by unscrewing its 3 screws.
4. Remove the DBPCI Assy from the PCI Backplane.
5. Check the Rear DBPCI Assy switch configuration.
6. Install the new DBPCI Assy by referring to steps 4. through 3.
Note
Slowly pushing the board, until its reaches the backplane.
7. Restore the OC to original configuration.

8. END

Illustration 6-1 Nest Assy

PCI Backplane
Audio Card
Multi-Port Serial Card
SCSI Card
BP Controller Card
DBPCI Assy
(DBPCI #1, #2)
NPRIF Assy

6-2 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

6-2 NPRIF ASSY

Special Equipment
• NPRIF Assy (Illustration 6-1)
• Tie Wraps
• Service Note (YMS-SN079)
• Functional Check/Adjustment Manual (CD-ROM)

NOTICE
This Table shows that their combination and each combination will work correctly or not.

P/N (Revision)
NPRIF Assy
NPRM Assy
2251554-3 2177243-2

6-3 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

6-2 NPRIF ASSY (CONTINUED)


Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
3. Disconnect the two cable connectors (J1 and J2) from the NPRIF Assy.
4. Remove the NPRIF Assy (with sub-board and board bracket) from the PCI Backplane by unscrewing its 3
screws.
5. Check the Rear NPRIF Assy jumper configuration.
6. Install the new NPRIF Assy by referring to steps 5. through 3.
Note
Slowly pushing the board, until its reaches the backplane.
7. Restore the OC to original configuration.

8. END

6-4 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

6-3 AUDIO CARD

Special Equipment
• Audio Card (Illustration 6-1)
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
3. Disconnect the cable connector from the Audio Card.
4. Remove the Audio Card from the PCI Backplane by unscrewing its 1 screw.
5. Install the new Audio Card by referring to steps 4. through 3.
Note
Slowly pushing the board, until its reaches the backplane. If the board is blocked during inserting,
remove the cable connection screw shown as below.

Illustration 6-2 Audio Card

Remove this Cable Connection Screw


6. Restore the OC to original configuration.

7. END

6-5 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

6-4 MULTI-PORT SERIAL CARD

Special Equipment
• Multi-Port Serial Card (Illustration 6-1)
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
3. Disconnect the cable connector from the Audio Card.
4. Remove the Multi-Port Serial Card from the PCI Backplane by unscrewing its 1 screw.
5. Install the new Multi-Port Serial Card by referring to steps 4. through 3.
Note
Slowly pushing the board, until its reaches the backplane.
6. Connect the Multi-Port Serial card cable according to the labels on the cable connectors.
7. Restore the OC to original configuration.

8. END

6-6 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

6-5 SCSI CARD

Special Equipment
• SCSI Card (Illustration 6-1)
- 2202402 (one channel)
- 5132060 (two channel)
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
3. Mark and disconnect the cable connector (J5 or CH1/A) from the SCSI Card.
4. Remove the SCSI Card from the PCI Backplane by unscrewing its one(1) screw.
5. Slowly pushing the SCSI Card, until its reaches the backplane.
6. Install its one(1) screw that fasten the SCSI Card.
7. Reconnect the cable connector to SCSI Card.
Note
For SCSI Card with two channels, connect the cable connector to channel A.
If the Card is blocked during inserting, remove the cable connection screw of channel B. (See Il-
lustration 6-3)

Illustration 6-3 SCSI Card with Two Channels

Remove this
Screw

Ch1/A Ch2/B
8. Restore the OC to original configuration.

9. END

6-7 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

6-6 BP CONTROLLER CARD

Special Equipment
• BP Controller Card (Illustration 6-1)
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
3. Disconnect the cable connector from the BP Controller Card.
4. Remove the BP Controller Card from the PCI Backplane by unscrewing its 1 screw.
5. Install the new BP Controller Card by referring to steps 4. through 3.
Note
Slowly pushing the board, until its reaches the backplane.
6. Restore the OC to original configuration.

7. END

6-8 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

6-7 PCI BACKPLANE

Special Equipment
• PCI Backplane
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.
3. Remove the following components from the OC:
• DBPCI Assy Refer to DBPCI Assy
• NPRIF Assy Refer to NPRIF Assy
• Audio Card Refer to Audio Card
• Multi-Port Serial Card Refer to Multi-Port Serial Card
• SCSI Card Refer to SCSI Card
• BP Controller Card Refer to BP Controller Card
• If exists, other installed Option Card.

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
4. Disconnect the cable connectors (P8, P9 and PS3) from the PCI Backplane. (Illustration 6-4).
5. Remove the PCI Backplane by unscrewing its 7 screws.
6. Install the new PCI Backplane by referring to steps 5. through 4.
7. Install the following component:
• DBPCI Assy Refer to DBPCI Assy
• NPRIF Assy Refer to NPRIF Assy
• Audio Card Refer to Audio Card
• Multi-Port Serial Card Refer to Multi-Port Serial Card
• SCSI Card Refer to SCSI Card
• BP Controller Card Refer to BP Controller Card
• If exists, other Option Card.
8. Restore the OC to original configuration.

9. END

6-9 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

6-7 PCI BACKPLANE (CONTINUED)

Illustration 6-4 PCI Backplane

PCI Backplane

6-10 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

6-8 NPRS ASSY

Special Equipment
• NPRS Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
3. Cut the tie-wraps that hold the cables
4. Remove the NEST Cover from the OC by unscrewing its 4 screws (see Illustration 6-5).

Illustration 6-5 Remove the NEST Cover

NEST Cover

6-11 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

6-8 NPRS ASSY (CONTINUED)


5. Remove the NPRS Assy from the NPRM Assy connector (see Illustration 6-6).
6. Check the NPRS Assy jumper configuration.
7. Install the new NPRS Assy by referring to steps 7. through 6.
Note
The CT ProSpeed FI systems come with two (2) NPRS boards, where the second one is conected
in the next slot below (Illustration 4-6).
Note
Slowly pushing the board, until its reaches the backplane.
8. Restore the OC to original configuration.

9. END

Illustration 6-6 NPRS Assy

NPRS Assy

J 1
C23 U 6 U 7 U35
U16 U35
U17
C22
U18 U19 U20

C47
U9
U5 U8
U15
U3 U4 U13 U14
C26

NPRS Assy
C25

U1 U2 U11 U12
C24
DS14

DS6
DS16

DS8

DS3
DS1
DS11

DS9
DS13

U19
DS15

DS5

DS4
DS2
DS12

DS12

DS7

U19

6-12 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

6-9 NPRM ASSY

Special Equipment
• NPRM Assy
• Service Note (YMS-SN079)
• Functional Check/Adjustment Manual (CD-ROM)

NOTICE
This Table shows that their combination and each combination will work correctly or not.

NPRM Assy P/N (Revision) NPRIF Assy


2251554-3 2177243-2

Understand and follow the Safety Guidelines Manual.


1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
3. Remove the NEST Cover from the OC by unscrewing its 4 screws.

6-13 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

6-9 NPRM ASSY (CONTINUED)


4. Remove all NPRS Assy from the NPRM Assy connector
5. Disconnect the two wire connectors (+5V Line, GND) from the NPRM Assy.
6. Remove the NPRM Assy by unscrewing its 9 screws.
7. Check the NPRM Assy jumper and Dip-switch configuration.
8. Install the new NPRM Assy by referring to steps 9. through 6.
9. Restore the OC to original configuration.

10. END

Illustration 6-7 NPRM Assy

NPRM Assy

J27
J26
J28

J25
J24
J23
C2
J 2 1 J 2 2

C3
3
3
3

3
3
U8
C41

U9
C34

U 7 U11U12

JC243
C1
DL1 U23 U22
U10
JP8

U2 U5
U1 U4
J
J

U6
U17U18
u25

U13U14
U15U16
U24

U3
U127
C85

U38 U37

U128
C58
C59

U129
U155

U27
U28

s1 U26
U31 U29
U35

UI59
C81

C73
2

U36
1

C89 U34 U32 U30 C60


U163 U161 U139 U142 U145 U148
U169 U168 U141 U144 U147 U150

J 1 3
U165 U164 U140 U143 U146 U149

C93
J 1 0 C75

C94
J 1 9 J 1 4 C76

C95
J 1 8 J 1 5 C77

C96 J 1 7 J 1 6 C78

6-14 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

6-10 NEST FAN ASSY

Special Equipment
• Nest Fan Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.
3. Disconnect the power cable connector (J11) from the NPD Assy.
4. Remove the Nest Fan Assy by unscrewing its 2 screws.
5. Install the new Nest Fan Assy by referring to steps 4. through 3.
6. Restore the OC to original configuration.

7. END

Illustration 6-8 Nest Fan Assy Removal

Note: Indicates air flow direction

Nest Fan Assy

6-15 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT

6-16 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

GANTRY

TABLE OF CONTENTS

SECTION PAGE

SECTION 1 - INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1


1-1 SAFETY SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 REMOVAL / INSTALLATION OF GANTRY COVERS. . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1-2-1 Gantry Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1-2-2 Gantry Rear Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-2-3 Gantry Side Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

SECTION 2 - GANTRY STATIONARY - I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1


2-1 GNT DISP BOARD ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 FCV BOARD ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2-3 RCV BOARD ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2-4 SW BOARD ASSY (OF SW PANEL ASSY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2-5 EMERGENCY SWITCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-6 X-DISP BOARD ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2-7 GANTRY MICROPHONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-8 POSITIONING LIGHT WINDOW ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2-9 LOOK GUIDE ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-10 GANTRY FAN ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2-11 REAR TSW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

SECTION 3 - GANTRY STATIONARY - II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1


3-1 HSDCD RECEIVER ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-1-1 HSDCD Receiver Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 HSDCD ANTENNA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-3 BRUSH ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3-3-1 HSDCD Brush Assy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3-4 OPTICAL FIBER CABLE (HSDCD RECEIVER - DASIFN2) . . . . . . . . . . . . . . . . . . . . 3-18

i GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

TABLE OF CONTENTS

SECTION PAGE

SECTION 4 - GANTRY STATIONARY - III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1


4-1 POWER SUPPLY (PS1) / (PS2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 NAA2 ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4-3 COVER SWITCH ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4-4 SDS BOARD ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-5 SERVO AMPLIFIER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4-6 GANTRY MAIN BEARING GREASE-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4-7 SERVO MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
4-8 TGP BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4-9 SUB BOARD ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
4-10 GANTRY ROTATION COUNTER (2310012) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

SECTION 5 - GANTRY STATIONARY - IV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1


5-1 TILT POTENTIOMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 HYDRAULIC CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

SECTION 6 - GANTRY ROTATIONAL - I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1


6-1 COLLIMATOR FILTER ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 COLLIMATOR ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6-3 APERTURE ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-4 APERTURE Z-AXIS BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6-5 APERTURE Z-AXIS MOTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
6-6 SCREW ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6-7 SENSOR ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6-8 APERTURE MOTOR DRIVER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15

SECTION 7 - GANTRY ROTATIONAL - II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1


7-1 POWER SUPPLY PS L ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 OGP BOARD ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7-3 DTRF2 ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7-4 PHOTO SENSOR (GPLS1, GPLS2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
7-5 AXIAL DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
7-6 HV CABLE (ANODE/CATHODE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

SECTION 8 - GANTRY ROTATIONAL - III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1


8-1 HSDCD TRANSMITTER ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 SIGNAL INTERFACE BOARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
8-3 OPTICAL FIBER CABLE (DTRF2 - RF XMT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
8-4 HSDCD SLIP RING ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

ii GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

SECTION 1 - INTRODUCTION

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

CAUTION
Possible injury! If the service angles fall over, they can injure persons. Therefore, after using
the service angles, keep them in a safe place and/or secure them from falling over even when
the customer or other persons accidentally hit the service angles.

1-1 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-1 SAFETY SWITCH


Note
If the Right Side cover is removed the safety switch is triggered and the Gantry can not rotate. To
allow the Gantry to rotate, attach the bracket as shown illustration below.

DANGER
DEATH OR SEVERE INJURY!
THE SAFETY SWITCH OF RIGHT MAINTENANCE COVER MUST NOT BE
ACTIVATED BY THE WAY OTHER THAN CLOSING THE RIGHT
MAINTENANCE COVER (E.G. BY ATTACHING A PIECE OF TAPE). ONCE
THIS SWITCH IS ACTIVATED, THE GANTRY MAY ROTATE AND POTENTIAL
DANGER IS PRESENT IF RIGHT MAINTENANCE COVER REMAINS OPENED.

Illustration 1-1 Safety Switches


Front Rear
1 Gantry Safety
Switch

1
Buzzer
Allen
Screw

Power
Supply
Gantry Safety Bracket Gantry Safety
Switch OFF Switch ON

1-2 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-2 REMOVAL / INSTALLATION OF GANTRY COVERS

Special Equipment
• Cover Stand

1-2-1 Gantry Front Cover

Removal of Front Cover


Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° position and lower the table to the lowest position.
2. Switch OFF the OC power and the “Rotate”, “XG Power”, “Safety Loop” and ”Table/Tilt” switches at the Gantry
rear base.
3. Remove the four rubber caps from each Side Cover.
4. Remove the four Side Cover mounting bolts.
5. Remove the Side Covers.
6. Remove the dust-proof.
7. Install the four service angle studs onto the Gantry Front Cover.
8. Install the two service angle to the Studs. See Illustration 1-2.
9. Remove the four Front Cover mounting bolts.
10. Slightly disengage the Gantry Front Cover and disconnect the Microphone and Gantry Operating SW
connection from the Gantry Front Cover.

Illustration 1-2 Attaching the Service Angles

STUDS

SERVICE
ANGLE

1-3 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-2 REMOVAL / INSTALLATION OF GANTRY COVERS (CONTINUED)

1-2-1 Gantry Front Cover (continued)


11. Connect the Gantry Operating SW and the Display connector to the inner Gantry Service board. Refer to
illustration 1-3.
12. Hold the service angles, lift and move the Front Cover vertically as shown in illustration 1-4.

13. END

Illustration 1-3 Service Switch (front) Connection


SDS BD
FCV BD (on the CN1 Gantry Service
Gantry Cover) Board

Emergency
Switch

Front Gantry Cover

Illustration 1-4 Gantry Cover Removal

3 Vertical

2 Horizontal

1-4 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-2 REMOVAL / INSTALLATION OF GANTRY COVERS (CONTINUED)

Installation of Front Cover

Special Equipment
• Glue 52# for Metal Ceramic attaching
• 30’ dry glue for Metal Ceramic attaching

Understand and follow the Safety Guidelines Manual.


1. Set the Gantry to the 0° position and lower the table to the lowest position.
2. Switch OFF the “Rotate”, “XG Power”, “Safety Loop” and ”Table/Tilt” switches at the Gantry rear base.
3. Install the service angle onto the new Gantry Front Cover.
4. Attach the Gantry emblem and GE Logo which come with the Logo Kit to the location shown in Illustration 1-5.
5. To correctly attach the emblem.
a. Clean the surface on the Gantry.
b. Remove the backing paper of the emblem.
c. Carefully position the label (align the left and bottom sidelines of the label to the positioning tape, see Illus-
tration 1-5).
d. Rub adequately on the label surface so that the letters properly adhere to the Gantry surface.

1-5 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-2-1 Gantry Front Cover (continued)


e. Remove carefully the front paper and positioning tape.

Illustration 1-5 Attach the Gantry Emblem

70mm

ProSpeed AII
35mm

70mm

CT/e Dual
35mm

6. Install the new Gantry Front Cover (without Support (2238364)) to the Gantry temporarily, adjust it to proper
location.
7. Temporarily place the dust-proof based on the Gantry Rear Cover.
8. According to the distance between the dust-proof and the Gantry Front Cover, decide where to locate the Sup-
port on the Gantry Front Cover, avoid big gap between the Support and the dust-proof.
9. Estimate the location of the Support on the Gantry Front Cover, mark up with a pencil.
10. Remove the dust-proof.
11. Clean surface of the Support and the Gantry Front Cover, adhere double-face pastern to the Support, then at-
tach it to the Gantry Front Cover according to the mark at Step 9.
Note
Seam of the Support locates in horizontal with positioning light.

1-6 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-2-1 Gantry Front Cover (continued)


12. Mark with pencil along edge of the Support on the Gantry Front Cover.

Illustration 1-6 Mark sign on the Gantry Front Cover

Support

Positioning
Light

6HDP

13. Properly adjust position of the Support.


14. Use glue 52# to attach the Ring Cover (2143353) to the seam of the Support.
Note
Smear the glue 52# on the Ring Cover only to the overlap area with the Support.
15. Remove the Gantry Front Cover.
16. Use the 30’ glue to fix the Support onto the Gantry Front Cover, then wait about 30 minutes until glue becomes
dry.
17. Perform step 12 through step 3 of Removal of Front Cover procedure in their reverse order.

18. END

Note
For Front Cover location adjustment, refer to Functional Check/Adjustment, INTRODUCTION, 3-2-
3 Gantry Cover Adjustment.

1-7 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-2-2 Gantry Rear Cover

Removal of Rear Cover


Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° position.
2. Switch OFF the OC power and the “Rotate”, “XG Power”, “Safety Loop” and ”Table/Tilt” switches at the Gantry
rear base.
3. Remove the four rubber caps from each Side Cover.
4. Remove the four Side Cover mounting bolts.
5. Remove the dust-proof.
6. Install the service angle studs onto the Rear Cover, repeat steps 7 to 8 (Front Cover Removal).
7. Remove the six Rear Cover mounting bolts.
8. Slightly disengage the rear cover and disconnect the Gantry control panel cables from the following connectors
of the RCV BD Assy of the rear cover.
• CN1
• CN9
9. Connect the Gantry control panel cables to the dummy connector of the inner gantry display board. Refer to
illustration 1-7.

10. END

Illustration 1-7 Service Switch (rear) Connection

RCV BD
Dummy Connector

CN1

Gantry Rear Cover

1-8 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-2-2 Gantry Rear Cover (Continued)

Installation of Rear Cover

Special Equipment
• Glue 52# for Metal Ceramic attaching
• 30’ dry glue for Metal Ceramic attaching

Understand and follow the Safety Guidelines Manual.


1. Set the Gantry to the 0° position and lower the table to the lowest position.
2. Switch OFF the “Rotate”, “XG Power”, “Safety Loop” and ”Table/Tilt” switches at the Gantry rear base.
3. Perform step 9 through step 3 of Removal of Rear Cover procedure in their reverse order.

4. END

Note
For the installation of the Gantry Support, refer to Installation of Front Cover.
Note
For Rear Cover location adjustment, refer to Functional Check/Adjustment, INTRODUCTION, 3-2-
3 Gantry Cover Adjustment.

1-9 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233

1-2-3 Gantry Side Cover

Removal of Side Covers


Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° position.
2. Switch OFF the OC power and the “Rotate”, “XG Power”, “Safety Loop” and ”Table/Tilt” switches at the Gantry
rear base.
3. Remove the two screw caps and mounting bolts, then move the cover forward or rearward to remove the cover.
4. Remove the right (or left) side cover.

5. END

Illustration 1-8 Side Covers Removal

Right Side Cover

Installation of Side Covers


Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° position.
2. Switch OFF the “Rotate”, “XG Power”, “Safety Loop” and ”Table/Tilt” switches at the Gantry rear base.
3. Perform step 4 through step 3 of Removal of Side Cover procedure in their reverse order.

4. END

NOTICE
If the gap between the Side Cover and the Rear Cover is too big, adjust Side Cover vertically
to reduce this gap, refer to Functional Check/Adjustment, INTRODUCTION, 3-2-3 Gantry
Cover Adjustment.

1-10 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

SECTION 2 - GANTRY STATIONARY - I

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

2-1 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

2-1 GNT DISP BOARD ASSY

Special Equipment
• GNT Disp Board Assy
Understand and follow the Safety Guidelines Manual.

1. Set the Gantry to the 0° position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’ and ’Table/Tilt’ switches at the Gantry rear base.
3. Remove the Gantry front cover.
4. Disconnect the cable connector (SW Bd CN1, SW Bd CN2 and GNT Disp Bd CN1) from the Switch Board Assy.
(Illustration 2-2).
5. Hold the Switch Panel Assy and remove it by unscrewing its nine screws.
6. Remove the GNT Disp Board Assy from the Switch Panel Assy by unscrewing its 10 (ten) screws.
7. Install the new GNT Disp Board Assy by referring to steps 6. through 4.
8. Restore the Gantry to original configuration.

9. END

2-2 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

2-2 FCV BOARD ASSY

Special Equipment
• FCV Board Assy
Understand and follow the Safety Guidelines Manual.

1. Set the Gantry to the 0° position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’ and ’Table/Tilt’ switches at the Gantry rear base.
3. Remove the Gantry front cover.
4. Disconnect the cable connector (CN1, CN2, CN3, CN4, CN5, CN6, CN7 and CN8) from the DISP Board Assy.
(CN5:Breath Navi Option, CN6:Touch Sensor Option)
5. Remove the FCV Board Assy from the Gantry front cover by unscrewing its seven screws.
6. Install the new FCV Board Assy by referring to steps 5. through 4.
7. Retie any tie wraps which were removed in step 4.
8. Restore the Gantry to original configuration.

9. END

Illustration 2-1 FCV Board Assy Removal

Gantry Front Cover

FCV Board Assy

Screw

2-3 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

2-3 RCV BOARD ASSY

Special Equipment
• RCV Board Assy
Understand and follow the Safety Guidelines Manual.

1. Set the Gantry to the 0° position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’ and ’Table/Tilt’ switches at the Gantry rear base.
3. Remove the Gantry rear cover.
4. Perform the similar way as for FCV BD Assy.
a. aDisconnect the cable connector (CN1, CN3 ~ CN10) from the DISP Board Assy.
(CN3, CN4 and CN10: Rear SW Option, CN5: Breath Navi Option, CN6: Prescribed Tilt Option)
b. Remove the RCV Board Assy from the Gantry rear cover by unscrewing its seven screws.
c. Install the new RCV Board Assy by referring to steps b. through a.
5. Restore the Gantry to original configuration.

6. END

2-4 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

2-4 SW BOARD ASSY (OF SW PANEL ASSY)

Special Equipment
• Switch Board Assy
Understand and follow the Safety Guidelines Manual.

1. Set the Gantry to the 0° position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’ and ’Table/Tilt’ switches at the Gantry rear base.
3. Remove the Gantry front cover.
4. Disconnect the cable connector (SW Bd CN1, SW Bd CN2 and GNT Disp Bd CN1) from the Switch Board Assy.
(Illustration 2-2).
5. Hold the Switch Panel Assy and remove it by unscrewing its nine screws.
6. Remove the Switch Board Assy from the Switch Panel Assy by unscrewing its 11 (eleven) screws.
7. Install the new Switch Board Assy by referring to steps 6. through 4.
8. Restore the Gantry to original configuration.

9. END

Illustration 2-2 SW Board Assy and GNT Disp Board Assy

SW Panel Assy

Screws (x10) GNT Disp Board Assy


Screws (x9) SW Bd CN2 DISP Bd CN1

SW Board Assy

Screws (x11)

SW Bd CN1

Gantry Cover

2-5 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

2-5 EMERGENCY SWITCH

Special Equipment
• Emergency Switch Assy
Understand and follow the Safety Guidelines Manual.

1. Set the Gantry to the 0° position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’and ’Table/Tilt’ switches at the Gantry rear base.
3. Remove the Gantry Front Cover.
4. Mark and remove the wires from the Emergency Switch.
5. Remove the Emergency Switch with support plate from the ESW base by unscrewing its four nuts.
6. Unscrew the ring nut, and remove the Emergency Switch from the support plate.
7. Install the new Emergency Switch by referring to steps 6. through 4.
8. Restore the Gantry to original configuration.

9. END

Illustration 2-3 Gantry Emergency Switch Removal

Gantry Cover

Ring/Nut

ESW Base
and Rubber Switch

Support Plate
Nut

2-6 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

2-6 X-DISP BOARD ASSY

Special Equipment
• X-Disp Board Assy
Understand and follow the Safety Guidelines Manual.

1. Set the Gantry to the 0° position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’ and ’Table/Tilt’ switches at the Gantry rear base.
3. Remove the Gantry Rear cover.
4. Disconnect the cable connector from the X-Disp Board Assy.
5. Remove the X-Disp Board Assy from the IND Support Bracket by unscrewing its four screws.
6. Install the new X-Disp Board Assy by referring to steps 5. through 4.
7. Restore the Gantry to original configuration.

8. END

2-7 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

2-7 GANTRY MICROPHONE

Special Equipment
• Microphone
Understand and follow the Safety Guidelines Manual.

1. Set the Gantry to the 0° position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’ and ’Table/Tilt’ switches at the Gantry rear base.
3. Remove the Gantry Front (or/and Rear) cover.
4. Disconnect the cable connector from the microphone assy.
5. Remove the microphone assy by pulling the device straight out from the Look Guide assy.
6. Install the new microphone assy by referring to steps 5. through 4.
7. Restore the Gantry to original configuration.

8. END

Illustration 2-4 Gantry Microphone Removal

Gantry Rear Cover


Gantry Front Cover

Look Guide (Rear)

Look Guide
Connector (Front)

Microphone Assy

Look Guide Assy

2-8 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

2-8 POSITIONING LIGHT WINDOW ASSY

Special Equipment
• Positioning Light Window Assy
Understand and follow the Safety Guidelines Manual.

1. Set the Gantry to the 0° position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’ and ’Table/Tilt’ switches at the Gantry rear base.
3. Remove the Gantry front cover.
4. Remove the Positioning Light Window assy by unscrewing its four screws.
5. Install the new Positioning Light Window assy.
6. Restore the Gantry to original configuration.

7. END

Illustration 2-5 Positioning Light Window Assy Removal

Gantry Front Cover

Positioning Light
Window Assy

Screws (x4)

2-9 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

2-9 LOOK GUIDE ASSY

Special Equipment
• Look Guide Assy (Front / Rear)

FRU Primary Component


Microphone Look Guide BD1 Look Guide BD2
Positioning Light Window Assy - - -
Front/Rear Look Guide 2 ) - -
Front/Rear Look Guide 1 ) ) )

Understand and follow the Safety Guidelines Manual.

1. Set the Gantry to the 0° position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’ and ’Table/Tilt’ switches at the Gantry rear base.
3. Remove and replace the Look Guide Assy (Front) as follows:
a. Remove the Gantry both side cover and front cover.
b. Disconnect the cable connectors (CN1 on the FBN Board and microphone) from the Look Guide Assy.
c. Remove the Look Guide Assy (Front) by unscrewing its four screws.
d. Install the new Look Guide Assy by referring to steps c. through b.

Illustration 2-6 Look Guide Assy (Front) Removal

Gantry Front Cover Screws (x4)


Microphone

FBN Board
Positioning Light
Window Assy

2-10 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

2-9 LOOK GUIDE ASSY (CONTINUED)


4. Remove and replace the Look Guide Assy (Rear) as follows:
a. Remove the Gantry rear cover.
b. Disconnect the cable connectors (CN1 on the RBN Board) from the Look Guide Assy.
c. Remove the Cable Support by unscrewing its two screws.
d. Remove the Look Guide Assy (Rear) by unscrewing its four screws.
e. Install the new Look Guide Assy by referring to steps d. through b.
5. Restore the Gantry to original configuration.

6. END

Illustration 2-7 Look Guide Assy (Rear) Removal

Screws (x2)
Gantry Rear Cover

Cable Support

Look Guide Assy (Rear)

RBN Board

Screws (x4)

2-11 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

2-10 GANTRY FAN ASSY

Special Equipment
• Gantry FAN Assy
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Switch OFF the ’Rotate’, ’XG Power’ and ’Table/Tilt’ and ’Slip Ring115V’ switches at the Gantry rear base.
2. Remove the both side and front covers from the Gantry.
3. Rotate the Gantry until the AUX. box reaches the 12 o’clock position.
4. Remove the two front holding screws from the Gantry front frame (see illustration 2-8).
5. Disconnect the power cable connector from the Fan assy (see illustration 2-8).
6. Install the new Gantry Fan assy by referring to steps 5. through 4.
7. Switch ON the ‘Table/Tilt’. Verify that the Fan is operating normally.
8. Restore the Gantry to original configuration.

9. END

Illustration 2-8 Gantry Fan Assy Removal

Gantry Top Cover

Power Cable Connector

Gantry Front Frame

Gantry Fan Front


Assy Holding
Screws

2-12 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

2-11 REAR TSW

1. Set the Gantry to the 0° tilt position and lower the Table to its lowest position.
2. Switch OFF the ‘Rotate’, ‘XG Power’, ‘Table/Tilt’, and ‘Slip Ring 115V’ switches at the Gantry rear base.
3. Remove right and left side covers.
4. Install the Cover Stands on each side of Gantry and check that they are fixed secure.
5. Remove the rear cover from the Gantry
6. Mark and disconnect the Rear TSW connectors (x3) from the Gantry. (Illlustration 2-9).

Illustration 2-9 Rear TSW connectors

RCV
Board

Connectors (x3)

2-13 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

2-11 REAR TSW (CONTINUED)


7. Remove the nuts and washers (x6) as shown in the Illustration 2-10.

Illustration 2-10 Nut and washer

Nut (x6)
Washer (x6)

Cables

8. Remove the Rear TSW from the Gantry cover.


9. Install and connect the new Rear TSW by following the steps above in reverse order.
10. Adjust the Rear TSW Assy position and fasten all nuts.
Note
The clearance between the Rear TSW edges and the Gantry cover should be minimum.
Note
Fasten the cables in excess to the Gantry rear cover with tie-wraps.
Make sure that the cables and connectors are fixed secure.
IMPORTANT NOTE: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Certify that the Rear TSW is horizontally, vertically and center aligned.
Adjust the Rear TSW so that there is no clearance between its edge and the cover.
----------------------------------------------------------------------

11. Restore the Gantry to original configuration.


a. Reinstall the rear cover.
b. Remove the cover stands.

2-14 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

SECTION 3 - GANTRY STATIONARY - II

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

3-1 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

3-1 HSDCD RECEIVER ASSY

3-1-1 HSDCD Receiver Replacement

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.

Special Equipment
• HSDCD Receiver
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.

1. Set the Gantry to the 0° position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’ and ’Slip Ring 115V’ switches at the Gantry rear base.
3. Remove the both side and the rear covers from the Gantry.
4. Remove the HSDCD Receiver Cover by unscrewing its 4 screws.
5. Disconnect the RF cables from the HSDCD Receiver.
6. Remove the HSDCD Receiver by unscrewing its two screws. (Illustration 3-1)

NOTICE
Do not loosen any other screws from HSDCD Receiver assy than mentioned in the step 6. If
loosened other screws, the Receiver position must be readjusted.

Illustration 3-1 HSDCD Receiver replacement

HSDCD Receiver

RF Cables

Screw (x2)

3-2 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

3-1 HSDCD RECEIVER ASSY (CONTINUED)


7. Replace the new HSDCD Receiver.
8. Reconnect the RF cables to the HSDCD Receiver.
9. Switch ON the Service Switch on the SUB board near the TGP board.
10. Rotate the Gantry manually to perform the following checks:
Check to make sure that the HSDCD Antenna does not touch the Slip Ring during its revolution.
Check to make sure that the cables does not catch on any stationary components during each revolution.
Check if the movement is smooth and there is no abnormal noise. Make more than one complete rotation.
11. Switch ON the ‘Rotate’ Switch at the Gantry rear base.
12. Switch OFF the Service Switch on the SUB board near the TGP board.
13. Press Reset Switch on the TGP board.
14. Perform the Gantry rotation using TGP service switches and verify if the movement is smooth.
15. Install the rear, right side, and left maintenance covers.
16. Restore the Gantry to original configuration.
17. Switch ON the ’XG Power’ and ’Slip Ring115V’ switches at the Gantry rear base.
18. Perform Data Transfer Check according to the CD-ROM manual, Functional Check & Adjustment, DAS/Detec-
tor.

19. END

3-3 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

3-2 HSDCD ANTENNA

Special Equipment
• HSDCD Antenna
• Functional Check/Adjustment Manual (CD-ROM)
Note
The probability of a HSDCD Receiver failure is greater than HSDCD Antenna failure. Before
replacing the HSDCD Antenna replace only HSDCD Receiver and proceed the functional check.

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
Understand and follow the Safety Guidelines Manual.

