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2326233
Revision 17
Operating Documentation
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 16 2326233
警告 • 本维修手册仅提供英文版本。
(ZH-CN) • 如果维修服务提供商需要非英文版本,客户需自行提供翻译服务。
• 未详细阅读和完全理解本维修手册之前,不得进行维修。
• 忽略本警告可能对维修人员,操作员或患者造成触电、机械伤害或其他形式的
伤害。
a
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
b
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
警告 • このサービスマニュアルには英語版しかありません。
(JA) • サービスを担当される業者が英語以外の言語を要求される場合、翻訳作業は
その業者の責任で行うものとさせていただきます。
• このサービスマニュアルを熟読し理解せずに、装置のサービスを行わないで
ください。
• この警告に従わない場合、サービスを担当される方、操作員あるいは患者さ
んが、感電や機械的又はその他の危険により負傷する可能性があります。
c
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
d
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
e
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
警告 • 本服務手冊僅提供英文版本。
(ZH-HK) • 倘若客戶的服務供應商需要英文以外之服務手冊,客戶有責任提供翻譯服務。
• 除非已參閱本服務手冊及明白其內容,否則切勿嘗試維修設備。
• 不遵從本警告或會令服務供應商、網絡供應商或病人受到觸電、機械性或其他
的危險。
警告 • 本維修手冊僅有英文版。
(ZH-TW) • 若客戶的維修廠商需要英文版以外的語言,應由客戶自行提供翻譯服務。
• 請勿試圖維修本設備,除非 您已查閱並瞭解本維修手冊。
• 若未留意本警告,可能導致維修廠商、操作員或病患因觸電、機械或其他危險
而受傷。
f
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
DAMAGE IN TRANSPORTATION
All packages should be closely examined at time of delivery. If damage is apparent write “Damage In Shipment” on ALL
copies of the freight or express bill BEFORE delivery is accepted or “signed for” by a GE representative or hospital receiving
agent. Whether noted or concealed, damage MUST be reported to the carrier immediately upon discovery, or in any event,
within 14 days after receipt, and the contents and containers held for inspection by the carrier. A transportation company
will not pay a claim for damage if an inspection is not requested within this 14 day period.
To file a report:
Fill out a report on http://egems.med.ge.com/edq/home.jsp
Contact the local service coordinator.
g
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 16 2326233
CAUTION
Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent
type recommended by the manufacturer. Discard used batteries according to the manufacturer’s
instructions.
h
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
A
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
REVISION HISTORY
REV Date Primary Reason for Change
17 09/02/11 Warning Added introduction for HHS support central web site for FDA 2579 form download.
OC -
Gantry -
Table Updated cradle potentiometer resistance from 500100 to 12550.
DAS/Detector -
XG -
PDU -
16 06/21/10 Warning Added four Languagewarnings for HongKong, Taiwan, Croatian and Slovenian.
Gantry Updated Gantry Tilt Potentiometer replacement procedure. (Sec. 5)
15 07/03/09 Gantry Add Collimator Assy replacement procedure. (Sec. 6)
Deleted Gantry Balun Assy, it is only for RF Slip Ring. (Sec. 8)
14 12/24/08 Warning Added new languages for PT-BR (Portuguese-Brazil) and SR (Serbian).
Renamed PT to PT-PT (Portuguese-Portugal).
Gantry Updated resistance from 250 to 2.5K for tilt potentiometer replacement. (Sec. 5)
Added figure and torque for Aperture Assy. (Sec. 6)
XG Updated command and path for X-ray Generator replacement (JEDI error definition file
and TnT definition file) according to CR13219265. (Sec. 1)
Added person required and updated special equipment for X-ray Tube replacement.
(Sec. 3)
Added screws part number and size for X-ray Tube replacement. (Sec. 3)
Updated command and path for KV Control Board replacement according to
CR13219265. (Sec. 6)
13 04/30/08 OC Added Raw Data Disk (5166701) according to PQR13162167. (Sec. 2)
B
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
REVISION HISTORY
REV Date Primary Reason for Change
12 07/09/07 OC Updated Peripheral Assy -> CD-RW Drive. (Sec. 2)
Gantry Updated error. (Sec. 3 and Sec. 8)
Updated Axial Drive Belt replacement process. (Sec. 7)
PDU Added circuit breaker replacement for PDU2 400V.
11 12/25/06 OC Updated Host Computer Assy (For PC 865) Replacement. (Sec. 4)
Updated Audio Card Replacement. (Sec. 6)
Table Added Cradle Potentiometer Pulley Metal Cable Replacement.
10 09/26/06 OC Added SATA HDD Cable replacement process. (Sec.4)
9 04/13/06 OC Added Note for Fan Assy replacement. (Sec. 1, Sec. 2, Sec. 5)
Updated Peripheral Assy for 865. (Sec. 2)
Updated the Front Panel Assy replacement. (Sec. 2)
Updated (IA) HOST COMPUTER ASSY according to PQR13068346. (Sec. 4)
Updated SCSI Card contents. (Sec. 6)
Gantry Updated error. (Sec. 1)
8 09/02/05 OC Updated (IA) HOST COMPUTER ASSY (FOR LINUX COMPUTER). (Sec. 4)
Gantry Updated installation of Gantry Cover. (Sec. 1)
7 05/23/05 Cover Changed contact method of DAMAGE IN TRANSPORTATION.
Gantry Updated unit of the resistance (Sec. 5)
XG Added plate screws torque (285kgf.cm) in Illustration 3-5 Mounting Plate Removal.
(Sec. 3)
6 09/28/04 Gantry Updated contents of HSDCD Slip Ring Assy (Sec. 8)
5 02/24/04 OC Added CD-RW info and Data Recovery of Raw Data Disk (Sec. 2)
Changed quantity of the Table connector from three to two (Sec. 2)
Updated 4-1 Host Computer Assy (Sec. 4)
4 09/01/03 OC Add a Note for Illustration 2-2 SCSI Bay(Sec. 2)
Change “[Shift] + [7]” to “[Alt] + [Esc]” (Sec. 2, Sec. 3)
Update Illustration 4-1 OC Host Cover (Sec. 4)
3 04/20/03 OC Add Linux Computer information (Sec. 2, Sec. 3, Sec. 4)
Add a new section for Host Computer Assy
Add a new section for Nest
2 11/05/02 Table Change LCT Table part number (Sec. 1)
XG Add an important notice in Section 3 - X-Ray Tube (Sec. 3)
1 6/20/02 X-RAY Change the X-ray Tube torque for the mounting screws (from 450kgf.cm to 285 kgf.cm)
(Sec. 3)
Add change the X-Ray Tube steps (Sec.3)
PDU2 Change the RMT Board number (2301670 change to 2301670-2) (Sec. 1)
0 4/22/02 - Initial Release
C
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
D
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
INTRODUCTION
The following components are CDRH certified. And the replacement must be reported:
Operator Console, Gantry, Table, PDU, X-Ray Tube and Collimator.
Download the FDA 2579 form from the HHS Support Central Web site and complete the form.
http://supportcentral.ge.com/products/sup_products.asp?prod_id=16442
1 INTRODUCTION
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
2 INTRODUCTION
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
OPERATOR CONSOLE
TABLE OF CONTENTS
SECTION PAGE
i OPERATOR CONSOLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
TABLE OF CONTENTS
SECTION PAGE
ii OPERATOR CONSOLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
WARNING
ELECTRICAL SHOCK HAZARD !
IF THE SYSTEM HAS UPS ASSY, MAKE SURE YOU TURN OFF THE UPS POWER BEFORE
YOU ACCESS THE OPERATOR CONSOLE.
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........
1-1 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
Special Equipment
• Power Supply (+12VDC, -12VDC, +5VDC)
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Right Side Cover by unscrewing its six (6) screws.
3. Pop free and remove the plastic guard from the front of the power supply terminal. (Illustration 1-1)
+12V Power
Supply
+5V Power
Terminals Supply
Support
Screws
1-2 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
11. END
1-3 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
Special Equipment
• NAA1 Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC front side Cover by unscrewing its two (2) screws.
3. Pull the Speaker Panel Assy by unscrewing its four (4) screws. Pull it partially and with care, because they are
two cables (CN2 and CN3) connected between the OC and the board (NAA1 Assy).
4. Disconnect the cable connectors CN2 and CN3 and remove the Speaker Panel Assy (see in illustration 1-2).
Speaker Panel
Assy
CN3
Screw
(x4)
1-4 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
11. END
1-5 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
Special Equipment
• Speaker Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Front Side Cover by unscrewing its two (2) screws.
3. Pull the Speaker Panel Assy by unscrewing its four (4) screws. Pull the Speaker Panel Assy partially and with
care, because they are two cables, CN3 and CN2, connected between the OC and the board (NAA1 Assy).
4. Disconnect the cable connectors CN2 and CN3 and remove the Speaker Panel Assy (see in illustration 1-2).
5. Cut the tie-wrap holding the cable to the Speaker Panel Assy.
6. Disconnect the remaining cable connector (CN1 SPK OUT) from the NAA1 Assy (see in illustration 1-3).
7. Remove the Speaker Assy from the Speaker Panel Assy by unscrewing its 4 screws (with washers).
8. Install the new Speaker Assy by referring to steps 7. through 3.
9. Perform the following check according to the CD-ROM manual, Functional Check & Adjustment.
AUDIO FUNCTION TEST
10. Restore the OC to original configuration.
11. END
1-6 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
WARNING
ELECTRICAL SHOCK HAZARD !
IF THE SYSTEM HAS UPS ASSY, MAKE SURE YOU TURN OFF THE UPS POWER BEFORE
YOU ACCESS THE OPERATOR CONSOLE.
Special Equipment
• NPD Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. For system with UPS Assy : Turn OFF the UPS power.
3. Turn OFF the breaker in the Power Distribution Box (hospital supply).
4. Remove the OC Left Side Cover by unscrewing its six (6) screws. (See Illustration 1-4).
5. Disconnect the following wire and cable connectors from NPD Assy:
- J15, J16, J17 wire connectors
- J2, J4, J5, J6, J7, J8, J10, J11, J12, J13, J14 cable connectors
6. Remove the NPD Assy from the AC PS Assy by unscrewing its 5 screws.
7. Install the new NPD Assy by referring to steps 6. through 5.
8. Verify that wiring and cabling are correctly connected.
9. Restore the OC to original configuration.
10. END
1-7 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
NPD Assy
C5C4
C1 F6
J8 J1
F7
J15
F8 C9
F9 C10
J2
F 2
F 1
C2 J 3
J9
C6
J16
J10 J 4
C7
F 3
C11
J11 J 5
C3 J12 C12 J 6
J17
J13
F 4
F 5
J 7
J14
C8
1-8 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
Special Equipment
• Rear CN1 Panel Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Rear Connector Cover (with Optical Cable Holder) by unscrewing its four (4) screws.
3. Remove the OC Rear Cover by unscrewing its two (2) screws.
4. Disconnect the following cable connectors from the Rear CN1 Panel Assy:
- J1 ∼ J12 cable connectors
- J13 ∼ J17 cable connectors (rear connector)
5. Remove the two screws, and slide the Rear CN1 Panel Assy out of the Connector Panel assy.
6. Check the Rear CN1 Panel Assy jumper configuration.
1-9 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
Film Cover
Film Cover
Socket
Wrench
Screw (x5)
8. Install the new Rear CN1 Panel Assy by referring to steps 7. through 4.
9. Restore the OC to original configuration.
10. END
1-10 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
Special Equipment
• Rear CN2 Panel Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Rear Connector Cover (with Optical Cable Holder) by unscrewing its four (4) screws.
3. Disconnect the following cable connectors from the Rear CN2 Panel Assy:
- J1 ∼ J6 cable connectors
- J7 cable connector (rear connector)
- J8 (Ethernet) cable connector (rear connector)
4. Remove the two screws, and slide the Rear CN2 Panel Assy out of the Connector Panel assy (see illustration
1-5).
5. Remove the Film Cover and Studs by unscrewing five (5) screws (Illustration 1-6).
6. Install the new Rear CN2 Panel Assy by referring to steps 5. through 3.
7. Restore the OC to original configuration.
8. END
1-11 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
Special Equipment
• DASIFN Panel Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Rear Connector Cover (with Optical Cable Holder) by unscrewing its four (4) screws.
3. Remove the OC Rear Cover by unscrewing its two (2) screws.
4. Disconnect the following cable connectors from the DASIFN Panel Assy:
- J2, J9 and Optical cable connectors
- Power cable connector (rear connector)
5. Remove the two screws, and slide the DAS IFN2 Panel Assy out of the Connector Panel assy (see illustration
1-5).
6. Check the DASIFN Panel Assy switch configuration.
7. Install the DASIFN Assy by referring to steps 6. through 4.
8. Restore the OC to original configuration.
9. END
1-12 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
Special Equipment
• VSPL Panel Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Rear Connector Cover (with Optical Cable Holder) by unscrewing its four (4) screws.
3. Remove the OC Rear Cover by unscrewing its two (2) screws.
4. Disconnect the following cable connectors from the VSPL Panel Assy:
- J1 and J4 cable connectors
- J2 and J3 cable connectors (rear connector)
5. Remove the two screws, and slide the VSPL Panel Assy out of the Connector Panel assy (see illustration 1-5).
6. Remove the Film Cover and Studs by unscrewing five (5) screws (Illustration 1-6).
7. Install the new VSPL Panel Assy by referring to steps 6. through 4.
8. Restore the OC to original configuration.
9. END
1-13 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
1-9 AC PS ASSY
WARNING
ELECTRICAL SHOCK HAZARD !
IF THE SYSTEM HAS UPS ASSY, MAKE SURE YOU TURN OFF THE UPS POWER BEFORE
YOU ACCESS THE OPERATOR CONSOLE.
Special Equipment
• AC PS Assy
• Tie-Wraps
• Tie-Wrap bases
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. For system with UPS Assy : Turn OFF the UPS power.
3. Turn OFF the breaker in the Power Distribution Box (hospital supply).
4. Remove the following covers and component from the OC:
1-14 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
11. END
Screw (x4)
1-15 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
Special Equipment
• Fan Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Front Cover by unscrewing its six (2) screws.
3. Disconnect the power cable connector.
4. Cut the tie-wrap holding the power cable to the OC frame.
5. Remove the Fan Assy by unscrewing its 8 nuts and washers.
6. Install the new Fan Assy by referring to steps 5. through 3.
7. Restore the OC to original configuration.
8. END
Fan Assy
1-16 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
Special Equipment
• Fan L Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Rear Connector Cover (with Optical Cable Holder) by unscrewing its four (4) screws.
3. Mark and disconnect all the Rear Connectors
4. Remove the OC Rear Cover by unscrewing its two (2) screws.
5. Disconnect the power cable connector.
6. Remove the Fan Bracket L from the OC frame by unscrewing its six (6) screws.
7. Remove the Fan L Assy from the Fan Bracket L by unscrewing its two (2) screws and washers.
8. Install the new Fan L Assy by referring to steps 7. through 5.
9. Restore the OC to original configuration.
10. END
1-17 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
Special Equipment
• Fan r Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Rear Connector Cover (with Optical Cable Holder) by unscrewing its four (4) screws.
3. Mark and disconnect all the Rear Connectors.
4. Remove the OC Rear Cover by unscrewing its two (2) screws.
5. Disconnect the power cable connector.
6. Remove the Fan Bracket R from the OC frame by unscrewing its four (4) screws.
7. Remove the Fan R Assy from the Fan Bracket R by unscrewing its two (2) screws and washers.
8. Install the new Fan by referring to steps 7. through 5.
9. Restore the OC to original configuration.
10. END
Screws (x4)
1-18 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
Special Equipment
• Filter Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the Filter Assy by sliding the filter bracket.
2. Remove the Filter from the Filter Assy.
3. Install the new Filter by referring to steps 2. through 1.
4. Restore the OC to original configuration.
5. END
Filter Assy
1-19 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
1-12 MONITOR
Special Equipment
• Monitor
• Installation / Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Rear Connector Cover (with Optical Cable Holder) by unscrewing its four (4) screws.
3. Remove the OC Rear Cover by unscrewing its two (2) screws.
4. Disconnect the signal cable from the back of the Monitor, and connect the cables to new Monitor.
5. Disconnect the power cable from the AC Power Supply.
6. Perform the following adjustment and test according to the CD-ROM manual, Installation.
MONITOR SET-UP
MONITOR FUNCTION TEST
7. END
1-20 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
1-13 MOUSE
Special Equipment
• Mouse
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Rear Connector Cover (with Optical Cable Holder) by unscrewing its four (4) screws.
3. Remove the OC Rear Cover by unscrewing its two (2) screws.
4. Remove the Mouse Cable Holder by unscrewing its 2 nuts.
5. Disconnect the cable connector (J7) from the Rear CN2 Panel Assy.
6. Install the new Mouse by referring to steps 5. through 4.
7. Verify that Mouse is operating normally.
8. Restore the OC to original configuration.
9. END
1-21 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
1-14 KEYBOARD
Special Equipment
• Keyboard
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Rear Connector Cover (with Optical Cable Holder) by unscrewing its four (4) screws.
3. Remove the OC Rear Cover by unscrewing its two (2) screws.
4. Disconnect the cable connector (J17) from the Rear CN1 Panel Assy.
5. Install the new Keyboard by referring to steps 4.
6. Perform Keyboard Function Test according to the CD-ROM manual, Functional Check & Adjustment.
7. Restore the OC to original configuration.
8. END
1-22 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233
SECTION 2 - PERIPHERAL
WARNING
ELECTRICAL SHOCK HAZARD !
IF THE SYSTEM HAS UPS ASSY, MAKE SURE YOU TURN OFF THE UPS POWER BEFORE
YOU ACCESS THE OPERATOR CONSOLE.
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........
2-1 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233
Special Equipment
• MOD Drive
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
9. Turn OFF the OC main power.
10. Remove the OC Front Cover by unscrewing its two (2) screws.
11. Remove the SCSI Cover fastened with six (6) screws.
12. Slide the SCSI Bay out. (see illustration 2-1).
SCSI Bay
2-2 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233
CD–ROM
Drive
Power Cable
Connector
Mounting
Screws
3.5" HDD
(Raw Data 1, for O2 Computer, SCSI)
(System Disk, for Linux Computer, IDE&SATA)
3.5" HDD
(Raw Data 2, for O2 Computer, SCSI)
(Raw Data, for Linux Computer, IDE&SATA)
Note
In this Illustration, the locations of the CD-ROM Drive and the 5” MOD Drive are for O2 Computer.
For Linux Computer, the locations of the CD-ROM Drive and the 5” MOD Drive are exchanged.
2-3 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233
% su <Enter>
Password: #bigguy <Enter>
> install.mod <Enter>
e. Enter Exit to terminate the shell.
f. Click on Startup icon on the screen, then system starts up automatically.
19. Perform an image archive test. (Read an image of the MOD and verify that no error occur.)
20. Restore the OC to original configuration.
21. END
2-4 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233
Special Equipment
• CD-ROM Drive/CD-RW Drive
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Front Cover by unscrewing its two (2) screws.
3. Remove the SCSI Cover fastened with six (6) screws.
4. Slide the SCSI Bay out. (see illustration 2-1).
5. Disconnect the rear connectors (signal and power cable connectors) from the CD-ROM/CD-RW (see
illustration 2-2).
6. Unscrew the four mounting screws and slide the CD-ROM/CD-RW forward and out of the OC (see illustration
2-2).
7. Install the new CD-ROM/CD-RW assy by referring to steps 6. through 5.
Note
Before install the new CD-RW drive, verify that the jumper is set as below:
jumper
2-5 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233
NOTICE
When replacing 2355488 with 5140287, if the pin number of Audio Cable receptor on the CD-
RW driver does not match with that of the cable connector, it is not necessary to connect
audio cable with CD-RW driver. (See Illustration 2-3)
CD-RW
2355488
Audio Cable
Connector (4 Pins)
8. This step is only necessary when replacing CD-ROM drive with CD-RW drive.
a. Switch ON the main switch of the OC.
b. After a few seconds, “You have 5 seconds to cancel Application startup...“ message appears.
Click on Cancel quickly.
2-6 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233
10. END
2-7 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233
Special Equipment
• HDD(s) (Raw Data Disk for O2 Computer; Raw Data Disk and System Disk for Linux Computer)
• One MOD
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Perform Saving State Data according to the CD-ROM manual, Functional Check & Adjustment, System tab.
2. Turn OFF the OC main power.
3. Remove the OC Front Cover by unscrewing its two (2) screws.
4. Remove the SCSI Cover fastened with six (6) screws.
5. Slide the SCSI Bay out. (see illustration 2-1).
6. Disconnect the rear connectors (signal and power cable connectors) from the HDD(s) (see illustration 2-2).
7. Unscrew the HDD(s) mounting screws and slide the HDD(s) backward and out of the OC (see illustration 2-2).
8. Check the HDD(s) jumper configuration.
• Raw Data Disk is 2282749, 2329957, 2376479 or 5166701 (For O2 Computer, SCSI)
Verify that the terminator should be connected to the end of the SCSI cable.
• Hard Disk Drive (Raw Data Disk and System Disk) is 2369083 (For Linux Computern 845, IDE) or
5133747 (For Linux Computer 865, SATA)
9. Install the new HDD(s) assy by referring to steps 8. through 6.
10. Restore the OC to original configuration.
11. Perform LFC (Load-From-Cold) according to the CD-ROM manual, Functional Check & Adjustment, System
tab.
12. Second Raw Data Disk is the same operation as above step (Only for O2 Computer).
13. END
2-8 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233
Data Recovery of Raw Data Disk ( Only for Linux system V/R 3.60 or later)
IMPORTANT NOTE: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Do not perform this procedure unless it is very necessary.
----------------------------------------------------------------------
1. Turn OFF the OC main power.
2. Remove the OC Front Cover by unscrewing its two (2) screws.
3. Remove the SCSI Cover fastened with six (6) screws.
4. Slide the SCSI Bay out. (see illustration 2-1).
5. Disconnect the power cable connector from the Raw Data Disk (see illustration 2-2).
6. Switch ON the OC.
7. After a few seconds, “You have 5 seconds to cancel Application startup...“ message appears.
Click on Cancel quickly.
8. On the desktop menu, click on Shell icon located on the upper right of the screen. The shell window appears.
9. Move the mouse in the window, then type the following responses to the indicated prompts:
% su <Enter>
Password: #bigguy <Enter>
2-9 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233
25. END
Signal Cable
Blank connector
Terminator
(2282749)
3.5" HDD
Power Cable
Connector (Raw Data 1, for O2 Computer, SCSI)
(System Disk, for Linux Computer, IDE&SATA)
Mounting 3.5" HDD
Screws (Raw Data 2, for O2 Computer, SCSI)
(Raw Data, for Linux Computer, IDE&SATA)
2-10 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233
Special Equipment
• NPSC Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Front Cover by unscrewing its two (2) screws.
