Professional Documents
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SEMESTER ONE
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Table 1.1: Magnificent projects with huge cost overruns
Project Cost overruns (USD) (%)
Suez Canal 1,900
Sydney Opera House 1,400
Concorde Supersonic Aeroplane 1,100
Panama Canal 200
Brooklyn Bridge 100
(Source: Mette K. Skamris, 'Economic Appraisal of Large-Scale Transport
Infrastructure Investments', Ph.D dissertation, Aalborg University, 2000).
In general, the construction industry is more challenging than other industries
due to: its unique nature; every project is one-of a kind; many conflicting parties
are involved; projects are constrained by time, money and quality; and high risk.
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1.3 The Project Scope and Goals
Four project goals
Projects Should Be Completed:
1. on schedule 2. within budget
3. Of acceptable quality 4. With zero accident
1.3 .1 Project Goal Setting
You can’t hit a target if you don’t know what it looks like. Similarly, you can’t
possibly reach your project’s goal if you don’t know what it is. When you
understand how your project fits in with the broader company direction, it’s time
to really pin down your goal. “But,” you say, “I know exactly what my goal is,
because my boss told me.” However, a set of deliverables isn’t necessarily a
goal. On first consideration, you might say the goal of expanding the railroad
westward in the United States was to enable a train to go from coast to coast.
But was it? Perhaps the goal of those railroad barons was not to get a train to go
cross country, but to open up opportunities for commerce in the West. It’s time
to put the same kind of thought to your project’s goal.
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satisfaction is the real goal, training costs might have to be adjusted accordingly.
Writing a goal statement
After you get more specifics about your project’s goal, it’s a good idea to put your
goal in writing in a goal statement. A goal statement outlines why you’re doing
this project and what you hope to accomplish at the end. You don’t get down
to specific deliverables and parameters in a goal statement. For now focus on the
why and the desired result.
Here are a few sample goal statements:
The goal of the project is to upgrade the shopping cart feature on our Web
site to be easier to use so we can increase online sales by 25 percent.
Our goal is to reduce human resource workload by 10 percent by
offering self- service information on job benefits on the company intranet.
Using the example of a training project, consider for a moment what such a
project might involve. Are you supposed to write new training materials, hire
staff to deliver classes, analyze the training’s effectiveness, update training
materials as needed, and promote the training internally? In that case, the scope
of your project involves managing the entire creation, delivery, and
maintenance of a training program. Or is your goal to simply create the training
materials? Or should your focus be limited to launching the new training,
including promoting it to management and staff? These goals indicate very
different projects, each with its own set of deliverables, tasks, resources,
schedule, and costs. Writing a goal statement helps you focus on such a project
from the outset.
Project scope
When you understand your goal, you can begin to define the specific parameters
of the project. This is often referred to as a project’s scope. It is necessary to
know that a scope is not a goal. Take a look again at this goal statement from
the previous section: The goal of the project is to upgrade the shopping cart
feature Web site to be easier to use to increase online sales by 25 percent. A
scope statement for this project might read: This project will involve all the
steps to design and implement a new shopping cart feature (but does not include
maintaining or refining it once launched). The cost of the project will not
exceed $25,000 and implementation must be completed before October 1 to
accommodate holiday sales traffic. The new shopping cart feature should help to
increase sales by allowing customers more options to review their orders, give
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them more frequent opportunities to shop for more items after they have added
a product to the cart, and allow them to save their cart contents and come back
to complete the sale at a future date. The new feature must function on our existing
Web technology infrastructure.
Scope statements define both what a project will involve and what it will not
involve. In our example, the scope statement specifies that the maintenance of
the shopping cart, once launched, will be handled by other project team. You
typically get into specifics about the project budget, timeframe, and deliverables
in a scope statement. You shouldn’t include every single detail, but you should
have enough information that a project team can understand the most important
parameters of the project. Together, a goal statement and a scope statement are
two valuable tools for focusing yourself and your team and keeping you on
track as you proceed. If you take the next logical step in pinning down your
project at the outset, at this point you would create what’s called a project
charter. This would include specifying a project name, getting authorization in
writing to begin the project as of a certain date and to draw on a specified
budget, creating a list of responsibilities, and having those with an interest in
the project (called stakeholders) sign off giving you authority to run the project.
You can use your goal and scope statements to help you obtain the various pieces
of your project charter.
How does all this goal and scope analysis relate to Project? When you start a new
project schedule, one of the first things you will do is to enter individual tasks.
Knowing your goal and scope helps you to identify the steps you should be
performing to accomplish them. Before you create your first task, you should
probably begin to think beyond the scope of your project to more detailed
project parameters. These parameters help you determine what tasks to include
in your project. For example, you might consider:
Deliverables: These are tangible products, services, or results that you’ll
produce during your project. Somewhere in your project should be tasks
that reflect the delivery of each deliverable.
Key Dates: In addition to the project end date, do you have to meet other
key dates along the way?
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Completion Criteria: How will you know when you’re done? Do you start
up the new service and that’s it, or do you have to test it for a week before
your job is done? Knowing your completion criteria gives your team
something specific to aim for and helps you create the last phase of your
project.
Expectations: Knowing what you expect from your team, management, and
yourself can help you identify some tasks. If you expect your team to hold
a quarterly debriefing meeting and submit a progress report, you might
include such a task in your project. If you expect management to sign off on
a prototype, a task such as Prototype Approval is logical.
Potential Risks: Identifying potential problem areas can help you build in
some checks and balances to help avoid or minimize them. For example,
you may create tasks that contain terms such as Q&A, Testing, Review,
Debrief, and Revise to monitor or fix problems along the way.
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Market demand
or Perceived needs
Definition of project
and Scope
Conceptual
Planning and
Feasibility Study
Conceptual Plan or
Preliminary Design
Design and
Engineering
Construction Plans
and specifications
Procurement and
Construction
Completion of
Construction
Start up for
Occupancy
Acceptance of Facility
Operation and
Maintenance
Fulfillment of useful
life
Disposal of
Facility
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Figure 1.2: Project life cycle
FIGURE 1.3 Three sequential stages (steps) of the design phase and the
important tasks accomplished in each stage.
Transition from design and construction to the actual use of the constructed
facility.
In this stage, the management team must provide documentation, shop
drawings, as-built drawings, and operation manuals to the owner
organization.
The as-built drawings are the original contract drawings adjusted to reflect
all the changes that occurred.
Assessment of the project team’s performance is crucial in this stage for
avoiding mistakes in the future.
Actual activity costs and durations should be recorded and compared with that
was planned. This updated costs and durations will serve as the basis for the
estimating and scheduling of future projects.
Figure 1.5 shows the increasing cumulative cost as the projects progresses
while the influence in the project cost and scope decreases.
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1.5.1 Residential Housing Construction
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Figure 1.6: Contractor hierarchy
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Define what is Project management is “the application of knowledge, skills, tools,
and techniques to project activities in order to meet or exceed stakeholder needs
and expectations from a project” (PMI*, Project Management Body of Knowledge
(PMBOK Guide), 1996, p. 6)
Management Functions
1. Planning where the organization wants to be in the future and how to get there.
2. Organizing:
Follows planning and reflects how the organization tries to accomplish the plan.
Involves the assignment of tasks, grouping of tasks into departments, and
allocation of resources.
3. Leading the use of influence to motivate employees to achieve the organization's
goals.
4. Creating a shared culture and values, communicating goals to employees
throughout the organization, and infusing employees to perform at a high level
5. Controlling -Monitoring employees' activities, determining if the organization
is on target toward its goals, and making corrections as necessary.
Define who is the project manager? Is the individual charged with the
overall coordination of the entire construction program for the owner. These
include planning, design, procurement, and construction.
Among his/her duties:
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1.6.6. END OF UNIT ONE REVIEW QUESTIONS
II. This Category of projects is often funded by public pounds and is termed
“infrastructure”.
a. Residential b. Commercial building
c. Heavy engineering d. Industrial
III. Which of the following is not a characteristic of a project?
IV. The advertising for contractors and review of contractors’ bids occurs
during which project phase.
a. Procurement b. Design
c. Construction d. Conceptual planning
V. As-built drawings, warranties, and operation manuals are all provided to
the owner during which project phase.
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a. Design b. Conceptual planning
c. Construction d. Project closeout
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CHAPTER 2 PROJECT PLANNING
2.1 Introduction
After the project has been defined and the project team has been appointed,
you are ready to enter the second phase in the project management life cycle: the
detailed project planning phase. Project planning is at the heart of the project
life cycle, and tells everyone involved where you’re going and how you’re
going to get there. The planning phase is when the project plans are
documented, the project deliverables and requirements are defined, and the
project schedule is created. It involves creating a set of plans to help guide your
team through the implementation and closure phases of the project. The plans
created during this phase will help you manage time, cost, quality, changes,
risk, and related issues. They will also help you control staff and external
suppliers to ensure that you deliver the project on time, within budget, and within
schedule.
Planning is a general term that sets a clear road map that should be followed
to reach a destination. The term, therefore, has been used at different levels
to mean different things. Planning involves the breakdown of the project into
definable, measurable, and identifiable tasks/activities, and then establishes
the logical interdependences among them. Generally, planning answers three
main questions:
What is to be done?
How to do it?
Who does it?
In construction, for example, plans may exist at several levels: corporate
strategic plans, pre-tender plans, pre-contract plans, short-term
construction plans, and long-term construction plans. These plans are
different from each other; however, all these plans involve four main steps:
1. Performing breakdown of work items involved in the project into
activities.
2. Identifying the proper sequence by which the activities should be
executed.
3. Activities representation.
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4. Estimating the resources, time, and cost of individual activities.
OUTPUTS
INPUTS
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2.2.1 Work Breakdown Structure (WBS)
For more details, another two levels (third and fourth levels) can be added as shown
below:
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2.2.2 WBS and organizational breakdown structure (OBS)
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2.2.3 WBS coding
A project code system provides the framework for project planning and control
in which each work package in a WBS is given a unique code that is used in
project planning and control. The coding system provides a comprehensive
checklist of all items of work that can be found in a specific type of
construction. Also, it provides uniformity, transfer & comparison of
information among projects. An example of this coding system is the Master
Format (Figure 2.6) which was developed through a joint effort of 8 industry
& professional associations including: Construction Specifications Institute
(CSI); and Construction Specifications Canada (CSC). Figure 2.7 shows an
example of the coding system using a standardize system as the Master Format.
The Master format is divided into 16 divisions as follows:
1) General Requirements.
2) Site work.
3) Concrete.
4) Masonry.
5) Metals.
6) Woods & Plastics.
7) Thermal & Moisture Protection.
8) Doors & Windows.
9) Finishes.
10) Specialties.
11) Equipment
12) Furnishings.
13) Special Construction.
14) Conveying Systems.
15) Mechanical.
16) Electrical.
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Figure 2.6: Master Format coding syste
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2.2.4 Project Activities
The building block (the smallest unit) of a WBS is the activity, which is a unique
unit of the project that has a specified duration. An activity is defined as any
function or decision in the project that: consumes time, resources, and cost.
Activities are classified to three types:
Production activities: activities that involve the use of resources such as labor,
equipment, material, or subcontractor. This type of activities can be easily
identified by reading the project’s drawings and specifications. Examples are:
excavation, formwork, reinforcement, concreting, etc. each production activity
can have a certain quantity of work, resource needs, costs, and duration.
Procurement activities: activities that specify the time for procuring materials
or equipment that are needed for a production activity. Examples are: brick
procurement, boiler manufacturing and delivery, etc.
Management activities: activities that are related to management decisions such
as approvals, vacations, etc.
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Example 2.2:
Figure 2.8 shows a double-span bridge. Break the construction works of the
bridge into activities. The plan will be used for bidding purposes.
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2.2.5 Activities Relationships
In order to identify the relationships among activities, the planning team needs to
answer the following questions for each activity in the project:
Which activities must be finished before the current one can start?
What activity (ies) may be constructed concurrently with the current one?
What activity (ies) must follow the current one?
Example 2.3:
Suppose that a site preparation and concrete slab foundation construction project
consists of nine different activities:
A. Site clearing (of brush and minor debris),
B. Removal of trees,
C. General excavation,
D. Grading general area,
E. Excavation for utility trenches,
F. Placing formwork and reinforcement for
concrete,
G. Installing sewer lines,
H. Installing other utilities,
I. Pouring concrete.
Activities A (site clearing) and B (tree removal) do not have preceding activities
since they depend on none of the other activities. We assume that activities C
(general excavation) and D (general grading) are preceded by activity A (site
clearing). It might also be the case that the planner wished to delay any excavation
until trees were removed, so that B (tree removal) would be a precedent activity
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to C (general excavation) and D (general grading). Activities E (trench
excavation) and F (concrete preparation) cannot begin until the completion
of general excavation and grading, since they involve subsequent excavation
and trench preparation. Activities G (install lines) and H (install utilities)
represents installation in the utility trenches and cannot be attempted until the
trenches are prepared, so that activity E (trench excavation) is a preceding
activity. We also assume that the utilities should not be installed until grading is
completed to avoid equipment conflicts, so activity D (general grading) is also
preceding activities G (install sewers) and H (install utilities).
Finally, activity I (pour concrete) cannot begin until the sewer line is installed
and formwork and reinforcement are ready, so activities F and G are preceding.
Other utilities may be routed over the slab foundation, so activity H (install utilities)
is not necessarily a preceding activity for activity I (pour concrete). The result of
our planning is the immediate precedence shown in Table 2.2.
Example 3.4:
Determine the relationships between activities of the project studied in Example 2.2.
Table 2.3: Solution of Example 2.4
Activity Description predecessors
10 Set-up site --
14 Procure RFT --
16 Procure P.C. Beams --
20 Excavate left abutment 10
30 Excavate right abutment 10
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40 Excavate central pier 10
50 Foundation left abutment 14,20
60 Foundation right abutment 14,30
70 Foundation central pier 14,40
80 Construct left abutment 50
90 Construct right abutment 60
100 Construct central pier 70
110 Erect left P.C. Beams 16, 80, 100
120 Erect right P.C. Beams 16, 90, 100
140 Fill left embankment 80
150 Fill right embankment 90
155 Construct deck slab 110, 120
160 Left road base 140
170 Right road base 150
180 Road surface 155, 160, 170
190 Bridge railing 155
200 Clear site 180, 190
Logical relationship considering resource constraints
Table 2.4 shows the logical relationship among these activities assuming
unconstrained (resources are available with any quantities) and constrained
resources (only one resource unit is available from each resource type).
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2.2.6 Overlap or lag
Overlap between activities (negative lag) is defined as how much a particular
activity must be completed before a succeeding activity may start. The absence of
overlap means that the first activity must finish before the second may start. A
negative overlap (lag) means a delay is required between the two activities (Figure
2.10)
Example 2.5:
This case study is for a small 3 houses project. The main segments of a single
house, the responsibilities, and the logical relationship are identified as follows:
-11 work packages are involved: A and B (civil work, substructure), C, D, E, and F
(civil work , superstructure), G (electrical, interior), H (electrical, exterior), I
(mechanical, HVAC), J (mechanical, elevator), and K (mechanical, plumbing).
- Substructure is supervised by Ahmed (activity A), and Ali (activity B).
- Superstructure is supervised by Hossam (activities C and F) and Mona (activities
D and E).
- All electrical work is supervised by George.
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- HVAC and plumbing are supervised by Adam; elevator work is supervised
by Samy.
- Activities E and F follow activity B.
- Activity C precedes activity G.
- Activity I follows the completion of activity E.
- The predecessors to activity K are activities H and I.
- Activity D follows activity A and precedes activity H.
