Technical Guidelines for the

Development of Small Hydropower Plants

Construction

Part 2: Installation of
Electromechanical Equipment

SHP/TG 004-2: 2019

DISCLAIMER
This document has been produced without formal United Nations editing. The designations and the presentation of the material in this
document do not imply the expression of any opinion whatsoever on the part of the Secretariat of the United Nations Industrial Development
Organization (UNIDO) concerning the legal status of any country, territory, city or area of its authorities, or concerning the delimitation
of its frontiers or boundaries, or its economic system or degree of development. Designations such as “developed”, “industrialized” and
“developing” are intended for statistical convenience and do not necessarily express a judgement about the stage reached by a particular
country or area in the development process. Mention of company names or commercial products does not constitute an endorsement by
UNIDO. Although great care has been taken to maintain the accuracy of information herein, neither UNIDO nor its Member States assume
any responsibility for consequences which may arise from the use of the material. This document may be freely quoted or reprinted but
acknowledgement is requested.

© 2019 UNIDO / INSHP- All rights reserved

Technical Guidelines for the
Development of Small Hydropower Plants
Construction

Part 2: Installation of
Electromechanical Equipment

SHP/TG 004-2: 2019

ACKNOWLEDGEMENTS
The technical guidelines (TGs) are the result of a collaborative effort between the United Nations Industrial Development
Organization (UNIDO) and the International Network on Small Hydro Power (INSHP). About 80 international experts and 40
international agencies were involved in the document’s preparation and peer review, and they provided concrete comments
and suggestions to make the TGs professional and applicable.

UNIDO and the INSHP highly appreciate the contributions provided during the development of these guidelines and in
particular those delivered by the following international organizations:

- The Common Market for Eastern and Southern Africa(COMESA)

- The Global Network of Regional Sustainable Energy Centres (GN-SEC), particularly the ECOWAS Centre for Renewable
Energy and Energy Efficiency (ECREEE), the East African Centre for Renewable Energy and Energy Efficiency (EACREEE),
the Pacific Centre for Renewable Energy and Energy Efficiency (PCREEE) and the Caribbean Centre for Renewable Energy
and Energy Efficiency (CCREEE).

The Chinese government has facilitated the finalization of these guidelines and was of great importance to its completion.

The development of these guidelines benefited greatly from the valuable inputs, review and constructive comments as well as
contributions received from Mr. Adnan Ahmed Shawky Atwa, Mr. Adoyi John Ochigbo, Mr. Arun Kumar, Mr. Atul Sarthak, Mr.
Bassey Edet Nkposong, Mr. Bernardo Calzadilla-Sarmiento, Ms. Chang Fangyuan, Mr. Chen Changjun, Ms. Chen Hongying , Mr.
Chen Xiaodong, Ms. Chen Yan, Ms. Chen Yueqing, Ms. Cheng Xialei, Ms. Chileshe Kapaya Matantilo, Ms. Chileshe Mpundu
Kapwepwe, Mr. Deogratias Kamweya, Mr. Dolwin Khan, Mr. Dong Guofeng, Mr. Ejaz Hussain Butt, Ms. Eva Kremere, Ms. Fang
Lin, Mr. Fu Liangliang, Mr. Garaio Donald Gafiye, Mr. Guei Guillaume Fulbert Kouhie, Mr. Guo Chenguang, Mr. Guo Hongyou,
Mr. Harold John Annegam, Ms. Hou ling, Mr. Hu Jianwei, Ms. Hu Xiaobo, Mr. Hu Yunchu, Mr. Huang Haiyang, Mr. Huang
Zhengmin, Ms. Januka Gyawali, Mr. Jiang Songkun, Mr. K. M. Dharesan Unnithan, Mr. Kipyego Cheluget, Mr. Kolade Esan, Mr.
Lamyser Castellanos Rigoberto, Mr. Li Zhiwu, Ms. Li Hui, Mr. Li Xiaoyong, Ms. Li Jingjing, Ms. Li Sa, Mr. Li Zhenggui, Ms. Liang
Hong, Mr. Liang Yong, Mr. Lin Xuxin, Mr. Liu Deyou, Mr. Liu Heng, Mr. Louis Philippe Jacques Tavernier, Ms. Lu Xiaoyan, Mr. Lv
Jianping, Mr. Manuel Mattiat, Mr. Martin Lugmayr, Mr. Mohamedain SeifElnasr, Mr. Mundia Simainga, Mr. Mukayi Musarurwa,
Mr. Olumide TaiwoAlade, Mr. Ou Chuanqi, Ms. Pan Meiting, Mr. Pan Weiping, Mr. Ralf Steffen Kaeser, Mr. Rudolf Hüpfl, Mr. Rui
Jun, Mr. Rao Dayi, Mr. Sandeep Kher, Mr. Sergio Armando Trelles Jasso, Mr. Sindiso Ngwenga, Mr. Sidney Kilmete, Ms. Sitraka
Zarasoa Rakotomahefa, Mr. Shang Zhihong, Mr. Shen Cunke, Mr. Shi Rongqing, Ms. Sanja Komadina, Mr. Tareqemtairah, Mr.
Tokihiko Fujimoto, Mr. Tovoniaina Ramanantsoa Andriampaniry, Mr. Tan Xiangqing, Mr. Tong Leyi, Mr. Wang Xinliang, Mr.
Wang Fuyun, Mr. Wang Baoluo, Mr. Wei Jianghui, Mr. Wu Cong, Ms. Xie Lihua, Mr. Xiong Jie, Ms. Xu Jie, Ms. Xu Xiaoyan, Mr. Xu
Wei, Mr. Yohane Mukabe, Mr. Yan Wenjiao, Mr. Yang Weijun, Ms. Yan Li, Mr. Yao Shenghong, Mr. Zeng Jingnian, Mr. Zhao
Guojun, Mr. Zhang Min, Mr. Zhang Liansheng, Mr. Zhang Zhenzhong, Mr. Zhang Xiaowen, Ms. Zhang Yingnan, Mr. Zheng Liang,
Mr. Mr. Zheng Yu, Mr. Zhou Shuhua, Ms. Zhu Mingjuan.

Further recommendations and suggestions for application for the update would be highly welcome.
 SHP/TG 004
-2:
2019

Tab
leofContents

For
ewor d …………………………………………………………………………………………………… Ⅱ
I
ntroduc
tion ……………………………………………………………………………………………… Ⅲ
1 Scope …………………………………………………………………………………………………… 1
2 Normativer
eferences ………………………………………………………………………………… 1
3 Termsandde f
init
ions ………………………………………………………………………………… 1
4 I
nsta
lla
tionofturbinegene
rat
orun
itsandhyd
rau
licmach
ine
ryaux
il
iar
yequ
i t …………… 1
pmen
4.
1 Bas
icrequi
remen
ts ………………………………………………………………………………… 1
4.
2 Turb
ine ……………………………………………………………………………………………… 4
4.
3 Genera
tor ………………………………………………………………………………………… 22
4.
4 Hyd r
aul
icma chine
ryaux i
lia
ryequ
i t ……………………………………………………… 36
pmen
4.
5 System pipe
lines ………………………………………………………………………………… 46
5 E
lec
tri
calequi
pmen tinst
all
ation …………………………………………………………………… 50
5.
1 Bas
icp rov
isons ………………………………………………………………………………… 50
i
5.
2 Switchboa
rdoutf
it,comp
let
ecub
icl
eandseconda
ryc
ircu
it ……………………………… 51
5.
3 Transformes ……………………………………………………………………………………… 54
r
5.
4 High-vol
tageel
ect
rica
lequ
ipment ……………………………………………………………… 59
5.
5 Enclosedbusbarandt t …………………………………………………………… 64
hebusduc
5.
6 Cab
lelay
ing ……………………………………………………………………………………… 67
5.
7 Auxi
li
arysys
tem motos ………………………………………………………………………… 70
r
5.
8 Computermoni
tor
ingsysem …………………………………………………………………… 72
t
5.
9 V
ideomon
itor
ingsys
tem ……………………………………………………………………… 73
5.
10 L i
gh t
ningp r
otect
ionground
ing ………………………………………………………………… 74
6 I
nst
all
ationo ftheautomat
ichydrol
ogica
lfor
ecas
tingandr
epo
rti
ngsys
tem …………………… 79
7 I
nst
all
ationo fSafet
y Moni
tori
ngEqu i
pment ……………………………………………………… 81

Ⅰ
SHP/TG 004
-2:
2019

Fo
rewo
rd

TheUni
tedNati
onsIndus
tri
alDevel
opmen tOrgan
iza
tion (
UNIDO)isaspeci
ali
zedagencyunde
rt he
Uni
tedNat
ionssys
temt opromotegloba
llyi
nclus
iveandsust
ainab
lei
ndust
ria
ldevelopmen
tI(SID).
Ther
elevanceo
fIS
IDasani
nteg
rat
edapp
roa
cht
oal
lth
reep
il
lar
sofsus
tai
nab
ledeve
lopmen
tisr
ec-
ogn
izedbythe2030AgendaforSus
tai
nab
leDevelopmentandtherel
atedSust
ainab
leDevelopment
Goa
ls (SDGs), which wil
lframe Uni
ted Na
tions and coun
trye ff
ort
st owards sus
tainab
le
deve
lopmen
tint
henextf
ift
eenyea
rs. DO’
UNI smanda
tef
orI
SIDcove
rst
heneedt
osuppor
tthec
re-
a
tionofsus
tai
nab
leene
rgysys
temsasene
rgyi
ses
sen
tia
ltoeconomi
candsoc
ialdeve
lopmen
tandt
o
improv
ingqual
ityofli
fe.
Int
erna
tionalconce
rnanddebat
eoverenergyhavegrowninc
reas
ingl
yove r
thepasttwodecades,wi
ththeissuesofpover
tyal
lev
iat
ion,env
ironmenta
lri
sksandcl
imatechange
nowt
aki
ngcen
tres
tage.

INSHP (
Inte
rna
tionalNetwor
konSma l
lHydroPower)isani
nterna
tiona
lcoordi
natingandp r
omo t
ing
organ
iza
tionforthegloba
ldeve
lopmentofsma
llhyd
ropowe ( ),
r SHP wh ichi
ses t
ab l
ishedontheba-
s
isofvolunt
arypar
tici
pationo
fregi
onal,subreg
ionalandnat
iona
lfocalpoi
nts,r
elevan
tinst
itu
tions,
ut
il
it
iesandcompanies,andhassoc
ialbenef
itasit
sma jorobec
j t
ive.INSHPaimsatthepromotionof
globa
lSHP developmentthr
oughtr
iang
l etechni
caland economiccoope
rat
ion among devel
opi
ng
countr
i ,
es deve
lopedcoun
tri
esandi
nternat
ionalorgan
iza
ti ,
ons i
no r
dertosupp
lyr u
rala
r easi
nde -
velopi
ngcoun
tri
eswithenvi
ronment
alysound,a
l f
for
dabl
eandadequat
eenergy,whi
ch wi
lll
eadto
theincrea
seofemp
loymentoppor
tuni
ties,
impr
ovementofeco
log
ica
lenvi
ronmens,pove
t r
tyall
evi
-
a
tion,imp
rovemen
tofl
oca
lli
vingandcu
ltu
rals
tanda
rdsandeconomi
cdeve
l t.
opmen

UNIDOandINSHPhavebeencoope
rat
ingont
he Worl
dSmallHydropowerDeve
lopmentRepor
tsince
yea
r2010.Fr
omt her
epors,SHPdemandanddeve
t lopmen
two rl
dwi dewer
enotmatched.Oneofthe
devel
opmentba
rri
ersinmostcoun
tri
esi
slackoft
echnologes.UNI
i DO,i
ncooperat
ion wi
thINSHP,
thr
oughgl
obalexper
tcoope
raton,andbasedonsucces
i s f
uldevel
opmentexpe
riences,dec
idedto
deve
lopt
heSHPTGst
omee
tdemandf
rom Membe
rSt
ates.

TheseTGswer
ed r
aftedinaccor
dancewi
tht
heed
itor
ialr
uleso
ft SO/
heI IECDi
rec
tives,Pa
rt2 (
see
www. i
so.
or/
gdi
rec
ti )
ves .

At
ten
tioni
sdr
awnt
otheposs
ibi
li
tyt
hatsomeoft
hee
lemen
tsoft
heseTGsmaybesub
jec
ttopa
-
t
entr
igh
ts.UNI
DOandINSHPsha
llnotbehe
ldr
espons
ibl
efori
den
tif
yinganysuchpa
ten
tri
ghs.
t

Ⅱ
 SHP/TG 004
-2:
2019

I
ntr
oduct
ion

SmallHydr
opower( SHP)
isi
ncreasingl
yr ecogn
izedasanimpor
tan
trenewableene
rgyso
lut
iontot
he
cha
llengeo
felec
tri
fyingr
emoter u
ra lareas.Howeve ,
r whil
e mostcoun
tri
esi nEur ,
ope Nort
hand
Sou
thAme
rica,andCh
inahaveh
ighdeg
reesofi
nst
all
edcapac
ity,t
hepo
ten
tia
lofSHPi
nmanyde
-
ve
lop
ingcoun
tri
esr
ema
insun
tappedandi
shi
nde
redbyanumbe
roff
act
orsi
ncl
udi
ngt
hel
ackof
l
goba
llyag
reedgoodp
rac
ticeso
rst
anda
rdsf
orSHPdeve
l t.
opmen

TheseTechn
ica
lGu
ide
linesf
ort
heDeve
lopmen
tofSma
llHyd
ropowe
rPl
ans(
t TGs)wi
lladd
resst
he
cu
rren
tlimi
tat
ionso
fther
egu
lat
ionsapp
liedt
otechn
ica
lgu
ide
linesf
orSHPP
lan
tsbyapp
lyi
ngt
he
expert
iseandbes
tp rac
ticest
hatex
istac
rosstheg
lobe.I
tisintendedf
orcount
riest
ou t
il
izethesea
-
greeduponGuide
linestosupportthe
ircur
ren
tpo l
icy,techno
logyandecosystems.Countr
iestha
t
havelimi
tedi
nsti
tuti
onalandtechnica
lcapac
ites,wi
i l
lbeab
letoenhancethe
irknowledgebasei
nde-
velop
ingSHPp l
ants,therebyattr
ac t
ing mo
rei nves
tmentinSHP projec
ts,encou
ragingfavou
rab
le
po
lic
iesandsubsequentl
yassi
sti
ngi
neconomicdevel
opmentatanati
onallevel.TheseTGs wi
llbe
va
luabl
eforal
lcoun t
ri ,
es bu
tespec
ial
lya
llowforthesha
ringofexpe
rienceandbes tpr
act
icesbe-
tweencoun
tri
est
hathavel
imi
tedt
echn
ica
lknow-
how.

TheTGscanbeuseda
sthep
rinc
ipl
esandbas
isf
ort
hep
lann
ing,des
ign,cons
truc
tionand manage
-
men
tofSHPp
lan
tsupt
o30MW.

● TheTe
rmsandDe
fin
iti
onsi
ntheTGsspec
ifyt
hep
rof
ess
iona
ltechn
ica
lte
rmsandde
fin
iti
ons
common
lyusedf
orSHPP
lan
ts.

● TheDes
ignGui
deli
nesp rov
ideguide
linesforbasi
cr equi
rements,me t
hodo l
ogyandprocedurein
te
rmsofsi
tesel
ection,hydro
logy,geology,pr
ojectlayout,conf
igu
rations,ene
rgyca
lculat
ions,
hyd
raul
ics,el
ectr
omechanica
lequipmentsel
ect
ion,constr
uction,pr
ojectcos
tes t
imates,eco
-
nomicappr
aisl,f
a inanc
ing,soc
ialandenv
ironment
alassessments—withtheul
timategoalofa
-
ch
iev
ingt
hebes
tdes
ignso
lut
ions.

● TheUni
tsGuide
linesspeci
fyt
het echn
icalr
equi
remen
tsonSHPturb
ines,genera
tors,hydrotur
-
bi
negover
ningsyst ,
ems exci
tat
ionsys t ,
ems ma i
nvalvesaswe
llasmonitor
i ,
ng contro
lp, r
o-
t
ect
ionandDCpowe
rsupp
lysys
tems.

● TheCons
truc
tionGu
ide
linescanbeusedast
hegu
idi
ngt
echn
ica
ldocumen
tsf
ort
hecons
truc
tion
ofSHPp
roec
j s.
t

● TheManagemen tGui
del
inespr
ovi
detechni
calguidancef
ort t,ope
hemanagemen rat
ionandma
in-
tenance,t
echn
icalr
enovati
onandpr
ojectaccep
tanceofSHPpro
jects.

Ⅲ
 SHP/TG 004
-2:
2019

Technica
lGuide l
inesfo
rtheDevelopmentofSmal
lHydr
opowe
r
Pl
ants-Construction
Part2:Insta
llationofElect
romechan
icalEqu
ipment

1 Scope

Acco
rdi
ngt
othecons
truc
tioncha
rac
ter
ist
icso
fsma
llhyd
r r(
opowe SHP)p
roec
j s,t
t hispa
rtoft
he
Cons
truc
tionGu
ide
liness
tipu
lat
est
heba
sicr
egu
lat
ionsandt
echn
ica
lrequ
iremen
tsf
ort
hei
nst
all
ati
on
ofe
lec
tromechan
ica
lequ
i t.
pmen

Th
isdocumen
tisapp
licab
let
othehyd
rot
urb
inegene
rat
orun
itsunde
rthef
oll
owi
ngcond
itons:
i

a) Theun
itcapa
cit
yisl
es han10MW ;
st

b) ForF
ranc
isandPe
ltont
urb
ines,t
henomi
nalr
unne
rdi
ame
teri
sles
st 0 m;
han1.

c) Forax
ial
-fow,d
l iagona
landt
ubu
lart
urb
ines,t
henomi
nalr
unne
rdi
ame
teri
slesst
han3.
3 m.

2 No
rmat
iver
efe
rences

The
rea
renono
rma
tiver
efe
rencesi
nth
i t.
sdocumen

3 Te
rmsanddef
ini
tions

Fort
hepu
rposeso
fth
i t,t
sdocumen het
ermsandde
fin
iti
onsg
i nSHP/TG001app
veni ly.

4 I
nst
all
ati
ono
ftu
rbi
negene
rato
run
itsandhyd
rau
licmach
ine
ryaux
ili
aryequ
ipment

4.
1 Bas
icr
equ
irements

1.
4.1 Thecomb
inedi
nst
all
ati
onofhyd
rot
urb
inegene
rat
orun
itsandma
inaux
il
iar
yequ
ipmen
tatt
he
powerst
ati
onsha l
lbecar
riedoutaccor
dingtot
hei ns
tal
lat
iondrawingsapp
r ovedbyt
hemanu
fac
tur
-
er,andt
her equ
iremen
tso fthecorr
espondi
ngtechni
caldocumentsandthisdocument.

1.
4.2 I
nst
all
ati
onofhyd
rot
urb
inegene
rat
orun
itssha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:
1
SHP/TG 004
-2:
2019

a) Hydro t
u r
binegene
rat
orunitequ
ipmen
tshallmeettherequ
irementso
ft herel
evan tt
echno
l og
ical
st
anda rdsandthecontr
actorde
rforthegoods,andshal
lpossessex-
facto
ryi nspect
ionrecords
andqual
if
ica
tiondocuments.
Aftertheequipmentha
sbeentransport
edtotherece
ivi
ngsie,t
t he
accep
torsha
llorgan
izethere
levantpeopl
ef ort
heunpack
ing,t a
llyandi
nspec
tionofthesupp
ly
l
istandpack
ingl
istbe
for
ethedead
lineag
reedwi
tht
hemanu
fac
tur
er.

b) Al
lthema
ter
ialemp
loyedi
nthei
nst
all
ati
ono
fhyd
rot
urb
inegene
rat
orun
itssha
llmee
tthede
-
s
ignr
equ
iremen
ts.The ma
in ma
ter
ialoft
he ma
inpa
rtssha
llpossessi
nspec
tionorex
-fac
tor
y
ce
rti
fica
teso
fcon
formance.

c) De
tai
ledr
egu
lat
ionsf
ors
afe
tyandenv
ironmen
talp
rot
ect
ionsha
llbees
tab
lisheda
cco
rdi
ngt
othe
ac
tua
lsi
tua
tion.

d) Thei
nst
all
ati
ons
itesha
llbep
rot
ect
edaga
ins nd,r
twi ain,dus
t,f
ire,andposses
senoughl
igh
t-
i
ngf ac
il
it
iesandcons
truct
ionsafegua
rdsacco
rdi
ngtorequi
remens.
t Thetemper
atur
eofthein-
st
all
ati
ons i
teshou
ldno tbelessthan5 ℃ ,andther
elat
iveairhumid
ityshoul
dbeles
st han
85%.
Ins
tal
lat
ionofequ
ipmen
tandcomponen
tst
hatr
equ
iret
empe
rat
ure,humi
dit
yandot
her
spec
ialf
act
orssha
llbeca
rri
edou
taccor
dingt
othedes
ignr
equ
iremen
ts.

e) Befo
rebei
ngi ns
tal
led,t
heequi
pmentsha
llbeent
ire
lysweptc
leanandi
nspeced.
t Themajors
ize
andfi
tto
leranceofimport
antcomponen
tsshalbechecked,andcomp
l let
ese t
so fequ
ipment
wi
thmanu
fac
tur
er’
sgua
ran
teemaynotbed
isas
semb
led.

f) Forembedd
ing t
he equ
ipmen
tf oundat
ion baseplae,t
t he e
levat
ion devi
ati
onshoul
d no
tbe
r
geat
ert
han -5mmt ,
o0mm t hecent
reandd ist
ributi
onpositi
ondeviat
ionshou
ldnotbegrea
-
t
e han10mm,andt
rt hehor
izon
taldev
iat
ionshou
ldnotbeg
rea
te han1mm/m.
rt

g) Embeddedcomponen
tssha
llbere
inf
orcedandstrengthenedaft
eri ns
tal
lat
ion.Founda
tionbo
lts,
l
ift
i acks,s
ngj tra
ines,wedgesandf
r ounda
tionboardsshallbefixedbyspo tweldng.
i Thein
ter-
f
acebe
tweenanembeddedcomponen
tandt
heconc
ret
esha
llnothaveanyo
ils
tai
nsorse
rious
co
rros
ion.

h) Wedgesforadjus
tingsha
llbeusedinpai
rs,andt
heover
lapp
ingl
engthsha
llbegrea
terthan2/3.
Af
terins
tal
lat
ion,thecontac
tcondi
tionofawedget
hatbear
simpor
tantcomponentssha
llbein
-
spec
tedwi
tha0.
05 mmf
eel
ergauge,andt
hel
eng
tho
fcon
tac
tonea
chs
idesha
llbeg
rea
ter
t
han70%.

i) Equ
ipmen
tins
tal
lat
ionsha
llbeca
rri
edou
taf
tert
hef
ounda
tionconc
ret
est
reng
thha
sreacheda
t
l
eas
t70% o
fit
sdes
ignva
lue.Seconda
ryconc
ret
eoft
hef
ounda
tionboa
rdsha
llbeg
rou
tedt
o
compa
cti
onandmi
cro
-expans
ivecemen
tshou
ldbeused.

j) Anyequ
ipmen
tjo
int
ingsu
rfa
cesha
llbeb
righ
tandc
leanwi
thou
tbu
rrs,and mee
tthef
oll
owi
ng
r
equi
remen
ts:
2
 SHP/TG 004
-2:
2019

1) A0.05 mmf
eel
ergaugeshou
ldbeusedf
ori
nspec
tion,andi
tsha
llnotpasst
hroughany
o
jitgap;
n

2) I
flocal
isedgapsa
repermit
ted,a0.1 mmfeel
ergaugeshal
lbeempl
oyedfori
nspecton,and
i
thedepthshal
lnotbegrea
terthan1/3ofthecombina
tionwid
th,andthetot
allengthsha
ll
notbeg
rea
tert
han20% oft
hepe
rime
ter;

3) The
resha
llbenogapsi
nthev
ici
nit
yofa
ssemb
lybo
ltsanddowe
ls;

4) Any mi
sal
ignmen
toft
hei
nst
all
ati
onsu
rfacea
tthej
oin
tshou
ldnotbeg
rea
tert
han0.
10mm.

k) Atten
tionsha
llbepaidt
oma tchmarksdu
ringcomponentassemby.
l I
fmanyhydrot
u r
binegene
r-
at
orun i
tsareins
tal
ledtoge
ther,eachun
itshal
lbea ssemb
led wi
thcomponen
tsfromt hesame
numberseries.Componen
tsormeasuri
ngpoint
so ft
hesamet
ypesha
llbenumbe
redi
nor
deri
n
thei
nsta
lla
tionlit,andmee
s tthef
o l
lowingr
equir
emens:
t

1) Forfi
xedcomponen
ts,thenumbe
ringshal
ls t
artf
rom +Yandgoi
nac
lockwi
sed
irec
tion,
asseenf
romthegener
atorend,s
imila
rlyfrombelow.

2) Therot
ati
ngcomponen
tsshal
lbenumberedst
art
ingfr
omt hepos
iti
oncor
respond
ingt othe
midd
leofthetwol
eadsofthero
torpo
les,andgoingc
l se,excep
ockwi tforthebar
ringgear
measu
ringpo
int
sont
heax
iswh
ichsha
llbenumbe
redan
ti-
cl se.
ockwi

3) I
fincons
ist
ent wi
t heabove,t
ht hent
hese manu
fac
tur
ers’numbe
ring shou
ldbec
lea
rly
ma
rked.

l) Forconnec
tingbo
lti
nst
all
aton,f
i oll
owi
ngr
equ
iremen
tssha
l t:
lbeme

1) Fo
rcl
ose
ly-
pit
chedconnec
tingbo
lti
nst
all
aton,l
i ubr
ican
tsha
llbeapp
lied.

2) Connec
tingbo
ltssha
llbeun
iforml
yfas
tenedi
nase
riesofs
teps.

3) Fo
rconnec
tingbo
ltswi
thp
re-
tigh
tenedf
orcer
equ
iremen
ts,t
hep
re-
str
essdev
iat
ionsha
ll
notbeg
rea
tert
han ±10% oft
her
equ
iredva
lue.