1. Set the Gantry to the 0° position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’ and ’Slip Ring 115V’ switches at the Gantry rear base.
3. Remove the both side and the rear covers from the Gantry.
4. Remove the HSDCD Receiver by unscrewing its four screws.
5. Disconnect the RF cables from the HSDCD Receiver.

Illustration 3-2 HSDCD Antenna replacement


HSDCD Antenna

HSDCD Receiver

RF Cables

Screw (x2)

3-4 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

3-2 HSDCD ANTENNA (CONTINUED)


6. Remove the HSDCD Receiver Assy by unscrewing its two screws. (Illustration 3-5).
7. Remove the HSDCD Support 3, 4 from HSDCD Antenna (Illustration 9-17).
8. Remove the HSDCD Support 1 by unscrewing its three screws and washers (Illustration 9-15).
9. Install the new HSDCD Antenna.
10. Perfom the Assembling the HSDCD Receiver Assy (Section 3-10-2, RF Slip Ring to HSDCD Slip Ring
Replacement).
11. Perform following adjustment and check according to the CD-ROM manual, Functional Check & Adjustment,
Gantry.
HSDCD RECEIVER ASSY POSITION

Illustration 3-3 HSDCD Receiver Assy

M6x12
Screws (x2)

HSDCD
Antenna

3-5 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

3-2 HSDCD ANTENNA (CONTINUED)


12. Reconnect the RF cables.
13. Attach the RF cable with tie-wrap.
14. Place the RF Cables close by HSDCD Antenna. (Illustration 3-6).

Illustration 3-4 RF cables and tie-wrap.

RF Cables close by
HSDCD Antenna

RF Cables

Screw (x2) tie-wrap

dispose the
cable
horizontally

15. Switch ON the Service Switch on the SUB board near the TGP board.
16. Rotate the Gantry manually to perform the following checks:
Check to make sure that the HSDCD Antenna does not touch the Slip Ring during its revolution.
Check to make sure that the cables does not catch on any stationary components during each revolution.
Check if the movement is smooth and there is no abnormal noise. Make more than one complete rotation.
17. Switch ON the ‘Rotate’ Switch at the Gantry rear base.
18. Switch OFF the Service Switch on the SUB board near the TGP board.
19. Press Reset switch on the TGP board.
20. Perform the Gantry rotation using TGP service switches and verify if the movement is smooth.
21. Install the rear, right side, and left maintenance covers.
22. Switch ON the ’XG Power’ and ’Slip Ring115V’ switches at the Gantry rear base.
23. Perform following adjustment and check according to the CD-ROM manual, Functional Check & Adjustment,
DAS/Detector.
DATA TRANSFER CHECK
24. Restore the Gantry to original configuration.

25. END

3-6 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

3-3 BRUSH ASSY

3-3-1 HSDCD Brush Assy

Special Equipment
• Brush Assy
• Tie wraps
• Kim Wipe
• Functional Check/Adjustment Manual (CD-ROM)

CAUTION
When servicing the Slip Rings and Brushes, wait approximately five minutes after switching
OFF the CB1 in the PDU for all capacitors in the XG Unit to discharge.

CAUTION
Exercise caution when working with slip ring components to avoid contact, inhalation, and
ingestion of slip ring brush powder.

Gloves : Large size : 46-194427P400, X-Large size : 46-194427P401


HEPA Vacuum Cleaner : 46-297933P1 to remove brush block powder (dust).

Do not remove gloves near an exposed slip ring. The powder inside the glove can
contaminate the ring.

3-7 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

3-3 BRUSH ASSY (CONTINUED)

NOTICE
The Brushes are very fragile. Handle the Brush Block with care.
For an eventual brush breakage, check the type and replace it provided in the
FieldEmergency Kit Assy.
Understand and follow the Safety Guidelines Manual.
1. Preparation:
a. Remove the PDU front cover by unscrewing its 2 screws.
b. Switch OFF the CB1 and CB5 breakers in the PDU.
c. Switch OFF the ‘Rotate’ switch at the Gantry rear base.
d. Remove the Gantry rear cover.

3-8 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

3-3 BRUSH ASSY (CONTINUED)

REMOVAL
1. Remove the HSDCD Brush Block Assy from the Gantry as follows:
a. Disconnect the cable connector CN1 connected to the Signal Brush board.
b. Remove the Terminal cover from the HSDCD Brush Block Assy by unscrewing its 2 screws.
c. Mark and disconnect all power cables (including the GND cable) from the power bars.
d. Remove the HSDCD Brush Block assy by unscrewing its 2 border allen screws. (Illustration 3-5).
e. Replace the removed screws for Pin Jigs provided in the Service Tool kit.
f. Remove the remaining 2 middle allen screws.

NOTICE
Do not screw (or unscrew) the Adjustment Screws and Nuts. The Gantry design fixes the
Brush Block position.

Illustration 3-5 HSDCD Brush Block Assy removal

Power Cables
(M6:6N.m)
Terminal Cover
(M4:1.8N.m)
Power Cables

DO NOT
Screws (x2)
SCREW/
UNSCREW THE
ADJUSMENT
SCREWS AND
NUTS

Connector
Signal CN1

Middle Power
Screws (x2) Brushes
Signal
Brushes

DO NOT
SCREW/
UNSCREW THE
ADJUSMENT
SCREWS AND
NUTS Border Screws (x2)

3-9 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

3-3 BRUSH ASSY (CONTINUED)


g. Remove the HSDCD Brush Block always keeping in the perpendicular direction with the Slip Ring to avoid
a brush breakage.

Illustration 3-6 HSDCD Brush Block Removal

MOVE THE BRUSH BLOCK IN


PERPENDICULAR DIRECTION
IN RELATION WITH SLIP RING

HSDCD
Slip Ring
Remove the Brush
Block with care
Slip Ring
Guide HSDCD Barrier Slip Ring
Pins Brush
Block

Brush Brush
Block

h. Remove the Guide Pins (x2).

NOTICE
Do not touch the slip ring surfaces. Also, do not touch the brush surfaces.

NOTICE
Do not polish the slip ring surfaces and the brush surfaces using an Abrasive (or
equivalent).

3-10 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

3-3 BRUSH ASSY (CONTINUED)

SIGNAL BRUSH REPLACEMENT

NOTICE
The Brushes are very fragile. Handle the Brush Block with care.
For an eventual brush breakage, check the type and replace it provided in the Field
Emergency Kit Assy.
There are two types of Signal Brushes as follows. Verify the color of terminal to distinguish each type . (Illustration
3-7).
• CAG Signal Brush Tip: Installed at the lowest two rows (6 Signal Brushes), with RED colored Terminal.
• CA40 Signal Brush Tip: the remaining Signal Brushes. (Terminal not colored).

Illustration 3-7 Signal Brush types

CA40 Signal Brush Tip

CAG Signal Brush Tip


(Only these 6 Signal
Brushes, in RED)
Red colored

3-11 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

3-3 BRUSH ASSY (CONTINUED)


1. Replace the Signal Brush Tip as follows:
a. Remove the Brush Cap of Signal Brush that will be replaced.
b. Identify the type of Signal Brush Tip.
c. Remove the Signal Brush from the HSDCD Brush Block Assy.
d. Insert the new Signal Brush.
e. Fasten the Brush Cap.

Illustration 3-8 Signal Brush replacement

Signal Brush
Brush Cap

Power Brush

3-12 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

3-3 BRUSH ASSY (CONTINUED)

POWER BRUSH REPLACEMENT

NOTICE
The Brushes are very fragile. Handle the Brush Block with care.
For an eventual brush breakage, check the type and replace it provided in the Field
Emergency Kit Assy.
1. Replace the Power Brush Tip as follows:
a. Remove the Brush Cap of Power Brush that will be replaced.
b. Remove the Power Brush from the HSDCD Brush Block Assy.
c. Insert the new Power Brush.
d. Fasten the Brush Cap.

3-13 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

3-3 BRUSH ASSY (CONTINUED)

Rubbing the brushes

NOTICE
The Brushes are very fragile. Handle the Brush Block with care.
1. Rub the brushes to glide smoothly as follows:
a. Push and free few times the replaced brushes by finger with a kim wipe between the finger and brush and
check whether they glide into the brush holder. (Illustration 3-13).

Illustration 3-9 Gliding the brushes

Brushes

3-14 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

3-3 BRUSH ASSY (CONTINUED)

INSTALLATION
1. Install the Brush Block Assy as follows:
a. Insert the Guide Pins (x2) in the Brush Block. (Illustration 3-14).

NOTICE
Certify that the brushes of the Brush Block Assy are correctly in contact and centered with
the groove of Slip Ring.
Move the Brush Block always in perpendicular direction in relation with the Slip Ring
surface.
b. Insert the Brush Block Assy through the Guide Pins. Take care to not to damage the brushes.

Illustration 3-10 Brush Block and guide pins

Guide Pins

3-15 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

3-3 BRUSH ASSY (CONTINUED)

Illustration 3-11 Brush Block install

MOVE THE BRUSH BLOCK IN


PERPENDICULAR DIRECTION
IN RELATION WITH SLIP RING

HSDCD Slip Ring

Guide
Pins HSDCD Brush Block

c. When inserting the Brush Block, certify that the Brushes are positioned in the middle of Slip Ring Track and
not in contact with Slip Ring Barrier.

Illustration 3-12 Certify that the Brushes are in contact with the middle of Slip Ring Track

Slip Ring
Slip Ring Barrier

Slip Ring Track

Brush
Brush Block

3-16 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

3-3 BRUSH ASSY (CONTINUED)


d. Push the Brush Block against the Slip Ring and the Brush Block Plate.
e. Fasten the 2 Allen screws gradually. (Illustration 3-13).

Illustration 3-13 Brush Block Assy install

M6x35 Allen Screw pushing si-


screws (x4) multaneously the
Brush Block
Torque=11.5N.m
against the Slip
Ring and the Brush
Block Plate

NOTICE
Certify that the brushes of the Brush Block Assy are correctly in contact with the grove of
Slipring.
f. Remove the Guide Pins.
g. Fasten the remaining 2 Allen screws gradually.
2. Restore the Brush Block Assy to original configuration by referring to step 2.
3. Rotate the Gantry manually to check if the movement is smooth and there is no abnormal noise. Make more
than one complete rotation.
4. Perform the following checks according to the CD-ROM manual, Functional Check & Adjustment, Gantry.
SIGNAL BRUSH CONTACT
GANTRY INITIALIZE MOVEMENT
MOVEMENT CHECK
DATA TRANSFER CHECK
5. Restore the Gantry and the PDU to the original configuration.

6. END

3-17 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

3-4 OPTICAL FIBER CABLE (HSDCD RECEIVER - DASIFN2)

Special Equipment
• Gantry FAN Assy
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Switch OFF the ’Rotate’, ’XG Power’, and ’Table/Tilt’ switches at the Gantry rear base.
3. Remove the Gantry both side and rear covers.
4. Remove the OC rear cover by unscrewing its 4 screws.
5. Disconnect the Optical Fiber Cable connector (J13) from the DASIFN2 Assy.
6. Disconnect the cable connector from the HSDCD Receiver Assy.
7. Cut the tie-wraps holding the cable to the Gantry frame, and remove it from the Gantry.
8. Install the new Optical Fiber Cable by referring to steps 7. through 5.
9. Restore the Gantry to the original configuration.
10. Restore the OC to the original configuration.

11. END

3-18 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

SECTION 4 - GANTRY STATIONARY - III

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

4-1 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

4-1 POWER SUPPLY (PS1) / (PS2)

Special Equipment
• Power Supply (PS1) / Power Supply (PS2)
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.

Power Supply (PS1)


1. Switch OFF the ’Rotate’, ’XG Power’, ’Table/Tilt’ and ’Slip Ring115V’ switches at the Gantry rear base.
2. Remove the rear and left side Gantry covers.
3. Pop free and remove the plastic guard from the front of the power supply terminal.
4. Mark and remove the wires from the terminal.
5. Unscrew the three front support screws, and slide it forward and out of the Gantry side frame.
6. Slide the new power supply into place, and screw the front support screws into place.
7. Attach the wires removed from the removed from the old unit.
8. Perform the following adjustment according to the CD-ROM manual, Functional Check & Adjustment.
DC POWER SUPPLIES
9. Restore the Gantry to original configuration.

10. END

Power Supply (PS2)


1. Perform the similar way as for Power Supply (PS1).

2. END

4-2 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

4-1 POWER SUPPLY (PS1) / (PS2) (CONTINUED)

Illustration 4-1 Power Supply (PS1) / (PS2) Removal

Gantry Left Side

Power Supply (PS1)

Screw (x 3)

Power Supply (PS1)

Screw (x 3)

4-3 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

4-2 NAA2 ASSY

Special Equipment
• NAA2 Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Switch OFF the ’Rotate’, ’XG Power’, ’Table/Tilt’ and ’Slip Ring115V’ switches at the Gantry rear base.
2. Remove the left side Gantry cover.
3. Remove the four cable connectors (CN2, CN3, CN4 and CN6) from the NAA2 Assy.
4. Unscrew four screws, and remove the NAA2 Assy by pulling the device straight out from the TGP connector
(CN6).
5. Install the new NAA2 Assy by referring to steps 4. through 3.
6. Perform the following adjustment according to the CD-ROM manual, Functional Check & Adjustment.
AUDIO FUNCTION TEST
7. Restore the Gantry to original configuration.

8. END

4-4 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

4-3 COVER SWITCH ASSY

Special Equipment
• Cover Switch Assy
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Switch OFF the ’Rotate’, ’XG Power’, ’Table/Tilt’ and ’Slip Ring115V’ switches at the Gantry rear base.
2. Remove the right side Gantry cover.
3. Disconnect the cable connector (CN34) leading from the Cover Switch Assy.
4. Cut the tie-wraps holding the cables to the Gantry side frame.
5. Remove the cover switch (x 5) by unscrewing its two screws (x5), and remove the Cover Switch Assy.
6. Install the new Cover Switch Assy by referring to step 5 to 3.
7. Verify that cover switches are operating normally.
8. Restore the Gantry to original configuration.

9. END

4-5 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

4-4 SDS BOARD ASSY

Special Equipment
• SDS Board Assy
Understand and follow the Safety Guidelines Manual.

1. Set the Gantry to the 0° position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’ and ’Table/Tilt’ switches at the Gantry rear base.
3. Remove the Gantry both side and front covers.
4. Disconnect the two cable connectors (CN1 and CN2) from the SDS Board assy.
5. Remove the SDS Board Assy by unscrewing its four screws.
6. Install the new SDS Board Assy by referring to steps 5. through 4.
7. Check that the switches on the SDS Board Assy can be operated normally.
8. Restore the Gantry to original configuration.

9. END

Illustration 4-2 SDS Board Assy Location

CN1
SDS Board
Assy

4-6 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

4-5 SERVO AMPLIFIER

Special Equipment
• Servo Amplifier Assy
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Switch OFF the ’Rotate’, ’XG Power’, ’Table/Tilt’and ’Slip Ring115V’ switches at the Gantry rear base.
2. Turn OFF the power from the OC.
3. Remove the Gantry left side cover.
4. Label and remove the wires attached to terminals ‘TB2’ of the Servo Amplifier.
5. Disconnect the two cable connectors from CN1 and CN2.
Note
Before disconnecting CN1 and CN2, loosen the locking screws (see illustration 4-3).
6. Remove the amplifier by unscrewing its four screws with a long Phillips (plus) screw driver.

Illustration 4-3 Servo Amplifier Cable Disconnection

Screws (x 4)

Push Tab

CN1
CN2

Lock Screw

Push Tab
TB2
Lock Screw

4-7 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

4-5 SERVO AMPLIFIER (CONTINUED)


7. Attach the furnished amplifier using the screws removed in step 6.
8. Connect all wires removed from the terminal ’TB2’ to the new Servo Amplifier terminals according to their
labels.
9. Connect the two cable connectors to CN1 and CN2.
10. Switch ON the ’Rotate’, ’XG Power’, ’Table/Tilt’and ’Slip Ring115V’ switches at the Gantry rear base.
11. Turn ON the power from the OC.
12. Perform the minor adjustments in the following order according to the CD-ROM manual, Functional Check &
Adjustment, Gantry, Rotation Operation:
GANTRY INITIALIZE MOVEMENT
MOVEMENT CHECK
ROTATION VELOCITY OFFSET
ROTATION SPEED
ROTATION DECELERATION

13. END

4-8 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

4-6 GANTRY MAIN BEARING GREASE-UP

Special Equipment
• Grease Gun
• Grease Cartridge : Shell Alvania grease#2 NEW (U0411BD)
Understand and follow the Safety Guidelines Manual.
1. Switch OFF the ’Rotate’ and ’XG Power’ switches at the rear Gantry base.
2. Remove both side covers from the Gantry.
3. Switch ON the service switch on the SUB board near the TGP board.
Note
New grease must be used. Do NOT reuse a grease cartridge; open a brand new grease cartridge
every time you perform this operation.
4. Input the grease(SHELL ALVANIA grease #2) into the grease gun.
5. Attach the grease gun to the bearing grease nipple (see illustration 4-4).

Illustration 4-4 Grease Nipple (fitting)

Grease Nipple

Tilt Cylinder

4-9 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

4-6 GANTRY MAIN BEARING GREASE-UP (CONTINUED)

NOTICE
Slow pumping operation is required.
If pumped fast, new grease will be soon ejected so that new grease can NOT reach the main
bearing.
6. Inject the grease (one cartridge) while rotating the Gantry slowly by hand. Any grease which leaks between the
shaft of main bearing and housing must be wiped clean.
7. Switch OFF the service switch on the SUB board near the TGP board.
8. Switch ON the ’Rotate’ and ’XG Power’ switches at the Gantry rear base.
9. Rotate the Gantry for approximately 10 minutes using the toggle switches on the TGP board and verify that the
Gantry rotation is smooth.
10. Switch OFF the ’Rotate’ and ’XG Power’ switches at the Gantry rear base.
11. Wipe clean any grease which has leaked between the bearing and the housing.
12. Install the Gantry rear and both side covers.
13. Switch ON the ‘Rotate’ and ‘XG Power’ switches at the Gantry rear base.

14. END

4-10 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

4-7 SERVO MOTOR

Special Equipment
• Axial Motor Assy
• Tie wraps
• CRC of equivalent (WD40, etc...)
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Switch OFF the ’Rotate’, ’XG Power’ and ’Slip Ring115V’ switches at the Gantry rear base.
2. Remove the front, rear and both side covers from the Gantry.
3. Rotate the Gantry until the x-ray tube reaches the 6 o’clock position.
a. Switch ON the service switch on the SUB board.
b. Rotate the Gantry until the x-ray tube reaches the 6 o’clock position by hand.
c. Insert the Azimuth lock pin.
d. Switch OFF the service switch on the SUB board.
4. Remove the bottom side cover.
5. Remove the Axial Motor Pulley cover by unscrewing its 3 screws.
6. Remove the Axial Drive Belt from the Axial Motor Pulley (see illustration 7-7).
a. Loosen the three mounting plate bolts
b. Loosen the lock nut of the belt tension adjuster.
c. Loosen the adjustment bolt to relieve drive belt tension.
d. Remove the axial drive belt from the axial motor pulley.

4-11 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

4-7 SERVO MOTOR (CONTINUED)


7. Disconnect the encoder cable connector connected to the Axial Motor assy.
8. Disconnect the power cable connector connected to the Axial Motor assy.
9. Remove the GND cable from the Axial Motor assy.
10. Remove the Axial Motor from the mounting plate by unscrewing its 4 Allen screws.
11. Remove the Sleeve and Axial Motor Pulley.
a. Remove the three Allen screws.
b. Insert the two Allen screws into the ’Release Hole’ at the Sleeve.
c. Release the Sleeve by screwing down the two Allen screws and remove the Sleeve from the Axial Motor
shaft.
d. Remove the Axial Motor Pulley from the Axial Motor shaft.

Illustration 4-5 Removal of the Axial Motor

Allen Screws

Encoder Cable
Connector Pulley

Sleeve

GND Cable
Release
Power Cable Hole
Connector
Release Allen Screws
Hole

4-12 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

4-7 SERVO MOTOR (CONTINUED)


12. Clean and lubricate the Axial Motor shaft surface using the light grade machine oil such as CRC, WD40, etc.
13. Insert and push the Axial Motor Pulley all the way onto the shaft of the new Axial Motor assy.
14. Insert the Sleeve and progressively tighten each screw using the repeated sequence show in illustration 4-6.
a. Tighten each screw with 2N.m.
b. Tighten each screw with 4N.m.
c. Tighten each screw with 8N.m.

Illustration 4-6 Sleeve Tightening

Sleeve Release Hole


1
Pulley

Release Hole

15. Install the new Axial Motor assy by referring to steps 10. through 6.
16. Adjust the belt tension according to the CD-ROM manual, Functional Check & Adjustment, Gantry.
17. Perform the following checks according to the CD-ROM manual, Functional Check & Adjustment, Gantry.
GANTRY INITIALIZE MOVEMENT
MOVEMENT CHECK
ROTATION VELOCITY OFFSET
ROTATION SPEED
ROTATION DECELERATION
18. Install the Axial Motor Pulley cover
19. Restore the Gantry to original configuration.

20. END

4-13 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

4-8 TGP BOARD

Special Equipment
• TGP Board
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Switch OFF the ‘Rotate’, ‘XG Power’, ‘Table/Tilt’ and ‘Slip Ring115V’ switches at the Gantry rear base.
2. Remove the Gantry left side cover.
3. Write down the following dip switch settings. Refer to the CD-ROM manual, Functional check & Adjustment,
Switch/Jumper Setting of Boars/Devices.

Switch Setting (ON or OFF)


S1 - T2
S1 - T4
S2 - G4

4. Remove TGP board assy by removing all the screws and connectors.
5. Install new TGP board assy using the screws removed in step 4.
6. Check the TGP board switch and jumper configuration according to the CD-ROM manual, Functional check &
Adjustment, Switch/Jumper Setting of Boars/Devices.

For the dip switch settings of S1 - T2, S1 - T4, and S2 - G4, set them according to the table at step 3.
7. Connect all the connectors removed in step 4.
8. Switch ON the ‘Rotate’, ‘XG Power’, ‘Table/Tilt’ and ‘Slip Ring115V’ switches at the Gantry rear base.
9. Perform the following adjustments in the following order according to the CD-ROM manual, Functional Check
& Adjustment, Gantry or Table.
GANTRY INITIALIZE MOVEMENT
MOVEMENT CHECK
ROTATION VELOCITY OFFSET
ROTATION SPEED
ROTATION DECELERATION
SHORT-FOOT-PRINT FUNCTION (Table tab; for systems with dip switch S1 - T2 or S1 - T4 being set
to ON only)
10. Install the front and left side Gantry covers.

11. END

4-14 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

4-9 SUB BOARD ASSY

Special Equipment
• SUB Board Assy
Understand and follow the Safety Guidelines Manual.

1. Set the Gantry to the 0° position and lower the Table to its lowest position.
2. Switch OFF the ‘Rotate’, ‘XG Power’, and ‘Table/Tilt’ switches at the Gantry rear base.
3. Remove the left side cover from the Gantry.
4. Disconnect the all cable connectors from the SUB Board Assy.
5. Remove the SUB Board Assy by unscrewing its six screws.
6. Install the new SUB Board Assy by using the screws removed in step 5.
7. Connect all the connectors removed in step 4.
8. Check that the following functions are operating normally.
• Gantry Tilt Function (FWD ↔ BWD)
• Table Elevation Function (UP ↔ DOWN)
• Cradle Longitudinal Function (IN ↔ OUT)

9. Restore the Gantry to original configuration. END

4-15 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

4-10 GANTRY ROTATION COUNTER (2310012)


The rotation counter (2310012) must be installed following the procedure below.
Understand and follow the Safety Guidelines Manual.

1. Set the Gantry to the 0° tilt position.


2. Switch OFF the ‘Rotate’, ‘XG Power’, and ‘Table/Tilt’ switches at the Gantry rear base.
3. Remove the front cover and left side covers from the Gantry.
4. Remove the rotation counter to be replaced from the Gantry.
5. Check the rotation counter cable terminals:
If the cable terminals are too big to connect the new counter, cut the side edge of the terminals.

Illustration 4-7 Cutting the cable terminal

Cut !

6. Remove the counter holder from the new counter, then remove the two screws from the holder. Discard the
two screws. (The counter holder will be re-used later.)

Illustration 4-8 Removing the Counter Holder

Counter Holder

Screws

4-16 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
7. Set the rotation counter as follows:
a. Remove the insulation sheet from the new rotation counter to activate the battery installed into the counter.
(The counter indication will be ramdomly displayed.)
b. Set the SW2 to the terminal side. (1 kHz selected)
c. Press the RST (Reset) button to set the counter to “0”. Verify that the counter indication is “0”.
d. Set the SW1 to the terminal side. (Key protection - ON selected)

Illustration 4-9 Setting the Counter

Step a. Step b.

Insulation Sheet
2 1

Step c. Step d.

2 1

Reset Button

4-17 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
8. Put the counter holder into the cables, disconnected at step 4, then pull the cables outward through the Gantry
frame hole where the counter will be installed.
9. Put the rubber seal into the counter.
10. Connect the cables to the terminals of the counters; Red cable to No.1 terminal, and Black cable to No.2
terminal.
11. Install the new rotation counter until the counter holder holds the counter securely.
12. Install the terminal protector (plastic) onto the terminal.

Illustration 4-10 Installing the Counter to the Gantry

Holder
Counter
Protector

1 2 3 4

Rubber
Seal

Gantry
Frame
Red

Black

13. Restore the Gantry to original configuration.

14. END

4-18 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 16 2326233

SECTION 5 - GANTRY STATIONARY - IV

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

5-1 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 16 2326233

5-1 TILT POTENTIOMETER

Special Equipment
• Tilt Potentiometer Assy
• DVM (Digital Volt Meter)
• Tiewraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° position.
2. Switch OFF the ’Rotate’, ’XG Power’, ’Table/Tilt’ and ’Slip Ring115V’ switches at the Gantry rear base.
3. Remove the front and left side covers from the Gantry.
4. Remove the wiring duct cover by unscrewing its six screws. (Illustration 5-1)
5. Cut the tie wrap securing the wires leading to the Tilt Potentiometer and disconnect connector CN15 from the
TGP Board.

Illustration 5-1 Tilt Potentiometer Location

Screws (x6)

Wiring Duct Cover

Tilt Potentiometer

5-2 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 16 2326233

5-1 TILT POTENTIOMETER (CONTINUED)


6. Remove the Tilt Potentiometer Assy from the Support Bracket by loosening the nut.(Illustration 5-2).

Illustration 5-2 Tilt Potentiometer

Nut
Tilt Potentiometer Arm (cut view)

CN1 5

1
2 Rack
3
4

Support Bracket
Gear

5-3 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 16 2326233

5-1 TILT POTENTIOMETER (CONTINUED)


7. Before installing the new Tilt Potentiometer, turn the potentiometer pivot clockwise until minimum resistance
and then turn about 5 turns counter-clockwise. This will help to find the 2.5KΩ resistance, explained in the next
step.
8. Attach a DVM between Pin 2 and Pin 3 (Illustration 5-2) of the connector CN15 and measure the total
resistance over the new Potentiometer. Rotate the potentiometer pivot until the DVM value is 2.5KΩ +/- 30Ω.
9. Install the Potentiometer and verify that the resistance is the same as before installed, attach the DVM between
Pin 2 and Pin 3 of the Connector CN15 again and measure the total resistance. If the resistance is not 2.5KΩ
+/- 30Ω, then loosen the two nuts that hold the potentiometer assy and repeat step 8.
10. Verify that the Tilt Potentiometer gear and Rack gear are in constant mesh. (Illustration 5-3).
11. Feed the connector CN15 up the outboard side of the Gantry frame and connect it to the TGP Board.

Illustration 5-3 Gears in mesh


Tilt Potentiometer

Rack gear

Tilt Potentiometer gear

12. Switch ON the “Table/Tilt” switches.


13. Tilt the Gantry from the FWD 20° to the BWD 20° position, and verify that Tilt POT rotates smoothly.
14. Retie the tie wraps which were removed in step 5.
15. Install the wiring duct cover by screwing its six screws.
16. Switch ON the ’Rotate’, ’XG Power’, ’Table/Tilt’ and ’Slip Ring115V’ switches at the Gantry rear base.
17. Perform T0, TG Adjustment. (Refer to CD-ROM manual, Functional Check & Adjustment, Gantry)

18. END

5-4 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 16 2326233

5-2 HYDRAULIC CYLINDER

Special Equipment
• Hydraulic Cylinder Assy
• Oil (Z9807QD)
• Sealing Tape (PTFE)
• Tilt Stopper/Shipping Lock
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)

WARNING
CRASH HAZARD!
DO NOT ADJUST THE THROTTLE DIALS OF THE SOLENOID VALVE OR REPLACE BOTH
CYLINDERS TOGETHER AT THE SAME TIME.

Understand and follow the Safety Guidelines Manual.


1. Set the Gantry to the home position.
2. Switch OFF the ’Rotate’ and ’XG Power’ and switches at the Gantry rear base.
3. Remove the rear and both side covers from the Gantry.
4. Move the Table to approximately the -150mm position.
5. Lock the Gantry from tilting using the shipping locks. If the cylinders are not fully functional proceed according
to the following trouble situation chart.

Current Tilt Angle Procedure

Tilt adjusting holes


Remove the Tilt Stopper from the cover stand.
Remove a Allen screw fastening the tilt rail to the tilt arm.
Attach the EM Tilt Stopper to the tilt rail at both sides using the
Allen screw removed in the previous step, then lock the
Gantry tilt.
The tilt angle is ajustable by using the proper tilt adjusting
holes.
Tilt Rail
EM Tilt
Stopper

5-5 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 16 2326233

5-2 HYDRAULIC CYLINDER (CONTINUED)


6. Switch OFF the ’Table/Tilt’ switch at the Gantry rear base.
7. Cut the tie wraps holding the oil hoses to the inboard (inside) side of the Gantry side frame.
8. Remove the cylinder bracket by unscrewing its 2 Allen screws.
9. Remove the Allen screw holding the cylinder in place at bottom end, and pull free the cylinder assembly.
10. Remove the oil input and output hoses by unscrewing the hose nuts.
Note
When removing the oil hoses, keep the input(bottom inlet) hose vertical so that no oil drips out of it.
Any oil which drips out will be replaced by air which will enter the new cylinder during reinstallation.
11. Remove the two elbow joints, one from each end, and wrap sealing tape around the sends which are screwed
into the cylinder. These elbows will be attached to the new cylinder later.
Note
When applying sealing tape to elbow joints wrap the tape about one and a half times in the opposite
direction of the thread.

Illustration 5-4 Tilt Cylinder Location

Bracket
Allen
Screws(2)

Rod End
Bracket

Hose
Nut Allen Screw
and Washer

5-6 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 16 2326233

5-2 HYDRAULIC CYLINDER (CONTINUED)


12. Remove the rod end from the old cylinder and attach it to the new cylinder as show in illustration 5-5.

Illustration 5-5 Hydraulic Cylinder Rod End

13mm + 1mm

Rod End

Fix Nut

New Cylinder

13. Fill a clean receptacle with enough Oil (Z9807QD) to cover the end of the cylinder as shown in illustration 5-6.
Place the oil input end of the cylinder assembly into the oil and pull the rod end so as to suck oil onto the
cylinder. Stop when the length of the cylinder assembly is about 40cm longer than the distance needed to reach
from the holding pivot to the support bracket.
14. Turn the cylinder around so that the input end is pointing skyward and wait 1∼2 minutes for any air to settle to
the top.
15. Push the rod end into the cylinder while holding the cylinder firmly. A mixture of air and oil should come out of
the skyward hole. Continue until only oil comes out and all air is removed from the cylinder.