- Activity J is preceded by activities F and G.
Solution
From the available information, the relationship table, the network diagrams,
and the WBS linked to an OBS are formed as shown below (Table 2.5 and Figure
2.11).
Table 2.5: Logical relationships of Example 2.5
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2.2.7 Types of activities relationships in Precedence Diagramming Method
a b
c d
Figure 2.12: Types of relationships
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2.2.8 DRAWING PROJECT NETWORK
In this method, the arrows represent activities while the nodes represent the
start and the end of an activity (usually named as events) (Figure 2 .13). The
length of the arrow connecting the nodes has no significance and may be straight,
curved, or bent. When one activity depends upon another, both appear on the
diagram as two arrows having a common node.
Each activity must have a unique i – j numbers, where i (the number at the
tail of the arrow) is smaller than j (the number at the head of the arrow).
It is recommended to have a gap between numbers (i.e., 5, 10, 15, etc.).
This will allow for accommodation of missed activities.
Avoid back arrows.
In some situations, when more than one arrow leaves the same node and arrive at
another node, dummy activities must be used. The dummy activity is an activity
with zero duration, consumes no resources, drawn as dashed lines, and used to
adjust the network diagram. A dummy activity is also used when one activity
depends upon two preceding activities and another activity depends only upon one
of these two preceding activities as shown in Figure 2.14.
In this method, the nodes represent activities and the arrows represent logical
relationships among the activities. If the arrow starts from the end side of an
activity (activity A) and ends at the start side of another activity (activity B),
then A is a predecessor of B (Figure 2.15). AON representation allows the
overlap or lag representation on the relationship arrows connecting activities
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Figure 2.15: Basic patterns of AON diagrams
While both networks can be used to represent a project network, there are
some differences between them:
There is no need for the use of dummy activities in AON representation.
AON is more easily to draw and to read.
In AOA, an activity can only start when all its predecessors have finished.
AON allows for overlap/lag representation.
AON allows for the representation of the four types of relationships while AO
allows only for the finish to start relationship.
Example 2.6:
Construct an AOA and AON networks for the activities listed in Table 3.6.
Table 2.6: Data for Example 2.6
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Forming an AOA network for this set of activities might begin be drawing activities
A, B and C as shown in Figure 3.16 (a). At this point, we note that two activities
(A and B) lie between the same two event nodes; for clarity, we insert a
dummy activity X and continue to place other activities as in Figure 3.16 (b).
Placing activity G in the figure presents a problem, however, since we wish
both activity D and activity E to be predecessors. Inserting an additional
dummy activity Y along with activity G completes the activity network, as shown
in Figure 3.16 (c).
To understand the drawing of the AON, some ordering for the activities
may be necessary. This is done by placing the activities in a sequence step order.
A sequence step may be defined as the earliest logical position in the network that
an activity can occupy while maintaining the logical relationships. In this example,
as there are two activities (activities A and B) has no predecessor, then a start
activity is added to have one unified start activity (Start) for the project. Also, a
finish activity (Finish) is added as there are two activities without successors
(activities F and G).
Considering the data given in Table 2.6, sequence step 1 is assigned to the Start
activity. Then, we take all activities on the list one by one and look at
their immediate predecessors and then assign a sequence step that equals the
highest sequence step of all immediate predecessors plus one as given in Table
2.7. After all sequence step numbers have been assigned, the AON diagram can be
drawn.
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Table 2.7: Determining the sequence steps
AON representation is shown in Figure 2.17, including project start and finish
nodes. Note that dummy activities are not required for expressing precedence
relationships in activity-on-node networks.
Sequence step 1
Example 2.8
Activity Predecessor Solution
Activity The AOA is given in Figure 2.18 and the AON is
given in Figure 2.19 as shown below.
A -
B A
C A
D B
E B,C
F C
G D,E,F
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Figure 2.20: AON network
2 .3 .2 E s t i ma t e Ac t i v i t y Du r a t i o n s :
Activity duration estimating involves assessing the work time likely to be needed to
complete each identified activity Duration for every activity is needed so that planning
of the project can be done with respect to time.
2.3.3 CONCEPT
1. Work Time (Duration): Work time is the business time required to complete an
activity. This does not include weekends, holidays, or other non-work time, but
includes provision for any anticipated interruptions.
2. Calendar Time (Duration): Calendar time is the total time required to complete
an activity considering the work as well as non-work periods, and including
provision for any anticipated interruptions.
For example, a client has an activity that requires him to send a document to a
government agency, where it would be reviewed, approved, and then returned. The
client has done this on several previous occasions, and it normally took about 10
business days before the document was back in client's office.
The government agency works for 5 days in a week and the client is sending the
document on Monday morning. Now:
a. What is the duration? The answer is 10 days.
b. What is the calendar time? The answer is 12 days (Mon-Fri, Sat, Sun, Mon-Fri).
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Manual techniques are often more effective on smaller projects. Manual and
automated techniques may also be used in combination.
2.3.5 INPUTS TO ACTIVITY DURATION ESTIMATION
1. Quantity of Work: The amount of work that needs to be performed; e.g. 10,000
cum of excavation,2000 cum of concreting, 1000 sm of block masonry, etc. This
information is obtained from detailed BOQ or work estimates in conjunction with
construction drawings.
2. Execution Methodology: The execution methodology drives the resource
requirement on the activity. For example, the activity of placing concrete in the
foundation of a large building can be done in any of the following ways - manually,
using crane and bucket arrangement, pumping by concrete pumps or
transporting by a conveyor system. The time and cost for each of these methods will
differ considerably. The choice of the method of execution of an activity depends upon
the past experience, the market availability of appropriate resources, the resources
available with the contractor, the technological and methodological constraints, and
the cost-benefit analysis of the various methods of production. In short, it is the
method of production that dictates the resources required for accomplishment of
an activity.
3. Resource Requirement: What type of resources (manpower, equipment and
material) are required and in what quantity? Resource estimates are normally made
using the planning norms developed from:
Organizational records of previous projects
Project team knowledge and experience
Commercially available databases (if any)
Expert advice.
5.Time Contingency: This includes any possible time variation that needs to be
incorporated for any anticipated and unanticipated interruptions, e.g. Interruptions
might include a phone call with a question to be answered, an equipment breakdown,
power interrupts, random events of nature, untimely delivery of material, bad weather
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forecasts, absenteeism, strikes, etc. Few of these interruptions may be anticipated (e.g.
bad weather forecast, procession, strike etc.) while others may be unanticipated (e.g.
random event of nature).About one-third of the time is normally spent on
interruptions.
𝐀𝐜𝐭𝐢𝐯𝐢𝐭𝐲 𝐝𝐮𝐫𝐚𝐭𝐢𝐨𝐧 =
𝐐𝐮𝐚𝐧𝐭𝐢𝐭𝐲 𝐨𝐟 𝐰𝐨𝐫𝐤
𝐍𝐮𝐦𝐛𝐞𝐫 𝐨𝐟 𝐫𝐞𝐬𝐨𝐮𝐫𝐜𝐞 𝐭𝐞𝐚𝐦𝐬(𝐧𝐮𝐦𝐛𝐞𝐫 𝐨𝐟 𝐜𝐫𝐞𝐰𝐬 )𝐱 𝐩𝐫𝐨𝐝𝐮𝐜𝐭𝐢𝐯𝐢𝐭𝐲 𝐨𝐟 𝐞𝐚𝐜𝐡 𝐫𝐞𝐬𝐨𝐮𝐫𝐜𝐞 𝐭𝐞𝐚𝐦(𝐏𝐫𝐨𝐝𝐮𝐜𝐭𝐢𝐨𝐧 𝐩𝐞𝐫 𝐮𝐧𝐢𝐭 𝐨𝐟 𝐭𝐢𝐦𝐞)
For example, suppose that the durations shown in Table 2.8 were estimated for
a project. The entire set of activities would then require at least 3 days, since the
activities follow one another directly and require a total of 1.0 + 0.5 + 0.5 + 1.0 =
3 days.
Example 2
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How many hours will be needed to excavate 10,000 cu-m with the provided data?
Example 3
Find the duration of an interior and exterior painting activities with quantities of 440
m 2 and 378 m2 respectively, using crews of 11 m 2 /hours and 14 m 2 /hours for the
interior and exterior painting activities respectively.
Solution
Interior painting duration = 440 / 11 = 40 hours
Exterior painting duration = 378 / 14 = 27 hours
Total work hours = 40 hours +27 hours =67 hours
Having defined an activity duration, it means that the planner have already defined
the number of resources that will be employed in a particular activity. Knowing
activity duration and resources employed, it is simple to estimate the activity direct
cost. Then, the three elements of an activity: duration, cost, and resources form
what is called construction method. Some activities can be performed using
different construction methods. Where, its method will have its own resources, cost
and duration.
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3.5 BASIC PRINCIPLE FOR ESTIMATING LABOR COSTS
Labor costs in construction are determined by two factors: monetary and
productivity. The monetary factor is related to hourly wage rates, wage premiums,
insurance and taxes.
The formula for computing the total cost of labor is quite simple. It requires the
knowledge of the total work hours or labor hours needed to perform all the tasks and
then applying the corresponding wage rates. The formula for calculating the total
cost of labor is shown below:
Definitions:
Wage: a fixed regular payment earned for work or services, typically paid on a daily
or weekly basis.
Wage rate. : The amount of base wage paid to a worker per unit of time (as per
hour or day) or per unit of output if on piecework.
Example 4
An ironworker works 10hr/day, 6 days/week. A base wage of LE20.97/hr is paid
for all straight-time work, 8 hr/day, 5 day/week. An overtime rate of one time and
one half is paid for all hours over 8 hr/day, Saturday through Wednesday, and double
time is paid for all Thursday work. The social security tax is 7.65% and the
unemployment tax is 3% of actual wages. The rate for worker’s compensation
insurance is LE12.5 per LE100 of base wage. Calculate the average hourly cost to
hire the ironworker.
Solution
Actual hours Per week = 10 × 6 = 60 hr Pay hours = weekly straight time +
weekly overtime + Thursday overtime = 5 × 8 × 1 + 5 × 2 × 1.5 + 10 × 2 = 75 hr.
Taxes are paid on actual wage and insurance is paid on base wage
Average hourly pay = (75/60) × LE20.97 = LE 26.21/hr
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Social security tax = 26.21 × 0.0765 = 2.01
Unemployment tax = 26.21 × 0.03 = 0.79
Compensation = 12.5/100 × 20.97 = 2.62
Then, the average hourly cost = LE 31.63/hr.
Example 5
Assume that a crew for a work item includes three bricklayers and two helpers. The
crew works for three days (8-hr/day) to complete the work package. The wage rate
for each bricklayer is LE28.55 and each helper is LE22.40. Find the total cost of the
crew.
Solution
In this instance, the total cost of crew is calculated as follows:
Total cost = 3 × 3 × 8 × 28.55 + 2 × 3 × 8 × 22.4 = LE3131
Example 6
If the daily production rate for a crew that works in an activity is 175 units/day and
the total crew cost per day is LE 1800. The material needed for daily work is 4.5 units
at LE 100/unit.
A. Calculate the time and cost it takes the crew to finish 1400 units
B. Calculate the total unit cost. Consider an eight hour work day.
Solution
𝐐𝐮𝐚𝐧𝐭𝐢𝐭𝐲 𝐨𝐟 𝐰𝐨𝐫𝐤 𝟏𝟒𝟎𝟎 𝐔𝐍𝐈𝐓𝐒
A.𝐃𝐮𝐫𝐚𝐭𝐢𝐨𝐧 (units of time) = 𝐏𝐫𝐨𝐝𝐮𝐜𝐭𝐢𝐨𝐧 𝐩𝐞𝐫 𝐮𝐧𝐢𝐭 𝐨𝐟 𝐭𝐢𝐦𝐞 𝐱 𝐧𝐮𝐦𝐛𝐞𝐫 𝐨𝐟 𝐜𝐫𝐞𝐰𝐬 = 𝟏𝟕𝟓 𝐮𝐧𝐢𝐭𝐬/𝐝𝐚𝐲 𝐱 𝟏 = 𝟖 𝐝𝐚𝐲𝐬
Cost (labor cost) = Duration (units of time) x crew cost per unit of time
= 8 days × LE 1800 / day = LE 14400
Total direct cost = Le 14400 + 4.5 units of material × LE 100 / day × 8 days
= LE 18000
B. Unit cost = total cost / quantity = LE 18000 / 1400 = LE 12.86 / unit
N.B. LE: Egyptian pound=57.72 Rwf
Calculate the duration of the activity considering the steel-fixer as the critical
resource.
Solution
using one steel-fixer: duration = 50 / 0.5 = 100 days
using one carpenter: duration = 790 / 16 = 49.4 days
Using one concreting crew: duration = 660 / 16 = 41.25 days.
Then, for a balanced mix of resources, use 2 steel-fixer crews, one carpenter
crew, and cone concreting crew. Accordingly, the activity duration = 50 / 0.5 x
2 = 50 days.
52
2. three-time estimate Method.
For this method you are calling on the collective memory of professionals who have
worked on similar activities but for which there is no recorded history, or if there is a
recorded history, the current conditions are too different. Here activity duration is
considered a random variable, which means that if it were possible to repeat the
activity several times under identical circumstances, duration times would vary. That
variation may be tightly grouped around a central value, or it might be widely
dispersed.
𝒂 + 𝟒𝒎 + 𝒃
Expected activity duration =
𝟔
Where,
a= optimistic time.
b = pessimistic time,
m = most likely time
The three-time estimate is usually used for some types of Procurement and
Administrative activities.
Example 2
54
CHAPTER 3 PROJECT SCHEDULING
Evaluate the early and late times at which activities start and finish
Perform correctly calculations in order to deduce total, free float for
activities
Identify the group of critical activities so that special care is taken to make
sure they are not delayed
In chapter 2, the AOA and AON networks were presented, also the time and cost
of individual activities based were calculated. Yet, however, we do not know how
long the total project duration is. Also, we need to evaluate the early and late
times at which activities start and finish. In addition, since real-life projects
involve hundreds of activities, it is important to identify the group of critical
activities so that special care is taken to make sure they are not delayed. All
these statements are the basic objectives of the scheduling process, which adds a
time dimension to the planning process. In other words, we can briefly state that:
Scheduling = Planning + Time
The most common project scheduling techniques and methods used for creating
work schedules are:
1. The Critical Path Method
2. Gantt Charts Method
One or all of these techniques can be used based on the requirements and the
complexity of the project.
55
3.1 The Critical Path Method
The most widely used scheduling technique is the critical path method
(CPM) for scheduling. This method calculates the minimum completion time
for a project along with the possible start and finish times for the project activities.
Many texts and managers regard critical path scheduling as the only usable and
practical scheduling procedure. Computer programs and algorithms for critical
path scheduling are widely available and can efficiently handle projects with
thousands of activities.
The critical path itself represents the set or sequence of activities which
will take the longest time to complete. The duration of the critical path is the
sum of the activities' durations along the path. Thus, the critical path can be
defined as the longest possible path through the "network" of project activities.
The duration of the critical path represents the minimum time required to
complete a project. Any delays along the critical path would imply that additional
time would be required to complete the project.
There may be more than one critical path among all the project activities, so
completion of the entire project could be delayed by delaying activities along any
one of the critical paths. For example, a project consisting of two activities
performed in parallel that each requires three days would have each activity critical
for a completion in three days. Formally, critical path scheduling assumes that a
project has been divided into activities of fixed duration and well defined
predecessor relationships. A predecessor relationship implies that one activity must
come before another in the schedule.