4) Fo
rbo
ltst
hatneedt
obes
crewedi
nahea
teds
tae,t
t hedeg
reeo
fpr
e-t
igh
ten
ingofabou
t
20% oft
hebo
ltssha
llbese
lec
tive
lycheckeda
troomt
empe
rat
urea
fte
rfa
sten
ing.

5) Aseachcomponen
tisi
nst
aled,l
l oca
tionp
inho
lessha
llbed
ril
ledandp
inssha
llbeas
sem-
b
leda
ccor
dingt
othedes
ignr
equ
iremen
ts.

6) Al
lbo
lts,nu
ts,andp
inssha
llbef
irml
ylockedi
npl
aceorspotwe
ldedaccor
dingt
othede
-
s
ignr
equ
iremen
ts.
3
SHP/TG 004
-2:
2019

m) Fort
heda
tuml
ineande
leva
tionpo
int
sfo
rins
tal
lat
ionoft
hehyd
rot
urb
inegene
rat
orun
its,t
he
measur
emente
rrorsha
llnot be gr
eate
rt han ± 1 mm.The measuremente
rror of he
igh
t
d
iffe
rencef
ora
llpar
tssha
llnotexceed ± 0.5 mm;thee
rrorofhor
izonta
lmeasur
ementshall
no 02mm/m.Thewi
texceed0. red
iame
terf
orcor
emeasu
remen
tshou
ldbe0. 4 mm,
3 mm~0.
andt
hey
iel
dst
reng
thsha
llbenol
es han1200MPa.
st

n) Forthest
reng
th wi
thstand
ingpr
essuret
est
ing o
fpr
essu
r e
-bea
ringequ
ipmen
tandconnect
ing
pi
ecesmadeinthefie
ld,thetes
tp r
essu
reshal
lbe1.5timesthenomina
lwo r
kingp
ressu
re,
whi
lethelowes
tpressu
resha
llnotbeles
st 4 MPa.Af
han0. terma i
nta
ini
ngthetes
tpressur
ef or
10mi ,
n ther
eshal
lnotbeany unusua
lphenomenasuchasleakagesorfi
ssues.Fo
r rrigorous
wi
ths
t and
ingp
ressu
retes
tsofequi
pmentandthei
rconnec
tingpeces,t
i het es
tpres
sureshal
lbe
1.
25timesthenomina
lwo r
kingp
ressu
re.Aft
e n,nol
r30 mi ea
kageshal
loccur.Wit
hstandi
ng
pressu
retesti
ngofcoole
rsshallbecar
riedou tacco
rdingtot hedesignrequ
iremens.
t I
fther
eare
nodesignrequir
emens,t
t hetestpres
su r
esha l
lbe2t imest he work
ingpressu
re,atthesame
t
imei tsha
llnotbelessthan0.40MPa.Af te
r30mi ,
n nol eakageshal
loccur.

o) Ker
oseneleakaget
estsofequipmentcon
taine
rsshal
llas
tforatleast4hoursandthereshallbe
nol age.Gene
eak ra
lly,thecont
ainer
sshoul
dn otbedismant
leda
f t
er t
h et
est.Ker
o seneleakage
t
est
sofva
lvessha
lll
astf
ora
tleas
t5mi
nandt
her
esha
llbenol
eaage.
k

p) Si
ngl
ekeyssha
llbecheckedtoge
therwi
ththekeyslo
tsandthetol
e r
ancesha
llmeett
hedes
ign
r
equi
remens.Thepa
t ra
lle
lismofpai
redkeyssha
llmeett
hedesignrequi
rements.

q) Af
terinst
all
ati
onofthebea
ring,whenwel
dingt
herota
tingpa
rts,t
heelect
ricwel r’
de sground
wi
ringshal
lbeconnect
eddirec
tlyt
othepar
twh i
chi
st obe weded.P
l r
otect
ive measu
resshal
l
bet
akenaswe
llt
oensu
ret
hatanysp
lat
ter
edwe
ldma
ter
ialwi
llnotd
ropi
ntot
hebea
ring.

r) Hydrotur
binegener
atoruni
tsshal
lbekeptcl
eanduri
ngandaft
ercomponenta
ssemblyandfina
l
assemb
ly.Theinte
riorandexter
iorofhydr
ot u
rbi
negenera
toruni
tsshal
lbecaref
ull
yc l
eaned
andcheckeda
fte
rthei
nst
all
aton.The
i resha
llbenosund
ry ma
ter
ial
sord
irt.

s) Ea
chcomponen
toft
hehyd
rot
urb
inegene
rat
orun
itssha
llbep
rot
ect
edbyacoa
tinga
ccor
dingt
o
t
her
elevan
trequ
iremen
ts.

4.
2 Tur
bine

2.
4.1 Ve
rti
calr
eac
tiont
urb
inei
nst
all
ati
onsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) I
nst
all
ati
ono
fembeddedpa
rtssha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Al
lowab
lei
nst
all
ati
one
rro
rfo
rthed
raf
ttubel
ini
ngsha
llmee
tther
equ
iremen
tsofTab
le1.

2) Al
lowab
lei
nst
all
ati
one
rro
rfo
rther
unne r,f
rchambe ounda
tionr
ingands
tayr
ingsha
llmee
t
t
her
equ
iremen
tso
fTab
le2.
4
 SHP/TG 004
-2:
2019

3) Sp
ira
lca
sei
nst
all
ati
onandwe
ldi
ngsha
llmee
tthedes
ignr
equ
iremen
ts.

4) The
resha
llbeasmoo
tht
rans
iti
onbe
tweent
heembeddedpa
rtsandconc
ret
efl
ow pas
sage
su
rfces.
a

5) Al
lowab
lei
nst
all
ati
one
rro
roft
het
urb
inep
itl
ini
ngandse
rvomot
orf
ounda
tionsha
llmee
t
t
her
equ
iremen
tso
fTab
le3.

Tab
le1 Al
lowab
lee
rro
rofdr
afttubel
ini
ngi
nsta
llat
ion Un
it:mm

No. I
tems Al
lowab
lee
rro
r Exp
lana
tion

D —p
ipeo
rif
icedes
ignd
iame
ter,wh
ichi
smea
sur
eda
t8equa
l-
1 P
ipeo
rif
iced
iame
ter 0015D
±0.
pa
rtpo
int
soft
hec
irc
le.

D
iff
erence be
tween t
he
2 i
nne
rpe
rime
ter
sof 001L
0. L—P
ipeo
rif
icepe
rime
ter
ad
jacen
tpi
peo
rif
ices

Mea
sur
et hedis
tancebetweenthe X ,Y ma r
k poin
tso
ft he
Cen
tre and pos
iti
on o
f
3 4 i
ppeor
ifi
ce and t
he hydr
ot u
rbine gene
rat
or unt’s X , Y
i
t
heuppe
rpi
peo
rif
ice
da
tuml
ines

Uppe
rpi
peo
rif
ice
4 0~+8 —
e
leva
tion

Lowe
rpi
peo
rif
ice
5 10 Mea
sur
ebyahang
inghamme
r
cen
tre

Tab
le2 Al
lowab
lei
nsta
llat
ioner
rorofr
unne r,foundat
rchambe ionr
ingandstayr
ing

No. I
tems Al
lowab
lee
rro
r Exp
lana
tion

Mea
sur
ethe d
ist
ance be
tween embedded
1 Cen
treandpos
iti
on 2 mm pa
rt’s X ,Y mark po
intsand hydr
otu
rbi
ne
gene
rato
ru n
it’
s X ,Y da
tumlines

2 E
leva
tion ±3 mm —

0.05 mm/m inradi

al mea
sure
-
El
eva
tiondi
ffe
rencebe
tweent
heh
ighes
tand
3 Leve
l ment;max imum va
lueshal
lbe
l
owestpoi
nts
nolar
gerthan0.
6 mm

D
iff
erencebe
tweenea
chr
adi
us Fo
r axia
l-f
low t ype, measu
re the upper,
C
ircu
lar
ityo
fthe andave
rager
adi
ussha
llbe nomidd
leandl owe
rsec t
ions;ford
iagona
lflow
4
r
unne
rchambe
r l
arge
rthan ±10% o
fthedes
i ype,mea
gn t sur
etheuppe
randl
owe
rsp
igo
tsa
t
ave
ragegap l
eas
t8equ
idi
stan
tpo
ins.
t

Measureatl ea
st 8 equid
ist
ant poi
nts.For
mixed
-flow t ,
ype t he mea
surementis ba
sed
C
ircu
lar
ityo
fthef
ounda
-
5 1.
0 mm onthecen
treo ft
hel owe
rfixedseal
ingr
ing;
t
ionr
ingands
tayr
ing
fo
rt heax
ial
-fl
ow t ,
ype the measu
rementis
ba
sedont
hecen
treo
fther
unne r.
rchambe

5
SHP/TG 004
-2:
2019

Tab
le3 Al
lowab
lei
nsta
llat
ione
rro
rofthetu
rbi
nep
itl
ini
ngandser
vomotorfoundat
ion

No. I
tems Al
lowab
lee
rro
r Exp
lana
tion

Measu
rethed i
stancebetweenthel
ini
ngfl
angeandt he
1 Cen
treo
fthet
urb
inep
itl
ini
ng 5 mm bor
e opening oft he st
ay ri
ng upperflange a
t8
equ
idi
stan
tpo i
nts
Theupperopen
ing di
ame
tero
f
2 ±5 mm Mea
sur
eat8equ
idi
stan
tpo
int
s
thet
urb
inepi
tli
ning

El
evat
ion ofthe turb
ine p
it
3 ±3 mm Mea
sur
eat8equ
idi
stan
tpo
int
s
l
inng’
i suppe
ropen
ing

Leve
loft
het
urb
inep
itl
inng’
i s
4 6 mm Mea
sur
eat8equ
idi
stan
tpo
int
s
uppe
ropen
ing

Verti
cal
ityoft he se
rvomo
tor
5 30 mm/m
0. —
foundat
ionf
langes

Cen
treande
leva
tiono
fthese
r-
6 ±1.
0 mm Mea
sur
efr
omt
heuppe
rfl
angesu
rfa
ceo
fthes
tayr
ing
vomo
tor’
sfounda
tion

Pa
ral
lel
ism be
tweent
he se
rvo
-
motorf
oundat
ionandthehydro
7 1.
0 mm —
t
urb
inegener
atorunt’
i scoor
di-
na
teda
tuml
ine.
D
ist
ance f
rom t
he se
rvomo
tor
8 f
oundat
iontothehyd
rot u
rbine ±3 mm Dev
iat
ionf
romt
hedes
ignva
lue
gene
rat
orun
it’
sd a
tumli
ne .

b) Runne
rins
tal
lat
ionsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Ther unne
rsha
llhavenofis
sures.
Ifnecessa
ry,i
tsha
llbecheckedbyu
ltr
asound.
Theb
lade
prof
ileshal
lmeetthedes
ignrequi
rements.

2) Whenconnectedtoget r,t
he her
eshal
lbenogapbe tweenthemainsha
f tandther r.
unne The
axi
ali
tyandcir
cular
ityofea
chpa r
toft herunnershal
lbecheckedtak
i ngthe ma
insha f
tas
t hecente.Thed
r i
ffer
encebetweeneachradiusandt heaver
ageradiusshal
lmee tther e-
qui
re ment
sofT ab
le4.

Tab
le4 Al
lowab
leer
rori
ntheax
ial
ityandc
ircu
lar
ityofther
unnerpa
rts

Work
ing
Pa
rt Al
lowab
lee
rro
r Exp
lana
tion
wa
terhead

Sea
lingr
ing ±10% o
fdes
igngap —

B
lade’
sou
teredge ±10% o
fdes
igngap —
<200 m D
ive
rsi
onp
lae’
t ssea
lingr
ing ±15% o
fdes
igngap —

F
langeshel
terconcurr
ent
lyused
±15% o
fdes
igngap —
a
sma in
tenanceseal

Ou
teredgeo
fuppe
randl
owe
r Corr
espondi
ng f
ixed pa
rtsar
e
±5% o
fdes
igngap
≥200 m c
rown headcoverandbot
tomring

Sea
lingr
ing ±0.
10 mm —

6
 SHP/TG 004
-2:
2019

c) I
nst
all
ati
onoft
hegu
idemechan
ismandse
rvomot
orsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Befor
et hepre
-ins
tal
lat
ionoft heguide mechan
ism,recheckt
hestayr
ing’
suppe rsu
rface
el
evation,l
evelandcircu
lar
ity oft
hebo r
eopen ng;t
i heyshal
lmeettherequ
iremen
tsof
Tab
le2.

2) Thea
llowab
lei
nst
all
ati
one
rrorf
ort
hegu
idevane mechan
ismsha
llmee
tther
equ
iremen
ts
o
fTab
le5.

3) Whent
hegu
idemechan
ismha
sbeena
ssemb
led,
itsha
llbeab
let
omoves
tead
ilyandf
ree
ly.

4) These
rvomo
torsha
llbed
isa
ssemb
ledandc
leaned,andeachpa
rt’
sfi
tti
ngc
lea
ranceand
st
rokeshal
lbecheckedtomeetthedes
ignr equi
remen
ts.Thep
istonsha
llmovest
eadi
lyand
f
reely.Af
terassembl
yt,igh
tnes
sandp ressuretes
tssha
llbedoneaccord
ingof4.1.
2.The
hor
izon
taldevia
tionofthese
rvomot
or’si
nst
all
ati
onshal
lbenog r
eate
rthan0.10 mm/m.
Thecompacti
ngs tr
okesha
llmee
tthemanu
fac
turer’sr
equi
remen
ts.I
fthemanu
fa c
ture
rhas
nor
equ
iremen
ts,i
tsha
llbei
nther
angeo
f3mmt
o6mm.

5) Theve
rti
caldev
iat
iono
fthespeedcon
tro
ll
ingsha
ftsha
llbenol
arge
rthan1mm/m.
Thef
it-
t
ingc
lea
rancebe
tweent
heuppe
randl
owe
rsha
ftneckandt
hesha
fts
leevesha
llmee
tthe
des
ignr
equ
iremen
ts.Thespeedcon
tro
ll
ingsha
ftsha
llr
ota
tef
ree
ly.

Tab
le5 Al
lowab
lei
nsta
llat
ioner
rorofthegu
idemechan
ism Un
it:mm

No. I
tems Al
lowab
lee
rro
r Exp
lana
tion

1 Ea
chcompos
itej
oin
tgap Mee
trequ
iremen
tso 1.
f4.2 —

Ea
ch sea
ling r
ing’s c
ircu
lar
ity
2 Mee
trequ
iremen
tso 2.
f4.1 —
andax
ial
ity

Ax
ial
ityo
fthel rcone’
owe sfl
ange
3 0.
25 —
sp
igo
tandt
her
unne
rchambe
r

No l
arge
rthan t
he des
ign
4 To
talgapo
fgu
idevane’
sendf
ace —
gap

Gap’st
ota
lleng
th sha
llbe nol
arge
r
Gu
idevanehe
igh
t ≤600 >600and ≤1200
t
han25% o
fthegu
idevane’
she
igh
t
Gu
ide
vane’
s Gu
ide vane wi
thou
t
—
0.
05 0.
10
5 l
oca
l sea
lings
tri
ps
ve
rti
cal Gu
ide vane wi
th
The
resha
llbenogapa
fte
rthei
nst
all
a-
gap seal
ing st
rip (un
in- 0.
15
t
iono
fthesea
lings
tri
p
sta
lled)

d) I
nst
all
ati
onofr
ota
tingpa
rtssha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Gene
ral
lyt
heho
ist
inge
leva
tiono
fthema
insha
ftorr
unne
rsha
llbes
ligh
tlyl
owe
rthant
he
7
SHP/TG 004
-2:
2019

des
igne
leva
tionandt
her
esha
llbea2mmt
o6mm gapbe
tweent
hema
insha
ft’
stopsu
r-
faceandthelowerfl
angespi
gotsub
-faceofthegenera
torsha
ftaf
terbeinghoi
sted.
Fora
hydrotur
binegene
ratorun
itwhosethr
ustb
lockisins
tal
ledonthetur
binesha
ft,thee
leva
-
ti
onshal
lbesl
igh
tlyhighert
hanthedesi
gne l
evat
iontoma kesurethe
reisa2mmto5mm
gapbetweent
hethrus
tb l
ockandmirr
orp l
ateaf
terins
tal
lat
ion.Gener
aly,t
l hema
insha
ft’
s
devia
tionf
romvertica
li
tysha
llbenolar
gert 05mm/m.
han0. Ift
hehydrau
lictu
rbineorgen
-
era
toriscent
redaccordi
ngtotheact
ualuni
tsthemse
lves,t
hent her
unnercentr
eandma i
n
sha
ftve
rti
cal
itysha
llbeadus
j tedsotha
ttheseal
ingri
nggap meetst
her equi
remen
tsof
Tabl
e6.Thema i
nshaft’
sdevi
a t
ionf
romver
tica
li
tyshal
lbenolar
gerthan0.02mm/m.

2) Thef
ina
lins
tal
lat
ione
leva
tionoft
her
unne
randt
hea
llowab
lee
rroroft
he gap be
tween
sea
lingr
ingso
rthegapbe
tweent
hevaneandr
unne
rchambe
rsha
llmee
tther
equ
iremen
ts
o
fTab
le6i
fthemanu
fac
tur
erha
snor
equ
iremen
ts.

3) Aft
erthehyd
rot
urbinegenera
torunt’
i scoupl
ing,ther
esha
llbenogapatthecomposi
te
o
jintoft
hetwof
langes.Checkthej
ointwit
ha0. 03 mmfee
le ,
rgauge wh
ichsha
llnotbe
ab
let
obei
nse
rted.

e) I
nst
all
ati
onoft
het
urb
inegu
idebea
ringand ma
insha
ftsea
lsha
llmee
tthef
oll
owi
ngr
equ
ire
-
ments:

1) Thebea
ringl
ine
rsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

● Therubberbear
ingli r’
ne ssurf
aceshal
lbefl
atandsmoothandhavenof
lawssuchas
f
issu
reo rexfo
lia
tion.Babb
ittbea
ringl
ine
rssha
llhavenofl
awssucha es,
sdensepor
f
issu
res,ha
rdspot
sandexf
oli
aton.Thel
i i r’
ne sr
oughnes
ssha
llbel
esst
han0.
8μm.

● Tr
iala
ssemb
lyo
fther
ubbe
rli
nerandcy
lind
rica
lli
nerwi
tht
hesha
ftsha
llbedoneand
t
het
ota
lgapsha
llmee
tthedes
ignr
equ
iremen
ts.
Bot
hthed
iff
erencebe
tweent
hemax
-
imumandmi
nimum gapa
teachendandt
hed
iff
erencebe
tweent
heuppe
randl
owe
r
endgapa
tthesamepos
iti
onsha
llbenog
rea
tert
han10% o
fthea
ctua
lmeasu
redave
r-
aget
otlgap.
a

Tab
le6 Al
lowab
leer
rorofr
unne
rinsta
llat
ione
levat
ionandgap Un
it:mm

No. I
tems Al
lowab
lee
rro
r Exp
lana
tion

Mea
sur
etheuneven mi
sal
ignmen
tbe
-
Mi
xed
-fl
owt
ype ±1.
5 tweent
hef
ixed andr
ota
ting sea
ling
r
ings.

1 E
leva
tion Mea
sur
ethed
ist
ancef
romt
hebo
ttom
Ax
ial
-fl
owt
ype 0~+2.
0
r
ingt
other r’
unne st
opsu
rfce.
a

Mea
sur
ethegapbe
tweent
hevaneand
D
iagona
lfl
owt
ype 0~+0.
8
t
her
unne r.
rchambe

8
 SHP/TG 004
-2:
2019

Tab
le6 (
con
tinued) Un
it:mm

No. I
tems Al
lowab
lee
rro
r Exp
lana
tion

Meanst
hegap be
tweent
hevaneand
Thed
iff
erence be
tweenea
ch gap
t
her
unne r.
rchambe
Ra
tedhead andt
hea
ctua
lave
ragegapsha
llbe
Mea
sur
eatt
hei
nlt,ou
e tle
tandt
he
<200 m no l
arge
rthan ± 20% o
fthe
mi
ddl
e when t
he r
unne
rist
ota
lly
ave
ragegap.
c
losed.

Thed
iff
erence be
tween ea
ch gap

2 Gap a1 andt
hea
ctua
lave
ragegapsha
llbe
a2 no l
arge
rthan ± 10% o
fthe
Ra
ted des
igngap.
head
≥200 m Thed
iff
erence be
tween ea
ch gap
b1 andt
hea
ctua
lave
ragegapsha
llbe
b2 nol
arge
rthan±10% o
fthedes
ign
ave
ragegap.

● Whent
hecy
lind
rica
lli
nermee
tst
hetwor
equ
iremen
tsabove,i
tsha
llnotbesc
raped
any moe.
r Dete
rminewhet
herthesegmentedbear
ingl
ine
rshal
lbescrapedaccor
dingt
o
thedes
ignrequ
iremen
ts.Whenthebear
ingline
rhasbeensc
raped,t
he reshou
ldbeuni-
formcont
ac twiththel
inersu
rfaceandther
eshallbeatleas
toneconta
ctpointpe
r
squa
recentimet
re.Eachbock’
l snon-
cont
actareasha
llbenola
rge
rthan5% ofi
tssur
-
f
acea
reaandt
het
ota
lnon
-con
tac
tar
eas
hal
lbenol
arge
rth
an15% o
fthebe
ari
ngl
i r’
ne s
t
ota
lsu
rfa
cea
rea.

● Thereshou
ldbeclosecont
actbetweent
hewe igh
tresi
stingcush
ionbl
ocksandtheback
cush
ionseatoft
hebea r
ingli
ne ,
r andbetweenthe wei
gh tr
esis
tingsc
rew nu
tandt he
sc
rewnu t.
tsea

2) Bea
ringl
ine
rins
tal
lat
ionsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

● Thebea
ringl
ine
rsha
llbei
nst
all
edunde
rthecond
iti
ont
hatt
hehyd
rot
urb
inegene
rat
or
un
itsha
ftandthr
ustpadhavebeen proper
lyadjustedto meetload
-ca
rri
yngrequi
re-
mens,andt
t ha
tthegapbetweenthehydraul
ict
ur b
ine’ssea
lingr
ingandthegener
ator
i
sab
let
omee
tther
elevan
trequ
iremen
ts.

● Gener
aly,du
l r
ingbear
ingline
rins
tal
lat
ion,thegapshal
lbeadus
j t
edaccordi
ngtothe
mainshaf ’
t scen
treposi
tionandthevalueandposi
tionoft
hebarr
inggea ’
r srunout.
Thet
otali
nst
all
ati
ongapsha
llmee
tthedes
ignrequi
remen t r,f
s.Howeve orhydrotur
-
bi
negener
ato
run i
ts wi
thonl
ytwo gu
idebea
ri ,
ngs the gapcanbead us
j ted wi
thou
t
cons
ide
ringt
her t.
unou

● Thea
llowab
lee
rro
roft
hesegmen
ted gu
idebea
ringl
ine
rgapsha
llbenol
arge
rthan
9
SHP/TG 004
-2:
2019

±0.
02mm.Thea
llowab
lee
rroroft
hecy
lind
rica
lgu
idebea
ringl
ine
rgapsha
llbe±20%
oft
hedist
ribut
edgapva
lueandthelinersur
facesha
llbever
ti l.Thea
ca llowabledevia
-
t
ionofcy
linde
rgui
debear
ingshoecl
ea r
anceshal
lbewith
in10% ofthec
learancevaue,
l
andt
hebea
ringshoesu
rfacesha
llbeve
rti
cal.

3) Bea
ringi
nst
all
ati
onsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

● Thebea
ringsump/
tank wh
ichcon
tai
nst
hino
ilsha
llhavenoo
ill
eakage.Gene
ral
ly,a
ke
rosenepene
tra
tiont
estsha
llbedoneaccor
dingt
other
equ
iremen
tso 1.
f4.2.

● Fort
hebea
ring coo
ler,p
ressu
ret
est
ssha
llbedoneacco
rdi
ngt
other
equ
iremen
ts
o 1.
f4.2.

● Theo
ilsha
llbequa
li
fiedandt
heo
ill
eve
lsha
llmee
tthedes
ignr
equ
iremen
ts.
Gene
ral
ly,
t
hedev
iat
ionsha
llbenog
rea
tert
han ±10mm.

4) Thema
insha
fts
tandbysea
lsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

● Be
for
etheas
semb
lyo
fthea
irsh
roud,anunde
rwa
tera
irl
eakaget
estsha
llbedoneby
pump
ingi
ncomp
res
seda
ira 05MPa.The
t0. resha
llbenoa
irl
eakagedu
ringt
het
est.

● Af
teri
nst
all
aton,t
i her
adi
algapsha
llmee
tthedes
ignr
equ
iremen
tsandt
hedev
iat
ion
sha
llbenog
rea
tert
han ±20% oft
hedes
igngapva
lue.

5) I
nst
all
ati
ono
fthema
insha
ft’
swor
kingsea
lsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

● Thewo
rki l’
ngsea sax
ialandr
adi
algapssha
llmee
tthedes
ignr
equ
iremen
tsandt
hea
l-
l
owab
lee
rro
rsha
llbenog
rea
tert
han ±20% oft
heac
tua
lave
ragegap.

● Theseal
ssha
llbeabl
et omoveupanddownf ree
lyandtheysha
llmakepr
opercontac
t
wit
ht heswi
vel’sseal
ingsu
rface.The p
ipe
linesusedf
or watersupp
lyanddrai
nage
sha
llbeunb
locked.

f) I
nst
all
ati
ono
faccessor
iessha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Movemen
tandl
eakaget
est
ssha
llbedonef
ort
hevacuumb
reak
ingva
lvesandgu
lpva
lves.
Thei
nit
ialp
ressu
reandmax
imumopen
ingva
lueo
fthe movemen
ttes
tssha
llmee
tthede
-
s
ignr
equ
iremen
ts.