3. Remove the OC Right Side Cover by unscrewing its six (6) screws.
4. Remove the SCSI Cover fastened with six (6) screws.
5. Slide the SCSI Bay out. (see illustration 2-1).
6. Remove the SCSI Dust Cover by unscrewing its four (4) screws (see Illustration 2-5).
7. Disconnect the following wire and cable connectors from the NPSC Assy:
- J18, J19, J20 wire connectors
- J2, J4, J7, J8,J13, J14, J16, J17 cable connectors
- J3 (MOD Option)
8. Remove the NPSC Assy by unscrewing its 5 screws.
9. Install the new NPSC Assy by referring to steps 8. through 7.
10. Verify that wiring and cabling are correctly connected.
11. Restore the OC to original configuration.
12. END
TH5
SCSI Bay
J18 J19 J20
C6
F10
C5 C7
F1
J1
J
NPSC Assy F2
F 8
J 2
13
F3
14
J 3
F4 TH3
J 4
F5
J 5
F6
J
J
J 6
F 9
F 7
17
16
J 7
J 8
SCSI Dust Cover J9 J10 TH4
2-11 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233
Special Equipment
• Front Panel Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Front Cover by unscrewing its two (2) screws.
3. Remove the SCSI Cover fastened with six (6) screws.
4. Slide the SCSI Bay out (see illustration 2-1).
5. Disconnect the cable connectors from the Front Panel Assy (see illustration 2-6).
6. Remove the Front Panel Assy by unscrewing its four (4) bolts.
7. Install the new Front Panel Assy by referring to steps 6. through 5.
8. Restore the OC to original configuration.
9. END
2-12 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233
For O2 Computer
J1 Connector
SCSI Bay
Front Panel Assy
Bolts (x4)
2-13 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 13 2326233
Special Equipment
• Peripheral Fan Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Right Side Cover by unscrewing its six (6) screws.
3. Disconnect the power cable connector.
4. Cut the tie-wrap holding the power cable to the OC frame.
5. Remove the Peripheral Fan Assy by unscrewing its 4 screws ans washers.
6. Install the new Peripheral Fan Assy by referring to steps 5. through 3.
7. Restore the OC to original configuration.
8. END
Screw (x4)
2-14 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233
WARNING
ELECTRICAL SHOCK HAZARD !
IF THE SYSTEM HAS UPS ASSY, MAKE SURE YOU TURN OFF THE UPS POWER BEFORE
YOU ACCESS THE OPERATOR CONSOLE.
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........
3-1 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233
Special Equipment
• Host CPU Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
9. Turn OFF the OC main power.
10. Remove the OC Front Cover by unscrewing its two (2) screws.
11. Loosen the two (2) screws (not necessary to remove) that fasten the lower part of the SCSI Bay (see Illustration
3-1).
12. Remove the OC Host Cover by unscrewing its four (4) screws (Illustration 3-1).
SCSI Bay
OC Host Cover
OC Host Cover Screws (x6)
3-2 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233
Screws (x2)
3-3 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233
Audio
Connectors
Screws (x2)
18. Install the new Host CPU Assy by referring to steps 17. through 14.
19. Restore the OC to original configuration.
20. Perform the test scan and verify that the scanned image shows normally.
21. END
3-4 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233
Special Equipment
• Hard Disk Drive (HDD)
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Front Cover by unscrewing its two (2) screws.
3. Loosen the two (2) screws (not necessary to remove) that fasten the lower part of the SCSI Bay (see Illustration
3-1).
4. Remove the OC Host Cover by unscrewing its six (6) screws (see Illustration 3-1).
5. Mark and disconnect the front connectors (signal and power cable connectors) of Host CPU Assy.
6. Slide down Ejection Lever of the HDD CPU assy and remove it from the Host CPU Assy (Illustration 3-4).
Pull Ring
Power Supply
Lock Lever
Power Cable
Additional
Hard Disk Drive
(Option)
Audio Assy
Ejection Lever
System Module
3-5 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233
11. END
3-6 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233
Special Equipment
• Hard Disk Drive (Option)
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
1. Perform the similar way as for Hard Disk Drive to replace the HDD.
2. Perform the repartition and LFC as follows:
How to repartition and LFC for the sytem with V/R 4.x or later
1. Switch ON the main switch of the OC.
Few seconds later, the window including “Starting up the system” message and “Stop for maintenance” button
appears (shown below).
fx: lun# = (0) <ENTER> (Some HDD might skip this entry.)
After these input, fx may inform and ask to you before next menu.
For them, just <ENTER> or y<ENTER>. (Some HDD might skip this entry.)
3-7 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233
How to repartition and LFC for the sytem with V/R 3.x or lower
1. Switch ON the main switch of the OC.
Few seconds later, the window including “Starting up the system” message and “Stop for maintenance” button
appears (shown below).
3-8 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233
fx: lun# = (0) <ENTER> (Some HDD might skip this entry.)
After these input, fx may inform and ask to you before next menu.
For them, just <ENTER> or y<ENTER>. (Some HDD might skip this entry.)
3-9 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
Special Equipment
• System Module
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Front Cover by unscrewing its two (2) screws.
3. Loosen the two (2) screws (not necessary to remove) that fasten the lower part of the SCSI Bay (see Illustration
3-1).
4. Remove the OC Host Cover by unscrewing its six (6) screws (see Illustration 3-1).
5. Mark and disconnect the front connectors (signal and power cable connectors) of CPU Assy.
6. Push the ejection lever down of System Module to unseat the System Module from the backplane of the Host
CPU assy (Illustration 3-5).
Pull Ring
CPU Assy
Power Supply
Audio Assy
System Module
Ejection Lever
3-10 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233
12. END
Power
Switch
LEDs
3-11 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233
Special Equipment
• Memory Module (DIMM)
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Front Cover by unscrewing its two (2) screws.
3. Loosen the two (2) screws (not necessary to remove) that fasten the lower part of the SCSI Bay (see Illustration
3-1).
4. Remove the OC Host Cover by unscrewing its six (6) screws (see Illustration 3-1).
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
5. Mark and disconnect the front connectors (signal and power cable connectors) of Host CPU Assy.
6. Remove the System Module (refer to System Module).
7. Push the ejection lever down to unseat the System Module from the backplane of the Host CPU assy
(Illustration 3-5).
8. Remove the DIMM by pushing down the latches on both sides to release it, and pick up the DIMM and set it
aside.
3-12 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233
Memory
Module
(DIMM)
DIMM
Sockets
13. END
3-13 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233
Special Equipment
• PCI Tray
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Front Cover by unscrewing its two (2) screws.
3. Loosen the two (2) screws (not necessary to remove) that fasten the lower part of the SCSI Bay (see Illustration
3-1).
4. Remove the OC Host Cover by unscrewing its six (6) screws (see Illustration 3-1).
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
5. Remove the System Module (refer to System Module).
6. Push up the ejection lever on the side of the PCI Tray to release it.
7. Push down slightly on the rear of the PCI Tray and remove it from the System Module.
8. Install the new PCI Tray by referring to steps 7. through 5.
9. Restore the OC to original configuration.
Ejection Lever
3-14 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233
Set-up
The Option key (Option Software) for each system is administrated by an unique number of the PCI Tray. Therefore,
after replacing the PCI Tray with a new one, the following procedures must be required to use the options. If it is
NOT, the option already installed can NOT be used on the new PCI Tray.
10. To display the desktop menu:
a. Switch ON the main switch of the OC.
Few seconds later, in the black screen, “Please wait... System is being started.” message appears.
b. Press [Alt] + [Esc] to display the desktop menu.
11. On the desktop menu, click on Shell icon located on the upper right of the screen.
The shell window appears.
12. Type as follows:
# revokeId <Enter>
Note
“I” must be entered as a capital letter.
“The smok.cfg file is from another host and will be reset. (This will take about 30 seconds.)” message appear.
3-15 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233
19. END
3-16 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233
Special Equipment
• PCI Host Card
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Front Cover by unscrewing its two (2) screws.
3. Loosen the two (2) screws (not necessary to remove) that fasten the lower part of the SCSI Bay (see Illustration
3-1).
4. Remove the OC Host Cover by unscrewing its six (6) screws (see Illustration 3-1).
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
5. Remove the System Module (refer to System Module).
6. Remove the PCI Tray (refer to PCI Tray).
7. Remove the screw that secures the PCI Host Card, and slide the PCI Host card out of the PCI Tray.
8. Install the new PCI Host Card by referring to steps 7. through 5.
(Verify that PCI Host Card is completely seated.)
9. Restore the OC to original configuration.
10. END
Screw
PCI Tray
3-17 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233
Special Equipment
• CPU Assy
• Tie Wraps
• MOD (including the system state data)
(Option key information must be required to a new CPU board. The current Option key MOD cannot be
used to a new CPU board.)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Front Cover by unscrewing its two (2) screws.
3. Loosen the two (2) screws (not necessary to remove) that fasten the lower part of the SCSI Bay (see Illustration
3-1).
4. Remove the OC Host Cover by unscrewing its six (6) screws (Illustration 3-1).
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
5. Remove the System Module (refer to System Module).
6. Remove the PCI Tray (refer to PCI Tray).
7. Remove the CPU assy from the motherboard by unscrewing its two screws.
8. Install the new CPU assy by referring to steps 7. through 5.
Note
Make sure that the both board-to-board connectors stays properly connected between the CPU
Assy and main board.
9. Restore the OC to original configuration.
CPU Assy
3-18 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233
Reconfiguration
10. Power ON the OC main switch.
11. Approx. 30 seconds later the desktop menu and “Auto-Start” red window appears. Click on Cancel in the Auto-
Start window to enter the desktop menu.
Note
If you miss clicking the button, press [Alt] + [Esc] in the next black screen.
12. On the desktop menu, click on Reconfig located on the upper right of the screen.
The system configuration screen appears.
14. END
3-19 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233
Special Equipment
• Audio Module
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Front Cover by unscrewing its two (2) screws.
3. Remove the Right Side Cover by unscrewing its four (4) screws.
4. Loosen the two (2) screws (not necessary to remove) that fasten the lower part of the SCSI Bay (see Illustration
3-1).
5. Remove the OC Host Cover by unscrewing its six (6) screws (see Illustration 3-1).
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
6. Push the ejection lever down to unseat the Audio Module from the backplane of the Host CPU assy (see
illustration 3-4).
7. Slide the Audio Module out of the Host CPU assy (Illustration 3-11).
8. Disconnect the Audio connector located on the right side of the Audio Module.
Audio Module
Audio
Module
3-20 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233
12. END
3-21 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 4 2326233
Special Equipment
• Power Supply 170W
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the OC Front Cover by unscrewing its two (2) screws.
3. Loosen the two (2) screws (not necessary to remove) that fasten the lower part of the SCSI Bay (see Illustration
3-1).
4. Remove the OC Host Cover by unscrewing its six (6) screws (see Illustration 3-1).
5. Disconnect the power cable from the Power Supply (see illustration 3-4).
6. Slide the lock lever to the right to release the Power Supply (see illustration 3-4).
7. Grasp the pull ring and slide the Power Supply out of Host CPU assy (see illustration 3-4).
8. Install the new Power Supply by referring to steps 7. through 5.
9. Restore the OC to original configuration.
10. END
3-22 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
WARNING
ELECTRICAL SHOCK HAZARD !
IF THE SYSTEM HAS UPS ASSY, MAKE SURE YOU TURN OFF THE UPS POWER BEFORE
YOU ACCESS THE OPERATOR CONSOLE.
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........
4-1 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
Special Equipment
• Host Computer Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
SCSI Bay
4-2 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
Screws (x4)
Straps (x2)
4-3 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
Peripheral Assy
Host Computer
Assy
14. Install the new Host Computer Assy by referring to steps 13. through 8.
15. Check BIOS setting. Power ON the OC, press Meas Dist to reach BIOS set screen when the Pentium Logo
displayed on the screen.
Refer to Advanced Diagnostics -> OC -> HOST COMPUTER BIOS STANDARD SETTING.
16. Softeware installation:
Refer to CD-ROM, Functional Check/Adjustment -> System -> Software Loading to reinstall Software.
17. Restore the OC to original configuration.
18. Perform the test scan and verify that the scanned image shows normally.
19. END
4-4 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
Screws (x4)
Strap (x2)
4-5 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
USB-IDE
Cable
Note: Connect the SATA cable connectors to the front panel of the
Host Computer by fastening tightly screws with screwdriver.
15. Slide the Host Computer and the Host PC Support out, ensure that no cables and connectors obstruct the Host
Computer Assy removal.
16. Unscrew the 4 screws and loosen the 2 straps that fix the Host Computer Assy (Illustration 4-4).
17. Remove the Host Computer Assy from the Host PC Support.
18. Place the new Host Computer Assy on the Host PC Support, fasten the 4 screws and tighten the 2 straps to
fix the Host PC.
19. Slide the Host PC backward half in the OC.
20. Connect the cables to the rear panel of the Host PC (Host Video, Bit3 Cable, Ethernet, Keyboard, Mouse, Serial
2, Power Supply Cable, Outside Control Cable).
21. Connect the cables to the Front panel of the Host PC (2 SATA Hard Disk Cables, USB IDE Cable and Power
Cable).
22. Refer to Step 12 to Step 6 to restore the OC.
4-6 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
26. END
4-7 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
rack
4-8 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
5. Remove the baffle on the rear panel by pushing the baffle toward the inside of the computer.
baffle
4-9 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
connectors
DB25 connector
7. Use a tie wrap to tie up the PC inside control cable and the original PC front panel control cable.
tie wrap
4-10 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
power connectors of
computer
power connector of
PC inside control cable
9. Connect the new Host PC outside control cable to the new PC inside control cable through the DB25 connector
on the rear panel of the computer.
4-11 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
IDE Cable
17. END
4-12 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
To Host Computer
Front Panel
Direction
Hole (x2)
Note
Insert SATA Cable connector with reed , "click" is heard when it is well plugged in. Press the reed
on the SATA Cable connector to pull it out, otherwise the connector may be destroyed. (See Illus-
tration 4-6)
4. Install the new Host Computer (5189991) by referring to Step18. through Step26. in section 4-1-3.
Note: Connect the SATA cable connectors to the front panel of the
Host Computer by fastening tightly screws with screwdriver.
4-13 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
3. Disconnect the two inner SATA cable connectors from the Mainboard.
4-14 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
4-1-6 SATA Cables Replacement from 5132578/5132579 to 5189897 for PC 865 (Continued)
4. Unscrew the four (4) screws that fix the two inner SATA cable connectors on the panel.
5. Remove the two inner SATA cables from the panel.
6. Install the two new inner SATA cables by referring to Step5. through Stpe3. (See Issustration 4-11)
Note
Insert SATA Cable connector with reed , "click" is heard when it is well plugged in. Press the reed
on the SATA Cable connector to pull it out, otherwise the connector may be destroyed.
4-15 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
4-1-6 SATA Cables Replacement from 5132578/5132579 to 5189897 for PC 865 (Continued)
Note: Because the inner SATA Cables fastened on the panel by screws, so
when the install the inner SATA Cables to the panel, adjust their position to
make easy to connect the SATA Cables (5189897).
Screw (x4)
Out In
Inner View
Up
Lower
4-16 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
4-1-6 SATA Cables Replacement from 5132578/5132579 to 5189897 for PC 865 (Continued)
7. Install the Host Computer Cover.
8. Stick labels to update P/N of Host Computer.
Note
Stick labels on both sides of the Host Computer, they should overlap the original labels, but don’t
overlay the MAC address.
9. Remove the old SATA Cables from the HDDs.
10. Connect the new SATA Cable (5189897) to the HDDs.
Note
Insert SATA Cable connector with reed , "click" is heard when it is well plugged in. Press the reed
on the SATA Cable connector to pull it out, otherwise the connector may be destroyed.
SATA Cable (5189897)
To HDDs
Direction
Hole (x2)
11. Install the Host Computer back to the OC by referring to Step18. through Step26. in section 4-1-3. (refer to
Illustration 4-7)
4-17 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
Special Equipment
• Memory Module
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the Host Computer according to 4-1.
2. Open the computer.
3. Remove the Memory Module (see Illustration 4-12).
4. Install the new Memory Module by refering to step 3 through step 1.
5. Restore the OC to original configuration.
Memory Module
4-18 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
Special Equipment
• PCI Host Card
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the Host Computer according to 4-1.
2. Open the computer cover.
3. Remove the PCI Host Card (see Illustration 4-13).
4. Install the new PCI Host Card by refering to step 3 through step 1.
5. Restore the OC to original configuration.
4-19 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
Special Equipment
• CPU Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the Host Computer according to 4-1.
2. Open the computer cover.
3. Remove the CPU ASSY (see Illustration 4-14).
4. Install the new CPU ASSY by refering to step 3 through step 1.
5. Restore the OC to original configuration.
4-20 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
Special Equipment
• Graphic Card
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the Host Computer according to 4-1.
2. Open the computer cover.
3. Remove the Graphic Card (see Illustration 4-15).
4. Install the new Graphic Card by refering to step 3 through step 1.
5. Restore the OC to original configuration.
Graphic Card
4-21 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
4-6 BAREBONE
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
Special Equipment
• Barebone (Host Computer except PCI Host Card, Memory Card, CPU Assy and Graphic Card)
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
• Attached Installation Guide from the supplier: Shuttle Inc.
Understand and follow the Safety Guidelines Manual.
1. Remove Host Computer Assy according to 4-1.
2. Remove Memory Module according to 4-2.
3. Remove PCI Host Card according to 4-3.
4. Remove CPU Assy according to 4-4.
5. Remove Graphic Card according to 4-5.
6. Install new Barebone by refering to step 5 through step 1.
7. Restore the OC to original configuartion.
4-22 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
WARNING
ELECTRICAL SHOCK HAZARD !
IF THE SYSTEM HAS UPS ASSY, MAKE SURE YOU TURN OFF THE UPS POWER BEFORE
YOU ACCESS THE OPERATOR CONSOLE.
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........
5-1 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
Special Equipment
• DBPCI Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
8. Turn OFF the OC main power.
9. Remove the Left Cover by unscrewing its six (6) screws.
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
10. Remove the PCI board bracket by unscrewing its 3 screws.
11. Remove the DBPCI Assy from the PCI Backplane.
12. Check the Rear DBPCI Assy switch configuration.
13. Install the new DBPCI Assy by referring to steps 4. through 3.
Note
Slowly pushing the board, until its reaches the backplane.
14. Restore the OC to original configuration.
15. END
PCI Backplane
DBPCI Assy
NPRIF Assy
5-2 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
Special Equipment
• NPRIF Assy
• Tie Wraps
• Service Note (YMS-SN079)
• Functional Check/Adjustment Manual (CD-ROM)
NOTICE
This Table shows that their combination and each combination will work correctly or not.
P/N (Revision)
NPRIF Assy
NPRM Assy
2251554-3 2177243-2
5-3 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
3. Disconnect the two cable connectors (J1 and J2) from the NPRIF Assy.
4. Remove the NPRIF Assy (with sub-board and board bracket) from the PCI Backplane by unscrewing its 3
screws.
5. Check the Rear NPRIF Assy jumper configuration.
6. Install the new NPRIF Assy by referring to steps 5. through 3.
Note
Slowly pushing the board, until its reaches the backplane.
7. Restore the OC to original configuration.
8. END
5-4 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
Special Equipment
• SCSI Card
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
3. Disconnect the cable connector (J5) from the SCSI Card.
4. Remove the SCSI Card from the PCI Backplane by unscrewing its 1 screw.
5. Install the new SCSI Card by referring to steps 4. through 3.
Note
Slowly pushing the board, until its reaches the backplane.
6. Restore the OC to original configuration.
7. END
SCSI Card
5-5 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
Special Equipment
• BP Controller Card
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
3. Disconnect the cable connector from the BP Controller Card.
4. Remove the BP Controller Card from the PCI Backplane by unscrewing its 1 screw.
5. Install the new BP Controller Card by referring to steps 4. through 3.
Note
Slowly pushing the board, until its reaches the backplane.
6. Restore the OC to original configuration.
7. END
BP Controller Card
5-6 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
Special Equipment
• PCI Backplane
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.
3. Remove the following components from the OC:
• DBPCI Assy Refer to DBPCI Assy
• NPRIF Assy Refer to NPRIF Assy
• SCSI Card Refer to SCSI Card
• BP Controller Card Refer to BP Controller Card
• If exists, other installed Option Card.
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
4. Disconnect the cable connectors (P8, P9 and PS3) from the PCI Backplane. (Illustration 5-4).
5. Remove the PCI Backplane by unscrewing its 7 screws.
6. Install the new PCI Backplane by referring to steps 5. through 4.
7. Install the following component:
• DBPCI Assy Refer to DBPCI Assy
• NPRIF Assy Refer to NPRIF Assy
• SCSI Card Refer to SCSI Card
• BP Controller Card Refer to BP Controller Card
• If exists, other Option Card.
8. Restore the OC to original configuration.
9. END
5-7 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
PCI Backplane
5-8 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
Special Equipment
• NPRS Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
3. Cut the tie-wraps that hold the cables
4. Remove the NEST Cover from the OC by unscrewing its 4 screws (see Illustration 5-5).
NEST Cover
5-9 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
9. END
NPRS Assy
J 1
C23 U 6 U 7 U35
U16 U35
U17
C22
U18 U19 U20
C47
U9
U5 U8
U15
U3 U4 U13 U14
C26
NPRS Assy
C25
U1 U2 U11 U12
C24
DS14
DS6
DS16
DS8
DS3
DS1
DS11
DS9
DS13
U19
DS15
DS5
DS4
DS2
DS12
DS12
DS7
U19
5-10 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
Special Equipment
• NPRM Assy
• Service Note (YMS-SN079)
• Functional Check/Adjustment Manual (CD-ROM)
NOTICE
This Table shows that their combination and each combination will work correctly or not.
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
3. Remove the NEST Cover from the OC by unscrewing its 4 screws.
5-11 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
10. END
NPRM Assy
J27
J26
J28
J25
J24
J23
C2
J 2 1 J 2 2
C3
3
3
3
3
3
U8
C41 C34 U9
U 7 U11U12
JC243
C1
DL1 U23 U22
U10
JP8
U2 U5
U1 U4
J
J
U6
U17U18
u25
U13U14
U15U16
U24
U3
U127
C85
U38 U37
U128
C58
C59
U129
U155
U27
U28
s1 U26
U31 U29
U35
UI59
C81
C73
2
U36
1
U30
C60
J 1 3
U165 U164 U140 U143 U146 U149
C93
J 1 0 C75
C94
J 1 9 J 1 4 C76
C95
J 1 8 J 1 5 C77
C96 J 1 7 J 1 6 C78
5-12 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
Special Equipment
• Nest Fan Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.
3. Disconnect the power cable connector (J11) from the NPD Assy.
4. Remove the Nest Fan Assy by unscrewing its 2 screws.
5. Install the new Nest Fan Assy by referring to steps 4. through 3.
6. Restore the OC to original configuration.
7. END
5-13 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
5-14 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
WARNING
ELECTRICAL SHOCK HAZARD !
IF THE SYSTEM HAS UPS ASSY, MAKE SURE YOU TURN OFF THE UPS POWER BEFORE
YOU ACCESS THE OPERATOR CONSOLE.
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........
6-1 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
Special Equipment
• DBPCI Assy (Illustration 6-1)
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
3. Remove the PCI board bracket by unscrewing its 3 screws.
4. Remove the DBPCI Assy from the PCI Backplane.
5. Check the Rear DBPCI Assy switch configuration.
6. Install the new DBPCI Assy by referring to steps 4. through 3.
Note
Slowly pushing the board, until its reaches the backplane.