Illustration 5-6 Tilt Cylinder Oil Filling Procedure

Air Hole

Oil

5-7 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 16 2326233

5-2 HYDRAULIC CYLINDER (CONTINUED)


16. Attach the elbow joints removed from the old cylinder to the new one.
17. Connect all oil hoses to the new cylinder.
18. Rest the cylinder on the pivot support and open the air hole by rotating it CCW approximately three times.
Note
Do not unscrew the air hole screw. Simply turning it approximately three times is sufficient for it to
allow air or oil to escape.
19. Push down on the rod end until the cylinder assembly fits neatly into the bracket and the pivot. A firm force will
be required to push the rod end down and force the excess oil to drip out of the air hole.
20. Close the air hole by rotating its plug CW fully.
21. Attach the cylinder assembly and secure it with the double nuts at both the pivot and bracket ends.
22. Fasten the oil hoses to the inboard (inside) side of the Gantry side base with tie wraps.
23. Check if the Gantry tilt is operating correctly.
a. Remove the shipping locks and any residual oil left on the cylinder.
b. Switch ON the ’Table/Tilt’ switch at the Gantry rear base.
c. Tilt the Gantry FWD 20 deg. and verify that it operates smoothly.
d. Tilt the Gantry BWD 20 deg. and verify that the operation is smooth.
e. Repeat step 23c. and 23d. a few times to remove any air in the pump or cylinder.
24. Restore the Gantry to original configuration.
25. Perform a Tilt Speed Adjustment. (Refer to CD-ROM manual, Functional Check & Adjustment)

26. END

5-8 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

SECTION 6 - GANTRY ROTATIONAL - I

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

6-1 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

6-1 COLLIMATOR FILTER ASSY

Special Equipment
• Filter
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt and the HOME position.
2. Switch OFF the “Rotate” and “XG Power” switches at the Gantry rear base.
3. Remove the Gantry both side and front covers.
4. Cut any Tie-warps holding the Photo Sensor cable to the Collimator Assy, and unscrew three nuts and an allen
screw, then remove the collimator cover.

NOTICE
Fragile part. The Photo Sensors are very sensitive. Be careful not to bend them.

Illustration 6-1 Photo Sensor Cable Configuration

6-2 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

6-1 COLLIMATOR FILTER ASSY(CONTINUED)


5. Remove the two long hexa screws and the filter indicated in illustration 6-2.
6. Install the new FILTER by referring steps 5. through 4.
7. Perform the following check/adjustment procedures according to the CD-ROM manual, Functional Check &
Adjustment, System:
FILTER CENTER ALIGNMENT
CALIBRATION (Air and Phantom)
CT NO. ADJUSTMENT
8. Restore the Gantry to the original configuration.
9. END

Illustration 6-2 Filter

Photo Sensor Long hexa Screws Filter Assy

Protect Bracket
Stepping Motor Filter
FILTER REMOVAL PATH
COLLIMATOR FRONT VIEW (SIDE VIEW)

6-3 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

6-2 COLLIMATOR ASSY

Special Equipment
• Collimator Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt and the HOME position.
2. Switch OFF the “Rotate”, “Slipring 115V” and “XG Power” switches at the Gantry rear base.
3. Remove the front, rear and both side covers from the Gantry.
4. Remove the X-Ray Tube from the Collimator Assy refer to X-Ray Tube replacement procedure.
X-RAY GENERATOR -> Section 3 X-Ray Tube
5. Rotate the Gantry to 180° position by hand.
6. Insert the azimuth lock pin.
7. Disconnect the Positioning Light Cable Connector.
8. Cut any tie-wraps holding the cables under the Positioning Light.
9. Remove the Position Light from the Collimator Assy by unscrewing its 5 screws.

Illustration 6-3 Remove the Positioning Light

Positioning Light
Cable Connector
Screw (x5)
Torque: 70kgf.cm

10. Cut any tie-wrap holding cables and disconnect all cable connectors from the Collimator Assy.

6-4 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

6-2 COLLIMATOR ASSY (CONTINUED)

NOTICE
Fragile part.
The Photo Sensor and cables are very sensitive. Be careful not to bend them.

Illustration 6-4 Disconnect Cable Connectors from the Collimator Assy


Allen Screw (X4)
Torque: 563kgf.cm

Encoder Cable

Motor Cable

Ground Cable
Sensor Cable
Photo Sensor Cable
11. Remove the Collimator Assy from the support frame by unscrewing its four Allen screws. (See illustration 6-4)
12. Install the new Collimator Assy in reverse order of removal. (Torque: 563kgf.cm)
13. Adjust the Aperture with the Aperture Alignment Tool according to Functional Check & Adjustment, System,
APERTURE POSITION ALIGNMENT.
14. Reinstall the X-Ray Tube (Torque: 285kgf.cm) and Positioning Light (Torque: 70kgf.cm) in reverse order of re-
moval.
15. Retie any tie-wraps which were removed.
16. Perform the following check/adjustment procedures according to manual, Functional Check & Adjustment.
CLEARANCE BETWEEN ROTATIONAL AND STATIONARY COMPONENTS
POSITIONING LIGHTS ADJUSTMENT
X-RAY ALIGNMENT
KV AND mA CHECK
DAS COUNT CHECK
Q CALIBRATION (Q-Cal)
SYSTEM CALIBRATION
CT NO. ADJUSTMENT
IMAGE PERFORMANCE
17. Restore the Gantry to the original configuration.
18. END.

6-5 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

6-3 APERTURE ASSY

Special Equipment
• Aperture
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt and the HOME position.
2. Switch OFF the “Rotate” and “XG Power” switches at the Gantry rear base.
3. Remove the front, rear and both side covers from the Gantry.
4. Cut any Tie-warp holding the Photo Sensor cable to the Collimator Assy (see illustration 6-1), and remove the
Collimator Cover by unscrewing its 3 nuts and an allen screw.

NOTICE
Fragile part.
The Photo Sensor and cables are very sensitive.Be careful not to bend them.

Illustration 6-5 Collimator Cover Removal

Nuts (x3) + Allen Screw (x1)


(Torque: 31Kgf.cm)
5. Switch ON the Service Switch and rotate the Gantry until the x-ray tube reaches the 6 o’clock position by hand.
6. Switch OFF the Service Switch.
7. Disconnect the connectors of the Stepping Motor, Photo Sensor and Encoder.
8. Unscrew the 3 screws which fix the Aperture onto the Z-axis Motor Base. (See Illustration 6-6)
9. Remove the Aperture Assy from the Collimator by unscrewing its 4 nuts. (See Illustration 6-6)

6-6 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

Illustration 6-6 Aperture Assy Removal

Screw (x3) (Torque: 16Kgf.cm)


For fixing the Aperture onto
Motor
the z-axis motor base
Connector

Sensor
Connector

Stepping Motor

Nut (x4)

Encoder

10. Install the new Aperture Assy to the Collimator. (Torque refer to Illustration 6-6)
11. Reconnect the connectors of the Stepping Motor, Photo Sensor and Encoder.
12. Install the Collimator Cover by screwing its 3 nuts and an allen screw. (Torque: 31Kgf.cm)
13. Fix the cables with Tie-wraps.
14. Perform Aperture Ratio Check and Image Performance Verification according to Functional Check&Adjust-
ment manual.
15. End.

6-7 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

6-4 APERTURE Z-AXIS BELT

Special Equipment
• Aperture Z-Axis Belt
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt position and lower the Table to its lowest position.
2. Switch OFF the “Rotate”,”XG Power” and”Slip Ring 115V”switches at the Gantry rear base.
3. Remove the front,rear, and left maintenance covers from the Gantry.
4. Switch ON the Service Switch on the SUB board.
5. Rotate the Gantry until the x-ray tube reaches the 12 o’clock position by hand.
6. Switch OFF the Service Switch.
7. Cut any Tie-warps holding the Photo Sensor cable to the Collimator Assy(see illustration 6-1), and unscrew 3
nuts and an Allen Screw, then remove the collimator cover.

NOTICE
Fragile part. The Photo Sensor and cables are very sensitive.Be careful not to bend them.
8. Disconnect the cable connector of the z-axis motor.
9. Unscrew a Nylon nut and Allen screw to relieve the belt tension.
10. Remove the belt.
11. Install the new belt by referring to step 9.through 7.
12. Perform the Aperture Z-Axis Belt Tension according to the CD-ROM manual,Function Check&Adjustment,
Gantry.
13. Restore the Gantry to the original configuration.

Illustration 6-7 Aperture Z-Axis Belt


Nylon Nut

Aperture Z–Axis Belt

Allen Screw

6-8 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

6-5 APERTURE Z-AXIS MOTOR

Special Equipment
• Aperture Z-Axis Motor
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt position and lower the Table to its lowest position.
2. Switch OFF the “Rotate”,”XG Power” and”Slip Ring 115V”switches at the Gantry rear base.
3. Remove the front, rear, and left maintenance covers from the Gantry.
4. Cut any Tie-warps holding the Photo Sensor cable to the Collimator Assy (see illustration 6-1), and unscrew 3
nuts and an Allen Screw, then remove the collimator cover.

NOTICE
Fragile part. The Photo Sensor and cables are very sensitive. Be careful not to bend them.
5. Switch ON the Service Switch on the SUB board.
6. Rotate the Gantry until the x-ray tube reaches the 6 o’clock position by hand.
7. Switch OFF the Service Switch.

6-9 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

6-5 APERTURE Z-AXIS MOTOR(CONTINUED)


8. Disconnect the cable connector of the z-axis motor.
9. Loosen the 4 set screws to relieve belt tension.
10. Unscrew a Nylon nut and an Allen screw, and remove the support bracket with the motor from the collimator
assy.
11. Remove the support bracket from the motor by unscrewing its 4 screws, and transfer it yo the new z-axis motor.
12. Install the new motor with bracket to the collimator assy by referring to step 10 through 8.
13. Perform the Aperture Z-axis Belt Tension according to the CD-ROM manual, Function Check&Adjustment,
Gantry.
14. Restore the Gantry to the original configuration.
15. END

Illustration 6-8 Z-Axis Motor Assy Replacement


Nylon Nut
Set Screws
Screw (x4)

Z–Axis Motor assy

Set Screws

Allen Screw

Support Bracket

6-10 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

6-6 SCREW ASSY

Special Equipment
• Screw Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.

1. Set the Gantry to the 0° tilt position and lower the Table to its lowest position.
2. Switch OFF the “Rotate”, ”XG Power” and”Slip Ring 115V”switches at the Gantry rear base.
3. Remove the front, rear, and left maintenance covers from the Gantry.
4. Cut any Tie-warps holding the Photo Sensor cable to the Collimator Assy (see illustration 6-1), and unscrew 3
nuts and an Allen Screw, then remove the collimator cover.

NOTICE
Fragile part. The Photo Sensor and cables are very sensitive.Be careful not to bend them.
5. Switch ON the Service Switch on the SUB board.
6. Rotate the Gantry until the x-ray tube reaches the 6 o’clock position by hand.
7. Switch OFF the Service Switch.
8. Remove the following components:
APERTURE............(refer to Aperture)
Z-AXIS MOTOR.......(refer to Aperture Z-axis Motor)

6-11 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

6-6 SCREW ASSY(CONTINUED)


9. Remove the BWD End Stopper by unscrewing its 2 screws.
10. Move the Joint Bracket backward by rotating the pulley.
11. Remove the Screw Assy by unscrewing its 4 screws.
12. Install the new Screw Assy by referring to step 11.through 8.
13. Perform the Aperture Z-Axis Belt Tension according to the CD-ROM manual, Functional Check& Adjustment,
Gantry.
14. Restore the Gantry to the original configuration.
15. END.

Illustration 6-9 Screw Assy Replacement

Joint Bracket
BWD End Stopper

Pulley

6-12 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

6-7 SENSOR ASSY

Special Equipment
• Sensor Assy
• Tie-wrap
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.

1. Set the Gantry to the 0° tilt position and lower the Table to its lowest position.
2. Switch OFF the “Rotate”,”XG Power” and”Slip Ring 115V”switches at the Gantry rear base.
3. Remove the front, rear, and left maintenance covers from the Gantry.
4. Cut any Tie-warps holding the Photo Sensor cable to the Collimator Assy(see illustration 6-1), and unscrew 3
nuts and an Allen Screw, then remove the collimator cover.

NOTICE
Fragile part. The Photo Sensor and cables are very sensitive.Be careful not to bend them.
5. Switch ON the Service Switch on the SUB board.
6. Rotate the Gantry until the x-ray tube reaches the 6 o’clock position by hand.
7. Switch OFF the Service Switch.
8. Remove the following components:
APERTURE............... (refer to Aperture)
BOW-TIE FILTER....... (refer to Bow-Tie Filter)

6-13 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

6-7 SENSOR ASSY(CONTINUED)


9. Disconnect the cable connector of the Sensor Assy.
10. Cut the tie-wrap holding the cable to the Collimator Assy.
11. Unscrew the two Allen screws, and remove the Sensor Assy from the Collimator.
12. Install the new Sensor Assy.
13. Adjust the gap between the Sensor Assy and the Collimator frame so that it becomes 1mm(using the Tickness
Gauge), and tighten the two screws.
14. Fasten the cable to the tie-wrap base with tie-wraps.
15. Restore the Gantry to the original configuration.

Illustration 6-10 Sensor Assy Replacement

Sensor Assy

Screws

1mm

Sensor
Assy

6-14 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

6-8 APERTURE MOTOR DRIVER

1. Rotate the Gantry to the 0° tube position.


2. Remove the Gantry both side and front covers.
3. Switch OFF the ’Rotate’ switch at rear Gantry base.
4. Insert the azimuth lock pin.
5. Disconnect the two connectors of the Aperture Motor Driver Assy (Illustration 6-11).
6. Remove the four nuts shown in illustration 6-11 to remove the Aperture Motor Driver mounting bracket.

Illustration 6-11 Aperture Motor Driver Removal

Aperture Motor
Driver

Mounting Plate

Cover

6-15 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

6-8 APERTURE MOTOR DRIVER (CONTINUED)


7. Remove two screws that secure Aperture Motor Driver Assy to the mounting bracket, at the back side
(Illustration 6-12).
8. Install new Aperture Motor Driver Assy by referring to steps 7 through 2.
9. Restore the Gantry to original configuration.

10. END

Illustration 6-12 Aperture Motor Driver Assy Removal from the mounting bracket

Screws

Mounting Bracket

Aperture Motor Driver

6-16 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

SECTION 7 - GANTRY ROTATIONAL - II

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

7-1 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

7-1 POWER SUPPLY PS L ASSY

Special Equipment
• Power Supply Module
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the front and right side Gantry covers.
2. Rotate the Gantry to approximately 190° tube position.
3. Switch OFF the “Rotate”, “XG Power” and “Slip Ring115V” switches at the rear Gantry base.
4. Insert the Azimuth lock pin.
5. Remove the Power Supply cover by removing four nuts (Illustration 7-1).

Illustration 7-1 Power Supply PS L Cover Removal

PS6
PS7

RED GRY YEL

1 4 7

WHT 2 5 8 BLK

3 6 9 ORG

GRN
BLU
DAS POWER CABLE CONNECTOR

The denominations PS1 PS7 are only for reference in this procedure. They do not correspond to
the part name in Renewal Parts.

7-2 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

7-1 POWER SUPPLY PS L ASSY (CONTINUED)


6. Remove the wires of the Power Supply Module to be replaced by loosening correspondig screws.
7. Remove the bar screws of the Power Supply Module do be replaced.
8. Remove the Power Supply Module to be replaced by removing the mounting screws.
9. Install the new module by performing steps 8 to 6 in their reverse order.
10. Adjust the output voltage of the replaced Power Supply Modulte. Refer to Functional Check/Adjustment
manual.

Illustration 7-2 Power Supply PS L Cover Removal

Bar Screw

Bar

PS1
PS6
PS7 PS2

PS3

PS4
PS5

7-3 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

7-2 OGP BOARD ASSY

Special Equipment
• OGP Assy
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt and the HOME position.
2. Switch OFF the “Rotate”, “XG Power” and “Slip Ring115V” switches at the Gantry rear base.
3. Remove the front, right side, and left maintenance covers from the Gantry.
4. Switch ON the service switch on the SUB board near the TGP board, and rotate the Gantry until the OGP Assy
reaches the 3 o’clock position by hand, then switch OFF the service switch. (Illustration 7-3).
5. Cut the tie-wraps holding the cables to the OGP cover.
6. Remove the OGP assy cover by unscrewing its four nuts and two screws.
7. Disconnect the ten cable connectors (CN1 ∼ CN10) from the OGP board.
8. Remove the two Allen screws and one nut that fasten the connector frame to the OGP support frame.
9. Remove the OGP board with connector frame by unscrewing eight screws.
10. Remove the connector frame by unscrewing the four studs, and transfer the connector frame to the new OGP
board.
11. Install the new OGP board (with connector frame) by referring to step 9 to 5.
12. Switch ON the service switch on the SUB board near the TGP board.
13. Rotate the Gantry manually to check if the movement is smooth and the cables does not catch on any
stationary components. Make more than one complete rotation.
14. Perform the Gantry rotation using TGP service switches and verify if the movement is smooth.
15. Perform Test Scan according to the CD-ROM manual, Functional Check & Adjustment, System.
16. Restore the Gantry to original configuration.

17. END

7-4 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

7-2 OGP BOARD ASSY (CONTINUED)

Illustration 7-3 OGP Board Assy Removal

OGP Cover

Connector Bracket OGP Board Assy

OGP Support
Frame

7-5 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

7-3 DTRF2 ASSY

Special Equipment
• DTRF2 Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt position and lower the Table to its lowest position.
2. Switch OFF the “Rotate”, “XG Power” and “Slip Ring115V” switches at the Gantry rear base.
3. Remove the front,right side, and left maintenance covers from the Gantry.
4. Switch ON the Service Switch on the SUB board near the TGP board, and rotate the Gantry to 5 o’clock
position by hand, then switch OFF the Service Switch.
5. Remove the DTRF assy cover by unscrewing its 2 nuts.
6. Disconnect the three cable connectors (CN1, CN2, J4) from DTRF assy.
7. Remove the connector bracket together with the DTRF assy by unscrewing 6 screws and 2 Allen screws
8. Remove the 4 set nuts and transfer the connector bracket to the new DTRF assy. Tighten the bracket in place
using the set nuts (see illustration 7-4).
9. Install the new DTRF assy/connector bracket by referring to steps 7. through 5.
10. Switch ON the Service Switch on the SUB board near the TGP board.
11. Rotate the Gantry manually to check if the movement is smooth and there is no abnormal noise. Make more
than one complete rotation.
12. Switch ON the “Rotate”, “XG Power” and “Slip Ring115V” switches at the Gantry rear base.
13. Perform the Gantry rotation using TGP service switches and verify if the movement is smooth.
14. Perform Data Transfer Check according to the CD-ROM manual, Functional Check & Adjustment, Gantry.
15. Install the front and both side Gantry covers.

16. END

7-6 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

7-3 DTRF2 ASSY (CONTINUED)

Illustration 7-4 DTRF2 Assy Removal

DTRF Assy
Cover

DTRF Assy

Connector
Bracket

7-7 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

7-4 PHOTO SENSOR (GPLS1, GPLS2)

Special Equipment
• Photo Sensor
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt and the HOME position.
2. Switch OFF the “Rotate” and “XG Power” switches at the Gantry rear base.
3. Remove the front, rear, right side and left maintenance covers.
4. Disconnect the cable connector from the defective Photo Sensor.
5. Remove the defective Photo Sensor by unscrewing its 2 screws.
6. Install the new Photo Sensor by referring steps 5. through 4.
7. Restore the Gantry to original configuration.

8. END

Illustration 7-5 Photo Sensor

Plate Gantry Frame

STATIONARY SIDE

Photo Sensor
(G. Pulse 2)

ROTATIONAL SIDE

Photo Sensor
(G. Pulse 1)

7-8 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

7-5 AXIAL DRIVE BELT

Special Equipment
• Axial Drive Belt
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the PDU front cover by inscrewing its 2 screws.
2. Switch OFF the CB1 and CB5 breakers in the PDU.
3. Switch OFF the “Rotate” switch at the Gantry rear base.
4. Remove the following components:
• Both Side maintenance Covers.................Refer to 1-2-3 Gantry Side Cover
• Gantry Rear Cover...............................................Refer to 1-2-2 Gantry Rear Cover
• HSDCD Receiver Cover............................Four(4) Screws (See Illustration 7-6)
• All Slip Ring Covers
• Slip Ring Support Plate............................6 x Two(2) Screws (See Illustration 7-7)
• Axial Motor Pulley Cover..........................Four(4) Screws (See Illustration 7-10)

Illustration 7-6 Remove the HSDCD Receiver Cover


Gantry Rear
Screw (x4)

Receiver Cover

7-9 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

7-5 AXIAL DRIVE BELT (CONTINUED)

Illustration 7-7 Remove the Slip Ring Support Plate

Gantry Rear

Slip Ring Support Slip Ring Support


(x6) Plate (X6)

Screw (x2)

5. Insert the azimuth lock pin.


6. Remove the HSDCD Receiver Assy (includes antenna and bracket) as follows:
a. Disconnect the Power cable and the Optical Fiber Cable connectors from HSDCD Receiver Assy. (See
Illustration 7-8)
b. Remove the HSDCD Receiver Assy by unscrewing its two screws (see Illustration 7-8).

Illustration 7-8 Remove the HSDCD Receiver Assy

Gantry Frame
Screw (x2)

HSDCD Receiver

Cables (Power Cable and


Optical Fiber Cable)

Screw (x2) HSDCD Receiver RF Cables (Optical Fiber Cable_J1


and Power Cable_J2)

7-10 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

7-5 AXIAL DRIVE BELT (CONTINUED)

CAUTION
When servicing the Slip Rings and Brushes, wait approximately five minutes after switching
OFF the CB1 in the PDU for all capacitors in the XG Unit to discharge.

7. Remove the Slip Ring Brush Block Assy from the brush mounting plate, detailed processes refer to 3-3 Brush
Assy -> Brush Block Removal.
a. Disconnect the cable connector CN1 connected to the signal brush board.
b. Remove the Terminal cover from the HSDCD Brush Block Assy by unscrewing its 2 screws.
c. Mark and disconnect all power cables (including the GND cable) from the power bars.
d. Remove the Brush Block Assy by unscrewing its 2 border allen screws.
e. Remove the HSDCD Brush Block always keeping in the perpendicular direction with the Slip Ring to avoid
a brush breakage.

Illustration 7-9 Brush Block Assy

Power Cables
(M6:6N.m)
Terminal Cover
(M4:1.8N.m)
Power Cables

DO NOT
Screws (x2)
SCREW/
UNSCREW THE
ADJUSMENT
SCREWS AND
NUTS

Connector
Signal CN1

Middle Power
Screws (x2) Brushes
Signal
Brushes

DO NOT
SCREW/
UNSCREW THE
ADJUSMENT
SCREWS AND
NUTS Border Screws (x2)

7-11 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

7-5 AXIAL DRIVE BELT (CONTINUED)


8. Remove the tension spring.
a. Loosen the three mounting plate bolts
b. Loosen the lock nut of the belt tension adjuster.
c. Remove the adjustment bolt and support bolt, then remove the tension spring.

Illustration 7-10 Belt Tension Adjuster

Support Bolt
Tension Spring

Lock Nut

Adjustment Bolt

Adjuster
Mounting Plate

Axial Belt

Mounting
Plate Bolts

Axial Motor Pulley


Pulley Cover

7-12 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

7-5 AXIAL DRIVE BELT (CONTINUED)


9. Left the mounting plate, and then remove the axial drive belt from the axial motor pulley (see illustration 7-10).
10. Remove the axial drive belt from the Gantry.
11. Install the new axial drive belt by referring to steps 10. through 6.
(Properly position the drive belt on and around the Gantry rotational gear ring and axial motor pulley.)
12. Perform the following adjustment and check according to the CD-ROM manual, Functional Check &
Adjustment.
AZIMUTH BELT TENSION
HSDCD RECEIVER ASSY POSITION
MOVEMENT CHECK
13. Restore the Gantry and the PDU to original configuration.
14. END

7-13 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

7-6 HV CABLE (ANODE/CATHODE)

Special Equipment
• HV Cable (Anode/Cathode)
• Silicone Oil
• Candle Stick HV lead Wrench
• Tie-wraps
• Kim Wipe
• Functional Check/Adjustment Manual (CD-ROM)

CAUTION
BURN/SHOCK HAZARD!
Wait more than five minutes following the last scan before performing the following
procedure.

CAUTION
Wait approximately five minutes after switching OFF the CB1 in the PDU for all capacitors in
the XG Unit to discharge.

Understand and follow the Safety Guidelines Manual.


1. Preparation:

a. Set the Gantry to the 0° tilt and the HOME position.


b. Remove the PDU front cover by unscrewing its 2 screws.
c. Switch OFF the CB1 breaker in the PDU.
d. Switch OFF the ‘Rotate’, ‘XG Power’ and ‘Slip Ring115V’ switches at the rear Gantry base.
e. Remove the front and left maintenance covers.
f. Rotate the Gantry until the x-ray tube reaches the 12 oíclock position.
g. Insert the azimuth lock pin.

7-14 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

7-6 HV CABLE (ANODE/CATHODE) (CONTINUED)


2. Remove the HV cable (Anode/Cathode) as follows:
a. Use the HV lead wrench to loosen the HV cable connector.
b. Remove the cable from the HV Tank.
c. Ground the end of the cable to the Gantry Frame to verify no voltage.
d. Wipe excess oil from the HV cable connector, and out of the HV Tank connector well.
e. Remove the azimuth lock pin, and rotate the Gantry until the x-ray tube reaches the 3 o’clock position.
f. Insert the azimuth lock pin.
g. Use the HV lead wrench to loosen the HV cable connector.
h. Remove the cable from the x-ray tube.
i. Ground the end of the cable to the Gantry frame to verify no voltage.
j. Wipe excess oil from the HV cable connector.
k. Cut the tie-wraps holding the HV cable to the Gantry, and remove the cable from the Gantry.
3. Install the HV cable (Anode/Cathode) as follows:
a. Replenish the HV connector well of the x-ray tube with silicone oil.
b. Insert the HV cable connector into the HV connector well of the x-ray tube.
c. Tighten the HV cable connector with HV lead wrench.
d. Wipe excess oil from the x-ray tube.
e. Remove the azimuth lock pin, and rotate the Gantry until the x-ray tube reaches the 12 o’clock position.
f. Insert the azimuth lock pin.
g. Replenish the well of the HV Tank with silicone oil.
h. Insert the HV cable connector into the well of the HV Tank.
i. Tighten the HV cable connector with HV lead wrench.
j. Wipe excess oil from the HV Tank.

7-15 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

7-6 HV CABLE (ANODE/CATHODE) (CONTINUED)


4. Retie any tie-wraps which were removed in step 2.
5. Remove the azimuth lock pin, and rotate the Gantry by hand through two complete revolutions.

Check to make sure the HV cable does not catch on any stationary components during each revolu-
tion.
6. Perform the Gantry rotation using TGP service switches and verify if the movement is smooth.
7. Restore the Gantry and the PDU to original configuration.
8. Perform the Scan Test according to the CD-ROM manual, Functional Check & Adjustment, System.

9. END

7-16 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

SECTION 8 - GANTRY ROTATIONAL - III

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

8-1 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-1 HSDCD TRANSMITTER ASSY

Special Equipment
• HSDCD Transmitter Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.

NOTICE
HSDCD Transmitter is static sensitive. Before touching the component, attach the wrist
strap to your wrist and to the metal part of the chassis.

1. Set the Gantry to the 0° tilt position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’ and ’Slip Ring115V’ switches at the Gantry rear base.
3. Remove the rear, right side, and left maintenance covers from the Gantry.
4. Switch ON the Service Switch on the SUB board near the TGP board, and rotate the Gantry until the x-ray
tube reaches the 7 o’clock position by hand, then switch OFF the Service Switch.
5. Switch OFF the ’Table Tilt’ at the Gantry rear base.
6. Disconnect the cable connectors from HSDCD Transmitter assy.
7. Remove the HSDCD Transmitter assy by unscrewing its two screws.
8. Install the new HSDCD Transmitter assy by referring to steps 7. through 6.
9. Fasten with tie-wrap all cable in excess in a bundle.

Illustration 8-1 HSDCD Transmitter - rear view of HSDCD Slipring


HSDCD Transmitter

RF Cables

Screw (x2)

8-2 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-1 HSDCD TRANSMITTER ASSY (CONTINUED)


10. Switch ON the Service Switch on the SUB board near the TGP board.
11. Rotate the Gantry manually to perform the following checks:
Check to make sure that the cables does not catch on any stationary components during each revolution.
Check if the movement is smooth and there is no abnormal noise. Make more than one complete rotation.
12. Perform the Gantry rotation using TGP service switches and verify if the movement is smooth.
13. Perform Data Transfer Check according to the CD-ROM manual, Functional Check & Adjustment, Gantry.
14. Install the rear, right side, and left maintenance covers.
15. Switch ON the ’Rotate’, ’XG Power’ and ’Slip Ring115V’ switches at the Gantry rear base.

16. END

8-3 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-2 SIGNAL INTERFACE BOARD

Special Equipment
• Signal Interface Board
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.

1. Set the Gantry to the 0° tilt position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’, ’Slip Ring115V’ and ’Table Tilt’ switches at the Gantry rear base.
3. Remove the rear, right side, and left maintenance covers from the Gantry.
4. Switch ON the Service Switch on the SUB board near the TGP board, and rotate the Gantry until the x-ray
tube reaches the 7 o’clock position by hand, then switch OFF the Service Switch.
5. Disconnect the cable connector from Signal Interface Board.
6. Remove the Signal Interface Board by unscrewing its seven screws.
7. Install the new Signal Interface Board by referring to steps 5. through 4.
8. Restore the Gantry to the original configuration.
9. END.

8-4 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-3 OPTICAL FIBER CABLE (DTRF2 - RF XMT)

Special Equipment
• Optical Fiber Cable
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt and the HOME position.
2. Switch OFF the ’Rotate’ and ’XG Power’ switches at the Gantry rear base.
3. Remove the front, rear, right side and left maintenance covers.
4. Disconnect the Opt Fiber Cable connector from the DTRF Assy.
5. Disconnect the Opt Fiber Cable connector from the RF Transmitter Assy.
6. Cut the tie-wraps holding the cable to the Gantry frame, and remove it from the Gantry.
7. Install the new Optical Fiber Cable by referring steps 6. through 4.
8. Restore the Gantry to original configuration.

9. END

8-5 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY

Special Equipment
• Dial Gauge - Slip Ring Replacement Kit (2225481)
• Tie wraps
• Kim Wipe
• Functional Check/Adjustment Manual (CD-ROM)

CAUTION
When servicing the Slip Rings and Brushes, wait approximately five minutes after switching
OFF the CB1 in the PDU for all capacitors in the XG Unit to discharge.

CAUTION
Exercise caution when working with slip ring components to avoid contact, inhalation, and
ingestion of slip ring brush powder.
Gloves : Large size : 46-194427P400, X-Large size : 46-194427P401
HEPA Vacuum Cleaner : 46-297933P1 to remove brush block powder (dust).
Do not remove gloves near an exposed slip ring. The power inside the glove can
contaminate the ring.

Understand and follow the Safety Guidelines Manual.


1. Preparation:
a. Remove the PDU front cover by unscrewing its 2 screws.
b. Switch OFF the CB1 and CB5 breakers in the PDU.
c. Switch OFF the ’Rotate’ switch at the Gantry rear base.
d. Remove the Gantry Rear and both side covers.

8-6 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)


Removing the HSDCD Brush Block Assy
Refer to COMPONENT REPLACEMENT - Gantry Stationary II - Section 3-3 BRUSH ASSY.
1. Remove the Brush Block Assy from the Gantry.
a. Disconnect the Cable Connector CN1 connected to the signal Brush Board.
b. Remove the Protect Cover from the Brush Block Assy by unscrewing its 4 screws.
c. Mark and disconnect all power cables (including the GND cable) from the power bars.
d. Remove the Brush Block Assy by unscrewing its four(4) Allen screws.

Slip Ring Covers, Cable Protect Covers removal


1. Remove the HSDCD Receiver Cover by unscrewing its 4 screws.
2. Remove all Slip Ring Cover and Cover Support (see illustration 8-2).

Illustration 8-2 Slip Ring Covers

Slip Ring Assy

Slip Ring Covers

8-7 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)


3. Remove the Cable Protect Cover (x 4) from the Slip Ring Support Frame by unscrewing its 2 (x 4) nuts.

Illustration 8-3 Cable Protect Cover

Cable Protect Cover


Slip Ring Support Frame

Slip Ring Assy

8-8 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)


Cables and Wires disconnection
1. Disconnect all cable connections and wires on the inside of the Slip Ring, including the GND cable.