2) Thei
nsta
llat
ionofthevalveseatsofthedra
inageva
lveordiscva
lvesoft
hespir
alca
ses
andd
raf
tt ubessha
llhaveaho r
izont
aldev
iat
ionnolarge
rthan0. /
2 mm m.Af
terthedisc
va
lvei
nst
all
aton,t
i hesea
lingsu
rfacesha
llbecheckedt
omakesu
ret
hatt
her
eisnogapand
t
heva
lveg
roupcanmovef
ree
ly.
10
 SHP/TG 004
-2:
2019

2.
4.2 I
nst
all
ati
onofho
rizon
talt
urb
inessha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Befor
ei ns
tal
lat
ion,t hefi
rst-s
tageconcr
etesha
llbecheckedtoseethatt
hepos
iton,e
i leva
tion
andsizeofthef oundat
i ’
on sp re
formedhol
esmee tt
hedes i
gnrequ
iremens.
t

b) Theequ
ipmen
tins
tal
lat
ionsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Thedevi
ati
onofthespir
alcase’
sver
tica
lit
ysha
llbenol
arge
rt 06mm/mandt
han0. hede
-
f
lec
tionsha
llbel
essthan0.5 mm/m.

2) Theal
lowab
leerr
orintheleve
lnesso ft
hehyd
rauli
cturb
ine mai
nshaftsha
llbenolar
ger
than0. /
02mm m. Theamountofbounceoft
herunne ’
rsendsurf
acessha
llbenola
rge
rthan
05mm/m.
0.

3) Thegapbe
tweent
her
unne
randt
her
unne
rchambe
rsha
llmee
tthedes
ignr
equ
iremen
tsand
t
hedev
iat
ionsha
llbenog
rea
tert
han10% oft
hedes
igngap.

4) Whent
hegu
idemechan
ismha
sbeent
ota
llyc
losed,t
hel
oca
lgapbe
tweent
hegu
idevane’
s
sea
lingsu
rfacessha
llbenol
arge
rthan0.
08mm.

5) Theendc
lea
rancebe
tweent
hegu
idevane’
ssea
lsandf
ron
tandbackcove
rpl
atessha
llbe
nol
arge
rthan0.
25mm.

c) Thecheck
ingandsc
rap
ingoft
hebea
ringl
ine
rsha
llmee
tther
equ
iremen
tso 3.
f4.2.

d) Thef
itt
ingbe
tweent
hebea
ringl
ine
randt
hebea
ringshe
llsha
llmee
tther
equ
iremen
tso 3.
f4.2.

e) Thebea
ringl
i r’
ne sgapsha
llmee
tdes
ignr
equ
iremen
tsandsha
llbec
lose
lysea
ledup.Theo
il
sha
llbeab
let
orecyc
lesmoot
hly.

2.
4.3 I
nst
all
ati
onoft
ubu
lart
urb
ineswi
thsha
ft-
ext
ens
ionssha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Forpa
rtswh
ichneedt
obep
rea
ssemb
ledons
ite,whenbe
ingho
ist
edandt
urnedove °,
rby90
mea
sur
essha
llbet
akent
opr
even
tde
forma
tionandove
rtu
rnng.Theembeddedpa
i rtssha
llbe
r
ein
for
ceda
fte
rthei
nst
all
ati
onandad
jus t.
tmen Theconc
ret
esha
llbecas
tlaye
rbyl
aye
randt
he
r
isi
ngspeedsha
llbecon
tro
lledt
opr
even
tthede
forma
tiono
fthepa
rts.

b) F
itt
edcomponen
tssha
llbep
reassemb
ledandt
hef
its
izesha
llbecheckedbe
for
eho
ist
ing.Any
dev
iat
ionwh
ichexceedst
hea
llowab
lee
rro
rsha
llbeco
rrec
tedbe
for
eins
tal
lat
ion.

c) Thed
raf
ttube’
sal
lowab
lei
nst
all
ati
one
rrorsha
llmee
tther
equ
iremen
tsofTab
le7.

d) Thes
tay r
ing’s (
tubu
larshe
ll)a
llowab
lei
nst
all
ati
on e
rrorsha
ll mee
tther
equ
iremen
ts of
Tab
le8.
11
SHP/TG 004
-2:
2019

e) Thea
llowab
lei
nst
all
ati
one
rro
roft
hebea
ringsha
llmee
tther
equ
iremen
tsofTab
le9.

Tab
le7 Dr
afttube’
sal
lowab
lei
nsta
llat
ioner
ror

No. I
tems Al
lowab
lee
rro
r Exp
lana
tion

Thed
iff
erencebe
tweent
he
max
imum and mi
nimum d
i- Fors truc
tur
es wi
th af ounda
tion r
ing, i
t means t
he
1 3.
0 mm
ame
ter
soft
he p
ipeo
rif
ice founda
tionrng’
i suppe
rfl
ange
f
langes

Mea
sur
ethee
leva
tiono
fthep
ipeo
rif
ice’
sho
rizon
talma
rks
2 Cen
treande
leva
tion ±1.
5 mm
andt
heho
rizon
taldev
iat
iono
ftheve
rti
calma
rks

D
ist
ance be
tweent
he p
ipe (
1)I
fthes
tayr
ingi
sins
tal
ledf
irt,i
s tsf
langesu
rfa
cesha
ll
3 o
rif
ice f
lange and t
he ±2.
0 mm beta
kenasthedatum p
lane.
r r’
unne scen
trel
ine (2)Measu
retheupper,l r,l
owe eftandr
igh
tpo
int
s

Ve
rti
cal
ityo
fthe f
lange’
4 4 mm/m
0. —
ssu
rfa
ces

I
nsi
de wa
ll pe
rime
ter
sof
5 ≤10 mm —
twoad
jacen
tpi
peo
rif
ices

Concen
tri
cit
yofea
ch seg
-
6 002D
0. Di
sthedes
igni
nne
rdi
ame
tero
fthep
ipe
men
tun
it

Tab
le8 Stayr
ing’
s(tubu
larshe
ll)a
llowab
lei
nsta
llat
ioner
ror

No. I
tems Al
lowab
lee
rro
r Exp
lana
tion
(
1)Mea
sur
ethee
leva
tiono
ftheups
treamanddown
-
s
treamf
langes’ho
rizon
talma
rks
1 Cen
treandpos
iti
on ±2.
0 mm
(
2)Mea
sur
ethed
ist tween X ,Y ma
ancebe rkson
t
hecomponen
tandco
rrespond
ingda
tuml
ines
(
1)I
fthed
raf
ttubeso
rfounda
tionr
inga
rei
nst
all
ed
D
ist
ance be
tweent
he f
lange and f
irt,t
s hei
rfl
ange su
rfa
ces sha
ll be t
aken a
sthe
2 ±2.
0 mm
t
her
unne
rcen
trel
ine da
tum p
lanes
(
2)Mea
sur
et r,l
heuppe r,l
owe eftandr
igh
tpo
int
s

Ve
rti
cal
ityo
fthep
re-
cen
trumf
lan
-
3 8 mm/m
0. —
ges

4 F
lange’
sdeg
reeo
fci
rcu
lar
ity 1.
0 mm —

I
nne
rtubu
lar she
ll’s compos
ite
5 ±0.
8 mm —
su
rfa
cee
leva
tion
The d
ist
ance be
tween t
he
f
ounda
tion f
rame cen
treo
fthe
6 f
low pa
ssagecove
rpl
ateandt
he ±2 mm —
hyd
rot
urb
ine gene
rat
or un
it’s
cen
tre
Thed
ist
ance be
tweent
he se
rvo
-
7 mo
torf
ounda
tion and t
he da
tum ±3 mm —
l
ine

12
 SHP/TG 004
-2:
2019

f) Gu
idemechan
ismi
nst
all
ati
onsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Thed
ist
ancebe
tweent
hei
nte
rioradmi
ssi
on wa
terr
ing (
bot
tomr
ing)andt
he ma
insha
ft
sha
llbede
termi
nedbycons
ide
ringt
he ma
inbea
ring’
sde
forma
tioncausedbyt
her
unne
r
we
i t.Gene
gh ral
ly,t
hed
ist
ancea
ttheuppe
rpa
rti
sles
sthant
hata
tthel
owe
rpa
rt,andt
he
d
ist
ancesont
hetwos
idesa
r l.
eequa

2) Thegu
idevane’
sendc
lea
rancesha
llbead
jus
tedand measu
redi
nthec
losedpos
iton.The
i
d
ist
ribu
tiono
fthei
nte
riorandext
eri
orendc
lea
rancessha
llmee
tthedes
ignr
equ
ir t.
emen At
eachendoft
hegu
idevane,t
hegapshou
ldbeequa
lonbo
ths
ides.Thegu
idevanesha
llbe
ab
let
omovef
ree
ly.

Tab
le9 Bea
ring’
sal
lowab
lei
nsta
llat
ioner
ror Un
it:mm

No. I
tems Al
lowab
lee
rro
r Exp
lana
tion

Ve
rti
cal
ityo
f mi
rro
rpl
ate and
1 0.
05 —
ma
insha
ft

Loca
lgapssha
llbenol
arge
rt 05; Check f
han0. oll
owi
ng t
he hyd
ro
Sp
litt
hrus
tco
llr’scompos
a ite
2 anymi
sal
ignmen
tsha
llbenol
arge
rthan t
urb
inegene
rat
orun
it’
sro
tat
ion
o
jin
t
0.
02 d
irec
tion

Deg
reeo
ffi
toft
hel
oad
-bea
ring
3 su
rfa
ceso
fthebea
ringl
ine
rand Ar
eai
ncon
tac
ttobeg
rea
tert
han60% —
bea
ringsea
t

End c
lea
rance be
tween bea
ring
4 Mee
tthedes
ignr
equ
iremen
ts —
l
ine
randsha
ftneck

5 Bea
ringl
ine
rgap Mee
tthedes
ignr
equ
iremen
ts —

Con
tac
t ang
le be
tween t
he
6 l
owe
rbea
ringl
ine
randt
hesha
ft Nol
arge
rthan60
° —
neck

Con
tac
t po
int
s be
tween t
he
7 l
owe
rbea
ringl
ine
randt
hesha
ft 1~3po
int
s/100 mm2 —
neck

Compos
itej
oin
t gap o
f t
he
8 Mee
tther
equ
iremen
tso 1.
f4.2 —
bea
ringbody

Bea
ringbody’
sgr
oundi
nsu
lat
ion
9 Nol
owe
rthan1MΩ —
r
esi
stance

3) Themax
imumva
lueo
fthegu
idevane’
sve
rti
call
oca
lgapsha
llbenol
arge
rthan0.
25 mm
andt
het
ota
lleng
thsha
llbenog
rea
tert
han25% o
fthegu
idevanehe
i t.
gh

g) I
nst
all
ati
ono
fthema
insha
ftandr
unne
rsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

13
SHP/TG 004
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2019

1) Thea
llowab
lei
nst
all
ati
one
rro
roft
hema
insha
ftandt
her
unne
rsha
llmee
tther
equ
iremen
ts
ofTab
le10.

2) Thema
insha
ft’
sdev
iat
ionf
roml
eve
lnes
ssha
llbenog
rea
tert 04mm/m.
han0.

Tab
le10 Al
lowab
lei
nsta
llat
ioner
rorfo
rthema
inshaf
tandr
unner

No. I
tems Al
lowab
lee
rro
r Exp
lana
tion

Runne
rand ma
insha
ftf
lange’
scom-
1 Nogap —
pos
itej
oin
ts

The gap be
tweent
her
unne
randt
he
2 Mee
tthedes
ignr
equ
iremen
ts —
r
unne
rchambe
r

3 Ma
insha
ft’
ssea
linggap Mee
tther
equ
iremen
tso 2.
f4.3 —

2.
4.4 I
nst
all
ati
onofimpu
lset
urb
inessha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Thedev
iat
ionoft
hed
ist
ancebe
tweent
hed
ive
rsi
onp
ipe
line’
sin
letcen
trel
ineandt
hehyd
ro
t
urb
inegene
rat
orun
it’
scoo
rdi
nat
eli
nessha
llbenog
rea
tert
han ±2%.

b) Ca
singi
nst
all
ati
onsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Cas
ings wi
thsp
lita
ssemb
liessha
llmee
tther
equ
iremen
tsof4.
1.2.Compos
itesu
rfa
ces
wh
ichhavenosea
lingo
rcush
ionsha
llbecoa
tedwi
thsea
l t.
an

2) Wheni
nst
all
ingt
hecas
ing,t
hed
ist
ancedev
iat
iont
othehyd
rot
urb
inegene
rat
orun
it’
sX ,
Y da
tuml
inessha
llbenol
arge
rthan1 mm andt
hee
leva
tiondev
iat
ionsha
llbenol
arge
r
t
han ±2 mm.Theho
rizon
taldev
iat
iono
fthecas
ing’
suppe
rfl
angesu
rfacesha
llbeno
l
arge
rt 04 mm/m.Fo
han0. rve
rti
calt
ypehyd
rot
urb
inegene
rat
orun
its,t
hee
leva
tionof
eachnozz
lef
langewh
ichi
swe
ldedt
othecas
ingsha
llbet ame,andt
hes hedev
iat
ionsha
ll
benol
arge
rthan 1.
0 mm.Ea
chf
lange’s ve
rti
cal
ity dev
iat
ion sha
llbe nol
arge
rthan
30mm/mandt
0. hed
ist
ancebe
tweenea
chf
langeandt
hehyd
rot
urb
inegene
rat
orun
it’
s
coo
rdi
nat
eda
tuml
inesha
llmee
tthedes
ignr
equ
iremen
ts.

c) Bea
ringa
ssemb
lysha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Ve
rti
calt
ypet
urb
inebea
ringa
ssemb
lysha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

● Checkt
hebea
ringf
langee
leva
tionandl
eve
lness.
Thee
leva
tiondev
iat
ionsha
llbenol
ar-
ge
rthan2mmandt
heho
rizon
taldev
iat
ionsha
llbenol
arge
rt 04mm/m.
han0.

● Tu
rbi
negu
idebea
ringsandt
hei
rsuppor
tssha
llbep
rea
ssemb
led.Thecen
tredev
iat
ion
ofbea
ring suppo
rts and t
he hyd
rot
urb
ine gene
rat
or un
it sha
llbe nol
arge
rthan
14
 SHP/TG 004
-2:
2019

0.
40mm.Af
tert
hep
reassemb
lypos
iti
onng,pos
i iti
oni
ngho
lessha
llbed
ril
ledandpos
i-
t
ion
ingp
inssha
llbeassemb
led.

● Thet
urb
inegu
idebea
ringcanbei
nst
all
edon
ly whent
hehyd
rot
urb
inegene
rat
orun
it’
s
ax
ishaspa
ssedi
nspec
tion.
Dur
ingi
nst
all
aton,
i lea
kageandp
ressu
ret
est
ssha
llbedone
acco
rdi
ngt
other
equ
iremen
tsof4.2,andsha
1. llmee
tthedes
ignr
equ
iremen
ts.

2) Hor
izon
talt
ypet
urb
inebea
ringas
semb
lysha
llmee
tther
equ
iremen
tso 3.
f4.2.

d) I
nst
all
ati
onoft
het
urb
inesha
ftsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Be
for
ethei
nst
all
ati
onoft
het
urb
inesha
ft,compos
itef
langes’deg
reeo
ffl
atnessandf
ini
sh
sha
llbechecked.

2) Fo
rve
rti
calt
ypehyd
rot
urb
inegene
rat
orun
its,t
hei
nst
all
ati
ono
fthet
urb
inesha
ft’
suppe
r
f
langesu
rfa
cesha
llbel
owe
rthant
hedes
igne
leva
tionby20 mmt
o25 mm.
Ift
het
urb
ine
sha
ftconnec
tswi
tht
hegene
rat
orr
oto
rdi
rec
tly,no
ton
lyt
heax
ial
ityandpa
ral
lel
ismoft
he
gene
rat
orr
otorf
langeandt
het
urb
inesha
ftf
lange,bu
tal
sot
hee
leva
tiono
fthegene
rat
or
r
otorf
langer
ela
tivet
othenozz
leax
issha
llbea
ligned.

3) Thema
insha
ft’
shor
izon
talo
rve
rti
caldev
iat
ionsha
llbenol
arge
rt 02mm/m.
han0.

4) Be
for
eins
tal
lat
iono
fthet
urb
inegu
idebea
ring,t
hehyd
rot
urb
inegene
rat
orun
itax
issha
ll
becheckedandsha
llmee
tthedes
ignr
equ
iremen
ts.

e) I
nst
all
ati
onoft
henozz
leandi
tsse
rvomot
orsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Fo
rthenoz
zleandi
tsse
rvomo
tor,t
igh
tnessandp
res
sur
etes
tssha
llbedonebe
for
ethei
n-
s
tal
lat
iona
ccor
dingt
othemanu
fac
tur
er’
srequ
iremen
ts.

2) Af
terassemb
lyoft
henozz
leandse
rvomot
or,t
hej
etneed
leandse
rvomot
orsha
llbeab
le
t
omovef
ree
lyunde
r16% o
fther
ated wor
kingp
ressu
re.Pumpo
ili
ntot
hese
rvomoor’
t s
c
los
ingcav
ityunde
rra
tedp
ressu
reandt
her
esha
llbenogapbe
tweent
hej
etneed
le’
shead
andt
heopen
ing.

3) Noz
zlei
nst
all
ati
onsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

● Thenozz
le’
scen
trel
inesha
llbet
angen
tia
ltot
her r’
unne sp
itchc
irc
le.
Ther
adi
aldev
ia-
t
ionsha
llbenog
rea
te han ±2% d1(
rt d1i
sther
unne
rpi
tch’
sdi
ame
ter).
Theax
ialde
-
v
iat
ioncompa
red wi
tht t’s wa
he bucke terd
ivi
ding b
lade sha
llbe no g
rea
tert
han
5% W (W i
±0. st t’
hebucke smax
imumi
nne
rwi
dth).
15
SHP/TG 004
-2:
2019

● Gene
ral
ly,t
hedev
iat
ionoft
hede
flec
torcen
treandnozz
lecen
tresha
llbenog
rea
ter
t
han4mm.

● Thedev
iat
ionbe
tweent
hebu
ffe
rsp
ring’
scomp
res
sionl
eng
thandt
hedes
ignva
lue
sha
llbenol
arge
rthan ±1mm.

● Thesynch
ronousdev
iat
iono
feachj
etnoz
zlet
hrought
hes
trokesha
llbenog
rea
tert
han
2% oft
hedes
igns
troke.

● Theax
ialandr
adi
aldev
iat
ionsoft
her
eve
rsedb
rak
ingnozz
le’
scen
trel
inesha
llbeno
r
gea
tert
han ±5mm.

f) Runne
rins
tal
lat
ionsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Ther
ota
ting su
rfaceo
fther
unne t’
rbucke s wa
terd
ivi
ding b
ladesha
llpasst
henozz
le
f
lange’
scen
treont
heca
singandt
hedev
iat
ionsha
llbenog
rea
tert 5% W .
han ±0.

2) Theamoun
tofbounc
ingo
fther
unne
rendf
acesha
llbenol
arge
rt 05mm/m.
han0.

3) Thegapbe
tweent
her
unne
randwa
terf
lapsha
llmee
tthedes
ignr
equ
iremen
ts.

g) Ma
insha
ftsea
lingsha
llmee
tther
equ
iremen
tso 2.
f4.1.

h) Con
tro
lmechan
ismi
nst
all
ati
onandad
jus
tmen
tsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Thecen
tredev
iat
iono
feachcomponen
toft
hecon
tro
lmechan
ismsha
llbenog
rea
tert
han
2mmandt
hee
leva
tiondev
iat
ionsha
llbenog
rea
tert
han ±1.
5 mm.Hor
izon
talorve
rti
cal
dev
iat
ionsha
llbenog
rea
tert 10mm/m.
han0. Themechan
ismsha
llmovef
ree
lya
fte
rins
tal
-
l
aton.
i

2) Thede
flec
toropen
ingsha
llbe3 mml
arge
rthant
her
adi
usoft
hej
etdu
ringt
hisopen
ing
s
trokebu
tsha
llbenol
arge
rthan6mm.
Eachde
flec
torsha
llmovesynch
ronous
lyandt
hede
-
v
iat
ionsha
llbenog
rea
tert
han2% oft
hedes
ignva
lue.

2.
4.5 I
nst
all
ati
onoft
hehyd
rau
lict
urb
inegove
rni
ngsys
temsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Thea
llowab
lei
nst
all
ati
on e
rro
roft
he o
ilp
res
sur
e dev
icesha
ll mee
tther
equ
iremen
tsof
Tab
le11.
Lea
kaget
est
ingand p
res
sur
etes
ting oft
he p
ressu
r ank’
et sti
ght
nesssha
llcomp
ly
wi
tht
hep
rov
isi
onso 1.
f4.2.

16
 SHP/TG 004
-2:
2019

Tab
le11 A
llowab
lei
nst
all
ati
one
rro
rfo
rther
etu
rno
i ank (
lt gove
r r’
no ank)andt
st hep
res
sur
etank

No. I
tem Al
lowab
lee
rro
r Exp
lana
tion

Mea
sur
ethe d
ist
ance be
tweent
he e
-
1 Cen
tre Nog
rea
tert
han5.
0 mm qu
ipmen
tma
rksandt
hehyd
rot
urb
ine
gene
rat
orun
it’
sX ,Y da
tuml
ines

2 E
leva
tion ±5 mm —

Mea
sur
ethef
ourco
rne
rs’e
leva
tiono
f
3 Leve
ldev
iat
ion Nog
rea
tert 0 mm/m
han1.
t
her
etu
rno
i ank (
lt gove
rno
rtank)

P
res
sur
eoi
ltank’s ve
rti
cal
ity Mea
sur
ebyhang
ingp
lumbl
i n X,
nesi
4 Nog
rea
tert 0 mm/m
han1.
dev
iat
ion Yd
irec
tion

b) Wheni
nst
all
inganda
lign
ingt
hee
las
ticcoup
lingso
ftheo
ilpumpsande
lec
tri
cmot
ors,t
heec
-
cen
tri
cit
yandg
rad
ien
tsha
llbenog
rea
tert
han0.
08mm.
Ift
heo
ilpumpax
iale
lec
tri
cmot
orhas
nol
ate
ra t,t
lmovemen her
esha
llbea1mmt
o3mm gapbe
tweencoup
lings.Whena
llt
hep
ins
havebeeni
nst
aled,t
l hecoup
lingssha
llbeab
let
orot
ates
ligh
tlyr
ela
tivet
oeacho
t r.Theo
he il
pumpcav
itysha
llbef
il
ledwi
thqua
li
fieds
teamt
urb
ineo
il.

c) Theb
randsandqua
li
tyoft
het
urb
ineo
ilsusedi
nthehyd
rot
urb
inegove
rni
ngsys
temsha
llmee
t
t
hedes
ignr
equ
iremen
ts.Theo
ili
ndi
cessha
llmee
tther
elevan
trequ
iremen
tsandt
heo
ilt
em-
pe
rat
uresha
llbekep
tint
her
angeo
f10 ℃ t
o50 ℃ du
ringope
rat
ion.

d) Tes
trunn
ingo
ftheo
ilpumpe
lec
tri
cmot
orsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) E
lec
tri
cmo
tori
nspec
tionsandt
est
ssha
llmee
tther
elevan
trequ
iremen
ts.

2) Keept
heo
ilpumpr
unn
ingunde
rze
ro-
loadf
o r,
r1hou i
fthe
rei
snoabno lphenomenon,
rma
keept
heo
ilpumpr
unn
i r25% ,50% ,75% ,100% o
ngunde fr
atedp
res
sur
efor15mi
nre
-
spec
tive
ly;t
her
esha
llbenoabno lphenomena.
rma

3) Whenr
unn
ing,t
heo
ilt
empe
rat
uresha
llbenoh
ighe
rthan50 ℃ andt
hebea
ringt
empe
ra-
t
uresha
llbenoh
ighe
rthan60 ℃.Theshe
ll’
sbi
-di
rec
tiona
lamp
lit
udesha
llbenog
rea
ter
t
han0.
05mmandsha
llhavenoabnorma
lno
ise.

4) Unde
rra
tedp
ressu
re,t
hemea
sur
edo
ilou
tpu
toft
heo
ilpumpsha
llbenol
esst
hant
hede
-
s
ignva
lue.

e) Thead
jus
tmen
toft
hehyd
rau
licdev
ice’
scomponen
tssha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) I
fthe
rea
renodes
ignr
equ
iremen
ts,t
head
jus
tmen
toft
hesa
fet
yva
lveandp
ressu
reannun
-
c
iat
orsha
llmee
tther
equ
iremen
tsofTab
le12.
Thep
ressu
reannunc
iat
or’
smovemen
tdev
i-
17
SHP/TG 004
-2:
2019

a
tionsha
llbenog
rea
tert
han ±1% oft
hese
tti
ngva
lueandt
her
etu
rnva
luesha
llbeno
r
gea
tert
hant
hedes
ignva
lue.
Tab
le12 Sett
ingva
luefo
rthesa
fetyva
lveandtheo
ilpumpp
ressur
eannunc
iator
Un
it:MPa

Se
tti
ngva
lue

Sa
fet
yva
lve Wo
rki
ngo
ilpump St
and
-byo
ilpump
Ra
tedo
il
I
nit
ial
r
pes
sur
e Fu
llyopened Fu
llyc
losed St
art
ing Rese
tti
ng St
art
ing Rese
tti
ng
r
pes
sur
eof
r
pes
sur
e r
pes
sur
e r
pes
sur
e r
pes
sur
e r
pes
sur
e r
pes
sur
e
o
il
-dr
ain
ing

2.
50 ≥2.
55 ≤2.
90 ≥2.
30 2.
20~2.
30 2.
50 2.
05~2.
15 2.
50

4.
00 ≥4.
08 ≤4.
64 ≥3.
80 3.
70~3.
80 4.
00 3.
55~3.
65 4.
00

6.
30 ≥6.
43 ≤7.
30 ≥6.
10 6.
00~6.
10 6.
30 5.
85~5.
95 6.
30

16.
00 ≥16.
42 ≤17.
60 ≥15.
20 14.
00~14.
50 16.
00 13.
00~13.
50 16.
00

2) Whent
hesa
fet
yva
lvei
swo
rkng,t
i her
esha
llbenoseve
rev
ibr
ati
onorno
ise.

3) These
tti
ngva
luef
orl
owo
ilp
ressu
recausedbyana
cci
den
tsha
llmee
tthedes
ignr
equ
ire
-
men
tsandi
tsmovemen
tdev
iat
ionsha
llbenog
rea
tert
han ±2% oft
hese
tti
ngva
lue.