7. Restore the OC to original configuration.
8. END
PCI Backplane
Audio Card
Multi-Port Serial Card
SCSI Card
BP Controller Card
DBPCI Assy
(DBPCI #1, #2)
NPRIF Assy
6-2 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
Special Equipment
• NPRIF Assy (Illustration 6-1)
• Tie Wraps
• Service Note (YMS-SN079)
• Functional Check/Adjustment Manual (CD-ROM)
NOTICE
This Table shows that their combination and each combination will work correctly or not.
P/N (Revision)
NPRIF Assy
NPRM Assy
2251554-3 2177243-2
6-3 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
3. Disconnect the two cable connectors (J1 and J2) from the NPRIF Assy.
4. Remove the NPRIF Assy (with sub-board and board bracket) from the PCI Backplane by unscrewing its 3
screws.
5. Check the Rear NPRIF Assy jumper configuration.
6. Install the new NPRIF Assy by referring to steps 5. through 3.
Note
Slowly pushing the board, until its reaches the backplane.
7. Restore the OC to original configuration.
8. END
6-4 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
Special Equipment
• Audio Card (Illustration 6-1)
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
3. Disconnect the cable connector from the Audio Card.
4. Remove the Audio Card from the PCI Backplane by unscrewing its 1 screw.
5. Install the new Audio Card by referring to steps 4. through 3.
Note
Slowly pushing the board, until its reaches the backplane. If the board is blocked during inserting,
remove the cable connection screw shown as below.
7. END
6-5 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
Special Equipment
• Multi-Port Serial Card (Illustration 6-1)
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
3. Disconnect the cable connector from the Audio Card.
4. Remove the Multi-Port Serial Card from the PCI Backplane by unscrewing its 1 screw.
5. Install the new Multi-Port Serial Card by referring to steps 4. through 3.
Note
Slowly pushing the board, until its reaches the backplane.
6. Connect the Multi-Port Serial card cable according to the labels on the cable connectors.
7. Restore the OC to original configuration.
8. END
6-6 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
Special Equipment
• SCSI Card (Illustration 6-1)
- 2202402 (one channel)
- 5132060 (two channel)
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
3. Mark and disconnect the cable connector (J5 or CH1/A) from the SCSI Card.
4. Remove the SCSI Card from the PCI Backplane by unscrewing its one(1) screw.
5. Slowly pushing the SCSI Card, until its reaches the backplane.
6. Install its one(1) screw that fasten the SCSI Card.
7. Reconnect the cable connector to SCSI Card.
Note
For SCSI Card with two channels, connect the cable connector to channel A.
If the Card is blocked during inserting, remove the cable connection screw of channel B. (See Il-
lustration 6-3)
Remove this
Screw
Ch1/A Ch2/B
8. Restore the OC to original configuration.
9. END
6-7 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
Special Equipment
• BP Controller Card (Illustration 6-1)
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
3. Disconnect the cable connector from the BP Controller Card.
4. Remove the BP Controller Card from the PCI Backplane by unscrewing its 1 screw.
5. Install the new BP Controller Card by referring to steps 4. through 3.
Note
Slowly pushing the board, until its reaches the backplane.
6. Restore the OC to original configuration.
7. END
6-8 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
Special Equipment
• PCI Backplane
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.
3. Remove the following components from the OC:
• DBPCI Assy Refer to DBPCI Assy
• NPRIF Assy Refer to NPRIF Assy
• Audio Card Refer to Audio Card
• Multi-Port Serial Card Refer to Multi-Port Serial Card
• SCSI Card Refer to SCSI Card
• BP Controller Card Refer to BP Controller Card
• If exists, other installed Option Card.
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
4. Disconnect the cable connectors (P8, P9 and PS3) from the PCI Backplane. (Illustration 6-4).
5. Remove the PCI Backplane by unscrewing its 7 screws.
6. Install the new PCI Backplane by referring to steps 5. through 4.
7. Install the following component:
• DBPCI Assy Refer to DBPCI Assy
• NPRIF Assy Refer to NPRIF Assy
• Audio Card Refer to Audio Card
• Multi-Port Serial Card Refer to Multi-Port Serial Card
• SCSI Card Refer to SCSI Card
• BP Controller Card Refer to BP Controller Card
• If exists, other Option Card.
8. Restore the OC to original configuration.
9. END
6-9 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
PCI Backplane
6-10 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
Special Equipment
• NPRS Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
3. Cut the tie-wraps that hold the cables
4. Remove the NEST Cover from the OC by unscrewing its 4 screws (see Illustration 6-5).
NEST Cover
6-11 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
9. END
NPRS Assy
J 1
C23 U 6 U 7 U35
U16 U35
U17
C22
U18 U19 U20
C47
U9
U5 U8
U15
U3 U4 U13 U14
C26
NPRS Assy
C25
U1 U2 U11 U12
C24
DS14
DS6
DS16
DS8
DS3
DS1
DS11
DS9
DS13
U19
DS15
DS5
DS4
DS2
DS12
DS12
DS7
U19
6-12 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
Special Equipment
• NPRM Assy
• Service Note (YMS-SN079)
• Functional Check/Adjustment Manual (CD-ROM)
NOTICE
This Table shows that their combination and each combination will work correctly or not.
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
3. Remove the NEST Cover from the OC by unscrewing its 4 screws.
6-13 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
10. END
NPRM Assy
J27
J26
J28
J25
J24
J23
C2
J 2 1 J 2 2
C3
3
3
3
3
3
U8
C41
U9
C34
U 7 U11U12
JC243
C1
DL1 U23 U22
U10
JP8
U2 U5
U1 U4
J
J
U6
U17U18
u25
U13U14
U15U16
U24
U3
U127
C85
U38 U37
U128
C58
C59
U129
U155
U27
U28
s1 U26
U31 U29
U35
UI59
C81
C73
2
U36
1
J 1 3
U165 U164 U140 U143 U146 U149
C93
J 1 0 C75
C94
J 1 9 J 1 4 C76
C95
J 1 8 J 1 5 C77
C96 J 1 7 J 1 6 C78
6-14 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
Special Equipment
• Nest Fan Assy
• Tie Wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Remove the Left Cover by unscrewing its six (6) screws.
3. Disconnect the power cable connector (J11) from the NPD Assy.
4. Remove the Nest Fan Assy by unscrewing its 2 screws.
5. Install the new Nest Fan Assy by referring to steps 4. through 3.
6. Restore the OC to original configuration.
7. END
6-15 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
6-16 OC
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
GANTRY
TABLE OF CONTENTS
SECTION PAGE
i GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
TABLE OF CONTENTS
SECTION PAGE
ii GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
SECTION 1 - INTRODUCTION
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........
CAUTION
Possible injury! If the service angles fall over, they can injure persons. Therefore, after using
the service angles, keep them in a safe place and/or secure them from falling over even when
the customer or other persons accidentally hit the service angles.
1-1 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
DANGER
DEATH OR SEVERE INJURY!
THE SAFETY SWITCH OF RIGHT MAINTENANCE COVER MUST NOT BE
ACTIVATED BY THE WAY OTHER THAN CLOSING THE RIGHT
MAINTENANCE COVER (E.G. BY ATTACHING A PIECE OF TAPE). ONCE
THIS SWITCH IS ACTIVATED, THE GANTRY MAY ROTATE AND POTENTIAL
DANGER IS PRESENT IF RIGHT MAINTENANCE COVER REMAINS OPENED.
1
Buzzer
Allen
Screw
Power
Supply
Gantry Safety Bracket Gantry Safety
Switch OFF Switch ON
1-2 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
Special Equipment
• Cover Stand
STUDS
SERVICE
ANGLE
1-3 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
13. END
Emergency
Switch
3 Vertical
2 Horizontal
1-4 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
Special Equipment
• Glue 52# for Metal Ceramic attaching
• 30’ dry glue for Metal Ceramic attaching
1-5 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
70mm
ProSpeed AII
35mm
70mm
CT/e Dual
35mm
6. Install the new Gantry Front Cover (without Support (2238364)) to the Gantry temporarily, adjust it to proper
location.
7. Temporarily place the dust-proof based on the Gantry Rear Cover.
8. According to the distance between the dust-proof and the Gantry Front Cover, decide where to locate the Sup-
port on the Gantry Front Cover, avoid big gap between the Support and the dust-proof.
9. Estimate the location of the Support on the Gantry Front Cover, mark up with a pencil.
10. Remove the dust-proof.
11. Clean surface of the Support and the Gantry Front Cover, adhere double-face pastern to the Support, then at-
tach it to the Gantry Front Cover according to the mark at Step 9.
Note
Seam of the Support locates in horizontal with positioning light.
1-6 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
Support
Positioning
Light
6HDP
18. END
Note
For Front Cover location adjustment, refer to Functional Check/Adjustment, INTRODUCTION, 3-2-
3 Gantry Cover Adjustment.
1-7 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
10. END
RCV BD
Dummy Connector
CN1
1-8 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
Special Equipment
• Glue 52# for Metal Ceramic attaching
• 30’ dry glue for Metal Ceramic attaching
4. END
Note
For the installation of the Gantry Support, refer to Installation of Front Cover.
Note
For Rear Cover location adjustment, refer to Functional Check/Adjustment, INTRODUCTION, 3-2-
3 Gantry Cover Adjustment.
1-9 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 9 2326233
5. END
4. END
NOTICE
If the gap between the Side Cover and the Rear Cover is too big, adjust Side Cover vertically
to reduce this gap, refer to Functional Check/Adjustment, INTRODUCTION, 3-2-3 Gantry
Cover Adjustment.
1-10 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........
2-1 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Special Equipment
• GNT Disp Board Assy
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’ and ’Table/Tilt’ switches at the Gantry rear base.
3. Remove the Gantry front cover.
4. Disconnect the cable connector (SW Bd CN1, SW Bd CN2 and GNT Disp Bd CN1) from the Switch Board Assy.
(Illustration 2-2).
5. Hold the Switch Panel Assy and remove it by unscrewing its nine screws.
6. Remove the GNT Disp Board Assy from the Switch Panel Assy by unscrewing its 10 (ten) screws.
7. Install the new GNT Disp Board Assy by referring to steps 6. through 4.
8. Restore the Gantry to original configuration.
9. END
2-2 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Special Equipment
• FCV Board Assy
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’ and ’Table/Tilt’ switches at the Gantry rear base.
3. Remove the Gantry front cover.
4. Disconnect the cable connector (CN1, CN2, CN3, CN4, CN5, CN6, CN7 and CN8) from the DISP Board Assy.
(CN5:Breath Navi Option, CN6:Touch Sensor Option)
5. Remove the FCV Board Assy from the Gantry front cover by unscrewing its seven screws.
6. Install the new FCV Board Assy by referring to steps 5. through 4.
7. Retie any tie wraps which were removed in step 4.
8. Restore the Gantry to original configuration.
9. END
Screw
2-3 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Special Equipment
• RCV Board Assy
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’ and ’Table/Tilt’ switches at the Gantry rear base.
3. Remove the Gantry rear cover.
4. Perform the similar way as for FCV BD Assy.
a. aDisconnect the cable connector (CN1, CN3 ~ CN10) from the DISP Board Assy.
(CN3, CN4 and CN10: Rear SW Option, CN5: Breath Navi Option, CN6: Prescribed Tilt Option)
b. Remove the RCV Board Assy from the Gantry rear cover by unscrewing its seven screws.
c. Install the new RCV Board Assy by referring to steps b. through a.
5. Restore the Gantry to original configuration.
6. END
2-4 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Special Equipment
• Switch Board Assy
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’ and ’Table/Tilt’ switches at the Gantry rear base.
3. Remove the Gantry front cover.
4. Disconnect the cable connector (SW Bd CN1, SW Bd CN2 and GNT Disp Bd CN1) from the Switch Board Assy.
(Illustration 2-2).
5. Hold the Switch Panel Assy and remove it by unscrewing its nine screws.
6. Remove the Switch Board Assy from the Switch Panel Assy by unscrewing its 11 (eleven) screws.
7. Install the new Switch Board Assy by referring to steps 6. through 4.
8. Restore the Gantry to original configuration.
9. END
SW Panel Assy
SW Board Assy
Screws (x11)
SW Bd CN1
Gantry Cover
2-5 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Special Equipment
• Emergency Switch Assy
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’and ’Table/Tilt’ switches at the Gantry rear base.
3. Remove the Gantry Front Cover.
4. Mark and remove the wires from the Emergency Switch.
5. Remove the Emergency Switch with support plate from the ESW base by unscrewing its four nuts.
6. Unscrew the ring nut, and remove the Emergency Switch from the support plate.
7. Install the new Emergency Switch by referring to steps 6. through 4.
8. Restore the Gantry to original configuration.
9. END
Gantry Cover
Ring/Nut
ESW Base
and Rubber Switch
Support Plate
Nut
2-6 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Special Equipment
• X-Disp Board Assy
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’ and ’Table/Tilt’ switches at the Gantry rear base.
3. Remove the Gantry Rear cover.
4. Disconnect the cable connector from the X-Disp Board Assy.
5. Remove the X-Disp Board Assy from the IND Support Bracket by unscrewing its four screws.
6. Install the new X-Disp Board Assy by referring to steps 5. through 4.
7. Restore the Gantry to original configuration.
8. END
2-7 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Special Equipment
• Microphone
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’ and ’Table/Tilt’ switches at the Gantry rear base.
3. Remove the Gantry Front (or/and Rear) cover.
4. Disconnect the cable connector from the microphone assy.
5. Remove the microphone assy by pulling the device straight out from the Look Guide assy.
6. Install the new microphone assy by referring to steps 5. through 4.
7. Restore the Gantry to original configuration.
8. END
Look Guide
Connector (Front)
Microphone Assy
2-8 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Special Equipment
• Positioning Light Window Assy
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’ and ’Table/Tilt’ switches at the Gantry rear base.
3. Remove the Gantry front cover.
4. Remove the Positioning Light Window assy by unscrewing its four screws.
5. Install the new Positioning Light Window assy.
6. Restore the Gantry to original configuration.
7. END
Positioning Light
Window Assy
Screws (x4)
2-9 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Special Equipment
• Look Guide Assy (Front / Rear)
1. Set the Gantry to the 0° position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’ and ’Table/Tilt’ switches at the Gantry rear base.
3. Remove and replace the Look Guide Assy (Front) as follows:
a. Remove the Gantry both side cover and front cover.
b. Disconnect the cable connectors (CN1 on the FBN Board and microphone) from the Look Guide Assy.
c. Remove the Look Guide Assy (Front) by unscrewing its four screws.
d. Install the new Look Guide Assy by referring to steps c. through b.
FBN Board
Positioning Light
Window Assy
2-10 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
6. END
Screws (x2)
Gantry Rear Cover
Cable Support
RBN Board
Screws (x4)
2-11 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Special Equipment
• Gantry FAN Assy
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Switch OFF the ’Rotate’, ’XG Power’ and ’Table/Tilt’ and ’Slip Ring115V’ switches at the Gantry rear base.
2. Remove the both side and front covers from the Gantry.
3. Rotate the Gantry until the AUX. box reaches the 12 o’clock position.
4. Remove the two front holding screws from the Gantry front frame (see illustration 2-8).
5. Disconnect the power cable connector from the Fan assy (see illustration 2-8).
6. Install the new Gantry Fan assy by referring to steps 5. through 4.
7. Switch ON the ‘Table/Tilt’. Verify that the Fan is operating normally.
8. Restore the Gantry to original configuration.
9. END
2-12 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
1. Set the Gantry to the 0° tilt position and lower the Table to its lowest position.
2. Switch OFF the ‘Rotate’, ‘XG Power’, ‘Table/Tilt’, and ‘Slip Ring 115V’ switches at the Gantry rear base.
3. Remove right and left side covers.
4. Install the Cover Stands on each side of Gantry and check that they are fixed secure.
5. Remove the rear cover from the Gantry
6. Mark and disconnect the Rear TSW connectors (x3) from the Gantry. (Illlustration 2-9).
RCV
Board
Connectors (x3)
2-13 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Nut (x6)
Washer (x6)
Cables
2-14 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........
3-1 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
Special Equipment
• HSDCD Receiver
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’ and ’Slip Ring 115V’ switches at the Gantry rear base.
3. Remove the both side and the rear covers from the Gantry.
4. Remove the HSDCD Receiver Cover by unscrewing its 4 screws.
5. Disconnect the RF cables from the HSDCD Receiver.
6. Remove the HSDCD Receiver by unscrewing its two screws. (Illustration 3-1)
NOTICE
Do not loosen any other screws from HSDCD Receiver assy than mentioned in the step 6. If
loosened other screws, the Receiver position must be readjusted.
HSDCD Receiver
RF Cables
Screw (x2)
3-2 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
19. END
3-3 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Special Equipment
• HSDCD Antenna
• Functional Check/Adjustment Manual (CD-ROM)
Note
The probability of a HSDCD Receiver failure is greater than HSDCD Antenna failure. Before
replacing the HSDCD Antenna replace only HSDCD Receiver and proceed the functional check.
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’ and ’Slip Ring 115V’ switches at the Gantry rear base.
3. Remove the both side and the rear covers from the Gantry.
4. Remove the HSDCD Receiver by unscrewing its four screws.
5. Disconnect the RF cables from the HSDCD Receiver.
HSDCD Receiver
RF Cables
Screw (x2)
3-4 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
M6x12
Screws (x2)
HSDCD
Antenna
3-5 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
RF Cables close by
HSDCD Antenna
RF Cables
dispose the
cable
horizontally
15. Switch ON the Service Switch on the SUB board near the TGP board.
16. Rotate the Gantry manually to perform the following checks:
Check to make sure that the HSDCD Antenna does not touch the Slip Ring during its revolution.
Check to make sure that the cables does not catch on any stationary components during each revolution.
Check if the movement is smooth and there is no abnormal noise. Make more than one complete rotation.
17. Switch ON the ‘Rotate’ Switch at the Gantry rear base.
18. Switch OFF the Service Switch on the SUB board near the TGP board.
19. Press Reset switch on the TGP board.
20. Perform the Gantry rotation using TGP service switches and verify if the movement is smooth.
21. Install the rear, right side, and left maintenance covers.
22. Switch ON the ’XG Power’ and ’Slip Ring115V’ switches at the Gantry rear base.
23. Perform following adjustment and check according to the CD-ROM manual, Functional Check & Adjustment,
DAS/Detector.
DATA TRANSFER CHECK
24. Restore the Gantry to original configuration.
25. END
3-6 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Special Equipment
• Brush Assy
• Tie wraps
• Kim Wipe
• Functional Check/Adjustment Manual (CD-ROM)
CAUTION
When servicing the Slip Rings and Brushes, wait approximately five minutes after switching
OFF the CB1 in the PDU for all capacitors in the XG Unit to discharge.
CAUTION
Exercise caution when working with slip ring components to avoid contact, inhalation, and
ingestion of slip ring brush powder.
Do not remove gloves near an exposed slip ring. The powder inside the glove can
contaminate the ring.
3-7 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
NOTICE
The Brushes are very fragile. Handle the Brush Block with care.
For an eventual brush breakage, check the type and replace it provided in the
FieldEmergency Kit Assy.
Understand and follow the Safety Guidelines Manual.
1. Preparation:
a. Remove the PDU front cover by unscrewing its 2 screws.
b. Switch OFF the CB1 and CB5 breakers in the PDU.
c. Switch OFF the ‘Rotate’ switch at the Gantry rear base.
d. Remove the Gantry rear cover.
3-8 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
REMOVAL
1. Remove the HSDCD Brush Block Assy from the Gantry as follows:
a. Disconnect the cable connector CN1 connected to the Signal Brush board.
b. Remove the Terminal cover from the HSDCD Brush Block Assy by unscrewing its 2 screws.
c. Mark and disconnect all power cables (including the GND cable) from the power bars.
d. Remove the HSDCD Brush Block assy by unscrewing its 2 border allen screws. (Illustration 3-5).
e. Replace the removed screws for Pin Jigs provided in the Service Tool kit.
f. Remove the remaining 2 middle allen screws.
NOTICE
Do not screw (or unscrew) the Adjustment Screws and Nuts. The Gantry design fixes the
Brush Block position.
Power Cables
(M6:6N.m)
Terminal Cover
(M4:1.8N.m)
Power Cables
DO NOT
Screws (x2)
SCREW/
UNSCREW THE
ADJUSMENT
SCREWS AND
NUTS
Connector
Signal CN1
Middle Power
Screws (x2) Brushes
Signal
Brushes
DO NOT
SCREW/
UNSCREW THE
ADJUSMENT
SCREWS AND
NUTS Border Screws (x2)
3-9 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
HSDCD
Slip Ring
Remove the Brush
Block with care
Slip Ring
Guide HSDCD Barrier Slip Ring
Pins Brush
Block
Brush Brush
Block
NOTICE
Do not touch the slip ring surfaces. Also, do not touch the brush surfaces.
NOTICE
Do not polish the slip ring surfaces and the brush surfaces using an Abrasive (or
equivalent).
3-10 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
NOTICE
The Brushes are very fragile. Handle the Brush Block with care.
For an eventual brush breakage, check the type and replace it provided in the Field
Emergency Kit Assy.
There are two types of Signal Brushes as follows. Verify the color of terminal to distinguish each type . (Illustration
3-7).
• CAG Signal Brush Tip: Installed at the lowest two rows (6 Signal Brushes), with RED colored Terminal.
• CA40 Signal Brush Tip: the remaining Signal Brushes. (Terminal not colored).
3-11 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Signal Brush
Brush Cap
Power Brush
3-12 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
NOTICE
The Brushes are very fragile. Handle the Brush Block with care.
For an eventual brush breakage, check the type and replace it provided in the Field
Emergency Kit Assy.
1. Replace the Power Brush Tip as follows:
a. Remove the Brush Cap of Power Brush that will be replaced.
b. Remove the Power Brush from the HSDCD Brush Block Assy.
c. Insert the new Power Brush.
d. Fasten the Brush Cap.
3-13 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
NOTICE
The Brushes are very fragile. Handle the Brush Block with care.
1. Rub the brushes to glide smoothly as follows:
a. Push and free few times the replaced brushes by finger with a kim wipe between the finger and brush and
check whether they glide into the brush holder. (Illustration 3-13).
Brushes
3-14 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
INSTALLATION
1. Install the Brush Block Assy as follows:
a. Insert the Guide Pins (x2) in the Brush Block. (Illustration 3-14).
NOTICE
Certify that the brushes of the Brush Block Assy are correctly in contact and centered with
the groove of Slip Ring.
Move the Brush Block always in perpendicular direction in relation with the Slip Ring
surface.
b. Insert the Brush Block Assy through the Guide Pins. Take care to not to damage the brushes.
Guide Pins
3-15 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Guide
Pins HSDCD Brush Block
c. When inserting the Brush Block, certify that the Brushes are positioned in the middle of Slip Ring Track and
not in contact with Slip Ring Barrier.
Illustration 3-12 Certify that the Brushes are in contact with the middle of Slip Ring Track
Slip Ring
Slip Ring Barrier
Brush
Brush Block
3-16 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
NOTICE
Certify that the brushes of the Brush Block Assy are correctly in contact with the grove of
Slipring.
f. Remove the Guide Pins.
g. Fasten the remaining 2 Allen screws gradually.