Illustration 8-4 Cable and Wire Connections

380 480V Power Cables 115V Power Cables


(Black Cable x3) (Blue and Brown)
(6N.m) (6N.m)

GND Cable
(6N.m)

115V Power Cables


(Blue and Brown)
(6N.m) HSDCD Transmitter
Assy (Cable Connec-
tor x2)
Signal I/F Board
(Cable Connector x1)

8-9 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)


HSDCD Receiver Assy removal
1. Disconnect the RF cables from the HSDCD Receiver.
2. Remove the HSDCD Receiver Assy by unscrewing its two screws. (Illustration 8-5).

Illustration 8-5 HSDCD Receiver removal


M6x12 Screw
and washer (x2)

HSDCD
Receiver
Assy

8-10 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)


Removing the HSDCD Slip Ring
1. Switch ON the ’Table/Tilt’ switch at the Gantry rear base.
2. Switch ON the ‘Service Switch’ on the SUB Board near the TGP Board.
3. Remove the Slip Ring assy from the Gantry: (Requires 2 people)
a. Rotate the Gantry by hand until Slip Ring Support Frame is visible.
b. Remove the mounting bolts from the Gantry.
(Second person: Push against the face of the Slip Ring to hold it in place while your partner removes the
bolts)
c. Rotate the Gantry by hand until another support frame appears.
d. Remove the mounting bolts, and repeat the procedure to remove the a total of 24 mounting bolts.
e. Pull the Slip Ring off the Support Frame.

Alignment Groove

rotate the tube to Slip Ring Assy


the vertical position

Slip Ring Support Frame

Mounting Bolts
(6N.m)
transmitter

8-11 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)


HSDCD Slip Ring Installation

NOTICE
Take care when handling the HSDCD Slip Ring.
Lean the Ring on a cushion, as part of shipping protection, to avoid scratching the PCB lo-
cated in the Ring border.

Illustration 8-6 HSDCD Assy Mounting Plate and Spacer


HSDCD Slip Ring

Cushion

8-12 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)


1. Attach two tie-wrap bases on the HSDCD Slip Ring, as shown in the Illustration 8-7. These tie-wrap bases will
hold the HSDCD Transmitter wires.
2. Attach the two pin jigs on the HSDCD Slip Ring, as shown in the Illustration 8-7 before installing in the Gantry.

Illustration 8-7 Attaching the Pin Jigs and tie wrap bases before installing in the Gantry

Pin jig (x2)

Signal Interface Board

HSDCD tie wrap


Transmitter base (x2)
Assy

8-13 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)


3. Switch ON the Service Switch on the SUB Board near the TGP Board.
4. Rotate the Support Frame (main bearing) so that stay aligned with HSDCD Slip Ring as shown in the Illustration
8-8).

Illustration 8-8 HSDCD Slip Ring Position

REAR VIEW
Pin Pin Jig
Tube position
Signal
Interface
Board

Alignment
Support Pin Groove
Frame Inside of the HSDCD
Slip Ring Assy

Pin

HSDCD Transmitter Assy

5. Turn OFF the Service Switch.

NOTICE
Remove the jigs before rotating the Gantry by hand.

8-14 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)


6. Install the HSDCD Slip Ring adjusting the pin jigs into the Support Frame. (Illustration 8-9)

Illustration 8-9 Installing the HSDCD Slip Ring


Pin Jigs

NOTICE
The HSDCD Transmitter Assy and Signal Interface Board on the inside of the Slip Ring Assy
is very sensitive, so handle it with extreme care.
7. Fasten the first two pin jigs on the top in the Suppor Frame.
8. Remove the two pin jigs inserted in the step 2.
9. Switch ON the Service Switch on the SUB Board near the TGP Board.
10. Fasten the HSDCD Slip Ring by screwing the remaining mounting bolts by rotating the gantry by hand.
11. Replace the two pin jigs by mounting bolts and fasten them.
12. Verify that all 24 mounting bolts that fix the HSDCD Slip Ring are correctely fastened. Torque 6N.m, as shown
in the Illustration 8-4.
13. Reconnect all remaining cables and connectors disconnected in the step 1 of ‘Cables and Wires disconnection’
subsection. Use the same screws removed in the mentioned step.
14. Reinstall the cable protect cover (x 4) removed in the step 3 of ’Slip Ring Covers, Cable Protect Covers
removal’.
15. Reconnect the HSDCD Transmitter connector cables.

8-15 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)


16. Tie the cable in excess in a bundle with 3 tie-wraps as shown in the Illustration 8-10.
17. Reconnect the cable connector signal CN1 to the Signal Brush Board.

Illustration 8-10 HSDCD Transmitter connectors detail

Tie–wraps
(x3)
Cable in
excess

HSDCD
Transmitter

8-16 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)


Checking if the HSDCD Slip Ring is not Slantingly Installed
1. Check that the slip ring is not slantingly installed;
a. Install the dial indicator onto slip ring track 1 (innermost track), using the attachment tool.
b. Attach the smooth surface tape (for protectiong) to the tip of the dial indicator pin. (See Illustration 8-11)
c. Rotate the Gantry by hand and verify that the slip ring must rotate parallel with the Gantry rotation plane
(less than 0.7mm).
d. Repeat the above check for other slip ring track (track 12).

Illustration 8-11 Dial Indicator Attachment

Attachment Tool
Gantry Frame
Slip Ring
Track Barrier

Slip Ring Track 12


Smooth Surface
Tape

Slip Ring Track 1 Dial Indicator


Slip Ring Track

Dial Indicator

8-17 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)


2. Rotate the Gantry by hand and mark the outermost or least recessed area of Slip Ring. The Brush Block will
be installed in this area. (Installing Brush Block Assy section).

Illustration 8-12 Looking for the least recessed area

Dial Gauge
SIDE VIEW

HSDCD
Slip Ring

Front Rear
least recessed area

8-18 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)


3. Check the radial position of the slip ring so that the center of the slip ring aligns with the Gantry rotation center.
a. Install the dial indicator onto slip ring groove, using the attachment tool (see illustration 8-13).
b. Check that the rotation center of the panel is not out of the Gantry rotation center.
(less than 0.7mm, ignore a HSDCD SOURCE gap and a HSDCD TERMINATION gap on the HSDCD Slip
Ring edge)
c. If the radial position of Slip Ring Assy is out of specification, perform the following adjustment according to
the CD-ROM manual, Functional Check & Adjustment, Gantry.
SLIP RING RADIAL POSITION.

Illustration 8-13 Dial Indicator Attachment

Attachment Tool

Gantry Frame

Dial Indicator

Dial Indicator

PCB

PCB
surface

Slip Ring

8-19 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)


HSDCD Receiver Assy installation
1. Install the HSDCD Receiver Assy on the Mounting Plate. The location of two screw threads in the mounting
plate where the HSDCD Receiver should be mounted are indicated in the llustration 8-14.
2. Loosen, not remove the two M4x12 screws (Horizontal Adjustment), three M6x12 screws and two M4x8 screws
of HSDCD Receiver Assy indicated in the Illustration 8-14.

Illustration 8-14 Loosening the HSDCD Receiver Assy screws


M4x12 Screw M6x12
(x2) (Horizontal Screw and M6x12 Screw
Adjustment) washer (x3) and washer (x2)

HSDCD
Receiver
Assy

M4x8
Screw and
washer (x2)

3. Perform following adjustment and check according to the CD-ROM manual, Functional Check & Adjustment,
Gantry.
HSDCD RECEIVER ASSY POSITION.

8-20 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)


Block Jig Positioning Adjustment
1. Switch ON the Service Switch on the SUB Board near the TGP Board.
2. Rotate the Slip Ring by hand so that the outermost perimeter (marked in the step 2 of ‘Checking if the HSDCD
is not slantingly installed’, Illustration 8-12 ) of Slip Ring stay at 9 o’clock position.
3. Install the Block Jig into the Brush Block Base and fasten with 4 screws.

Illustration 8-15 Brush Block Jig


M6x25 Screws (x4)

Block Jig

8-21 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)


4. Pull the Block Jig so that it keeps in contact with outermost face of Slip Ring Track barrier. (Illustration 8-16 and
8-17).

Illustration 8-16 Brush Block Base and Brush Block Support for HSDCD Slip Ring

Block Jig

Illustration 8-17 Brush Block Base and Brush Block Support for HSDCD Slip Ring

Slip Ring M ake the Pin in


contact w ith the
internal face of
pin Slip Ring Track Pin Track B arrier

Sli
p R ing

Slip Ring
Track Barrier

Block Jig

The interna
l face of Block Jig must
stay in contact w ith Sli
p R ing
Block Jig pin

8-22 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)

NOTICE
The Block Jig must be simultaneously in contact with the Slip Ring and its pins in contact
with the Slip Ring Track Barrier before fastening the screws.
5. Fasten the 4 screws, indicated as “A” in the Illustration 8-18, of HSDCD Brush Block Base, where each two of
them located on the top and bottom.
6. Loosen the two “B” screws, indicated in the Illustration 8-18.

Illustration 8-18 Brush Block Jig

A
Screws (x4)
Just Touch
top and bottom the Block Jig
Torque=11.7N.m

C
Screws (x2)
Torque=11.7N.m

B
Screw with
nuts (x2)

Use the special allen wrench


provided in the SR Replace-
ment Kit to fasten the two screws

8-23 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)


7. Certify that the Block Jig keeps in contact with the Slip Ring.
8. Fasten the two screws that holds the Brush Block Base Support into the Brush Block Base using the special
allen wrench provided in the SR Replacement Kit. (“C” of Illustration 8-18)
9. Measure the clearance between the Slip Ring and the Block Jig in four points indicated in the Illustration 8-19
using the 0.1mm thickness gage provided in the SV Tool.
10. Certify that the Pins of Block Jig keeps in contact with the inner Slip Ring Barrier.
11. Screw the two screws with nuts of Brush Block Plate until touching the border of Block Jig as shown as “B” of
Illustration 8-18. These screws will determine the horizontal position of Brush Block.
12. Fasten the nuts until touching the Support Plate (Illustration 8-18).
13. Lock these two screws and nuts with “locktite”.

NOTICE
Keep the screws of Brush Block Plate, used for Brush Block stopper guide firmed (”B” of
Illustration 8-18). Once loosened, the Block Jig positioning must be performed again.

Illustration 8-19 Clearance between the Slip Ring and Block Jig

HSDCD Slip Ring


Slip Ring

less than
0.1 mm

Block Jig

Block Jig Clearance must be


less than 0.1 mm

Note
If the clearance is greater than 0.1mm, loosen all screws fastened in the steps 5 and 8 and then
restart the Block Jig positioning adjustment from the step 3.
14. Remove the Block Jig by unscrewing its 4 screws.

8-24 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)


Rubbing the Brush Block before installation

NOTICE
The Brushes are very fragile. Handle the Brush Block with care.
For an eventual brush breakage, check the type and replace it provided in the service tool
kit.
1. Push and free few times the brushes of Brush Block Assy by finger with a kim wipe between the finger and
brush and check whether they glide smoothly into the brush holder.

Illustration 8-20 Checking the worn-out brushes

Brushes

2. Fasten the two guide pins, provided in the Service Tool Kit as shown in the Illustration 8-21.

NOTICE
The Brushes are very fragile. Handle the Brush Block with care.

8-25 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)


Brush Block Installation
1. Insert the Guide Pins (x2) in the Brush Block. (Illustration 8-21).

NOTICE
Certify that the brushes of the Brush Block Assy are correctly in contact and centered with
the grove of Slip Ring.
Move the Brush Block always in perpendicular direction in relation with the Slip Ring
surface.
2. Insert the Brush Block Assy in the Pin Jigs. Take care to not to damage the brushes.

Illustration 8-21 Brush Block and guide pins

Guide Pins

8-26 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)

Illustration 8-22 HSDCD Brush Block

MOVE THE BRUSH BLOCK IN


PERPENDICULAR DIRECTION
IN RELATION WITH SLIP RING

HSDCD Slip Ring

Guide
Pins HSDCD Brush Block

3. When inserting the Brush Block, certify that the Brushes are positioned in the middle of Slip Ring Track and not
in contact with Slip Ring Barrier.

Illustration 8-23 Certify that the Brushes are in contact with the middle of Slip Ring Track

Slip Ring
Slip Ring Barrier

Slip Ring Track

Brush
Brush Block

8-27 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)

NOTICE
Certify that the brushes of the Brush Block Assy are correctly in contact and centered with
the groove of Slip Ring but not on the Slip Ring Track Barrier.
Keep the Brush Block always in parallel with the Slip Ring surface.
4. Push the Brush Block against the Slip Ring and the Brush Block Plate.
5. Fasten the first two M6x35 Allen screws and washers gradually. (Illustration 8-24).
6. Remove the guide pins.
7. Fasten the remaining two Allen screws with washer.

Illustration 8-24 Brush Block Assy Install

M6x35 Allen Screw pushing si-


screws (x4) multaneously the
Brush Block
Torque=11.5N.m against the Slip
Ring and the Brush
Block Plate

NOTICE
For an eventual brush breakage, check the type and replace it provided in the service tool
kit.

8-28 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)


Clearance check
The objective of this procedure is to obtain a better accuracy by familiarizing yourself the clearance of a determined
thickness before checking the clearance between the Slip Ring and the Brush Block Assy.
Prepare the following measurement tools:
• Shim (Alignment Tool)
• 4.3mm Master Gauge (Alignment Tool)
Prepare a 4.3mm shim and insert/remove few times in the Master Gauge groove enough to familiarize this
clearance.

Illustration 8-25 Master Gauge

Master Gauge

Master Gauge

4.3mm shim

8-29 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)


1. Rotate the Slip Ring by hand and check in four points of its revolution the clearance between the Slip Ring and
Brush Block. (Illustration 8-26), as follows:
Verify that the clearance is between 3.5mm and 5.7mm.

Illustration 8-26 Tolerated Clearance Between the Slip Ring and Brush Block

Thickness
gauge
15mm

carry out the


measure 15mm
below the top of
Brush Block
Thickness
gauge

Thickness
gauge

carry out the mea


15mm sure 15mm above
the bottom of
Brush Block

8-30 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)


2. Rotate the Slip Ring by hand and verify visually whether the Brushes goes through at the middle of Slip Ring
Track along its course.
3. If at least one of the steps 1 and 2 is not in accordance with its tolerance, proceed the steps 7 to 1 of ‘Brush
Block Installation’ and restart the Block Jig positioning adjustment from step 1.
4. Switch ON the “Table/Tilt” switch at the Gantry rear base.
5. Switch ON the “Service Switch” on the SUB Board near the TGP Board.

Illustration 8-27 Tolerated Clearance Between the Slip Ring and Brush Block

Slip Ring
Slip Ring Barrier

Slip Ring Track

Clearance

Brush
Brush Block

Note
If one of the two steps above does not agree, remove the Brush Block and proceed the Block Jig
positioning adjustment again.

8-31 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)


Power and Signal Cable Connection
1. Connect all power cables (including the GND cable) to the power bars, removed in the step 1c of ‘Removing
the HSDCD Brush Block Assy’.
2. Connect the connector CN1 to its original configuration.
Note
The power and GND cables become longer when replaced from RF Brush Block to the HSDCD Slip
Ring type Brush Block.
3. Arrange all cables in excess so that keep closed by the side plate as shown in the Illustration 8-29.
4. Attach the tie wrap bases just about in the locations shown in Illustration 8-28 and 8-29.

Illustration 8-28 Power Cables, GND Cable and Connector CN1


tie wrap and bases (x5)

Power Cables
tie wrap (x1)
Cable Protector
Cover

Connector CN1

tie wrap (x1)

8-32 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)


5. Fasten the power and GND cables.

Illustration 8-29 Tie wrap bases location and cabling arrangement

Gantry - Right Side tie wrap and bases (x4)

tie wrap and


bases (x2)
tie wrap and
bases (x4)

tie wrap and


bases (x1)

6. Tilt the Gantry and verify that the cables does not get tensioned.

8-33 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)


7. Arrange the Signal cable CN1 in excess so that keep arranged as shown in the Illustration 8-30.
8. Attach the tie wrap bases.
9. Fasten the Cable CN1 as shown in the Illustration below.

Illustration 8-30 Signal Cable CN1

tie wrap and Brush Block


bases (x4)

CN1

8-34 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)


HSDCD Slip Ring Covers Installation
1. Reconnect all disconnected cables.
2. Attach the HSDCD Slip Ring Covers as shown in the Illustration 8-31.

Illustration 8-31 Slip Ring Covers

HSDCD Slip
Ring Assy

Slip Ring Covers

3. Attach the HSDCD Receiver Assy Cover as follows: as shown in the Illustration 8-32
Note
Before attaching the HSDCD Receiver cover, dispose the RF cables so that between the cables
and mentioned cover exist enough place and certify that after installed the cover, the cables are not
tensioned.

8-35 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)

Illustration 8-32 RF cables colse by HSDCD Antenna

RF Cables close by
HSDCD Antenna

a. Fasten the HSDCD Receiver Assy Cover with Slip Ring Cover. Use special washers provided in the
Replacement Kit.
b. Fasten the HSDCD Receiver Assy Cover with the HSDCD Receiver Assy.

Illustration 8-33 HSDCD Receiver Assy Cover


HSDCD Receiver Screw (x2)
Assy Cover

Slip Ring Cover

Screw and
special
Washer (x2)

Arrange the
cables

8-36 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233

8-4 HSDCD SLIP RING ASSY (CONTINUED)

Functional Check
1. Rotate the Gantry by hand and perform the following checks:
Check to make sure that the HSDCD Antenna does not touch the Slip Ring during its revolution.
Check to make sure that the cables does not catch on any stationary components during each revolution.
Check if the movement is smooth and there is no abnormal noise. Make more than one complete rotation.
2. Perform the Gantry rotation during approximatelly 10 minutes and verify that there is no irregular noises as
follows:
a. Switch ON the “Rotate”, “XG Power”, “Slip Ring115V” and “Table Tilt” switches at the Gantry rear base.
b. Switch OFF the Service Switch on the SUB board near the TGP board.
c. Switch to MNL the SYS Switch on the SUB board near the TGP board.
d. Switch to FIX the ABT Switch on the SUB board near the TGP board.
e. Switch to SPD2 the SPD Switch on the SUB board near the TGP board.
f. Switch to FAST the SW4 Switch on the SUB board near the TGP board.
g. Switch to CNT the SW5 Switch on the SUB board near the TGP board.
3. Perform the following checks according to the CD-ROM manual, Functional Check & Adjustment.
HSDSD SLIP RING ↔ HSDCD BRUSH CONTACT CHECK
DAS TRANSFER TEST
4. Restore the Gantry and the PDU to original configuration.

5. END

8-37 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT

8-38 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233

TABLE

TABLE OF CONTENTS

SECTION PAGE

SECTION 1 - LCT TABLE (2320315). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1


1-1 REMOVAL / INSTALLATION OF THE TABLE COVERS . . . . . . . . . . . . . . . . . . . . . . 1-2
1-1-1 Bottom Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-1-2 Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1-2 CRADLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1-3 CRADLE POTENTIOMETER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1-4 CRADLE POTENTIOMETER PULLEY METAL CABLE . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-4-1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-4-2 Remove the Old Cradle Potentiometer Pulley Metal Cable. . . . . . . . . . . . . . 1-11
1-4-3 Install the new Cradle Potentiometer Pulley Metal Cable . . . . . . . . . . . . . . . 1-13
1-5 CRADLE ENCODER ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
1-6 HEIGHT POTENTIOMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
1-7 STEPPING MOTOR DRIVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
1-8 STEPPING MOTOR ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25
1-9 TBL BOARD ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27
1-10 TBL CONNECTOR BOARD ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
1-11 POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29
1-12 TOUCH SW ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30
1-13 LATCH SWITCH ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31
1-14 FOOT SWITCH ASSY (OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
1-15 TABLE SOLENOID VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-33
1-16 TABLE HYDRAULIC CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38
1-17 TABLE PUMP (FILLING) LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-43
1-17-1 Table Pump (Filling) Minor Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-43
1-17-2 Table Pump (Filling) Major Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-44
1-18 TABLE OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-45
1-19 TABLE PUMP CAPACITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-49
1-20 FOOT SWITCH (PEDAL AND LARGE MAT TYPE FOOT SWITCH) . . . . . . . . . . . . . 1-50
1-20-1 Pedal Type Foot Switch Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-50

i TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT

ii TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

SECTION 1 - LCT TABLE (2320315)

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform the
following steps at appropriate timings in each component replacement procedure:

..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

1-1 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

1-1 REMOVAL / INSTALLATION OF THE TABLE COVERS

1-1-1 Bottom Cover

Special Equipment
• None
Understand and follow the Safety Guidelines Manual.
1. Move the cradle OUT to its fully retracted position (farthest from Gantry).
2. Raise the Table to its highest position.
3. Switch OFF the “Table/Tilt” switch at the Gantry rear base.
4. Remove the two screw caps from the rear bottom cover.
5. Unscrew the two screws and remove the rear bottom cover.
6. Remove the four screw covers from foot pedals.
Note
If the Foot Pedal Option is not installed, skip to step 8.
7. Unscrew the four Allen screws and remove the four foot pedals.
8. Remove the four screw caps from the front bottom cover.
9. Unscrew the four screws and remove the front bottom cover.

10. END

Illustration 1-1 Table front and rear Bottom Covers

Screw Cover

Foot Pedal

Screw Cap
Rear Bottom Cover Front Bottom Cover

1-2 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

1-1-2 Top Cover

Special Equipment
• None
Understand and follow the Safety Guidelines Manual.
1. Switch OFF the “XG Power” and “Rotate” switches, and switch ON the “Table/Tilt” switch at the Gantry rear
base.
2. Set the Table to its highest position.
3. Move the cradle OUT to its fully retracted position (farthest from Gantry).
4. Switch OFF the “Table/Tilt” switch at the Gantry rear base.
5. Unscrew and remove the top cover(left or right) bottom holding screws. The Illustration 1-2 shows the screw
locations.
6. Slide the top cover (left or right) free from the Table until the latch and touch sensor switch connectors are
visible.
7. Disconnect the latch switch and touch sensor switch cable connectors.
8. Remove the top cover (left or right).

9. END

1-3 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

1-1-2 Top Cover (continued)

Illustration 1-2 Top Cover

Touch Sensor Connector


Top Cover R

:Screw Location

Top Cover L

Latch Swit
Connect

1-4 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

1-2 CRADLE

Special Equipment
• None
Understand and follow the Safety Guidelines Manual.
1. Switch OFF the “XG Power” and “Rotate” switches, and switch ON the “Table/Tilt” switch at the Gantry rear
base.
2. Set the Table to its highest position.
3. Move the cradle OUT to its fully retracted position (farthest from Gantry).
4. Switch OFF the “Table/Tilt” switch at the Gantry rear base.
5. Remove the screw cap and unscrew the four Allen screws from the cradle end (see Illustration 1-3), and then
slide out the cradle.
6. After installing the new cradle, perform the adjustment according to the CD-ROM manual, Functional Check &
Adjustment.

7. END

Illustration 1-3 Cradle End

Cradle

1-5 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

1-3 CRADLE POTENTIOMETER

Special Equipment
• Cradle Potentiometer
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Switch OFF the ”XG” and ”Rotate” switches, and switch ON the ”Table/Tilt” switch on the Gantry rear base.
2. Set the Table to its highest position.
3. Move the cradle OUT to its fully retracted position (farthest from Gantry).
4. Switch OFF the ”Table/Tilt” switch on the rear base of the Gantry.
5. Remove the Cradle. Refer to section 1-2.
6. Remove the top cover right. Refer to section 1-1-2.
7. Remove both bottom covers. Refer to section 1-1-1.
8. Remove the cover which is located under the cradle closest to the Gantry (8 screws).
9. Remove the front cradle tray (4 screws), rear cradle tray (6 screws).
10. Remove the driver cover by unscrewing 4 screws. Its location is shown in the illustration 1-24.
11. Remove the TABLE BOARD ASSY protective cover (4 screws). Its location is shown in the Illustration 1-4.

1-6 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

1-3 CRADLE POTENTIOMETER (CONTINUED)

Illustration 1-4 TABLE BOARD ASSY LOCATION

TABLE BOARD ASSY


GANTRY

TABLE
DRIVER

SIDE VIEW

12. Disconnect connector CN3 from the TABLE BOARD ASSY.After replacement, wrap up the remaining cable as
it before.
13. Verify that the end of the cradle is in the out limit position, then loosen the two screws closest to the
Potentiometer. Refer to Illustrations 1-5 and 1-6.
Note
Be careful not to move the thin cradle potentiometer cable.

Illustration 1-5 POTENTIOMETER LOCATION

Potentiometer

1-7 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

1-3 CRADLE POTENTIOMETER (CONTINUED)

Illustration 1-6 POTENTIOMETER

1
2
3
4
CN3 Support screw
measure resistance
between
Disk
PIN2 and PIN3

Potentiometer
Support bracket

Set Nut

Gear

Coupling Screws

14. Remove the support bracket together with the Potentiometer Assy, with its wires still attached, by unscrewing
the support screws shown in illustration 1-6 and then feeding connector CN3 up through the table.
15. Unscrew the coupling screws in the gear together with the potentiometer assembly to remove the gear.
16. Remove the set nut and transfer the support bracket to the new cradle potentiometer . Tighten the bracket in
place using the set nut.
17. Install the gear to the potentiometer assembly and tighten the coupling screws.
18. Feed the wiring of the new Potentiometer down to the TABLE BOARD ASSY, retie any tie wraps which were
removed in step 13.
19. Install the new potentiometer/support bracket, and tighten the support screws.

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1-3 CRADLE POTENTIOMETER (CONTINUED)


20. Adjust the Potentiometer so that the resistance between Pin 2 and Pin 3 of CN3 is 125+/-50. Then tighten
the two coupling screws (Illustration 1-6).
Note
It may be difficult to access one of the coupling screws after adjusting the potentiometer. If this is
the case, then tighten the accessible coupling screw and move the cradle sightly forward toward
the Gantry. Tighten the second coupling screw and then return the cradle handle to its mechanical
outer limit.
21. Verify that the resistance between Pin 2 and Pin 3 of CN3 is still 125+/-50. If it is not then repeat step 17
22. Preform steps 11 through 5 in their reverse order.
23. Perform a P0, PG longitudinal adjustment. (Refer to Functional Check & Adjustment, Table, Longitudinal
Function, Cradle Absolute Position.)

24. END

1-9 TABLE
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1-4 CRADLE POTENTIOMETER PULLEY METAL CABLE

Special Equipment
• Cradle Potentiometer Pulley Cable: U0008AP
• Metal Tube: U0009AP (Two tubes must be ordered.)

Illustration 1-7 Metal Cable and Metal Tubes


Metal Cable (6m) Metal Tube (x2)

1-4-1 Preparation
1. Understand and follow the Safety Guidelines Manual.
2. Switch OFF the “XG Power” and “Rotate” switches, and switch ON the “Table/Tilt” switch at the Gantry rear
base.
3. Set the Table to its highest position.
4. Move the cradle OUT to its fully retracted position (farthest from Gantry).
5. Switch OFF the “Table/Tilt” switch at the Gantry rear base.
6. Remove the following covers and components from the Table: (See Illustration )
• Cradle ...................................................... Four(4) Allen Screws
• Top Cover (Rear / Left / Right) .......................................................3 x Four(4) Screws
• Drive Cover ...................................................... Four(4) Screws
• Cradle Tray (Front / Rear) ..................................................... Four(4) Screws / Six(6) Screws

1-10 TABLE
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Illustration 1-8 Remove Covers and Components


Left Side View

Top Cover_Left Top Cover_Rear

Top View
Drive Cover Cradle Tray_Rear Top Cover_Right
Cradle Tray_Front

1-4-2 Remove the Old Cradle Potentiometer Pulley Metal Cable


1. Cut the Cradle Potentiometer Pulley Metal Cable at any position and remove it from the table.

Illustration 1-9 Cradle Potentiometer Pulley Metal Cable

Cradle Potentiometer
Pulley Metal Cable

Table Frame

2. Remove the Cradle Carriage from the Table.


3. Loosen the two screws fixed the Potentiometer Assy.

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1-4-2 Remove the Old Cradle Potentiometer Pulley Metal Cable (Continued)
4. Remove the Pulley Assy from the bracket by unscrewing its two screws.

Illustration 1-10 Remove the Pulley

Pulley

Bracket

Screw (x2)

5. Loosen the lock nut , then loose the adjusting nut to loosen the cable tensioner.

Illustration 1-11 Loosen the Cable Tensioner

Lock Nut

Tensioner Adjusting Nut

1-12 TABLE
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1-4-3 Install the new Cradle Potentiometer Pulley Metal Cable


1. Pass the Cradle Potentiometer Pulley Metal Cable through the hole of the pulley shown as Illustration 1-12.
2. Pass the metal cable through the metal tube twice shown as below Illustration 1-12.
3. Squeeze the metal tube using a plier to fix the metal cable.

Illustration 1-12 Pass the Metal Cable through the Metal Tube

Note: This is a sketch map, it is not consistent with actual instance.

Metal Cable

Metal Tube Pass the metal cable through


the metal tube twice.

4. Strain the metal cable to wind it 8 times clockwise (CW) around the upper side of the pulley.

Illustration 1-13 Wind the Metal Cable 8 circles CW

Note: The eight (8) circles metal cable don’t wrap each other.

Wind the metal


cable 8 circles CW

5. Attach a tape to prevent wrapping the metal cable.


6. Continue to randomly wind the rest of the metal cable clockwise to the pulley, then attach a tape to prevent
loosening the metal cable during installation.

1-13 TABLE
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1-4-3 Install the new Cradle Potentiometer Pulley Metal Cable (Continued)
7. Re-install the Pulley Assy to the bracket by screwing its two screws.

Illustration 1-14 Re-install the Pulley Assy


Tape: Prevent loosening
the metal cable

Tape: Prevent wrapping


the metal cable

Bracket
8. Separate the gears of the Potentiometer Assy and the Pulley Assy, then turn gear of the Potentiometer Assy
counterclockwise (CCW) to its utmost position. (See Illustration 1-15)

Illustration 1-15 Gear of the Potentiometer Assy Rotation Direction


Top View

CCW

Bracket
Pulley Hole points the Pot Potentiometer

9. Turn the Pulley to let holes on the pulley point at the Potentiometer Assy.
10. Move the potentiometer Assy close to the Pulley Assy, let the teeth on the two gears mesh as they turn round.
11. Tear the tapes and start to wrap the metal cable shown as below Illustration 1-16.

NOTICE
At this time, the metal cable totals 74/3 circles on the pulley.

CAUTION
Strain the Cradle potentiometer Pulley Metal Cable During wrapping it, but avoid excessive
strength to snap the metal cable.

1-14 TABLE
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1-4-3 Install the new Cradle Potentiometer Pulley Metal Cable (Continued)

12. When the metal cable return the start position, then wind it 11/4 circles clockwise (CW) around the upper side
of the pulley.

NOTICE
At this time, the metal cable totals 9 circles on the pulley.

Illustration 1-16 Wrap the Metal Cable


4

End position

Start Position
1 3

2
Cradle Potentiometer
Pulley Metal Cable

Table Frame

The Cradle Potentiometer Pulley Metal Cable


Wrap direction of the metal cable
13. Pass the metal cable through the holes of the pulley and shaft shown as below Illustration 1-17.
14. Pass the metal cable through the metal tube twice shown as below Illustration 1-17.
15. Squeeze the metal tube using a plier to fix the metal cable. (See Illustration 1-18)

Illustration 1-17 Pass the Metal Cable through pulley, shaft and metal tube

Metal Tube
Holes of Pulley

Shaft

Pulley

1-15 TABLE
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1-4-3 Install the new Cradle Potentiometer Pulley Metal Cable (Continued)

Illustration 1-18 Fix the Metal Cable

16. Separate the gears of the Potentiometer Assy and the Pulley Assy.
17. Turn the pulley:
• Turn the pulley 1/4 circle counterclockwise (CCW).
• Turn the pulley 9 circles clockwise (CW).
• Turn the pulley 1/4 circle counterclockwise (CCW).
18. The holes on the pulley point at direction of the Gantry after turning the pulley.
19. Install the Cradle Carriage and slide it to the end of the rail shown as below Illustration.

Illustration 1-19 Install the Cradle Carriage


Cradle Carriage

Slide Rail

Cradle Carriage
Slide Direction

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1-4-3 Install the new Cradle Potentiometer Pulley Metal Cable (Continued)
20. Pinch the cable holder on the Cradle Carriage and the metal cable to move together about 25cm forward.