4) Forcon
tinuous
lyr
unn
ingo
ilpumps,i
fthe
rei
snodes
ignr
equ
ir t,t
emen hef
loodva
lveop
-
e
rat
ingp
ressu
resha
llmee
tther
equ
iremen
tsf
ort
he wor
kingo
ilpump’
sse
tti
ngva
luei
n
Tab
le12.

5) Thep
ressu
reo
i ank’
lt sau
toma
tica
irsupp
lydev
iceandt
her
etu
rno
i ank’
lt soi
lleve
lannun
-
c
iat
orsha
llbeab
let
owo
rka
ccu
rat
elyandr
eli
aby.
l

6) Thes
tar
tingands
topp
ingo
fthep
res
sur
eoi
lpumpandt
hel
eakageo
ilpumpsha
llbecor
rec
t
andr
eli
abe,andt
l her
esha
llbenor
eve
rser
ota
tionphenomenon.

7) Whent
hep
res
sur
eoi
ltanki
sunde
rwo
rki
ngp
res
sur
eandt
heo
ill
eve
lisa
tit
snorma
lpos
i-
t
ion,c
loseeachconnec
tionva
lveandkeepi
ttha
twayf
or8hou
rs.Thedec
linei
noi
lpr
es-
su
resha
llbenog
rea
tert
han4.
0% o
fther
atedwo
rki
ngp
ressu
re.Dr
opsi
noi
lleve
lshou
ld
ber
eco
rded.

f) Thea
llowab
lei
nst
all
ati
one
rroro
fthe gove
rnor’
s mechan
ica
lcab
i t,e
ne lec
tri
calcab
ine
tand
eme
rgencyd
ist
ribu
tionva
lvesha
llmee
tther
equ
iremen
tsofTab
le13.

18
 SHP/TG 004
-2:
2019

Tab
le13 Al
lowab
lei
nsta
llat
ione
rrorfo
rthegover
nor’
smechan
ica
lcab
inet,
thee
lect
rica
lcab
inetandtheemer
gencyd
ist
ribut
ionva
lve

No. I
tems Al
lowab
lee
rro
r Exp
lana
tion

Mea
sur
ethed
ist
ancebe
tweent
heequ
ipmen
tma
rksand
1 Cen
tre 5.
0 mm
t
hehyd
rot
urb
inegene
rat
orun
itsX ,Y da
tuml
ines

2 E
leva
tion ±5.
0 mm —

Fo
rthee
lec
tro
-hyd
rau
li ype,mea
ct sur
etheba
seo
fthe
e
lec
tro
-hyd
rau
licconve
rsi
ondev
ice;f
ort
he mechan
ica
l
3 Mechan
ica
lcab
i t’
ne sl
eve
lnes
s 15 mm/m
0.
hydr
auli
ct ype,mea
su r
ethebot
t om p
lat
eoft
hependu
-
lumelect
ricmo t
or(theuppe
rdiaphagm)
r

Eme
rgencyd
ist
ribu
tion va
lve’
s Mea
sur
ethef
ounda
tionp
lat
eoft
heeme
rgencyd
ist
ribu
-
4 15 mm/m
0.
ve
rti
cal
ityo
rleve
lnes
s t
ionva
lve.

Mea
sur
ebyhang
ingp
lumbl
inesi
nthe X and Y d
irec
-
5 E
lec
tri
calcab
i t’
ne sve
rti
cal
ity 0 mm/m
1.
t
ions

NOTE Du
ringt
hei
nst
all
ati
ono
fcomb
inedgove
rno
rs,t
hesuppo
rtsf
ort
hespeedcon
tro
ll
ingsha
ft’
str
ansmi
ssi
on
mechan
ismsha
llbet
akena
sda
tumandt
hedev
iat
ionsha
llmee
tthedes
ignr
equ
iremen
ts.

g) Gove
rno
rswh
ichneedt
obed
isman
tledsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Formechani
calhyd
r au
licpar
tswhichneedtobedismant
ledint
heelec
tr o
-hydr
aul
icgover-
,
nor thecomponentclean
i ,
ng as
semblyandadus
j tmentsha
llmeett
her equi
rementsoft
he
manu
fac
tur
er’
sdr ngs.
awi

2) Eachind
ica
torandleve
rinthegovernorcab
inetsha
llbeadjus
tedacco
rdi
ngt
othed
rawi
ngs
andeachmechani ’
sm sposi
tionerr
orshallnotbemor ethan1mm.

3) Whenthegui
devaneandther unne
rservomotorar
ei nt he mi
dde(
l haverea
ched50% of
thetot
alopeni ),
ng t hepos
iti
onoft her
ecir
poca
ting mechani ’
sm sc r
ankarmsandconnec
t-
ingrodssha
llmeetthedes
ignr
equ
irementsandtheve
rticalandhorizont
aldevia
tionsshal
l
notbemo ret /
han1 mm m.Theconnec
tionofthereci
pr oca
ting mechani
sm shal
lbef i
rm
andl
oadt
est
ssha
llbedonea
cco
rdi
ngt
othedes
ignr
equ
iremen
ts.

h) Thet
urb
inegove
rni
ngsys
tem’
sad
jus
tmen
ttes
twi
tho
ilsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Swi
tchont
heosc
il
lat
ingcu
rren
tandcheckt
heosc
il
lat
ionva
lueo
fthee
lec
tro
-hyd
rau
lic
conve
rsi
ondev
ice.Theva
luesha
llmee
tthedes
ignr
equ
iremen
ts.

2) Checkt
hezerobi
asandpressu
r eze
rodri
ftoft
hee l
ect
ro-
hydr
aul
icconver
siondevce.The
i
zerobi
assha
llbenogrea
t e
rt han5% oftherat
edoutputva
lue (
curr
ent,volage).The
t
r
pessu
reze
rod
rif
tsha
llnotcauseobv
iousmovemen
toft
hese
rvomo
torwi
thi
nther
ange
oft
hewor
kingo
ilp
res
sue.
r
19
SHP/TG 004
-2:
2019

3) Recordthest
aticchar
acte
ris
ticcurvebetweent
hei nputfr
equencyandtheel
ect
ro-
hydr
aul
ic
orelect
ro-mechani
calconvers
iondevice’soutpu
td ispl
acement.Boththedeadzoneand
t
heamp
lif
ica
tioncoe
ffi
cien
tsha
llmee
tthedes
ignr
equ
iremen
ts.

4) Measu
reandplotthecurveshowingtherela
tionshi
pbetweenthefeedbacktr r’
ansduce s
out
putvol
tage (
curr
ent)andtheservomot
or’sr ou
te.I
tsha
llbeli
nearthr
oughouttheser
-
vomo
tor’
sen
tir
est
rokeandi
tscha
rac
ter
ist
icssha
llmee
tthedes
ignr
equ
iremen
ts.

5) Whenfi
ll
ingthet
u r
binegover
ningsyst
em wi
thoilf
orthefi
rs ime,t
tt hefi
ll
ingsha
llbe
dones
lowlyandthepres
sureshal
lnotbemor
ethan50% oft
heservomot
o ’
rsr a
tedpres
-
su
r e.Ope
ratet
hegoverno
rovertheenti
res t
rokesever
altimesandther
esha l
lbenoab -
normalphenomena.Swit
chi
ng t
ests between di
ffe
rent con
tro
ll
ing met ,
hods such as
manua
loperationandautomati
cope r
aton,sha
i l
lbedonef ort he gover
nors.Duringt he
tes
ts,themovemen tsha
llbenormalandthese
rvomo t
orshallhavenoabno rmalswinging.
Foroi
lpipe
linesandpres
sure
-bear
ingcomponents,t
ightnesstestsshal
lbedonea ccord
i ng
t
other
equ
iremen
t 1.
sof4.2.

6) Ope
rat
ethe gu
ide vane se
rvomot
or manua
llyt
o checkt
he open
ing l t.Checkt
imi he
i
ndi
cat
edva
lueont
hei
ndi
cat
oront
hemechan
ica
lcab
ine
tandt
heva
luesha
llbei
nacco
rd-
ancewiththes
trokeoft
heguidevaneservomoto
randpaddl
ese r
vomotor.Thedev
iat
ion
fromthefo
rmershal
lbenogr
ea t
erthan1% oft
hep i
ston’
senti
restoke,wh
r il
ethedevi
a-
t
ionf
romt
hel
att
ersha
llnotbemo
ret
han0.
5°.

7) Thedevia
tionbetweenthegu i
devaneandthepadd
le’seme rgencyclos
i ime,open
ngt i
ng
t ,
ime t
hegu i ’
devane ssequencec
losi
ngst
rokeandthesequenceclos
ingtimeandt
hei
rde -
si
gnvalueshal
lbenogr
eaterthan ±5% oft
hedesi
gnva ue.
l F
ina
lly,thedev
iat
ionsha
llbe
adus
j t
edt o meett
hecal
cul
ati
onr equi
remens.Gene
t r
all ,
y t heclosi
ngandopen i
ngtimes
shou
ldbeexpec
tedt
obetwi
cet
het
imer
equ
iredf
oranopen
ingbe
tween25% and75%.

8) Thedev
iat
ionbetweenthecl
osi
ngtimeoftheemer
gencyd
istr
ibu
tionvave’
l sguidevane
andi
tsdesignva
luesha
llbenogrea
tert
han ±5% oft
hedesi
gnvalue.F
inal
ly,t
hedev i
a-
t
ionsha
llbead
jus
tedt
omee
ttheca
lcu
lat
ionr
equ
iremen
ts.

9) Checktherec
ipr
ocat
ing mechan
ism’sdeads
trokeandt
heva
luesha
llnotbe mor
ethan0.
2% o fthese
rvomotor’
swho lest
roke.

10) Fr
omt
heopen
ingandc
los
ingd
irec
tions,p
lott
hecu
rveshowi
ngt
her
ela
tionsh
ipbe
tween
t
hes
trokeoft
hegu
idevanese
rvomot
orandt
hegu
idevaneopen
ingva
lues.Measu
ret
he
open
ingva
lueof4to8gui
devanesatea chpoi
ntandtaket
heaverageofthesevalues.
Whenthegui
devanesa
retot
all ,
yopen theopeni
ngval
uesofal
ltheguidevanessha
llbe
mea
sued.Gene
r ral
ly,t
hedev
iat
ionsha
llnotbemor
ethan ±2% o
fthedes
ignva
lue.

11) Fr
omt
heopen
ingandc
los
ingd
irec
tions,p
lott
hecu
rvebe
tweent
hegu
idevane’
sse
rvo-
20
 SHP/TG 004
-2:
2019

motorst
rokeandt
hepaddle’
sse r
vomot
ors t
rokeunderthecombi
nati
onrel
ationsh
ipof
d
iff
eren
twa trheads,anddeducet
e herul
esdetermi
ningtheopeni
ng andcl
os ng.The
i
cu
rveandt
her
ulessha
llmee
tthedes
ignr
equ
iremen
ts.Thei
naccu
racyoft
hepadd
le’
s
se
rvosys
temsha
llbel
esst
han1.
5% oft
heen
tir
est
roke.

12) These
tti
ngo
fthese
rvosys
tem’
spr
act
ica
lopenl
oopga
in:These
rvomo
tor’
sopen
ing
andcl
osi
ngtimesshal
lhavebeenad
justedandsha
llmee
tthedes
ignrequi
rements.
Setthe
ampl
if
ica
tioncoe
ffi
cientandl
everr
ati
ot othemaximumval
ueindes
i ,
gn andt
heninpu
ta
s
tepsigna
lwh i
chamountst
o10% ofse
rvomotor’
sen
tir
es t
rokein
tot hese
r vosyst
em.
Watchthese
rvomot ’ t.
orsmovemen Themaximumampl
ifi
cat
ioncoeff
ici
entorleve
rrati
o
wh
ichcankeept
hese
rvosys
tems
teadyandavo
idove
rshoot
sist
hep
rac
tica
lopenl
oop
ga
in.

13) Reco
rdt
he s
tat
ic cha
rac
ter
ist
ic cu
rve oft
he t
urb
ine gove
rni
ng sys
tem when t
he
pe
rmanen
tspeedd
roopbp=6%.Thes
tat
iccha
rac
ter
ist
iccu
rvesha
llbeapp
rox
ima
tel
ya
st
rai
ghtline.Therot
ationa
lspeeddeadzoner
otat
ionalspeedsha
llbenogrea
terthan0.
04%. Fo
raKap l
anturb
inegovern
ingsys
tem,theinaccur
acyofthepadd
leservosyst
em
sha
llbenog
rea
tert
han1.
5%.

14) Whent
her
eisnowa
teri
nthesp
ira
lcase,t
hep
res
sur
etank’
spr
essu
reandt
hedec
reased
o
ill
eve
lsha
llber
ecor
dedwheni
tispowe
redof
funde
reme
rgencyl
owo
ilp
res
sue.
r

15) Whenthe
reisnowat
erinthesp
ira
lcase,measu
ret heope
rat
ing mechansm’
i slowes
to i
l
r
pessu
refort
hegu
idevaneandt
hepaddl ;
ethepressur
eshoul
dbenog rea
tert
han16% of
t
her
atedo
ilp
ressu
re.

i) I
nspect
ionandad
jus
tmen
toft
hegove
r r’
no se
lec
tri
calpa
rtssha
llmee
tthef
oll
owi
ngr
equ
ire
-
ments:

1) Checkt
hee
lec
tri
calpa
rt’
sci
rcu
itwi
ringi
nthesys
tem;t
heysha
llmee
tthedes
ignr
equ
ire
-
men
ts.

2) Theou
tpu
tvo
ltageoft
her
egu
lat
edpowe
rsupp
lyi
nthee
lec
tri
calpa
rtssha
llmee
tthede
-
s
ignr
equ
iremen
tsandt
hef
luc
tua
tionoft
heou
tpu
tvo
ltageshou
ldnotexceed ±1% oft
he
des
ignva
lue.

3) Checktheprope
rti
eso fea
chcir
cui
tun i
toftheelect
rica
lpart
sandt head
jus
tabler
angeof
theci
rcui ’
tsad us
j tab
leparame
ter ,
s sucha
st hepermanentspeedd
r ,
oopbp s l
iprat
ioep,
pr
oport
iona
lga
inKp,int
egra
lgainKi,di
ffe
renti
alga
inKd(ortempor
aryspeeddoopbt,
r
buf
fert
imeconst
antTd,de
riva
tivet
imeconst
antTn).Al
lthesepa
ramete
rsandadus
j t
abl
e
r
angessha
llmee
tthedes
ignr
equ
iremen
ts.

4) Checkt
head
jus
tab
ler
angeoft
heopen
ing,t
hef
requencyandt r.Theysha
hepowe llmee
t
21
SHP/TG 004
-2:
2019

t
hedes
ignr
equ
iremen
ts.

5) Recordthecu
rveshowingther
ela
tionsh
ipbe
tweenthespeedmeasuri
ngequipment’si
nput
si
gnalandtheout
put(curr
ent,vol
tage).Wi
thi
n ±10% ofthera
t edrot
ati
onalspeed,the
s
tat
iccha
rac
ter
ist
iccu
rvesha
llbeapp
rox
ima
tel
yas
tra
igh
tli
neandt
hedeadzoneoft
her
o-
tat
iona
lspeedsha
llmeetthedesignrequ
irements.Wit
hin ±2% ofther
atedrot
ati
onal
speed,thedev
iat
ionofthe mea
su r
edamp l
if
ica
tioncoef
fic
ien
tsha
llbeno g
rea
terthan
±5% oft
hedes
ignva
lue.

j) Thet
urb
inegove
rni
ngsys
tem’
ssimu
lat
iont
est
ssha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) S
imu
lat
eal
lki
ndso
ffau
ltsoft
het
urb
inegove
rni
ngsys
tem,andt
hep
rot
ect
iondev
ices
sha
llbeab
let
owor
kre
liab
lyandsendwa
rni
ngs
igna
lsco
rrec
tly.

2) Ope
rat
ethehyd
rot
urb
inegene
rat
orun
itsmanua
llyo
rau
toma
tica
llyt
osimu
lat
est
art
ingup,
shu
tti
ngdownandeme
rgencyshu
tdown.Thet
urb
ine gove
rni
ngsys
tem sha
llbeab
let
o
wo
rkr
eli
abl
yandsendwa
rni
ngs
igna
lscor
rec
tly.

4.
3 Gene
rator

3.
4.1 I
nst
all
ati
onoft
heve
rti
calgene
rat
orssha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Thesc
rap
ingo
fthebea
ringl
ine
rsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Thethrus
tpadsha l
lhavenof lawssuchasfi
ssures,sl
agi nc
lus
ionso rdensepoes.The
r
tot
ala
reao fl
oca
lisedexf
oli
ati
ono ft
hebear
ingli
ner’ssur
facema te
ria
landme ta
lbasesha
ll
benog
rea
tert
han5% oft
hel
i r’
ne ssu
rfacea
rea.
Ifnecessa
ry,u
ltr
ason
ici
nspec
tion may
beusedt
ocheckthethr tpad.The wo
us rk
ingsu
rfaceofthe mi
rrorpl
atessha
llhaveno
sca
rsorr t.Ther
us oughnessandr
igi
dit
yshal
lmeetthedes
ignrequi
rements.
Ifnecessa
ry,
t
hepa
ral
lel
ismbe
tweent
hetwosu
rfa
cesandt
hewor
kingsu
rface’
sfl
atnes
sto
ler
ancesha
ll
becheckedaccor
dingt
othed
rawi
ngr
equ
iremen
ts.

2) Thrustpadswhichthemanuf
act
ure
rrequ
irest
obes
crapedont
hewo
rks
itesha
llmee
tthe
fo
llowingrequ
irement
saft
erscr
apng:
i

● The
resha
llbe1t
o3con
tac
tpo
int
spe
rsqua
recen
time
treont
hel
ine
rsu
rface.

● Onthel
ine
rsurf
ace,thesurf
aceareaofeachl
ocalnon
-con
tacti
ngpartsha
llnotbemore
t
han2% ofthebear
ingli
ner’stot
alsur
faceareaandthetot
alnon
-contac
tareasha
llbe
nog
rea
tert
han5% o
fthebea
ringl
ine
rto
tala
rea.

● Thei
nle
tsha
llbesc
rapeda
cco
rdi
ngt
othemanu
fac
tur
er’
srequ
iremen
ts.
22
 SHP/TG 004
-2:
2019

● Forsuppo
rti
ngsc
rewt
ypet
hrus
tbea
rings wi
thou
ttays,on
r ly wheni
tsl
ine
rhas me
t
t
her
equ
iremen
tsabovecant
he mi
ddl
eofpa
rtoft
hel
ine
rsu
rfacebes
craped.
Int
he
v
ici
nit
yoft
hesuppor
tingsc
rewi
nac
ircu
larsec
tionwhosed
iame
te s2/3o
ri ft
hebea
r-
ingpadl
engh,f
t irs
tremoveanycon
tac
tpoi
nts(li
ghtcontactpo
int
scanbeprese
rved)
andcutthebea
ringpadonce wi
thagangcut
ter.Second
l y,cu
tthebear
ingpadina
sma
lle
rrange,aga
inwi
thagangcu
ttr,
e i
nthev
ici
nit
yoft
hesuppor
tingsc
rewi
nac
ir-
cu
larsec
tionwhosed
iame
te s1/3o
ri fthebea
ringpadl
eng
thandi
nad
irec
tionpe
rpen
-
d
icu
lart
othep
rev
i t.
ouscu

● Af
terr
ota
tionoft
hehyd
rot
urb
inegene
rat
orun
ita
tsowspeed,t
l het
hrus
tpadsha
llbe
ext
rac
tedt
ocheckt
hedeg
reeofcon
tat.
c I
fthel
ine
rhasbeenr
ubbeddowno
rthe
rea
re
h
ighpo
ins,t
t hel
ine
rsha
llbesc
rapedaga
inun
tili
tisqua
li
fied.

3) Thes
crap
ingo
fthegu
idebea
ringl
ine
rsha
llmee
tther
equ
iremen
tso 2.
f4.1.

b) Thes
tat
or’
sal
lowab
lei
nst
all
ati
one
rrorsha
llmee
tther
equ
iremen
tsofTab
le14.

Tab
le14 Stator’
sal
lowab
lei
nsta
llat
ioner
ror Un
it:mm

No. I
tem Al
lowab
lee
rro
r

Ove
ral
ljo
int gap be
tween t
he Nog
rea
tert
han0.
10l
oca
lly
1
s
tat
orandt
heun
itba
se Nog
rea
tert
han0.
05a
roundt
hebo
lts.

Sha
llhaveno gapi
fadd
ingcush
ion.Rad
ialmi
sma
tchsha
llbeno g
rea
ter
Ove
ral
ljo
int gap be
tween t
he
2 t
han0.
30a
tthebo
ttomo
fthes
los.
t
s
tat
orandt
hei
ronco
re
Gr
oovewi
dthsha
llmee
tdes
ignr
equ
iremen
ts.

Ove
ral
ljo
int be
tweent
her
ack
3 Mee
trequ
iremen
tso 1.
f4.2
andt
hef
ounda
tionp
lat
e
St
ato
rci
rcu
lar
ity(
thed
iff
erence
4 be
tweenea
chr
adi
usandt
heav- ±4% o
fdes
igna
irgap
e
rager
adus)
i
Cen
tree
leva
tiono
fthes
tat
or’
s 0~+0.
4% o
fthei
ronco
re’
sef
fec
tivel
eng
thandsha
llbenog
rea
tert
han
5
i
ronco
re 6.
0

c) Mea
sur
emen
toft
hes
tat
orwi
ndng’
i sinsu
lat
ionr
esi
stancet
otheg
roundandt
hei
nsu
lat
ionr
e-
s
ist
ancebe
tweent
hewi
ndi
ngssha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Whenconve
rti
ngt
het
empe
rat
ur o100 ℃ ,ea
et chs
tat
orwi
ndng’
i sinsu
lat
ionr
esi
stance
sha
llbenol
es hanR,wh
st ichi
sca
lcu
lat
edbyt
heFormu
la(
1):

UN
R= …………………………(1 )
SN
1000+
100

23
SHP/TG 004
-2:
2019

whe
re

UN i
sthegene
rat
or’
sra
tedl
inevo
ltage,i
nV;

SN i
sthegene
rat
or’
sra
tedcapac
ity,i
nkVA.

Fo
rdr
yandc
leangene
rat
ors,whent
her
oomt
empe
rat
ur st (℃ ),t
ei hes
tat
orwi
ndng’
i s
i
nsu
lat
ionr
esi
stanceRt(
MΩ)sha
llber
evi
sedacco
rdi
ngt
otheFormu
la(
2):

Rt =R ×1.
(
6100-t
)
/10
…………………………(2 )

whe
re

R i
sthewi
ndng’
i sca
lcu
lat
edhoti
nsu
lat
ionr
esi
stancewhent
het
empe
rat
ur s100 ℃ ,
ei
i
nMΩ.

2) Whent het
empe r
at ureisl
owerthan40 ℃ ,t
heepoxy
-micapaper’sinsu
lati onr es ist
anceab
-
sor
pti
vityR60/R15 sha
llbenolessthan1.6o rt
hepola
riza
tionindex R10 min/1 min shal
lbeno
l
esst 0.
han2.

d) Rot
orassemb
lysha
llmee
tthedes
ignr
equ
iremen
ts.
Checkt
her
otr’
o sc
ircu
lar
ityandt
hed
iff
er-
encebetweeneachradiusandtheaver
ageradus.
i Theysha
llbenogr
eatert
han ±4% ofthede
-
si
gnairgap.Bef
o r
et herotorhasbeenhoi
stedin
tot hetu
rbinep
i ,
t al
lthetes
titemsli
stedi
n
4.
4.1sha
llbecheckedonebyone.

e) Thea
llowab
lei
nst
all
ati
one
rroroft
heuppe
randl
owe
rrackssha
llmee
tther
equ
iremen
tsof
Tab
le15.

f) Theb
rake’
sal
lowab
lei
nst
all
ati
one
rrorsha
llmee
tther
equ
iremen
tso
fTab
le16.

Tab
le15 Al
lowab
lei
nsta
llat
ioner
roroftheupperandl
owerr
acks Un
it:mm

No. I
tems Al
lowab
lee
rro
r Exp
lana
tion

1 Ove
ral
ljo
intgap Mee
tther
equ
iremen
tso 1.
f4.2 —

D
ist
ancebe
tweenwi
ndsh
iel
dsandf
irep
ro-
2 t
ect
ion wa
ter p
ipes, and t
he s
tat
ors 0~+20% o
fthedes
ignva
lue —
wi
ndi
ngsandt
her
oto
rfans

3 ck’
Ra scen
tre 0.
5 —

4 ck’
Ra sleve
lnes
s Nog
rea
tert 10 mm/m
han0. —

5 ck’
Ra sel
eva
tion ±1.
5 —

Ove
ral
ljo
intbe
tweent
her
ackandt
hef
oun
-
6 Mee
tther
equ
iremen
tso 1.
f4.2 —
da
tionp
lat
es

24
 SHP/TG 004
-2:
2019

Tab
le16 Thebake’
r sal
lowab
lei
nsta
llat
ione
rro
r Un
it:mm

No. I
tems Al
lowab
lee
rro
r Exp
lana
tion

Whent
heyl
astf
o n,dec
r30 mi rea
sed
1 Br
aket
igh
tnes
sandp
res
sur
etes
ts —
r
pes
sur
esha
llno
texceed3%

2 E
leva
tiono
fbr
ake’
stopsu
rfa
ce ±1.
0 —

Gapbe
tweent
heb
rakeandt
her
otr’
o san
-
3 ±20% o
fthedes
ignva
lue —
nu
larb
rak
ingp
lat
e

4 Rad
ialpos
iti
ono
ftheb
rake ±3.
0 —

T
igh
tnes
sandp
res
sur
etes
tso
ftheb
rak
ing
5 Nol
eak
age —
sys
tem’
spi
pel
ines

g) Ther
otr’
o sa
llowab
lei
nst
all
ati
one
rrorsha
llmee
tther
equ
iremen
tsofTab
le17.