2. Restore the Brush Block Assy to original configuration by referring to step 2.
3. Rotate the Gantry manually to check if the movement is smooth and there is no abnormal noise. Make more
than one complete rotation.
4. Perform the following checks according to the CD-ROM manual, Functional Check & Adjustment, Gantry.
SIGNAL BRUSH CONTACT
GANTRY INITIALIZE MOVEMENT
MOVEMENT CHECK
DATA TRANSFER CHECK
5. Restore the Gantry and the PDU to the original configuration.
6. END
3-17 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Special Equipment
• Gantry FAN Assy
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Switch OFF the ’Rotate’, ’XG Power’, and ’Table/Tilt’ switches at the Gantry rear base.
3. Remove the Gantry both side and rear covers.
4. Remove the OC rear cover by unscrewing its 4 screws.
5. Disconnect the Optical Fiber Cable connector (J13) from the DASIFN2 Assy.
6. Disconnect the cable connector from the HSDCD Receiver Assy.
7. Cut the tie-wraps holding the cable to the Gantry frame, and remove it from the Gantry.
8. Install the new Optical Fiber Cable by referring to steps 7. through 5.
9. Restore the Gantry to the original configuration.
10. Restore the OC to the original configuration.
11. END
3-18 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........
4-1 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Special Equipment
• Power Supply (PS1) / Power Supply (PS2)
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
10. END
2. END
4-2 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Screw (x 3)
Screw (x 3)
4-3 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Special Equipment
• NAA2 Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Switch OFF the ’Rotate’, ’XG Power’, ’Table/Tilt’ and ’Slip Ring115V’ switches at the Gantry rear base.
2. Remove the left side Gantry cover.
3. Remove the four cable connectors (CN2, CN3, CN4 and CN6) from the NAA2 Assy.
4. Unscrew four screws, and remove the NAA2 Assy by pulling the device straight out from the TGP connector
(CN6).
5. Install the new NAA2 Assy by referring to steps 4. through 3.
6. Perform the following adjustment according to the CD-ROM manual, Functional Check & Adjustment.
AUDIO FUNCTION TEST
7. Restore the Gantry to original configuration.
8. END
4-4 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Special Equipment
• Cover Switch Assy
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Switch OFF the ’Rotate’, ’XG Power’, ’Table/Tilt’ and ’Slip Ring115V’ switches at the Gantry rear base.
2. Remove the right side Gantry cover.
3. Disconnect the cable connector (CN34) leading from the Cover Switch Assy.
4. Cut the tie-wraps holding the cables to the Gantry side frame.
5. Remove the cover switch (x 5) by unscrewing its two screws (x5), and remove the Cover Switch Assy.
6. Install the new Cover Switch Assy by referring to step 5 to 3.
7. Verify that cover switches are operating normally.
8. Restore the Gantry to original configuration.
9. END
4-5 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Special Equipment
• SDS Board Assy
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’ and ’Table/Tilt’ switches at the Gantry rear base.
3. Remove the Gantry both side and front covers.
4. Disconnect the two cable connectors (CN1 and CN2) from the SDS Board assy.
5. Remove the SDS Board Assy by unscrewing its four screws.
6. Install the new SDS Board Assy by referring to steps 5. through 4.
7. Check that the switches on the SDS Board Assy can be operated normally.
8. Restore the Gantry to original configuration.
9. END
CN1
SDS Board
Assy
4-6 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Special Equipment
• Servo Amplifier Assy
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Switch OFF the ’Rotate’, ’XG Power’, ’Table/Tilt’and ’Slip Ring115V’ switches at the Gantry rear base.
2. Turn OFF the power from the OC.
3. Remove the Gantry left side cover.
4. Label and remove the wires attached to terminals ‘TB2’ of the Servo Amplifier.
5. Disconnect the two cable connectors from CN1 and CN2.
Note
Before disconnecting CN1 and CN2, loosen the locking screws (see illustration 4-3).
6. Remove the amplifier by unscrewing its four screws with a long Phillips (plus) screw driver.
Screws (x 4)
Push Tab
CN1
CN2
Lock Screw
Push Tab
TB2
Lock Screw
4-7 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
13. END
4-8 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Special Equipment
• Grease Gun
• Grease Cartridge : Shell Alvania grease#2 NEW (U0411BD)
Understand and follow the Safety Guidelines Manual.
1. Switch OFF the ’Rotate’ and ’XG Power’ switches at the rear Gantry base.
2. Remove both side covers from the Gantry.
3. Switch ON the service switch on the SUB board near the TGP board.
Note
New grease must be used. Do NOT reuse a grease cartridge; open a brand new grease cartridge
every time you perform this operation.
4. Input the grease(SHELL ALVANIA grease #2) into the grease gun.
5. Attach the grease gun to the bearing grease nipple (see illustration 4-4).
Grease Nipple
Tilt Cylinder
4-9 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
NOTICE
Slow pumping operation is required.
If pumped fast, new grease will be soon ejected so that new grease can NOT reach the main
bearing.
6. Inject the grease (one cartridge) while rotating the Gantry slowly by hand. Any grease which leaks between the
shaft of main bearing and housing must be wiped clean.
7. Switch OFF the service switch on the SUB board near the TGP board.
8. Switch ON the ’Rotate’ and ’XG Power’ switches at the Gantry rear base.
9. Rotate the Gantry for approximately 10 minutes using the toggle switches on the TGP board and verify that the
Gantry rotation is smooth.
10. Switch OFF the ’Rotate’ and ’XG Power’ switches at the Gantry rear base.
11. Wipe clean any grease which has leaked between the bearing and the housing.
12. Install the Gantry rear and both side covers.
13. Switch ON the ‘Rotate’ and ‘XG Power’ switches at the Gantry rear base.
14. END
4-10 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Special Equipment
• Axial Motor Assy
• Tie wraps
• CRC of equivalent (WD40, etc...)
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Switch OFF the ’Rotate’, ’XG Power’ and ’Slip Ring115V’ switches at the Gantry rear base.
2. Remove the front, rear and both side covers from the Gantry.
3. Rotate the Gantry until the x-ray tube reaches the 6 o’clock position.
a. Switch ON the service switch on the SUB board.
b. Rotate the Gantry until the x-ray tube reaches the 6 o’clock position by hand.
c. Insert the Azimuth lock pin.
d. Switch OFF the service switch on the SUB board.
4. Remove the bottom side cover.
5. Remove the Axial Motor Pulley cover by unscrewing its 3 screws.
6. Remove the Axial Drive Belt from the Axial Motor Pulley (see illustration 7-7).
a. Loosen the three mounting plate bolts
b. Loosen the lock nut of the belt tension adjuster.
c. Loosen the adjustment bolt to relieve drive belt tension.
d. Remove the axial drive belt from the axial motor pulley.
4-11 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Allen Screws
Encoder Cable
Connector Pulley
Sleeve
GND Cable
Release
Power Cable Hole
Connector
Release Allen Screws
Hole
4-12 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Release Hole
15. Install the new Axial Motor assy by referring to steps 10. through 6.
16. Adjust the belt tension according to the CD-ROM manual, Functional Check & Adjustment, Gantry.
17. Perform the following checks according to the CD-ROM manual, Functional Check & Adjustment, Gantry.
GANTRY INITIALIZE MOVEMENT
MOVEMENT CHECK
ROTATION VELOCITY OFFSET
ROTATION SPEED
ROTATION DECELERATION
18. Install the Axial Motor Pulley cover
19. Restore the Gantry to original configuration.
20. END
4-13 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Special Equipment
• TGP Board
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Switch OFF the ‘Rotate’, ‘XG Power’, ‘Table/Tilt’ and ‘Slip Ring115V’ switches at the Gantry rear base.
2. Remove the Gantry left side cover.
3. Write down the following dip switch settings. Refer to the CD-ROM manual, Functional check & Adjustment,
Switch/Jumper Setting of Boars/Devices.
4. Remove TGP board assy by removing all the screws and connectors.
5. Install new TGP board assy using the screws removed in step 4.
6. Check the TGP board switch and jumper configuration according to the CD-ROM manual, Functional check &
Adjustment, Switch/Jumper Setting of Boars/Devices.
For the dip switch settings of S1 - T2, S1 - T4, and S2 - G4, set them according to the table at step 3.
7. Connect all the connectors removed in step 4.
8. Switch ON the ‘Rotate’, ‘XG Power’, ‘Table/Tilt’ and ‘Slip Ring115V’ switches at the Gantry rear base.
9. Perform the following adjustments in the following order according to the CD-ROM manual, Functional Check
& Adjustment, Gantry or Table.
GANTRY INITIALIZE MOVEMENT
MOVEMENT CHECK
ROTATION VELOCITY OFFSET
ROTATION SPEED
ROTATION DECELERATION
SHORT-FOOT-PRINT FUNCTION (Table tab; for systems with dip switch S1 - T2 or S1 - T4 being set
to ON only)
10. Install the front and left side Gantry covers.
11. END
4-14 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Special Equipment
• SUB Board Assy
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° position and lower the Table to its lowest position.
2. Switch OFF the ‘Rotate’, ‘XG Power’, and ‘Table/Tilt’ switches at the Gantry rear base.
3. Remove the left side cover from the Gantry.
4. Disconnect the all cable connectors from the SUB Board Assy.
5. Remove the SUB Board Assy by unscrewing its six screws.
6. Install the new SUB Board Assy by using the screws removed in step 5.
7. Connect all the connectors removed in step 4.
8. Check that the following functions are operating normally.
• Gantry Tilt Function (FWD ↔ BWD)
• Table Elevation Function (UP ↔ DOWN)
• Cradle Longitudinal Function (IN ↔ OUT)
4-15 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Cut !
6. Remove the counter holder from the new counter, then remove the two screws from the holder. Discard the
two screws. (The counter holder will be re-used later.)
Counter Holder
Screws
4-16 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
7. Set the rotation counter as follows:
a. Remove the insulation sheet from the new rotation counter to activate the battery installed into the counter.
(The counter indication will be ramdomly displayed.)
b. Set the SW2 to the terminal side. (1 kHz selected)
c. Press the RST (Reset) button to set the counter to “0”. Verify that the counter indication is “0”.
d. Set the SW1 to the terminal side. (Key protection - ON selected)
Step a. Step b.
Insulation Sheet
2 1
Step c. Step d.
2 1
Reset Button
4-17 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
8. Put the counter holder into the cables, disconnected at step 4, then pull the cables outward through the Gantry
frame hole where the counter will be installed.
9. Put the rubber seal into the counter.
10. Connect the cables to the terminals of the counters; Red cable to No.1 terminal, and Black cable to No.2
terminal.
11. Install the new rotation counter until the counter holder holds the counter securely.
12. Install the terminal protector (plastic) onto the terminal.
Holder
Counter
Protector
1 2 3 4
Rubber
Seal
Gantry
Frame
Red
Black
14. END
4-18 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 16 2326233
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........
5-1 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 16 2326233
Special Equipment
• Tilt Potentiometer Assy
• DVM (Digital Volt Meter)
• Tiewraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° position.
2. Switch OFF the ’Rotate’, ’XG Power’, ’Table/Tilt’ and ’Slip Ring115V’ switches at the Gantry rear base.
3. Remove the front and left side covers from the Gantry.
4. Remove the wiring duct cover by unscrewing its six screws. (Illustration 5-1)
5. Cut the tie wrap securing the wires leading to the Tilt Potentiometer and disconnect connector CN15 from the
TGP Board.
Screws (x6)
Tilt Potentiometer
5-2 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 16 2326233
Nut
Tilt Potentiometer Arm (cut view)
CN1 5
1
2 Rack
3
4
Support Bracket
Gear
5-3 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 16 2326233
Rack gear
18. END
5-4 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 16 2326233
Special Equipment
• Hydraulic Cylinder Assy
• Oil (Z9807QD)
• Sealing Tape (PTFE)
• Tilt Stopper/Shipping Lock
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
WARNING
CRASH HAZARD!
DO NOT ADJUST THE THROTTLE DIALS OF THE SOLENOID VALVE OR REPLACE BOTH
CYLINDERS TOGETHER AT THE SAME TIME.
5-5 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 16 2326233
Bracket
Allen
Screws(2)
Rod End
Bracket
Hose
Nut Allen Screw
and Washer
5-6 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 16 2326233
13mm + 1mm
Rod End
Fix Nut
New Cylinder
13. Fill a clean receptacle with enough Oil (Z9807QD) to cover the end of the cylinder as shown in illustration 5-6.
Place the oil input end of the cylinder assembly into the oil and pull the rod end so as to suck oil onto the
cylinder. Stop when the length of the cylinder assembly is about 40cm longer than the distance needed to reach
from the holding pivot to the support bracket.
14. Turn the cylinder around so that the input end is pointing skyward and wait 1∼2 minutes for any air to settle to
the top.
15. Push the rod end into the cylinder while holding the cylinder firmly. A mixture of air and oil should come out of
the skyward hole. Continue until only oil comes out and all air is removed from the cylinder.
Air Hole
Oil
5-7 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 16 2326233
26. END
5-8 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........
6-1 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Special Equipment
• Filter
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt and the HOME position.
2. Switch OFF the “Rotate” and “XG Power” switches at the Gantry rear base.
3. Remove the Gantry both side and front covers.
4. Cut any Tie-warps holding the Photo Sensor cable to the Collimator Assy, and unscrew three nuts and an allen
screw, then remove the collimator cover.
NOTICE
Fragile part. The Photo Sensors are very sensitive. Be careful not to bend them.
6-2 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Protect Bracket
Stepping Motor Filter
FILTER REMOVAL PATH
COLLIMATOR FRONT VIEW (SIDE VIEW)
6-3 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Special Equipment
• Collimator Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt and the HOME position.
2. Switch OFF the “Rotate”, “Slipring 115V” and “XG Power” switches at the Gantry rear base.
3. Remove the front, rear and both side covers from the Gantry.
4. Remove the X-Ray Tube from the Collimator Assy refer to X-Ray Tube replacement procedure.
X-RAY GENERATOR -> Section 3 X-Ray Tube
5. Rotate the Gantry to 180° position by hand.
6. Insert the azimuth lock pin.
7. Disconnect the Positioning Light Cable Connector.
8. Cut any tie-wraps holding the cables under the Positioning Light.
9. Remove the Position Light from the Collimator Assy by unscrewing its 5 screws.
Positioning Light
Cable Connector
Screw (x5)
Torque: 70kgf.cm
10. Cut any tie-wrap holding cables and disconnect all cable connectors from the Collimator Assy.
6-4 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
NOTICE
Fragile part.
The Photo Sensor and cables are very sensitive. Be careful not to bend them.
Encoder Cable
Motor Cable
Ground Cable
Sensor Cable
Photo Sensor Cable
11. Remove the Collimator Assy from the support frame by unscrewing its four Allen screws. (See illustration 6-4)
12. Install the new Collimator Assy in reverse order of removal. (Torque: 563kgf.cm)
13. Adjust the Aperture with the Aperture Alignment Tool according to Functional Check & Adjustment, System,
APERTURE POSITION ALIGNMENT.
14. Reinstall the X-Ray Tube (Torque: 285kgf.cm) and Positioning Light (Torque: 70kgf.cm) in reverse order of re-
moval.
15. Retie any tie-wraps which were removed.
16. Perform the following check/adjustment procedures according to manual, Functional Check & Adjustment.
CLEARANCE BETWEEN ROTATIONAL AND STATIONARY COMPONENTS
POSITIONING LIGHTS ADJUSTMENT
X-RAY ALIGNMENT
KV AND mA CHECK
DAS COUNT CHECK
Q CALIBRATION (Q-Cal)
SYSTEM CALIBRATION
CT NO. ADJUSTMENT
IMAGE PERFORMANCE
17. Restore the Gantry to the original configuration.
18. END.
6-5 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Special Equipment
• Aperture
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt and the HOME position.
2. Switch OFF the “Rotate” and “XG Power” switches at the Gantry rear base.
3. Remove the front, rear and both side covers from the Gantry.
4. Cut any Tie-warp holding the Photo Sensor cable to the Collimator Assy (see illustration 6-1), and remove the
Collimator Cover by unscrewing its 3 nuts and an allen screw.
NOTICE
Fragile part.
The Photo Sensor and cables are very sensitive.Be careful not to bend them.
6-6 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Sensor
Connector
Stepping Motor
Nut (x4)
Encoder
10. Install the new Aperture Assy to the Collimator. (Torque refer to Illustration 6-6)
11. Reconnect the connectors of the Stepping Motor, Photo Sensor and Encoder.
12. Install the Collimator Cover by screwing its 3 nuts and an allen screw. (Torque: 31Kgf.cm)
13. Fix the cables with Tie-wraps.
14. Perform Aperture Ratio Check and Image Performance Verification according to Functional Check&Adjust-
ment manual.
15. End.
6-7 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Special Equipment
• Aperture Z-Axis Belt
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt position and lower the Table to its lowest position.
2. Switch OFF the “Rotate”,”XG Power” and”Slip Ring 115V”switches at the Gantry rear base.
3. Remove the front,rear, and left maintenance covers from the Gantry.
4. Switch ON the Service Switch on the SUB board.
5. Rotate the Gantry until the x-ray tube reaches the 12 o’clock position by hand.
6. Switch OFF the Service Switch.
7. Cut any Tie-warps holding the Photo Sensor cable to the Collimator Assy(see illustration 6-1), and unscrew 3
nuts and an Allen Screw, then remove the collimator cover.
NOTICE
Fragile part. The Photo Sensor and cables are very sensitive.Be careful not to bend them.
8. Disconnect the cable connector of the z-axis motor.
9. Unscrew a Nylon nut and Allen screw to relieve the belt tension.
10. Remove the belt.
11. Install the new belt by referring to step 9.through 7.
12. Perform the Aperture Z-Axis Belt Tension according to the CD-ROM manual,Function Check&Adjustment,
Gantry.
13. Restore the Gantry to the original configuration.
Allen Screw
6-8 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Special Equipment
• Aperture Z-Axis Motor
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt position and lower the Table to its lowest position.
2. Switch OFF the “Rotate”,”XG Power” and”Slip Ring 115V”switches at the Gantry rear base.
3. Remove the front, rear, and left maintenance covers from the Gantry.
4. Cut any Tie-warps holding the Photo Sensor cable to the Collimator Assy (see illustration 6-1), and unscrew 3
nuts and an Allen Screw, then remove the collimator cover.
NOTICE
Fragile part. The Photo Sensor and cables are very sensitive. Be careful not to bend them.
5. Switch ON the Service Switch on the SUB board.
6. Rotate the Gantry until the x-ray tube reaches the 6 o’clock position by hand.
7. Switch OFF the Service Switch.
6-9 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Set Screws
Allen Screw
Support Bracket
6-10 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Special Equipment
• Screw Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt position and lower the Table to its lowest position.
2. Switch OFF the “Rotate”, ”XG Power” and”Slip Ring 115V”switches at the Gantry rear base.
3. Remove the front, rear, and left maintenance covers from the Gantry.
4. Cut any Tie-warps holding the Photo Sensor cable to the Collimator Assy (see illustration 6-1), and unscrew 3
nuts and an Allen Screw, then remove the collimator cover.
NOTICE
Fragile part. The Photo Sensor and cables are very sensitive.Be careful not to bend them.
5. Switch ON the Service Switch on the SUB board.
6. Rotate the Gantry until the x-ray tube reaches the 6 o’clock position by hand.
7. Switch OFF the Service Switch.
8. Remove the following components:
APERTURE............(refer to Aperture)
Z-AXIS MOTOR.......(refer to Aperture Z-axis Motor)
6-11 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Joint Bracket
BWD End Stopper
Pulley
6-12 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Special Equipment
• Sensor Assy
• Tie-wrap
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt position and lower the Table to its lowest position.
2. Switch OFF the “Rotate”,”XG Power” and”Slip Ring 115V”switches at the Gantry rear base.
3. Remove the front, rear, and left maintenance covers from the Gantry.
4. Cut any Tie-warps holding the Photo Sensor cable to the Collimator Assy(see illustration 6-1), and unscrew 3
nuts and an Allen Screw, then remove the collimator cover.
NOTICE
Fragile part. The Photo Sensor and cables are very sensitive.Be careful not to bend them.
5. Switch ON the Service Switch on the SUB board.
6. Rotate the Gantry until the x-ray tube reaches the 6 o’clock position by hand.
7. Switch OFF the Service Switch.
8. Remove the following components:
APERTURE............... (refer to Aperture)
BOW-TIE FILTER....... (refer to Bow-Tie Filter)
6-13 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Sensor Assy
Screws
1mm
Sensor
Assy
6-14 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Aperture Motor
Driver
Mounting Plate
Cover
6-15 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
10. END
Illustration 6-12 Aperture Motor Driver Assy Removal from the mounting bracket
Screws
Mounting Bracket
6-16 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........
7-1 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Special Equipment
• Power Supply Module
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the front and right side Gantry covers.
2. Rotate the Gantry to approximately 190° tube position.
3. Switch OFF the “Rotate”, “XG Power” and “Slip Ring115V” switches at the rear Gantry base.
4. Insert the Azimuth lock pin.
5. Remove the Power Supply cover by removing four nuts (Illustration 7-1).
PS6
PS7
1 4 7
WHT 2 5 8 BLK
3 6 9 ORG
GRN
BLU
DAS POWER CABLE CONNECTOR
The denominations PS1 PS7 are only for reference in this procedure. They do not correspond to
the part name in Renewal Parts.
7-2 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Bar Screw
Bar
PS1
PS6
PS7 PS2
PS3
PS4
PS5
7-3 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Special Equipment
• OGP Assy
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt and the HOME position.
2. Switch OFF the “Rotate”, “XG Power” and “Slip Ring115V” switches at the Gantry rear base.
3. Remove the front, right side, and left maintenance covers from the Gantry.
4. Switch ON the service switch on the SUB board near the TGP board, and rotate the Gantry until the OGP Assy
reaches the 3 o’clock position by hand, then switch OFF the service switch. (Illustration 7-3).
5. Cut the tie-wraps holding the cables to the OGP cover.
6. Remove the OGP assy cover by unscrewing its four nuts and two screws.
7. Disconnect the ten cable connectors (CN1 ∼ CN10) from the OGP board.
8. Remove the two Allen screws and one nut that fasten the connector frame to the OGP support frame.
9. Remove the OGP board with connector frame by unscrewing eight screws.
10. Remove the connector frame by unscrewing the four studs, and transfer the connector frame to the new OGP
board.
11. Install the new OGP board (with connector frame) by referring to step 9 to 5.
12. Switch ON the service switch on the SUB board near the TGP board.
13. Rotate the Gantry manually to check if the movement is smooth and the cables does not catch on any
stationary components. Make more than one complete rotation.
14. Perform the Gantry rotation using TGP service switches and verify if the movement is smooth.
15. Perform Test Scan according to the CD-ROM manual, Functional Check & Adjustment, System.
16. Restore the Gantry to original configuration.
17. END
7-4 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
OGP Cover
OGP Support
Frame
7-5 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Special Equipment
• DTRF2 Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt position and lower the Table to its lowest position.