Illustration 1-20 Remove the cable holder and metal cable together
Cradle Carriage

Cable Holder

21. Adjust the screw shown in white circle (See Illustration 1-21) to loosen the metal cable.

Illustration 1-21 Screw Adjustment

22. Fix the metal cable onto the cable holder as shown.

Illustration 1-22 Fix the Metal Cable to Cable Holder

Cable Holder

1-17 TABLE
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1-4-3 Install the new Cradle Potentiometer Pulley Metal Cable (Continued)
23. Adjust the screw shown in white circle (See Illustration 1-21) to little strain the metal cable.
24. Adjust the lock nut and adjusting nut to adjust the metal cable strain, until the distance between the bracket
and spring is 1mm.

CAUTION
Avoid excessive adjustment to snap the metal cable.

25. Verify that the end of the cradle is in the out limit position.
26. Turn gear of the Potentiometer Assy to adjust the Potentiometer so that the resistance between Pin 2 and Pin
3 of CN3 is 50 (Refer to Illustration 1-23)

Illustration 1-23 Measure resistance of the Potentiometer

1
2
3
4
CN3

measure resistance
between
PIN2 and PIN3

Potentiometer

Gear
27. Move the potentiometer Assy close to the Pulley Assy, let the teeth on the two gears mesh as they turn round.
28. Fix the Potentiometer Assy by screwing its two screws.
29. Reinstall the removed components and covers in the reverse order of removal.
30. Restore the Table to original configuration.
31. Perform a P0, PG longitudinal adjustment.
Refer to the CD-ROM manual, Functional Check & Adjustment.
CRADLE ABSOLUTE POSITION
Longitudinal Function

32. END

1-18 TABLE
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1-5 CRADLE ENCODER ASSY

Special Equipment
• Cradle Encoder Assy
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Switch OFF the “XG Power” and “Rotate” switches, and switch ON the “Table/Tilt” switch at the Gantry rear
base.
2. Raise the Table to its highest position.
3. Switch OFF the “Table/Tilt” switch at the Gantry rear base.
4. Remove the following cover and component from the Table:
• Cradle . . . . . . Refer to Cradle
• Top Cover (Both Side) . . . . . . Refer to Top Cover
• Drive Cover . . . . . . Four(4) Screws

Illustration 1-24 Table

Driver Cover

Cradle

1-19 TABLE
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1-5 CRADLE ENCODER ASSY (CONTINUED)


5. Disconnect the cable connector leading from the encoder.
6. Loosen the set screw, then remove the encoder disk from the encoder shaft.
7. Remove the encoder assy from the encoder holder by unscrewing its 3 screws.
8. Install the new encoder assy by referring to steps 7 through 5.
9. Restore the Table to original configuration.
10. Perform the following check according to the CD-ROM manual, Functional Check & Adjustment.
CRADLE RELATIVE POSITION
LONGITUDINAL ACCURACY
CRADLE REPEATABILITY

11. END

Illustration 1-25 Cradle Pulley Removal

Encoder Assy

Cable Connector

Encoder Disk

Encoder Holder

Set Screw

1-20 TABLE
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1-6 HEIGHT POTENTIOMETER

Special Equipment
• Height Potentiometer
• Tie wraps
• Grease
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
Note
It may be necessary to lower the Table to gain access to one of the height potentiometer coupling
screws. If this is done then be sure to return the Table to its highest position, and return the Gantry
“Table/Tilt” switch to the OFF position.
1. Switch OFF the “XG Power” and “Rotate” switches, and switch ON the “Table/Tilt” switch at the Gantry rear
base.
2. Remove Left Cover by unscrewing 4 screws.
3. Move the Cradle out to its fully retracted position(farthest from Gantry).
4. Lower the Table to the mechanical down limit position.
5. Switch OFF the “Table/Tilt” switch at the Gantry rear base.
6. Remove the left side maintenance cover from the Gantry.
7. Remove the following covers and component from the Table:
• Top Cover-L Refer to Top Cover
• Cradle Refer to Cradle
• Rear Cradle Tray Six(6) Screws

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1-6 HEIGHT POTENTIOMETER (CONTINUED)


8. Replace the Height Potentiometer as follows:
a. Loosen the two coupling set screws.
b. Remove the Potentiometer Assy together with its bracket .
c. Disconnect the connector CN5 from the TBL CON BD Assy and feed it up through the Table.
d. Remove the Height Potentiometer assy from the bracket, and mount the new Potentiometer Assy onto the
old bracket.
e. Install the new Height Potentiometer/bracket Assy to the Table left side frame.
f. Apply grease to the potentiometer shaft if necessary.
g. Feed the wiring of the new Potentiometer to the TBL CON BD Assy and retie all the tie-wraps which were
removed in step 6c. and 6d.
h. Connect the new CN5 connector to the TBL CON BD Assy.

Illustration 1-26 Height Potentiometer

To Gantry

Table Left side Frame

Bracket
Coupling Set Screws

Potentiometer Nut Plate Support Nuts (2)


Height Potentiometer
TABLE TOP VIEW

Height Potentiometer
Plate Support Nuts

To Gantry

BRACKET SIDE VIEW

1-22 TABLE
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1-6 HEIGHT POTENTIOMETER (CONTINUED)


9. Adjust the Height Potentiometer as follows:
a. Switch OFF the “Table/Tilt” switch at the Gantry rear base.
b. Set the T3 (interlock release) and T6 switch of the TGP S1 dip-switch to ON position.
c. Down the table to its mechanical dowm limit position
d. Push TEST1 switch on the TGP board so that the height display on the Gantry Display reads 011.
e. Adjust the potentiometer so that the position display reads 91  5.
Note
Adjust the Height Potentiometer value by turning the potentiometerís shaft with a trimmer adjuster/
tweaker (small slotted screw driver). It can be accessed through the hole in the left side cover as
shown in illustration 1-27.
f. Tighten the two coupling set screws.
g. Set the T3 and T6 switches of the TGP S1 dip-switch to OFF position.
10. Perform the following adjustment according to the CD-ROM manual, Functional Check & Adjustment.
H0, HG HEIGHT ADJUSTMENT
11. Restore the Table to original configuration.

12. END

Illustration 1-27 Height Potentiometer Adjustment

use this hole to adjust


the potentiometer

1-23 TABLE
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1-7 STEPPING MOTOR DRIVER

Special Equipment
• Stepping Motor Driver Assy
• Tie-wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Move the cradle OUT to its fully retracted position (farthest from Gantry).
2. Raise the Table to its highest position.
3. Switch OFF the ’Table/Tilt’ switch at the Gantry rear base.
4. Disconnect the three cable connectors (CN1  CN3) and Ground Cable from the Stepping Motor Driver Assy.
5. Remove the Stepping Motor Driver Assy by unscrewing its two screws.
6. Install the new Stepping Motor Driver Assy by referring to steps 6. through 5.
7. Output torque adjustment refer to FUNCTIONAL CHECK/ADJUSTMENT Manual (See Section 2-5 in Table/
Gantry Parts)
8. Restore the Table to original configuration.

9. END

1-24 TABLE
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1-8 STEPPING MOTOR ASSY

Special Equipment
• Stepping Motor Assy
• Tie-wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Move the cradle OUT to its fully retracted position (farthest from Gantry).
2. Raise the Table to its highest position.
3. Switch OFF the ’Table/Tilt’ switch at the Gantry rear base.
4. Remove the following covers and component from the Table:
• Cradle Refer to Cradle
• Top Cover L Refer to Top Cover

Illustration 1-28 Stepping Motor Location

Cradle

Stepping Motor

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1-8 STEPPING MOTOR ASSY (CONTINUED)


5. Disconnect the cable connector (CN37) leading from the Stepping Motor Assy.
6. Loosen the four screws that fasten the motor support bracket to the Table frame, to relieve the belt tension.
7. Remove the four screws that fasten the stepping motor to the motor support bracket, and remove the drive belt
from the stepping motor pulley, and slide stepping motor out of the motor support bracket.
8. Remove the stepping motor pulley from the stepping motor shaft by loosening the set screw, and transfer the
pulley to the new stepping motor.
9. Install the new stepping motor by referring to steps 7 through 5.
10. Restore the Table to original configuration.

11. END

Illustration 1-29 Stepping Motor Assy

Bearing

Potentiometer Assembly
Roller

Cradle Encoder

Pully
Motor Support
Belt
Step Motor

1-26 TABLE
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1-9 TBL BOARD ASSY

Special Equipment
• TBL Board Assy
• Tie-wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Move the cradle OUT to its fully retracted position (farthest from Gantry).
2. Raise the Table to its highest position.
3. Switch OFF the ’Table/Tilt’ switch at the Gantry rear base.
4. Remove the following covers from the Table:
• Rear Bottom Cover Refer to Bottom Cover
• Front Bottom Cover Refer to Bottom Cover
5. Disconnect the all cable connectors (CN1  CN9) from the TBL Board Assy.
6. Remove the TBL Board Assy by unscrewing its four screws.
7. Install the new TBL Board Assy by referring to steps 6 through 5.
8. Restore the Table to original configuration.

9. END

Illustration 1-30 TBL Board Location

TBL Board

1-27 TABLE
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1-10 TBL CONNECTOR BOARD ASSY

Special Equipment
• TBL Connector Board Assy
• Tie-wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Move the cradle OUT to its fully retracted position (farthest from Gantry).
2. Raise the Table to its highest position.
3. Switch OFF the ’Table/Tilt’ switch at the Gantry rear base.
4. Push the cradle to IN max(closest to the Gantry).
5. Remove the rear tray under the cradle.
6. Disconnect the all cable connectors from the TBL Connector Board Assy.
7. Remove the TBL Connector Board Assy by unscrewing its four screws.
8. Install the new TBL Connector Board Assy by referring to steps 6 through 5.
9. Restore the Table to original configuration.

10. END

Illustration 1-31 TBL Connector Board Location

TBL Connector Board

1-28 TABLE
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1-11 POWER SUPPLY

Special Equipment
• Power Supply Assy
• Tie-wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Move the cradle OUT to its fully retracted position (farthest from Gantry).
2. Raise the Table to its highest position.
3. Switch OFF the ’Table/Tilt’ switch at the Gantry rear base.
4. Remove the following cover from the Table:
• Rear Bottom Cover Refer to Bottom Cover
5. Pop free and remove the plastic guard from the front of the power supply terminals.
6. Mark and remove the wires from the terminal.
7. Remove the Power Supply by unscrewing its four side support screws.
8. Install the new Power Supply by referring to steps 7 through 5.
9. Restore the Table to original configuration.

10. END

Illustration 1-32 Power Supply

1-29 TABLE
CT/e Dual, ProSpeed AII/FII Series
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1-12 TOUCH SW ASSY

Special Equipment
• Touch SW Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Move the cradle OUT to its fully retracted position (farthest from Gantry).
2. Raise the Table to its highest position.
3. Switch OFF the ’Table/Tilt’ switch at the Gantry rear base.
4. Remove the following cover from the Table:
• Top Cover R / L Refer to Top Cover
5. Remove the Touch SW1 Assy from the Table R/L top cover.
6. Thread the Touch SW cable connector through the cable hole in the Table top cover, and attach the new Touch
SW Assy to the Table top cover.
7. Restore the Table to original configuration.
8. Verify that Touch SW Assy is operating normally.

9. END

Illustration 1-33 Touch SW Assy Location

Touch SW Assy

1-30 TABLE
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1-13 LATCH SWITCH ASSY

Special Equipment
• Latch Switch Assy
• Tie-wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Move the cradle OUT to its fully retracted position (farthest from Gantry).
2. Raise the Table to its highest position.
3. Switch OFF the ’Table/Tilt’ switch at the Gantry rear base.
4. Remove the following cover from the Table:
• Top Cover R / L Refer to Top Cover
5. Push the release tab, and firmly pull the switch away from the Table cover.
6. Unscrew the ring nut, and remove the button cover from the Table cover.
7. Install the new Latch Switch Assy by referring to steps 6 through 5.
8. Restore the Table to original configuration.

9. END

Illustration 1-34 Latch Switch Assy

Release Tab

Latch Switch

Button Cover Ring Nut

1-31 TABLE
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1-14 FOOT SWITCH ASSY (OPTION)

Special Equipment
• Foot Switch Assy
• Tie-wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Move the cradle OUT to its fully retracted position (farthest from Gantry).
2. Raise the Table to its highest position.
3. Switch OFF the ’Table/Tilt’ switch at the Gantry rear base.
4. Remove the following cover from the Table:
• Rear Bottom Cover Refer to Bottom Cover
• Front Bottom Cover Refer to Bottom Cover
• Protect Cover Three(3) Screws
5. Disconnect the four wires from the Foot Switch Assy.
6. Remove the Foot Switch Assy by unscrewing its six screws.
7. Install the new Foot Switch Assy by referring to steps 6 through 5.
8. Restore the Table to original configuration.

9. END

Illustration 1-35 Foot Switch Assy

Screw (x6)

Spacer
Foot Switch Assy

1-32 TABLE
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1-15 TABLE SOLENOID VALVE

Special Equipment
• Table Solenoid Valve
• Support Tool (2212864)
• Oil (Z9807QD)
• Sealing Tape
• Tie-wraps
• Kim wipe
• Functional Check/Adjustment Manual (CD-ROM)

WARNING
CRASH HAZARD!
THE TABLE MUST BE SUPPORTED USING THE SUPPORT TOOL AS DESCRIBED BELOW
WHEN CHANGING THE SOLENOID VALVE.
Understand and follow the Safety Guidelines Manual.
1. Remove the following covers and component:
• Top Covers (Left and Right side) Refer to Top Cover
• Cradle Refer to Cradle
• Cradle Tray Six(6) Screws
• Bottom Covers (front and bottom) Refer to BOTTOM COVER

NOTICE
VOID EQUIPMENT DAMAGE!
Do not forget to switch OFF the T3 Table Dip switch, other wise here will be collision hazard,
since the interlock function does not word, if T3 is set to ON.

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1-15 TABLE SOLENOID VALVE (CONTINUED)


2. For systems where the Table lowest height is set to 400 mm (Normal Setting), lower the Table to its lower
mechanical limit position.
a. If the Table can not be lowered down to mechanical limit position due to the interlock function, switch ON
(up) the T3 Table dip switch to disable the interlock function, and continue to lower the Table. In this case,
be careful not to have the Table collide against anything (including the Table mechanical limit).
For systems where the Table lowest height is set to 650 mm (Compact Siting Mode),attach the support tool as
follows:
Note
When using the support tool, the adjuster should be partially extended, about 5cm, before
supporting the Table.
b. Assemble the Table Support Tool.
c. Attach the support tool to the undersurface of the Table on the side farthest from the Gantry using the four
bolts currently screwed into the bottom of the Frame. Lower the Table onto the support.
d. Switch OFF the ’Table/Tilt’ switch at the rear Gantry base.

Illustration 1-36 Table Support Tool

(FRONT VIEW)
Frame

Support Tool
Adjuster

leg of the support tool

adjuster

bolts(4)

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1-15 TABLE SOLENOID VALVE (CONTINUED)


3. Remove the solenoid valve as follows:
a. Disconnect the power wire connector leading from the solenoid valve.
b. Slightly loosen the set and tightening nuts securing the high pressure hoses, then disconnect the high
pressure hose.
c. Loosen the set and tightening nuts and disconnect the return hose.

Illustration 1-37 Table Solenoid

Flow Adjuster solenoid valve


Elbow Joint
Elbow Joint Set Nut

Tightening
Nut
Flow Control Valve
Set Nut

High Pressure Hose


Return Hose

to Power Line Connector

Cylinder

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1-15 TABLE SOLENOID VALVE (CONTINUED)


d. Remove the solenoid valve from the elbow joint on flow control valve by turning it CCW.
Note
When wrapping sealing tape around end joints, wrap the tape in the opposite direction of the
threads (about one and half turns).
e. Remove the elbow joint from the solenoid valve and attache it to the new solenoid valve using sealing tape.
f. Install the new solenoid valve assy to the elbow joint on the flow control valve.
g. Attach the high pressure hose and return hose to the new solenoid valve (see illustration 1-38).
h. Connect the power wire connector and cover it with oil-proof tube.
i. Adjust the flow adjuster by turning it fully CW and then two full turns CCW.
j. Tighten all nuts and retie any wraps which have been removed.

Illustration 1-38 Table Solenoid Replacement

Illustration 1-21 Table Solenoid Replacement

Elbow Joint Elbow Joint

Flow Control Valve

Old Solenoid Valve


Flow Adjuster

Set Nut
Elbow Joint Elbow Joint

New Solenoid Valve

Power Line Connector

Flow Control Valve

Oil-Proof Tube

1-36 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

1-15 TABLE SOLENOID VALVE (CONTINUED)


4. Loosen the adjuster of the support tool and carefully remove the support tool from under the table.
5. Switch ON the ’Table/Tilt’ switch at the rear Gantry base.
6. Lower the Table and verify that the all movement is smooth and normal.

CAUTION
CRASH HAZARD.
Do not move the Table upwards after replacing the magnetic flow valve until it has been
lowered first; this will feed unwanted air into the valve.

7. Move the Table up and verify that it is operating normally. If there is a shortage of oil (the Table will not rise to
its normal limit), add more oil by referring to TABLE POMP MINOR LUBRICATION.
8. Move the Table up and down a few times to remove air from the hydraulic system.
9. Restore the Table to original configuration.

10. END

Illustration 1-39 Table Support Tool Removal

1-37 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

1-16 TABLE HYDRAULIC CYLINDER

Special Equipment
• Table Hydraulic Cylinder
• Support Tool (2212864)
• Oil (Z9807QD)
• Sealing Tape
• Tie-wraps
• Kim wipe
• Functional Check/Adjustment Manual (CD-ROM)

WARNING
CRASH HAZARD!
DO NOT REMOVE THE CYLINDER WITHOUT REMOVING THE UPPER STRUCTURAL
SUPPORT, UPPER SUPPORT, AND U-COLUMN FIRST.
THE TABLE MUST BE SUPPORTED USING THE SUPPORT TOOL AS DESCRIBED IN 1-15.
Understand and follow the Safety Guidelines Manual.
Note
If the maximum height can not be achieved then it will be more difficult to lubricate the pump
following replacement of the cylinder. The maximum height is approximately 1000mm measured
from the Table frame to the lowest point of the cradle top surface.
1. Remove the following covers and component:
• Top Covers (Left and Right side) Refer to Top Cover
•Cradle Refer to Cradle
•Rear Cover Four(4) Screws
•Cradle Tray Six(6) Screws
•Side covers(left and right side Two(2)X2 Screws 
•Bottom Covers (front and rear) Refer to BOTTOM COVER

1-38 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

1-16 TABLE HYDRAULIC CYLINDER (CONTINUED)


2. Attach the support tool as follows (see illustration 1-36):
Note
When using the support tool, the adjuster should be partially extended, about 5cm, before
supporting the Table.
a. Assemble the Table Support Tool.

leg o the support tool

adjuster

bolts(4)

b. Attach the support tool to the undersurface of the Table on the side farthest from the Gantry using the four
bolts currently screwed into the bottom of the Frame. Lower the Table onto the support.
c. Switch OFF the ’TableTilt’ switch at the rear Gantry base.
3. Disengage the upper blocks from the outer arm by unscrewing six support bolts.

Illustration 1-40 Cylinder/Outer Arm Removal

Upper Shaft Upper Block

Hex Bolts(6)

Outer Arm

Cylindar

Inner Arm

1-39 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

1-16 TABLE HYDRAULIC CYLINDER (CONTINUED)


4. Remove the oil return hose from the hydraulic cylinder
5. Remove the solenoid valve from the cylinder.
6. Remove the flow control valve from the old cylinder, then attach to the new cylinder using sealing tape.

Verify that the flow control valve should be at an angle of approximately 0 to the cylinder.
7. Attach the solenoid valve to the new cylinder.
8. Attach the return hose to the new cylinder.

Illustration 1-41 Removal/Attachment of the Flow Control Valve and the Solenoid Valve
: Remove or Attach
Solenoid Valve

High Pressure Hose

Return Hose

Flow Control Valve


Return Hose

Cylinder

Rod End
A

1-40 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

1-16 TABLE HYDRAULIC CYLINDER (CONTINUED)


9. Remove the side cover (2303534,2303535) and the side cover support down 2296669.
10. Remove the lower shaft and slide it out of the exposed side hole.
11. Remove the rod and the cylinder together.
12. Measure the distance ’B’ : between the rod end and the rod base of the old cylinder.
13. Adjust the new rod to the same distance, ’B’, as the old rod.
14. Install the new rod and cylinder using the lower shaft. Tighten the lower shaft into place.
15. Return the low side cover support to the side support and screw it into place.

Illustration 1-42 Metal Hole Guard and Lower Shaft

(RIGHT SIDE VIEW) (FRONT VIEW)

Lower Shaft

SIde Cover Sup Down

Hole Guard Cylinder

Rod End

Lower Shaft

Nut

B Screw
Shaft Support

1-41 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

1-16 TABLE HYDRAULIC CYLINDER (CONTINUED)


16. Verify that all piping and hosing is in the proper configuration and will not catch.
17. Add oil to the pump by referring to the following section:

Initial Table Height Prior to


Refer to ...
Replacement
TABLE PUMP MINOR LUBRICATION
Maximum
(fully extended) When oiling the pump, the initial amount of oil poured into the pump should be
approximately 140 milliliters.
TABLE PUMP MAJOR LUBRICATION
Less than Maximum When oiling the pump, the initial amount of oil poured into the pump should be
approximately 50 milliliters for every 10mm that the rod could not be extended (for
every 10mm below the 255mm maximum rod extension ‘A’ in the illustration 1-41.

18. Loosen the adjuster of the support tool and carefully remove the support tool from under the table.
19. Raise and lower the Table repeatedly and Check the following:
a. Verify that the solenoid valve and U-Column surface is parallel.
b. Verify that the hosing does not catch or pull excessively.
20. Restore the Table to original configuration.

21. END

Illustration 1-43 Solenoid Valve Configuration

U–Column

Cylinder

Solenoid Valve

1-42 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

1-17 TABLE PUMP (FILLING) LUBRICATION

1-17-1 Table Pump (Filling) Minor Lubrication

Special Equipment
• Oil (Z9807QD)
• Sealing Tape
• Kim wipe
Understand and follow the Safety Guidelines Manual.
Note
This procedure is to be used for adding small amounts of oil to the pump only (no more than 0.15
liters). Use the instructions in the TABLE PUMP MAJOR LUBRICATION. for the addition of larger
amounts of oil such as those needed after replacing the hydraulic cylinder, or after replacing the
pump while the Table height is below maximum.
1. Remove the following covers and component:
• Cradle Refer to CRADLE
• Cradle Tray Six(6) Screws
2. Remove the small air escape screw and the larger pouring mouth screw from the pump.
3. Pour the estimated required amount of oil into the pump, not more than 0.15 liters.
4. Lower the Table and watch the pump to see if excess oil spills out of the of the pump. If oil leaks out of the
pump holes then continue to lower the Table slowly while wiping up any oil which spills out of the pump.
5. Verify that the Table can rise to its maximum height of approximately 900mm measured from the Table frame
to the lowest point of the cradle top surface, and that all movement is smooth and normal.
6. Return the small air escape screw and the larger pouring mouth screw using sealing tape. Wrap the sealing
tape about one and a half times in the opposite direction of the threads.
7. Restore the Table to original configuration.

8. END

Illustration 1-44 Oil Pump

Pouring Mouth
(Large)

Air Escape Screw


(Small)

1-43 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

1-17-2 Table Pump (Filling) Major Lubrication

Special Equipment
• Oil (Z9807QD)
• Sealing Tape
• Tie-wraps
• Kim wipe
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
Note
This procedure is for the addition of amounts of oil such as those needed after replacing the
hydraulic cylinder, or after replacing the pump while the Table height is below maximum. For adding
small amounts of oil to the pump refer to the TABLE PUMP MINOR LUBRICATION.
1. Remove the following covers and component:
• Cradle Refer to CRADLE
• Cradle Tray Six(6) Screws
2. Move the Table to its lowest position.
3. Remove the small air escape screw and the large pouring mouth screw from the pump (see illustration 1-44).
4. Pour the estimated required, lost, amount of oil into the pump.
Note
The total pump capacity is 1.25 liters and the total Table system capacity is 1.4 liters.
5. Verify that the Table can rise to its maximum height of approximately 900mm measured from the Table frame
to the lowest point of the cradles top surface, and that all movement is smooth and normal.
6. Continue to repeat steps 5 and 4 until no air is left in the cylinder or oil hoses.
7. Return the small sir escape screw and the larger pouring mouth screw using sealing tape. Wrap the sealing
tape about one and half times in the opposite direction of the threads.
8. Restore the Table to original configuration.

9. END

1-44 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

1-18 TABLE OIL PUMP

Special Equipment
• Table Oil Pump
• DVM (Digital Volt Meter)
• Oil (Z9807QD)
• Sealing Tape
• Tie wrap
• Kim Wipe
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
This CT system contains one oil pump only for Gantry tilt and Table elevation, which is located at the table column.
Therefore, both of the hydraulic systems for Gantry tilt and Table elevation are jointed by the couplers. Refer to ’CT
ProSpeed AII/EII/FII Theory Manual, Table/Gantry TAB, Section 3-3 HYDRAULIC SYSTEM FOR GANTRY TILT /
TABLE ELEVATION’.
1. Raise the Table to its highest position.
Note
The maximum height is approximately 900mm measured from the Table frame to the lowest point
of the cradles top surface.
2. Remove the following covers and component:
• Cradle Refer to CRADLE
• Cradle Tray Six(6) Screws
3. Switch OFF the Table/Tilt switch at the rear Gantry base.

1-45 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

1-18 TABLE OIL PUMP (CONTINUED)


4. Disconnect the power connector from the oil pump.
5. Disconnect the 4-line connector leading from the Gantry to the pump capacitor.
6. Measure the resistance across the terminals of the pump capacitor using a DVM. If the resistance increases,
the capacitor should be functional. If the resistance is zero or infinite, the capacitor is melted down or shorted
open. In this case replace the TABLE PUMP CAPACITOR.
Note
If you have replaced the Table pump capacitor, maybe the pump need no replacement. Check to
see if the pump is operational after replacing the capacitor.

Illustration 1-45 Table Pump / Capacitor Connections

Capacitor

Pump

1-46 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

1-18 TABLE OIL PUMP (CONTINUED)


7. Disconnect the GND cable from the oil pump.
8. Disconnect hose nuts shown in illustration 1-46. A small amount of oil may leak out, but this is acceptable.
9. Transfer the hose joints from the old pump to the new one.
10. Remove the pump assy by unscrewing the four Nuts holding it to the Table base.
11. Remove the pump base by unscrewing the four screws, and transfer the pump base to the new pump.
12. Install the new oil pump assy by referring to steps 11 through 4.
Verify that the hose configuration is correct.

Illustration 1-46 Table Oil Pump

To Valve
Nut

To Gantry

Nut and Joint

To Cylinder

Mounting Nuts

1-47 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

1-18 TABLE OIL PUMP (CONTINUED)


13. Add oil to the pump by referring to the following section:

Initial Table Height Prior to


Refer to ...
Replacement
TABLE PUMP MINOR LUBRICATION
Maximum
(fully extended) When oiling the pump, the initial amount of oil poured into the pump should be
approximately 140 milliliters.
TABLE PUMP MAJOR LUBRICATION
Less than Maximum When oiling the pump, the initial amount of oil poured into the pump should be
approximately 50 milliliters for every 10mm that the rod could not be extended (for
every 10mm below the 255mm maximum rod extension ‘A’ in the illustration .1-41.

14. Lower the Table to its lower limit position.


15. Raise the Table to its highest position.
16. Repeat steps 14 and 15 a few times to remove any air in the cylinder. Stop this procedure at the Table upper
limit position.
17. Restore the Table to original configuration.

18. END

1-48 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

1-19 TABLE PUMP CAPACITOR

Special Equipment
• Table Pump Capacitor Assy (with connectors)
• Tie wraps
Understand and follow the Safety Guidelines Manual.
1. Raise the Table to its highest position.
2. Remove the following covers and component:
• Cradle Refer to CRADLE
• Cradle Tray Six(6) Screws
3. Switch OFF the ‘Table/Tilt’ switch at the rear Gantry base.
4. Remove the capacitor from the capacitor plate by loosing the holding screw (see illustration 1-45).
5. Disconnect the power line connector leading to the pump.
6. Disconnect the 4-line connector leading into the Gantry from the pump capacitor.
7. Follow the black and white wires from the four wire connectors up through the Table U-column to where they
meet their upper connector. This will require cutting the tie wraps leading up through the U-column.
8. Install the new capacitor to the capacitor plate and tighten the holding screw.
9. Connect the pump power connector.
10. Tie up the loose wires with tie wraps.
11. Verify that the Table moves up and down normally.
12. Restore the Table to original configuration.

13. END

1-49 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

1-20 FOOT SWITCH (PEDAL AND LARGE MAT TYPE FOOT SWITCH)
This subsection describes the procedure of the followings foot switches replacements:
• Pedal Type to Pedal Type Foot Switch (1-19-5);

1-20-1 Pedal Type Foot Switch Replacement

Right Side Pedal Type Foot Switch

Special Equipment
• Pedal Type Foot Switch
• Tie Wraps
Understand and follow the Safety Guidelines Manual.
1. Move the Cradle to the out limit position. (farthest from Gantry)
2. Raise the Table to its highest position.
3. Siwtch OFF the ‘Table/Tilt, Rotate’ switches at the Gantry rear base.
4. Remove the rear and front bottom cover. (Illustration 1-47).

Illustration 1-47 Removing bottom covers

Pedal Type Foot Switch

1-50 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

1-20-1 Pedal Type Foot Switch Replacement (Continued)


5. Cut the tie-wrap that connects the Pedal Type Foot Switch and TBL Bd-Foot Switch cable. (Illustration 1-31).
6. Disconnect the Pedal Type Foot Switch connector.
7. Replace to the new Pedal Type Foot Switch.

Illustration 1-48 Connecting the Pedal Type Foot Switch (Right Side)

Coil the remaining Pedal


Type Foot Switch wiring
wrap.

Cut this Tie-wrap

Edge
Guard

Approx.
20 to 30
cm.

Pedal Type Foot


Switch
to Foot
SW
to TBL
e
Ti –
Board wrap

8. Set the Pedal Type Foot Switch at right side of table. Keep approximately 20 to 30 cm of cable outside the table
and the remaining will be placed inside of bottom cover. (Illustration 1-31).
9. Connect the Pedal Type Foot Switch to the TBL Bd-Foot SW cable.
10. If the Pedal Type Foot Switch cable is too long, coil the remaining cable and tie it with tie-wrap. The cable
should occupy less space as possible to avoid obstructing the space of bottom cover.
11. Fix the Pedal Type Foot Switch cable with tie-wrap.
Verify that the cable is fixed secure.
Note
Certify that this tie-wrap holds the Pedal Type Foot Switch cable properly. The Pedal Type Foot
Switch must not be disconnected even an accidental kicking of it.
12. Restore the Table to original configuration.

13. END

1-51 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

1-20-1 Pedal Type Foot Switch Replacement (Continued)

Left Side Pedal Type Foot Switch

Special Equipment
• Pedal Type Foot Switch
• Tie wraps
Understand and follow the Safety Guidelines Manual.
1. Move the Cradle to the out limit position. (farthest from Gantry)
2. Raise the Table to its highest position.
3. Switch OFF the ‘Table/Tilt, Rotate’ switches at the Gantry rear base.
4. Remove the rear and front bottom cover. (Illustration 1-30).
5. Cut the tie-wrap that connects the Pedal Type Foot Switch and TBL Bd-Mat Switch cable. (Illustration 1-32).
6. Disconnect the Foot Switch connector.
7. Replace to the new Pedal Type Foot Switch.

1-52 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233

1-20-1 Pedal Type Foot Switch Replacement (Continued)


8. Connect the Pedal Type Foot Switch to the TBL Bd-Mat SW cable as shown in the Illustration 1-32.
9. If the Pedal Type Foot Switch cable is too long, coil the remaining cable and tie it with tie-wrap. The cable
should occupy less space as possible to avoid obstructing the space of bottom cover. (Illustration 1-32).
10. Fix the Pedal Type Foot Switch cable with tie-wrap as indicated in the Illustration 1-32.
Verify that the cable is fixed secure.
Note
Certify that this tie-wrap holds the Pedal Type Foot Switch cable properly. The Pedal Type Foot
Switch must not be disconnected even an accidental kicking of it.
11. Restore the Table to original configuration.