Tab
le17 Rotor’
sal
lowab
lei
nsta
llat
ioner
ror Un
it:mm

No. I
tems Al
lowab
lee
rro
r Exp
lana
tion

1 Mi
rro
rpl
ate’
sleve
lnes
s Tobenomo
ret 02 mm/m
han0. —

Checkwhent
hesnap
2 Ax
ialgapo
fth
rus
tbock’
l ssnapr
ing Tobel
esst
han0.
02
r
ingi
sloadbea
ring

3 Ai
rgap ±8% o
ftheave
ragegap —

h) Checkt
head
jus
tmen
toft
hehyd
rot
urb
inegene
rat
orun
it’
ssha
ftt
oensu
ret
hati
tsha
llmee
tthe
f
oll
owi
ngr
equ
iremen
ts:

1) Un
it’
sba
rri
ngsha
llbeusedt
ocheckt
hesha
ft’
sal
i t.Be
gnmen for
etheun
it’
sba
rrng,t
i he
hyd
rot
urb
inegene
rat
orun
it’
sro
tat
ingpa
rtssha
llbei
nthecen
tra
lpos
iti
onandt
he ma
in
sha
ftsha
llbef
reeandve
rti
cal.

2) Fo
rri
gidba
rri
ngoft
het
hrus
tbea
rings,t
hel
oadbor
nebyeachbea
ringl
ine
rsha
llbead
jus
-
t
edt
obeun
iformandt
hedev
iat
ionoft
he mi
rro
rpl
ate’
sleve
lnes
ssha
llbel
esst
han0.
02
mm/m.Ad
jus
tthegu
idebea
ringl
ine
rgapont
hes
ideoft
het
hrus
tbock;t
l hegapsha
llbe
be
tween0.
03mmt
o0.
05mm.Att
hes ime,o
amet t
herr
adi
algu
idebea
ringssha
llnotbei
n
con
tac
twi
tht
hema
insha
ft.Af
tert
hesha
ft’
sal
i t,t
gnmen her
unou
toft
heax
iall
ineoft
he
hyd
rot
urb
inegene
rat
orun
itsha
llnotbemor
ethant
her
equ
iremen
tso
fTab
le18.

25
SHP/TG 004
-2:
2019

Tab
le18 Al
lowab
ler
unoutofthehydr
otur
binegene
ratorun
it’
sax
iall
ine (
doub
le-
amp
litude)

Runou
t Sha
ftr
ota
ti lspeed (
ona n)r
pm
Sha
ft Mea
sur
ingi
tems
t
ype n<150 150≤n<300 300≤n<500 500≤n<750 n≥750

Sha
ftneckandf
langes Re
lat
ive
Gene
rat
or
oftheuppe
randl
owe
rrunou
t 0.
03 0.
03 0.
02 0.
02 0.
02
sha
ft
bea
rings /
mm m

Re
lat
ive
Tu
rbi
ne Sha
ftnecko
fthegu
ide
r
unou
t 0.
05 0.
05 0.
04 0.
03 0.
02
sha
ft bea
ring
mm/m

Abso
lut
e
Gene
rat
or
Co
llec
tingr
ing r
unou
t 0.
50 0.
40 0.
30 0.
20 0.
10
sha
ft
mm

NOTE1 Abso
luterunout:Ac
tua
lmeasur
edrunout.
NOTE2 Re
lat
iverunout:Thera
tiobe
tweentheabso
lut
er t(
unou mm)andt
hed
ist
ancef
romt
hemea
sur
ingpa
rtt
o
t
hemi
rro
rpl
ate(
m).
NOTE3 Ther
unou
tabovemeanst
hehyd
rot
urb
inegene
rat
orun
it’
sba
rrng,r
i athe
rthant
heope
rat
iona
lr t.
unou

3) Ata
lleven
ts,t
heabso
lut
erunou
toft
hehyd
rau
lict
urb
ine’
sgu
idebea
ringsha
llmee
tther
e-
qu
iremen
tso
fTab
le19.

Tab
le19 Al
lowab
leabso
luter
unoutofthehyd
rau
lictu
rbi
negu
idebea
ring

Sha
ftr
ota
ti lspeed (
ona rpm) n<250 250≤n<600 n≥600

Al
lowab
leabso
luter
unou
t
0.
35 0.
25 0.
20
(mm )

i) Whent hesha
ftrunouthasbeenadus
j t
edt obequa
lif
ied,themir
rorpla
te’slevel
nessshal
lbere-
checkedandtheloadcar
riedbythethr tpad,t
us hes ta
torandrotorci
rcul
ari
ty andtheair a
gp
sha
llmee
tther
elevan
trequ
iremen
ts.

j) Thei
nst
all
ati
ono
fthet
hrus
tbea
ring’
soi
lgr
oovesha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Fo
rthet
hrus
tbea
ringo
ilg
roove,ke
rosenel
eakaget
est
ssha
llbedonea
ccor
dingt
other
e-
qu
iremen
tso 1.
f4.2.

2) Fort
heo
ilg
roovecoo
ler,p
ressu
re wi
ths
tand
ingt
est
ssha
llbedoneaccor
dingt
other
e-
qu
iremen
tso 1.
f4.2.

3) Theax
ialgapbe
tweent
her
ota
tingandf
ixedpa
rtsi
ntheo
ilg
roovesha
llmee
tther
equ
ire
-
ment
softhejack
ingr
otorandtherad
ialgapshal
lmeetthedes
ignr
equir
emens.Whenpu
t t-
t
ingtheg
roove-t
ypesea
lingf
eltin
totheo i
lgroove,i
tshal
lbecompr
essedbyabou
t1mm
andt
hecon
tac
tbe
tweent
hesea
lingf
eltandt
hesha
ftsha
llnotbet
oot
i t.
gh

4) Theo
ilr
eta
ini
ngr
ing’
sou
terc
irc
lesha
llbeconcen
tri
cwi
tht
hehyd
rot
urb
inegene
rat
orun
it
26
 SHP/TG 004
-2:
2019

andthecent
re’
sdevia
tionshal
lnotbemorethan1.
0 mm.Thedevi
ationbe
tweentheradi
al
dis
tancef
romtheoi
lretai
ningrng’
i sou
terci
rcl
etothesha
ftneck’
sinnerc
irc
leandtheav-
e
raged
ist
ancesha
llbenog
rea
tert
han ±10%.

5) Thehe
igh
toft
heo
ilsu
rfacei
ntheo
ilg
roovesha
llmee
tthedes
ignr
equ
iremen
tsandt
he
dev
iat
ionshou
ldbenog
rea
tert
han±5mm.
Theb
randofl
ubr
ican
toi
lsha
llmee
tthedes
ign
r
equ
iremen
ts.Oi
lqua
lit
ysha
llbep
rope
rlycheckedbe
for
efi
ll
ingandi
tsha
llmee
tthedes
ign
r
equ
iremen
ts.

6) Al
lowab
lei
nsu
lat
ionr
esi
stanceo
fea
chpa
rtofasuspendedhyd
rot
urb
inegene
rat
orun
it’
s
t
hrus
tbea
ringsha
llmee
tther
equ
iremen
tsofTab
le20.

k) Gu
idebea
ringi
nst
all
ati
onsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Thel
oad
-bea
ringcond
iti
onsoft
hehyd
rot
urb
inegene
rat
orun
it’
ssha
ftandt
hrus
tpadssha
ll
bead
jus
tedt
obequa
li
fied.

2) Thehyd
rau
lict
urb
ine’
ssea
lingr
inggapandt
hegene
raor’
t sai
rgapsha
llbequa
li
fied.

3) Dur
ingthefi
nali
nstal
lat
iono fasegmentedguidebea
ringl
ine
rwh
ichhasi
nsu
lat
ionr
equ
ire
-
ments,thei
nsul
ati
onr esi
stancesha
llbegrea
te rt
han50MΩ.

4) Du
ringi
nst
all
aton,t
i hebea
ringl
ine
rgapsha
llbead
jus
tedaccor
dingt
othe ma
insha
ft’
s
cen
trepos
iti
onandcons
ide
rthed
irec
tionands
izeo
ftheba
rrng.Thet
i ota
lins
tal
lat
iongap
sha
llmee
tthedes
ignr
equ
iremen
ts.

5) Thea
llowabl
eerr
orforthes
egment
edgui
debe a
ringl
ine
rgaps
hal
lbenolarge
rth
a n±0.02mm.
Thedevia
tionbetweentwoada
jcentl
ine ’
r sactua
lgapandtherequ
iredvaluesha
llbeno
r
gea
tert
han0.
02mm.Whent
hegapha
sbeenad
jus
ted,i
tsha
llber
eli
abl
ylocked.

Tab
le20 Al
lowab
lei
nsu
lati
onresi
stanceforeachpartofasuspendedhydr
otu
rbi
ne
gene
ratorunt’
i sthrustbea
ring

Equ
ipmen
tfo
r
I
nsu
lat
ion
Th
rus
tbea
ring mea
sur
ing
No. r
esi
stance Exp
lana
tion
componen
ts i
nsu
lat
ion
(
MΩ)
r
esi
stance
Th
rus
t bea
ring sea
t Mea
sur
eaf
tert
hei
nst
all
ati
ono
fthesea
tsandsup
-
1 5 500V
andsuppo
rts po
rts

Mea
sur
ewhent
hebea
ringha
sbeent
ota
llya
ssemb
led
andt
her
oto
rha
sbeeni
nst
all
ed
2 Th
rus
tbea
ring 1 500V
Mea
sur
ebe
for
efi
ll
ing wi
thl
ubr
ican
toi
landt
het
em-
pe
ratur
eshallbebe
tween10and30 ℃
Befo
re fi
ll
ing with l
ubri
cant o
il, mea
sur
e t
he
Embedded
3 50 250V i
nsu
lat
ionr
esi
stanceo
fthet
hrus
tpadf
romea
cht
her
-
t
hermome
ter
mome
ter’
sco
rewi
re
27
SHP/TG 004
-2:
2019

l) I
nst
alla
tionoft
hegene
rat
or’
stempe
rat
ure mea
sur
ingdev
icessha
llmee
tthef
oll
owi
ngr
equ
ire
-
ments:

1) Thetempera
turemeasu
ringdevce’
i stotali
nsul
ati
onres
istancesha
llbenolessthan0.
5 MΩ.
Forabear
ing whi
chisrequi
redtobeinsul
ated,whenallthethermomete
r shavebeenin-
s
tal
led,t
hei
nsu
lat
ionr
esi
stanceoft
hebea
ringl
ine
rsha
llmee
tther
equ
iremen
tso
fTab
le20.

2) Forthetermina
lblock
so ft hes
tatorwind
ingt
emper
atu
re measu
ringdev
ice,i
fthe
rei
sa
di
schar e
g gpa ,the a
gp sha
llbebetween0.
3 mmto0.
5 mm.

3) Beforeseal
ing o
fft hebear
ing’so i
lg oove,t
r hetemper
atu
re measuri
ng deviceshal
lbe
checkedandthedif
ferencebetweeneachres
ist
ancethe
rmomete ’
r sr es
istancessha
llbeno
gr
eate
rt han1.
5%.Thedevicesha
llbewel
linsu
lat
edt oground.Theind
ica
tedva
lueofthe
s
igna
lt hermome
tersha
llappr
oachthebea
ringl
ine ’
r sac
tualt emper
atu
re.Thel
ead wi
res
usedi
nmea
sur
ingt
het
empe
rat
uresha
llbef
irml
yfxed.
i

4) Thema
rknumbe
roft
het
hermome
ter
sandt
empe
rat
ure measu
ringswi
tchessha
llbei
nac
-
co
rdancewi
tht
henumbe
rofl
inesandcoo
ler
sandt
hes
lotnumbe
roft
hewi
ndngs.
i

m)I
nst
all
ati
onoft
heexc
ita
tionsys
temsanddev
icessha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Theexc
ita
tionsys
temanddev
icessha
llon
lybei
nst
all
ed whena
lli
nte
rio
rcons
truc
tionhas
beencomp
let
edandt
hei
ndoorhumi
dit
yhasme
tther
elevan
trequ
iremen
ts.

2) Fo
rtheexc
ita
tionsys
tem p
lat
eorcab
i t,t
ne hep
lug
-incon
tac
tsofp
lug
-int
yped
rawe
rssha
ll
becheckedacco
rdi
ngt
othedes
ignr
equ
iremen
ts.

3) F
iel
ddi
scha
rgeswi
tchi
nst
all
ati
onsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

● Theopen
ing/c
los
ingco
ilsandl
ock
ingdev
iceso
ftheswi
tch’
str
ansmi
ssi
on mechan
ism
sha
lleachbecheckedsepa
rat
elyandope
rat
iona
ltes
tssha
llbea
lsodone.Ther
eli
abi
li
ty
andt
imeo
ftheope
rat
ionssha
llcomp
ly wi
tht
her
elevan
tpr
oduc
tst
anda
rds.

● Checkt
hatt
heac
tionsequenceoft
hea
rcext
inc
tioncon
tac
tsand ma
incon
tac
tsa
rea
ll
cor
r t.
ec Theno
rma
llyc
losedcon
tac
tssha
llac
tbe
for
ethenorma
llyopencon
tac
tsandt
he
spac
ingt
imea
fte
rtheb
rea
kingoft
henorma
llyc
losedcon
tac
tssha
llmee
tthedes
ignr
e-
qu
iremen
ts.

● WhenusingaDMtypef
iel
ddischargeswi
tch,t
heamount,a
rrangement,shapeandin-
s
tal
lat
ionpos
iti
ono
fthearcextinc
tiongr
id’spla
tes,t
heshuntresi
stor’sconnec
tion
andr
esi
stanceandt
hea
rcex
tinc
tioncon
tat’
c sspa
cingsha
llbechecked.Al
loft
hem
sha
llmee
tthep
roduc
tando
rde
ringr
equ
iremen
ts.
28
 SHP/TG 004
-2:
2019

4) Thel
ayi
ngandwi
ringoft
heexc
ita
tionsys
temcab
lesha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

● Thel
eng
thsoft
het
hreephasepowe
rcab
le wh
ichconnec
tst
heexc
ita
tiont
rans
forme
r
t
othepowe
rcab
ine
tsha
l l.
lbeequa

● Cab
lel
ayi
ngandi
nte
rna
lwi
ringsha
llmee
tthedes
ignr
equ
iremen
ts.

3.
4.2 Ho
rizon
talgene
rat
ori
nst
all
ati
onsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Bea
ringl
ine
rsc
rap
ingsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Thebea
ringl
ine
rand mi
rrorp
lat
esha
llbecheckedaccor
dingt
other
equ
iremen
tso 3.
f4. 1.
Thebea
ringl
ine
rswh
icht
hemanu
fac
tur
err
equ
iresbesc
rapedont
hewor
ksi
tesha
llbep
ro-
cessedi
ntwos
teps,
ini
tia
lsc
rap
ingandt
henf
inesc
rap
ing.
Thei
nit
ialsc
rap
ingsha
llbedone
be
for
epu
tti
ngt
her
oto
ron
tot
hes
tat
orandt
hef
inesc
rap
ingsha
llbeconduc
teda
fte
rcen
-
t
ringt
her
otr.
o

2) Thes
crap
ingo
fthepedes
talbea
ringl
ine
rsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

● The gap be
tween t
he bea
ring l
ine
r and t
he sha
ft neck sha
ll mee
tthe des
ign
r
equ
iremen
ts.Thegapsonbo
ths
idessha
llbeoneha
lfoft opgap,andt
het hed
iff
er-
encebe
tweent
hegapsont
hetwos
idessha
llbenog
rea
tert
han10% o hegap.
ft

● Thecon
tac
tang
lebe
tweent
hebea
ringl
ine
rbot
tom andt
hesha
ftnecksha
llmee
tthe
des
ignr
equ
iremen
tsandsha
llnotbemor
et °.Thebea
han60 ringl
ine
rsha
llmaket
ota
l
andun
ifo
rm con
tac
tal
ongt
hed
irec
tionofi
tsl
eng
th.The
resha
llbe1t
o3con
tac
t
po
int
spe
rsqua
recen
time
trei
nthecon
tac
taea.
r

● Fo
rbea
rings wh
ichadop
tpr
essu
reo
ilc
ircu
lat
ingl
ubr
ica
tionsys
tems,t
heo
ilga
lle
ry
s
izesha
llmee
tthedes
ignr
equ
iremen
t hehead’
sandt sleng
thonbot
hendso
fthe
l
eng
thwi
seo
ilga
lle
rya
tthej
oin
tsha
llbenol
esst
han15mm.

3) Sc
rap
ingo
fthet
hrus
tpadssha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

● Thecon
tac
tar
eabe
tweent
het
hrus
tpadandt
het
hrus
tco
lla
rsha
llr
each75% oft
het
o-
t
alsu
rfacea
reaandt
her
esha
llbe1t
o3con
tac
tpo
int
spe
rsqua
recen
time
tre.

● Thet
hicknessoft
het
hrus
tpadswi
thou
tad
jus
tingdev
icessha
l l.
lbeequa Thet
hickness
d
iff
erencebe
tweenea
cht
hrus
tpadi
nthesameg
roupsha
llbenog
rea
tert
han0.
02mm.

b) Thea
llowab
lei
nst
all
ati
one
rro
rfo
rthebea
ringsea
tsha
llmee
tther
equ
iremen
tso
fTab
le21.

29
SHP/TG 004
-2:
2019

Tab
le21 Al
lowab
lei
nsta
llat
ioner
rorofthebea
ringseatfortheho
rizonta
lgene
rator

No. I
tem Al
lowab
lee
rro
r Exp
lana
tion

Ke
rosene l
eak
age t
est
s done f
or bea
ring
1 Mee
tre
levan
trequ
iremen
tso 1.
f4.2 —
t’
sea so
ilcav
ity

2 Bea
ri t’
ngsea scen
treax
ial
ity 0.
10 —

3 Bea
ringsea
tcr
oss
-wi
sel
eve
lnes
s Nog
rea
tert 20 mm/m
han0. —

4 Bea
ri t’
ngsea sax
iall
eve
lnes
s Nog
rea
tert 10 mm/m
han0. —

Compos
itej
oin
toft
hebea
ringsea
tandt
he
5 Mee
tther
elevan
trequ
iremen
tso 1.
f4.2 —
f
ounda
tionp
lat
e

c) I
ft hetu
rbi
neandgene
rato
rarecoax
ial,t
hemainsha
ftsha
llbeali
gnedatonetime.Ifbot
ht he
tur
b i
neandgene
rat
orhavethe
irownsha f
ts,t
hegener
atorroor’
t s ma
inshaf
tf l
angeshal
lbe
a
lignedaccor
dingt
othet
urb
ine’
sma
insha
ftf
lange.
Forr
igi
dconnec
tions,t
heax
ial
itydev
iat
ion
shal
lbeno great
erthan0.04 mm andt heti
ltoft hetwofl
angefacessha
llnotbe mor
et han
0. ;
02mm f o
rt hegearconnec
ti ,
on theco-ax
ial
itydevi
ati
onsha
llnotbegreat
ert 08 mm;
han0.
f
ortheelas
ticconnect
ion,thedev
iat
ionofther
adi
alandaxia
lco-
axi
ali
tysha
llno
tbeg
rea
ter
t
han0. ,
05mm andt hecl
ear
ancebetweent
hetwofl
angessha
llbe3mmt o5mm.

d) Theairgapbetweenthesta
torandther
otorshal
lbeuni
formandthegapo feachmagne
ticpole
sha
llbecal
cul
atedfromtheari
thmet
icmeanvalueoff
ourmeasur
edval (
ues rot
ati
ngtherotorby
90 ime).Thed
°eacht iff
erencebe
tweeneach magne
ticpo
le’
sgapandt
heave
ragegapsha
llbe
nog
rea
tert
han ±8% o
ftheave
ragegap.

e) Theaxia
lcentr
eadjus
tmentoft
hesta
torandther
otorshal
lmakethest
atorshi
fttowardst
he
backo
ft hebear
ingre
lat
ivet
other
otorandtheshi
ftvaluesha
llmee
tthe manufa
ctu
rer’sre-
qui
rements.Thevalueshou
ldbebetween1. 5 mm,o
0 mm and1. ronehalfofthegene
rat
or
sha
ft’st
he rmale
longat
ionwhent
hegener
atori
soperat
eda
tful
lloadcanbet
akeni
n t
ocons
ider
-
a
tion.

f) Whent
hema
insha
ftha
sbeenconnec
ted,eachpa
rt’
srunou
tsha
llbecheckedbyba
rri
ngandt
he
r
unou
tsha
llmee
tther
equ
iremen
tsofTab
le22.

Tab
le22 Eachpa
rt’
srunout Un
it:mm

No. I
tem Al
lowab
lee
rro
r Exp
lana
tion

1 Sha
ftneck 0.
03 —

2 Amoun
tofj
umpo
fthet
hrus
tco
llr’
a sendf
ace 0.
02 —

3 Coup
lingf
lange 0.
10 —

4 S
lipr
ing 0.
20 —

g) I
nspec
tionoft
hebea
ringpa
rtsandt
head
jus
tmen
toft
hegapsha
llmee
tthef
oll
owi
ngr
equ
ire
-
30
 SHP/TG 004
-2:
2019

men
ts:

1) Afte
rshaf
tadjus
tmen t,thecont
actcondi
tionsoft
hecontactsu
rfacebe
tweenthe ma
in
sha
ftandthel
owe rbear
ingli
ner,andthecontac
tsur
facebe
tweenthethrus
tpadandthe
t
h r
ustco
lla
rshal
lbecheckedbyba
rrng.
i Thecon
tac
tcond
iti
onssha
llmee
tther
equ
iremen
ts
ofItema)inth
ispar
agraph.

2) Whendet
ermin
ingtheaxia
lgapbetweent
hebea
ringli r’
ne stwoendsandthesha
ftshoul
-
r,t
de hemainsha
ft’sexpans
iona
taspeedof0.011 mm/(m· ℃ )whentherotori
sr un
-
ningunde
rthehighesttemper
atureri
seshal
lbetakenintocons
ide
rat
ion.Thegapsha
llbe
enoughtoensu
ret hero
t r’
o sfreeexpans
ionwhenr unn
ing.

3) Thethrus
tbeari
ngaxi
algap (
mainsha
f t)shou
tmovemen ldbebe
tween0.
3 mmand0.
6 mm
(thel
argerva
lueapp
liestol
arge
rshaft )
s.

4) Thef
itt
ingbe
tweent
hebea
ringl
ine
randt
heshe
llsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

● Forcyl
indr
ica
lbeari
ngline
rs,the
resha
llbenogapbetweentheuppe
rbea
ringl
ine
rand
bear
ingcove ,
r andthe
reshal
lbe0.05mmo fcompress
ion.Thel
owerbea
ringl
ine
rand
t
hebea
ringsea
tsha
llbei
ncl
osecon
tac
tandt
hel
oad
-bea
ringsu
rfacesha
llbemor
ethan
60% o
fthet
ota
lsu
rface.

● Fo
rsphe
rica
lbea
ringl
ine
rs,t
hecon
tac
tar
eabe
tweent
hesphe
rica
lsu
rfa
ceandt
he
spheri
calbear
ingsea
tshal
lbeabout75% oft
hetota
lspher
ica
lsurfaceandthecon
tac
t
shal
lbeun i
form.Whenthebea
ringcove
rhasbeent
ight ,
ened thegapbetweenthel
ine
r
andt
hesphe
rica
lbea
ringsea
tsha
llmee
tthemanu
fac
tur
er’
srequ
iremen
ts.

5) Thegapbe tweenthesea
lingr
ingandt hesha
ftsha
llmeetthed
rawingrequir
ementsand
sha
llbeabout0.2 mm.Du
ringi
nsta
lla
tion,t
hegapbetweent
heoppos
inghalvessha
llbeno
l
arge
rthan0.
1 mmandt
her
esha
llbenomi
sal
i t.
gnmen

h) Fani
nst
all
ati
onsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Thef
an’
ssu
rfacesha
llbesmoot
handc
leanandhavenof
issu
resandot
hermechan
ica
ldam-
age.

2) Forfanswhichareins
tal
ledonsi
te,t hebol
tsshal
lbet igh
tenedacco
rdi
ngtothemanufac-
tur
er’srequ
irement
sandshallbelocked.Spr
ing washe
rsshallnotbeusedandgascu
tti
ng
ande
lec
tri
cwe
ldi
ngont
hef
ansha
llbeavo
ided.

3) Thegapbe
tweent
hef
anb
ladeandt
hea
irduc
tingdev
icesha
llbeun
iformandt
hedev
iat
ion
sha
llbenog
rea
tert
han ±20% oft
hea
ctua
lave
ragegap.
31
SHP/TG 004
-2:
2019

4) Thedis
tancebetweenthefan’sendf
aceandt heai
rductingdev
ice’
sendfaceshal
lmee
t
thedes
ignrequ
iremens.
t Ifthe
reisnorequ
irement,thegapshoul
dnotbel
essthan5mm.

3.
4. 3 Ins
tal
lat
ionofsha
ftext
ens
iont
ubu
lart
urb
inegene
rat
orssha
llmee
tthef
oll
owi
ngr
equ
ire
-
ments:

a) Al
lowab
lecomb
ina
tione
rro
rfort
hema
inpa
rtssha
llmee
tther
equ
iremen
tso
fTab
le23.

Tab
le23 Al
lowab
leove
ral
ler
rorforthema
inpa
rts Un
it:mm

No. I
tems Al
lowab
lee
rro
r Exp
lana
tion

The
resha
llbenogap whencush
ioned
Ove
ral
ljo
intgapbe
tweent
he
1 Rad
ialmi
sal
ignmen
tatt
hebo
ttom o
fthei
ronco
res
lot —
s
tat
orandt
hei
ronco
re
sha
llbenog
rea
tert
han0.
3

Ove
ral
ljo
intgapbe
tweent
he No
tmo
ret
han0.
10i
nloca
lpa
rts;no mo
ret
han0.
05
2 —
s
tat
orandt
heun
itba
se a
roundt
hebo
lts

C
ircu
lar
ityo
fthe s
tat
or’s
3 ±4% o
fthedes
igna
irgap —
i
ronco
re

C
ircu
lar
ityo
fthe ma
in ca
se ±0.
1% o
fthedes
ignd
iame
terandt
he max
imum va
lue
4 —
andt
opcowlf
langes sha
llno
tbemo
ret
han5.
0

5 Topcowl’
sove
ral
ljo
intgap Mee
tther
equ
iremen
tso 1.
f4.2 —

b) Thegene
rat
orf
ina
lassemb
lysha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Bea
ringa
ssemb
lysha
llmee
tther
equ
iremen
tso
fTab
le21.