N.B The CPM is a systematic scheduling method for a project network and
involves four main steps:
1. A forward path to determine activities early-start times;
2. A backward path to determine activities late-finish times;
3. Float calculations; and
4. Identifying critical activities.
The inputs to network scheduling of any project are simply the AOA or the
AON networks with the individual activity duration defined. The network
scheduling process for AOA and AON networks, however, is different. To
demonstrate these two techniques, let’s consider a simple 5-activity project, with
56
activity A at the start, followed by three parallel activities B, C, and D; which are
then succeeded by activity E. The AOA or the AON networks of this example are
presented in Figure 3.1. Detailed analysis of theses AOA or the AON networks are
presented in the following subsections. It is noted that the example at hand involves
only simple finish-to-start relationships among activities.
The objective of arrow network analysis is to compute for each event in the
network its early and late timings. These times are defined as:
Early event time (ET) is the earliest time at which an event can occur,
considering the duration of preceding activities.
Late event time (LT) is the latest time at which an event can occur if the
project is to be completed on schedule.
57
Forward Path
The forward path determines the early-start times of activities. The forward path
proceeds from the most left node in the network (node 1 – Figure 3.2) and moves
to the right, putting the calculations inside the shaded boxes to the left.
Each node in the network, in fact, is a point at which some activities end (head
arrows coming into the node), as shown in Figure 3.3. That node is also a point
at which some activities start (tail arrows of successor activities). Certainly, all
successor activities can start only after the latest predecessor is finished.
Therefore, for the forward path to determine the early-start (ES) time of an
activity, we have to look at the head arrows coming into the start node of the
activity. We then have to set the activity ES time as the latest finish time of all
predecessors.
Then, move to node 3. This node receives one head arrow, and as such, it has
one predecessor, activity A. Since the predecessor started on time zero and
has 3 days duration, then, it ends early at time 3 (Early-Finish (EF) = Early-
Start (ES) + d). Accordingly, the ES time of all successor activities to node 3
(activities B, C, and D) is time 3. This value is therefore, put in the shaded box
on top of node 3, as shown in Figure 3.4.
- Moving to node 9, the EF times of its 3 predecessors (d1, C, and d2) are time
6, 7, and 9, respectively. Accordingly, the ES time of successor activities is
the largest value 9. Notice that only the largest EF value of predecessor
activities is used to calculate the ES of successor activities and all other values
not used. As such, only ES values can be directly read from the calculations in
Figure 3.4. EF values, on the other hand can be calculated as EF = ES + d.
- The last node (11) receives one head arrow, activity E which has an ES value
of 9.
The EF time of activity E, therefore =9 + 5 = time 14. Since node 11 is the last
node, the EF of this node becomes the end of the project, reaching total project
duration of 14 days.
Generally, for any activity x connecting between nodes i and j as shown in Figure
59
3.5, the calculations as follows:
Backward Path
- Then, move backward to node 9 which has only one tail arrow of activity E.
With the LF time of E being time 14, its LS time becomes LS = LF - d = 14 –
5 = time 9. At node 9, therefore, time 9 becomes the LF time of the predecessor
activities of this node.
- Moving backward to predecessor nodes 5, and 7. Node 5 has one tail arrow
of the dummy activity d1, and as such, the LF time value to be used at node 5
becomes 9. Similarly, the LF time value of node 7 becomes 9.
60
- Moving to node 3, we evaluate the LS time of its 3 successor activities B, C,
and D as 6, 5, and 3, respectively. The LF time at node 3, therefore, becomes the
smallest value 3. With other LS values not used, the values in the calculation
boxes, as such, directly show the LF times of activities. LS times can be calculated
as LS = LF – d.
- Now, proceed to the first node in the network (node 1). It connects to one tail
arrow of activity A. The LS time of A, therefore, is LS = LF– d = 3 – 3 = 0,
a necessary check to ensure the correctness of the calculation.
Having Figure 4.5 again in mind and to generalize the calculations, for any
activity x connecting between nodes i and j, the calculations as follows:
LTi = LTj – dx
Case of more than one arrow leaving node i, and then consider the smallest value.
Float Calculations
Once forward path and backward path calculations are complete, it is possible to
analyze the activity times. First, let's tabulate the information we have as shown in
Table 3.1. One important aspect is Total-Float (TF) calculations, which determine
the flexibility of an activity to be delayed. Notice in Table 3.1 that some activities
such as activity A has ES time = LS time, and its EF time = LF time, indicating no
slack time for the activity. Other activities such as B can start early at time 3 and late
at time 6, indicating a 3-day of total float. Float calculations can be illustrated as
shown in Figure 3.7 for any activity
Also, with the ES and LF times directly read from the boxes used in forward
and backward path calculations, the total float can also be calculated as; TF = LF
– ES – d. Using these relationships, activities total floats are calculated as shown in
Table 4.1.
Another type of float often used in network analysis is the Free Float, which can
be calculated as:
Free Float (FF) = ETj – ETi – d or
Activities with zero total floats mean that they have to be constructed right at
their schedule times, without delays. These activities are considered to be critical.
They deserve the special attention of the project manager because any delay
in critical activities causes a delay in the project duration.
62
One interesting observation in the results of CPM analysis is that critical activities
form a continuous path of the critical activities that spans from the beginning to the
end of the network. In our example, activities A, D, and E (excluding dummy
activities) are critical and the critical path is indicated by bold lines on Figure 3.6.
Notice that among the 3 paths in this example (A-B-E; A-C-E; and A-D-e), the
critical path is the longest one, an important characteristic of the critical path. In
real-life projects with many activities, it is possible that more than one critical path
are formed. By definition, the length of these critical paths is the same.
Precedence Diagramming Method (PDM) is the CPM scheduling method used for
AON networks and it follows the same four steps of the CPM for AOA method.
Forward Path
Forward path can proceed from one activity to the other; the process is as follow
(Figure3.8):
At activity A. It is the first activity in the network. We give it an early-start
(ES) of 0 in the left top box. Adding the activity duration, we determine the
EF time of the activity and we put it in the top right box.
In case of more than one activity precedes activity j then consider the maximum.
Then, apply Equation 4.3 to calculate the early finish times.
Backward Path
Once the forward path is finished, the backward path can start, moving from the
last activity to the first, putting the calculations in the bottom two boxes of each
activity, as shown in Figure 3.10. The process is as follows:
Notice that by the end of the backward path, all activity times can be read directly
from the boxes of information on the activity, without additional calculations. This
also, makes it simple to calculate the total float of each activity using the same
relationships used in the AOA analysis.
Critical activities can also be easily determined as the ones having zero float
times, activities A, D, and E. The critical path is then shown in bold as Figure
3.10. The PDM analysis, as explained, is a straight forward process in which each
activity is considered as an entity that stores its own information.
The activities are represented as arrows that drawn to scale to reflect the activity
duration it represents. The horizontal dashed lines represent total float for groups of
activities and free float for the immediate activity to the left of the dashed line. The
precedence of an activity is the immediate activities before it or that linked to it
through vertical dashed lines. The name and the duration of an activity are written
above and below the arrow representing it respectively (Figure 3.11). The ES, EF,
and FF times of the activities can be easily read directly from the diagram. The TF
for an activity is the smallest sum of succeeding FF on all paths. Accordingly, the
LS and LF times can be easily calculated as follows:
66
Figure 3.12: a) Early bar chat b) Late bar chart
The bar chart representation, in fact, shows various details. Float times of
activities, critical activities can be shown in a different color, or bold borders, as
shown in Figure3.12. The bar chart can also be used for accumulating total daily
resources and / or costs, as shown at the bottom part of Figure 3.13. In this figure,
the numbers on each activity represent the number of labors needed.
67
Figure 3.13: Using bar chart to accumulate
resources
One additional benefit of the bar chart is its use on site to plot and compare the
actual progress in the various activities to their scheduled times. An example is
shown on Figure3.13, showing actual bars plotted at the bottom of the original bars
of the schedule.
The CPM and PDM analyses for network scheduling provide very important
information that can be used to bring the project to success. Both methods,
however, share some drawbacks that require special attention from the project
manager. These drawbacks are:
Assume all required resources are available: The CPM calculations do not
incorporate resources into their formulation. Also, as they deal with activity
durations only, it can result in large resource fluctuations. Dealing with
limited resources and resource leveling, therefore, has to be done separately
after the analysis;
Ignore project deadline: The formulations of CPM and PDM methods
do not incorporate a deadline duration to constrain project duration;
Ignore project costs: Since CPM and PDM methods deal mainly with
activities durations, they do not deal with any aspects related to minimize
project cost;
Use deterministic durations: The basic assumption in CPM and PDM
formulations is that activity durations are deterministic. In reality, however,
activity durations take certain probability distribution that reflect the effect of
project conditions on resource productivity and the level of uncertainty
involved in the project.
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3.5 Solved Examples
3.5.1 Example 1
Construction project is characterized by the following information
tabulated below?
16 23 25 33 L (5)
Legend J (8) 33 38
I (7)
18 25 25 33 38 38
N (6)
20 25
33 37 33 38
F (5)
20 25 K (4)
2 6 6 16 16 20 34 38
0 2
A (2) B(4) C (10) E (4)
0 2 2 6 6 16 16 20 44 44
29 38
Start H (9) Finish
38 40 44 44
33 42
M (2)
22 29 42 44
16 22
D (6) G (7)
20 26 26 33
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2. How many paths represented on the project network?
Result/: -Path(1)- A B C D G H M Finish
-Path(2)- A B C E F J K N Finish
- Path(3)- A B C E F J L N Finish
- Path(4)- A B C I J L N Finish
- Path(5)- A B C E H M Finish
- Path(6)- A B C I J K N Finish
3. Which are the critical Paths where any delays must be avoided to
prevent delaying project completion? /3 marks
Result/
-Path(2)- A B C E F J K N Finish
- Path(3)- A B C E F J L N Finish
A 2 -AABB
BC 6 C, D E, F
DE 3
FG 1
6
3
2
Solution
71
3.5.3 Example 3
Perform PDM calculations for the small project below and determine activity
times. Durations are shown on the activities.
Solution
3.5.4 Example 4
For the activities listed in the table below, draw the time-scaled diagram and
mark the critical path. Determine the completion time for the project. Tabulate
activities times and floats
72
Solution
73
3.5.5 Example 5
Perform PDM calculations for the small AoN network shown here. Pay special
attention to the different relationships and the lag times shown on them.
Solution
74
3.6 GANTT CHART METHOD
Gantt Charts are also known as bar charts. Activities are represented as bars and the
length of each bar represents the activity duration. The beginning of the bar shows
the start date and the end of the bar shows the end date of the activity. Depending
on the project execution plan and resource availability, these bars may be sequential or
run in parallel. Gantt Charts are simple tools, therefore, project management teams and
stakeholders can easily understand it and manage their projects by the help of it.
Gantt chart is the most frequently used scheduling technique because of its simplicity.
However, without using software it is difficult to update activities, activity
relationships and manage changes as the project progresses.
Gantt charts provide this project information visually. They demonstrate all the
activities involved in a project and their dates. Advanced versions of Gantt Charts
involve activity dependencies, resources, and costs.
Due to their structure, Gantt charts offer clear overview of the activities’
Type of activities
Start and end date of the project
Start and finish dates for each task
Tasks dependent on each other
Duration each task will take to complete
List of tasks involved
Possible conflicts (“overlapping” activities)
The whole project’s start and end date
76
CHAPTER 4 RESOURCES MANAGEMENT
As we have seen in network scheduling, the basic inputs to critical-path analysis are
the individual project activities, their durations, and their dependency relationships.
Accordingly, the forward-path and backward-path calculations determine the start and
finish times of the activities. The CPM algorithm, therefore, is duration-driven.
Activities’ durations here are function of the resources that are required (rather than
available) to complete each activity. The CPM formulation, therefore, assumes that
all the resources needed for the schedule are available. This assumption, however, is
not always true for construction projects. Under resource constraints, the schedule
becomes impractical, cost and time are not accurate, and resources may not be
available when needed. In order to deal with such issue, a proper management of
available resources is required to adjust the schedule accordingly.
When a project plan is first devised it is likely that the plan will identify peaks of
resource requirements. However, given the finite nature of resource availability, it
may be impractical to meet such peak resource needs. Ideally, there should be an even
demand for resources over the entire project duration, with a smooth increase at the
beginning of a project and a smooth decrease at the end. Given the limited nature of
resources, consideration should be given to the project resource requirements; the
project plan should be refined when necessary so that it is practical.
The first step in resource management is to decide exactly what resources are
considered important enough to be managed. While the most resource used is people
or workers (such as welders or carpenters), it may also include other resources such
as machines (such as an excavator or loader), space on a project where space is
restricted and where this restriction limits the amount of other resources which can be
deployed at any one time, financial resources (money) that are needed to perform the
required work, or materials needed to accomplish different activities. Generally, a
77
resource can be defined as anything (labor, equipment, material, money, etc.) that is
needed to have the work done.
Often resources are specified in terms of the number of units of resource required,
e.g., 5 welders or 3 computer programmers. Alternatively, resources may be specified
in terms of the hours or days that a specific resource is required, e.g., 40 welder-hours
or 24 man- days.
Resources may be considered as consumable, such as materials that may be used once
and once only, or non-consumable, such as people, which may be used again and
again. The way in which consumable resources are used is not critical as long as they
are used efficiently. However, the way in which non-consumable resources are used
can have a significant impact on the project. Resource management is therefore mainly
concerned with non-consumable resources.
The most important resources that project managers have to plan and manage on day-
to- day basis are people, machines, materials, and money. Obviously, if these
resources are available in abundance then the project could be accelerated to achieve
shorter project duration. On the other hand, if these resources are severely limited,
then the result more likely will be a delay in the project completion time. In general,
from a scheduling perspective, projects can be classified as either time constrained or
resource constrained.
78
projects is to improve resource utilization. This process is called resource leveling or
smoothing. It applies when it is desired to reduce the hiring and firing of resources
and to smooth the fluctuation in the daily demand of a resource, as shown in Figure
5.1. In this case, resources are not limited and project duration is not allowed to be
delayed. The objective in this case is to shift non-critical activities of the original
schedule, within their float times so that a better resource profile is achieved.
Resource scheduling
On the other hand, a project is resource constrained if the level of resource availability
cannot be exceeded. In those situations where resources are inadequate, project delay
is acceptable, but the delay should be minimal. The focus of scheduling in these
situations is to prioritize and allocate resources in such a manner that there is minimal
project delay. However, it is also important to ensure that the resource limit is not
exceeded and the technical relationships in the project network are respected.
Resource allocation, also called resource loading, is concerned with assigning the
required number of resources identified for each activity in the plan. More than
one type of resource may be assigned to a specific activity. For example, fixing steel
plates on a bridge deck may require different types of resources such as: welders,
laborers and a certain type of welding machine. From a practical view, resource
allocation does not have to follow a constant pattern; some activities may initially
require fewer resources but may require more of the same resources during the later
stages of the project.
79
4.4 Resource Aggregation (Loading)
After each activity has been assigned its resources, the next step is to aggregate the
resources used by all activities. Resource aggregation is simply the summation, on
a period-by-period basis, of the resources required to complete all activities
based on the resource allocation carried out previously. The results are usually
shown graphically as a histogram. Such aggregation may be done on an hourly, daily,
or weekly basis, depending on the time unit used to allocate resources. When a bar
chart is used, the resource aggregation is fairly simple and straightforward. For a given
bar chart, a resource aggregation chart can be drawn underneath the bar chart.
However, a separate graph will be required for each resource type.