Illustration 1-49 Pedal Type Foot Switch Replacement (Left Side)

Coil the remaining Pedal


Cut this tie–wrap to Type Foot Switch wiring
replace the Pedal Connectors and tie with tie–wrap.
Type Foot Switch.

to TBL Board

Approx. 20
to 30 cm.

Pedal Type
Foot Switch

12. END

1-53 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT

1-54 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

DAS/DETECTOR

TABLE OF CONTENTS

SECTION PAGE

SECTION 1 - DAS BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1


1-1 CAM BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 DDP BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1-3 CIF BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1-4 BB FLEX CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1-5 CABLE ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1-6 L-BOX ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1-7 C-BOX ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1-8 R-BOX ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-9 L-FAN ASSY / C-FAN ASSY / R-FAN ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
1-10 DAS POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
1-11 TEMPERATURE CONTROL ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15

SECTION 2 - DETECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1


2-1 DETECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

i DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT

ii DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

SECTION 1 - DAS BOARD

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

1-1 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

1-1 CAM BOARD

Special Equipment
• CAM Board
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt and rotate to 180° position.
2. Switch OFF the ‘Rotate’, ‘XG Power’ and ‘Slip Ring115V’ switches at the rear Gantry base.
3. Remove the front and right side Gantry covers.
4. Insert the Azimuth lock pin.
5. Disconnect the FAN cable connector.

6. Remove the DAS cover and Connector cover by unscrewing nuts indicated by a on the DAS cover.

Illustration 1-1 DAS Covers


Detector

CAM Box

Connector Cover

DAS Cover

Fan Cable Connector

1-2 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

1-1 CAM BOARD (CONTINUED)


7. Loosen the 2 screws, and slide the blind plate out of the CAM box.
8. Remove the FR cover by unscrewing its 4 screws.
9. Remove the CAM board by unscrewing its three screws.
10. Install the new CAM board.
11. Perform step 9. through 3. in their reverse order.
12. Perform the following check/adjustment according to CD-ROM manual, Functional Check & Adjustment.
AIR/PHANTOM CALIBRATION
CT No. ADJUSTMENT
IMAGE PERFORMANCE

13. END

Illustration 1-2 CAM Board Replacement

Blind Plate

FR Cover

DAS Control
CAM
Board
Board

1-3 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

1-2 DDP BOARD

Special Equipment
• DDP Board
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Perform the similar way as for CAM boards. The DDP boards is in the L Box (see illustration 1-3).
2. Perform SCAN TEST according to CD-ROM manual, Functional Check/Adjustment, System tab.

Illustration 1-3 DDP, CIF boards replacement

FR Cover
DDP Board Assy

CIF Board Assy

1-3 CIF BOARD

Special Equipment
• CIF Board
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Perform the similar way as for CAM boards. The CIF boards is in the L Box (see illustration 1-3).
2. Perform DG-CAL according to CD-ROM manual,Function Check& Adjustment,system tab.

1-4 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

1-4 BB FLEX CABLE

Special Equipment
• BB Flex Cable
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt and the HOME position.
2. Switch OFF the ‘Rotate’, ‘XG Power’ and ‘Slip Ring115V’ switches at the rear Gantry base.
3. Remove the front and right side Gantry covers.
4. Insert the Azimuth lock pin.
5. Disconnect the FAN cable connector.

6. Remove the DAS cover and Connector cover by unscrewing nuts indicated by a on the DAS (see illustration
1-1).
7. Remove BB Flex Cable and install the new one.
8. Verify the connector seating.
9. Restore the Gantry to original configuration.

10. END

Illustration 1-4 BB Flex Cable Location


BB Flex Cables

1-5 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

1-5 CABLE ASSY

Special Equipment
• Cable Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt and the HOME position.
2. Switch OFF the ‘Rotate’, ‘XG Power’ and ‘Slip Ring115V’ switches at the rear Gantry base.
3. Remove the front and right side Gantry covers.
4. Insert the Azimuth lock pin.
5. Disconnect the FAN cable connector.

6. Remove the DAS cover and Connector cover by unscrewing nuts indicated by a on the DAS (see illustration
1-1).
7. Disconnect the Cable Assy and install the new one.
8. Verify that the cable connector is securely connected on the backplane connector.
9. Restore the Gantry to original configuration.

10. END

Illustration 1-5 Cable Assy Location

Cable Assy

1-6 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

1-6 L-BOX ASSY

Special Equipment
• L-BOX Assy
• Functional Check/Adjustment Manual (CD-ROM)
1. Remove DDP, CIF and all CAM boards by referring to section 1-1 and 1-2.
2. Remove the left side DAS cover by removing two nuts and two Allen screws (Illustration 1-6).

Illustration 1-6 DAS Left side cover removal

3. Remove the all connectors at the left side of the DAS (Illustration 1-7).
4. Remove the two connectors that connects LBB to CBB (Illustration 1-7).

Illustration 1-7 Connectors removal

CONNECTORS

TWO CONNECTORS

1-7 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

1-6 L-BOX ASSY (CONTINUED)


5. Remove the L Box from the DAS by removing four nuts (Illustration 1-8).

Illustration 1-8 L Box removal

6. Install new L-BOX to the DAS.


7. Perform steps 5 to 1 in their reverse order.

8. END

1-8 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

1-7 C-BOX ASSY

Special Equipment
• C-BOX Assy
• Functional Check/Adjustment Manual (CD-ROM)
1. Remove CAM boards by referring to section 1-1.
2. Remove the two connectors shown by arrows in the Illustration 1-9.

Illustration 1-9 Connectors Removal

3. Remove the C Box from the DAS by removing four nuts (Illustration 1-10).

Illustration 1-10 C Box Removal

4. Install new C-BOX to the DAS.


5. Perform steps 3 to 1 in their reverse order.

6. END

1-9 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

1-8 R-BOX ASSY

Special Equipment
• R-BOX Assy
• Functional Check/Adjustment Manual (CD-ROM)
1. Remove CAM boards by referring to section 1-1.
2. Remove the two connectors shown by arrows in the Illustration 1-11.

Illustration 1-11 Connectors removal

3. Remove the R Box from the DAS by removing four nuts (Illustration 1-12).

Illustration 1-12 R Box Removal

4. Install new R-Box to the DAS.


5. Perform steps 3 to 1 in their reverse order.

6. END

1-10 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

1-9 L-FAN ASSY / C-FAN ASSY / R-FAN ASSY

Special Equipment
• L-Fan Assy / C-Fan Assy / R-Fan Assy
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt and the HOME position.
2. Switch OFF the ‘Rotate’, ‘XG Power’ and ‘Slip Ring115V’ switches at the rear Gantry base.
3. Remove the front and right side Gantry covers.
4. Insert the Azimuth lock pin.
5. For L-Fan Assy
a. Disconnect the L-Fan Assy cable connectors.
b. Remove the DAS cover L with Connector cover L by unscrewing four screws and loosening eight nuts.
c. Cut the Tie-wraps that fasten the Fan cables to the DAS cover L.
d. Remove the L-Fan Assy from the DAS cover L by unscrewing its 12 screws.
e. Install the new L-Fan Assy by referring to steps d. through a.

Illustration 1-13 L-Fan Assy Removal

Connector Cover R
DAS Cover C
DAS Cover C
Connector
Cover C

R–Fan Assy

Connector Cover L
DAS Cover L
Screws (x 12)
L–Fan Assy

Nylon Nuts (x 12)

1-11 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

1-9 L-FAN ASSY / C-FAN ASSY / R-FAN ASSY (CONTINUED)


6. For C-Fan Assy
a. Disconnect the C-Fan Assy cable connectors.
b. Remove the DAS cover C with Connector cover C by unscrewing six screws and loosening ten nuts.
c. Cut the Tie-wraps that fasten the Fan cables to the DAS cover C.
d. Remove the C-Fan Assy from the DAS cover C by unscrewing its eight screws.
e. Install the new C-Fan Assy by referring to steps d. through a.
7. For R-Fan Assy
a. Disconnect the R-Fan Assy cable connector.
b. Remove the DAS cover R with Connector cover R by unscrewing four screws and loosening eight nuts.
c. Cut the Tie-wraps that fasten the Fan cables to the DAS cover R.
d. Remove the R-Fan Assy from the DAS cover R by unscrewing its eight screws.
e. Install the new R-Fan Assy by referring to steps d. through a.
8. Restore the Gantry to original configuration.

9. END

1-12 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

1-10 DAS POWER SUPPLY

Special Equipment
• DAS Power Supply Module
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the front and right side Gantry covers.
2. Rotate the Gantry to approximately 190° tube position.
3. Switch OFF the ‘Rotate’, ‘XG Power’ and ‘Slip Ring115V’ switches at the rear Gantry base.
4. Insert the Azimuth lock pin.
5. Access the DAS Power Supply from the right side of the Gantry. Remove the DAS Power Supply cover by
removing four nuts (Illustration 1-14).

Illustration 1-14 DAS Power Supply Cover Removal


PS1
PS2
PS3
PS4
PS5
PS6
PS7

RED GRY YEL

1 4 7

WHT 2 5 8 BLK

3 6 9 ORG

GRN Nut
BLU
DAS POWER CABLE CONNECTOR

The denominations PS1 ∼ PS7 are only for reference in this procedure. They do not
correspond to the part name in Renewal Parts.

1-13 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
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1-10 DAS POWER SUPPLY (CONTINUED)


6. Remove the wires of the Power Supply Module to be replaced by loosening correspondent screws.
7. Remove the bar screws of the Power Supply Module do be replaced.
8. Remove the Power Supply Module to be replaced by removing the mounting screws.
9. Install the new module by performing steps 8 to 6 in their reverse order.
10. Adjust the output voltage of the replaced Power Supply Module. Refer to Functional Check/Adjustment manual.

Illustration 1-15 DAS Power Supply Module Replacement

WIRE SCREW

BAR SCREW

BAR

MODULE MOUNTING SCREWS

1-14 DAS/DETECTOR
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GE HEALTHCARE COMPONENT REPLACEMENT
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1-11 TEMPERATURE CONTROL ASSY

Special Equipment
• Temperature Control Assy
Understand and follow the Safety Guidelines Manual.
1. Remove the front and right side Gantry covers.
2. Rotate the Gantry to the 300° tube position.
3. Switch OFF the ‘Rotate’, ‘XG Power’ and ‘Slip Ring115V’ switches at the rear Gantry base.
4. Insert the Azimuth lock pin.
5. Access the Temperature Control Assy from the right side of the Gantry. Remove the Temperature Control Assy
cover by removing four nuts shown in Illustration 1-14.

Illustration 1-16 Temperature Control Assy Cover Removal


NUTS

NUTS

1-15 DAS/DETECTOR
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GE HEALTHCARE COMPONENT REPLACEMENT
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1-11 TEMPERATURE CONTROL ASSY (CONTINUED)


6. Remove the two connectors from the Temperature Control board.
7. Remove the Temperature Control Assy by removing four nuts shown in illustration 1-17.
8. Install new Temperature Control Assy by performing steps 7 to 1 in their reverse order.

Illustration 1-17 Temperature Control Assy


NUTS

CONNECTORS

NUTS

1-16 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
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SECTION 2 - DETECTOR

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

2-1 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

2-1 DETECTOR

Special Equipment
• Detector Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt and the HOME position.
2. Switch OFF the ‘Rotate’, ‘XG Power’ and ‘Slip Ring115V’ switches at the rear Gantry base.
3. Remove the front, rear, and right side Gantry covers.
4. Insert the azimuth lock pin.

5. Remove the Connector cover by unscrewing nuts indicated by a on the DAS.


6. Carefully disconnect all flexible cable connectors from the DAS Assy.

Illustration 2-1 Removal of DAS Upper Cover

Connector
Cover
Detector

Flexible Cables

Flex
Cables

2-2 DAS/DETECTOR
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GE HEALTHCARE COMPONENT REPLACEMENT
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2-1 DETECTOR (CONTINUED)


7. Remove the Temperature Control Box cover.
8. Disconnect the cable connector of the Temperature Control.
9. Unscrew the three locking screws and remove the Detector carefully.

NOTICE
AVOID EQUIPMENT DAMAGE!
The bottom face of the Detector (Flexible Cable Connectors) is very sensitive, so handle it
with extreme care.

Illustration 2-2 Detector Removal

Locking Screw
Z–Axis
Adjustment Nut
Detector

Detector
Support Plate D

Locking Screw
(Allen Head)
Z–Axis
Adjustment Nut Washer

Plastic Ring

Long Pin

Detector
Support Plate D Detector

2-3 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

2-1 DETECTOR (CONTINUED)


10. Adjust Z-Axis Adjustment Nut(x3) using the Alignment Tool(see illustration below).

Illustration 2-3 Alignment Tool

Alignment
Tool

Z–Axis
Adjustment
Nut

Z–Axis
Adjustment
Nut Z–Axis
Adjustment Nut

D
Alignment Detector
Tool Support Plate

Twin Detector _ 0.3mm


:12mm +

11. Verify that the plastic ring is securely attached to a mounting hole on both sides of the Detector (see illustration
2-2).
12. Install the new Detector by referring to steps 9. through 5.
13. Remove the azimuth lock pin.

2-4 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
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2-1 DETECTOR(CONTINUED)
14. Perform the following checks and adjustments according to the CD-ROM manual, Functional Check &
Adjustment.
Note
Install the Connector cover before performing ROTATION BALANCE CHECK AND ADJUSTMENT.
ROTATION BALANCE CHECK AND ADJUSTMENT
X-RAY ALIGNMENT
HIGHLIGHT CALIBRATION (Q-Cal, XT-Cal, AV-Cal)
AIR AND PHANTOM CALIBRATION
15. Install the front and left side Gantry covers.

16. END

Illustration 2-4 New Detector

New Detector

Locking Screw
(Black: 117kgf.cm)
(White: 60kgf.cm)

Plastic Ring

2-5 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT

2-6 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

X-RAY GENERATOR

TABLE OF CONTENTS

SECTION PAGE

SECTION 1 - X-RAY GENERATOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

SECTION 2 - AUXILIARY BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

SECTION 3 - X-RAY TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

SECTION 4 - X-RAY GENERATOR COMPONENTS - I . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1


4-1 JEDI GENERATOR DISASSEMBLY/REASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-2 HV TAND, 1 TUBE, 1-3 PHASES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

SECTION 5 - X-RAY GENERATOR COMPONENTS - II. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1


5-1 INVERTER MID POWER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-2 I/F BOARD NP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

SECTION 6 - X-RAY GENERATOR COMPONENTS - III . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1


6-1 KV CONTROL BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 EMC BOARD 3 PHASES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6-3 AC/DC 3 PHASES MID POWER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY 6-
15

SECTION 7 - X-RAY GENERATOR COMPONENTS - IV . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1


7-1 LV POWER SUPPLY 3 PHASE BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-2 FILAMENT BOARD 1 INVERTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7-3 ROTATION BOARD HIGH SPEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7-4 ROTATION CAPACITORS SET 23/23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
7-5 REPLACE NONVOLATILE PARAMETERS RAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

i X-RAY GENERATOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT

ii X-RAY GENERATOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

SECTION 1 - X-RAY GENERATOR

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

Special Equipment
• X-Ray Generator
• Hoist
• Silicone Oil
• Candle Stick HV lead Wrench
• Tie-wraps
• Kim Wipe

CAUTION
BURN/SHOCK HAZARD.
Wait more than five minutes following the last scan before performing the following
procedure.

CAUTION
Wait approximately five minutes after switching OFF the CB1 in the PDU for all capacitors in
the XG Unit to discharge.

1-1 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

SECTION - 1 X-RAY GENERATOR (CONTINUED)

NOTICE
When the X-Ray Generator is replaced, including a KV Cont Board, perform the following:
Refer to the illustration on the next page.
Before X-Ray Generator Replacement
1. Upload Database (#1):
a. Select the “Saved RAM Data Upload”, refer to below:
Service Menu → Diagnostics → Generator Test → Saved RAM data Upload
Click “Apply” (After “Generator Test”, system will shutdown automatically.)
b. The “Saved RAM data Upload” menu shows below:

Filter The file name jedipara.mx" required


/usr/g/service/*.mx for this procedure must be typed in.

Selection
/usr/g/service/log/jedipara.mx

c. Select “OK”, then wait to complete the “RAM Data Upload” (approximately 7 ∼ 10 minutes).

1-2 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

SECTION - 1 X-RAY GENERATOR (CONTINUED)

JEDI
Out of Order

#1
Yes Is
Upload SW original DB No
Database Version saved?
Before < After? (*)
Replace
Yes JEDI

Replace No Replace
JEDI JEDI
DB No System
Upload = ESR?
Possible? No
Yes
Yes #3
Download
CD-ROM
#2 Database
#2
Download
Download Original #4
Database Database Filament
(*) Calibration

SW
Version
Before=After?
Yes

No #5
Update
Error Definition File
TnT Definition File

#6
JEDI Time/Date
Set

Operational
Checks
(*) or most recent backup

END

1-3 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

SECTION - 1 X-RAY GENERATOR (CONTINUED)


After X-Ray Generator Replacement
1. Download Database:
1-1. From Back-up Database (#2)

IMPORTANT NOTE: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Do NOT download the old database if you are going to replace to later version of JEDI
software. Because the new version software has improved default parameters to solve some
problems.
----------------------------------------------------------------------
a. Select the “Saved RAM Data Download”, refer to below:
Service Menu → Diagnostics → Generator Test → Saved RAM data Download
Click “Apply”
b. The “Saved RAM data Download” menu shows below:

Filter The file name must be typed in for this


/usr/g/service/*.mx procedure, as jedipara.mx" (same
as saved file name at step b).
Selection
/usr/g/service/log/jedipara.mx

c. Select “OK”, then wait to complete the “RAW Data Download” (approximately 7 ∼ 10 minutes).
1-2.. From JEDI Service Tool (CD-ROM) (#3)
a. Insert the JEDI Service Tool (JEDI Software CD-ROM) into the CD-ROM drive of the operator console (OC).
b. Select Generator Test from the Diagnostics service menu.
c. Select Saved RAM Data download.
d. Set : Filter /CDROM/*.mx (for Irix system) ([Enter])
Filter /mnt/cdrom/*.mx (for Linux system) ([Enter])
e. Select : Directories CDROM/cdrompx_x (for Irix system) ([Enter])
Directories mnt/cdrom/cdrompx_x (for Linux system) ([Enter])
*x_x: indicates software version
f. Select : Filter npesrx_x.mx (*x_x: indicates software version Ex.)
npesrxx.mx: Np ESR (ProSpeed AII,EII, FII database)
npv3xx.mx: Np V3 (HiSpeed ZX/i, NX/i Pro database)
npv15xx.mx: Np V1.5 (HiSpeed LX/i, DX/i, FX/i, NX/i database)

1-4 X-RAY GENERATOR


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SECTION - 1 X-RAY GENERATOR (CONTINUED)


g. Click OK.
h. Wait until a ‘successfully’ message appears. It will take approximately 10 minutes for download to finish.
i. Click Close.
j. Select Checksum saved RAM.
k. Click Confirm after a ‘successfully’ message appears.
l. Click Close.
m. Click Exit and Shutdown OC.
n. After the OC shutdown process finishes, remove the JEDI Service Tool CD-ROM from the drive.
2. Calibrate Filament (#4):
If JEDI software version is ≥ p5.2, follow the procedure below.
• If original Database is loaded, no need to perform calibration.
• If default Database is loaded, run following exposure to allow filament aging correction.

For ProSpeed AII/EII/FII


- Stationary, 120 kV 30 mA, 1 mm x 20 times 1 sec scan 1sec ISD
- Stationary, 140 kV 30 mA, 1 mm x 20 times 1 sec scan 1sec ISD
- Stationary, 120 kV 30 mA, 10 mm x 20 times 1 sec scan 1sec ISD
- Stationary, 140 kV 30 mA, 10 mm x 20 times 1 sec scan 1sec ISD

1-5 X-RAY GENERATOR


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GE HEALTHCARE COMPONENT REPLACEMENT
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SECTION - 1 X-RAY GENERATOR (CONTINUED)


3. Update JEDI Error Definition file and TnT Definition file (#5):
The OC has Error Definition & TnT definition files for Generator. They are different depending on JEDI software
version. If the software version of the replaced JEDI is higher than that of the previous one, Error Definition and
TnT Definition files need to be updated.
a. Insert the JEDI Service Tool (JEDI Software CD-ROM) into the CD-ROM drive of the operator console (OC).
b. Select Generator Test from the Diagnostics service menu.
c. Select “ Error Definition file update”
d. Set: Filter /CDROM/*.csv (for Irix system) ([Enter])
Filter /mnt/cdrom/*.csv (for Linux system) ([Enter])
e. Select: Directories CDROM/cdrompxx (for Irix system) ([Enter])
Directories mnt/cdrom/cdrompxx (for Linux system) ([Enter])
*xx: indicates software version
f. Select: Files efilexx.csv (*xx: indicates software version)
g. Click OK.
h. Wait until a ‘successfully’ message appears. It will take approximately 10 seconds to complete update.
i. Click Close.
j. Select “ TnT Definition file update ”
k. Set: Filter /CDROM/*.csv (for Irix system) ([Enter])
Filter /mnt/cdrom/*.csv (for Linux system) ([Enter])
l. Select: Directories CDROM/cdrompxx (for Irix system) ([Enter])
Directories mnt/cdrom/cdrompxx (for Linux system) ([Enter])
*xx: indicates software version
m. Select: Files tntpxx.csv (*xx: indicates software version)
n. Click OK.
o. Wait until a ‘successfully’ message appears. It will take approximately two seconds to complete update.
p. Click Close.
q. Click Exit and Shutdown OC.
r. After the OC shutdown process finishes, remove the JEDI Service Tool CD-ROM from the drive.
4. Set the JEDI Time & Date correctly (#6):
a. Select the “Set JEDI Time”, refer to below:
Service Menu → Diagnostics → Generator Test → Set Jedi Time
b. Compare the JEDI time/date with system’s one. The system’s time/date are displayed in the left column on
the monitor. If these time/date were not same, set the JEDI time/date to the system’s one.
After “Generator Test”, system will shutdown automatically.

1-6 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

SECTION - 1 X-RAY GENERATOR (CONTINUED)


Understand and follow the Safety Guidelines Manual.
1. Preparation:
a. Set the Gantry to the 0° tilt and the HOME position.
b. Remove the PDU front cover by unscrewing its 2 screws.
c. Switch OFF the CB1 breaker in the PDU.
d. Switch OFF the ‘Rotate’, ‘XG Power’, and ‘Slip Ring 115V’ switches at the Gantry rear base.
e. Remove the front, right side, and left maintenance covers.
2. Rotate the Gantry by hand until the x-ray generator reaches the 3 o’clock position.
3. Remove the following cable connectors and component from the X-Ray Generator (Illustration 3-2).
• Fan Bracket 11 Screws (For System with D3152T Tube)
• 3 Power Cables leading from the Slip Ring Assy
• J1 and J2 (AC/DC BD) leading from the JEDI Auxiliary Box
• J2 leading from the OGP Assy
• J3 (KV Cntrl BD) Flat Cable Connector
• J3 leading from the JEDI Auxiliary Box
• HV Cables Anode/Cathode
(If these are not accessible, rotate the Gantry by hand.)
Wipe any residual oil from the lead to avoid dripping and insert kimwipe into the receptacle to prevent oil from
leaking. Cover HV cable leads with kimwipe to protect then.

Illustration 1-1 Cable Connectors Removal

J1 / J2
Flat Cable

HV Cables

HV Lead Wrench

J3

Fan Bracket
J2 Connector

1-7 X-RAY GENERATOR


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GE HEALTHCARE COMPONENT REPLACEMENT
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SECTION - 1 X-RAY GENERATOR (CONTINUED)


4. Remove the three power cables from the X-ray Generator:
a. Rotate the Gantry by hand until a bottom cover of the X-ray Generator is accessible.
b. Remove the bottom cover of the X-ray Generator by removing 5 screws (Illustration 1-2).
c. Remove the three power cables from the bottom of the X-ray Generator by removing three nuts
(31kg.cm(3N.m)) (Illustration 1-2).
d. Install the bottom cover of the X-ray Generator.

Illustration 1-2 XG Power Cable Removal

(31kg.cm(3N.m))

Viewed from Bottom

Bottom Cover

Screw (x5)
Power Cables

1-8 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
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SECTION - 1 X-RAY GENERATOR (CONTINUED)


5. Remove the X-ray Generator from the Gantry rotational frame:
a. Remove the Hoist Rail locking screw.
b. Slide out the Hoist Rail, then install the Hoist as shown in illustration 1-3.
c. Slide the Hoist Rail to appropriate position, then attach the hoist chain to the X-ray Generator hook and pull
in all loose chain until the chain is taut.
d. Unscrew 6 Allen screws and 2 Nylon nuts, and remove the X-ray Generator from the Gantry rotational
frame.
e. Slide the Hoist Rail to appropriate position, then lower the X-ray Generator carefully onto the floor.

Illustration 1-3 X-Ray Generator Removal

Hoist Rail
Locking Screw
Gantry Rotational Stud
Frame

Nylon Nut
(450kgf.cm(44N.m))

Stud

Allen Screw (x6) Nylon Nut


(450kgf.cm(44N.m)) (450kgf.cm(44N.m))

1-9 X-RAY GENERATOR


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SECTION - 1 X-RAY GENERATOR (CONTINUED)


6. Install the new X-ray Generator referring to steps 5.
7. Connect the HV cables:
a. Clean each HV cable receptacle of the new X-ray Generator, and fill in the silicone oil into them.
b. Insert the HV cable leads into the receptacles. Remove the leads and check if all its internal surface is
soaked with silicone oil. If not add more silicon oil into the receptacles and repeat this step.
c. Tighten HV cable leads using HV lead wrench.
8. Connect all the cables to the X-ray Generator referring to steps 4 through 3.
9. Install the Hoist Rail locking screw.
10. Restore the Gantry and the PDU to original configuration.

11. END

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SECTION 2 - AUXILIARY BOX

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

CAUTION
Wait approximately five minutes after switching OFF the CB1 in the PDU for all capacitors in
the XG Unit to discharge.

Special Equipment
• Auxiliary Box
• Hoist
• Tie-wraps

WARNING
MECHANICAL HAZARD!
FAILURE TO HOLD THE GANTRY USING THE AZIMUTH LOCK PIN PRIOR TO REMOVING
COMPONENTS MAY LEAD TO GANTRY MOTION WHICH CAN STRIKE A PERSON CAUSING
INJURY OR DEATH.

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SECTION - 2 AUXILIARY BOX (CONTINUED)


Understand and follow the Safety Guidelines Manual.
1. Preparation:
a. Set the Gantry to the 0× tilt and the HOME position.
b. Remove the PDU front cover by unscrewing its 2 screws.
c. Switch OFF the CB1 breaker in the PDU.
d. Switch OFF the ‘Rotate’, ‘XG Power’, and ‘Slip Ring 115V’ switches at the Gantry rear base.
e. Remove the front, right side, and left maintenance covers.
2. Rotate the Gantry by hand until X-Ray Tube reaches the 12 o’clock position.
3. Insert the azimuth lock pin.
4. Cut the tie-wrap of the wires connected to the JEDI Auxiliary Box as shown in Illustration 2-1.
5. Disconnect all external cable connectors from the JEDI Auxiliary Box.

Illustration 2-1 Auxiliary Box Connectors

Cable Connectors

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SECTION - 2 AUXILIARY BOX (CONTINUED)


6. Remove 6 Allen bolts and remove the Auxiliary Box (Illustration 2-2).
7. Install the new Auxiliary Box using 6 Allen bolts removed in the previous step.
8. Connect the connectors removed in step 5.
9. Secure the wires using tie-wraps at the position it was removed in step 4.
10. Perform the following check/adjustment according to CD-ROM manual, Functional Check & Adjustment.
CLEARANCE BETWEEN ROTATIONAL AND STATIONARY COMPONENTS
ROTATION BALANCE CHECK AND ADJUSTMENT

11. END

Illustration 2-2 Auxiliary Box Removal

Screws
(x6)

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GE HEALTHCARE COMPONENT REPLACEMENT
blank

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SECTION 3 - X-RAY TUBE

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

Person Required: One field engineer

Special Equipment
• Hoist (46-195700G1)
• Tube Oil
• Candle Stick HV lead Wrench (2215804)
• Tie-wraps
• Kim Wipe
• Functional Check/Adjustment Manual (2326039)

WARNING
MECHANICAL HAZARD!
FAILURE TO HOLD THE GANTRY USING THE AZIMUTH LOCK PIN PRIOR TO REMOVING
COMPONENTS MAY LEAD TO GANTRY MOTION WHICH CAN STRIKE A PERSON CAUSING
INJURY OR DEATH.

CAUTION
BURN/SHOCK HAZARD. Wait more than fifteen minutes following the last scan before
performing the following procedure.

3-1 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
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Understand and follow the Safety Guidelines Manual.

1. Set the Gantry to the 0° tilt and the HOME position.


2. Switch OFF the ‘Rotate‘, ‘XG Power‘ and ‘Slip Ring115V‘ switches at the rear Gantry base.
3. Remove the front, right side, and left maintenance covers.
4. Rotate the Gantry until the x-ray tube is at the 90 degree position.
5. Insert the azimuth lock pin.

Illustration 3-1 Azimuth Lock Pin

Azimuth Lock Pin

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6. Remove the Hoist Rail locking screw.


7. Slide out the Hoist Rail, then install the Hoist as shown in illustration 3-2.
8. Slide the Hoist Rail to appropriate position, then attach the hoist chain to the X-ray tube hook and pull in all
loose chain until the chain is taut.

Illustration 3-2 Hoist Installation

Hoist Rail
Locking Screw

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9. Pull out the Cathode main HV cable lead from the X-ray tube and discharge it by touching all three prongs to
a ground such as the tank.
Note
Take care not to damage the HV Cable leads
10. Wipe any residual oil from the lead to avoid dripping and insert kimwipe into the receptacle to prevent oil from
leaking.
11. Pull out the Anode main HV cable lead from the X-ray tube and discharge it by touching all three prongs to a
ground such as the tank.
12. Wipe any residual oil from the lead to avoid dripping and insert kimwipe into the receptacle to prevent oil from
leaking.
13. Cut the tie wraps holding the HV cables to the X-ray tube housing.
14. Disconnect the rotor control connector.
15. Disconnect Fan/Pump power cable connector (yellow cable).

Illustration 3-3 Cable Connectors Removal

Fan/Pump Power
Cable Connector

Rotor Control
Cable Connector

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16. Unscrew the M6 cap screw, which is used for ISO adjustment.
17. Loosen and remove the four mounting screws (Carefully with the X-ray tube secure : Torque = 285kgf.cm)

Illustration 3-4 X-Ray Tube Removal

M6 Cap Screw
(117kgf.cm)
Mounting Plate

Mounting
Screws (x 4)
(285kgf.cm)

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18. Use the hoist to slowly lower the X-ray tube to the ground.
19. Remove the mounting plate (2244119) by unscrewing four plate screws.
Dispose the four plate screws, do not use them for the new X-ray tube.
20. Install the mounting plate onto the new X-ray tube with new screws (2122264, M10 x 1.5 x 18mm). Then use
the hoist to raise the new X-ray tube into place.
21. Install the new X-ray tube by performing steps 19. through 6. in the step 17. use new screws (U0442AA, M10
x 1.5 x 45mm) for mounting the X-ray tube to the Gantry.

Illustration 3-5 Mounting Plate Removal

Plate Screws (x4)


(285kgf.cm)

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22. Retie any tie wraps which were removed in step 13. (see illustration below).

Illustration 3-6 X-Ray Tube Tie-Wrap Configuration

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23. Switch ON the “Slip Ring 115V” switch at the rear Gantry base, and verify that the radiator FAN for the x-ray
tube cooling and JEDI Power Unit FAN are operating normally.
24. Update ‘Tube Usage’ Log and ‘Tube Spits’ log:
a. Select Update System Log; refer to below:

Service Menu-->Error logs-->Update System Log


b. Select Tube Usage from the lists,
c. Type/enter the new Tube information, and press [Create].
d. Select Tube Spits from the lists, and press [Create].
e. Select Bad Raw from the lists, and press [Create].
25. Perform the following to initialize the Filament Data:
a. Select the ‘Clear Filament aging/Tube status’ menu as below;

Service Menu-->Diagnostics-->Generator Test-->Clear Filament aging/Tube status


b. Click ‘Apply’, then click ‘OK’ to clean-up the old Filament/Tube data.