2. Switch OFF the “Rotate”, “XG Power” and “Slip Ring115V” switches at the Gantry rear base.
3. Remove the front,right side, and left maintenance covers from the Gantry.
4. Switch ON the Service Switch on the SUB board near the TGP board, and rotate the Gantry to 5 o’clock
position by hand, then switch OFF the Service Switch.
5. Remove the DTRF assy cover by unscrewing its 2 nuts.
6. Disconnect the three cable connectors (CN1, CN2, J4) from DTRF assy.
7. Remove the connector bracket together with the DTRF assy by unscrewing 6 screws and 2 Allen screws
8. Remove the 4 set nuts and transfer the connector bracket to the new DTRF assy. Tighten the bracket in place
using the set nuts (see illustration 7-4).
9. Install the new DTRF assy/connector bracket by referring to steps 7. through 5.
10. Switch ON the Service Switch on the SUB board near the TGP board.
11. Rotate the Gantry manually to check if the movement is smooth and there is no abnormal noise. Make more
than one complete rotation.
12. Switch ON the “Rotate”, “XG Power” and “Slip Ring115V” switches at the Gantry rear base.
13. Perform the Gantry rotation using TGP service switches and verify if the movement is smooth.
14. Perform Data Transfer Check according to the CD-ROM manual, Functional Check & Adjustment, Gantry.
15. Install the front and both side Gantry covers.
16. END
7-6 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
DTRF Assy
Cover
DTRF Assy
Connector
Bracket
7-7 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Special Equipment
• Photo Sensor
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt and the HOME position.
2. Switch OFF the “Rotate” and “XG Power” switches at the Gantry rear base.
3. Remove the front, rear, right side and left maintenance covers.
4. Disconnect the cable connector from the defective Photo Sensor.
5. Remove the defective Photo Sensor by unscrewing its 2 screws.
6. Install the new Photo Sensor by referring steps 5. through 4.
7. Restore the Gantry to original configuration.
8. END
STATIONARY SIDE
Photo Sensor
(G. Pulse 2)
ROTATIONAL SIDE
Photo Sensor
(G. Pulse 1)
7-8 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Special Equipment
• Axial Drive Belt
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the PDU front cover by inscrewing its 2 screws.
2. Switch OFF the CB1 and CB5 breakers in the PDU.
3. Switch OFF the “Rotate” switch at the Gantry rear base.
4. Remove the following components:
• Both Side maintenance Covers.................Refer to 1-2-3 Gantry Side Cover
• Gantry Rear Cover...............................................Refer to 1-2-2 Gantry Rear Cover
• HSDCD Receiver Cover............................Four(4) Screws (See Illustration 7-6)
• All Slip Ring Covers
• Slip Ring Support Plate............................6 x Two(2) Screws (See Illustration 7-7)
• Axial Motor Pulley Cover..........................Four(4) Screws (See Illustration 7-10)
Receiver Cover
7-9 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Gantry Rear
Screw (x2)
Gantry Frame
Screw (x2)
HSDCD Receiver
7-10 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
CAUTION
When servicing the Slip Rings and Brushes, wait approximately five minutes after switching
OFF the CB1 in the PDU for all capacitors in the XG Unit to discharge.
7. Remove the Slip Ring Brush Block Assy from the brush mounting plate, detailed processes refer to 3-3 Brush
Assy -> Brush Block Removal.
a. Disconnect the cable connector CN1 connected to the signal brush board.
b. Remove the Terminal cover from the HSDCD Brush Block Assy by unscrewing its 2 screws.
c. Mark and disconnect all power cables (including the GND cable) from the power bars.
d. Remove the Brush Block Assy by unscrewing its 2 border allen screws.
e. Remove the HSDCD Brush Block always keeping in the perpendicular direction with the Slip Ring to avoid
a brush breakage.
Power Cables
(M6:6N.m)
Terminal Cover
(M4:1.8N.m)
Power Cables
DO NOT
Screws (x2)
SCREW/
UNSCREW THE
ADJUSMENT
SCREWS AND
NUTS
Connector
Signal CN1
Middle Power
Screws (x2) Brushes
Signal
Brushes
DO NOT
SCREW/
UNSCREW THE
ADJUSMENT
SCREWS AND
NUTS Border Screws (x2)
7-11 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Support Bolt
Tension Spring
Lock Nut
Adjustment Bolt
Adjuster
Mounting Plate
Axial Belt
Mounting
Plate Bolts
7-12 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
7-13 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Special Equipment
• HV Cable (Anode/Cathode)
• Silicone Oil
• Candle Stick HV lead Wrench
• Tie-wraps
• Kim Wipe
• Functional Check/Adjustment Manual (CD-ROM)
CAUTION
BURN/SHOCK HAZARD!
Wait more than five minutes following the last scan before performing the following
procedure.
CAUTION
Wait approximately five minutes after switching OFF the CB1 in the PDU for all capacitors in
the XG Unit to discharge.
7-14 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
7-15 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Check to make sure the HV cable does not catch on any stationary components during each revolu-
tion.
6. Perform the Gantry rotation using TGP service switches and verify if the movement is smooth.
7. Restore the Gantry and the PDU to original configuration.
8. Perform the Scan Test according to the CD-ROM manual, Functional Check & Adjustment, System.
9. END
7-16 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........
8-1 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Special Equipment
• HSDCD Transmitter Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
NOTICE
HSDCD Transmitter is static sensitive. Before touching the component, attach the wrist
strap to your wrist and to the metal part of the chassis.
1. Set the Gantry to the 0° tilt position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’ and ’Slip Ring115V’ switches at the Gantry rear base.
3. Remove the rear, right side, and left maintenance covers from the Gantry.
4. Switch ON the Service Switch on the SUB board near the TGP board, and rotate the Gantry until the x-ray
tube reaches the 7 o’clock position by hand, then switch OFF the Service Switch.
5. Switch OFF the ’Table Tilt’ at the Gantry rear base.
6. Disconnect the cable connectors from HSDCD Transmitter assy.
7. Remove the HSDCD Transmitter assy by unscrewing its two screws.
8. Install the new HSDCD Transmitter assy by referring to steps 7. through 6.
9. Fasten with tie-wrap all cable in excess in a bundle.
RF Cables
Screw (x2)
8-2 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
16. END
8-3 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Special Equipment
• Signal Interface Board
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt position and lower the Table to its lowest position.
2. Switch OFF the ’Rotate’, ’XG Power’, ’Slip Ring115V’ and ’Table Tilt’ switches at the Gantry rear base.
3. Remove the rear, right side, and left maintenance covers from the Gantry.
4. Switch ON the Service Switch on the SUB board near the TGP board, and rotate the Gantry until the x-ray
tube reaches the 7 o’clock position by hand, then switch OFF the Service Switch.
5. Disconnect the cable connector from Signal Interface Board.
6. Remove the Signal Interface Board by unscrewing its seven screws.
7. Install the new Signal Interface Board by referring to steps 5. through 4.
8. Restore the Gantry to the original configuration.
9. END.
8-4 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Special Equipment
• Optical Fiber Cable
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt and the HOME position.
2. Switch OFF the ’Rotate’ and ’XG Power’ switches at the Gantry rear base.
3. Remove the front, rear, right side and left maintenance covers.
4. Disconnect the Opt Fiber Cable connector from the DTRF Assy.
5. Disconnect the Opt Fiber Cable connector from the RF Transmitter Assy.
6. Cut the tie-wraps holding the cable to the Gantry frame, and remove it from the Gantry.
7. Install the new Optical Fiber Cable by referring steps 6. through 4.
8. Restore the Gantry to original configuration.
9. END
8-5 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Special Equipment
• Dial Gauge - Slip Ring Replacement Kit (2225481)
• Tie wraps
• Kim Wipe
• Functional Check/Adjustment Manual (CD-ROM)
CAUTION
When servicing the Slip Rings and Brushes, wait approximately five minutes after switching
OFF the CB1 in the PDU for all capacitors in the XG Unit to discharge.
CAUTION
Exercise caution when working with slip ring components to avoid contact, inhalation, and
ingestion of slip ring brush powder.
Gloves : Large size : 46-194427P400, X-Large size : 46-194427P401
HEPA Vacuum Cleaner : 46-297933P1 to remove brush block powder (dust).
Do not remove gloves near an exposed slip ring. The power inside the glove can
contaminate the ring.
8-6 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
8-7 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
8-8 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
GND Cable
(6N.m)
8-9 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
HSDCD
Receiver
Assy
8-10 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Alignment Groove
Mounting Bolts
(6N.m)
transmitter
8-11 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
NOTICE
Take care when handling the HSDCD Slip Ring.
Lean the Ring on a cushion, as part of shipping protection, to avoid scratching the PCB lo-
cated in the Ring border.
Cushion
8-12 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Illustration 8-7 Attaching the Pin Jigs and tie wrap bases before installing in the Gantry
8-13 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
REAR VIEW
Pin Pin Jig
Tube position
Signal
Interface
Board
Alignment
Support Pin Groove
Frame Inside of the HSDCD
Slip Ring Assy
Pin
NOTICE
Remove the jigs before rotating the Gantry by hand.
8-14 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
NOTICE
The HSDCD Transmitter Assy and Signal Interface Board on the inside of the Slip Ring Assy
is very sensitive, so handle it with extreme care.
7. Fasten the first two pin jigs on the top in the Suppor Frame.
8. Remove the two pin jigs inserted in the step 2.
9. Switch ON the Service Switch on the SUB Board near the TGP Board.
10. Fasten the HSDCD Slip Ring by screwing the remaining mounting bolts by rotating the gantry by hand.
11. Replace the two pin jigs by mounting bolts and fasten them.
12. Verify that all 24 mounting bolts that fix the HSDCD Slip Ring are correctely fastened. Torque 6N.m, as shown
in the Illustration 8-4.
13. Reconnect all remaining cables and connectors disconnected in the step 1 of ‘Cables and Wires disconnection’
subsection. Use the same screws removed in the mentioned step.
14. Reinstall the cable protect cover (x 4) removed in the step 3 of ’Slip Ring Covers, Cable Protect Covers
removal’.
15. Reconnect the HSDCD Transmitter connector cables.
8-15 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Tie–wraps
(x3)
Cable in
excess
HSDCD
Transmitter
8-16 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Attachment Tool
Gantry Frame
Slip Ring
Track Barrier
Dial Indicator
8-17 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Dial Gauge
SIDE VIEW
HSDCD
Slip Ring
Front Rear
least recessed area
8-18 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Attachment Tool
Gantry Frame
Dial Indicator
Dial Indicator
PCB
PCB
surface
Slip Ring
8-19 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
HSDCD
Receiver
Assy
M4x8
Screw and
washer (x2)
3. Perform following adjustment and check according to the CD-ROM manual, Functional Check & Adjustment,
Gantry.
HSDCD RECEIVER ASSY POSITION.
8-20 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Block Jig
8-21 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Illustration 8-16 Brush Block Base and Brush Block Support for HSDCD Slip Ring
Block Jig
Illustration 8-17 Brush Block Base and Brush Block Support for HSDCD Slip Ring
Sli
p R ing
Slip Ring
Track Barrier
Block Jig
The interna
l face of Block Jig must
stay in contact w ith Sli
p R ing
Block Jig pin
8-22 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
NOTICE
The Block Jig must be simultaneously in contact with the Slip Ring and its pins in contact
with the Slip Ring Track Barrier before fastening the screws.
5. Fasten the 4 screws, indicated as “A” in the Illustration 8-18, of HSDCD Brush Block Base, where each two of
them located on the top and bottom.
6. Loosen the two “B” screws, indicated in the Illustration 8-18.
A
Screws (x4)
Just Touch
top and bottom the Block Jig
Torque=11.7N.m
C
Screws (x2)
Torque=11.7N.m
B
Screw with
nuts (x2)
8-23 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
NOTICE
Keep the screws of Brush Block Plate, used for Brush Block stopper guide firmed (”B” of
Illustration 8-18). Once loosened, the Block Jig positioning must be performed again.
Illustration 8-19 Clearance between the Slip Ring and Block Jig
less than
0.1 mm
Block Jig
Note
If the clearance is greater than 0.1mm, loosen all screws fastened in the steps 5 and 8 and then
restart the Block Jig positioning adjustment from the step 3.
14. Remove the Block Jig by unscrewing its 4 screws.
8-24 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
NOTICE
The Brushes are very fragile. Handle the Brush Block with care.
For an eventual brush breakage, check the type and replace it provided in the service tool
kit.
1. Push and free few times the brushes of Brush Block Assy by finger with a kim wipe between the finger and
brush and check whether they glide smoothly into the brush holder.
Brushes
2. Fasten the two guide pins, provided in the Service Tool Kit as shown in the Illustration 8-21.
NOTICE
The Brushes are very fragile. Handle the Brush Block with care.
8-25 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
NOTICE
Certify that the brushes of the Brush Block Assy are correctly in contact and centered with
the grove of Slip Ring.
Move the Brush Block always in perpendicular direction in relation with the Slip Ring
surface.
2. Insert the Brush Block Assy in the Pin Jigs. Take care to not to damage the brushes.
Guide Pins
8-26 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Guide
Pins HSDCD Brush Block
3. When inserting the Brush Block, certify that the Brushes are positioned in the middle of Slip Ring Track and not
in contact with Slip Ring Barrier.
Illustration 8-23 Certify that the Brushes are in contact with the middle of Slip Ring Track
Slip Ring
Slip Ring Barrier
Brush
Brush Block
8-27 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
NOTICE
Certify that the brushes of the Brush Block Assy are correctly in contact and centered with
the groove of Slip Ring but not on the Slip Ring Track Barrier.
Keep the Brush Block always in parallel with the Slip Ring surface.
4. Push the Brush Block against the Slip Ring and the Brush Block Plate.
5. Fasten the first two M6x35 Allen screws and washers gradually. (Illustration 8-24).
6. Remove the guide pins.
7. Fasten the remaining two Allen screws with washer.
NOTICE
For an eventual brush breakage, check the type and replace it provided in the service tool
kit.
8-28 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Master Gauge
Master Gauge
4.3mm shim
8-29 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Illustration 8-26 Tolerated Clearance Between the Slip Ring and Brush Block
Thickness
gauge
15mm
Thickness
gauge
8-30 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Illustration 8-27 Tolerated Clearance Between the Slip Ring and Brush Block
Slip Ring
Slip Ring Barrier
Clearance
Brush
Brush Block
Note
If one of the two steps above does not agree, remove the Brush Block and proceed the Block Jig
positioning adjustment again.
8-31 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Power Cables
tie wrap (x1)
Cable Protector
Cover
Connector CN1
8-32 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
6. Tilt the Gantry and verify that the cables does not get tensioned.
8-33 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
CN1
8-34 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
HSDCD Slip
Ring Assy
3. Attach the HSDCD Receiver Assy Cover as follows: as shown in the Illustration 8-32
Note
Before attaching the HSDCD Receiver cover, dispose the RF cables so that between the cables
and mentioned cover exist enough place and certify that after installed the cover, the cables are not
tensioned.
8-35 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
RF Cables close by
HSDCD Antenna
a. Fasten the HSDCD Receiver Assy Cover with Slip Ring Cover. Use special washers provided in the
Replacement Kit.
b. Fasten the HSDCD Receiver Assy Cover with the HSDCD Receiver Assy.
Screw and
special
Washer (x2)
Arrange the
cables
8-36 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 15 2326233
Functional Check
1. Rotate the Gantry by hand and perform the following checks:
Check to make sure that the HSDCD Antenna does not touch the Slip Ring during its revolution.
Check to make sure that the cables does not catch on any stationary components during each revolution.
Check if the movement is smooth and there is no abnormal noise. Make more than one complete rotation.
2. Perform the Gantry rotation during approximatelly 10 minutes and verify that there is no irregular noises as
follows:
a. Switch ON the “Rotate”, “XG Power”, “Slip Ring115V” and “Table Tilt” switches at the Gantry rear base.
b. Switch OFF the Service Switch on the SUB board near the TGP board.
c. Switch to MNL the SYS Switch on the SUB board near the TGP board.
d. Switch to FIX the ABT Switch on the SUB board near the TGP board.
e. Switch to SPD2 the SPD Switch on the SUB board near the TGP board.
f. Switch to FAST the SW4 Switch on the SUB board near the TGP board.
g. Switch to CNT the SW5 Switch on the SUB board near the TGP board.
3. Perform the following checks according to the CD-ROM manual, Functional Check & Adjustment.
HSDSD SLIP RING ↔ HSDCD BRUSH CONTACT CHECK
DAS TRANSFER TEST
4. Restore the Gantry and the PDU to original configuration.
5. END
8-37 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
8-38 GANTRY
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 11 2326233
TABLE
TABLE OF CONTENTS
SECTION PAGE
i TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
ii TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform the
following steps at appropriate timings in each component replacement procedure:
..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........
1-1 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Special Equipment
• None
Understand and follow the Safety Guidelines Manual.
1. Move the cradle OUT to its fully retracted position (farthest from Gantry).
2. Raise the Table to its highest position.
3. Switch OFF the “Table/Tilt” switch at the Gantry rear base.
4. Remove the two screw caps from the rear bottom cover.
5. Unscrew the two screws and remove the rear bottom cover.
6. Remove the four screw covers from foot pedals.
Note
If the Foot Pedal Option is not installed, skip to step 8.
7. Unscrew the four Allen screws and remove the four foot pedals.
8. Remove the four screw caps from the front bottom cover.
9. Unscrew the four screws and remove the front bottom cover.
10. END
Screw Cover
Foot Pedal
Screw Cap
Rear Bottom Cover Front Bottom Cover
1-2 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Special Equipment
• None
Understand and follow the Safety Guidelines Manual.
1. Switch OFF the “XG Power” and “Rotate” switches, and switch ON the “Table/Tilt” switch at the Gantry rear
base.
2. Set the Table to its highest position.
3. Move the cradle OUT to its fully retracted position (farthest from Gantry).
4. Switch OFF the “Table/Tilt” switch at the Gantry rear base.
5. Unscrew and remove the top cover(left or right) bottom holding screws. The Illustration 1-2 shows the screw
locations.
6. Slide the top cover (left or right) free from the Table until the latch and touch sensor switch connectors are
visible.
7. Disconnect the latch switch and touch sensor switch cable connectors.
8. Remove the top cover (left or right).
9. END
1-3 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
:Screw Location
Top Cover L
Latch Swit
Connect
1-4 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
1-2 CRADLE
Special Equipment
• None
Understand and follow the Safety Guidelines Manual.
1. Switch OFF the “XG Power” and “Rotate” switches, and switch ON the “Table/Tilt” switch at the Gantry rear
base.
2. Set the Table to its highest position.
3. Move the cradle OUT to its fully retracted position (farthest from Gantry).
4. Switch OFF the “Table/Tilt” switch at the Gantry rear base.
5. Remove the screw cap and unscrew the four Allen screws from the cradle end (see Illustration 1-3), and then
slide out the cradle.
6. After installing the new cradle, perform the adjustment according to the CD-ROM manual, Functional Check &
Adjustment.
7. END
Cradle
1-5 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Special Equipment
• Cradle Potentiometer
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Switch OFF the ”XG” and ”Rotate” switches, and switch ON the ”Table/Tilt” switch on the Gantry rear base.
2. Set the Table to its highest position.
3. Move the cradle OUT to its fully retracted position (farthest from Gantry).
4. Switch OFF the ”Table/Tilt” switch on the rear base of the Gantry.
5. Remove the Cradle. Refer to section 1-2.
6. Remove the top cover right. Refer to section 1-1-2.
7. Remove both bottom covers. Refer to section 1-1-1.
8. Remove the cover which is located under the cradle closest to the Gantry (8 screws).
9. Remove the front cradle tray (4 screws), rear cradle tray (6 screws).
10. Remove the driver cover by unscrewing 4 screws. Its location is shown in the illustration 1-24.
11. Remove the TABLE BOARD ASSY protective cover (4 screws). Its location is shown in the Illustration 1-4.
1-6 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
TABLE
DRIVER
SIDE VIEW
12. Disconnect connector CN3 from the TABLE BOARD ASSY.After replacement, wrap up the remaining cable as
it before.
13. Verify that the end of the cradle is in the out limit position, then loosen the two screws closest to the
Potentiometer. Refer to Illustrations 1-5 and 1-6.
Note
Be careful not to move the thin cradle potentiometer cable.
Potentiometer
1-7 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
1
2
3
4
CN3 Support screw
measure resistance
between
Disk
PIN2 and PIN3
Potentiometer
Support bracket
Set Nut
Gear
Coupling Screws
14. Remove the support bracket together with the Potentiometer Assy, with its wires still attached, by unscrewing
the support screws shown in illustration 1-6 and then feeding connector CN3 up through the table.
15. Unscrew the coupling screws in the gear together with the potentiometer assembly to remove the gear.
16. Remove the set nut and transfer the support bracket to the new cradle potentiometer . Tighten the bracket in
place using the set nut.
17. Install the gear to the potentiometer assembly and tighten the coupling screws.
18. Feed the wiring of the new Potentiometer down to the TABLE BOARD ASSY, retie any tie wraps which were
removed in step 13.
19. Install the new potentiometer/support bracket, and tighten the support screws.
1-8 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
24. END
1-9 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Special Equipment
• Cradle Potentiometer Pulley Cable: U0008AP
• Metal Tube: U0009AP (Two tubes must be ordered.)
1-4-1 Preparation
1. Understand and follow the Safety Guidelines Manual.
2. Switch OFF the “XG Power” and “Rotate” switches, and switch ON the “Table/Tilt” switch at the Gantry rear
base.
3. Set the Table to its highest position.
4. Move the cradle OUT to its fully retracted position (farthest from Gantry).
5. Switch OFF the “Table/Tilt” switch at the Gantry rear base.
6. Remove the following covers and components from the Table: (See Illustration )
• Cradle ...................................................... Four(4) Allen Screws
• Top Cover (Rear / Left / Right) .......................................................3 x Four(4) Screws
• Drive Cover ...................................................... Four(4) Screws
• Cradle Tray (Front / Rear) ..................................................... Four(4) Screws / Six(6) Screws
1-10 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Top View
Drive Cover Cradle Tray_Rear Top Cover_Right
Cradle Tray_Front
Cradle Potentiometer
Pulley Metal Cable
Table Frame
1-11 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
1-4-2 Remove the Old Cradle Potentiometer Pulley Metal Cable (Continued)
4. Remove the Pulley Assy from the bracket by unscrewing its two screws.
Pulley
Bracket
Screw (x2)
5. Loosen the lock nut , then loose the adjusting nut to loosen the cable tensioner.
Lock Nut
1-12 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Illustration 1-12 Pass the Metal Cable through the Metal Tube
Metal Cable
4. Strain the metal cable to wind it 8 times clockwise (CW) around the upper side of the pulley.
Note: The eight (8) circles metal cable don’t wrap each other.