2) Afte
rcoupl
ingthemainshat,ea
f chpat’
r sr
unou
tsha
llbecheckedbyt
heba
rri
nggea
rand
sha
llmeetthef
o l
lowi
ngrequir
emens:
t

● Eachsha
ftneck’
srunou
tsha
llbel
esst
han0.
03mm.

● Thej
ump
ingva
lueo
fthemi
rro
rpl
ate’
sendf
acesha
llbenog
rea
tert
han0.
05mm.

● Thesha
ftcoup
lingf
langer
unou
tsha
llbenog
rea
tert
han0.
10mm.

● Thes
lipr
ing’
srunou
tsha
llbenog
rea
tert
han0.
20mm.

3) Wheni
nst
all
ingt
hes
tat
or,t
hecompos
itesu
rfaceoft
hes
tat
orandt
hef
ounda
tionbasesha
ll
beca
ref
ull
yceaned.
l Pack
ingsea
lssha
llbei
nst
all
edi
nst
ric
tcomp
liancewi
tht
hedes
ignr
e-
qu
iremen
ts.Thea
irgapbe
tweent
hes
tat
orandt
her
oto
rsha
llbep
rope
rlyad
jus
ted.The
d
iff
erencebe
tweeneachgapandt
heave
ragegapsha
llbenog
rea
tert
han±8% oft
heave
r-
agegap.
32
 SHP/TG 004
-2:
2019

3.
4.4 I
nst
all
ati
onoft
hep
ipesandacces
sor
iessha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) P
ipequa
li
tya
fte
rbend
ingsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) The
resha
llbenof
lawssucha
sfi
ssu
res,de
lami
nat
ionandove
r-bu
rnng.
i

2) Thed
iff
erencebe
tweent
he max
imumand mi
nimum ext
erna
ldi
ame
ter
soft
hep
ipeshou
ld
no
tbeg
rea
tert
han8% oft
hep
iped
iame
ter.

3) Theang
leofbend
ingsha
llbei
naccor
dancewi
tht
hesamp
lep
lae.
t

4) Thehe
igh
tofco
rruga
tedf
oldsi
nsi
deoft
hee
lbow p
ipeshou
ldnotbemor
ethan3% oft
he
i
pped
iame
ter.Thespa
cingoft
hef
oldsshou
ldnotbel
esst
han4t
imest
hef
oldhe
i t.
gh

5) Ther
ingp
ipesha
llbep
reas
semb
leda
fte
rbend
ingandt
her
adi
usdev
iat
ionsha
llbenomor
e
t
han2% o
fthedes
ignva
lue.Thep
ipessha
llbeont
hesamesu
rfaceandt
hedev
iat
ionsha
ll
benomor
ethan40mm.

b) Ve
rti
caldev
iat
iono
fwe
ldedt
hreewayp
ipessha
llbenomo
ret
han2% oft
hehe
i t.
gh

c) Wheni
nst
all
ingt
hep
ipes,t
hepos
iti
onoft
hewe
ldj
oin
tssha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Thespa
cing be
tweentwocir
cul
arseamsinthest
raigh
tsegmentsha
llbenol
esst
han
100mmandsha l
lbemoret
hantwicethep
ipe’
sexter
naldi
amet
er.

2) Thedist
ancebe
tweenbu
ttweldjo
i n
tsandthebendi
ngpointoft
heelbow p
ipessha
llbeno
lesst
han100mmandshallbenolessthant
hepipe’sext
erna
ldiame
t r.
e

3) Theclea
rdi
stancebetweenthe wel
djoin
tsandsupport
ingorhang
ingbr
acket
sshallbeno
l han50 mm;p
esst i
pes whi
chpa ssth
roughthepart
iti
on wa
llandthef
loorsha
llhaveno
we
ldedj
unc
tionsi
nthewa
llandt
hef
loor.

4) The
resha
llbenopor
esa
tthep
ipe we
ldj
oin
ts;i
fthepo
resopened,t
he we
ldj
oin
tssha
ll
pas
snon
-des
truc
tivei
nspec
tion.

d) A weldede
lbow p
ipe’sbendr ad
iusshal
lbenolessthan1.
5timesthepi
pediameter.The
re
shou
ldbenofewerthanfoursect
ionsina90
°elbow.Theang
leoftheebow’
l saxisshal
lbein
accor
dancewi
tht
hes
amp
lep
lat
eaf
terwe
ldng.
i

e) P
ipe
lineembedd
ingsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) P
ipe
linesshou
ldnotbeconnec
tedbysc
rewt
hreadso
rfanges.
l
33
SHP/TG 004
-2:
2019

2) Foro
ilo
rgasp
ipe
lines,t
heme
thodo
fembeddedadap
ters
leevessha
llbeused.

3) I
fthep
ipe
linepas
sest
hroughanexpans
ionj
oit,t
n hemeasu
reswh
icha
ret
akent
opr
otec
t
t
hep
ipessha
llmee
tthedes
ignr
equ
iremen
ts.

f) Anexposedp
ipe’
sins
tal
lat
ionpos
iti
onsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Thedev
iat
ionoft
hei
nst
all
ati
onpos
iton (
i coo
rdi
nat
esore
leva
tion)shou
ldnotbemor
ethan
10mm.

2) Hori
zont
alp
ipebendi
ngandt
hehori
zon
taldevia
tionshouldnotbe moret
han0.
15% and
sha
llbenomor
ethan20mm.Thes
tandpi ’
pe sve
rtica
li
tydevi
ati
onshoul
dnotbemor
ethan
0.
2% andsha
llbenog
rea
tert
han15mm.

3) Ra
ckp
ipessha
llbei
nthes
amesu
rfa
ceandt
hedev
iat
ionsha
llbenog
rea
tert
han5mm.
The
dev
iat
ionoft
hed
ist
ancebe
tweenp
ipessha
llbebe
tween0mmand +5mm.

4) Theg
rad
ien
tofg
rav
ityando
ild
rai
npi
pessha
llbei
nacco
rdancewi
tht
hed
irec
tionofl
iqu
id
f
lowandsha
llbebe
tween0.
2% and0.
3%.

g) Thema
ter
ialo
fthef
langesea
linggas
ket
ssha
llbei
naccor
dance wi
tht
he wor
king med
iumand
t
hep
ressu
rer
equ
iremen
ts.

h) Be
for
eus
ing o
il,wa
ter,gasandt
het
urb
ine gove
rni
ngsys
tem,t
he p
ipessha
llbet
rea
ted,
wa
shedandcheckeda
cco
rdi
ngt
othedes
ignr
equ
iremen
tsandr
elevan
tst
anda
rds.

i) P
ipeandf
itt
ingt
est
ssha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Thep
ressu
revesse
lsse
lf-ma
chi
nedons
iteandf
itt
ingswi
th wor
kingp
ressu
reof1 MPaor
abovesha
llbet
est
edf
ors
treng
thandp
ressu
rer
esi
stancei
naccor
dance wi
tht
her
equ
ire
-
men
tsof4.
1.2.Pr
essu
re-
freecon
tai
ner
s manu
fac
tur
edons
itesha
llbet
est
edacco
rdi
ng
t 1.
o4.2.

2) Va
lves wi
tha wor
kingp
res
sur
eof1 MPaandaboveandva
lves wi
tha wor
kingp
ressu
re
l
owe
rthan1MPaa
timpo
rtan
tpa
rtssha
llbet
est
edf
ort
igh
tnessandp
res
sur
eto
ler
ancea
c-
cor
dingt
other
equ
iremen
tsi 1.
n4.2.

3) Be
for
econc
ret
epou
ring,bu
riedp
ressu
rep
ipesandf
itt
ingssha
llbesub
jec
tedt
ori
gor
ous
comp
ress
iont
est
sasr
equ
ir 1.
edby4.2.

4) Aft
ertheins
tal
lat
ionofar,wa
i t
erandoi
lpi
pesystemsandaccessor
ies,tes
tssha l
lbedone
bypumpingtheair,wat
erandoi
lint
othepipes.Thepr
essur
es hal
lb egradua
llyrai
sedto
t
her
atedwo
rki
ngp
res
sur
edu
ringt
het
ess.The
t resha
llbenol
eakage.
34
 SHP/TG 004
-2:
2019

3.
4.5 I
nst
all
ati
ono
fbu
tte
rfl
yva
lves,sphe
rica
lva
lvesandexpans
ionj
oin
tssha
llmee
tthef
oll
owi
ng
r
equ
iremen
ts:

a) Bu
tte
rfl
yva
lvei
nst
all
ati
onsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Fo
rpens
tockso
rthesp
ira
lcaseups
treamordowns
treamoft
hebu
tte
rfl
yva
lves,t
hel
eng
th
o
fopen
ingl
eftou
tsi
deoft
heconc
ret
ewa
llsha
llbel
ongenought
oensu
resu
ffi
cien
twor
k-
i
ngspacef
orcomponen
tas
semb
lyandwe
ldng.
i

2) Whent
hebu
tte
rfl
yva
lveha
sbeeni
nst
aled,t
l hecen
trel
inei
nthef
lowd
irec
tionsha
llbede
-
t
ermi
neda
ccor
dingt
otheac
tua
lcen
treoft
hesp
ira
lcasesandpens
tocks.
Thedev
iat
ionbe
-
tweent
hea
ctua
landdes
ignpos
iti
onsshou
ldnotbe mo
ret
han3 mm.Thedev
iat
ionbe
-
tweent
hec
ros
swi
secen
trel
ine (
ups
tream ordowns
tream)andt
hedes
igncen
trel
ine
shou
ldno
tbe mor
ethan10 mm.Thebu
tte
rfl
y va
lve’
shor
izon
talandve
rti
caldev
iat
ions
sha
llbenog
rea
te han1mm/m whenmeasu
rt reda
fte
rfl
angewe
ldng.
i Forbu
tte
rfl
yva
lves
o
fdi
ame
terg
rea
tert 0 m,t
han4. hedev
iat
ionsha
llbenog
rea
tert 5 mm/m.
han0.

3) Enoughd
ist
ancesha
llbel
eftbe
tweent
hef
ounda
tionbo
ltsandt
hebo
ltho
les.Thed
ist
ance
sha
llbenol
esst
hant
hed
iame
teroft
her
ubbe
rpack
ingbe
tweent
hef
langes.

4) Thebu
tte
rfl
yva
lve’
sal
lowab
leassemb
lye
rro
rsha
llmee
tther
equ
iremen
tsofTab
le24.

Tab
le24 Al
lowab
leassemb
lye
rro
rforbutter
flyva
lves Un
it:mm

No. I
tem Al
lowab
lee
rro
r Exp
lana
tion

Compos
itej
oin
tsbe
tweent
heva
lvesea
tandt
he
1 Mee
tther
equ
iremen
tso 1.
f4.2 —
f
ounda
tionp
lat
e

2 Va
lveca
sing’
scompos
itej
oin
ts Mee
tther
equ
iremen
tso 1.
f4.2 —

Nol
eak
ageunde
r0.
05 MPap
res
sur
ised
3 Rubbe
rsea
lai
rtes
ts —
a
ir

Gap when t
he va
lves Ae
rat
edwa
tersea
ls Nogap —
4
a
rec
losed Un
-ae
rat
edwa
tersea
ls ±20% o
fthedes
ignva
lue —

Thewa
terl
eak
agea
fte
r30mi
nsha
llno
t
5 T
igh
tnes
stes
tsi
nst
il
lwa
ter —
bemo
ret
hant
hedes
ignva
lue

b) Sphe
rica
lva
lvei
nst
all
ati
onsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Al
lowab
lei
nst
all
ati
one
rro
roft
hesphe
rica
lva
lvessha
llmee
tther
equ
iremen
tsofTab
le25.

2) Sphe
rica
lva
lvessha
llbeab
let
omovef
ree
ly.Al
argeenoughgapsha
llbel
eftbe
tweent
he
sphe
rica
lva
lvesandt
hef
ixedpa
rts.Thegapshou
ldnotbel
esst
han2mm.
35
SHP/TG 004
-2:
2019

Tab
le25 Al
lowab
lei
nsta
llat
ioner
rorfo
rspher
ica
lva
lves

No. I
tem Al
lowab
lee
rro
r Exp
lana
tion

Compos
itej
oin
tsbe
tween va
lvesea
ts
1 Mee
tre
levan
trequ
iremen
tso 1.
f4.2 —
andf
ounda
tionp
lat
es

2 Va
lvebody’
scen
tre ±5 mm —

3 Va
lvebody’
scr
osswi
secen
tre 15 mm —

4 Va
lvebody’
sleve
lnes
sandve
rti
cal
ity 0 mm/m
1. —

5 Va
lvebody’
scompos
itej
oin
ts Mee
tther
equ
iremen
tso 1.
f4.2 —

Gap be
tweent
he va
lveandt
he va
lve
6 Mee
tthedes
ignr
equ
iremen
ts —
body

Gapbe
tween wo
rki
ngand ma
int
enance
7 No
tmo
ret
han0.
05 mm —
sea
ls

Nol
esst
han80% o
fthedes
ignva
lue,
themove
-
8 Sea
ledcap’
sst
roke —
men
tsha
llbef
lex
ibl
e

The wa
terl
eak
age a
fte
r 30 mi
n sha
ll be no
9 T
igh
tnes
stes
tsi
nst
il
lwa
ter —
r
gea
tert
hant
hedes
ignva
lue

c) Expans
ionj
oin
tins
tal
lat
ionsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Thegapbe
tweenanexpans
ionj
oit’
n si
nne
randou
terca
singsha
llbead
jus
tedt
obeun
iform
andsha
llhavenob
lockage.

2) Theexpans
iond
ist
anceo
fexpans
ionj
oin
tsandt
hei
nne
randou
tercas
ingssha
llmee
tthe
des
ignr
equ
iremen
ts.Thedev
iat
ionshou
ldnotbemor
ethan ±6mmandsha
llcons
ide
rthe
amoun
toft
hep
ipeun
ion’
swe
ldi
ngsh
rinkage.

3) Be
llowsp
iecessha
llbei
nspec
teda
cco
rdi
ngt
odes
ignr
equ
iremen
tsbe
for
ebe
llows
-typeex-
pansionjo
int
sarei
nst
aled;a
l f
terthead us
j t
e roft
hest
eelpipei
s we
lded,checkthedis
-
tancebetweent
hebel
lows,t
her oundnessofthep
ipemout
hsonbothendsandthetee
th,
wh
ichsha
llmee
tthedes
ignr
equ
ir t.
emen

4) Af
tert
head
jus
tero
fthes
tee
lpi
peandt
hebe
llowsa
rewe
lded,non
-des
truc
tivef
lawde
tec
-
t
ionsha
llbeca
rri
edou
tacco
rdi
ngt
othedes
ignr
equ
iremen
ts.

4.
4 Hyd
rau
licmach
ineryaux
ili
aryequ
ipment

4.
4.1 I
nst
all
ati
onofaux
il
iar
yequ
ipmen
tsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Thequa
lit
yoft
heaux
il
iar
yequ
i t’
pmen sf
ounda
tionssha
llmee
tthedes
ignr
equ
iremen
ts.
36
 SHP/TG 004
-2:
2019

b) Be
for
etheequ
ipmen
tisi
npos
iton,anyso
i il
ingsuchaso
ils
tai
nso
rmudont
hesea
tingp
lane
sha
llbec
leanedup.

c) Thes
izeo
ftheancho
rbo
lt’
spr
eformedho
lessha
llmee
tthedes
ignr
equ
iremen
ts.
The
resha
llbe
noc
rosswi
ses
tee
lba
rsandr
emnan
ts.Whencas
tingt
hef
ounda
tion’
ssecond
-st
ageconc
ree,
t
t
hesu
rfa
ceoft
hef
irs
t-s
tageconc
ret
esha
llbescabb
ledandc
leaned.
Second
-st
agecas
tingshou
ld
usef
ines
toneconc
ret
eorcemen
tmo
rtr.
a Thes
treng
thg
radesha
llbeh
ighe
rthant
hef
ounda
tion
conc
ree’
t ss
treng
thbyoneg
rade.
Ift
her
equ
iremen
tsa
reh
ighe
rthanno l,conc
rma ret
emi
xedby
expans
i t(
vecemen o
rcemen
tmor
tar)sha
llbeused.

d) Anchorbo
ltsf
ast
eni
ngsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Ancho
rbo
ltnon
-pe
rpend
icu
lar
itysha
llbel
es han1/100.
st

2) Thed
ist
ancebe
tweent
heanchorbo
ltandt
heho
lewa
llsha
llbeg
rea
tert
han15mm.

3) O
ilandd
irtont
heanchorbo
ltssha
llbec
l f,bu
eanedof tthesc
rewt
hreadssha
llbecoa
ted
wi
thg
rease.

4) The
resha
llbec
losecon
tac
tbe
tweent
hesc
rewnu
tsandt
hegaske
tsandbe
tweent
hega
s-
ke
tsandt
heequ
i tbase.
pmen

5) Theanchorbo
ltssha
llbet
igh
tened whent
heconc
ret
ehasr
eached80% oft
her
equ
ired
s
treng
th.Whent
hesc
rew nu
tshavebeent
igh
tened,t
hesc
rew sha
llbeexposedby2t
o
5t
hreads.

6) Thea
llowab
lee
rrorf
ort
heaux
il
iar
yequ
i t’
pmen si
nst
all
ati
onpos
iti
onsha
llmee
tther
e-
qu
iremen
tsofTab
le26.

4.
4.2 Ai
rcomp
res
sori
nst
all
ati
onsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Be
for
eins
tal
lng,t
i hecomp
res
sorsha
llbecheckedandt
hel
ubr
ican
toi
lsha
llber
epl
aced.
Ifnec
-
es
say,t
r hecomp
resso
rsha
llbed
isa
ssemb
ledf
orcheck
ing.

b) Thea
llowab
lee
rrorf
ori
nteg
ral
lyi
nst
all
ed a
ircomp
ressor
ssha
ll mee
tther
equ
iremen
ts of
Tab
le27.

c) Be
for
ethea
ircomp
r r’
esso saux
il
iar
yequ
ipmen
tsucha
sthecoo
ler,ga
s-wa
tersepa
rat
orand
ga
sho
lde
rar
einpos
iton,t
i hepos
iti
onso
fthep
ipeor
ifces,ancho
i rbo
ltho
lesandf
ounda
tion
sha
llbeve
rif
iedt
ocon
formt
othecons
truc
tiond
rawi
ngsandt
hedes
ignr
equ
iremen
ts.

37
SHP/TG 004
-2:
2019

Tab
le26 Al
lowab
lee
rro
rofaux
ili
aryequ
ipment’
sinsta
llat
ionpos
iti
on Un
it:mm

No. I
tem Al
lowab
lee
rro
r Exp
lana
tion

1 Equ
i t’
pmen sp
lan
ime
tri
cpos
iti
on ±10

2 E
leva
tion -10~+20

Tab
le27 Al
lowab
lee
rrorfori
ntegr
all
yinsta
lleda
ircompr
essor
s

No. I
tem Al
lowab
lee
rro
r Exp
lana
tion

1 Comp
res
sor’
sleng
thwi
seandc
ros
swi
sel
eve
lnes
s 1 mm/m
0.

2 Ve
rti
cal
ityo
fthebe
ltpu
lley’
sendf
ace 5 mm/m
0.

3 Endf
aceso
ftwobe
ltpu
lleysi
nthes
amesu
rfa
ce 0.
50 mm

d) Forauxil
iaryequipmentunde
rp res
sue,t
r hes
trengt
handt i
ghtnesstes
tsshal
lbedoneundert
he
pressu
rer equ
iredbytheequipmentdr
awi
ngsortechni
caldocuments.I
fther
eisnorequ
irement,
t
hes
treng
thandt
igh
tnes
stes
tssha
llbedonea
ccor
dingt
other
equ
iremen
t 1.
sof4.2.

e) Be
for
etes
trunn
ing,t
hea
ircomp
resso
rsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Thef
ast
ene
rsf
ort
hecy
li rhead,cy
nde li r,comp
nde res rbody,c
so rosshead,connec
tingr
od
andbea
ringcove
rsha
llbecheckedt
hatt
heya
ret
igh
tandf
irm.

2) I
nst
rumen
tsande
lec
tri
calequ
ipmen
tsha
llbecor
rec
tlyad
jus
ted.
Thee
lec
tri
cmo
tor’
sdi
rec
-
t
iono
frot
ati
onsha
llmee
tther
equ
iremen
tso
fthea
ircomp
ressor.

3) Lub
rican
toi
lspec
ifi
cat
ionandamoun
tsha
llmee
tther
equ
iremen
tso
ftheequ
i t’
pmen st
ech
-
n
ica
ldocumen
tsandt
heo
ilsupp
lycond
iti
onsha
llbeno l.
rma

4) I
nta
keandven
tpi
pel
inessha
llbec
lean.

5) Wa
teri
nle
tandou
tle
tpi
pel
inessha
llbeopened.

6) Tu
rnt
hecomp
ressort
hroughseve
ralt
urns.Thet
urn
ingsha
llbef
reeandwi
thou
tbockage.
l

7) Ea
chl l’
eve ss
afe
tyva
lvessha
llbei
nwor
kingor
der.

f) Theai
rcompres r’
so sze
ro-
loadt
estr
unn
ingsha
lll
astf
or4t
o8hou
rsandsha
llmee
tthef
oll
ow-
i
ngrequi
remens:
t

1) Thel
ubr
ican
toi
lpr
essu
resha
llbenol
owe
rt 1 MPa.
han0.
38
 SHP/TG 004
-2:
2019

2) Thec
rank
caseo
ilt
empe
rat
uresha
llnotbemor
ethan70 ℃.

3) Thesoundofr
unn
ingpa
rtssha
llbeno
rma
landwi
thou
tobv
iousv
ibr
aton.
i

4) Theconnec
tingpa
rtssha
llno oose.
tbel

g) Thea
ircomp
res
sor’
son
-loadt
estr
unn
ingsha
lll
astf
or1hou
runde
r25% o
fra
tedp
res
sue,
r
2hoursunder50% or75% ofr
atedpressu
reand3hour
sunder100% ofr
atedpressu
re.Thetes
t
r
unni
ngsha l
lnotonly mee
ttherequ
iremen t
sforze
roloadr
unni ,
ng butalsot
hef ol
lowingre
-
qu
iremen
ts:

1) The
resha
llbenoo
ill age,a
eak irl
eakageorwa
terl
eakage.

2) Thed
rai
naget
empe
rat
ureo
fthecoo
ling wa
tersha
llbenoh
ighe
rthan40 ℃.

3) Ea
chl l’
eve sven
tingt
empe
rat
ureandp
res
sur
esha
llmee
tthedes
ignr
equ
iremen
ts.

4) Thes
afe
tyva
lve’
sope
rat
ingp
ressu
rea
teachl
eve
lsha
llbecor
rec
tandt
heope
rat
ionsha
ll
besens
itve.
i

5) Au
toma
ticcon
tro
ldev
icessha
llbesens
iti
veandr
eli
abe.
l

h) Whent
hea
ircomp
res
sorha
sbeent
est
edt
obequa
li
fied,t
hel
ubr
ican
toi
lsha
llber
epaced.
l

4.
4.3 Wa
terpumpi
nst
all
ati
onsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Wa
terpumpssha
llbecomp
let
eandhavenomi
ssi
ngpa
rts,damageo
rr t.
us Thep
ipeo
rif
icep
ro-
t
ect
ioncove
rsha
llbeundamaged.

b) Thea
llowab
lee
rro
rfo
rcen
tri
fuga
lpumpssha
llmee
tther
equ
iremen
tso
fTab
le28.

c) Thea
llowab
lee
rro
rfo
rdeep we
llpumpssha
llmee
tther
equ
iremen
tsofTab
le29.

Tab
le28 Al
lowab
lee
rrorofcent
rifuga
lpumps

No. I
tem Al
lowab
lee
rro
r Exp
lana
tion

1 Pump’
sleng
thwi
seandc
ros
swi
sel
eve
lnes 1 mm/m
s 0. —

2 Gapbe
tweenimpe
lle
randsea
lingr
ing Mee
tdes
ignr
equ
iremen
ts —

3 Impe
llr’
e sax
ialgapo
fthemu
lti
leve
lpump Gr
eat
ert
hant
het
hrus
tbock’
l sax
ialgap —

4 Cen
treo
fdr
ivi
ngandd
rivensha
fts 0.
10 mm —

5 T
iltdeg
reeo
fthed
riv
ingandd
rivensha
fts 2 mm/m
0. —

39
SHP/TG 004
-2:
2019

Tab
le29 Al
lowab
lee
rrorfo
rdeep we
llpumps

No. I
tem Al
lowab
lee
rro
r Exp
lana
tion

Gap be
tween t
heimpe
lle
rs and t
he sea
ling r
ings a
t
1 Mee
tdes
ignr
equ
iremen
ts —
ea
chl
eve
l

2 Impe
llr’
e sax
ialgap Mee
tdes
ignr
equ
iremen
ts —

3 Pumpsha
ft’
sli
fti
ngcapa
cit
y Mee
tthedes
ignr
equ
iremen
ts —

Eccen
tri
cit
y be
tweent
he pump sha
ftandt
he e
lec
tri
c
4 0.
15 mm —
mo
torsha
ft

Thei
ncl
ina
tionbe
tweent
hepumpsha
ftandt
hee
lec
tri
c
5 5 mm/m
0. —
mo
torsha
ft

6 t’
Pumpsea sl
eve
lnes
s 1 mm/m
0. —

d) Thei
nst
all
ati
ono
fcen
tri
fuga
lwa
terpumpssha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Be
for
econnec
tingt
hee
lec
tri
cmo
tort
othepump,t
hemot
or’
sdi
rec
tionofr
ota
tionsha
llbe
t
est
edsepa
rat
ely.
Connec
tthem whent
hed
irec
tionhasbeencon
firmed.

2) Whent
hed
riv
ingsha
ftandt
hed
rivensha
fthavebeencen
tredandconnec
ted,t
heysha
llbe
ab
let
otu
rnf
ree
ly.