An example is shown in Figure 4.2, where, for a particular resource, the required
resource units for each time period are written on the bar chart. The total number of
resource units for each time period can then be summed and a resource aggregation or
load chart can be produced as presented underneath the bar chart. Thus, having a
project scheduling is necessary to facilitate the bar chart drawing.
80
Figure 4.3: Resource aggregation chart showing resource requirements associated
with earliest and latest times along with highlighted resource requirements for
critical activities
The non-critical activities, activities which are not on the critical path, do not have
fixed starting and finishing times but are constrained by the earliest and latest starting
and finishing times. This situation offers the planner chance for adjusting the demand
for resources. Figure 4.3 illustrates such situation, which shows the resource
aggregation when the activities scheduled on their early times and late times. It can be
seen that the resource requirements that arise when both earliest and latest start times
are considered are different. The shaded area represents the resources required by the
critical activities, as these activities have a fixed position because their early times
equal their late time. Figure 4.3 shows, also, the accumulation of resources at the
beginning of the project when the activities scheduled on their early time. On the other
hand, the resources accumulate at the end of the project when the activities scheduled
on their late times.
As shown in Figure 4.3, the problem of resource fluctuation appears after the initial
scheduling of the project without considering the resources. The peaks and valleys in
the resource profile indicate high day-to-day variation in the resource demand.
Resource smoothing is the process that attempts to determine a resource
requirement that is "smooth" and where peaks and valleys are eliminated.
81
For example, even if 7 units of a given resource are available at any one time, utilizing
5 of these units each week is preferable than using 4 units for the first week, 7 the
next, 2 the next and so on. Even if there is no limit to the amount of any one resource
available, it is still desirable that resource usage is as smooth as possible. Given that
the resource requirements of those activities on the critical path are fixed, some order
or priority needs to be established for selecting which activity and which particular
resource associated with this activity should be given priority in the smoothing
process.
Resource leveling heuristics shift non-critical activities within their float times so as
to move resources from the peak periods (high usage) to the valley periods (low
usage), without delaying the project (i.e., area underneath the resource profile remains
constant). Usually, project managers may prefer having a desired resource profile in
which the resource usage starts with low values and then the resources are build up
till its maximum values and starts to decrease as the project approaches its end as
shown in Figure 4.4.
The method of minimum moment is well known heuristic algorithm for smoothing
resource profiles. The Minimum Moment Algorithm has been used as a heuristic
approach to calculate a measure of the fluctuations in daily resource demands. This
is represented in Figure 4.5, where Histogram 1 and Histogram 2 are two alternative
resource histograms, both having a total area of 40 resource days (i.e., equal total
resource demands). Histogram 1 is an ideal one with a constant daily demand of 4
resource units, no day-to-day resource fluctuations, and the resource will be released
82
after day 10. Histogram 2, on the other hand, exhibits high resource fluctuation with
daily demand in the range of 2 to 6 resource units, and the resource will not be
released until the end of day 12. The moment (Mx) of both histograms around the
horizontal axis (days) are 160 and 166, respectively, representing a better resource
leveling of Histogram 1.
Where, n is the working-day number of the project’s finish date. Or, for comparison
reasons, equation (1) becomes:
Having the moment calculations defined, a project manager may use them as to
minimize the Mx to reduce daily resource fluctuations.
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4.5.2 Heuristic Procedure for Resource Smoothing
This section describes another way to smooth resource profile using some heuristic
rules. This method can be summarized in the following steps:
Example 4.1
The activities involved in the construction of a certain project are given in Table 4.1.
One resource type will be used during the contract. Determine minimum level of the
resource required to complete the project.
84
Solution
The project network is shown in Figure 4.6 with the activity timings and project
completion time of 20 weeks. Table 5.2 shows the activities timings and floats.
The resource demand on weeks 9, 10, and 11 is high, while it is low in weeks 13
through 18. Accordingly, the solution process will try to sift the resources from that
peak period to the period of low usage. The following activities will be shifted:
- Activity M has a free float of 7 weeks. Shifting activity M by 7 weeks will reduce
the peak usage of the resource on weeks 10 and 11 and increase the usage on weeks
17 and 18. Also, shifting activity M will give chance for preceding activities to be
shifted.
- Shift activity L by 2 weeks to optimize the resource usage. The free float of activity
will be changed to 2 weeks.
86
Figure 4.7: Bar chart and resource histogram before leveling of Example 4.1
The heuristic procedure for leveling project resource is shown in Figure 7.8. In each
step, the resources are aggregated to ensure that shifting an activity improves the
resource utilization. The resource histogram for the leveled project is shown in
Figure 5.9.
87
Figure 4.8: Applying heuristic procedure for resource leveling
88
Example 4.2
The activities involved in the construction of a small project are given in Table 5.3.
The resource usage for each activity is shown in Table 2.3. Smooth the resource so
that a preferred resource usage is obtained.
Solution
The precedence network of the project is shown in Figure 5.10 with the activity
timings and project completion time of 18 weeks.
To achieve a resource profile with less resource load at the beginning and build up
towards the middle of the project and decreases towards the end, the following
activities will be shifted:
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Figure 4.10: Precedence network of Example4.2
Figure 5.11 shows the bar chart and the resource histogram of the project and the
weekly usage of the resources.
The technique that deals with limited resources has been referred to as "resource-
scheduling" or "resource-constrained scheduling”. The problem of resource-
constrained scheduling appears after the initial network analysis is conducted and a
bar chart is drawn. A resource conflict occurs when at any point in the schedule several
activities are in parallel and the total amount of required resource(s) exceeds the
availability limit, for any of the resources required in these parallel activities. The
situation is illustrated in Figure 5.13 with activities A, B, and C that, at time period 3,
require 5, while 4 are only available per day.
The simple solution to that situation is that we can prioritizing the parallel activities,
given the resource to higher priority activities and delay the others until the earliest
time the resource become available again. Notice that if we delay an activity at time
period 3, to solve the situation, we may end up with another resource conflict later in
time. Continuing with identifying next conflict points and resolving them, determines
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the new schedule and the new project duration. Accordingly, the objective in such
situation is to delay some activities so that the resource conflict is resolved and the
project delay is minimized.
Various models were developed in an attempt to answer this question, and thus
optimize resource-scheduling decisions. Early efforts used mathematical
optimization, dynamic programming, and linear programming. These models,
however, were applicable only to very small size problems. On the other hand,
heuristic solutions for this problem have been developed. Heuristic solutions, in
general, use simple rules of thumb to provide approximate but good solutions that are
usable for large scale problems. An example of these rules of thumb is that the
resource can be assigned to activity (ies) having smaller total float values than others
(indicating a desire not to delay the critical and close-to- critical activities). Figure
7.14 show an example where priority was assigned to the activities having least total
float when conflict arises.
These heuristic rules are based mainly on activity characteristics. The two most
effective and commonly used heuristic rules are the least total-float (LTF) and the
earliest late-start (ELS). These two rules have been proven to provide identical results,
with the ELS rule being advantageous compared to the LTF rule. This is because the
value of the late-start derived from the original CPM calculations, unlike the total-
float; need not to be changed every time an activity is rescheduled due to insufficient
resource availability. As such, the ELS rule can be applied with much less
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computational effort than the LTF rule, and accordingly has been used as a basis for
the resource scheduling.
The resource scheduling procedure using the ELS is outlined in Figure 4.15. It starts
from the project start time and goes through cycles of identifying eligible activities
according to the network logic.
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5. The following project consisting of 10 activities is considered for multi-resource
scheduling: a) Develop a resource schedule assuming that the availability of
resources is limited as below.
Resource A: 7
Resource B: 7
Resource C: 6
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6. Consider the following project.
Assume eleven plumbers and nine labors are available for the project. Both
resources must work at the same time when assigned to the same activity. Prepare an
activity schedule which satisfies the resources constraints.
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CHAPTER 5 PROJECT TIME-COST TRADE-OFF
Explain logically the impact of the time and cost tradeoffs for project activities
Reduce both construction projects’ cost and time in today’s market-driven
economy
In the previous chapters, duration of activities discussed as either fixed or random
numbers with known characteristics. However, activity durations can often vary
depending upon the type and amount of resources that are applied. Assigning more
workers to a particular activity will normally result in a shorter duration. Greater speed
may result in higher costs and lower quality, however. In this section, we shall
consider the impacts of time and cost trade-offs in activities.
Reducing both construction projects’ cost and time is critical in today’s market-driven
economy. This relationship between construction projects’ time and cost is called
time- cost trade-off decisions, which has been investigated extensively in the
construction management literature. Time-cost trade-off decisions are complex and
require selection of appropriate construction method for each project task. Time-cost
trade-off, in fact, is an important management tool for overcoming one of the critical
path method limitations of being unable to bring the project schedule to a specified
duration.
In general, there is a trade-off between the time and the direct cost to complete an
activity; the less expensive the resources, the larger duration they take to complete an
activity. Shortening the duration on an activity will normally increase its direct cost
which comprises: the cost of labor, equipment, and material. It should never be
assumed that the quantity of resources deployed and the task duration are inversely
related. Thus one should never automatically assume that the work that can be done
by one man in 16 weeks can actually be done by 16 men in one week.
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Figure 5.1: Illustration of linear time/cost trade-off for an activity
The linear relationship shown in the Figure 5.1 between these two points implies that
any intermediate duration could also be chosen. It is possible that some intermediate
point may represent the ideal or optimal trade-off between time and cost for this
activity. The slope of the line connecting the normal point (lower point) and the crash
point (upper point) is called the cost slope of the activity. The slope of this line can be
calculated mathematically by knowing the coordinates of the normal and crash points.
As shown in Figures 5.1, 5.2, and 5.3, the least direct cost required to complete an
activity is called the normal cost (minimum cost), and the corresponding duration is
called the normal duration. The shortest possible duration required for completing the
activity is called the crash duration, and the corresponding cost is called the crash cost.
Normally, a planner start his/her estimation and scheduling process by assuming the
least costly option.
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Figure 5.2: Illustration of non-linear time/cost trade-off for an activity
Example 5.1
A subcontractor has the task of erecting 8400 m2 of metal scaffolds. The contractor
can use several crews with various costs. It is expected that the production will vary
with the crew size as given below:
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Consider the following rates: Labor LE96/day; carpenter LE128/day; foreman
LE144/day and scaffolding LE60/day. Determine the direct cost of this activity
considering different crews formation.
Solution
The duration for installing the metal scaffold can be determined by dividing the total
quantity by the estimated daily production. The cost can be determined by summing
up the daily cost of each crew and then multiply it by the duration of using that crew.
The calculations are shown in the following table.
This example illustrates the options which the planner develops as he/she establishes
the normal duration for an activity by choosing the least cost alternative. The time-
cost relationship for this example is shown in Figure 5.4. The cost slop for this
activity can be calculates as follow:
𝟑𝟑𝟗𝟑𝟔 – 𝟑𝟑𝟐𝟓𝟐
𝐂𝐨𝐬𝐭 𝐬𝐥𝐨𝐩𝐞 𝟏 (𝐛𝐞𝐭𝐰𝐞𝐞𝐧 𝐩𝐨𝐢𝐧𝐭𝐬 𝟏 𝐚𝐧𝐝 𝟐) = = 𝟕𝟔. 𝟐𝟐 𝐋𝐄/𝐝𝐚𝐲
𝟓𝟏 – 𝟒𝟐
𝟑𝟒𝟔𝟑𝟐 – 𝟑𝟑𝟗𝟑𝟔
𝐂𝐨𝐬𝐭 𝐬𝐥𝐨𝐩𝐞 𝟐 (𝐛𝐞𝐭𝐰𝐞𝐞𝐧 𝐩𝐨𝐢𝐧𝐭𝐬 𝟐 𝐚𝐧𝐝 𝟑) = = 𝟏𝟑𝟗. 𝟐 𝐋𝐄/𝐝𝐚𝐲
𝟒𝟐 – 𝟑𝟕
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Figure 5.4: Time-cost relationship of Example 5.1
Total project costs include both direct costs and indirect costs of performing the
activities of the project. Direct costs for the project include the costs of materials,
labor, equipment, and subcontractors. Indirect costs, on the other hand, are the
necessary costs of doing work which cannot be related to a particular activity,
and in some cases cannot be related to a specific project.
If each activity was scheduled for the duration that resulted in the minimum direct
cost in this way, the time to complete the entire project might be too long and
substantial penalties associated with the late project completion might be incurred.
Thus, planners perform what is called time-cost trade-off analysis to shorten the
project duration. This can be done by selecting some activities on the critical path to
shorten their duration.
As the direct cost for the project equals the sum of the direct costs of its activities,
then the project direct cost will increase by decreasing its duration. On the other
hand, the indirect cost will decrease by decreasing the project duration, as the
indirect cost are almost a linear function with the project duration. Figure 5.5
illustrates the direct and indirect cost relationships with the project duration.
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Figure 5.5: Project time-cost relationship
The project total time-cost relationship can be determined by adding up the direct
cost and indirect cost values together as shown in Figure 8.5. The optimum project
duration can be determined as the project duration that results in the least project
total cost.
The minimum time to complete a project is called the project-crash time. This
minimum completion time can be found by applying critical path scheduling with all
activity durations set to their minimum values. This minimum completion time for
the project can then be used to determine the project-crash cost. Since there are some
activities not on the critical path that can be assigned longer duration without
delaying the project, it is advantageous to change the all-crash schedule and thereby
reduce costs.
Heuristic approaches are used to solve the time/cost tradeoff problem such as the
cost-slope method used in this chapter. In particular, a simple approach is to first
apply critical path scheduling with all activity durations assumed to be at minimum
cost. Next, the planner can examine activities on the critical path and reduce the
scheduled duration of activities which have the lowest resulting increase in costs. In
essence, the planner develops a list of activities on the critical path ranked with their
cost slopes. The heuristic solution proceeds by shortening activities in the order of
their lowest cost slopes. As the duration of activities on the shortest path is
shortened, the project duration is also reduced. Eventually, another path becomes
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critical, and a new list of activities on the critical path must be prepared. Using this
way, good but not necessarily optimal schedules can be identified.
The procedure for shortening project duration can be summarized in the following
steps:
2. Perform CPM calculations and identify the critical path, use normal durations and
costs for all activities.
3. Compute the cost slope for each activity from the following equation: cost slope =
crash cost – normal cost / normal duration – crash duration
4. Start by shortening the activity duration on the critical path which has the least
cost slope and not been shortened to its crash duration.
5. Reduce the duration of the critical activities with least cost slope until its crash
duration is reached or until the critical path changes.
7. Having shortened a critical path, you should adjust activities timings, and floats.
8. The cost increase due to activity shortening is calculated as the cost slope
multiplied by the time of time units shortened.
9. Continue until no further shortening is possible, and then the crash point is
reached.
10. The results may be represented graphically by plotting project completion time
against cumulative cost increase. This is the project direct-cost / time relationship.
By adding the project indirect cost to this curve to obtain the project time / cost
curve. This curve gives the optimum duration and the corresponding minimum cost.
Example 5.2
Assume the following project data given in Table 5.1. It is required to crash the
project duration from its original duration to a final duration of 110 days. Assume
daily indirect cost of LE 100.
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Table 5.1: Data for Example 5.2
Solution
The cost slope of each activity is calculated. Both the crashability and the cost slope
are shown beneath each activity in the precedence diagram. The critical path is B-C-
D-E and the project duration in 140 days. Project total normal direct cost = sum of
normal direct costs of all activities = LE 48300.
1. The activity on the critical path with the lowest cost slope is of activity “D”, this
activity can be crashed by 10 days. Then adjust timing of the activities.
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A new critical path will be formed, B-F-E.