1-13 TABLE
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REV 17 2326233
1-4-3 Install the new Cradle Potentiometer Pulley Metal Cable (Continued)
7. Re-install the Pulley Assy to the bracket by screwing its two screws.
Bracket
8. Separate the gears of the Potentiometer Assy and the Pulley Assy, then turn gear of the Potentiometer Assy
counterclockwise (CCW) to its utmost position. (See Illustration 1-15)
CCW
Bracket
Pulley Hole points the Pot Potentiometer
9. Turn the Pulley to let holes on the pulley point at the Potentiometer Assy.
10. Move the potentiometer Assy close to the Pulley Assy, let the teeth on the two gears mesh as they turn round.
11. Tear the tapes and start to wrap the metal cable shown as below Illustration 1-16.
NOTICE
At this time, the metal cable totals 74/3 circles on the pulley.
CAUTION
Strain the Cradle potentiometer Pulley Metal Cable During wrapping it, but avoid excessive
strength to snap the metal cable.
1-14 TABLE
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GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
1-4-3 Install the new Cradle Potentiometer Pulley Metal Cable (Continued)
12. When the metal cable return the start position, then wind it 11/4 circles clockwise (CW) around the upper side
of the pulley.
NOTICE
At this time, the metal cable totals 9 circles on the pulley.
End position
Start Position
1 3
2
Cradle Potentiometer
Pulley Metal Cable
Table Frame
Illustration 1-17 Pass the Metal Cable through pulley, shaft and metal tube
Metal Tube
Holes of Pulley
Shaft
Pulley
1-15 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
1-4-3 Install the new Cradle Potentiometer Pulley Metal Cable (Continued)
16. Separate the gears of the Potentiometer Assy and the Pulley Assy.
17. Turn the pulley:
• Turn the pulley 1/4 circle counterclockwise (CCW).
• Turn the pulley 9 circles clockwise (CW).
• Turn the pulley 1/4 circle counterclockwise (CCW).
18. The holes on the pulley point at direction of the Gantry after turning the pulley.
19. Install the Cradle Carriage and slide it to the end of the rail shown as below Illustration.
Slide Rail
Cradle Carriage
Slide Direction
1-16 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
1-4-3 Install the new Cradle Potentiometer Pulley Metal Cable (Continued)
20. Pinch the cable holder on the Cradle Carriage and the metal cable to move together about 25cm forward.
Illustration 1-20 Remove the cable holder and metal cable together
Cradle Carriage
Cable Holder
21. Adjust the screw shown in white circle (See Illustration 1-21) to loosen the metal cable.
22. Fix the metal cable onto the cable holder as shown.
Cable Holder
1-17 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
1-4-3 Install the new Cradle Potentiometer Pulley Metal Cable (Continued)
23. Adjust the screw shown in white circle (See Illustration 1-21) to little strain the metal cable.
24. Adjust the lock nut and adjusting nut to adjust the metal cable strain, until the distance between the bracket
and spring is 1mm.
CAUTION
Avoid excessive adjustment to snap the metal cable.
25. Verify that the end of the cradle is in the out limit position.
26. Turn gear of the Potentiometer Assy to adjust the Potentiometer so that the resistance between Pin 2 and Pin
3 of CN3 is 50 (Refer to Illustration 1-23)
1
2
3
4
CN3
measure resistance
between
PIN2 and PIN3
Potentiometer
Gear
27. Move the potentiometer Assy close to the Pulley Assy, let the teeth on the two gears mesh as they turn round.
28. Fix the Potentiometer Assy by screwing its two screws.
29. Reinstall the removed components and covers in the reverse order of removal.
30. Restore the Table to original configuration.
31. Perform a P0, PG longitudinal adjustment.
Refer to the CD-ROM manual, Functional Check & Adjustment.
CRADLE ABSOLUTE POSITION
Longitudinal Function
32. END
1-18 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Special Equipment
• Cradle Encoder Assy
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Switch OFF the “XG Power” and “Rotate” switches, and switch ON the “Table/Tilt” switch at the Gantry rear
base.
2. Raise the Table to its highest position.
3. Switch OFF the “Table/Tilt” switch at the Gantry rear base.
4. Remove the following cover and component from the Table:
• Cradle . . . . . . Refer to Cradle
• Top Cover (Both Side) . . . . . . Refer to Top Cover
• Drive Cover . . . . . . Four(4) Screws
Driver Cover
Cradle
1-19 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
11. END
Encoder Assy
Cable Connector
Encoder Disk
Encoder Holder
Set Screw
1-20 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Special Equipment
• Height Potentiometer
• Tie wraps
• Grease
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
Note
It may be necessary to lower the Table to gain access to one of the height potentiometer coupling
screws. If this is done then be sure to return the Table to its highest position, and return the Gantry
“Table/Tilt” switch to the OFF position.
1. Switch OFF the “XG Power” and “Rotate” switches, and switch ON the “Table/Tilt” switch at the Gantry rear
base.
2. Remove Left Cover by unscrewing 4 screws.
3. Move the Cradle out to its fully retracted position(farthest from Gantry).
4. Lower the Table to the mechanical down limit position.
5. Switch OFF the “Table/Tilt” switch at the Gantry rear base.
6. Remove the left side maintenance cover from the Gantry.
7. Remove the following covers and component from the Table:
• Top Cover-L Refer to Top Cover
• Cradle Refer to Cradle
• Rear Cradle Tray Six(6) Screws
1-21 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
To Gantry
Bracket
Coupling Set Screws
Height Potentiometer
Plate Support Nuts
To Gantry
1-22 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
12. END
1-23 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Special Equipment
• Stepping Motor Driver Assy
• Tie-wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Move the cradle OUT to its fully retracted position (farthest from Gantry).
2. Raise the Table to its highest position.
3. Switch OFF the ’Table/Tilt’ switch at the Gantry rear base.
4. Disconnect the three cable connectors (CN1 CN3) and Ground Cable from the Stepping Motor Driver Assy.
5. Remove the Stepping Motor Driver Assy by unscrewing its two screws.
6. Install the new Stepping Motor Driver Assy by referring to steps 6. through 5.
7. Output torque adjustment refer to FUNCTIONAL CHECK/ADJUSTMENT Manual (See Section 2-5 in Table/
Gantry Parts)
8. Restore the Table to original configuration.
9. END
1-24 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Special Equipment
• Stepping Motor Assy
• Tie-wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Move the cradle OUT to its fully retracted position (farthest from Gantry).
2. Raise the Table to its highest position.
3. Switch OFF the ’Table/Tilt’ switch at the Gantry rear base.
4. Remove the following covers and component from the Table:
• Cradle Refer to Cradle
• Top Cover L Refer to Top Cover
Cradle
Stepping Motor
1-25 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
11. END
Bearing
Potentiometer Assembly
Roller
Cradle Encoder
Pully
Motor Support
Belt
Step Motor
1-26 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Special Equipment
• TBL Board Assy
• Tie-wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Move the cradle OUT to its fully retracted position (farthest from Gantry).
2. Raise the Table to its highest position.
3. Switch OFF the ’Table/Tilt’ switch at the Gantry rear base.
4. Remove the following covers from the Table:
• Rear Bottom Cover Refer to Bottom Cover
• Front Bottom Cover Refer to Bottom Cover
5. Disconnect the all cable connectors (CN1 CN9) from the TBL Board Assy.
6. Remove the TBL Board Assy by unscrewing its four screws.
7. Install the new TBL Board Assy by referring to steps 6 through 5.
8. Restore the Table to original configuration.
9. END
TBL Board
1-27 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Special Equipment
• TBL Connector Board Assy
• Tie-wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Move the cradle OUT to its fully retracted position (farthest from Gantry).
2. Raise the Table to its highest position.
3. Switch OFF the ’Table/Tilt’ switch at the Gantry rear base.
4. Push the cradle to IN max(closest to the Gantry).
5. Remove the rear tray under the cradle.
6. Disconnect the all cable connectors from the TBL Connector Board Assy.
7. Remove the TBL Connector Board Assy by unscrewing its four screws.
8. Install the new TBL Connector Board Assy by referring to steps 6 through 5.
9. Restore the Table to original configuration.
10. END
1-28 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Special Equipment
• Power Supply Assy
• Tie-wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Move the cradle OUT to its fully retracted position (farthest from Gantry).
2. Raise the Table to its highest position.
3. Switch OFF the ’Table/Tilt’ switch at the Gantry rear base.
4. Remove the following cover from the Table:
• Rear Bottom Cover Refer to Bottom Cover
5. Pop free and remove the plastic guard from the front of the power supply terminals.
6. Mark and remove the wires from the terminal.
7. Remove the Power Supply by unscrewing its four side support screws.
8. Install the new Power Supply by referring to steps 7 through 5.
9. Restore the Table to original configuration.
10. END
1-29 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Special Equipment
• Touch SW Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Move the cradle OUT to its fully retracted position (farthest from Gantry).
2. Raise the Table to its highest position.
3. Switch OFF the ’Table/Tilt’ switch at the Gantry rear base.
4. Remove the following cover from the Table:
• Top Cover R / L Refer to Top Cover
5. Remove the Touch SW1 Assy from the Table R/L top cover.
6. Thread the Touch SW cable connector through the cable hole in the Table top cover, and attach the new Touch
SW Assy to the Table top cover.
7. Restore the Table to original configuration.
8. Verify that Touch SW Assy is operating normally.
9. END
Touch SW Assy
1-30 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Special Equipment
• Latch Switch Assy
• Tie-wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Move the cradle OUT to its fully retracted position (farthest from Gantry).
2. Raise the Table to its highest position.
3. Switch OFF the ’Table/Tilt’ switch at the Gantry rear base.
4. Remove the following cover from the Table:
• Top Cover R / L Refer to Top Cover
5. Push the release tab, and firmly pull the switch away from the Table cover.
6. Unscrew the ring nut, and remove the button cover from the Table cover.
7. Install the new Latch Switch Assy by referring to steps 6 through 5.
8. Restore the Table to original configuration.
9. END
Release Tab
Latch Switch
1-31 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Special Equipment
• Foot Switch Assy
• Tie-wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Move the cradle OUT to its fully retracted position (farthest from Gantry).
2. Raise the Table to its highest position.
3. Switch OFF the ’Table/Tilt’ switch at the Gantry rear base.
4. Remove the following cover from the Table:
• Rear Bottom Cover Refer to Bottom Cover
• Front Bottom Cover Refer to Bottom Cover
• Protect Cover Three(3) Screws
5. Disconnect the four wires from the Foot Switch Assy.
6. Remove the Foot Switch Assy by unscrewing its six screws.
7. Install the new Foot Switch Assy by referring to steps 6 through 5.
8. Restore the Table to original configuration.
9. END
Screw (x6)
Spacer
Foot Switch Assy
1-32 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Special Equipment
• Table Solenoid Valve
• Support Tool (2212864)
• Oil (Z9807QD)
• Sealing Tape
• Tie-wraps
• Kim wipe
• Functional Check/Adjustment Manual (CD-ROM)
WARNING
CRASH HAZARD!
THE TABLE MUST BE SUPPORTED USING THE SUPPORT TOOL AS DESCRIBED BELOW
WHEN CHANGING THE SOLENOID VALVE.
Understand and follow the Safety Guidelines Manual.
1. Remove the following covers and component:
• Top Covers (Left and Right side) Refer to Top Cover
• Cradle Refer to Cradle
• Cradle Tray Six(6) Screws
• Bottom Covers (front and bottom) Refer to BOTTOM COVER
NOTICE
VOID EQUIPMENT DAMAGE!
Do not forget to switch OFF the T3 Table Dip switch, other wise here will be collision hazard,
since the interlock function does not word, if T3 is set to ON.
1-33 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
(FRONT VIEW)
Frame
Support Tool
Adjuster
adjuster
bolts(4)
1-34 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Tightening
Nut
Flow Control Valve
Set Nut
Cylinder
1-35 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Set Nut
Elbow Joint Elbow Joint
Oil-Proof Tube
1-36 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
CAUTION
CRASH HAZARD.
Do not move the Table upwards after replacing the magnetic flow valve until it has been
lowered first; this will feed unwanted air into the valve.
7. Move the Table up and verify that it is operating normally. If there is a shortage of oil (the Table will not rise to
its normal limit), add more oil by referring to TABLE POMP MINOR LUBRICATION.
8. Move the Table up and down a few times to remove air from the hydraulic system.
9. Restore the Table to original configuration.
10. END
1-37 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Special Equipment
• Table Hydraulic Cylinder
• Support Tool (2212864)
• Oil (Z9807QD)
• Sealing Tape
• Tie-wraps
• Kim wipe
• Functional Check/Adjustment Manual (CD-ROM)
WARNING
CRASH HAZARD!
DO NOT REMOVE THE CYLINDER WITHOUT REMOVING THE UPPER STRUCTURAL
SUPPORT, UPPER SUPPORT, AND U-COLUMN FIRST.
THE TABLE MUST BE SUPPORTED USING THE SUPPORT TOOL AS DESCRIBED IN 1-15.
Understand and follow the Safety Guidelines Manual.
Note
If the maximum height can not be achieved then it will be more difficult to lubricate the pump
following replacement of the cylinder. The maximum height is approximately 1000mm measured
from the Table frame to the lowest point of the cradle top surface.
1. Remove the following covers and component:
• Top Covers (Left and Right side) Refer to Top Cover
•Cradle Refer to Cradle
•Rear Cover Four(4) Screws
•Cradle Tray Six(6) Screws
•Side covers(left and right side Two(2)X2 Screws
•Bottom Covers (front and rear) Refer to BOTTOM COVER
1-38 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
adjuster
bolts(4)
b. Attach the support tool to the undersurface of the Table on the side farthest from the Gantry using the four
bolts currently screwed into the bottom of the Frame. Lower the Table onto the support.
c. Switch OFF the ’TableTilt’ switch at the rear Gantry base.
3. Disengage the upper blocks from the outer arm by unscrewing six support bolts.
Hex Bolts(6)
Outer Arm
Cylindar
Inner Arm
1-39 TABLE
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GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Verify that the flow control valve should be at an angle of approximately 0 to the cylinder.
7. Attach the solenoid valve to the new cylinder.
8. Attach the return hose to the new cylinder.
Illustration 1-41 Removal/Attachment of the Flow Control Valve and the Solenoid Valve
: Remove or Attach
Solenoid Valve
Return Hose
Cylinder
Rod End
A
1-40 TABLE
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GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Lower Shaft
Rod End
Lower Shaft
Nut
B Screw
Shaft Support
1-41 TABLE
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GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
18. Loosen the adjuster of the support tool and carefully remove the support tool from under the table.
19. Raise and lower the Table repeatedly and Check the following:
a. Verify that the solenoid valve and U-Column surface is parallel.
b. Verify that the hosing does not catch or pull excessively.
20. Restore the Table to original configuration.
21. END
U–Column
Cylinder
Solenoid Valve
1-42 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Special Equipment
• Oil (Z9807QD)
• Sealing Tape
• Kim wipe
Understand and follow the Safety Guidelines Manual.
Note
This procedure is to be used for adding small amounts of oil to the pump only (no more than 0.15
liters). Use the instructions in the TABLE PUMP MAJOR LUBRICATION. for the addition of larger
amounts of oil such as those needed after replacing the hydraulic cylinder, or after replacing the
pump while the Table height is below maximum.
1. Remove the following covers and component:
• Cradle Refer to CRADLE
• Cradle Tray Six(6) Screws
2. Remove the small air escape screw and the larger pouring mouth screw from the pump.
3. Pour the estimated required amount of oil into the pump, not more than 0.15 liters.
4. Lower the Table and watch the pump to see if excess oil spills out of the of the pump. If oil leaks out of the
pump holes then continue to lower the Table slowly while wiping up any oil which spills out of the pump.
5. Verify that the Table can rise to its maximum height of approximately 900mm measured from the Table frame
to the lowest point of the cradle top surface, and that all movement is smooth and normal.
6. Return the small air escape screw and the larger pouring mouth screw using sealing tape. Wrap the sealing
tape about one and a half times in the opposite direction of the threads.
7. Restore the Table to original configuration.
8. END
Pouring Mouth
(Large)
1-43 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Special Equipment
• Oil (Z9807QD)
• Sealing Tape
• Tie-wraps
• Kim wipe
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
Note
This procedure is for the addition of amounts of oil such as those needed after replacing the
hydraulic cylinder, or after replacing the pump while the Table height is below maximum. For adding
small amounts of oil to the pump refer to the TABLE PUMP MINOR LUBRICATION.
1. Remove the following covers and component:
• Cradle Refer to CRADLE
• Cradle Tray Six(6) Screws
2. Move the Table to its lowest position.
3. Remove the small air escape screw and the large pouring mouth screw from the pump (see illustration 1-44).
4. Pour the estimated required, lost, amount of oil into the pump.
Note
The total pump capacity is 1.25 liters and the total Table system capacity is 1.4 liters.
5. Verify that the Table can rise to its maximum height of approximately 900mm measured from the Table frame
to the lowest point of the cradles top surface, and that all movement is smooth and normal.
6. Continue to repeat steps 5 and 4 until no air is left in the cylinder or oil hoses.
7. Return the small sir escape screw and the larger pouring mouth screw using sealing tape. Wrap the sealing
tape about one and half times in the opposite direction of the threads.
8. Restore the Table to original configuration.
9. END
1-44 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Special Equipment
• Table Oil Pump
• DVM (Digital Volt Meter)
• Oil (Z9807QD)
• Sealing Tape
• Tie wrap
• Kim Wipe
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
This CT system contains one oil pump only for Gantry tilt and Table elevation, which is located at the table column.
Therefore, both of the hydraulic systems for Gantry tilt and Table elevation are jointed by the couplers. Refer to ’CT
ProSpeed AII/EII/FII Theory Manual, Table/Gantry TAB, Section 3-3 HYDRAULIC SYSTEM FOR GANTRY TILT /
TABLE ELEVATION’.
1. Raise the Table to its highest position.
Note
The maximum height is approximately 900mm measured from the Table frame to the lowest point
of the cradles top surface.
2. Remove the following covers and component:
• Cradle Refer to CRADLE
• Cradle Tray Six(6) Screws
3. Switch OFF the Table/Tilt switch at the rear Gantry base.
1-45 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Capacitor
Pump
1-46 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
To Valve
Nut
To Gantry
To Cylinder
Mounting Nuts
1-47 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
18. END
1-48 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Special Equipment
• Table Pump Capacitor Assy (with connectors)
• Tie wraps
Understand and follow the Safety Guidelines Manual.
1. Raise the Table to its highest position.
2. Remove the following covers and component:
• Cradle Refer to CRADLE
• Cradle Tray Six(6) Screws
3. Switch OFF the ‘Table/Tilt’ switch at the rear Gantry base.
4. Remove the capacitor from the capacitor plate by loosing the holding screw (see illustration 1-45).
5. Disconnect the power line connector leading to the pump.
6. Disconnect the 4-line connector leading into the Gantry from the pump capacitor.
7. Follow the black and white wires from the four wire connectors up through the Table U-column to where they
meet their upper connector. This will require cutting the tie wraps leading up through the U-column.
8. Install the new capacitor to the capacitor plate and tighten the holding screw.
9. Connect the pump power connector.
10. Tie up the loose wires with tie wraps.
11. Verify that the Table moves up and down normally.
12. Restore the Table to original configuration.
13. END
1-49 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
1-20 FOOT SWITCH (PEDAL AND LARGE MAT TYPE FOOT SWITCH)
This subsection describes the procedure of the followings foot switches replacements:
• Pedal Type to Pedal Type Foot Switch (1-19-5);
Special Equipment
• Pedal Type Foot Switch
• Tie Wraps
Understand and follow the Safety Guidelines Manual.
1. Move the Cradle to the out limit position. (farthest from Gantry)
2. Raise the Table to its highest position.
3. Siwtch OFF the ‘Table/Tilt, Rotate’ switches at the Gantry rear base.
4. Remove the rear and front bottom cover. (Illustration 1-47).
1-50 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Illustration 1-48 Connecting the Pedal Type Foot Switch (Right Side)
Edge
Guard
Approx.
20 to 30
cm.
8. Set the Pedal Type Foot Switch at right side of table. Keep approximately 20 to 30 cm of cable outside the table
and the remaining will be placed inside of bottom cover. (Illustration 1-31).
9. Connect the Pedal Type Foot Switch to the TBL Bd-Foot SW cable.
10. If the Pedal Type Foot Switch cable is too long, coil the remaining cable and tie it with tie-wrap. The cable
should occupy less space as possible to avoid obstructing the space of bottom cover.
11. Fix the Pedal Type Foot Switch cable with tie-wrap.
Verify that the cable is fixed secure.
Note
Certify that this tie-wrap holds the Pedal Type Foot Switch cable properly. The Pedal Type Foot
Switch must not be disconnected even an accidental kicking of it.
12. Restore the Table to original configuration.
13. END
1-51 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
Special Equipment
• Pedal Type Foot Switch
• Tie wraps
Understand and follow the Safety Guidelines Manual.
1. Move the Cradle to the out limit position. (farthest from Gantry)
2. Raise the Table to its highest position.
3. Switch OFF the ‘Table/Tilt, Rotate’ switches at the Gantry rear base.
4. Remove the rear and front bottom cover. (Illustration 1-30).
5. Cut the tie-wrap that connects the Pedal Type Foot Switch and TBL Bd-Mat Switch cable. (Illustration 1-32).
6. Disconnect the Foot Switch connector.
7. Replace to the new Pedal Type Foot Switch.
1-52 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 17 2326233
to TBL Board
Approx. 20
to 30 cm.
Pedal Type
Foot Switch
12. END
1-53 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
1-54 TABLE
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
DAS/DETECTOR
TABLE OF CONTENTS
SECTION PAGE
i DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
ii DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........
1-1 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Special Equipment
• CAM Board
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt and rotate to 180° position.
2. Switch OFF the ‘Rotate’, ‘XG Power’ and ‘Slip Ring115V’ switches at the rear Gantry base.
3. Remove the front and right side Gantry covers.
4. Insert the Azimuth lock pin.
5. Disconnect the FAN cable connector.
6. Remove the DAS cover and Connector cover by unscrewing nuts indicated by a on the DAS cover.
CAM Box
Connector Cover
DAS Cover
1-2 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
13. END
Blind Plate
FR Cover
DAS Control
CAM
Board
Board
1-3 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Special Equipment
• DDP Board
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Perform the similar way as for CAM boards. The DDP boards is in the L Box (see illustration 1-3).
2. Perform SCAN TEST according to CD-ROM manual, Functional Check/Adjustment, System tab.
FR Cover
DDP Board Assy
Special Equipment
• CIF Board
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Perform the similar way as for CAM boards. The CIF boards is in the L Box (see illustration 1-3).
2. Perform DG-CAL according to CD-ROM manual,Function Check& Adjustment,system tab.
1-4 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
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Special Equipment
• BB Flex Cable
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt and the HOME position.
2. Switch OFF the ‘Rotate’, ‘XG Power’ and ‘Slip Ring115V’ switches at the rear Gantry base.
3. Remove the front and right side Gantry covers.
4. Insert the Azimuth lock pin.
5. Disconnect the FAN cable connector.
6. Remove the DAS cover and Connector cover by unscrewing nuts indicated by a on the DAS (see illustration
1-1).
7. Remove BB Flex Cable and install the new one.
8. Verify the connector seating.
9. Restore the Gantry to original configuration.
10. END
1-5 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Special Equipment
• Cable Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt and the HOME position.