The system automatically restarts.


26. Perform the following check/adjustment according to CD-ROM manual, Functional Check & Adjustment.

CLEARANCE BETWEEN ROTATIONAL AND STATIONARY COMPONENTS


X-RAY ALIGNMENT
KV AND mA CHECK
DAS COUNT CHECK
Q CALIBRATION (Q-Cal)
SYSTEM CALIBRATION
CT No. ADJUSTMENT
IMAGE PERFORMANCE
IMPORTANT NOTE: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Certify that the Rear TSW is horizontally, vertically and center aligned.
Adjust the Rear TSW so that there is no clearance between its edge and the cover.
----------------------------------------------------------------------
- Stationary, 120 kV 30 mA, 1 mm x 20 times 1 sec scan 1sec ISD
- Stationary, 140 kV 30 mA, 1 mm x 20 times 1 sec scan 1sec ISD
- Stationary, 120 kV 30 mA, 10 mm x 20 times 1 sec scan 1sec ISD
- Stationary, 140 kV 30 mA, 10 mm x 20 times 1 sec scan 1sec ISD
27. END

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SECTION 4 - X-RAY GENERATOR COMPONENTS - I

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

4-1 JEDI GENERATOR DISASSEMBLY/REASSEMBLY

1 INTRODUCTION
This section provides information to dismount and remount FRU (Field Replaceable Unit).

2 TOOLS
Serviceability of Jedi Generator requires the following tools :

K
Digital multimeter (A)
Philips screwdriver (B)
J
Allen key (C)
Screwdriver with interchangeable socket head (D)
Long extension for ratchet wrench (E) F I
Short extension for ratchet wrench (F)
Cutting pliers (G)
High Voltage wrench (H) C
Ratchet wrench (I) E
A
Socket wrench (J)
Hexagonal head socket set (K)
D G
B H

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CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
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4-2 HV TAND, 1 TUBE, 1-3 PHASES


Time: 0 h 35 min. - Personnel: 1 field engineer

1 SUPPLIES
None.

2 TOOLS
5.5 mm nut driver or socket wrench with ratchet (to remove screws)
10 mm allen wrench (to remove the bolts into the heat sink)
13 mm socket with ratchet (to remove primary coil flat cables)

3 SAFETY PRECAUTIONS

BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF.


DANGER
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.
To protect the circuit boards, do not forget to wear the antistatic bracelet.

4 PREREQUISITES
The internal CAN cable, Heater cable, DC bus cable, ground cable, the Three-phase input cable and
three screws on the EMC cover must be removed before handling the Power unit.
The generator Power Unit (66 kg) must be removed and put on the floor or on a work bench using the
special hoist that is part of the gantry.

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4-2 HV TANK, 1 TUBE, 1-3 PHASES (CONTINUED)

5 PROCEDURE

WARNING
THE POWER UNIT WEIGHS 66 KILOGRAMS. BE SURE TO USE THE SPECIAL
HOIST AND TO BE CAREFUL WHEN MOVING IT.

5–1 Position The Power Unit

1. With the 10 mm allen wrench, only loosen the 3


bolts (located at the bottom) which fasten the HV
Tank to the heat sink.
2. Remove only the central bolt.
3. Position the Power Unit on its side, the heat sink down.

lllustration 1 - Rear view

5–2 Remove Front Cover (If not already done)

Unscrew the twelve 5.5 mm hex head screws on three


sides (4 screws on each side; top, right, left in photo)
and remove the front cover.

5–3 Disconnect Cables Front View

1. Disconnect the filament cable from the top of the


1
KV Measure Board 1 (which forms part of the top
of the HV Tank).
1

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4-2 HV TANK, 1 TUBE, 1-3 PHASES (CONTINUED)

4
2. Disconnect the wider short ribbon cable 2 , con-
necting the KV Control board to the KV Measure 1
Board, from the top of the KV Measure board.
2

3. Using a 13 mm socket wrench, remove the three nuts 3 attaching the


primary coil flat cables to the round capacitors located on the shelf just
above the KV Measure board.

Illustration 2 -

4.Disconnect the short ribbon cable 4 , connecting the Gate Command Board (on the Inverter Mid
Power Assembly) to the KV Measure Board, from the top of the KV Measure board.

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4-2 HV TANK, 1 TUBE, 1-3 PHASES (CONTINUED)

5–4 Freeing the Tank


1. Remove the two 5.5 mm hex screws from the flange above the part of the tank extending out of the
Power Unit 1 .

2. Just loosen 6 screws 2 (this will allow some play to facilitate the removal and installation of the HV
tank.)

Illustration 3 -

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4-2 HV TANK, 1 TUBE, 1-3 PHASES (CONTINUED)

3. Remove the two 5.5 mm hex screws


away from the HV outlets 1 ; 2
4. Remove the single screw next to the HV
outlets 2 .

If any screw falls down,


make sure to get them
back after.
CAUTION

Illustration 4 -

5. By hand or with the 10 mm allen wrench, starting with the bolts farthest from the HV outlets 3 ,
remove the two remaining HV Tank retaining bolts from the bottom of the cast aluminum heat sink 4 .

4 3

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4-2 HV TANK, 1 TUBE, 1-3 PHASES (CONTINUED)

6. Holding down the primary coil flat cables, slide the tank out of the Power Unit.

Take the flat cable from the kV Measure board on the HV tank and mount it on the new HV tank.

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4-2 HV TANK, 1 TUBE, 1-3 PHASES (CONTINUED)

6 REASSEMBLY
1. Gently slide the new HV Tank into the Power Unit and position it so that the holes are aligned and the
bolts can be threaded into both units.

2. Insert the 3 retaining bolts through the heat sink.


3. Insert the 5.5 mm hex head screws on the HV outlet end at the far end that secure the HV Tank to the
chassis (refer to Illustration 4, 1 and 2 ), then the two 5.5 mm hex head screws in the flange jutting
out of the unit (refer to Illustration 3, 1 ). Tighten them all to 1.5 to 2 N.m (15 to 20 kg.cm).
4. Reconnect the short ribbon cable from the Gate Command board (on the Inverter Mid Power assem-
bly).

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4-2 HV TANK, 1 TUBE, 1-3 PHASES (CONTINUED)

5. Using the 13 mm socket wrench connect the primary coil flat cables to the three capacitors (refer to
Illustration 2, 3 ).

The two flat cables with white


CAUTION bands on them go both together
on the middle capacitor with the
parallel resonant coil cable 1 .

Tighten the nuts to 10 N.m (approx. 100 kgf.cm).


1

6. Reconnect the following cables to the KV Measure board:


• Wider short ribbon cable from the KV Control board
• Filament cable from the Auxiliary Unit
7. Stand the Power Unit on end, the EMC cover down.
8. With the 10 mm allen wrench, tighten the 3 bolts that fasten the HV Tank to the heat sink to 20 N.m
(200 kg.cm). (See Illustration 1).

9. Tighten the screws 2 referred in Illustration 3 to between 1.5 and 2 N.m (15 to 20 kg.cm)
10. Perform an overall inspection before proceeding.
11. Reinstall the front cover. Tighten the twelve 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20
kg.cm).
12. Lift the power unit back onto the gantry and attach it. Reconnect all the cables.

7 VERIFY
Proceed to HV ”No Load Diagnostics” to ensure correct operation.

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SECTION 5 - X-RAY GENERATOR COMPONENTS - II

5-1 INVERTER MID POWER ASSEMBLY


Time: 1 h 30 min. - Personnel: 1 field engineer

1 SUPPLIES
None.

2 TOOLS
Long, large philips screwdriver (to remove three screws on Inverter assembly cable).
5.5 mm socket, with ratchet if possible (to remove screws)
10 mm and 13 mm socket with ratchet (to remove cable connector nuts)
10 mm allen wrench (to remove the bolts into the heat sink)

3 SAFETY PRECAUTIONS

DANGER
BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF.
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.
To protect the circuit boards, do not forget to wear the antistatic bracelet.

4 PREREQUISITES
The internal CAN cable, Heater cable, DC bus cable, ground cable, the Three-phase input cable and
three screws on the EMC cover must be removed before handling the Power unit
The generator Power Unit (66 kg) must be removed and put on the floor or on a work bench using the
special hoist that is part of the gantry.

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CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
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5-1 INVERTER MID POWER ASSEMBLY (CONTINUED)

5 PROCEDURE

THE POWER UNIT WEIGHS 66 KILOGRAMS. BE SURE TO USE THE SPECIAL


WARNING
HOIST AND TO BE CAREFUL WHEN MOVING IT.

5–1 Remove Heat Sink Bolts

With the Power Unit standing on end.


1
1. Remove the seven bolts holding the Inverter Heat Sink 1 .
2. Loosen the two bolts holding the HV Tank through the Inverter heat

sink 2 .

2 1 2
5–2 Remove Covers Rear View

1. Unscrew the 5.5 mm hex head screws from three sides and remove the
front cover (If not already done).

2. Unscrew and remove the lifting bracket plate 3 .


Front View

Note that all the 5.5 mm hex head screws on


the Jedi generator are 8 mm long, except for 3
the fourteen screws holding the lifting bracket
which are 12 mm long.

Top View

3. Position the Power Unit on its side, the heat sink down.

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5-1 INVERTER MID POWER ASSEMBLY (CONTINUED)

4. Unscrew the six 5.5 mm hex head screws on the lateral part of the

L–shaped cover under the lifting bracket and remove the cover 4 .

4
Illustration 1Power unit lying on Heat Sink

5. Unscrew the 5.5 mm hex head screws and remove the right l
ateral cover over the AC/DC board.

5–3 Separate the Inverter Mid Power Assembly

1. Using a 10 mm socket wrench, disconnect the two DC cables :

-DC, +DC 5 from the AC/DC board.

Retain the locking washers. 5

Ensure that the two cables are marked.


The Inverter will be damaged if the + and
CAUTION
- DC Bus cables are reversed.

Illustration 2

2. Remove the remaining two HV Tank retaining bolts from the bottom

of the cast aluminum heat sink 6 .

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5-1 INVERTER MID POWER ASSEMBLY (CONTINUED)

3. Slide the entire block 7 and pull the DC cables out 8 .


A

Illustration 6
10

Illustration 7 A View

4. Disconnect the short ribbon cable from the KV Measure board to the Gate Command board 9 .

5. Disconnect the measure current cable from the kV measure board 10 .

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5-1 INVERTER MID POWER ASSEMBLY (CONTINUED)

6. Unscrew the 5.5 mm hex head screws and remove the lateral

cover 11 . (The Inverter assembly is now mechanically free


and only retained by five cables) .

Illustration 6
11

7. Disconnect the two Parallel Resonance


Inductor cables from the Inverter capacitor

assembly 12 .

Overhead View 12

8. Disconnect connector J4 on the Gate

Command board 13 .

13

Illustration 7-

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5-1 INVERTER MID POWER ASSEMBLY (CONTINUED)

9. For better access, pull the inverter slightly towards you to

partially disengage it (about 20 mm) 14 .

14

Pull
A

10. Using the philips screwdriver, disconnect the three resonance coils from the IGBTs 15 .

15

15

Dual
Snub
Board
A

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5-1 INVERTER MID POWER ASSEMBLY (CONTINUED)

11. Remove the cables and separate the Inverter Mid Power Assembly.

Resonance
Inductor
Gate Command Board

Inverter
Mid Power
Assembly
Dual Snub Board

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5-1 INVERTER MID POWER ASSEMBLY (CONTINUED)

6 REASSEMBLY
6–1 Mount the new Inverter Assembly
1. Present the new inverter assembly as indicated in Illustration 7,

To facilitate the operation,


1.Push to the left the two cables of the parallel resonant coil.
2.Raise the three cables from the serial resonant coil assembly in order to protect the components of the
Inverter assembly.
3.Retain the two other connectors that are to be mounted on the Inverter Gate Supply board on the Inverter
assembly.

Illustration 7

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5-1 INVERTER MID POWER ASSEMBLY (CONTINUED)


2. Attach the three cables from the serial resonant coil assembly to the Inverter assembly IGBTs using the philips

screwdriver; refer to 1 , and view A .


There is a locking washer between the screws and the cables. Tighten firmly to 3 N.m (30 kg.cm).

RESPECT THE ORIENTATION OF THE CABLES TO THE IGBTS CONNECTIONS


WARNING
TO AVOID Q100C CABLE CONTACT WITH TOP COVER.

1 1

3.
Connect the current measurement feedback connector (J4) to the Gate Command board (refer to Illustration

4, 10 ).

4. Engage the Inverter assembly into position (refer to Illustration 6, A ).

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5-1 INVERTER MID POWER ASSEMBLY (CONTINUED)

5. Pass the two cables from the parallel B

resonant coil as indicated 2 .


A

- Attach the shorter wire on the


pass through the current trans-
former with the 10 mm screw and
its washers A .
Tighten to torque 3 N.m (30 kg.cm).

- Attach the longer wire on the Overhead view


central capacitor of the capacitor 2 2
inverter with the 13 mm screws
and their washers, together with
the two primary HV transformer
flat wires (the two with a white
spot or ring mark).
Tighten to torque 10 N.m (approx. 100 kgf.cm).

B A

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5-1 INVERTER MID POWER ASSEMBLY (CONTINUED)

6. Connect the flat cable from the HV tank to the Inverter Gate Command board (refer to Illustration 4 9 ).

7. Connect the DC bus connector to the Inverter Gate Command board (Refer to Illustration 6, 13 ).

Perform an overall inspection before proceeding.

6–2 Reassemble the Power unit

1. Remount the left lateral cover 1 .

Note: Don’t place any screws on 2 .

2. Remount the angled cover and only the right screws without 2 1

tightening them (refer to Illustration 1, 4 ).

3. Position the ”HV Tank-Inverter -kV Control” assembly while passing the two DC bus wires through the hole on

the AC/DC frame (refer to Illustration 3, 8 ).

4. Attach the six bolts through the accessible holes 3 . Tighten four of
them to torque 20 N.m (200 kg.cm).
4
Note: The short screws with the flat washers are
always towards the top 4 . The long ones 5

are located at the bottom 5 .

Rear View

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5-1 INVERTER MID POWER ASSEMBLY (CONTINUED)

- + 6
5. Attach + and - wires of the DC bus to the AC/DC board.

- Insert the screw and grower washer, then tighten


to torque 3 N.m (30 kg.cm).

ENSURE POLARITY IS OBSERVED.


WARNING AN INVERSION WOULD DESTROY
THE INVERTER AND AC/DC BOARD
AT POWER-UP.

Illustration 8 AC/DC 3 Phases Mid Power


Assembly

6. Put the complete assembly in the vertical position.


- Insert the remaining bolts and tighten to torque 20 N.m (200 kg.cm).
7. Mount the top lifting bracket by fitting the fourteen 5.5 mm, 12 mm long screws and tighten all of them to 1.5 to
2 N.m (15 to 20kg.cm).

8. Reconnect the DC bus cable to the top of the AC/DC board (whichever connector) (refer to Illustration 8, 6 ).
9. Remount the AC/DC cover.

6–3 Reassembly to the Gantry


1. Lift the power unit back on to the gantry and attach it.
2. Reconnect all cables and remount the EMC cover.
3. Mount the front cover.

5-12 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

5-1 INVERTER MID POWER ASSEMBLY (CONTINUED)

7 VERIFY
1. Verify the operation
2. Run the INVERTER diagnostics:

•Inverter Gate Command Diagnostics


•Inverter in Short Circuit Diagnostics.

5-13 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

5-2 I/F BOARD NP


Time: 0 h 10 min. - Personnel: 1 field engineer

1 SUPPLIES
None.

2 TOOLS
5.5 mm nut driver or socket wrench with ratchet.

3 SAFETY PRECAUTIONS

BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF.


DANGER
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.

To protect the circuit boards, do not forget to wear the antistatic bracelet.

Note: The I/F board NP may be replaced while the JEDI generator is on the gantry.

5-14 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

5-2 I/F BOARD NP (CONTINUED)

4 PROCEDURE

4–1 Remove Cover (If not already done)


Unscrew the twelve 5.5 mm hex head screws on three sides (4 screws on each side; top, right, left) and
remove the front cover.

4–2 Remove the Board

1. Disconnect the short ribbon cable that 2


connects the I/F Board NP to the KV Control

board 1 .
2. Unscrew the three 5.5 mm hex nut screws
that are directly on the flat surface of the

board 2 .
3. Then unscrew the four 4.5 mm hex head
screws of the connectors on the outside of
3
the chassis 3 .
4. Remove the board.
1

3
I/F Board NP

5 REASSEMBLY
Reverse the disassembly procedures to reinstall the I/F Board NP.
Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

6 VERIFY
Reapply power and verify that the system functions correctly.
Put the cover back. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

5-15 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
blank

5-16 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

SECTION 6 - X-RAY GENERATOR COMPONENTS - III

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

6-1 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

6-1 KV CONTROL BOARD


Time: 0 h 30 min - Personnel: 1 field engineer

1 SUPPLIES
None.

2 TOOLS
5.5 mm nut driver or socket wrench with ratchet.

3 SAFETY PRECAUTIONS

BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF.


DANGER
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.
To protect the circuit boards, do not forget to wear the antistatic bracelet.

4 PREREQUISITES
The KV Control board contains a saved memory Database with essentially the following parameters :
- Tube configuration parameters
- Filament ageing variable
- Error Log
- Recorded parameter data
If it is possible, backup database first. Else, the diagram below helps you to determine the action to take
for your situation. Refer to below to perform the backup.
Service Menu → Diagnostics → Generator Test → Saved RAM data Upload

Note: The KV Control Board may be replaced while the JEDI generator is on the gantry.

6-2 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

6-1 KV CONTROL BOARD (CONTINUED)

Replacement for NP ESR (CT/e,CT/e Dual,ProSpeed AI,FI,AII,FII) and NP V3 (HiSpeed ZX/i, NX/i Pro)

KV control board in the field Possible replacement parts in GPO store

No. Part No. Softwar Databas 2230555-5 2214606-13 2230555-6 2265276 2230555-6 (Continued
e e (P5.4, NP with to below)
Version V3) 2255209-2

4 2230555 P5.2 NP ESR OK - - - OK (*1) (*2)


-5

5 2214606 P5.2 NP V3 - OK - - -
13

6 2230555 P5.4 NP ESR - - OK (*2) - OK (*1) (*2)


-6

7 2214606 P5.4 NP V3 - - - OK -
-16

8 2230557 P5.47 NP ESR - - - - -


-7

9 2214606 P5.47 NP V3 - - - - -
-19

No. Part No. Softwar Databas 2265276 2230555-7 2265276-2 2230555-7 - -


e e (P5.4, NP with with
Version V3) 2255209-4 2255209-4
with
2255209-2

4 2230555 P5.2 NP ESR - OK (*1) (*2) - - - -


-5

5 2214606 P5.2 NP V3 OK (*1) - OK (*1) - - -


13

6 2230555 P5.4 NP ESR - OK (*1) (*2) - - - -


-6

7 2214606 P5.4 NP V3 OK - OK (*1) - - -


-16

8 2230557 P5.47 NP ESR - OK (*2) - OK (*2) - -


-7

9 2214606 P5.47 NP V3 - - OK - - -
-19

OK: Possible replacement.


(*1): Need to update “ Error definition file ” and “ Tracking and Trending definition file ” using JEDI Service Tool
assy (Software CD-ROM: 2255209-x).
(*2): Need to download NP ESR database using JEDI Service tool, which attached to system as an accessory.
Because, NP V1.5 KV control board and NP ESR KV control board are common parts. Default database is set
as NP V1.5.

6-3 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

6-1 KV CONTROL BOARD (CONTINUED)


If the software version of the KV Control board to be replaced is earlier than or equal to that of the new KV Control
board, follow the procedure illustrated below; otherwise, proceed to next page.
NOTE: If the variation No. of the new board (xxxxxxx-yy) is larger than that of the board to be replaced (with the
same part No.), it indicates that the software version of the new board is later than that of the board to be replaced.

First Installation

Configura Calibration Save Non KV Control


tion Volatile RAM Out of Order
Database

Replace
KV Control

Yes SW
OK?
No
No System
Download = ESR?
Software
Yes
Download
CD-ROM
Database

Calibration

Reset
Database:
- Date
- Time
- Clear Error log SW
Version
Before=After?
Yes
Operational
Checks No
Update
Save Non Volatile Error Definition File
RAM Database TnT Definition File

END

6-4 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

6-1 6–1KV CONTROL BOARD (CONTINUED)


If the software version of the KV Control board to be replaced is equal to that of the new KV Control board, follow
the procedure illustrated below.
NOTE: If the variation No. of the new board (xxxxxxx-yy) is larger than that of the board to be replaced (with the
same part No.), it indicates that the software version of the new board is later than that of the board to be replaced.

First Installation

Calibration Save Non KV Control


Configuration Volatile RAM Out of Order
Database

DB Is
Upload Yes Upload No original DB No
Database Possible? saved?
(*)
Yes Replace
KV Control
Replace Replace
KV Control KV Control
Yes SW
OK?
SW No Download Yes SW
Software No
OK? OK? No System
Download = ESR?
Yes No Software
Download Yes
Software
Download
CD-ROM
Database
Download
Download Original
Database Database
(*)

Calibrate if
applicable

Reset
Database: Operational Save Non Volatile
- Date Checks RAM Database
- Time
- Clear Error log
END

(*) or most recent backup

6-5 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

6-1 KV CONTROL BOARD (CONTINUED)

5 DISASSEMBLY
5–1 Remove Cover (If not already done)
Unscrew the twelve 5.5 mm hex head screws on three sides (4 screws on each side; top, right, left) and
remove the front cover.

5–2 Remove Cables

1. Disconnect the short ribbon cable 1 that


connects the KV Control board to the I/F Board
KV
NP. Control
Board

I/F Board NP 1 2 Non volatile


Parameters
RAM

2. Disconnect the short ribbon cable 2 that connects the KV Control board to the KV Measure board on the top
of the HV Tank.

5–3 Remove the Board


Unscrew the seven 5.5 mm hex nut screws and
remove the board.

6 REASSEMBLY
Reverse the disassembly procedures to reinstall the KV Control board.
Tighten all 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

6-6 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

6-1 KV CONTROL BOARD (CONTINUED)

7 VERIFY
1. Reapply power and verify that the 8 LEDs on KV Control board are scrolling.
2. Refer to section 4 above for information concerning reload of the appropriate Data Base parameters in the Non
Volatile RAM.
3. Verify software version.
- If it corresponds to your system or is backward compatible, go to 4.
- If not, download software.

IMPORTANT NOTE: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Do NOT download the old database or swap the chip (see the descriptions below), if the
software version of the new board is equal to or later than that of the old one (Before < After).
Because the new version software has improved default parameters to solve some
problems.
----------------------------------------------------------------------
4. Download Data Base from operator console.
4-1.From Back-up Data Base
Service Menu → Diagnostics → Generator Test → Saved RAM data Download
- Up-to-date Data Base if available
- Most recent or originally saved Data Base if available
- Default Data Base.
Alternately, you may try to swap the NVRAM chip (U32) from the former to the new KV Control board to keep all
the parameters. Refer to NVRAM replacement procedure. If this chip is not involved in the failure or the cause for
replacement, it will allow to keep up-to-date data.

6-7 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

6-1 KV CONTROL BOARD (CONTINUED)


4-2. From JEDI Service Tool (CD-ROM)
a. Insert the JEDI Service Tool (JEDI Software CD-ROM) into the CD-ROM drive of the operator console (OC).
b. Select Generator Test from the Diagnostics service menu.

c. Select Saved RAM Data download.


d. Set: Filter /CDROM/*.mx (for Irix system) ([Enter])
Filter /mnt/cdrom/*.mx (for Linux system) ([Enter])
e. Select: Directories CDROM/cdrompx_x (for Irix system) ([Enter])
Directories mnt/cdrom/cdrompx_x (for Linux system) ([Enter])
*x_x: indicates software version
f. Select: Filter npesrx_x.mx(*x_x: indicates software version Ex)
npesrxx.mx: Np ESR (ProSpeed AII,EII, FII database)
npv3xx.mx: Np V3 (HiSpeed ZX/i, NX/i Pro database)
npv15xx.mx: Np V1.5 (HiSpeed LX/i, DX/i, FX/i, NX/i database)
g. Click OK.
h. Wait until a ‘successfully’ message appears. It will take approximately 10 minutes for download to finish.
i. Click Close.
j. Select Checksum saved RAM.
k. Click Confirm after a ‘successfully’ message appears.
l. Click Close.
m. Click Exit and Shutdown OC.
n. After the OC shutdown process finishes, remove the JEDI Service Tool CD-ROM from the drive.
5. Display the date and time set on the JEDI generator. Refer to below:
Service Menu → Diagnostics → Generator Test → Set JEDI Time
6. Compare the date/time of JEDI and the date/time of the system which is displayed in the left column of the
screen.
- If both are the same, go to step 7.
- If both are not the same, set the JEDI date/time to the date/time of the system.

6-8 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

6-1 KV CONTROL BOARD (CONTINUED)


7. Calibrate :
7-1.For Software Version < p5.2
- If up-to-date, run a few scans in various technique on both filament.
- If recent, to calibrate the filament, perform several scans at low mA then high mA of both large
and small focus with exposure time longer than 12.5 ms.
- If default Data Base was loaded, run several scans to allow filament ageing correction to
operate, on both large and small focus with exposure time longer than 12.5 ms.
7-2. For Software Version ≥ p5.2
- If original Data Base is loaded, no need to perform calibration.
- If default Data Base is loaded, run following exposure to allow filament aging correction.

For ProSpeed AII/EII/FII


- -Stationary, 120 kV 30 mA, 1 mm x 20 times 1 sec scan 1sec ISD
- -Stationary, 140 kV 30 mA, 1 mm x 20 times 1 sec scan 1sec ISD
- -Stationary, 120 kV 30 mA, 10 mm x 20 times 1 sec scan 1sec ISD
- -Stationary, 140 kV 30 mA, 10 mm x 20 times 1 sec scan 1sec ISD

6-9 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

6-1 KV CONTROL BOARD (CONTINUED)


8. Update JEDI Error Definition file and TnT Definition file.
The OC has Error Definition & TnT definition files for Generator. They are different depending on JEDI software
version. If the software version of the replaced KV Control board is higher than that of the previous one, Error
Definition and TnT Definition files need to be updated.
a. Insert the JEDI Service Tool (JEDI Software CD-ROM) into the CD-ROM drive of the operator console (OC).
b. Select Generator Test from the Diagnostics service menu.
c. Select “ Error Definition file update”
d. Set : Filter /CDROM/*.csv (for Irix system) ([Enter])
Filter /mnt/cdrom/*.csv (for Linux system) ([Enter])
e. Select : Directories CDROM/cdrompxx (for Irix system) ([Enter])
Directories mnt/cdrom/cdrompxx (for Linux system) ([Enter])
*xx: indicates software version
f. Select : Files efilexx.csv (*xx: indicates software version)
g. Click OK.
h. Wait until a ‘successfully’ message appears. It will take approximately 10 seconds to complete update.
i. Click Close.
j. Select “ TnT Definition file update ”
k. Set : Filter /CDROM/*.csv (for Irix system) ([Enter])
Filter /mnt/cdrom/*.csv (for Linux system) ([Enter])
l. Select : Directories CDROM/cdrompxx (for Irix system) ([Enter])
Directories mnt/cdrom/cdrompxx (for Linux system) ([Enter])
*xx: indicates software version
m. Select : Files tntpxx.csv (*xx: indicates software version)
n. Click OK.
o. Wait until a ‘successfully’ message appears. It will take approximately two seconds to complete update.
p. Click Close.
q. Click Exit and Shutdown OC.
r. After the OC shutdown process finishes, remove the JEDI Service Tool CD-ROM from the drive.

6-10 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

6-2 EMC BOARD 3 PHASES


Time: 0 h 10 min. - Personnel: 1 field engineer

1 SUPPLIES
None.

2 TOOLS
5.5 mm nut driver or socket wrench with ratchet.
10 mm socket wrench with ratchet

3 SAFETY PRECAUTIONS

BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF.


DANGER
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.

To protect the circuit boards, do not forget to wear the antistatic bracelet.

Note: The EMC board 3 Phases may be replaced while the JEDI generator is on the gantry.

6-11 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

6-3 AC/DC 3 PHASES MID POWER ASSEMBLY


Time: 0 h 10 min. - Personnel: 1 field engineer

1 SUPPLIES
None.

2 TOOLS
5.5 mm socket, with ratchet if possible (to remove cover and board)
10 mm socket with ratchet (to remove DC and rectifier cables)
Large Phillips screw driver (to remove cables from the rectifier block).

3 SAFETY PRECAUTIONS

DANGER
BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF.
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.

1. Insure that the neon (orange) indicator light on the board has gone out.
2. Be careful touching components on this board; some become very hot.
3. To protect the circuit boards, do not forget to wear the antistatic bracelet.

Note: The AC/DC 3 Phases Mid Power Assembly may be replaced while the JEDI generator is on the
gantry.

6-12 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

6-3 AC/DC 3 PHASE MID POWER ASSEMBLY (CONTINUED)

4 PROCEDURE
The AC/DC 3 Phase Mid Power Assembly is made up of two main elements: AC/DC Board, 3 Phases
and Rectifier Block, 3 Phases.

4–1 Remove Cover


The AC/DC 3 Phase board is under the right lateral cover on the opposite side from the HV Tank.
Remove the three 5.5 mm hex head screws on the front, loose the 3 on the side, and slide off the cover.

- 1
+
4–2 Remove Cables

1. Retain position of the cables terminals 1 and 2 .


1. First remove the two DC cables (-DC,+DC) fastened with 10

mm nuts on the board 1 .


2. Disconnect, at the board, the 2 cables to the Rectifier Block

2 . They are fastened with 10 mm nuts.

4–3 Remove the Board


Remove the eight 5.5 mm hex head screws and lift out -
2
the board.

Rectifier Block

Illustration 1 AC/DC 3 Phases Mid Power Assembly

6-13 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

6-3 AC/DC 3 PHASE MID POWER ASSEMBLY (CONTINUED)

4–4 Remove the Rectifier Block

1. Retain position of the cables terminals 1 .


The two AC/DC
2. With a Phillips head screw driver, disconnect the 3 Connections

cables 1 coming from the EMC Board 3 Phases.

3. With the Allen key 5 mm, unscrew the 2 screws 2


holding the rectifier to the chassis and remove the Rectifier Block
rectifier. The two
cables to the 2
AC/DC Board

CAUTION Be careful to preserve the special grease that is spread between the Rectifier
Block and the chassis. This grease, called: Conductive Surface Compound, pro-
vides both thermal and electrical conductivity that is important in reducing failure
of the rectifier.

5 REASSEMBLY
Reverse the disassembly procedures to reinstall the AC/DC 3 Phase Mid Power Assembly. Tighten the 10 mm cable
retaining nuts to 3 N.m (30 kg.cm), and the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

CAUTION Ensure cables terminals are repositioned as noticed before.

Verify that the + and - DC Bus cables are not reversed before power on to prevent
CAUTION
damage to the Inverter. Refer to Illustration 1 , 1 .

CAUTION
Verify that the + and - from the rectifier block are not reversed. Refer to Illustra-
tion 1 , 2 .

6 VERIFY
Reapply power and verify that the system functions correctly.
Put the cover back.

6-14 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY


Time: 0 h 30 min. - Personnel: 1 field engineer

1 SUPPLIES
None.

2 TOOLS
5.5 mm nut driver or socket wrench with ratchet.
10 mm allen wrench.
13 mm socket with ratchet.
Large phillips screwdriver.
Cutting pliers.

3 SAFETY PRECAUTIONS

BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF.


APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.
DANGER

To protect the circuit boards, do not forget to wear the antistatic bracelet.

4 PREREQUISITES
The internal CAN cable, Heater cable, DC bus cable, ground cable, the Three-phase input cable and
three screws on the EMC cover must be removed before handling the Power unit.
The generator Power Unit (66 kg) must be removed and put on the floor or on a work bench using the
special hoist that is part of the gantry.

6-15 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)

5 PROCEDURE
Note: It is recommended to take the complete unit down to be able to replace the Inverter coil assem-
bly or the Inverter Capacitor assembly safely.