New Project duration is 130 days.
The project direct cost is increased by 10 x 60 = LE 600.
Project direct cost = 48300 + 600 = LE 48900
2. At this step activity “E” will be crashed, as this activity lies on both critical paths.
Activity “E” will be shortened by 10 days.
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New Project duration is 115 days.
The project direct cost is increased by 5 x (100 + 200) = LE 1500.
Project direct cost = 50100 + 1500 = LE 51600
4. In this final step, it is required to decrease the duration of an activity from each
path. The duration of activity ”A” will be crashed to 110 days, “C” to 35 days, and
“F” to 55 days. Thus,achieving decreasing project duration to 110 days. Also,
increase in the project direct cost by 5 x (100 + 600 + 300) = LE 5000
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Example 5.3
The durations and direct costs for each activity in the network of a small construction
contract under both normal and crash conditions are given in the following table.
Establish the least cost for expediting the contract. Determine the optimum duration
of the contract assuming the indirect cost is LE 125/day.
Solution
The cost slope of each activity is calculated. Both the crashability and the cost slope
are shown beneath each activity in the precedence diagram. The critical path is A-C-
G-I and the contract duration in 59 days.
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Solution
The cost slope of each activity is calculated. Both the crashability and the cost slope
are shown beneath each activity in the precedence diagram. The critical path is A-C-
G-I and the contract duration in 59 days.
1. The activity on the critical path with the lowest cost slope is “G”, this activity can
be crashed by 5 days, but if it is crashed by more than 2 days another critical path
will be generated. Therefore, activity “G” will be crashed by 2 days only. Then
adjust timing of the activities.
A
new critical path will be formed, A-C-F-H-I. New contract duration is 57 days and
the cost increase is 2 x 60 = LE 120.
2. At this step the activities that can be crashed are listed below:
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Either“A” at cost LE 100/day
Or “C” at cost LE 200/day
Or “I” at cost LE 75/day
Or “F & G” at cost LE 360/day
Or “H & G” at cost LE 100/ day
Activity “I” is chosen because it has the least cost slope, and it can be crashed by 2
days. Because it is last activity in the network, it has no effect on other activities.
3. Now, we could select “A” or both “H & G”, because they have the same cost
slope. Activity “A” is chosen to be crashed. This will change the timings for all
activities, but no new critical path will be formed.
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New contract duration is 53 days and the cost increase is 2 x 100 = LE 200.
Accordingly, cumulative cost increase = 270 + 200 = LE 470
4. Now, activities “H & G” can be crashed by 2 days each. “A” new critical path A-
B-D-I will be formed.
New contract duration is 51 day and the cost increase is 2 x 100 = LE 200.
Accordingly, cumulative cost increase = 470 + 200 = LE 670
5. At this stage, the network has three critical paths. The activities that can be
crashed are listed below: Either C & B at cost LE 350/day or F, G & B at cost LE
510/day Activities C & B are chosen because they have the least cost slope.
New contract duration is 49 days and the cost increase is 2 x 350 = LE 700.
Cumulative cost increase = 670 + 700 = LE 1370 Now, there is no further
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shortening is possible. The contract duration and the corresponding cost are given in
the table below.
1. The following table gives the activities involved in a pipeline contract. The
duration and cost data are also given. The indirect cost for the contract is LE120/day.
Calculate the minimum cost of the work corresponding to contract duration of 102
days.
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2. Cost and schedule data for a small project are given below. Assume an indirect
cost of LE 200/day. Develop the time-cost curve for the project and determine the
minimum contract duration
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It is required to compress the schedule to a 65-day. How much more would the
project cost?
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CHAPTER 6 PROJECT FINANCE AND CONTRACT PRICING
At the project level, a project’s cash flow is the difference between the project’s
expense and income. At the construction company level, the difference between
company’s total expense and its total income over a period of time is the company’s
cash flow.
Cash flow = Cash in – Cash out = Income – Expense
Forecasting cash flow is necessary for a construction company for the following
reasons:
-It shows the contractor the maximum amount of cash required and when it will
berequired. Thus, the contractor can made arrangements to secure the required cash.
-It provides a reliable indicator to lending institutions that loans made can be
repaidaccording to an agreed program.
-It ensures that cash resources are fully utilized to the benefit of the owner and
investors in the company.
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The three main ingredients in determination of cash flow are:
Expenses (cash out) which represents the aggregate of the payments which the
contractor will make over a period of time for all resources used in the project such
as labor, equipment, material, and subcontractors.
Income (cash in) that represents the receipts a contractor will receive over a period
of time for the work he/she has completed.
In preparing the cash flow for a project, it is necessary to compute the costs that must
be expended in executing the works using activities durations and their direct and
indirect costs. The principal components of a contractor's costs and expenses result
from the use of labors, materials, equipment, and subcontractors. Additional general
overhead cost components include taxes, premiums on bonds and insurance, and
interest on loans. The sum of a project's direct costs and its allocated indirect costs is
termed the project cost.
The costs that spent on a specific activity or project can be classified as;
Fixed cost: costs that spent once at specific point of time (e.g., the cost of
purchasing equipment, etc.)
Time-related cost: costs spent along the activity duration (e.g., labor wages,
equipment rental costs, etc.)
Quantity-proportional cost: costs changes with the quantities (e.g., material
cost)
Project direct costs
The costs and expenses that are incurred for a specific activity are termed direct costs.
These costs are estimates based on detailed analysis of contract activities, the site
conditions, resources productivity data, and the method of construction being used for
each activity. A breakdown of direct costs includes labor costs, material costs,
equipment costs, and subcontractor costs. Activities’ direct costs are estimated as
presented previously in chapter 2.
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Project indirect costs
Other costs such as the overhead costs are termed indirect costs. Part of the company’s
indirect costs is allocated to each of the company's projects. The indirect costs always
classified to: project (site) overhead; and General (head-office) overhead.
Project overhead Project overhead are site-related costs and includes the cost of items
that cannot be directly charged to a specific work element and it can be a fixed or
time-related cost. These include the costs of site utilities, supervisors, housing and
feeding of project staff, parking facilities, offices, workshops, stores, and first aid
facility. Also, it includes plants required to support working crews in different
activities.
General overhead
The costs that cannot be directly attributed a specific project called general overhead.
These are the costs that used to support the overall company activities. They represent
the cost of the head-office expenses, managers, directors, design engineers,
schedulers, etc. Continuous observations of the company expenses will give a good
idea of estimating reasonable values for the general overhead expenses. Generally, the
general overhead for a specific contract can be estimated to be between 2% - 5% of
the contract direct cost. The amount of the general overhead that should be allocated
to a specific project equals:
𝐏𝐫𝐨𝐣𝐞𝐜𝐭 𝐝𝐢𝐫𝐞𝐜𝐭 𝐜𝐨𝐬𝐭 𝐱 𝐠𝐞𝐧𝐞𝐫𝐚𝐥 𝐨𝐯𝐞𝐫𝐡𝐞𝐚𝐝 𝐨𝐟 𝐭𝐡𝐞 𝐜𝐨𝐦𝐩𝐚𝐧𝐲 𝐢𝐧 𝐚 𝐲𝐞𝐚𝐫
𝐄𝐱𝐩𝐞𝐜𝐭𝐞𝐝 𝐬𝐮𝐦 𝐨𝐟 𝐝𝐢𝐫𝐞𝐜𝐭 𝐜𝐨𝐬𝐭𝐬 𝐨𝐟 𝐚𝐥𝐥 𝐩𝐫𝐨𝐣𝐞𝐜𝐭𝐬 𝐝𝐮𝐫𝐢𝐧𝐠 𝐭𝐡𝐞 𝐲𝐞𝐚𝐫
Having identified the direct costs, indirect costs, then the project total cost equals the
sum of both direct and indirect costs.
When studying cash flow, it is very important to determine the actual dates when the
expenditures (costs) will take place. At that time, the expenditures will be renamed as
the expenses. Figure 6.1 illustrate the difference between the costs and the expenses.
As shown in the figure, they are the same except the expenses are shifted (delayed)
than the costs.
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Figure 6.1: Project cost and expense curves
Example 6.1
Solution
A time-scaled plan is developed for this activity for the payments for labor, plant,
material, and subcontractors. The cot will be plotted weekly with the delay specified
in Example 7.1.
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6.1.2 The S-Curve
The curve represents the cumulative expenditures of a project direct and indirect costs
over time is called the S-curve as it take the S-shape as shown in Figure 6.2. In many
contracts, the owner requires the contractor to provide an S-curve of his estimated
progress and costs across the life of the project. This S-shaped of the curve results
because early in the project, activities are mobilizing and the expenditure curve is
relatively flat. As many other activities come on-line, the level of expenditures
increases and the curve has a steeper middle section. Toward the end of a project,
activities are winding down and expenditures flatten again (Figure 6.2). The S-Curve
is one of the most commonly techniques to control the project costs.
Constructing a simple bar chart for all the tasks of the project.
Assigning costs to each task using task duration.
Plotting the cumulative amounts of expenditures versus time by smoothly
connecting the projected amounts of expenditures over time.
Example 6.2
Consider the project shown in Figure 6.3. The costs of activities are assumed as
shown in Table 6.1. The indirect costs of tasks are calculated considering a daily
cost of LE500. It is required to draw the S-curve of the total cost of the project.
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Figure 6.3: Project network of Example 6.2
Solution
The S-curve is calculated based on the project's bar chart and the expenditures of each
activity. As illustrated in Figure 6.3, the eleven activities of this project are scheduled
across a 32-day time span. A bar chart representation of these activities is drawn in
Figure 6.4 showing the total costs associated with each activity above each activity's
bar. The figure shows the total expenditures and the cumulative bi-daily expenditures
across the life of the project. The S-curve of the cumulative expenditures over time is
plotted in Figure 6.5.
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Figure 6.4: Project bar chart of Example 6.2
160
140
120
Cumulative cost (X LE 1000)
100
80
60
40
20
0
0 4 8 12 16 20 24 28 32 36 40
Time (days)
The flow of money from the owner to the contractor is in the form of progress
payments. Estimates of work completed are made by the contractors periodically
(usually monthly), and are verified by the owner's representative. Depending on the
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type of contract (e.g., lump sum, unit price, etc.), these estimates are based on
evaluations of the percentage of total contract completion or actual field
measurements of quantities placed. Owners usually retain 10% of all validated
progress payment claims submitted by contractors.
The accumulated retainage payments are usually paid to the contractor with the last
payment. As opposed the expenses presented in Figure 6.1 with smooth profile, the
revenue will be a stepped curve. Also, when the contractor collects his/her money it
is named project income (cash in) as shown in Figure 6.6.
The time period shown in Figure 6.6 represents the time intervals at which changes in
income occur. When calculating contract income it is necessary to pay attention to the
retention and/or the advanced payment to the contractor if any.
Retention is the amount of money retained by the owner from every invoice, before a
payment is made to the contractor. This is to ensure that the contractor will continue
the work and that no problems will arise after completion. This retainage amount
ranges from 5% to 10% and hold by the owner from every invoice till the end of the
contract. The whole amount will be paid to the contractor at the end of the contract.
Advanced payment
This is amount of money paid to the contractor for mobilization purposes. Then, it is
deducted from contract progress payment. Applying this strategy improves the
contractor cash flow and prevents him/her from loading the prices at the beginning of
the contract. This strategy, however, may be used only in projects that require
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expensive site preparation, temporary facilities on site, and storage of expensive
materials at the beginning of the project.
Having determined the contract expenses and income as presented in the previous
section, it is possible to calculate the contract cash flow. If we plotted the contract
expense and income curves against each other, then the cash flow is the difference
between the points of both curves. Figure 6.7 shows the cash flow of a specific
contract. The hatched area represents the difference between the contractor’s expense
and income curves, i.e., the amount that the contractor will need to finance. The larger
this area, the more money to be financed and the more interest charges are expected
to cost the contractor.
The contractor may request an advanced or mobilization payment from the owner.
This shifts the position of the income profile so that no overdraft occurs as shown in
Figure 9.8.
The cash flow calculations are made as described in the following steps:
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Example 6.3
To illustrate the steps of cash flow calculations, consider the same project presented
in Figure 8.3. The total cost of the activities is presented in Table 6.1. In this project,
the markup equals 5% and the contractor will pay his expenses immediately. Retention
is 10% and will be paid back with the last payment. The calculations will be made
every 8 days, i.e., the contractor will receive his/her payment every 8-days (time
period). Owner’s payment is delayed one period, while the contractor will submit the
first invoice after the first period. No advanced payment is given to the contractor.
Solution
By summing up the activities cost and revenue, then the contract total cost equals LE
150,000 and the total revenue equals LE 157,500. By considering that both the cost
and the revenue are evenly distributed over the activities durations. The calculations
are presented as shown in Figure 6.10. The calculations will be made every 8-days
period.
As shown in Figure 6.10, the project duration is divided into four periods each one
equals 8 days. In addition, one period is added after project completion. Simple
calculations are then performed with the top four rows showing the project expenses.
The next five rows for income, and the last row for cash flow. As shown, after
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summing up the costs it became direct expenses to the contractor as there is no delay
in paying them.
The expected owner payments are then added up to from the project revenue. The
retention is subtracted from the owner payment and will be paid back to the contractor
with the last payment (row 7 in Figure 6.10). Then, the revenue is delayed by one
period to form the contractor income. The calculations in the last row are the
difference between the project income and project expense. Having two values in
some periods shows the sudden change of the cash flow as the contractor receives
more payments from the owner. For example, in the second period, just before the
contractor receive his/her payment the cash flow was (0 – 98,000 = - 98,000 LE). As
the contractor receives a payment of LE 43,470, the cash flow improves and becomes
-54,530 (43,470 – 98,000).
As seen from Figure 6.10, the maximum overdraft money (maximum cash) is LE
98,000 and will be needed at the 16th day of the project. Thus shows the importance
of studying the contract cash flow. Accordingly, the contractor can made his
arrangements to secure the availability of this fund on the specified time.
Figure 6.11 shows the contract expense and income curves. These curves will be
needed to calculate the contractor cost of borrowing or investment of the overdraft
money (area between expense and income). Figure 6.12 shows the contact net cash
flow.
- Loading of rates, in which the contractor increases the prices of the earlier items in
the bill of quantities. This ensures more income at the early stages of the project.
However, this technique might represent a risk to the contractor or the owner.
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- Adjustment of work schedule to late start timing in order to delay payments. In this
case, the contractor should be aware that in this case in delay might happen will affect
the project completion time and may subject him/her to liquidated damages.
Cash requirements (negative cash flows) during a project result in a contractor either
having to borrow money to meet his/her obligation or using funds from the company
reserves, which may have been more profitably if employed elsewhere. Accordingly,
there should be a charge against the project for the use of these funds.
One of the methods to determine the amount of interest to be charged during a contract
is to calculate the area between the expenses and income curves. To simplify the
calculations, the area is calculated in terms of units of LE x time period (money x
time). The time may be in days, weeks, months, etc. The underneath the expense curve
is considered as negative area (negative cash), while the area above the expense curve
is considered positive area (positive cash). The total net number of area units is
calculated and multiplied by the value of the unit and the result is multiplied by the
interest rate or rate of investment.
Cost of borrowing = net area x interest rate
Note that, the interest rate should be calculated in the same time period as the time
period of the unit areas. For example, if the units’ areas are calculated in LE.month,
then the interest rate should be in months.