3) Whenconnec
tingthepipe
linewit hepump,t
ht heflangessha
llbewellcen
tred.Thesu
rface
oft
hefl
angejointsha
llbepara
lle
landpe
rpend
icul
art othepipe
line’
scentrel
ine.

e) Thei
nst
all
ati
ono
fdeep we
llpumpssha
llbecheckeda
cco
rdi
ngt
othef
oll
owi
ngr
equ
iremen
ts:

1) The wel
lppe’
i sinne
rdi
ame t
erandnon-per
pendicu
lar
ityshal
lmeetthesi
zerequi
rement
s
forpumppart
si nthewe
ll.Thewel
lpipe’sinne
rd i
ametershal
lbela
rgert
hantheexte
rnal
d
iame
tero hepump’
ft sin
-we
llpa
rtbyabou
t50mmt
oensu
ret
hepumpcanmovef
ree
lyup
anddowni
nthewe
ll.

2) Thewe
llp
ipeor
ifi
cesha
llbeh
ighe
rthant
hef
ounda
tionsu
rfacebya
tleas
t25mm.
Sof
tiso-
l
ati
onl
aye
rssha
llbese
tbe
tweent
hewe
llp
ipeandt
hef
ounda
tion.

3) The
resha
llbenoexposeds
tee
lpi
peendsandsund
ry ma
ter
ial
sint
hewe
llp
ipe.

4) Theendf a
ceso fthepumpdri
veshaf
tshal
lbef
latandsmooth.Whensuppor
teda
tbot h
,
ends therad
ialjumpi
ngval
uea tt
he mi
ddl
eofthetr
ansmi
ssi
onshaftsha
llbenogrea
ter
t
han0.
2 mm.
Scr
ewt
hreadssha
llbec
leanandundamaged.

5) Bea
ringsuppo
rtsandr
ubbe
rbea
ringssha
llbeundamaged.
Rubbe
rbea
ringssha
llnotbecon
-
t
ami
nat
edbyg
r se.
ea
40
 SHP/TG 004
-2:
2019

f) Be
for
etes
trunn
ing,t
hewa
terpumpsha
llbecheckeda
ccor
dingt
othef
oll
owi
ngr
equ
iremen
ts:

1) Thee
lec
tri
cmot
or’
sdi
rec
tionofr
ota
tionsha
llmee
tthepump’
srequ
iremen
ts.

2) Al
lfas
ten
ingandconnec
tingpa
rtssha
l oose.
lnotbel

3) Thelub
ricantoil’
sspecifi
cat
ion,qua
li
tyandamoun
tsha
llmee
tther
equ
iremen
tsoft
he
equ
ipmen ’
tst echni
caldocuments.

4) Rubberbea
ringsshal
lbep re-
lub
rica
ted wi
th wa
teraccor
dingt
other
equ
iremen
tsoft
he
equi
pmen ’
tst echn
icaldocuments.

5) P
ipe
linessha
llbewashedc
leanandhavenob
lockage.

6) Sa
fet
yandp
rot
ect
iondev
icessha
llbesens
iti
veandr
eli
abe.
l

7) Fordeep welpumps,t
l heax
ialgapbetweentheimpel
lerandt
hed
ischa
rgebowlsha
llbe
ad
justedacco
rdi
ngtotheequ
ipment’
st echn
ica
ldocuments.

8) Thedeep we
llpump’
sth
rus
tmechan
ismsha
llope
rat
efr
eel
yandr
eli
aby.
l

9) Thewaterpump’sout
letva
lveshal
lbeintheopenpos
iton.(
i Forcen
tri
fuga
lwatrpumps,
e
theou
tle
tisinthecl
osedposi
tion,sof
il
lthewa t
ertoexceedthetopo ft
hepumpcas
ing
f
irt.
s ).

10) Theba
rri
nggea
rsha
llope
rat
efr
eel
yandbeno l.
rma

11) Wa
terpumpt
est
ssha
llber
unwheneachi
ndi
vidua
laux
il
iar
ysys
temhasbeenab
let
oope
r-
a
teno
rma
lly.

g) Wat
e rpumptest
ingrunsunde
rra
tedl
oadsha
lll
astf
ora
tleas
t2hou
rsandsha
llmee
tthef
ol-
lowingrequ
iremens:
t

1) Thes
tuf
fingboxg
land’
sti
ght
nesssha
llbea
sapp
rop
ria
te.Thel
eak
agesha
llbei
ndops.
r

2) The
resha
llbenoabno
rma
lvi
bra
tionorsounddu
ringope
rat
ion.
Eachconnec
tionsha
llhave
nol
oosenesso
rlea
kage.

3) Thetemper
atur
eo ftherol
li
ngbear
ingsandsli
dingbea
ringssha
llbenoh ighe
rt han70 ℃.
Ther
o l
li
ngbea
ringtempe
raturei
snothighe
rt ,
han70 ℃ andthesli
dingbea
ringtempera
ture
doesno
texceed80 ℃.

4) E
lec
tri
cmot
orcu
rren
tsha
llbenog
rea
tert
hant
her
atedva
lue.
41
SHP/TG 004
-2:
2019

5) Wa
terpumpp
ressu
reandf
low quan
tit
ysha
llmee
tdes
ignr
equ
iremen
ts.

6) Thewa
terpumpsha
ft’
srad
ialv
ibr
ati
onamp
lit
udesha
llbenog
rea
tert
hant
heva
luesl
ist
ed
i
nTab
le30.

h) Deep we
llpumpssha
llbes
toppedwhent
het
estha
sbeenr
unf
or20mi
ntoaga
inad
jus
ttheax
ial
gapbe
tweent
heimpe
lle
randt
hed
ischa
rgebowl.

i) Cen
tri
fuga
lwa
terpumpssha
llno
tbeope
rat
edf
oral
ongt
erm wi
tht
heou
tle
tva
lvesa
llf
ull
y
c
losed.

j) Af
tert
het
estr
unn
ingo hepump,t
ft hef
oll
owi
ng wor
ksha
llbep
rope
rlydone:

1) C
loset
heou
tle
tva
lves.

2) Dr
aino
fft
hewa
teri
nthepumpcomp
let
elyt
opr
even
trus
tingandf
ros
tcr
ack
ing.

Tab
le30 Al
lowab
leva
luesfo rpump’
rthe wate srad
ialv
ibr
ati
on

Ro
tat
i lspeed (
ona rpm) >750~1000 >1000~1500 >1500~3000

Radi
alampli
tude
Nog
rea
tert
han0.
10 Nog
rea
tert
han0.
08 Nog
rea
tert
han0.
06
(
doubledir
ect
ion)( mm)

4.
4.4 Gea
roi
lpumpi
nst
all
ati
onsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Thegea
rolpump’
i sal
lowab
lei
nst
all
ati
one
rrorsha
llmee
tther
equ
iremen
tso
fTab
le31.

Tab
le31 Gea
rolpump’
i sal
lowab
lei
nsta
llat
ioner
ror

No. I
tem Al
lowab
lee
rro
r Exp
lana
tion

1 Pumpbody’
sleve
lnes
s 20 mm/m
0.

2 Rad
ialgapbe
tweent
hegea
randt
hepumpbody 0.
13~0.
16 mm

3 Ax
ialgapbe
tweent
hegea
randt
hepumpbody 0.
02~0.
03 mm

4 Cen
treo
fthed
riv
ingandd
rivensha
fts 0.
10 mm

5 Cen
tre’
sinc
lina
tiono
fthed
riv
ingandd
rivensha
fts 20 mm/m
0.

b) Thegearoi
lpumpshallbekeptrunn
ingfor1hrunde
rzer
oloadandfor30mi nunder25% ,
50% ,
75% and100% ofr
atedload.Theopera
tionsha
llmeett
hefol
lowingrequ
irements:

1) The
resha
llbenoabnorma
lvi
bra
tionandsounddu
ringope
rat
ion.
Eachconnec
tionsha
llhave
nol
oosenessandl
eaage.
k

2) Thev
ibr
ati
ono
fthegea
rolpump’
i sshe
llsha
llbenomor
ethan0.
05mm.
Theshe
llt
empe
r-
a
tureattheposi
tiono
ftheoi
lpumpbear
ingssha
llbenoh
ighe
rt han60 ℃.Theshe
llvib
ra-
t
ionofthegearoi
lpumpisnotmor
ethan0.05mm,andtempera
t ur
eri
seoftheshel
latthe
42
 SHP/TG 004
-2:
2019

bea
ringpa
rto
ftheo
ilpumpsha
llnotbemo
ret
han35 ℃ or20 ℃ h
ighe
rthant
heo
ilt
em-
pe
rat
ure.

3) Thegea
rolpump’
i spr
essu
ref
luc
tua
tionssha
llbel
esst
han ±1.
5% o
fthedes
ignva
lue.

4) Thegea
rolpump’
i sou
tpu
tamoun
tsha
llbenol
esst
hant
hedes
ignva
lue.

5) Thegea
rolpump’
i sel
ect
ricmot
orcu
rren
tsha
llbenog
rea
tert
hant
her
atedva
lue.

4.
4.5 Al
lowab
lei
nst
all
ati
one
rrorf
ort
hehyd
rau
licmea
sur
emen
tins
trumen
tssha
llmee
tther
equ
ire
-
men
tso
fTab
le32.

4.
4.6 I
nst
all
ati
onofcon
tai
ner
ssucha
soi
lorga
stankssha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Con
tai
nera
cces
sor
iessucha
sca
sesandt
ankssha
llbecomp
let
eandt
hei
rtypeandspec
ifi
cat
ions
sha
llmee
tthedes
ignr
equ
iremen
ts.

b) Forcon
tai
ner
ssucha
sca anks,t
sesandt hespec
ifi
cat
ionandpos
iti
ono
fthei
nle
tsandou
tle
ts
sha
llmee
tthedes
ignr
equ
iremen
ts.

c) Be
for
ethet
ankl
eavest
hef
act
ory,l
eakaget
est
ssha
llbedoneandqua
li
tyce
rti
fica
tionsha
llbe
r
pov
ided.

d) Befor
ethega stankl
eavesthefacto
ry,leakageand p
res
sure wi
ths
tandi
ngtestsshal
lbeper-
fo
rmeda ccor
dingtotheequ
i pmen ’
t stechnicalr
equi
rement
sand qual
ityce
rti
fica
tionsha
llbe
r
pov
ided.

e) Be
for
econ
tai
ner
ssucha
sca
sesandt
ank
sar
epl
acedi
npos
iton,t
i hecon
tai
ner’
sinne
rwa
lls
sha
llbec
leanedandhavenosund
ry ma
ter
ias.
l

f) Thea
llowab
lei
nst
all
ati
one
rro
rforcon
tai
ner
ssuchascasesandt
ankssha
llmee
tther
equ
ire
-
men
tsofTab
le33.

Tab
le32 Al
lowab
lei
nsta
llat
ione
rro
rforhyd
rau
licmeasu
rementi
nst
ruments

No. I
tem Al
lowab
lee
rro
r Exp
lana
tion

1 I
nst
r t’
umen si
nst
all
ati
onpos
iti
on 10 mm —

2 I
nst
rumen l’
tpane si
nst
all
ati
onpos
iti
on 20 mm —

3 I
nst
rumen l’
tpane sve
rti
cal
ity 3 mm/m —

4 I
nst
rumen l’
tpane sl
eve
lnes
s 3 mm/m —

5 I
nst
rumen l’
tpane se
leva
tion ±5 mm —

6 P
res
sur
elne’
i spos
iti
on ±10 mm —

43
SHP/TG 004
-2:
2019

Tab
le33 Al
lowab
lei
nsta
llat
ioner
rorforconta
iner
ssuchascasesandtanks

Un
it:mm

No. I
tem Al
lowab
lee
rro
r Exp
lana
tion

1 Ho
rizon
talcon
tai
ner’
sleve
lnes
s ≤1/1000L L:Con
tai
ner’
sleng
th

2 Ve
rti
calcon
tai
ner’
sve
rti
cal
ity ≤1/1000H,nog
rea
tert
han10 H:Con
tai
ner’
she
igh
t

3 E
leva
tion ±10 —

4 Cen
trel
ine’
spos
iti
on 10 —

4.
4.7 Ven
til
atori
nst
all
ati
onsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Ven
til
ato
rssha
llbecheckedaccor
dingt
othef
oll
owi
ngr
equ
iremen
tsbe
for
eins
tal
lat
ion:

1) Verif
ythemaini
nstal
lat
iondimens
ionsoftheimpel
lercas
ingandotherpars,sucha
t sthe
anchorho
le’
scentr
espa cng,
i in
le/ou
t tl
etf
lange’
sborediamet
er,posi
tionandcen
trespa
c-
ng,sha
i ft’
scen
treande
leva
tion.Thesed
imens
ionssha
llbei
naccor
dancewi
tht
hedes
ign.

2) Ai
rin
let
sandou
tle
tssha
llbet
igh
tlycove
redbycove
rpl
atest
opr
even
tdus
tandsund
ries
f
romen
ter
ing.

3) Theimpe
llr’
e sd
irec
tiono
fro
tat
ionsha
llmee
tther
equ
iremen
tsoft
heequ
i t’
pmen st
echn
i-
ca
ldocumen
ts.

4) Checktheventi
lator’
srotor;ther
eshal
lbenoobv iousdeformat
ion,ser
iousrus
ting or
damage.I
fthe
rei ,
sany di
scussth
iswit
ht her
elevan
to rgan
iza
tionstof
indtheappropr
iate
t
rea t.
tmen

b) Acen
tri
fuga
lven
til
atr’
o sa
llowab
lei
nst
all
ati
one
rrorsha
llmee
tther
equ
iremen
tso
fTab
le34.

Tab
le34 Cent
rifuga
lvent
ilator’
sal
lowab
lei
nsta
llat
ione
rror

No. I
tem Al
lowab
lee
rro
r Exp
lana
tion

Bea
ring’
sleng
thwi
seandc
ros
swi
sel
eve
l-
1 20 mm/m
0. —
nes
s

2 Ax
ial
ityo
ftheca
singandt
her
oto
r 2 mm D-
Impe
lle
rdi
ame
ter

Ax
ialgapbe
tweent
heimpe
lle
randt
heca
s- Mee
tthedes
ignrequi
remen
ts
3 —
i
ng or1/100D
Rad
ialgapbe
tweent
heimpe
lle
randt
heca
s- Mee
tthedesi
gnrequi
remen
tso
r
4 —
i
ng 1.5~3/100D

5 Cen
treo
fthed
riv
ingandd
rivensha
fts 0.
05 mm —

Cen
tre’s i
ncl
ina
tion o
fthe d
riv
ing and
6 20 mm/m
0. —
d
rivensha
fts

7 Ve
rti
cal
ityo
fthebe
ltpu
lley’
sendf
ace 50 mm/m
0. —

Two be
lt pu
lley’s end f
aces on t
he
8 0.
50 mm —
s
amesu
rfa
ce

44
 SHP/TG 004
-2:
2019

c) The a
llowab
lei
nst
all
ati
on e
rro
rfo
rax
ial
-fl
ow ven
til
ator
s sha
ll mee
tthe r
equ
iremen
ts of
Tab
le35.

Tab
le35 Al
lowab
lei
nsta
llat
ioner
rorofax
ial
-fl
owtypevent
ilator
s

No. I
tem Al
lowab
lee
rro
r Exp
lana
tion

Ven
til
atr’
o sl
eng
thwi
seandc
ros
swi
se
1 20 mm/m
0. —
l
eve
lnes
s

Gapbe
tweent
heimpe
lle
randt
he ma
in Mee
tthedes
ignr
equ
iremen
ts.
2 a
irduc
tort
hed
iff
erencebe
tweent fD ≤600 mm,nomo
he I ret
han ±0.
5 mm D-
impe
lle
rdi
ame
ter
gapsonbo
ths
ides fD >600~1200mm,nomo
I ret
han ±1.
0 mm

d) Af
teri
nst
all
aton,t
i heven
til
ato
rsha
llbecheckeda
ccor
dingt
othef
oll
owi
ngr
equ
iremen
ts:

1) Ven
til
atori
ntakeandven
tpi
pel
ines,andva
lvesandad
jus
tingdev
icessha
lla
llbesepa
rat
ely
suppor
tedandfirml
yconnec
tedt
othefounda
tionorot
herbui
ldings.Thefl
angejoi
ntf
aces
shal
lbepara
lle
ltoea cho
the
randbepe
rpendicu
lart
othepipe
li ’
ne scent
reline.

2) Theven
til
ato
rcas
ingsha
llno
tbea
rthe we
igh
tofot
hermach
inecomponen
tst
opr
even
t
cas
ingde
forma
tion.

e) Ven
til
atort
estr
unssha
lll
astf
ornol
esst
han2hou
rsandsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Theimpe
llr’
e sd
irec
tiono
frot
ati
onsha
llbecor
r t.Theven
ec til
ato
rsha
llope
rat
est
ead
ily.
The
resha
llbenosoundoff
ric
tionbe
tweent
her
otorandt
hecas
ing.

2) Ther
ota
tingpa
rtsr
adi
alv
ibr
ati
onsha
llbenog
rea
tert
hant
heva
luesi
nTab
le36.

3) Thet
emperat
ureofs
lid
ingbear
ingssha
llbenohi
ghert
han60 ℃ wh
iletha
tofrol
li
ngbear
-
i
ngssha
llbenohi
gherthan80 ℃.Duri
ngthetr
ialr ,
un thes
lid
ingbear
ingtempera
tur
eof
t
hecen
tri
fuga
lfandoesnotexceed65 ℃ andt
her
oll
ingbea
ringt
empe
rat
uresha
llnotbe
40 ℃ h
igherthantheamb
ien
tt emper
atu
re.Normalwork
ingtempera
tur
eo fr
oll
ingbear
ing
oftheaxi
alfl
owf anisnomorethan70 ℃ ,t
heins
tan
taneousmax
imumt emperat
urei
sno
mor
ethan95 ℃ ,andt
het
empe
rat
urer
isei
snomor
ethan55 ℃.
Thenorma
lwo
rki
ngt
em-
pe
rat
ureo
fthes
lid
ingbea
ringi
snomor
ethan75 ℃.

4) E
lec
tri
cmot
orcu
rren
tsha
llbenog
rea
tert
hant
her
atedcu
rr t.
en

Tab
le36 Al
lowab
leva
luesforvent
ilatorr
adi
alv
ibr
ati
on

Ro
tat
i lspeed (
ona rpm) >750~1000 >1000~1450 >1450~3000

Rad
ialamp
liude (
t doub
le
Nol
arge
rthan0.
10 Nol
arge
rthan0.
08 Nol
arge
rthan0.
05
d
irec
tion)(
mm)

45
SHP/TG 004
-2:
2019

4.
4.8 I
nst
all
ati
onoff
ire
figh
tingp
ipessha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Thedist
ancebetweenthefir
efi
ght
ingp
ipeandthesta
torcoi
landr
otat
ingpa
rtssha
llnotbel
ess
thant
hedesignsize,gene
ral
lynomorethan20% ofthedes
ignva
lue.

b) Thed
irec
tionoft
hef
irep
ipesp
rayho
le (wa
tersp
rayorCO2 gas)sha
llbeco
rr t,andt
ec hei
n-
specti
onsha
llbeconduct
eda ccor
dingtothe manuf
act
urr’
e srequi
remen
tsandd
iff
eren
tst
ruc
-
tura
ltypes.
Ifneces
sar ,
y usetheventi
lat
ionme t
hodtocheckt
his.

4.
5 System p
ipe
lines

5.
4.1 P
ipe
line ma
ter
ial
ssha
llmee
tthedes
ignr
equ
iremen
ts.
Ift
her
eisnor
equ
ir t,p
emen ipe
lines
whosewo
rki
ngp
res
sur
eisabove1.
6 MPasha
llbemadeofseaml
esss
tee
ltubes.

5.
4.2 P
ipe
linef
abr
ica
tionsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Thea
llowab
lef
abr
ica
tione
rro
rfort
hesys
tem p
ipe
line’
spi
pef
itt
ingssha
llmee
tther
equ
ire
-
men
tso
fTab
le37.

Tab
le37 Al
lowab
lef
abr
icat
ioner
rorfo
rpi
pef
itt
ings Un
it:mm

No. I
tem Al
lowab
lee
rro
r Exp
lana
tion

D
iff
erence be
tween t
he max
imum
1 ≤8% —
andmi
nimum p
iped
iame
ter
s

2 Ang
leo
fbend
ing ±3 mm/m;To
tall
eng
th ≤10 —

D-Nomi
nald
iame
tero
fthe
3 Unevennes
sofpucke
ring ≤3%D
t
ubeso
rcone
-shapedt
ubes

4 R
ingp
iper
adi
us ≤±2%R R-R
ingp
ipe’
scu
rva
tur
erad
ius

5 R
ingp
ipe’
sfl
atnes
sto
ler
ance ≤±20 —

6 S
izeo
fΩshapedexpans
ionj
oin
ts ±10 —

7 F
lat
nes
sofΩshapedexpans
ionj
oin
ts 3 mm/m;To
tall
eng
th≤10 —

Ve
rti
cal
ityo
fth
ree
-way ma
inp
ipes
8 ≤2%H H-He
igh
toft
hree
-wayb
ranchp
ipes
andb
ranchp
ipes

Cone
-shapedt
ube d
iame
ter
sattwo D-Cone
-shapedt
ube
9 ≤±1% D ≤±2 mm
ends nomi
nald
iame
ter

I
ncl
ina
tiono
ftheb
ra ube’
zedt send
10 ≤1/1000D D-p
ipe’
snomi
nald
iame
ter
f
aces

11 Br
a ube’
zedt spe
rime
ter ≤±1/1000L L-Br
a ube’
zedt sdes
ignpe
rime
ter

b) Thebendradi
usshal
lbenol
essthan4timesthepiped
iameterforco
ldbend
ingp
ipes,andno
l
essthan3.5timesf
orho
tbend
ingpipes.Hotbend
ingp
ipesshal
lbeheat
edbychar l,coke,
coa
pe
tro
leumorcoa
lgasr
athe
rt l.Thehea
hancoa tingt
empe
rat
uresha
llbenoh
ighe
rthan850 ℃.
46
 SHP/TG 004
-2:
2019

c) Thea
llowab
lef
abr
ica
tione
rro
rfo
rtheven
tduc
tssha
llmee
tther
equ
iremen
tsofTab
le38.

Tab
le38 Al
lowab
lee
rrorforvent
ingp
ipe
linef
abr
icat
ionandi
nsta
llat
i t:mm
on Uni

No. I
tem Al
lowab
lee
rro
r Exp
lana
tion

1 D
iame
tero
rsi
del
eng
tho
fven
tpi
pes -2 —

2 D
iame
tero
rsi
del
eng
tho
fven
tpi
pef
langes +2 —

3 Pe
rpend
icu
lar
itybe
tweent
heven
tpi
pesandt
hef
langes 2 —

4 Ho
rizon
talp
ipe’
sleve
lnes
s 3 mm/m;t
ota
lleng
th≤20 —

5 Ve
rti
cal
ityo
fst
andp
ipes 2 mm/m ;t
ota
lleng
th≤20 —

5.
4.3 Thewe
ldi
ngsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Thewe
ldi
ngo
fpi
pel
ineandp
ipef
itt
ingssha
llmee
tther
equ
iremen
tso
fTab
le39.

b) Af
terwe
ldng,t
i hef
langessha
llbepe
rpend
icu
lart
othep
ipe’
scen
trel
ineandt
hede
flec
tionsha
ll
benog
rea
tert
hant
her
equ
iremen
tsofTab
le40.

Tab
le39 We
ldi
ngr
equ
irementsfo
rpi
pel
ineandp
ipef
itt
ings

No. I
tem Al
lowab
lee
rro
r Exp
lana
tion

The
resha
llbenof
issu
res,s
lagi
ncl
usi
ons
1 V
isua
lexami
nat
iono
fthewe
ldj
oin
ts —
andpo
resont
hesu
rfa
ce

Impo
rtan
twe
ldj
oit’
n snon
-des
truc
tivei
n- Mee
tther
equ
iremen
tso
fther
elevan
tsec
-
2 —
spec
tion (
wor
kingp
res
sue ≥6MPa)
r t
i fDL/T820
onso

Tab
le40 Al
lowab
ledef
lect
ionf
romtheper
pend
icu
lar
itybetweenthef
langesand
thep
ipecent
rel
ine

Pipe’
snomina
l
<100 <250 <300 <350 <400 <500
d
iameter(mm)

Max
imumde
flec
tiono
f
±1.
5 ±2 ±2.
5 ±2.
5 ±3 ±3
t
hef
lange’
sou
teredge (
mm)

5.
4.4 P
ipe
linei
nst
all
ati
onsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Be
for
eins
tal
lat
iono
fthep
ipe
lineandp
ipef
itt
ings,t
hei
nte
rio
rsha
llbewashedandc
leaned.

b) Forp
ipe
linesembeddedi
nconc
ree,t
t hecen
trepos
iti
onande
leva
tionoft
hep
ipeo
rif
ice’
sex-
posedendssha
llmee
tthedes
ignr
equ
iremen
tsandt
hep
ipeo
rif
icesha
llbeb
lockedbyt
empor
ary
l
pugst
opr
even
tdeb
risf
rom ge
tti
ngi
ntot
hep
ipedu
ringt
heconc
ret
ecas
tingp
rocess.

c) Thep
ipe
line’
sal
lowab
lei
nst
all
ati
one
rrorsha
llmee
tther
equ
iremen
tsofTab
le41.
47
SHP/TG 004
-2:
2019

d) The
resha
llbenosund
ry ma
ter
ial
sorb
lockagei
nthep
ipe
linea
fte
rins
tal
lat
ion.

e) Af
teri
nst
all
aton,p
i ressu
ret
est
sonembeddedp
ipe
linessha
llbepe
rfo
rmedacco
rdi
ngt
other
el-
evan
trequ
iremen
ts.On
ly whent
hep
ipe
linei
squa
lif
iedcant
heconc
ret
ebecat.
s

f) Wa
terp
ipe
linesi
nsi
det
hegene
raor’
t swi
ndt
unne
lsha
llbe wr
apped wi
thtwol
aye
rso
fwh
ite
c
lot
htapet
opr
even
tcondens
ateandwa
terd
ri i
ppngon
tot
hep
ipeex
ter
ior.