5–1 Separate Inverter / HV Tank Assembly


Follow instructions in Disassembly / Reassembly Procedure of ”Inverter Assembly” § 5-1 to §5-3-3 to
separate the Inverter / HV tank assembly from the Heat sink mounting bracket/EMC/ACDC assembly.
Proceed to § 5-2 for Inverter Coil Assembly Replacement or § 5-3 for Inverter capacitor Assembly
Replacement.

5–2 Inverter Coil Assembly Replacement


5–2–1 Disassembly
1. Cut the tie-wraps retaining the DC cable and Heater cable.

2. Disconnect the heater cable from the HV tank 1

Illustration 1- Front view

6-16 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)

3. Remove the 10 mm and 13 mm screws 1 ,2 ,3 from the Capacitor assembly. Retain the washers.

1 3 2 1

6
5

4 5

Illustration 7-

4. Remove the three 5.5 mm screws 4 to free the Inverter assembly and its cover.

5. Remove the screws to free the three cables from the IGBT (refer to Illustration 3, 2 )

6. Remove the left and right 5.5 mm screws 5 holding the coil assembly.

7. Remove the left and right 5.5 mm screws 6 holding the capacitor assembly, push and bend it slightly
downwards to leave room for the coil assembly.

8. Remove the coil assembly (refer to Illustration 3, 1 ).

6-17 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)

5–2–2 Reassembly

1. Present the new coil assembly 1 .

2. Mount the 5.5 mm screw in the middle hole on each side, to hold the assembly coil (refer to Illustration 2, 5 ).
A

3. Remount the three cables on the IGBT


2 , using the phillips screwdriver. A

There is a locking washer between the


screws and the cables.
Tighten firmly to 3 N.m (30 kg.cm).

WARNING
RESPECT THE ORIEN-
TATION OF THE
CABLES TO THE IGBTS
CONNECTIONS TO
AVOID Q100C CABLE
CONTACT WITH TOP
COVER.

Illustration 3-

6-18 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)
4. Mount the 5.5 mm screws in the middle hole on each side, to hold the Capacitor assembly (refer to Illustration

2, 6 ).
5. Reset the Inverter assembly and its cover, and mount the three 3

5.5 mm screws (refer to Illustration 2, 4 ).


6. Present the angle-shaped cover and mount the six lateral

5.5 mm screws on the frame and the HV tank 3 .

7. Present the coil cables,

- Remount them along with the DC bus cables with the 13 mm screws (refer to Illustration 2, 1 ).
Tighten to torque 10 N.m (approx. 100 kgf.cm).

- Remount with the 10 mm screw, the coil cable (refer to Illustration 2, 2 or Illustration 4, 4 )

and the remaining cable (refer to Illustration 2, 3 or Illustration 4, 4 ) on the current


transformer of the capacitor assembly. Tighten to torque 4 N.m (40 kg.cm).
4

Illustration 4-

8. Reconnect the heater cable on the HV tank (refer to Illustration 1, 1 ).

6-19 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)

9. Tighten all 5.5 mm screws between 1.5 to 2 N.m (15 to 20 kg.cm), (refer to Illustration 2, 4 , 5 , 6 ) to make
sure that the remaining threads are in the middle of the holes. (Position the front cover to ensure screw pass-
through, then remove it).
10. Reposition the DC cable and Heater cable and attach them with new tie-wraps from the first-aid spare bag.
11. Perform a final inspection, tighten all screws between 1.5 to 2 N.m (15 to 20 kg.cm) and go to §6 of this
procedure.

6-20 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)

5–3 Inverter Capacitor Assembly Replacement


5–3–1 Disassembly
1. Cut the tie-wraps retaining the DC cable and Heater cable.

2. Disconnect the Heater cable from the HV tank 1 .


3. Disconnect the Inverter current feedback cable (J1) from the Gate Command board

4. Remove the 10 mm and 13 mm screws 2 , 3 , 4 on the top side, and the three 13 mm screws 5 on the
lower side of the Capacitor assembly. Retain the washers.

5. Remove the four left and right 5.5 mm screws (refer to Illustration 2, 6 ) holding the Capacitor assembly.

6. Remove the Capacitor assembly 6 .

2 3 4 2

5–3–2 Reassembly
1. Present the Capacitor assembly.

2. Mount the four 5.5 mm screws (refer to Illustration 2, 6 ) on each side to maintain the Capacitor assembly.
Tighten them between 1.5 to 2 N.m (15 to 20 kg.cm).

6-21 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)
3. Remount all cables that were removed (refer to section 5–3–1)

4. Pass the two cables from the B


parallel resonant coil as
indicated. A
A
- Attach the shorter wire on the
B
pass through the current
transformer with the 10 mm

screw and its washers A .


Tighten to torque 4 N.m (40
kg.cm).
- Attach the longer wire on the
central capacitor of the
capacitor inverter with the 13
mm screws and their washers,
together with the two primary
HV transformer flat wires (the Overhead view
two with a white spot or ring 2 2
mark).
Tighten to torque 10 N.m (approx.100 kgf.cm).

B A

6-22 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233

6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)

5. Reposition the DC cable and Heater cable, and attach them with new tie-wraps from the first-aid spare bag.
6. Reconnect the heater cable on the HV tank.
7. Perform the final inspection, tighten all screws.

6 REASSEMBLE THE POWER UNIT


Follow the instructions in Disassembly / Reassembly Procedure of ”Inverter Assembly”, §6-2 to §6-3 to reassemble
the Inverter / HV tank assembly to the Heat sink/mounting bracket/EMC/ACDC assembly.

7 VERIFY
It is recommended that you perform the ”Inverter in short circuit” diagnostics test on the Inverter.
Verify correct operation at all application ranges.

6-23 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
blank

6-24 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

SECTION 7 - X-RAY GENERATOR COMPONENTS - IV

7-1 LV POWER SUPPLY 3 PHASE BOARD


Time: 0 h 15 min. - Personnel: 1 field engineer

1 SUPPLIES
None.

2 TOOLS
5.5 mm hex nut driver or socket wrench with ratchet.

3 SAFETY PRECAUTIONS

DANGER BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF.
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.

1. Insure that the Neon (orange) indicator light on the board has gone out.
2. Be careful touching components on this board. Some become very hot.

To protect the circuit boards, do not forget to wear the antistatic bracelet.

4 PREREQUISITES
The LV Power Supply 3 Phase Board is in the Jedi Generator Auxiliary Unit (10 kg).
On the Auxiliary Unit, disconnect internal CAN cable, DC BUS, heater cable, 115V and Tube cable.
Remove the Auxiliary Unit from the gantry and place it on a flat surface.

7-1 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

7-1 LV POWER SUPPLY 3 PHASE BOARD (CONTINUED)

5 PROCEDURE
5–1 Remove Cover

Unscrew the sixteen 5.5 mm hex head screws and


remove the cover on the Auxiliary Unit.

5–2 Remove Cables Auxiliary Unit

Disconnect the 3 cables from the LV Power Supply 3 Phase board 1 , 2 , 3 .

5–3 Remove the LV Power Supply


Board
Unscrew the six 5.5 mm hex head screws and
remove the LV Power Supply 3 Phase board.
1
6 REASSEMBLY
Reverse the disassembly procedures to reinstall
the LV Power Supply 3 Phase Board.

LV Power
CAUTION Verify that the following Supply 3
cables are not reversed Phases
Board
before power ON :

1. + and - DC BUS cable, 2 3 2


2. 160V and 0V cable, 3 .
Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

7-2 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

7-1 LV POWER SUPPLY 3 PHASE BOARD (CONTINUED)


Remount the auxiliary unit on the gantry.

7 VERIFY
Verify that the system functions correctly.
Remount the cover. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

7-3 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

7-2 FILAMENT BOARD 1 INVERTER


Time: 0 h 15 min. - Personnel: 1 field engineer

1 SUPPLIES
None.

2 TOOLS
5.5 mm nut driver or socket wrench with ratchet

3 SAFETY PRECAUTIONS

BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF.


DANGER APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.

1. Insure that the Neon (orange) indicator light on the board has gone out.
2. Be careful touching components on this board. Some become very hot.

To protect the circuit boards, do not forget to wear the antistatic bracelet.

4 PREREQUISITES
The Filament board is in the Jedi Generator Auxiliary Unit (10 kg).
On the Auxiliary Unit, disconnect internal CAN cable, DC BUS, heater cable, 115V and Tube cable.
Remove the Auxiliary Unit from the gantry and place it on a flat surface.

7-4 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

7-2 FILAMENT BOARD 1 INVERTER (CONTINUED)

5 PROCEDURE
5–1 Remove Cover

Unscrew the sixteen 5.5 mm hex head screws and remove the cover on the Auxiliary
Unit.

5–2 Disconnect Cables


Auxiliary Unit

1. Disconnect the ribbon cable between the

Filament Board and the LVPS Board 1 .

2. Disconnect 2 .
1
3. Disconnect the J2 connector 3 .

5–3 Remove the Filament Board


Unscrew the six 5.5 mm hex head screws and
remove the board.
Filament
Board
1 Inverter
6 REASSEMBLY
2 3
Reverse the disassembly procedures to reinstall
the Filament Board 1 Inv.

CAUTION
Verify that the 160V and 0V cable 2 is not reversed before power ON.
Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
Remount the auxiliary unit on the gantry.

7 VERIFY
Verify that the system functions correctly.
Run Heater Function Diagnostics.
Remount the cover. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

7-5 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

7-3 ROTATION BOARD HIGH SPEED


Time: 0 h 15 min. - Personnel: 1 field engineer

1 SUPPLIES
None.

2 TOOLS
5.5 mm nut driver or socket wrench with ratchet

3 SAFETY PRECAUTIONS

BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF.


DANGER
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.

To protect the circuit boards, do not forget to wear the antistatic bracelet.

4 PREREQUISITES
The Rotation board is in the Jedi Generator Auxiliary Unit (10 kg).
On the Auxiliary Unit, disconnect internal CAN cable, DC BUS, heater cable, 115V and Tube cable.
Remove the Auxiliary Unit from the gantry and place it on a flat surface.

7-6 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

7-3 7–3ROTATION BOARD HIGH SPEED (CONTINUED)

5 PROCEDURE
5–1 Remove Cover

Unscrew the sixteen 5.5 mm hex head screws and remove the cover on the
Auxiliary Unit.

Auxiliary Unit
5–2 Disconnect Cables

ENSURE THAT POWER IS REMOVED, INCLUDING 115V FAN SUPPLY.


WARNING

3 4
1. Disconnect the ribbon cable 1 between the
LVPS board and the Rotation Board High Speed. Rotation
Board High 2
Speed
2. Disconnect the two wires from the capacitors 2 .

1
3. Disconnect 3

5–3 Remove the Rotation Board


1. Unscrew the eight 5.5 mm hex head screws
around the edges of the board,
2. Unscrew the two 5.5 mm hex head screws that are

in holes below the surface of the board 4 that


secure an IGBT.
3. Remove the board.

7-7 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

7-3 ROTATION BOARD HIGH SPEED (CONTINUED)

CAUTION
Be careful to preserve the special grease that is spread between the IGBT and a
heat sink under the Rotation Board. This grease, called: Conductive Surface
Compound, provides both thermal and electrical conductivity that is important in
reducing failure of the IGBT.

6 REASSEMBLY
Reverse the disassembly procedures to reinstall the Rotation Board High Speed.
Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

Ensure that cables 1 are correctly connected. Ensure that marks on the cables
CAUTION
match the marks on the board.

Remount the auxiliary unit on the gantry.

7 VERIFY
Verify that the system functions correctly.
Run Heater Function Diagnostics.
Remount the cover. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

7-8 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

7-4 ROTATION CAPACITORS SET 23/23


Time: 0 h 15 min. - Personnel: 1 field engineer

1 SUPPLIES
None.

2 TOOLS
5.5 mm hex nut driver or socket wrench with ratchet.
Cutting pliers.

3 SAFETY PRECAUTIONS

DANGER BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF.
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.

To protect the circuit boards, do not forget to wear the antistatic bracelet.

4 PREREQUISITES
The Rotation Capacitors are in the Jedi Generator Auxiliary Unit (10 kg).
On the Auxiliary Unit, disconnect internal CAN cable, DC BUS, heater cable, 115V and Tube cable.
Remove the Auxiliary Unit from the gantry and place it on a flat surface.

7-9 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

7-4 ROTATION CAPACITORS SET 23/23 (CONTINUED)

5 PROCEDURE
5–1 Remove LV Power Supply Cover

Unscrew the sixteen 5.5 mm hex head screws and remove the cover on the
Auxiliary Unit.

Auxiliary Unit
5–2 Remove the Rotation Capacitors

1
1. Cut the tie-wraps 1

2. Disconnect both capacitors 2 2


Rotation
3. Remove the two Rotor Capacitors. Capacitors 1

6 REASSEMBLY
Reverse the disassembly procedures to
reinstall the Rotor Capacitors.
Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
Use the tie–wraps from the Accessory Spares Set to reattach the capacitors.

7-10 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

7-4 ROTATION CAPACITORS SET 23/23 (CONTINUED)

1 2

Ensure that the capacitors are correctly connected :

- connect with cable 2215658 CF9 and CF10 to the below pins of the left capacitor 12.6 µF 1

- connect with cable 2215659 CF11 and CF12 to the upper pins of the right capacitor 10.5 µF 2
Remount the auxiliary unit on the gantry.

7 VERIFY
Verify that the system functions correctly.
Remount the cover. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

7-11 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

7-5 REPLACE NONVOLATILE PARAMETERS RAM


Time: 0 h 45 min. - Personnel: 1 field engineer

1 SUPPLIES
None.

2 TOOLS
5.5 mm nut driver or socket wrench with ratchet.

3 SAFETY PRECAUTIONS
Remove power from the system before beginning work.
Check that the power is off.
To protect the circuit boards, do not forget to wear the antistatic bracelet.

4 PREREQUISITES
Upload the database that is stored in the RAM before starting the replacement procedure.

7-12 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

7-5 REPLACE NONVOLATILE PARAMETERS RAM (CONTINUED)

5 PROCEDURE
5–1 Remove Cover

Unscrew the twelve 5.5 mm hex head screws on three sides (4 screws on each side;
top, right, left in photo) and remove the front cover of the Power Unit.

Front View
5–2 Remove and Replace the RAM
Note the direction that the RAM faces, then grasp it between your thumb and forefinger and pull it directly away from
its support on the board.
Insert the new Nonvolatile Parameters RAM in its place. Be careful to insert it facing in the same direction.

U32

kV
Control
Board

Nonvolatile kV Control Board


Parameters
RAM

Refer to the Central Listing for more details.

5–3 Download Database


Reapply power.
Download the database. Check that the system functions correctly.

5–4 Replace Cover


Replace front cover tightening the twelve 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

7-13 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
blank

7-14 X-RAY GENERATOR


CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

PDU

TABLE OF CONTENTS

SECTION PAGE

SECTION 1 - PDU2 (2298852/2298849) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1


1-1 FAN ASSY (FOR 200V PDU ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1-3 RMT CNT BOARD ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1-4 EMERGENCY SWITCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1-5 CIRCUIT BREAKER (CB1 / CB2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1-5-1 Circuit Breaker (CB1/CB2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1-5-2 400V Circuit Breaker_CB1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-5-3 400V Circuit Breaker_CB1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
1-5-4 400V Circuit Breaker_CB2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
1-5-5 400V Circuit Breaker_CB2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
1-6 CIRCUIT BREAKER (CB2 / CB3 / CB4 / CB5 / CB6/ CB7) . . . . . . . . . . . . . . . . . . . . . 1-18
1-7 CONTACTOR (K1 / K2 / K3 / K11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
1-8 FUSE (F1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
1-9 INDICATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21

i PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT

ii PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

SECTION 1 - PDU2 (2298852/2298849)

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

Illustration 1-1 Parts Location

PDU2 400V PDU2 200V

EMERGENCY SW ?

F1
F1

SW LED
(Indicator
CB2 Ass.)
? ??
RMT CNT
CB2
CB1
K3
CB1
??
POWER
SUPPLY

CB7

CB6
K2 ?

CB5

CB4
K11 K1 CB3

1-1 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

1-1 FAN ASSY (FOR 200V PDU ONLY)

Special Equipment
• Fan Assy
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Turn OFF the breaker in the Power Distribution Box (hospital supply).
3. Remove the PDU top cover by unscrewing its 2 screws, pulling the cover backward and lifting it up .
4. Remove the PDU rear cover by unscrewing its 2 screws.
5. Disconnect the power cable leading from the Fan Assy.
6. Remove the Fan Assy from the frame by unscrewing its 4 screws.
7. Install the new Fan Assy by referring to steps 6 through 5.
8. Restore the PDU to original configuration.
9. END

Illustration 1-2 Fan Assy

1-2 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

1-2 POWER SUPPLY

Special Equipment
• Power Supply Assy
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Turn OFF the breaker in the Power Distribution Box (hospital supply).
3. Remove the PDU front cover by unscrewing its 2 screws.
4. Remove the protective plastic guard from the side board by unscrewing 2 screws.
5. Mark and remove the wires from the terminal.
6. Unscrew the 4 support screws, take the Power Supply forward and out of the PDU.
7. Install the new Power Supply by referring to steps 6 through 4.
8. Verify that wiring is correctly connected.
9. Restore the PDU to original configuration.

10. END

1-3 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

1-3 RMT CNT BOARD ASSY

Special Equipment
• RMT CNT Board Assy (2301670-2)
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Turn OFF the breaker in the Power Distribution Box (hospital supply).
3. Remove the PDU front cover by unscrewing its 2 screws.
4. Disconnect the cable connectors (J1 ~ J8) from the RMT CNT Board Assy.
5. Remove the RMT CNT Board Assy by unscrewing its 5 screws.
6. Install the new RMT CNT Board Assy by referring to steps 5 through 4.
7. Check the RMT CNT Board jumper configuration according to the CD-ROM manual, Functional check &
Adjustment, Switch/Jumper Setting of Boards/Devices.
8. Restore the PDU to original configuration.

9. END

Illustration 1-3 RMT CNT Board Assy Removal

Screws Screws

1-4 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

1-4 EMERGENCY SWITCH

Special Equipment
• Emergency Switch
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Turn OFF the breaker in the Power Distribution Box (hospital supply).
3. Remove the PDU front cover by unscrewing its 2 screws.
4. Remove the PDU top cover by unscrewing its 2 nuts.
5. Disconnect the wires from the Emergency Switch.
6. Remove the switch (see illustration 1-6).
7. Remove the switch cover by unscrewing ring nut.
8. Install the new Emergency Switch by referring to steps 7 through 5.
9. Restore the PDU to original configuration.

10. END

Illustration 1-4 Emergency Switch Removal

Switch
Switch Cover
Ring Nut

1-5 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

1-5 CIRCUIT BREAKER (CB1 / CB2)

PDU Circuit Breaker Replacement Part Old Part Refer to

CB1 2298746 2298746 1-5-1


PDU2 200V
CB2 2298757 2298757 1-6

2249421 2249421 1-5-1

CB1 5224927 (Breaker Service Kit) 2249421 1-5-2

2249421-2 2249421-2 1-5-3


PDU2 400V
2315868 2315868 1-5-1

CB2 5224926 (Breaker Service Kit) 2315868 1-5-4

2315868-2 2315868-2 1-5-5

1-6 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

1-5-1 Circuit Breaker (CB1/CB2)


Note
Replacement procedure for CB2 of PDU2 200V, refer to 1-6 Circuit Breaker (CB2 / CB3 / CB4 / CB5
/ CB6 / CB7) section.

Special Equipment
• Circuit Breaker
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Turn OFF the breaker in the Power Distribution Box (hospital supply).
3. Remove the PDU front cover by unscrewing its 2 screws.
4. Remove the wires from the defective Circuit Breaker.
5. Remove the defective Circuit Breaker by unscrewing its 4 screws.
6. Install the new Circuit Breaker by referring to steps 5 through 4.
7. Verify that the wires are securely connected.
8. Restore the PDU to original configuration.

9. END

Illustration 1-5 Circuit Breaker (CB1 / CB2)

Circuit Breaker (CB1 / CB2)

Screw (x4)

1-7 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

1-5-2 400V Circuit Breaker_CB1

Special Equipment
• Circuit Breaker: order 5224927 (Breaker Service Kit) to replace 2249421
• Hair Drier
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Turn OFF the breaker in the Power Distribution Box (hospital supply).
3. Remove the PDU front cover by unscrewing its 2 screws.
4. Disconnect the cable connectors from the defective Circuit Breaker.
5. Disconnect the cable connectors from the K1 and scrap three cables (2298664, 2298665 and 2298666).
6. Remove the defective Circuit Breaker by unscrewing its 4 screws.
7. Install the Moeller Bracket (5189217) on the Board (2295895) by screwing its 4 screws (N9414JS) and 4 Wash-
ers (N9401WS).

Illustration 1-6 Install the Moeller Bracket on the Board_400V

Board_400V
Board_400V
Screw (x4) 2295895
nt N9414JS
Fro

Moeller Bracket
5189217

1-8 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

1-5-2 400V Circuit Breaker_CB1 (Continued)


8. Assemble the new CB1.

Illustration 1-7 CB1

For CB1

a. Remove barriers from the Circuit Breaker.


From the back of the Circuit Breaker, use thumb pressure to push or an appropriate tool to gently tap each
side of the barrier to help slide it out.

Illustration 1-8 Remove the Barrier from the Circuit Breaker

Barrier
(x2)

1-9 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

1-5-2 400V Circuit Breaker_CB1 (Continued)


b. Replace Pressure Clamp Connectors and install Connector Pads on the Circuit Breaker.

Illustration 1-9 Replace Pressure Clamp Connectors and Install Connector Pads

Remove Old Pressure


Clamp Connector (x6)

Install new Pressure


Clamp Connector (x6)
4 Install Connector
Pads (x6)

1-10 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

1-5-2 400V Circuit Breaker_CB1 (Continued)


9. Open the plastic protect cover on the Circuit Breaker, then set parameter of Breaker.
• CB1 parameter:
Irip: 7
Amps: 70

Illustration 1-10 Open the Plastic Protect Cover

10. Install the new CB1 and the Moeller Insulated Plate (5197964) by screwing its two screws.
The Moeller Insulated Plate (5197964) is installed between the Moeller Bracket and the Circuit Breaker.
11. Connect new cables (2298664-2, 2298665-2 and 2298666-2) between CB1 and K1.
Note
Add heat shrink pipes to every cable connector before connecting cable connectors to CB1. Then
heat up heat shrink pipes with Hair Drier to let them shrink and pack connector in full.
12. Connect the cable connectors to the CB1. (Illustration shown as below)

Illustration 1-11 Circuit Breaker Installation

Heat Shrink
Pipe (x6)

CB1 2298664-2 2298665-2 2298666-2


& 2298713 K1 & 2298715 & 2298718

1-11 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

1-5-2 400V Circuit Breaker_CB1 (Continued)


13. Verify that the cables are securely connected.
14. Restore the PDU to original configuration.

15. END

1-12 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

1-5-3 400V Circuit Breaker_CB1

Special Equipment
• Circuit Breaker: 2249421-2
• Hair Drier
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Turn OFF the breaker in the Power Distribution Box (hospital supply).
3. Remove the PDU front cover by unscrewing its 2 screws.
4. Carefully rip off heat shrink pipes from the cable connectors, do not damage cable connector.
5. Disconnect the cable connectors from the defective Circuit Breaker.
6. Remove the defective Circuit Breaker by unscrewing its 2 screws.
7. Refer to Section 1-5-2, Step 8 to Step 9 to set the new CB1.
8. Install the new CB1 and the Moeller Insulated Plate (5197964) by screwing its two screws.
The Moeller Insulated Plate (5197964) is installed between the Moeller Bracket and the Circuit Breaker.
9. Add heat shrink pipes to every cable connector before connecting cable connectors to CB1.
10. Connect cable connectors to the CB1. (See Illustration 1-11)
11. Heat up heat shrink pipes with Hair Drier to let them shrink and pack connector in full.
12. Verify that the cables are securely connected.
13. Restore the PDU to original configuration.

14. END

1-13 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

1-5-4 400V Circuit Breaker_CB2

Special Equipment
• Circuit Breaker: order 5224926 (Breaker Service Kit) to replace 2298721
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Turn OFF the breaker in the Power Distribution Box (hospital supply).
3. Remove the PDU front cover by unscrewing its 2 screws.
4. Disconnect the cable connectors from the defective Circuit Breaker.
5. Remove the defective Circuit Breaker by unscrewing its 4 screws.
6. Install the Moeller Bracket (5189217) on the Board (2295895) by screwing its 4 screws (N9414JS) and 4 Wash-
ers (N9401WS). (Refer to Illustration 1-6)
7. Assemble the new CB2.

Illustration 1-12 CB2

For CB2

Auxiliary Contact

1-14 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

1-5-4 400V Circuit Breaker_CB2 (Continued)


a. Open the front cover of the Circuit Breaker by unscrewing its two screws.
b. Install the Auxiliary Contact on the Circuit Breaker.
• Cut the plastic patch of the left side of the Circuit Breaker with the plier.

Illustration 1-13 Cut the Plastic Patch from the Circuit Breaker
Screw (x2)

Cut this place

• Install the Auxiliary Contact refer to illustration shown as below.

Illustration 1-14 Install the Auxiliary Contact

Auxiliary
Contact

1-15 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

1-5-4 400V Circuit Breaker_CB2 (Continued)


c. Close the front cover of the Circuit Breaker by screwing its two screws.

Illustration 1-15 CB2

Screw (x2)

Auxiliary
Contact

8. Open the plastic protect cover on the Circuit Breaker, then set parameter of Breaker. (Refer to Illustration 1-10)
• CB2 parameter:
Irip: 9.5
Amps: 40
9. Install the new CB2 and the Moeller Insulated Plate (5197964) by screwing its two screws.
The Moeller Insulated Plate (5197964) is installed between the Moeller Bracket and the Circuit Breaker.
10. Connect the cable connectors to the CB2. (Refer to Illustration 1-11)
11. Verify that the cables are securely connected.
12. Restore the PDU to original configuration.

13. END

1-16 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

1-5-5 400V Circuit Breaker_CB2

Special Equipment
• Circuit Breaker: 2315868-2
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Turn OFF the breaker in the Power Distribution Box (hospital supply).
3. Remove the PDU front cover by unscrewing its 2 screws.
4. Disconnect the cable connectors from the defective Circuit Breaker.
5. Remove the defective Circuit Breaker by unscrewing its 2 screws.
6. Refer to Section 1-5-4, Step 7 to Step 8 to set the new CB2.
7. Install the new CB2 and the Moeller Insulated Plate (5197964) by screwing its two screws.
The Moeller Insulated Plate (5197964) is installed between the Moeller Bracket and the Circuit Breaker.
8. Connect the cable connectors to the CB2. (See Illustration 1-11)
9. Verify that the cables are securely connected.
10. Restore the PDU to original configuration.

11. END

1-17 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

1-6 CIRCUIT BREAKER (CB2 / CB3 / CB4 / CB5 / CB6/ CB7)

Special Equipment
• Circuit Breaker
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Turn OFF the breaker in the Power Distribution Box (hospital supply).
3. Remove the PDU front cover by unscrewing its 2 screws.
4. Mark and remove the wires from the defective Circuit Breaker by unscrewing its screws.
5. Remove the defective Circuit Breaker from the support bracket by tilting the Release Plectrum on the bottom.
6. Install the new Circuit Breaker by referring to steps 5 through 4.
7. Verify that wires are correctly connected.
8. Restore the PDU to original configuration.

9. END

Illustration 1-16 circuit breaker

1-18 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

1-7 CONTACTOR (K1 / K2 / K3 / K11)

Special Equipment
• Contactor
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Turn OFF the breaker in the Power Distribution Box (hospital supply).
3. Remove the PDU front cover by unscrewing its 2 screws.
4. Mark and remove the wires from the defective Contactor.
5. Remove the defective Contactor by unscrewing its 4 screws.
6. Install the new Contactor by referring to steps 5 through 4.
7. Verify that wires are correctly connected.
8. Restore the PDU to original configuration.

9. END

Illustration 1-17 Contactor (K1 / K2 / K3 / K11)

Screw (x4)

1-19 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

1-8 FUSE (F1)

Special Equipment
• F1 (3 fuses)
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Turn OFF the breaker in the Power Distribution Box (hospital supply).
3. Remove the PDU front cover by unscrewing its 2 screws.
4. Remove Fuse Protective Cover by unscrewing 4 screws.
5. Verify the blowout indicator has been protruding. And remove the Fuses from the Fuse Holder by unscrewing
2 screws.
6. Replace the new Fuses in Fuse Holder.
Note
Even in case of that only one fuse is burnt, all fuses must be replaced at once.
The Fuses should be set as illustration below;
7. Restore the PDU to original configuration.

8. END

Illustration 1-18 Fuse F1(3 fuses)

1-20 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233

1-9 INDICATOR ASSEMBLY

Special Equipment
• Indicator assembly
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Turn OFF the breaker in the Power Distribution Box (hospital supply).
3. Remove the PDU front cover by unscrewing its 2 screws.
4. Remove the indicator assembly, and install the new one.
5. Restore the PDU to original configuration.

6. END

1-21 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT

1-22 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

APPENDIX A - SYMBOLS AND CLASSIFICATION

Symbol Publication Description


417-5032 Alternating Current

335-1 Three-phase Alternating Current


3

335-1 Three-phase Alternating Current with neutral


conductor
3N

Direct Current

417-5019 Protective Earth (Ground)

348 Attention, consult ACCOMPANYING DOCUMENTS

417-5008 OFF (Power: disconnection from the mains)

417-5007 ON (Power: connection to the mains)

Warning, HIGH VOLTAGE

Emergency Stop

A-1
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

Symbol Publication Description

Type B

417-5339 X-ray Source Assembly Emitting

417-5009 Standby

Start

Table Set

Abort

Intercom

(on Operator Console)


Power On: light on
Standby: light off

Warning sign :
Radiation of Laser Apparatus

A-2
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

Symbol Description

Microphone (Mic)

Contrast

Brightness

50°C System storage prior to installation:


Maintain storage temperature between -10° C and +50° C

-10°C

System storage prior to installation:


Maintain non-condensing storage
humidity below 90%
DO NOT store system longer than 90 days

Humidity 5-95%
Excluding Condensation

Air Pressure System storage and shipment:


Maintain Air Pressure between 700 and 1060hPa
700-1060hPa

A-3
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233

CLASS 1 EQUIPMENT
Any permanently installed equipment containing operator or patient accessible surfaces must provide backup
protection against electric shock,in case the BASIC INSULATION fails. In addition to BASIC INSULATION,Class1
equipment contains a direct connection to a PROTECTIVE(EARTH) CONDUCTOR which prevents shocks when a
person touches a broken piece of equipment or touches two different equipment surfaces simultaneously.

TYPE B EQUIPMENT
CLASS I, II, or III EQUIPMENT or EQUIPMENT with INTERNAL ELECTRICAL POWER SOURCES provide an
adequate degree of protection against electric shock arising from (allowable) LEAKAGE CURRENTS or a
breakdown in the reliability of the protective earth connection.

ORDINARY EQUIPMENT
Enclosed EQUIPMENT without protection against the ingress of water.

OPERATION 0f EQUIPMENT
CONTINUOUS OPERATION WITH INTERMITTENT LOADING.
Operation in which EQUIPMENT is connected continuously to the SUPPLY MAINS.The stated permissible loading
time is so short that the long term on-load operating temperature is not attained.The ensuing interval in loading is,
however, not sufficiently long for cooling down to the long term no-load operating temperature.
EQUIPMENT not suitable for use in the presence of a FLAMMABLE ANESTHETIC MIXTURE WITH AIR or WITH
OXYGEN or NITROUS OXIDE

CLEANING
The system is NOT WATERPROOF. It is NOT designed to protect internal components against the ingress of
liquids.Clean external system surfaces(Gantry,table,consoles and accessories)with a soft cloth dipped in hot water
and wrung DAMP/DRY. (NOT dripping!) IF NECESSARY, use only mild (dish washing liquid) soap to remove dirt.

NOTICE
Avoid damage to equipment! Some îspray and wipeîcleaners etch and permanently cloud
clear plastic surfaces!! Use only warm water and mild liquid soap to clean surfaces.

A-4
www.gehealthcare.com

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