The project cash flow deals with the whole life of the project not the construction
period only. Thus, project cash flow studies the project finance from the feasibility
studies phase till the operation phase. In this case, the time is much longer than that of
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the contract. At the early stage of a project, the project experience negative cash flow
as there is no income in these stages. In the operation stage, the revenue will increase
than the expenses. Atypical project cash flow is shown in Figure 6.15. When
comparing the economics of projects, the cumulative cash flow provides indicators
for such comparison as payback period, profit, and the maximum capital. These
indicators called the profitability indicators.
Profit
It is the difference between total payments and total revenue without the effect of
time on the value of money. When comparing alternatives, the project with the
maximum profit is ranked the best.
Maximum capital
It is the maximum demand of money, i.e., the summation of all negative cash
(expenditures). The project with minimum capital required is ranked the best.
Payback period
It is the length of time that it takes for a capital budgeting project to recover its initial
cost, where the summation of both cash out and cash in equals zero. When comparing
alternatives, the project with the shortest payback period is ranked the best.
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6.2 Discounted Cash Flow
The value of money is dependent on the time at which it is received. A sum of money
on hand today is worth more than the same sum of money to be received in the future
because the money on hand today can be invested to earn interest to gain more than
the same money in the future. Thus, studying the present value of money (or the
discounted value) that will be received in the future is very important. This concept
will be demonstrated in the following subsections.
Present value (PV) describes the process of determining what a cash flow to be
received in the future is worth in today's pounds. Therefore, the Present Value of a
future cash flow represents the amount of money today which, if invested at a
particular interest rate, will grow to the amount of the future cash flow at that time in
the future. The process of finding present values is called Discounting and the interest
rate used to calculate present values is called the discount rate.
To illustrate this concept, if you were to invest LE 100 today with an interest rate of
10% compounded annually, this investment will grow to LE 110 [100 x (1 + 0.1)] in
one year.
The investment earned LE 10. At the end of year two, the current balance LE 110 will
be invested and this investment will grow to LE 121 [110 x (1 + 0.1)]. Accordingly,
investing a current amount of money, P, for one year, with interest rate (r) will result
in a future amount, C using the following equation.
Net present value (NPV) is the summation of all PV of cash flows of the project, where
expenses are considered negative and incomes are considered positive. A project will
be considered profitable and acceptable if it gives a positive NPV. When comparing
projects, the project with the largest (positive) NPV should be selected.
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6.2.3 Internal Rate of Return (IRR)
The internal rate of return (IRR) of a capital budgeting project is the discount rate (r)
at which the NPV of a project equals zero. The IRR decision rule specifies that a
project with an IRR greater than the minimum return on capital should be accepted.
When choosing among alternative projects, the project with the highest IRR should
be selected (as long as the IRR is greater than the minimum acceptable return of
capital). The IRR is assumed to be constant over the project life.
If you are much involved in the construction business, you must have experienced
how difficult it is to decide on a suitable margin to make your bid competitive against
other contractors. We need to decide on the markup percentage that makes the bid low
enough to win and, at the same time, high enough to make reasonable profit.
Generally, contractors often have to main methods of assessing a specific contract
markup:
- Detailed analysis of the risky components in the project and their impact on the
project in terms of increased time and cost. Also, cash flow analysis to estimate the
financial charge and estimating a reasonable profit margin.
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Calculations of the financial charges (cost of borrowing) were, also, presented
previously in this chapter based on the cash flow analysis of the contract. Estimating
profit and risk allowance margins will be presented in the next subsection.
Profit is the reward the contractor expecting to gain form performing a specific
contract in return of his efforts and skills. Also, profit is the part of money that the
contractor will retain after paying everything including the taxes, the insurance, etc.
Estimating a value for the profit margin is usually depends on the market conditions.
However, the factors that might affect choosing a profit margin values are summarized
as follows:
Uncertainty and risks usually leads to project completion delays and cost overruns.
Uncertainty is the gap between the information required to estimate an outcome and
the information already possessed by the decision maker. Thus, the early assessment
of the risks and uncertainties which would affect the construction of a project may
improve the performance in terms of time and money. Risk management is a major
step in project planning; however, it is a complex process since the variables are
dynamic and dependent on variety of conditions such as: project size, project
complexity, location, time of the year, etc. In order to offset the effect of risks time
and/or cost contingencies should be added to cover unforeseen occurrences.
In general, in risk allocation, the risk should be carried out by the party (client or
contractor) who is best able to make the assessment of the risk or uncertainty. If there
is any doubt, it should be carried out by the client. This is because, it is better for the
client to pay for what does happen rather than for what the contractor thought might
happen in these risks.
Risk Identification
Construction risk is defined as the possibility of undesirable extra cost or delay due to
factors having uncertain future outcome. Or it the possibility of suffering loss and the
impact that loss has on the involved party. The purpose is to identify all risks to the
project/contract and provide a preliminary assessment of their consequences. Identify
every factor that may harm the project as potential risk. For example, one may state
“If the lay-down area is not optimized then productivity will be too low;” “segmental
liners may not be available prior to construction thus delaying project”. In identifying
risks, a number of approaches can be used including: standard checklists; comparison
to other projects; expert interviews; and brainstorming sessions.
Main categories of sources of risks are listed along with some examples of each
category as follow:
Administrative:
Delay in possesses of site;
Limited working hours;
Limited access to the site; and
Troubles with public services
Logistical:
Shortage or late supply of different resources;
Site remoteness problems; and
Difficulties in communications with different parties involved.
Construction:
Limited work space;
Changes in soil condition than the soil report;
Construction method used;
Availability of skilled labor;
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Equipment breakdown; and Effect of varied weather and environmental conditions
on construction
Physical:
Periods of high tides, temperature, etc;
Placing fill in dry season; and
Diverting water canals in time of low flow.
Design:
Design incomplete;
Design changes; and
Design errors.
Financial:
Inflation which results in reducing the purchasing power of the currency;
New restrictions applied on importing materials and equipment;
Exchange rate fluctuation;
Changes in taxes;
Availability of funds; and
Delay payments by client.
Political:
Change of local laws and regulations;
Inflation which result in reducing the purchasing power of the currency;
Effect of wars and revolutions; and
Necessity to use local resources.
Management:
Scheduling errors;
Space congestion;
Errors in bill of quantities; and
Estimating of cost and duration based on standard figures.
Contractual:
Contract type and its suitability for undertaken work;
Co-ordination of work; and
Liability towards others
Disasters:
Floods and storms;
Fires;
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Earthquakes;
Accidents;
Diseases; and
Other acts of GOD.
Having identified a list of possible risks and uncertainties that a project may face,
management should develop responses to avoid, reduce or transfer these risks. The
following list of actions may be taken to reduce or transfer risks:
- Using construction methods which have high degree of success;
- Using extra resources to enhance the construction program to absorb possible delay;
- Securing alternative suppliers and advanced delivery dates for materials;
- Providing temporary roads to give flexibility of operations;
- Allowing free housing near construction site for labors to reduce problems arising
from remoteness of job site;
- Locating site facilities away of the working space to give sufficient area for
construction works;
- Assuming realistic reduced resources output;
- Maintaining good roads to provide assumed production rates for hauling equipment;
- Using equipment for which spare parts are easily available to reduce shortage of
spare parts;
- Providing facilities for mechanical maintenance of equipment; and
- Purchasing insurance to cover the risk of site injuries.
The previously mentioned items are some examples of the actions that may be taken
to reduce or transfer the effect of risks. However, some risks will not be eliminated.
To deal with residual risks, a detailed risk analysis may be required.
Time contingency
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- A general allowance is added to the overall contract duration when most the
activities will be affected by the risk. For example, effect of bad weather which will
affect all running activities.
- Allowance is added to a particular activity affected by the risk.
Cost contingency
Also, the contractor has to assess the risks he/she is going to retain and include
appropriate cost contingency allowance to the contract estimate. This allowance can
be added as a fixed percentage of money from the direct cost based on the contractor
experience. However, this allowance might not be appropriate for the specific risks.
Also, it results in a single figure estimate. This method can be used when there is no
means for performing risk analysis. The second method is to make a detailed analysis
of risks as presented in the next subsection.
Example 6.4
Solution
Contractor’s response to the risks:
- Client’s delay: the contractor should supply an activity schedule to warn the client
and to be an evidence for the delay.
- Troubles encountered with public services: the contractor should use maps of new
tools to locate public services. Also, he may use trial pits.
- Late supply of materials: the contractor should secure advanced delivery dates and
alternative suppliers.
- Equipment breakdown: the contractor should supply the site with a complete
workshop for maintenance of equipment.
Risk Analysis
After applying the responses to risks mention in the previous section, there are still
some residual risks that need risk analysis to assess their impact on the project time
and cost.
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This risk analysis is the process which incorporates uncertainty in a quantitative
manner, using probability theory, to evaluate the potential impact of risk. The basic
steps of risk analysis are:
- Estimate range of risk variables;
- Choose the appropriate probability distribution which best fit risk variables;
- Define the affected activities by these risk variables; and
- Use a simulation model to evaluate the impact of risks (Monte Carlo Simulation).
This, risk analysis usually includes: sensitivity analysis; and probability analysis.
Sensitivity analysis
Sensitivity analysis is used to identify those variables which contribute most to the
risk of the contract (time and/or cost). The purpose of this analysis is to eliminate those
risk variables which have minor impact on the performance criteria and hence reduce
problem size and effort. The following procedure for risk sensitivity analysis will be
followed:
- Three values of each risk variables occurrence are to be specified: a most likely, an
optimistic, and a pessimistic;
- To assess the effect of each risk variable:
• Set all other risk variables at their most likely value;
• Determine a value (A) for the performance (cost and/or time) criteria when risk
variable under consideration is set at its optimistic value;
• Determine another value (B) for the performance criteria (cost and/or time) when
risk variable under consideration is set at its pessimistic value;
• The difference between the obtained two values (A – B) of the performance criteria
is checked (subjectively).
Probability analysis
The purpose of the probability analysis is to determine the effect of those risk variables
which have a significant impact on the performance criteria of the project.
The following procedure for risk probability analysis will be followed
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- Consider the risk variables as random variables;
- Specify the suitable probability distribution for each risk variable;
- Use a suitable simulation technique to determine the probability distribution of the
performance criteria (Monte Carlo Simulation);
- Cost contingency can be simply calculated after specifying the probability
distribution of the performance criteria (Cumulative Probability Distribution as shown
in Figure 6.18) as follows:
• Choose p; acceptable probability of project cost (time) overrun;
• Allocate p on the Cumulative Probability Distribution curve, and determine the
corresponding value (target cost); D
• Calculate the cost contingency (D- C), where C is the base contract estimate (time
and cost)
Having all contract costs (direct and indirect), and markup components (profit margin,
risk allowance and financial charge), it is time to finalize the bid price. While, the
direct cost is associated directly to the contract activities, indirect cost and markup are
not associated with specific activities but with the whole contract. Accordingly,
pricing policy is the method by which the indirect costs and markup will be distributed
among the items of the bill of quantities, so that the bid price is ready to be submitted
to the client.
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6.4.1 Balanced bid (straight forward method)
𝑫𝒊𝒓𝒆𝒄𝒕 𝒄𝒐𝒔𝒕
The share of specific item= 𝒙(𝒕𝒐𝒕𝒂𝒍 𝒊𝒏𝒅𝒊𝒓𝒆𝒄𝒕 + 𝒎𝒂𝒓𝒌𝒖𝒑)
𝑻𝒐𝒕𝒂𝒍 𝒄𝒐𝒏𝒕𝒓𝒂𝒄𝒕 𝒅𝒊𝒓𝒆𝒄𝒕 𝒄𝒐𝒔𝒕
In this method the indirect cost and the markup will be distributed among different
items based on their direct cost; i.e., the more the direct cost of an item, the more its
share from indirect cost and markup. The resulting bid price is called a balance d bid.
Example 6.5
Assume that the direct cost for an item (a) is LE 400,000 and that item is included in
a contract whose price is LE 3,500,000 and its total direct cost is LE 2,800,000.
Calculate the price for item (a) considering a balanced bid.
Solution
Bid price = direct cost + indirect cost + markup
Indirect cost + markup (for the whole contract) = Bid price - direct cost
= 3,500,000 - 2,800,000 = LE 700,000
𝟒𝟎,𝟎𝟎𝟎
Then, Indirect cost + markup for activity (a) = 𝒙𝟕𝟎𝟎. 𝟎𝟎𝟎 = 𝑳𝑬 𝟏𝟎𝟎, 𝟎𝟎𝟎
𝟐,𝟖𝟎𝟎,𝟎𝟎𝟎
Then, price of activity a = its direct cost + indirect cost
= 400,000 + 100,000 = LE 500,000
The contract price is said to be unbalanced if the contractor raises the prices on certain
bid items (usually the early items on the bill of quantities) and decreases the prices on
other items so that the tender price remain the same. This process is also called the
loading of rates. The contractor usually loads the prices of the first items to ensure
more cash at the beginning of the contract and to reduce the negative cash flow and
accordingly reduces borrowing of money.
Loading of rates may be risky to both the contractor and the owner. If the contractor
raised the price for an item and the quantity of this item increased than that was
estimated in the bill of quantities then, this situation is more risky to the owner as it
will cost the owner more money. On the other hand, if the contractor reduced the price
of a specific item and the quantity of that item increased, thus situation will be more
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risky to the contractor. So, it is better to follow a balanced way of distributing the
indirect costs and markup among contract items.
Example 6.5
Consider a small contract comprises of five sequential activities of equal duration. The
quantity of work in each activity, the direct cost rate, and total cost rate for balanced
and unbalanced bid are given in Table 6.6.
- Compare the cash flow curves for both balanced and unbalanced bids;
- Determine the effect of unbalanced bid on the contractors profit if:
• Quantity of activity (B) is increased by 50%.
• Quantity of activity (C) is increased by 50%.
Solution
Assume each activity with one time unit duration then, the cash flow will be as given
in Table 6.7. Also, cash flow curves for both balanced and unbalanced curves are
shown In Figure 6.19. It shows that in the unbalanced bid, the contractor will receive
more money in the early stages of the contract.
- Table 6.8 shows the effect of tender price if the quantity of activity “B” increased
by 50%.
- The price of the unbalanced bid (7200) is greater than that of the balanced bid (7000)
which means more profit to the contractor and more risk to the owner.
In another way:
- Total direct cost = 5200 + 50 x 8 = 5600
- Indirect cost & markup for balanced bid = 7000 – 5600 = 1400 = 25% of direct cost
- Indirect cost & markup for unbalanced bid = 7200 – 5600 = 1600 = 29% of direct
cost
This increase means that the profit of the contractor has been increased and thus
represents risk to the owner.
- Table 6.9 shows the effect of tender price if the quantity of activity “C” increased
by 50%.
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- The price of the unbalanced bid (7400) is less than that of the balanced bid (7500)
which means less profit and more risk to the contractor.
In another way:
- Total direct cost = 5200 + 50 x 16 = 6000
- Indirect cost & markup for balanced bid = 7500 – 6000 = 1500 = 25% of direct cost
- Indirect cost & markup for unbalanced bid = 7400 – 6000 = 1400 = 23% of direct
cost
This decrease means that the profit of the contractor has been decreased and thus
represents risk to the contractor.
Table 6.9: Effect of change in quantity of activity C
The prices entered in the conventional bill of quantities might not represent the real
cost of the work defined in the individual items. This is because not all costs are
directly related to the quantity of work completed. Therefore, adjustment of the price
due to a change in quantity of a particular item may not represent the real variation in
cost. This is usually produces unnecessary amount of uncertainty and financial
problems in many contracts.
For example, site overheads are mainly time related charge. In the conventional bill
of quantities, the cost of site overheads is recovered by spreading it over the quantity
proportional rates. If variations occur and the site facilities are required for a longer
period of time, there is no systematic way to adjust the contract price.