2. Switch OFF the ‘Rotate’, ‘XG Power’ and ‘Slip Ring115V’ switches at the rear Gantry base.
3. Remove the front and right side Gantry covers.
4. Insert the Azimuth lock pin.
5. Disconnect the FAN cable connector.
6. Remove the DAS cover and Connector cover by unscrewing nuts indicated by a on the DAS (see illustration
1-1).
7. Disconnect the Cable Assy and install the new one.
8. Verify that the cable connector is securely connected on the backplane connector.
9. Restore the Gantry to original configuration.
10. END
Cable Assy
1-6 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Special Equipment
• L-BOX Assy
• Functional Check/Adjustment Manual (CD-ROM)
1. Remove DDP, CIF and all CAM boards by referring to section 1-1 and 1-2.
2. Remove the left side DAS cover by removing two nuts and two Allen screws (Illustration 1-6).
3. Remove the all connectors at the left side of the DAS (Illustration 1-7).
4. Remove the two connectors that connects LBB to CBB (Illustration 1-7).
CONNECTORS
TWO CONNECTORS
1-7 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
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8. END
1-8 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Special Equipment
• C-BOX Assy
• Functional Check/Adjustment Manual (CD-ROM)
1. Remove CAM boards by referring to section 1-1.
2. Remove the two connectors shown by arrows in the Illustration 1-9.
3. Remove the C Box from the DAS by removing four nuts (Illustration 1-10).
6. END
1-9 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Special Equipment
• R-BOX Assy
• Functional Check/Adjustment Manual (CD-ROM)
1. Remove CAM boards by referring to section 1-1.
2. Remove the two connectors shown by arrows in the Illustration 1-11.
3. Remove the R Box from the DAS by removing four nuts (Illustration 1-12).
6. END
1-10 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Special Equipment
• L-Fan Assy / C-Fan Assy / R-Fan Assy
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt and the HOME position.
2. Switch OFF the ‘Rotate’, ‘XG Power’ and ‘Slip Ring115V’ switches at the rear Gantry base.
3. Remove the front and right side Gantry covers.
4. Insert the Azimuth lock pin.
5. For L-Fan Assy
a. Disconnect the L-Fan Assy cable connectors.
b. Remove the DAS cover L with Connector cover L by unscrewing four screws and loosening eight nuts.
c. Cut the Tie-wraps that fasten the Fan cables to the DAS cover L.
d. Remove the L-Fan Assy from the DAS cover L by unscrewing its 12 screws.
e. Install the new L-Fan Assy by referring to steps d. through a.
Connector Cover R
DAS Cover C
DAS Cover C
Connector
Cover C
R–Fan Assy
Connector Cover L
DAS Cover L
Screws (x 12)
L–Fan Assy
1-11 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
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9. END
1-12 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
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Special Equipment
• DAS Power Supply Module
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the front and right side Gantry covers.
2. Rotate the Gantry to approximately 190° tube position.
3. Switch OFF the ‘Rotate’, ‘XG Power’ and ‘Slip Ring115V’ switches at the rear Gantry base.
4. Insert the Azimuth lock pin.
5. Access the DAS Power Supply from the right side of the Gantry. Remove the DAS Power Supply cover by
removing four nuts (Illustration 1-14).
1 4 7
WHT 2 5 8 BLK
3 6 9 ORG
GRN Nut
BLU
DAS POWER CABLE CONNECTOR
The denominations PS1 ∼ PS7 are only for reference in this procedure. They do not
correspond to the part name in Renewal Parts.
1-13 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
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WIRE SCREW
BAR SCREW
BAR
1-14 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Special Equipment
• Temperature Control Assy
Understand and follow the Safety Guidelines Manual.
1. Remove the front and right side Gantry covers.
2. Rotate the Gantry to the 300° tube position.
3. Switch OFF the ‘Rotate’, ‘XG Power’ and ‘Slip Ring115V’ switches at the rear Gantry base.
4. Insert the Azimuth lock pin.
5. Access the Temperature Control Assy from the right side of the Gantry. Remove the Temperature Control Assy
cover by removing four nuts shown in Illustration 1-14.
NUTS
1-15 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
CONNECTORS
NUTS
1-16 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
SECTION 2 - DETECTOR
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........
2-1 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
2-1 DETECTOR
Special Equipment
• Detector Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Set the Gantry to the 0° tilt and the HOME position.
2. Switch OFF the ‘Rotate’, ‘XG Power’ and ‘Slip Ring115V’ switches at the rear Gantry base.
3. Remove the front, rear, and right side Gantry covers.
4. Insert the azimuth lock pin.
Connector
Cover
Detector
Flexible Cables
Flex
Cables
2-2 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
NOTICE
AVOID EQUIPMENT DAMAGE!
The bottom face of the Detector (Flexible Cable Connectors) is very sensitive, so handle it
with extreme care.
Locking Screw
Z–Axis
Adjustment Nut
Detector
Detector
Support Plate D
Locking Screw
(Allen Head)
Z–Axis
Adjustment Nut Washer
Plastic Ring
Long Pin
Detector
Support Plate D Detector
2-3 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Alignment
Tool
Z–Axis
Adjustment
Nut
Z–Axis
Adjustment
Nut Z–Axis
Adjustment Nut
D
Alignment Detector
Tool Support Plate
11. Verify that the plastic ring is securely attached to a mounting hole on both sides of the Detector (see illustration
2-2).
12. Install the new Detector by referring to steps 9. through 5.
13. Remove the azimuth lock pin.
2-4 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
2-1 DETECTOR(CONTINUED)
14. Perform the following checks and adjustments according to the CD-ROM manual, Functional Check &
Adjustment.
Note
Install the Connector cover before performing ROTATION BALANCE CHECK AND ADJUSTMENT.
ROTATION BALANCE CHECK AND ADJUSTMENT
X-RAY ALIGNMENT
HIGHLIGHT CALIBRATION (Q-Cal, XT-Cal, AV-Cal)
AIR AND PHANTOM CALIBRATION
15. Install the front and left side Gantry covers.
16. END
New Detector
Locking Screw
(Black: 117kgf.cm)
(White: 60kgf.cm)
Plastic Ring
2-5 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
2-6 DAS/DETECTOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
X-RAY GENERATOR
TABLE OF CONTENTS
SECTION PAGE
i X-RAY GENERATOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
ii X-RAY GENERATOR
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 14 2326233
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........
Special Equipment
• X-Ray Generator
• Hoist
• Silicone Oil
• Candle Stick HV lead Wrench
• Tie-wraps
• Kim Wipe
CAUTION
BURN/SHOCK HAZARD.
Wait more than five minutes following the last scan before performing the following
procedure.
CAUTION
Wait approximately five minutes after switching OFF the CB1 in the PDU for all capacitors in
the XG Unit to discharge.
NOTICE
When the X-Ray Generator is replaced, including a KV Cont Board, perform the following:
Refer to the illustration on the next page.
Before X-Ray Generator Replacement
1. Upload Database (#1):
a. Select the “Saved RAM Data Upload”, refer to below:
Service Menu → Diagnostics → Generator Test → Saved RAM data Upload
Click “Apply” (After “Generator Test”, system will shutdown automatically.)
b. The “Saved RAM data Upload” menu shows below:
Selection
/usr/g/service/log/jedipara.mx
c. Select “OK”, then wait to complete the “RAM Data Upload” (approximately 7 ∼ 10 minutes).
JEDI
Out of Order
#1
Yes Is
Upload SW original DB No
Database Version saved?
Before < After? (*)
Replace
Yes JEDI
Replace No Replace
JEDI JEDI
DB No System
Upload = ESR?
Possible? No
Yes
Yes #3
Download
CD-ROM
#2 Database
#2
Download
Download Original #4
Database Database Filament
(*) Calibration
SW
Version
Before=After?
Yes
No #5
Update
Error Definition File
TnT Definition File
#6
JEDI Time/Date
Set
Operational
Checks
(*) or most recent backup
END
IMPORTANT NOTE: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Do NOT download the old database if you are going to replace to later version of JEDI
software. Because the new version software has improved default parameters to solve some
problems.
----------------------------------------------------------------------
a. Select the “Saved RAM Data Download”, refer to below:
Service Menu → Diagnostics → Generator Test → Saved RAM data Download
Click “Apply”
b. The “Saved RAM data Download” menu shows below:
c. Select “OK”, then wait to complete the “RAW Data Download” (approximately 7 ∼ 10 minutes).
1-2.. From JEDI Service Tool (CD-ROM) (#3)
a. Insert the JEDI Service Tool (JEDI Software CD-ROM) into the CD-ROM drive of the operator console (OC).
b. Select Generator Test from the Diagnostics service menu.
c. Select Saved RAM Data download.
d. Set : Filter /CDROM/*.mx (for Irix system) ([Enter])
Filter /mnt/cdrom/*.mx (for Linux system) ([Enter])
e. Select : Directories CDROM/cdrompx_x (for Irix system) ([Enter])
Directories mnt/cdrom/cdrompx_x (for Linux system) ([Enter])
*x_x: indicates software version
f. Select : Filter npesrx_x.mx (*x_x: indicates software version Ex.)
npesrxx.mx: Np ESR (ProSpeed AII,EII, FII database)
npv3xx.mx: Np V3 (HiSpeed ZX/i, NX/i Pro database)
npv15xx.mx: Np V1.5 (HiSpeed LX/i, DX/i, FX/i, NX/i database)
J1 / J2
Flat Cable
HV Cables
HV Lead Wrench
J3
Fan Bracket
J2 Connector
(31kg.cm(3N.m))
Bottom Cover
Screw (x5)
Power Cables
Hoist Rail
Locking Screw
Gantry Rotational Stud
Frame
Nylon Nut
(450kgf.cm(44N.m))
Stud
11. END
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........
CAUTION
Wait approximately five minutes after switching OFF the CB1 in the PDU for all capacitors in
the XG Unit to discharge.
Special Equipment
• Auxiliary Box
• Hoist
• Tie-wraps
WARNING
MECHANICAL HAZARD!
FAILURE TO HOLD THE GANTRY USING THE AZIMUTH LOCK PIN PRIOR TO REMOVING
COMPONENTS MAY LEAD TO GANTRY MOTION WHICH CAN STRIKE A PERSON CAUSING
INJURY OR DEATH.
Cable Connectors
11. END
Screws
(x6)
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........
Special Equipment
• Hoist (46-195700G1)
• Tube Oil
• Candle Stick HV lead Wrench (2215804)
• Tie-wraps
• Kim Wipe
• Functional Check/Adjustment Manual (2326039)
WARNING
MECHANICAL HAZARD!
FAILURE TO HOLD THE GANTRY USING THE AZIMUTH LOCK PIN PRIOR TO REMOVING
COMPONENTS MAY LEAD TO GANTRY MOTION WHICH CAN STRIKE A PERSON CAUSING
INJURY OR DEATH.
CAUTION
BURN/SHOCK HAZARD. Wait more than fifteen minutes following the last scan before
performing the following procedure.
Hoist Rail
Locking Screw
9. Pull out the Cathode main HV cable lead from the X-ray tube and discharge it by touching all three prongs to
a ground such as the tank.
Note
Take care not to damage the HV Cable leads
10. Wipe any residual oil from the lead to avoid dripping and insert kimwipe into the receptacle to prevent oil from
leaking.
11. Pull out the Anode main HV cable lead from the X-ray tube and discharge it by touching all three prongs to a
ground such as the tank.
12. Wipe any residual oil from the lead to avoid dripping and insert kimwipe into the receptacle to prevent oil from
leaking.
13. Cut the tie wraps holding the HV cables to the X-ray tube housing.
14. Disconnect the rotor control connector.
15. Disconnect Fan/Pump power cable connector (yellow cable).
Fan/Pump Power
Cable Connector
Rotor Control
Cable Connector
16. Unscrew the M6 cap screw, which is used for ISO adjustment.
17. Loosen and remove the four mounting screws (Carefully with the X-ray tube secure : Torque = 285kgf.cm)
M6 Cap Screw
(117kgf.cm)
Mounting Plate
Mounting
Screws (x 4)
(285kgf.cm)
18. Use the hoist to slowly lower the X-ray tube to the ground.
19. Remove the mounting plate (2244119) by unscrewing four plate screws.
Dispose the four plate screws, do not use them for the new X-ray tube.
20. Install the mounting plate onto the new X-ray tube with new screws (2122264, M10 x 1.5 x 18mm). Then use
the hoist to raise the new X-ray tube into place.
21. Install the new X-ray tube by performing steps 19. through 6. in the step 17. use new screws (U0442AA, M10
x 1.5 x 45mm) for mounting the X-ray tube to the Gantry.
22. Retie any tie wraps which were removed in step 13. (see illustration below).
23. Switch ON the “Slip Ring 115V” switch at the rear Gantry base, and verify that the radiator FAN for the x-ray
tube cooling and JEDI Power Unit FAN are operating normally.
24. Update ‘Tube Usage’ Log and ‘Tube Spits’ log:
a. Select Update System Log; refer to below:
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........
1 INTRODUCTION
This section provides information to dismount and remount FRU (Field Replaceable Unit).
2 TOOLS
Serviceability of Jedi Generator requires the following tools :
K
Digital multimeter (A)
Philips screwdriver (B)
J
Allen key (C)
Screwdriver with interchangeable socket head (D)
Long extension for ratchet wrench (E) F I
Short extension for ratchet wrench (F)
Cutting pliers (G)
High Voltage wrench (H) C
Ratchet wrench (I) E
A
Socket wrench (J)
Hexagonal head socket set (K)
D G
B H
1 SUPPLIES
None.
2 TOOLS
5.5 mm nut driver or socket wrench with ratchet (to remove screws)
10 mm allen wrench (to remove the bolts into the heat sink)
13 mm socket with ratchet (to remove primary coil flat cables)
3 SAFETY PRECAUTIONS
4 PREREQUISITES
The internal CAN cable, Heater cable, DC bus cable, ground cable, the Three-phase input cable and
three screws on the EMC cover must be removed before handling the Power unit.
The generator Power Unit (66 kg) must be removed and put on the floor or on a work bench using the
special hoist that is part of the gantry.
5 PROCEDURE
WARNING
THE POWER UNIT WEIGHS 66 KILOGRAMS. BE SURE TO USE THE SPECIAL
HOIST AND TO BE CAREFUL WHEN MOVING IT.
4
2. Disconnect the wider short ribbon cable 2 , con-
necting the KV Control board to the KV Measure 1
Board, from the top of the KV Measure board.
2
Illustration 2 -
4.Disconnect the short ribbon cable 4 , connecting the Gate Command Board (on the Inverter Mid
Power Assembly) to the KV Measure Board, from the top of the KV Measure board.
2. Just loosen 6 screws 2 (this will allow some play to facilitate the removal and installation of the HV
tank.)
Illustration 3 -
Illustration 4 -
5. By hand or with the 10 mm allen wrench, starting with the bolts farthest from the HV outlets 3 ,
remove the two remaining HV Tank retaining bolts from the bottom of the cast aluminum heat sink 4 .
4 3
6. Holding down the primary coil flat cables, slide the tank out of the Power Unit.
Take the flat cable from the kV Measure board on the HV tank and mount it on the new HV tank.
6 REASSEMBLY
1. Gently slide the new HV Tank into the Power Unit and position it so that the holes are aligned and the
bolts can be threaded into both units.
5. Using the 13 mm socket wrench connect the primary coil flat cables to the three capacitors (refer to
Illustration 2, 3 ).
9. Tighten the screws 2 referred in Illustration 3 to between 1.5 and 2 N.m (15 to 20 kg.cm)
10. Perform an overall inspection before proceeding.
11. Reinstall the front cover. Tighten the twelve 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20
kg.cm).
12. Lift the power unit back onto the gantry and attach it. Reconnect all the cables.
7 VERIFY
Proceed to HV ”No Load Diagnostics” to ensure correct operation.
1 SUPPLIES
None.
2 TOOLS
Long, large philips screwdriver (to remove three screws on Inverter assembly cable).
5.5 mm socket, with ratchet if possible (to remove screws)
10 mm and 13 mm socket with ratchet (to remove cable connector nuts)
10 mm allen wrench (to remove the bolts into the heat sink)
3 SAFETY PRECAUTIONS
DANGER
BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF.
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
4 PREREQUISITES
The internal CAN cable, Heater cable, DC bus cable, ground cable, the Three-phase input cable and
three screws on the EMC cover must be removed before handling the Power unit
The generator Power Unit (66 kg) must be removed and put on the floor or on a work bench using the
special hoist that is part of the gantry.
5 PROCEDURE
sink 2 .
2 1 2
5–2 Remove Covers Rear View
1. Unscrew the 5.5 mm hex head screws from three sides and remove the
front cover (If not already done).
Top View
3. Position the Power Unit on its side, the heat sink down.
4. Unscrew the six 5.5 mm hex head screws on the lateral part of the
L–shaped cover under the lifting bracket and remove the cover 4 .
4
Illustration 1Power unit lying on Heat Sink
5. Unscrew the 5.5 mm hex head screws and remove the right l
ateral cover over the AC/DC board.
Illustration 2
2. Remove the remaining two HV Tank retaining bolts from the bottom
Illustration 6
10
Illustration 7 A View
4. Disconnect the short ribbon cable from the KV Measure board to the Gate Command board 9 .
6. Unscrew the 5.5 mm hex head screws and remove the lateral
Illustration 6
11
assembly 12 .
Overhead View 12
Command board 13 .
13
Illustration 7-
14
Pull
A
10. Using the philips screwdriver, disconnect the three resonance coils from the IGBTs 15 .
15
15
Dual
Snub
Board
A
11. Remove the cables and separate the Inverter Mid Power Assembly.
Resonance
Inductor
Gate Command Board
Inverter
Mid Power
Assembly
Dual Snub Board
6 REASSEMBLY
6–1 Mount the new Inverter Assembly
1. Present the new inverter assembly as indicated in Illustration 7,
Illustration 7
1 1
3.
Connect the current measurement feedback connector (J4) to the Gate Command board (refer to Illustration
4, 10 ).
B A
6. Connect the flat cable from the HV tank to the Inverter Gate Command board (refer to Illustration 4 9 ).
7. Connect the DC bus connector to the Inverter Gate Command board (Refer to Illustration 6, 13 ).
2. Remount the angled cover and only the right screws without 2 1
3. Position the ”HV Tank-Inverter -kV Control” assembly while passing the two DC bus wires through the hole on
4. Attach the six bolts through the accessible holes 3 . Tighten four of
them to torque 20 N.m (200 kg.cm).
4
Note: The short screws with the flat washers are
always towards the top 4 . The long ones 5
Rear View
- + 6
5. Attach + and - wires of the DC bus to the AC/DC board.
8. Reconnect the DC bus cable to the top of the AC/DC board (whichever connector) (refer to Illustration 8, 6 ).
9. Remount the AC/DC cover.
7 VERIFY
1. Verify the operation
2. Run the INVERTER diagnostics:
1 SUPPLIES
None.
2 TOOLS
5.5 mm nut driver or socket wrench with ratchet.
3 SAFETY PRECAUTIONS
To protect the circuit boards, do not forget to wear the antistatic bracelet.
Note: The I/F board NP may be replaced while the JEDI generator is on the gantry.
4 PROCEDURE
board 1 .
2. Unscrew the three 5.5 mm hex nut screws
that are directly on the flat surface of the
board 2 .
3. Then unscrew the four 4.5 mm hex head
screws of the connectors on the outside of
3
the chassis 3 .
4. Remove the board.
1
3
I/F Board NP
5 REASSEMBLY
Reverse the disassembly procedures to reinstall the I/F Board NP.
Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
6 VERIFY
Reapply power and verify that the system functions correctly.
Put the cover back. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........
1 SUPPLIES
None.
2 TOOLS
5.5 mm nut driver or socket wrench with ratchet.
3 SAFETY PRECAUTIONS
4 PREREQUISITES
The KV Control board contains a saved memory Database with essentially the following parameters :
- Tube configuration parameters
- Filament ageing variable
- Error Log
- Recorded parameter data
If it is possible, backup database first. Else, the diagram below helps you to determine the action to take
for your situation. Refer to below to perform the backup.
Service Menu → Diagnostics → Generator Test → Saved RAM data Upload
Note: The KV Control Board may be replaced while the JEDI generator is on the gantry.
Replacement for NP ESR (CT/e,CT/e Dual,ProSpeed AI,FI,AII,FII) and NP V3 (HiSpeed ZX/i, NX/i Pro)
No. Part No. Softwar Databas 2230555-5 2214606-13 2230555-6 2265276 2230555-6 (Continued
e e (P5.4, NP with to below)
Version V3) 2255209-2
5 2214606 P5.2 NP V3 - OK - - -
13
7 2214606 P5.4 NP V3 - - - OK -
-16
9 2214606 P5.47 NP V3 - - - - -
-19
9 2214606 P5.47 NP V3 - - OK - - -
-19
First Installation
Replace
KV Control
Yes SW
OK?
No
No System
Download = ESR?
Software
Yes
Download
CD-ROM
Database
Calibration
Reset
Database:
- Date
- Time
- Clear Error log SW
Version
Before=After?
Yes
Operational
Checks No
Update
Save Non Volatile Error Definition File
RAM Database TnT Definition File
END
First Installation
DB Is
Upload Yes Upload No original DB No
Database Possible? saved?
(*)
Yes Replace
KV Control
Replace Replace
KV Control KV Control
Yes SW
OK?
SW No Download Yes SW
Software No
OK? OK? No System
Download = ESR?
Yes No Software
Download Yes
Software
Download
CD-ROM
Database
Download
Download Original
Database Database
(*)
Calibrate if
applicable
Reset
Database: Operational Save Non Volatile
- Date Checks RAM Database
- Time
- Clear Error log
END
5 DISASSEMBLY
5–1 Remove Cover (If not already done)
Unscrew the twelve 5.5 mm hex head screws on three sides (4 screws on each side; top, right, left) and
remove the front cover.
2. Disconnect the short ribbon cable 2 that connects the KV Control board to the KV Measure board on the top
of the HV Tank.
6 REASSEMBLY
Reverse the disassembly procedures to reinstall the KV Control board.
Tighten all 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
7 VERIFY
1. Reapply power and verify that the 8 LEDs on KV Control board are scrolling.
2. Refer to section 4 above for information concerning reload of the appropriate Data Base parameters in the Non
Volatile RAM.
3. Verify software version.
- If it corresponds to your system or is backward compatible, go to 4.
- If not, download software.
IMPORTANT NOTE: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Do NOT download the old database or swap the chip (see the descriptions below), if the
software version of the new board is equal to or later than that of the old one (Before < After).
Because the new version software has improved default parameters to solve some
problems.
----------------------------------------------------------------------
4. Download Data Base from operator console.
4-1.From Back-up Data Base
Service Menu → Diagnostics → Generator Test → Saved RAM data Download
- Up-to-date Data Base if available
- Most recent or originally saved Data Base if available
- Default Data Base.
Alternately, you may try to swap the NVRAM chip (U32) from the former to the new KV Control board to keep all
the parameters. Refer to NVRAM replacement procedure. If this chip is not involved in the failure or the cause for
replacement, it will allow to keep up-to-date data.
1 SUPPLIES
None.
2 TOOLS
5.5 mm nut driver or socket wrench with ratchet.
10 mm socket wrench with ratchet
3 SAFETY PRECAUTIONS
To protect the circuit boards, do not forget to wear the antistatic bracelet.