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If the time-related site overhead costs could be entered in the bills of quantities as a
time-related charge, then the cash flow pattern would be realistic and the price of this
item could be adjusted in case of any variations happened.
Thus, the method related charge is proposed to enable contractors to enter any
operation whose cost is time related and not directly linked to the quantities of work
being done. It allows the contractor to define fixed and time-related charges that cove
charges which are independent of the quantity of work completed. These charges are
called method-related charges. Table 9.10 gives an example of these items.
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SCHEDULE NO. 1 STEEL STRUCTURE, WALLS AND CONCRETE FLOOR
REMEDIATION
1. The activities involved in the construction of a small building are given below. The price of the
work contained in each activity is listed in the table. The contractor undertaking this project would
like you to prepare graphs of cumulative expense and income to date against time for activities
starting as early as possible. The mark-up is 10% of tender value and retention is 5%. Measurement
is made monthly with a payment delay of one month. The retention is paid at the end of the contract.
To simplify the calculations you may assume that all costs must be met by the end of the month in
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which they are incurred. What is the maximum amount of cash the contractor needs to execute this
contract and when does he require this amount?
2. The following figure shows the Bar Chart for a small project, durations, schedule, Bid Prices,
and logical relationships among activities are all shown. Use the following additional information
to calculate the maximum amount of cash the contractor needs and when dose him/her requires this
amount.
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CHAPTER 7 PROJECT CONTROL
7.0. LEARNING OBJECTIVES
At the end of this chapter students will be to:
The limited objective of project control deserves emphasis. Project control procedures
are primarily intended to identify deviations from the project plan rather than to
suggest possible areas for cost savings. This characteristic reflects the advanced stage
at which project control becomes important. The time at which major cost savings can
be achieved is during planning and design for the project. During the actual
construction, changes are likely to delay the project and lead to inordinate cost
increases. As a result, the focus of project control is on fulfilling the original design
plans or indicating deviations from these plans, rather than on searching for significant
improvements and cost savings. It is only when a rescue operation is required that
major changes will normally occurring in the construction plan.
The following is a list of the factors that may cause such problems:
It is important to devise efficient and cost effective methods for gathering information
on actual project accomplishments. Generally, observations of work completed are
made by inspectors and project managers and then work completed is estimated. Once
estimates of work completed and time expended on particular activities are available,
deviations from the original duration estimate can be estimated.
For example, Figure 7.1 shows the originally scheduled project progress versus the
actual progress on a project. This figure is constructed by summing up the percentage
of each activity which is complete at different points in time; this summation can be
weighted by the magnitude of effort associated with each activity. In Figure 7.1, the
project was ahead of the original schedule for a period including point A, but is now
late at point B by an amount equal to the horizontal distance between the planned
progress and the actual progress observed to date.
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It is common that actual durations of activities differ from those estimated.
Furthermore, there may be additions or deletions to the scope of the contract that will
affect the time at which activities can be started or completed. Schedule updating is a
procedure for introducing the latest progress information into the schedule.
Data have to be collected on the actual progress of completed activities and those
under execution. A completely new estimate of the amount of work remaining to be
done should be made for each activity. The probable output of various resources
should be assessed. If the job is found to be behind schedule, corrective actions must
be made to retrieve position.
A procedure for manual schedule updating can be summarized in the following steps:
To illustrate the above hand procedure for schedule updating, consider the following
example with the planning data given in Table 7.1. The corresponding precedence
network along with time analysis is shown in Figure 7.2. It is evident that initial
project duration is 20 weeks and the activities A, B, F, and K comprises the critical
path.
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At the end of the 7th week, new filed data are collected and the project status
activities is as follows:
The updated precedence network and the corresponding updated schedule are shown
in Figure 7.3. It is shown that a new critical path is developed. The new project
completion time is 21 weeks which indicates that a delay of one week is encountered.
Corrective actions should be taken to improve project performance during the
remaining portion.
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Figure 7.3: Updated network of the example problem
It might result in wasting resources. For instance, if the quantity of work in a critical
activity is increased by x% then the duration of the activity will be extended by x%.
The direct cost of the activity should be increased by the same ratio while the indirect
cost of the contract might be increased for the extended period.
A delay is deemed compensable to the contractor when it’s within the control of, is
the fault of, or is due to the negligence of the client.
Examples include:
For this type of delays, the conditions of contract should allow the contractor to be
entitled to a time extension and to monetary recompense for extra costs associated
with the delay.
Non-excusable delays
In this category, the contractor’s own actions or inactions have caused the delay. The
contractor is entitled neither time extensions nor monetary recompense from the
client. He may pay liquidated damages according to the contract.
Excusable delays
These are occurrences over which neither the client nor the contractor has any
control. Example includes:
- Unforeseen future events which the contractor has not been aware;
- Impracticable things which the contractor can only do at an excessive cost;
- Events in which the contractor is blameless, such as material shortage beyond
what was expected at the time of bidding.
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The contractor should declare the excusable delays. The sole relife for these delays
is a time extension.
Concurrent delays
Concurrent delays are two or more delays that occur at the same time, either of
which, if it occurred alone, would have affected contract completion date. They can
be classified as follows:
The as-planned schedule of a contract is its initial schedule. The as-built schedule will
show the time status of the contract and the causes of all the time changes that happen.
Both schedules will be drawn as time-scaled diagrams.
The as-built schedule provides a complete record of the work as-built. It shows all
delays encountered and the actual starting and finishing dates of every activity. When
compared with the initial schedule, it gives the date for the evaluation of each time
delays encountered during construction. The following legend will be used to draw
the as-built schedule; “o” to represent compensable delays; “c” to represent non-
excusable delays and “n” to represent excusable delays. This schedule will now
become the basis for analysis of the effect of different types of delays of the
contractor’s progress.
If the as-built schedule contains more than one equally delayed critical path, each of
them will be examined in turn to determine its networking duration. This is the actual
time in which all the activities along a path could have been completed if there had
been no work changes or delays affecting the path. This can be found as follows:
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A path networking duration = its total duration – all delay times lying on it
The networking duration may be less than the estimated contract duration given by
the as-planned schedule. This means that the contractor has performed the contract
within the estimated time. On the other hand, it may exceed the contract duration.
Then the contractor’s original estimates were incorrect. Having examined all apparent
critical paths, the scheduler can determine the primary path(s) as that (those) with the
longest networking duration. The work could not have been completed in less time
than this, even if the delays has not occurred, other parallel apparent critical paths may
be classified as secondary as they do not control the contract duration. They have float
with respect to the primary path.
If the as-built schedule contains one primary critical path, then the overall effects of
all eventualities on the contract will be the difference between the path actual duration
and its networking duration. The responsibility of each party for the contract delayed
completion is then determined by inspection.
If the schedule contains more than one primary critical path with the same networking
duration, then it may have concurrent delays. A brief discussion of these delays is
provided next.
1. The number of days in which the contractor’s and the client’s delays are concurrent
are those days where the two type of delays occurred; one delay affected a primary
critical path and the other affected the other primary critical path on the same day(s).
2. The number of days of concurrent delays with an excusable delay is those days
where an excusable delay occurred on any primary critical path and a contractor’s
delay, a client’s delay, or both delays occurred on other primary critical path(s) on the
same day(s).
3. Excluding delays number 1 and 2 above, the number of days a contractor should be
assessed for liquidate damages is the smallest number of days of inexcusable delays
on all primary critical paths.
4. Excluding delays number 1 and 2 above, the number of days a contractor should be
reimbursed for additional overhead expense plus a time extension is the smallest
number of days of compensable delays on all primary critical paths.
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5. Finally, the number of days a contractor should be given a time extension is the
difference between the total delay duration and the summation of all the above four
delays duration.
Example 7.1
Consider the contract given in the Table 7.2. The delay report given in Table 10.3
was recorded for this contract. Determine how each party is responsible for the
contract delayed completion.
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Solution
The as-planned and as-built schedules are drawn in Fig. 7.4. Apparent critical paths
are B E H J and A C F I. Each of them has a networking duration = 41 – 18 = 23
days. So, the two apparent critical paths are primary critical paths. The total delay of
18 days can then be divided as follows:
3. Inexcusable = 1 day
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4. Compensable = 2 days
Accordingly, the contractor should be given a time extension of 17 days. He will pay
liquidated damages for 4 days and will be reimbursed for overheads of 5 days.
BCWS measures what is planned in terms of budget cost of the work that should to
place (i.e., according to the baseline schedule of the project). BCWS curve can be
plotted by accumulating the budget cost of the initial schedule.
BCWP measures what is done in terms of the budget cost of work that has actually
had been accomplished to date. BCWP curve can be plotted point by point after each
reporting period. Here we accumulate the budget cost on the schedule that shows the
actual percent complete.
ACWP measures what is paid in terms of the actual cost of work that has actually been
accomplished to date. BCWS curve can also be plotted point by point after each
reporting period. Here we accumulate the actual expenditures on the schedule that
shows the actual percent complete.
The significance of these three measures is that they directly indicate schedule and
cost performances of the project at different reporting periods. This illustrated as
shown in Figure 7.5. Using these three measures, different project performance
indicators can be calculated. Among these indicators are:
It is the difference between the earned value (BCWP) and the planned budget cost
(BCWS).
It is the difference between the actual cost (ACWP) and the earned value or the budget
cost (BCWP). CV = BCWP – ACWP; CV > 0 indicates cost saving
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Figure 7.5: Earned value measures and indictors
These concepts are best illustrated by the example problem with the planning data
given in Table 7.1. The price of each activity is given Table 7.4.The schedule of the
example problem is given in Figure 7.2. At the end of week number 5, the project
status is recorded as given in Table 7.4. Actual costs are also recorded as given in
Table 7.5.
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Figure 7.6 shows the project schedule in bar chart format. The planned expenditure of
each activity is assumed to be uniformly distributed over activity duration. The BCWP
are calculated as shown in Figure 7.7. The weekly budgets are plotted on a cumulative
basis as the BCWS are as shown in Figure 10.8. In Figure 7.8, BCWS as well as
BCWP and ACWP to the end of week 5 are plotted on the same graph. It now possible
to calculate schedule and cost control indicators as: SV = 262 – 294 = -ve which
indicates that the project is behind schedule. CV = 262 – 305 = -ve which indicates
that the cost is overrun
Example 8.2
A cost control report of a certain contract gives the following figures as percentages
of the contract a-completion budgeted cost: BCWP = 25% BCWS = 47% ACWP =
72%
Calculate, cost and schedule variances and comment on the status of the contract.
Solution
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Figure 7.7: Bar chart updated at end of week 5 (BCWP)
7.5 Exercises
The activities involved in the construction of one kilometer of a pipeline are given
together with their estimated durations in the table below. Each of the activities will
be done using a separate gang. All of them are sequential except “Excavate trench”
and “String pipe” are done concurrently. The project consists of 3 similar kilometers.
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a. Prepare complete plan of the works and determine the activity schedule. Mark the
critical path.
- Duration of the first part of activity ET was prolonged by 1 day but that of the
second part will be the same as the original duration.
- Activities SP were completed although ES of the third part had been delayed by 3
days.
- The first part of activity PT will not start until beginning of day 16.
At the early stage of a project and once a project manager is selected, the main issue
that faces the owner is to decide on the contract strategy that best suits the project
objectives. Contract strategy means selecting organizational and contractual
policies required for the execution of a specific project. The development of the
contract strategy comprises a complete assessment of the choices available for
the management of design and construction to maximize the likelihood of
achieving project objectives. The scope of such contracts is very wide, from a
simple purchase of standard article to multi-million- pound projects. The size and
complexity of the contract matter vary accordingly.
A contract is defined as: "an agreement made between two or more parties
which is enforceable by law to provide something in return for something
else from a second party". Contracts can be very simple or they may be very
long and complicated legal documents. When a contract is properly set-up it is
legally binding upon. The two parties are expected to perform the various
obligations they have undertaken, as expressed in a mutually agreed set of contract
documents. A contract therefore, is necessary to protect both client and contractor.
According to its simple definition, a contract is an agreement enforceable at law,
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but not all agreements are contracts. Some elements must be present before an
agreement becomes a contract. These elements are:
Competent Parties: For an agreement to be a contract there must be two or
more competent parties. In order to be considered competent, a part must have
a certain legal standing.
Proper Subject Matter: For the subject matter of a contract to be proper, the
first requirement is that it was be clearly defined as to the rights and obligations
of each party. Second, the purpose of the contract must not violate the law.
Consideration: There must be a lawful and valuable consideration given b
both parties. A consideration often called "Something for something." A
consideration must, also, be possible.
Agreement: For valid contract, there must be a mutual agreement. An
agreement is considered to have been reached when an offer made by one party
is accepted by the second party. Both parties must wish and intend their bargain
to be enforceable by law.
Proper Form: The terms of a contract must be written so that both parties
are very sure of what their rights and responsibilities are.
Consent of the Parties: The agreement must be free from: Misrepresentation,
Duress Undue influence, etc.
The main steps to be taken before placing contract are presented in Fig.
2.1.
The selection of contract type to be used for a construction project is made by the
owner, acting upon the advice of his Engineer and his legal advisor. The selection
must meet the owner Objectives and takes into account the constraints that might
relate to the project. Consultants and contractors should be fully informed by
the project objectives and constraints. The scope and the nature of the project will
primarily affect the selection of type of contract.
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Fig. 8.1: Steps of contracting process
The client will have a number of overall objectives. These objectives may be of
primary and/or secondary importance. Primary objectives include functional
performance, time objectives, and cost objectives.
a. Project Scope (performance): The project scope defines the extent or the area
that the contract covers. Any additions or omissions during the life of the project
will increase or decrease the quantity of work involved. Likewise, any changes
in design must be discussed carefully to establish whether or not they are likely
to affect the scope of the project.
b. Time: The scope and time are closely interrelated. Decisions must often be
made on the effect of increasing or decreasing scope on time. If the completion
date of a project is critical, then increasing scope will call for an accelerated
program. The extra cost associated with this acceleration must be quantified.
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c. Price: The cost of a project is closely related to scope and time. The effect of
the contract on price, and the various incentives and penalties that can help to
keep price steady must be discussed and clearly defined.
On the other hand, secondary objectives could arise on a construction project and
would exert a major influence over contract strategy decisions Examples of
secondary objectives are:
All construction projects have constraints that influence the achievement of the
project objectives. These constraints should therefore, be considered when
choosing an appropriate contract strategy. There are a variety of constraints and
these are examples:
Availability of funds.
Availability of contractual incentives.
Method of tendering.
Project location.
Target dates of the project.
Possibility of design changes.
Availability of resources.
Seasonal working.
Number of contractors willing or able to tender.
Inflation.
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Factors influencing contract choice
Three main factors influence the choice of a given contract including: the incentive,
risk sharing and the flexibility.
The project delivery method translates what project parties are involved in the
project and how they interact with each other and called also project organizational
structure. The choice of an organizational structure should be related to
project objectives and constraints. It can be facilitated considering the following
factors:
Size and nature of the work packages within the project.
Selection of the design team form in-house resources external
consultants or contractors.
Process of supervision of construction.
Restrictions upon using combination of organizational structures within
the project.
Expertise which the client wishes to commit to the project.
When plans are completed and the owner is interested in securing the low price,
the use of competitive bids is suggested. The competitive bidding results in the
type of contract that many are familiar with.
A negotiated contract should be used when construction should start before plans
are completed or when the many unknown factors of the project make an accurate
estimate impossible. When many changes are expected and when inspection and
supervision cannot be done efficiently, the negotiated type of contract should be
used. The various project delivery methods are summarized as follows:
This is the most common approach in civil engineering projects in which the design
has to be completed before construction can start. Design and construction are
usually performed by two different parties who interact directly and separately
with the owner. The pros and cons of this approach are summarized as follow:
Advantages:
- Price competition
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- Total cost is known before construction starts
- Well documented approach used in most government projects.
Disadvantages
- Long time
- Design does not benefit from construction expertise
- Conflict between owner, contractor and A/E
Therefore, this method is fine in many cases where the project is clearly definable,
design is completed, time need not be shortened, and changes are unlikely to
occur during construction.
In this approach, owner organization performs both the design and construction
using its in-house labor force.
Used by large authorities
The owner performs both the design and the construction
May use consultants for some specialized designs
Most suitable for small projects
Can be used when expertise are available
Low risk projects
Inadequate scope definition
8.3.3 Design-build
Disadvantages
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- Cost may not be known until end of the construction
- High risk to contractor and more cost to owner
- Design-build company may reduce quality to save cost
8.3.4 Turnkey
This approach is similar to the design-build approach but with the organization
being responsible for performing both design, construction, know-how (if any),
and project financing. Owner payment is then made at the completion (when the
contractor turns over the “key”). An example is franchise projects in which a new
branch of a restaurant chain needs to maintain the same design, construction quality,
and food service quality.
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With high level of coordination between the participants, innovative approaches
of overlapping design and construction (i.e., fast tracking) can be adopted. The
PCM organization aims at holding a friendly position similar to that of the
consultants in the traditional approach.
Within each project delivery method, the contractual relationships among the
project participants can take various arrangements and the owner needs to make
a decision regarding the proper arrangement that suits the project and the parties
involved. The different contractual relationships associated with various project
delivery methods are illustrated in Figs. 2.2 (A represents services and $ contractual
relationships).
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Fig. 8.2: Contractual relationships
There are many types of contracts that may be used in the construction
industry. Construction contracts are classified according to different aspects. They
may be classified according to the method of payment to the contractor. When
payment is based on prices which submitted by the contractor in his tender, they
are called cost-based contracts. Examples are cost-reimbursable and target cost
contracts. Contracts may be classified in the point of view of the risk involved.
The range of risk runs from a fixed-price contract to a totally non-risk cost-
reimbursable contract at the other end.
A single tendered price is given for the completion of specified work to the
satisfaction of the client by a certain date. Payment may be staged at intervals on
the completion. The contract has a very limited flexibility for design changes. The
tendered price may include high level of financing and high risk contingency.
Where considerable risk has been places with the contractor, this contract may
lead to cost cutting, trivia claims, or bankruptcy. Contract final price is known
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at tender. A lump-sum contract would seem to prevent risks for the client where
in fact it just changes them. An important risk t the client is that of not receiving
competitive bids from desirable contractors who may avoid a high-risk lump-sum
contract.
Bill of Quantities Contract: Tenderers enter rates against each item of the
estimated quantities of work. The quantities are re-measured during the course
of the contract, valued at the tendered rates and the contract price adjusted
accordingly.
Schedule of Rates Contract: It contains inaccurate quantities of work, possibly
with upper and lower probable limits. Therefore, it is common for separate rates
to be quoted for labour, plant, and materials. The contract price is derived by
measuring the man-hours, plant-hours and the quantities of materials actually
consumed, and then pricing them at the tendered price. This contract is best
suitable for repetitive works.
The admeasurement contract is well understood and widely used. It can be used
when little or no changes are expected, level of risk is low and quantifiable, and
when design and construction need to be overlapped.
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8.4.3 Cost-reimbursable contract (cost-plus contract)
The contractor is reimbursed for actual cost plus a special fee for head office
overheads and profit, no special payment for risk. Payment may be made monthly
in advance. The contract involves a high level of flexibility for design changes.
Final price depends on changes and extent to which risks materialize. The
contractor must make all his records and accounts available for inspection by the
client or by some agreed third party. The fee may be a fixed amount or a
percentage of actual costs. This contract has no direct financial incentives for
the contractor to perform efficiently. It may be used when it is desirable for design
to proceed concurrently with construction and when the client wishes to be involved
in contract management.
A brief summary of the level of risk exposed by each of the discussed contract
forms is illustrated in Fig. 2.3. As shown in the figure, competitive bidding
contracts (Lump Sum and Unit Price) are among the top risky contracts to
contracts and thus present a challenge in estimating their cost and schedule
at the bidding stage and before a commitment is made.
T&M contracts are a hybrid type of contractual arrangement that contains aspects
of both cost-reimbursable and fixed-price-type arrangements. T&M contracts
resemble cost-type arrangements in that they are open ended, because the full value
of the arrangement is not defined at the time of the award. Thus, T&M contracts
can grow in contract value as if they were cost-reimbursable-type arrangements.
Conversely, T&M arrangements can also resemble fixed-unit arrangements when,
for example, the unit rates are preset by the buyer and seller, as when both
parties agree on the rates for the category of "senior engineers."
Most appropriate when the buyer wants to be more in control. It is also used
in an emergency to begin work immediately when a scope of work has not yet been
completed. Not possible at time of placing contract to estimate extent or duration
of the work, or anticipated cost, with any degree of confidence.
The contract is defined by the contract documents, which are developed from the
tender documents. In a logical order, these documents refer to the following
subjects:
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Contract documents are usually arranged according to the following
sequence:
General (for any project).
Special (for a specialty area of the project).
Supplementary (unique to a given project).
Additional (during bidding or negotiation).
Agreement form (for singing very important and particular clauses).
Modifications (during contract fulfillment).
Information usually included in the agreement are of three parts. The first part is
a short introductory paragraph which defines the parties, gives the date of the
agreement, and state that each party agrees to what follows. The second part
contains the elements of contract and defines the work to be undertaken. The final
paragraph confirms the agreement and provides space for signatures of the parties.
Thus, the agreement usually composed of the following articles:
1. A short introductory paragraph.
2. Scope of the work.
3. Time of completion.
4. Contract documents.
5. Performance bond.
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6. Contractor's insurance.
7. Owner's insurance.
8. Laws, regulations and permits.
9. Payments.
10. Extensions of time.
11. Changes in the work.
12. Owner's right to terminate the work.
13. Contractor's right to terminate the work.
14. Confirmation and signatures.
The conditions of a contract are rules by which the execution of the contract is
to be governed. They set-out the responsibilities, rights, and liabilities of the two
parties. They also set-out the actions to be taken by the parties if and when certain
eventualities should arise. No two civil engineering contracts are similar.
Probably, no two construction contracts are truly the same. Therefore identical
conditions of contracts are not likely to be required. However, for work of a
similar type, certain conditions will apply for the vast majority of cases. It follows
that a standard form of conditions for a given type of work will remove the
necessity of thinking out and drafting new sets of conditions for every new
contract. By taking the standard form and modifying it to suit the requirements of a
particular contract, time and effort will be saved. The terms of a contract legally
fall into two categories:
Conditions: They are terms expressing matters basic to the contract. A failure to
perform the requirements of a condition is a fundamental breach of an essential
obligation giving the aggrieved party the right to:
1. End the contract and claim damages, or
2. Continue the contract and claim damages.
Warranties: They deal with matters not of the essence of the contract, being
subsidiary to the main purposes for which the parties contracted. An example of
a warranty is where a nominated sub-contractor warrants that the work will
be carried-out to specific standards. The conditions of a contract usually
comprise the following:
1. A standard form of general conditions of contract appropriate to the natures
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of the work involved.
2. A series of amendments to the forging in order to adjust them to
the circumstances of the actual contract concerned.
3. A number of special conditions, which deal with matters peculiar to the
contract and not dealt with by the standard.
It is intended for general use for works where tenderers are invited on an
international basis, but it also suitable to domestic contracts. The objective is to
provide a standardized document which is well-known, internationally recognized
and accepted, an adequately reflects the interests of the parties concerned. The
standard (general) forms of conditions of contract usually cover the general aspects
in arranged clauses. For example, FIDIC general conditions of contract comprise
clauses that cover the following items:
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Definitions and interpretations.
Engineer and Engineer's representative.
Assignment and sub-contracting.
Contract documents.
General obligations.
Labor, Materials, plant, and workmanship.
Suspension.
Commencement and delays.
Defects liability.
Alternations, Additions and Omissions.
Procedure of claims.
Contractors' equipment, temporary works and materials.
Provisional sums.
Certificates and payments.
Remedies.
Special risks.
Release for performance.
Settlement of disputes.
Notices.
Default of Employer.
Changes in cost and legislation.
Currency and rates of exchange.
Most of the standard forms of conditions of contract contain one or more clauses,
which require completion by the Client/Engineer before the conditions are issued.
Special conditions are new clauses to augment the general conditions of a standard
form. Usually they deal with subjects not touched on by the standard form. It is often
simpler to introduce a special condition than to amend a standard form condition.
After a new clause is written, it must be ensure that no conflict or ambiguity is being
introduced. The range of possible subjects for special conditions is large. They
normally deal with the peculiarities of one contract and one site. There are a variety
of choices in which a new subject may be written:
• In the specification (if it is of technical matter).As special condition of
contract.
• In the site regulations (if it deals with site administration or discipline).
• In separate correspondence (if it is not essential to incorporate it into the
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formal contract).
The decision to consider a special condition does not depend on importance.
The following are typical examples of subjects for special conditions:
• Special terms of payments.
• Patents and licenses.
• Applicable law.
• Official Language.
• Obligatory use of local labor, plant and material.
• Co-operation with contractor on site.
• Fair wages to be paid.
• Union membership of work force.
• Protection and disposal of historic, valuable, archaeological, etc. finds on
site.
• Prohibition of access to named places.
• Restrictions on noise levels, dust, fire hazards, etc.
• Control of demolition work, explosives, etc.
• Responsibility for damage to public services.
• Responsibility for payment of local taxes.
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8.6 Selecting the Contractor
Selecting key personnel and organizations that will participate in a project is a major
step for the owner and can mean the success or failure of a project. By large, the
competitive bidding process has been the main vehicle for contractors to obtain
jobs. The process is required by law for public projects, which has been the largest
percentage of all projects, except in emergencies such as war or natural disasters.
Under this process, a simple quantitative criterion is used to award the bid to the
“lowest responsible bidder”, thus potentially obtaining the lowest construction cost.
The process, however, has its drawbacks, including: (1) overlooking important
criteria such as contractor’s experience and strength; (2) potentially causing
construction delays and problems if the contractor bids below cost to win the job;
and (3) contributing to adverse relationships between the owner and the contractor.
The competitive bidding process encompasses three main steps: announcement,
bid preparation and bid evaluation.
To announce for a project, the owner should have the design completed and
a bid package prepared with all design information. The owner then announces a
general call for bidders or sends a limited invitation to a list of pre-qualified
contractors. Through the limited invitation, the owner organization can reduce
potential construction problems by avoiding unknown contractors who
intentionally reduce their bids to win jobs, particularly if the project requires
a certain experience. Owners, therefore, need to maintain a list of qualified
contractors with whom they had successful experience or by advertising a call for
pre-qualification.
8.7 Sub-Contracting
a. Contract changes are more likely to occur on a single fixed price contract than
on a cost plus a fee contract.
b. The delivery method that an owner chooses should be in response to the
amount and type of risk that an owner sees in a project.
c. In lump sum contracts, it is allowed to change in the quantity of work
performed within a limit of 25%.
d. In the admeasurement contracts, the item description, quantity, unit of measure,
unit cost and the total cost in the B.O.Q should be cleared.
e. The owner has the ability to know the contractor profit in the unit price
contracts.
f. The direct costs are the summation of the cost of the labor, equipment,
materials, and subcontractors.
g. Overheads include the cost of items which cannot be directly charged to a
specific work element.
h. Loading of rates may be risky to both the contractor and the owner. i.
Contract type has not effect on the project deadline.
II. The developer of a 40 story high-rise office building desires the shortest
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possible construction time. What delivery method would be the best?
a. Traditional b. Design-build
IV. If the contractor considers that the quantity of an item in the BOQ has been
underestimated:
a. He should phone the Client to declare this item
b. He has to use this quantity. c. He can raise the rate of this item.
IV. The contractor may decide to subcontract an item of work in order to:
a. give a chance to another contractor
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9. Compare the following types of contracts from the point of view of flexibility
for design changes and variations:
- Lump Sum.
- Admeasurement.
- Target cost.
10. Compare the lump sum, admeasurements, and cost plus contracts from
the following point of view:
- Early start to construction.
- Risk sharing.
11. Give three examples of secondary objectives which could affect the selection
of the contract strategy decision.
12. Give two examples of project organizational structure which can be used
to achieve fast-track construction.
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CHAPTER 9: SAFETY & HEALTH MANAGEMENT AND QUALITY
CONTROL
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Establishing a company health and safety policy
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Hazard assessment and control
Employer responsibilities
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When to repeat hazard assessment?
What is a hazard?
Hazard may be grouped into four categories. They may include but are not limited
to:
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Step 2: Eliminating and controlling hazards
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Work site inspections
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During inspection
Employer responsibilities
189
Goals of an incident investigation
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Worker competency and training
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Competent worker
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Emergency response plan
First aid
Training
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Employer responsibilities
194
Workplace violence
Violence in workplace
Employer responsibilities
195
Working alone
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9.2 QUALITY MANAGEMENT
Definitions
Quality: Conformance to requirements and fitness of use.
Quality Management: The process required to ensure that the project will
satisfy the needs for which it was undertaken.
Quality management concepts
Total Quality Management (TQM): A philosophy that encourages companies
and their employees to focus on finding ways to continuously improve the quality
of their business practices and products
Continuous Improvement: Small improvements in products or processes to
reduce costs and ensure consistency of performance of products and services.
Prevention over Inspection: Many years ago, the main focus of quality was on
inspection. The cost of doing so is so high that it is better to spend money on
preventing problems. “Quality must be planned in not inspected in.”
Benefit / Cost Analysis: involves estimating tangible and intangible costs and
benefits of various projects and product alternatives, and then using financial
measures to assess the relative desirability of the identified alternatives.
Flowcharting: A flow chart is any diagram that shows how various elements of a
system relate. (Cause and effect diagrams, system or process flow charts
Inspection: includes activities such as measuring, examining, and testing
undertaken to determine whether results conform to requirements.
Statistical Sampling: involves choosing part of a population of interest for
inspection.
Trend Analysis: involves using mathematical techniques to forecast future
outcomes based on results. It is often used to monitor technical and cost/schedule
performance.
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Quality assurance /quality control (QA/QC)
Quality Assurance: Planned and systematic actions to help assure that project
components are being designed and constructed in accordance with applicable
standards and contract documents.
Quality Control: The review of project services, construction work,
management, and documentation for compliance with contractual and regulatory
obligations and accepted industry practices.
QA/QC process
• The owner is primarily responsible for specifying and funding QA/QC activities.
The owner works closely with the designer to develop a QA/QC process that focuses
on project objectives.
• The contractor develops and implements the construction QA/QC plan for owner’s
review and approval.
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• Computers can help the team improve the speed and accuracy of communication,
especially when members are spread over several offices or large geographic areas.
Word Processors
Spreadsheets
E-mail
Databases
Project Management and Collaboration
Computer-Aided Drafting (CAD)
Accounting – Presentation
Desktop Publishing
CAD software
Specifications-writing software
Design software
Electronic information exchange
Coordination and communication
Quantity calculations
Project management
Document control
Submittal tracking
Information management
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Callahan, M.T., Quackenbush D.G. and Rowings, J.E. (1992). Construction project
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