Note: The EMC board 3 Phases may be replaced while the JEDI generator is on the gantry.
1 SUPPLIES
None.
2 TOOLS
5.5 mm socket, with ratchet if possible (to remove cover and board)
10 mm socket with ratchet (to remove DC and rectifier cables)
Large Phillips screw driver (to remove cables from the rectifier block).
3 SAFETY PRECAUTIONS
DANGER
BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF.
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.
1. Insure that the neon (orange) indicator light on the board has gone out.
2. Be careful touching components on this board; some become very hot.
3. To protect the circuit boards, do not forget to wear the antistatic bracelet.
Note: The AC/DC 3 Phases Mid Power Assembly may be replaced while the JEDI generator is on the
gantry.
4 PROCEDURE
The AC/DC 3 Phase Mid Power Assembly is made up of two main elements: AC/DC Board, 3 Phases
and Rectifier Block, 3 Phases.
- 1
+
4–2 Remove Cables
Rectifier Block
CAUTION Be careful to preserve the special grease that is spread between the Rectifier
Block and the chassis. This grease, called: Conductive Surface Compound, pro-
vides both thermal and electrical conductivity that is important in reducing failure
of the rectifier.
5 REASSEMBLY
Reverse the disassembly procedures to reinstall the AC/DC 3 Phase Mid Power Assembly. Tighten the 10 mm cable
retaining nuts to 3 N.m (30 kg.cm), and the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
Verify that the + and - DC Bus cables are not reversed before power on to prevent
CAUTION
damage to the Inverter. Refer to Illustration 1 , 1 .
CAUTION
Verify that the + and - from the rectifier block are not reversed. Refer to Illustra-
tion 1 , 2 .
6 VERIFY
Reapply power and verify that the system functions correctly.
Put the cover back.
1 SUPPLIES
None.
2 TOOLS
5.5 mm nut driver or socket wrench with ratchet.
10 mm allen wrench.
13 mm socket with ratchet.
Large phillips screwdriver.
Cutting pliers.
3 SAFETY PRECAUTIONS
To protect the circuit boards, do not forget to wear the antistatic bracelet.
4 PREREQUISITES
The internal CAN cable, Heater cable, DC bus cable, ground cable, the Three-phase input cable and
three screws on the EMC cover must be removed before handling the Power unit.
The generator Power Unit (66 kg) must be removed and put on the floor or on a work bench using the
special hoist that is part of the gantry.
6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)
5 PROCEDURE
Note: It is recommended to take the complete unit down to be able to replace the Inverter coil assem-
bly or the Inverter Capacitor assembly safely.
6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)
3. Remove the 10 mm and 13 mm screws 1 ,2 ,3 from the Capacitor assembly. Retain the washers.
1 3 2 1
6
5
4 5
Illustration 7-
4. Remove the three 5.5 mm screws 4 to free the Inverter assembly and its cover.
5. Remove the screws to free the three cables from the IGBT (refer to Illustration 3, 2 )
6. Remove the left and right 5.5 mm screws 5 holding the coil assembly.
7. Remove the left and right 5.5 mm screws 6 holding the capacitor assembly, push and bend it slightly
downwards to leave room for the coil assembly.
6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)
5–2–2 Reassembly
2. Mount the 5.5 mm screw in the middle hole on each side, to hold the assembly coil (refer to Illustration 2, 5 ).
A
WARNING
RESPECT THE ORIEN-
TATION OF THE
CABLES TO THE IGBTS
CONNECTIONS TO
AVOID Q100C CABLE
CONTACT WITH TOP
COVER.
Illustration 3-
6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)
4. Mount the 5.5 mm screws in the middle hole on each side, to hold the Capacitor assembly (refer to Illustration
2, 6 ).
5. Reset the Inverter assembly and its cover, and mount the three 3
- Remount them along with the DC bus cables with the 13 mm screws (refer to Illustration 2, 1 ).
Tighten to torque 10 N.m (approx. 100 kgf.cm).
- Remount with the 10 mm screw, the coil cable (refer to Illustration 2, 2 or Illustration 4, 4 )
Illustration 4-
6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)
9. Tighten all 5.5 mm screws between 1.5 to 2 N.m (15 to 20 kg.cm), (refer to Illustration 2, 4 , 5 , 6 ) to make
sure that the remaining threads are in the middle of the holes. (Position the front cover to ensure screw pass-
through, then remove it).
10. Reposition the DC cable and Heater cable and attach them with new tie-wraps from the first-aid spare bag.
11. Perform a final inspection, tighten all screws between 1.5 to 2 N.m (15 to 20 kg.cm) and go to §6 of this
procedure.
6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)
4. Remove the 10 mm and 13 mm screws 2 , 3 , 4 on the top side, and the three 13 mm screws 5 on the
lower side of the Capacitor assembly. Retain the washers.
5. Remove the four left and right 5.5 mm screws (refer to Illustration 2, 6 ) holding the Capacitor assembly.
2 3 4 2
5–3–2 Reassembly
1. Present the Capacitor assembly.
2. Mount the four 5.5 mm screws (refer to Illustration 2, 6 ) on each side to maintain the Capacitor assembly.
Tighten them between 1.5 to 2 N.m (15 to 20 kg.cm).
6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)
3. Remount all cables that were removed (refer to section 5–3–1)
B A
6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)
5. Reposition the DC cable and Heater cable, and attach them with new tie-wraps from the first-aid spare bag.
6. Reconnect the heater cable on the HV tank.
7. Perform the final inspection, tighten all screws.
7 VERIFY
It is recommended that you perform the ”Inverter in short circuit” diagnostics test on the Inverter.
Verify correct operation at all application ranges.
1 SUPPLIES
None.
2 TOOLS
5.5 mm hex nut driver or socket wrench with ratchet.
3 SAFETY PRECAUTIONS
DANGER BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF.
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.
1. Insure that the Neon (orange) indicator light on the board has gone out.
2. Be careful touching components on this board. Some become very hot.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
4 PREREQUISITES
The LV Power Supply 3 Phase Board is in the Jedi Generator Auxiliary Unit (10 kg).
On the Auxiliary Unit, disconnect internal CAN cable, DC BUS, heater cable, 115V and Tube cable.
Remove the Auxiliary Unit from the gantry and place it on a flat surface.
5 PROCEDURE
5–1 Remove Cover
LV Power
CAUTION Verify that the following Supply 3
cables are not reversed Phases
Board
before power ON :
7 VERIFY
Verify that the system functions correctly.
Remount the cover. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
1 SUPPLIES
None.
2 TOOLS
5.5 mm nut driver or socket wrench with ratchet
3 SAFETY PRECAUTIONS
1. Insure that the Neon (orange) indicator light on the board has gone out.
2. Be careful touching components on this board. Some become very hot.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
4 PREREQUISITES
The Filament board is in the Jedi Generator Auxiliary Unit (10 kg).
On the Auxiliary Unit, disconnect internal CAN cable, DC BUS, heater cable, 115V and Tube cable.
Remove the Auxiliary Unit from the gantry and place it on a flat surface.
5 PROCEDURE
5–1 Remove Cover
Unscrew the sixteen 5.5 mm hex head screws and remove the cover on the Auxiliary
Unit.
2. Disconnect 2 .
1
3. Disconnect the J2 connector 3 .
CAUTION
Verify that the 160V and 0V cable 2 is not reversed before power ON.
Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
Remount the auxiliary unit on the gantry.
7 VERIFY
Verify that the system functions correctly.
Run Heater Function Diagnostics.
Remount the cover. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
1 SUPPLIES
None.
2 TOOLS
5.5 mm nut driver or socket wrench with ratchet
3 SAFETY PRECAUTIONS
To protect the circuit boards, do not forget to wear the antistatic bracelet.
4 PREREQUISITES
The Rotation board is in the Jedi Generator Auxiliary Unit (10 kg).
On the Auxiliary Unit, disconnect internal CAN cable, DC BUS, heater cable, 115V and Tube cable.
Remove the Auxiliary Unit from the gantry and place it on a flat surface.
5 PROCEDURE
5–1 Remove Cover
Unscrew the sixteen 5.5 mm hex head screws and remove the cover on the
Auxiliary Unit.
Auxiliary Unit
5–2 Disconnect Cables
3 4
1. Disconnect the ribbon cable 1 between the
LVPS board and the Rotation Board High Speed. Rotation
Board High 2
Speed
2. Disconnect the two wires from the capacitors 2 .
1
3. Disconnect 3
CAUTION
Be careful to preserve the special grease that is spread between the IGBT and a
heat sink under the Rotation Board. This grease, called: Conductive Surface
Compound, provides both thermal and electrical conductivity that is important in
reducing failure of the IGBT.
6 REASSEMBLY
Reverse the disassembly procedures to reinstall the Rotation Board High Speed.
Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
Ensure that cables 1 are correctly connected. Ensure that marks on the cables
CAUTION
match the marks on the board.
7 VERIFY
Verify that the system functions correctly.
Run Heater Function Diagnostics.
Remount the cover. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
1 SUPPLIES
None.
2 TOOLS
5.5 mm hex nut driver or socket wrench with ratchet.
Cutting pliers.
3 SAFETY PRECAUTIONS
DANGER BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF.
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
4 PREREQUISITES
The Rotation Capacitors are in the Jedi Generator Auxiliary Unit (10 kg).
On the Auxiliary Unit, disconnect internal CAN cable, DC BUS, heater cable, 115V and Tube cable.
Remove the Auxiliary Unit from the gantry and place it on a flat surface.
5 PROCEDURE
5–1 Remove LV Power Supply Cover
Unscrew the sixteen 5.5 mm hex head screws and remove the cover on the
Auxiliary Unit.
Auxiliary Unit
5–2 Remove the Rotation Capacitors
1
1. Cut the tie-wraps 1
6 REASSEMBLY
Reverse the disassembly procedures to
reinstall the Rotor Capacitors.
Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
Use the tie–wraps from the Accessory Spares Set to reattach the capacitors.
1 2
- connect with cable 2215658 CF9 and CF10 to the below pins of the left capacitor 12.6 µF 1
- connect with cable 2215659 CF11 and CF12 to the upper pins of the right capacitor 10.5 µF 2
Remount the auxiliary unit on the gantry.
7 VERIFY
Verify that the system functions correctly.
Remount the cover. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
1 SUPPLIES
None.
2 TOOLS
5.5 mm nut driver or socket wrench with ratchet.
3 SAFETY PRECAUTIONS
Remove power from the system before beginning work.
Check that the power is off.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
4 PREREQUISITES
Upload the database that is stored in the RAM before starting the replacement procedure.
5 PROCEDURE
5–1 Remove Cover
Unscrew the twelve 5.5 mm hex head screws on three sides (4 screws on each side;
top, right, left in photo) and remove the front cover of the Power Unit.
Front View
5–2 Remove and Replace the RAM
Note the direction that the RAM faces, then grasp it between your thumb and forefinger and pull it directly away from
its support on the board.
Insert the new Nonvolatile Parameters RAM in its place. Be careful to insert it facing in the same direction.
U32
kV
Control
Board
PDU
TABLE OF CONTENTS
SECTION PAGE
i PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
ii PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........
EMERGENCY SW ?
F1
F1
SW LED
(Indicator
CB2 Ass.)
? ??
RMT CNT
CB2
CB1
K3
CB1
??
POWER
SUPPLY
CB7
CB6
K2 ?
CB5
CB4
K11 K1 CB3
1-1 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Special Equipment
• Fan Assy
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Turn OFF the breaker in the Power Distribution Box (hospital supply).
3. Remove the PDU top cover by unscrewing its 2 screws, pulling the cover backward and lifting it up .
4. Remove the PDU rear cover by unscrewing its 2 screws.
5. Disconnect the power cable leading from the Fan Assy.
6. Remove the Fan Assy from the frame by unscrewing its 4 screws.
7. Install the new Fan Assy by referring to steps 6 through 5.
8. Restore the PDU to original configuration.
9. END
1-2 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Special Equipment
• Power Supply Assy
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Turn OFF the breaker in the Power Distribution Box (hospital supply).
3. Remove the PDU front cover by unscrewing its 2 screws.
4. Remove the protective plastic guard from the side board by unscrewing 2 screws.
5. Mark and remove the wires from the terminal.
6. Unscrew the 4 support screws, take the Power Supply forward and out of the PDU.
7. Install the new Power Supply by referring to steps 6 through 4.
8. Verify that wiring is correctly connected.
9. Restore the PDU to original configuration.
10. END
1-3 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Special Equipment
• RMT CNT Board Assy (2301670-2)
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Turn OFF the breaker in the Power Distribution Box (hospital supply).
3. Remove the PDU front cover by unscrewing its 2 screws.
4. Disconnect the cable connectors (J1 ~ J8) from the RMT CNT Board Assy.
5. Remove the RMT CNT Board Assy by unscrewing its 5 screws.
6. Install the new RMT CNT Board Assy by referring to steps 5 through 4.
7. Check the RMT CNT Board jumper configuration according to the CD-ROM manual, Functional check &
Adjustment, Switch/Jumper Setting of Boards/Devices.
8. Restore the PDU to original configuration.
9. END
Screws Screws
1-4 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Special Equipment
• Emergency Switch
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Turn OFF the breaker in the Power Distribution Box (hospital supply).
3. Remove the PDU front cover by unscrewing its 2 screws.
4. Remove the PDU top cover by unscrewing its 2 nuts.
5. Disconnect the wires from the Emergency Switch.
6. Remove the switch (see illustration 1-6).
7. Remove the switch cover by unscrewing ring nut.
8. Install the new Emergency Switch by referring to steps 7 through 5.
9. Restore the PDU to original configuration.
10. END
Switch
Switch Cover
Ring Nut
1-5 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
1-6 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Special Equipment
• Circuit Breaker
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Turn OFF the breaker in the Power Distribution Box (hospital supply).
3. Remove the PDU front cover by unscrewing its 2 screws.
4. Remove the wires from the defective Circuit Breaker.
5. Remove the defective Circuit Breaker by unscrewing its 4 screws.
6. Install the new Circuit Breaker by referring to steps 5 through 4.
7. Verify that the wires are securely connected.
8. Restore the PDU to original configuration.
9. END
Screw (x4)
1-7 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Special Equipment
• Circuit Breaker: order 5224927 (Breaker Service Kit) to replace 2249421
• Hair Drier
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Turn OFF the breaker in the Power Distribution Box (hospital supply).
3. Remove the PDU front cover by unscrewing its 2 screws.
4. Disconnect the cable connectors from the defective Circuit Breaker.
5. Disconnect the cable connectors from the K1 and scrap three cables (2298664, 2298665 and 2298666).
6. Remove the defective Circuit Breaker by unscrewing its 4 screws.
7. Install the Moeller Bracket (5189217) on the Board (2295895) by screwing its 4 screws (N9414JS) and 4 Wash-
ers (N9401WS).
Board_400V
Board_400V
Screw (x4) 2295895
nt N9414JS
Fro
Moeller Bracket
5189217
1-8 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
For CB1
Barrier
(x2)
1-9 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Illustration 1-9 Replace Pressure Clamp Connectors and Install Connector Pads
1-10 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
10. Install the new CB1 and the Moeller Insulated Plate (5197964) by screwing its two screws.
The Moeller Insulated Plate (5197964) is installed between the Moeller Bracket and the Circuit Breaker.
11. Connect new cables (2298664-2, 2298665-2 and 2298666-2) between CB1 and K1.
Note
Add heat shrink pipes to every cable connector before connecting cable connectors to CB1. Then
heat up heat shrink pipes with Hair Drier to let them shrink and pack connector in full.
12. Connect the cable connectors to the CB1. (Illustration shown as below)
Heat Shrink
Pipe (x6)
1-11 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
15. END
1-12 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Special Equipment
• Circuit Breaker: 2249421-2
• Hair Drier
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Turn OFF the breaker in the Power Distribution Box (hospital supply).
3. Remove the PDU front cover by unscrewing its 2 screws.
4. Carefully rip off heat shrink pipes from the cable connectors, do not damage cable connector.
5. Disconnect the cable connectors from the defective Circuit Breaker.
6. Remove the defective Circuit Breaker by unscrewing its 2 screws.
7. Refer to Section 1-5-2, Step 8 to Step 9 to set the new CB1.
8. Install the new CB1 and the Moeller Insulated Plate (5197964) by screwing its two screws.
The Moeller Insulated Plate (5197964) is installed between the Moeller Bracket and the Circuit Breaker.
9. Add heat shrink pipes to every cable connector before connecting cable connectors to CB1.
10. Connect cable connectors to the CB1. (See Illustration 1-11)
11. Heat up heat shrink pipes with Hair Drier to let them shrink and pack connector in full.
12. Verify that the cables are securely connected.
13. Restore the PDU to original configuration.
14. END
1-13 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Special Equipment
• Circuit Breaker: order 5224926 (Breaker Service Kit) to replace 2298721
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Turn OFF the breaker in the Power Distribution Box (hospital supply).
3. Remove the PDU front cover by unscrewing its 2 screws.
4. Disconnect the cable connectors from the defective Circuit Breaker.
5. Remove the defective Circuit Breaker by unscrewing its 4 screws.
6. Install the Moeller Bracket (5189217) on the Board (2295895) by screwing its 4 screws (N9414JS) and 4 Wash-
ers (N9401WS). (Refer to Illustration 1-6)
7. Assemble the new CB2.
For CB2
Auxiliary Contact
1-14 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Illustration 1-13 Cut the Plastic Patch from the Circuit Breaker
Screw (x2)
Auxiliary
Contact
1-15 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Screw (x2)
Auxiliary
Contact
8. Open the plastic protect cover on the Circuit Breaker, then set parameter of Breaker. (Refer to Illustration 1-10)
• CB2 parameter:
Irip: 9.5
Amps: 40
9. Install the new CB2 and the Moeller Insulated Plate (5197964) by screwing its two screws.
The Moeller Insulated Plate (5197964) is installed between the Moeller Bracket and the Circuit Breaker.
10. Connect the cable connectors to the CB2. (Refer to Illustration 1-11)
11. Verify that the cables are securely connected.
12. Restore the PDU to original configuration.
13. END
1-16 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Special Equipment
• Circuit Breaker: 2315868-2
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Turn OFF the breaker in the Power Distribution Box (hospital supply).
3. Remove the PDU front cover by unscrewing its 2 screws.
4. Disconnect the cable connectors from the defective Circuit Breaker.
5. Remove the defective Circuit Breaker by unscrewing its 2 screws.
6. Refer to Section 1-5-4, Step 7 to Step 8 to set the new CB2.
7. Install the new CB2 and the Moeller Insulated Plate (5197964) by screwing its two screws.
The Moeller Insulated Plate (5197964) is installed between the Moeller Bracket and the Circuit Breaker.
8. Connect the cable connectors to the CB2. (See Illustration 1-11)
9. Verify that the cables are securely connected.
10. Restore the PDU to original configuration.
11. END
1-17 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Special Equipment
• Circuit Breaker
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Turn OFF the breaker in the Power Distribution Box (hospital supply).
3. Remove the PDU front cover by unscrewing its 2 screws.
4. Mark and remove the wires from the defective Circuit Breaker by unscrewing its screws.
5. Remove the defective Circuit Breaker from the support bracket by tilting the Release Plectrum on the bottom.
6. Install the new Circuit Breaker by referring to steps 5 through 4.
7. Verify that wires are correctly connected.
8. Restore the PDU to original configuration.
9. END
1-18 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Special Equipment
• Contactor
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Turn OFF the breaker in the Power Distribution Box (hospital supply).
3. Remove the PDU front cover by unscrewing its 2 screws.
4. Mark and remove the wires from the defective Contactor.
5. Remove the defective Contactor by unscrewing its 4 screws.
6. Install the new Contactor by referring to steps 5 through 4.
7. Verify that wires are correctly connected.
8. Restore the PDU to original configuration.
9. END
Screw (x4)
1-19 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Special Equipment
• F1 (3 fuses)
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Turn OFF the breaker in the Power Distribution Box (hospital supply).
3. Remove the PDU front cover by unscrewing its 2 screws.
4. Remove Fuse Protective Cover by unscrewing 4 screws.
5. Verify the blowout indicator has been protruding. And remove the Fuses from the Fuse Holder by unscrewing
2 screws.
6. Replace the new Fuses in Fuse Holder.
Note
Even in case of that only one fuse is burnt, all fuses must be replaced at once.
The Fuses should be set as illustration below;
7. Restore the PDU to original configuration.
8. END
1-20 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 12 2326233
Special Equipment
• Indicator assembly
Understand and follow the Safety Guidelines Manual.
1. Turn OFF the OC main power.
2. Turn OFF the breaker in the Power Distribution Box (hospital supply).
3. Remove the PDU front cover by unscrewing its 2 screws.
4. Remove the indicator assembly, and install the new one.
5. Restore the PDU to original configuration.
6. END
1-21 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
1-22 PDU
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Direct Current
Emergency Stop
A-1
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Type B
417-5009 Standby
Start
Table Set
Abort
Intercom
Warning sign :
Radiation of Laser Apparatus
A-2
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
Symbol Description
Microphone (Mic)
Contrast
Brightness
-10°C
Humidity 5-95%
Excluding Condensation
A-3
CT/e Dual, ProSpeed AII/FII Series
GE HEALTHCARE COMPONENT REPLACEMENT
REV 0 2326233
CLASS 1 EQUIPMENT
Any permanently installed equipment containing operator or patient accessible surfaces must provide backup
protection against electric shock,in case the BASIC INSULATION fails. In addition to BASIC INSULATION,Class1
equipment contains a direct connection to a PROTECTIVE(EARTH) CONDUCTOR which prevents shocks when a
person touches a broken piece of equipment or touches two different equipment surfaces simultaneously.
TYPE B EQUIPMENT
CLASS I, II, or III EQUIPMENT or EQUIPMENT with INTERNAL ELECTRICAL POWER SOURCES provide an
adequate degree of protection against electric shock arising from (allowable) LEAKAGE CURRENTS or a
breakdown in the reliability of the protective earth connection.
ORDINARY EQUIPMENT
Enclosed EQUIPMENT without protection against the ingress of water.
OPERATION 0f EQUIPMENT
CONTINUOUS OPERATION WITH INTERMITTENT LOADING.
Operation in which EQUIPMENT is connected continuously to the SUPPLY MAINS.The stated permissible loading
time is so short that the long term on-load operating temperature is not attained.The ensuing interval in loading is,
however, not sufficiently long for cooling down to the long term no-load operating temperature.
EQUIPMENT not suitable for use in the presence of a FLAMMABLE ANESTHETIC MIXTURE WITH AIR or WITH
OXYGEN or NITROUS OXIDE
CLEANING
The system is NOT WATERPROOF. It is NOT designed to protect internal components against the ingress of
liquids.Clean external system surfaces(Gantry,table,consoles and accessories)with a soft cloth dipped in hot water
and wrung DAMP/DRY. (NOT dripping!) IF NECESSARY, use only mild (dish washing liquid) soap to remove dirt.
NOTICE
Avoid damage to equipment! Some îspray and wipeîcleaners etch and permanently cloud
clear plastic surfaces!! Use only warm water and mild liquid soap to clean surfaces.
A-4
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