Tab
le41 P
ipe
line’
sal
lowab
lei
nsta
llat
ioner
ror Un
it:mm

No. I
tem Al
lowab
lee
rro
r Exp
lana
tion

1 P
lan
ime
tri
cpos
iti
ono
ftheexposedp
ipespe
r10 m ±10;t
ota
lleng
th≤20 —

2 E
leva
tiono
ftheexposedp
ipes ±5 —

3 Ve
rti
cal
ityo
fthes
tandp
ipes 2 mm/m;t
ota
lleng
th≤15 —

4 F
lat
nes
sto
ler
anceo
fther
ackp
ipes ≤r —

5 Spa
cingbe
tweenr
ackp
ipes 0~+5 —

Ou
tle
tpos
iti
ono
fembeddedp
ipesconnec
tedt
othee
-
6 ±10 —
qu
ipmen
t

5.
4. 5 Theset
tingoft
hep
ipel
inesuppor
ts.Anaddedsupportsha
llbefixeda
tea chtu
rnofthepipe-
l
ine.Atl
eas
toneaddedsuppor
tshallbefi
xedatea chint
ervalbetweenbuil
dings.Thespac
ing of
i
ppe
linesuppor
tssha
llbenol
esst
hant
her
equ
iremen
tsofTab
le42.

5.
4. 6 Pi
pef
itt
ings,va
lvesandp
ipe
linesys
tem wa
terp
ressu
ret
est
ssha
llmee
tther
equ
iremen
tsof
Tab
le43.

Tab
le42 Mi
nimumspac
ingofp
ipesuppo
rts

P
ipenomi
nald
iame
ter(
mm) 15 20 25 32 40 50 70 80 100 125 150

Suppo
rtspa
cing (
m) 2.
0 2.
0 2.
5 2.
5 3.
0 3.
0 3.
5 4.
0 4.
5 5.
0 6.
0

Tab
le43 Standa
rdr
equ
irementsforwaterpr
essur
etests

Tes
tpr
essu
re Tes
ttime St
anda
rd
No. Tes
tit
em Tes
tpr
ope
rty No
te
(
MPa) (
min) r
equ
iremen
ts

P
-ra
ted
1 Va
lvesabove1.
0 MPa T
igh
tnes
s 1.
25P 10 Nol
eak
age wo
rki
ng
r
pes
sur
e

5P;
1.
Se
lf-made p
res
sur
e con
-
2 St
reng
th l
arge
rthan 10 Nol
eak
age —
t
aine
rsandp
ipef
itt
ings
0.
4
Nol
eak
ageand
Se
lf-made p
res
sur
e con
- 25P;
1. 30 t
hep
res
sur
e
3 T
igh
tnes
s —
t
aine
rsandp
ipef
itt
ings 1P 12hou
rs d
ropsha
llbe
l
esst
han5%P
48
 SHP/TG 004
-2:
2019

Tab
le43 (
con
tinued)

Tes
tpr
essu
re Tes
ttime St
anda
rd
No. Tes
tit
em Tes
tpr
ope
rty No
te
(
MPa) (
min) r
equ
iremen
ts

4 Ze
rop
res
sur
econ
tai
ner Lea
kage F
il
li
ng wa
ter 24hou
rs Nol
eak
age —

1.
25P
5 Sys
tem p
ipes St
reng
th r
gea
tert
han 10 Nol
eak
age —
0.
4

1.
25P
6 Sys
tem p
ipes T
igh
tnes
s r
gea
tert
han 30 Nol
eak
age —
0.
4

Nog
rea
tert
han
Ai
rlea
kage Ra
teda
ir
7 Ven
til
ati
onsys
tem 10% o
fthedes
ign —
r
ati
o r
pes
sur
e
a
irquan
tit
y

5.
4.7 Thep
ipe
lineandsuppor
tssha
llbecoa
tedwi
tht
heco
lou
rsr
equ
iredi
nTab
le44a
fte
rins
tal
la-
t
ion.

5.
4.8 Ea chpi
pelengt
hi nsepar
atesec
tionso
fthebu
ildi
ngandeachbranchpipesec
tionsha
llbe
mar
ked wit
hbl
ackenameltoshowthemed um’
i sf
lowd
irect
ioni
ntheppe.
i Ifthe
rearetwoopposi
te
d
irec
tions,twooppos
inga
rrowssha
llbema
rked.
Beh
indt
hea
rrowswh
ichshowt
hemed
ium’
sfl
ow
di
rec
tionthe
resha
llbewordstoind
ica
tethel
ocat
ionoft
hepipe
line.Thef
on ts
izeshal
lbe0.6times
t
hep i ’
pe sexte
rna
ldiame
ter.Va
lvehandwheel
sshal
lbemar
kedwi ththed
irect
ionforopen
i /
ng cl
os-
ng.
i

Tab
le44 Requ
irementsforcoat
ingco
lou
rs

No. P
ipe
linename P
ipe
lineco
lou
r

1 P
ipe
linef
orp
res
sur
eoi
landc
leanl
ubr
ican
toi
lint
heope
rat
ionsys
tem Red

2 P
ipe
lineusedt
odi
scha
rgeo
ilandusedl
ubr
ican
toi
lint
heope
rat
ionsys
tem Ye
llow

3 P
ipe
linef
orc
leani
nsu
lat
ingo
il Red

4 P
ipe
linef
orunc
leani
nsu
lat
ingo
il Ye
llow

5 Supp
l i
yppe
linef
ort
echn
ica
lwa
teruse B
lue

6 Dr
ainagepumpp
ipe
linef
ort
echn
ica
lwa
terdemand Gr
een

7 Sha
redp
ipesf
ort
echn
ica
lwa
terdemandandf
iredemand B
lue

8 F
irema
in Or
ange

9 P
ipesf
orwa
shi
ng S
ilve
ry

10 Powe
rhousesewe
randsewagepumpp
ipe
line B
lack

11 Comp
res
seda
irp
ipe
linesando
the
rai
rpi
pel
ines Wh
ite

12 P
ipesuppo
rtsandva
lves L
igh
tgr
ey

49
SHP/TG 004
-2:
2019

5 E
lect
rica
lequ
ipmenti
nsta
llat
ion

5.
1 Bas
icp
rov
isi
ons

5.
1.1 E
lec
tri
calequ
ipmen
tins
tal
lat
ion sha
llbe ca
rri
ed ou
taccor
ding t
othe app
roved des
ign
d
rawi
ngsandp
roduc
ttechn
ica
ldocumen
ts.

1.
5.2 Thest
orageper
iodforequipmen
tandappa r
atusesbefor
einst
all
ati
onsha
llmee
ttherequir
e-
ment
soft
hep r
oduc
ttechn
icaldocument ,
s andsha
llnotexceedoneyearwheniti
snotspec
ifi
edin
t
hep
roduc
ttechn
ica
ldocumen
ts.Whenl
ong
-te
rms
tor
agei
srequ
ired,t
heequ
ipmen
tmanu
fac
tur
er
sha
llbei
nformedf
orsugges
tions.

5.1.
3 Equipmen
tandappar
atusesshal
lmeettherequ
iremen
tso fthetechn
ica
lstanda
rds,meetthe
requ
iremen
tso fthe t
echn
ical cond
iti
ons ofthe si
gned or
de s, and sha
r ll be prov
ided wi
th
namep
laes,i
t nst
ruc
tionsf
ori
nst
all
atonanduse,f
i act
oryt
estr
epo
rts,andce
rti
fica
tiondocumen
ts.

1.
5.4 Equ
ipmen
tandappa
rat
usessha
llbecheckedi
ngoodt
imewhenbe
ingde
live
redt
othes
ite.

a) Pa
cki
ngandsea
lingsha
llbegood.

b) I
nven
tor
yofunpa
ckng.
i Thespec
ifi
cat
ionssha
llcon
formt
othedes
ignr
equ
iremen
ts,andt
hea
c-
cessor
iesandspa
repa
rtssha
llbecomp
lee.
t

c) Pr
oduc
ttechn
ica
lin
forma
tionsha
llbecomp
lee.
t

d) Equ
ipmen
tappea
rancesha
llbecheckeda
cco
rdi
ngt
other
equ
iremen
tsi
nth
i t.
sdocumen

5.1.
5 Ar chi
tectu
raleng
ineer
ingcons
truc
tionr
ela
tedt
oel
ect
rica
lequ
ipmen
tins
tal
lat
ionsha
llmee
t
thefol
lowingrequir
ements:

a) Des
ignandequ
ipmen
trequ
iremen
tssha
l t.
lbeme

b) Cons
truc
tionp
roec
j tsha
llmee
tthef
oll
owi
ngr
equ
iremen
tsbe
for
etheequ
ipmen
tisi
nst
aled:
l

1) Roo
fandf
loo
rsha
llbecomp
let
edandhavenol
eakage.

2) Door
sand wi
ndowsshal
lbeins
tal
led;theindoorg
roundbasesha
llbecomple
tedandthe
gr
ounde
levat
ionsha
llbemar
kedont hewal ;
l andtheindoo
rg r
oundi
ngsha
llbecompl
eted
acco
rdi
ngt
othedes
ign.

3) Embeddedpa
rtsandr
ese
rvedho
lessha
llmee
tthedes
ignr
equ
iremen
ts,andt
heembedded
pa
rtssha
llbef
ixed.
50
 SHP/TG 004
-2:
2019

4) St
reng
thandr
igi
dit
yoft
heconc
ret
efounda
tionands
caf
fol
dingsha
llbesu
ffi
cien
tfori
nst
al-
l
aton.
i

5) Cons
truc
tionf
aci
li
tiesandsund
ry ma
ter
ial
ssha
llbec
leanedup.The
resha
llbesu
ffi
cien
tin
-
s
tal
lat
ions
ites.Cons
truc
tionr
oadssha
llbeunobs
truc
ted.

6) Bu
ild
ings,conc
ret
efounda
tions,ands
caf
fol
dingsha
llhavebeeni
nit
ial
lyapp
rovedf
ora
c-
cep
tance.

5.
2 Swi
tchboa
rdout
fit,comp
letecub
icl
eandseconda
ryc
ircu
it

2.
5. l,cab
1 Pane i
net,andsecondarywiri
ngconst
ructi
onsha
llbecar
riedou
tinaccordancewit
hp ro-
vi
sionsoft
hisdocument.
Inadditi ,
on t hedes
igne ’
rsandt heequipmentmanuf
actu
re ’
r si
nst
all
ati
on
t
echn
ica
lrequ
iremen
tssha
l t.
lbeme

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5. 2 Constr
uctionoftheswi
tchboa
rdou
tft,comp
i let
ecub
icl
eandseconda
ryc
ircu
itsha
llmee
tthe
fo
llowi
ngrequir
ements:

a) I
nst
all
ati
ono
fthef
ounda
tionsec
tiona
lst
eelsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Founda
tionsec
tiona
lstee
lshal
lbef ab
rica
tedaccord
ingtothedesi
gndrawi
ngsorequi
pment
dimens
i ,
ons whichsha
llbeconsi
stentwiththedimens
ionsofthepane
landthecab
inet.
The
a
llowab
lee
rro
rsha
llmee
tther
equ
iremen
tsofTab
le45.

Tab
le45 Al
lowab
leer
rorforfoundat
ionsect
iona
lstee
l

Al
lowab
lee
rro
r
I
tems
mm/m mm/
tot
all
eng
th

Non
-li
nea
rit
y <1 <5

Leve
lnes
s <1 <5

Pos
iti
one
rro
randunba
lancedeg
ree — <5

NOTE Fo
rci
rcu
lara
rrangemen
ts,t
hea
llowab
lee
rro
rsha
llmee
tthedes
ignr
equ
iremen
ts.

2) Whenthefoundati
onsect
ionals
teelhasbeeni
nst
alled,t
hetopshou
ldbe10mmh i
gherthan
t
heleve
lledground.Comple
tehandcar
ttypecubi
clesshal
lcompl
y wit
hthep
roduc
ts’tech-
n
ica
lrequ
iremen
ts.

3) Founda
tionsec
tiona
lst
eelsha
llhaver
eli
abl
egr
ound
ing.

b) Switchboads,cub
r i
clesandthe
irin
terna
lequipmen
tshal
lbef
irmlyconnec
tedtotheot
hercom-
ponents.Themaincontr
olpanel,r
elayprot
ecti
onpane
landautomati
cdev i
cepane
lshou
ldnot
bet
oof
irml
y we
ldedt
othef
ounda
tionsec
tiona
lst
eel.
51
SHP/TG 004
-2:
2019

c) Whent
heswitchboa
rdandcub ic
lea
rei nsta
lledsepar
atel
yorinar ow,t hea
llowabl
eva l
uef
or
theswi
tchboa
rdandt hecub
ice’
l sver
tical
itydevia
tion,hori
zon
taldev
iat
ion,panelsu
rfa
cedevi
-
a
tionandj
oin
tdev
iat
ionsha
llmee
tther
equ
iremen
tso
fTab
le46.

Tab
le46 Al
lowab
lei
nsta
llat
ioner
rorfortheswi
tchboa
rdandcub
icl
e

I
tems Al
lowab
lee
rrr(
o mm)

Ve
rti
cal
itydev
iat
ion (
1/m) <1.
5

Topo
ftwoad
jacen
tpane
ls <2
Ho
rizon
taldev
iat
ion
Topo
fpane
lsi
nar
ow <5

Twoad
jacen
tpane
ls <1
Pane
lsu
rfa
cedev
iat
ion
Pane
lsi
nar
ow <5

Jo
intdev
iat
ionbe
tweenad
jacen
tpane
ls — <2

d) Theswi
tchboa
rd,cub
ice,conso
l leandcab
ine
tgr
ound
ing wi
resha
llbef
irml
yfxed.Anopenab
i le
doorwi
the
lec
tri
calequ
ipmen
tsha
llber
eli
abl
yconnec
ted wi
thg
rounded me
talf
ramewor
kby
so
ftba
recoppe
rwi
res.
Thecomp
let
ecub
icl
essha
llbeequ
ippedwi
thag
round
ingdev
icef
oruse
du
ring ma
inenance.
t

e) Comp
let
ecub
icl
eins
tal
lat
ionsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Mechan
ica
lande
lec
tri
calb
lock
ssha
llbeab
let
oope
rat
eco
rrec
tlyandr
eli
aby.
l

2) Thecen
trel
ineoft
hemov
ingandf
ixedcon
tac
tssha
llbei
nli
newi
theachot
herandt
hecon
-
t
act
ssha
llbet
i t.
gh

3) Thechangeove
rcon
tac
tsoft
heseconda
ryc
ircu
it’
spi
lotswi
tchsha
llbeab
let
oope
rat
ecor
-
r
ect
lyandmaker
eli
abl
econ
tat.
c

4) Cab
ine
tli
ght
ingequ
ipmen
tsha
llbecomp
lee.
t

f) I
nst
all
ati
ono
fdr
awe
rtypepowe
rdi
str
ibu
tioncab
ine
tssha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Push
-and
-pu
llmo
tionoft
hed
rawe
rssha
llbef
reeandeasyandhavenob
lockageorc
rash
ing
mo
tion.Dr
awe
rssha
llbeab
let
obeexchangedwi
thea
cho
t r.
he

2) Ad
r r’
awe smechan
ica
lore
lec
tri
cali
nte
rlockdev
icesha
llope
rat
ecor
rec
tlyandr
eli
aby.
l On
ly
a
fte
ropen
ingo
fthec
ircu
itb
rea
kercon
tac
tscant
hei
sol
atorcon
tac
tsbeopened.

3) Dr
awe
rssha
llma
kegoodcon
tac
twi
tht
heseconda
ryc
ircu
it’
spl
ug-
incomponen
tsi
nbe
-
tweent
hecab
ine
ts.

4) Thed
rawe
rsha
llnotbepu
lledou
twhent
hema
inc
ircu
iti
nthed
rawe
risswi
tchedon.
52
 SHP/TG 004
-2:
2019

5) The me
talshe
llandframeo ftheelec
tri
calapp
liance whichneedstobegroundedint
he
dr
awershal
lberel
iab
lygrounded.Theconta
ctbetweent hedrawerandt
hecabi t,andt
ne he
r
gound
ingoft
hecab
ine
tandt
hef
ramesha
llbegood.

g) Handca
rt-
typecab
ine
tins
tal
lat
ionsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Checkwhe
the
rthei
nte
rlockdev
icesusedt
opr
even
timp
rope
rel
ect
rica
lope
rat
iona
recom-
l
pet
eandwhe
the
rtheya
reab
let
oope
rat
efr
eel
yandr
eli
aby.
l

2) Thet
rol
ley’
spush
-and
-pu
llmot
ionsha
llbef
r sy,andhavenob
eeandea lockageo
rcr
ash
ing
mo
tion.Thes
amet
ypeoft
rol
leyssha
llbei
nte
r-changeab
lewi
theachot
her.

3) Whent
het
rol
leyhasbeenpushedi
ntot
hewo
rki
ngpos
iton,t
i hegapbe
tweent
het
opoft
he
mov
ingcon
tac
tsandt
hebot
tomo
fthef
ixedcon
tac
tssha
llmee
tthep
roduc
trequ
iremen
ts.

4) Thet
rol
leyssha
llbei
ngoodcon
tac
twi
tht
heseconda
ryc
ircu
it’
spl
ug-
incomponen
tsi
nbe
-
tweent
hecab
ine
ts.

5) Sa
fet
yiso
lat
ionp
lat
essha
llbeab
let
oopenf
ree
lyandmovei
naccor
dancewi
tht
het
rol
ley’
s
t.
movemen

6) Thepos
iti
onoft
hecon
tro
lcab
lesi
nthecab
ine
tsha
llnotobs
truc
tthet
rol
ley’
smovemen
t
andsha
llbef
irm.

7) Theground
ingcon t
actsbetweenthetro
lleyandthecab
inetsha
llmakegoodcon
tact.When
push
ingthetro
lleyint
ot hecabi
ne ,
tt heg r
oundi
ngcontac
tsshal
lmakeconta
ctear
lie
rthan
t
hema
incon
tac
ts.Wh
ilepu
ll
ingt
het
rol
leyou
toft
hecab
i t,t
ne heg
round
ingcon
tac
tssha
ll
b
rea
kla
tert
hant
hema
incon
tac
ts.

8) Shockp
roo
fmeasu
resf
orseconda
rycomponen
ts,suchasi
nst
rumen
tsandr
elays,sha
llbe
r
eli
abe.
l Con
tro
lands
igna
lci
rcu
itssha
llbecor
r t.
ec

h) Thecoa
tingl
aye
roft
heswi
tchboa
rdorcub
icl
esha
llbecomp
let
eandwi
t tdamage.
hou Thesup
-
por
tsusedt
ofi
xel
ect
rica
lequ
ipmen
tsha
llbepa
ined.Thepane
t lsu
rfaceso
ftheswi
tchboa
rd
andt
hecub
icl
esi
nthesamer
oomsha
llbepa
int
edwi
tht
hesameco
l r.
ou

i) Forelec
tri
calequi
pmentwhosepane
lsconta
inequipmen
tfit
ted wi
thdev
icesorothe
relec
tri
cal
equi
pmen twhichisr
equi
redtobegr ,
ounded theout
ercas
ingshal
lbere
liab
lygounded.
r

j) Cab
leswhichleadi
ntotheswi
tchboa
rdorcub
icl
eandt
hecab
le’
sco
rewi
resha
llmee
tthef
ol-
l
owingrequi
rements:

1) Cab
lesandconduc
tor
ssha
llnothavei
nte
rmed
iat
ejo
ins.
t I
fneces
say,t
r hej
oin
tssha
llbe
53
SHP/TG 004
-2:
2019

we
llmadeandf
irm,notbea
rmechan
ica
lst
r s,andensu
es ret
heor
igi
nali
nsu
lat
ionl l;
eve
sh
iel
dedcab
lessha
llp
rov
idet
heor
igi
nalsh
iel
dede
lec
tri
calconnec
tions.

2) Thecab
lest
hatl
eadi
ntot
heswi
tchboa
rdandt
hecub
icl
essha
llber
egu
lar
lya
rrangedand
c
lea
rlynumbe
red.Cr
oss
ingcab
lessha
llbeavo
idedandt
hecab
lessha
llbef
irml
yfxed.The
i
t
ermi
nals
tri
p wh
ichconnec
tswi
tht
hecab
lessha
llhavenomechan
ica
lst
ress.

3) Whena
rmou
redcab
lel
eadsi
ntot
heswi
tchboa
rdo
rcub
ice,t
l hes
tee
lst
ripsha
llbecu
tof.
f
Theendsoft
hecu
tti
ngsha
llbef
ast
enedandt
hes
tee
lst
ripsha
llbeg
rounded.

4) Sh
iel
dedcab
lessha
llbep
rope
rl r
ygounded.

5) Cablecor
ewi resi
npane
lsandcabine
tsshal
lbefirmlyar
rangedinanorde
rlymanner.
Appr
o-
pri
atema ri
gnsshal
lbel
eft;spar
ecor e wi
resshal
lleadtot hetopofthepanel
sandcabi
-
ne
ts,o
rtheendsoft
hewi
reg
rooves,andbema
rkedwi
tht
hei
rst
andbyf
unc
tionsandt
he
conduc
tor
soft
heco
rewi
ressha
llnotbeexposed.

6) Thes
amecab
lesha
llnotbeusedi
nbot
hst
rongandweakc
ircu
its,andt
heco
ressha
llbea
r-
r
angedi
nbund
les.

7) Cab
lewi
ringandf
ixi
ngsha
llensu
ret
hatt
hecab
lecor
eandi
nsu
lat
iona
r tdamaged.
eno

k) Swi
tchboa
rdso
rcub
icl
esusedi
nthet
rop
icssha
llhavedamp
-pr
oof,an
ti-mi
ldewandhea
tpr
oof
r
pope
rtes.
i

l) Theswitchboa
rd,cubi
cleandcab
lepi
pessha
llbewel
lpl
uggedaf
terins
tal
lat
ion.
Inf
reez
inga
re-
a ,
s measuressha
llbetakent
op r
even
twaterfromf
reez
ingint
hep pes.
i

5.
3 Tr
ans
forme
rs

3.
5.1 Tr ans
forme
rinst
all
ati
onsha
llbeca
rri
edoutinacco
rdancewiththeprov
isionsofth
issect
ion.
I
naddi
tion,thedesi
gner’sandtheequi
pment manu
factur
er’sins
tal
lat
iontechnica
lrequi
rement
s
sha
l t.
lbeme

3.
5.2 Tr
ans
forme
rssha
llnotbese
rious
lyimpac
tedorv
ibr
ateddu
ringl
oad
ing,un
load
ingandt
rans
-
por
tat
ion.

3.
5.3 Ar
chi
tec
tur
aleng
inee
ringcons
truc
tionandqua
li
tysha
llmee
tdes
ignt
her
equ
iremen
tsbe
for
e
t
het
rans
forme
rsa
rei
nst
aled.
l

3.
5.4 Thet
rans
forme
rispu
lledby mechan
ica
lf ce.Thet
or rac
tionpo
intsha
llbeunde
rthecen
treof
t
heequ
ipmen
tgr
avi
tyandmee
tthemanu
fac
tur
er’
srequ
iremen
ts,andt
hehand
lingi
ncl
ina
tionsha
ll
°.Ded
notexceed15 ica
tedf
orcebea
ringpo
int
soft
het
rans
forme
rsandr
eac
tor
ssha
llbeuseddu
ring
54
 SHP/TG 004
-2:
2019

l
oadng,un
i load
ingandposi
tion
ing.
Cor
respond
ingan
ti-
ski
dandan
ti-
sli
p mea
sur
essha
llbet
akenand
thet
rac
tionspeedsha
l texceed2m/mi
lno n.

3.
5.5 Whent
hebe
ll
-ja
rtypet
rans
forme
risho
ist
edi
nit
sen
tir
ety,t
hes
tee
lwi
rer
opesha
llbet
ied
t
othel
ift
ingl
ugexc
lus
ive
lyf
ori
nteg
rall
ift
ing.

3.
5.6 Thet
rans
forme
rbodysha
llmee
tthef
oll
owi
ngr
equ
iremen
twhenbe
ingpos
itoned:
i

a) Forat
rans
forme
requ
ippedwi
thgasr
elays,i
tst
opcove
rsha
llhavea1% t
o1.
5% r
isi
ngs
lope
i
nther
elaya
irf
lowd
irec
tion,un
lesst
hati
nst
all
ati
ong
rad
ien
tisnotr
equ
iredbyt
hemanu
fac
tur
-
r.Whent
e het
rans
forme
risconnec
tedt
otheenc
l r,t
osedbusba hebush
ingcen
tra
lli
nesha
llbe
i
nli
newi
tht
hecen
trel
ineo
ftheenc
l r.
osedbusba

b) Thet
racko
fthet
rans
forme
rfounda
tionsha
llbehor
izon
talandt
het
rackgaugesha
llbei
nli
ne
wi
tht
hewhee
ltead;f
r ort
het
rans
forme
requ
ippedwi
tht
hei
dle
rwhee
ls,t
hei
dle
rwhee
lssha
ll
r
ollf
lex
iby.Whenequ
l ipmen
tisi
nst
all
edi
npos
iton,t
i hei
dle
rwhee
lssha
llbef
ixedus
ingade
-
t
achab
leb
rakedev
ice.

c) Whent
het
rans
forme
risd
irec
tlyl
oca
tedont
hef
ounda
tion,t
hedes
ignandmanu
fac
tur
erequ
ire
-
men
tssha
l t.
lbeme

3.
5.7 I
nst
all
ati
onoft
het
rans
forme
raccessor
iessha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) On
-loadvo
ltager
egu
lat
ionsh
ift
er:

1) Theope
rat
ing mechan
ism,mot
ors,gea
rs,andl
eve
rsoft
het
ransmi
ssi
on mechan
ismsha
ll
bef
irml
yfxed,t
i heconnec
tionpos
iti
onscor
r t,andt
ec heope
rat
ionf
lex
ibl
eandunobs
tr-
uc
ted;t
hel
ubr
ica
tionoft
het
ransmi
ssi
onmechan
ismsha
llmee
tthel
oca
lcl
ima
tecond
iti
ons
andt
her
equ
iremen
tso
fthep
roduc
ttechn
ica
ldocumen
ts.

2) Thecon
tac
tsandt
heconnec
tingl
ineso
fthese
lec
torswi
tchsha
llbei
ntac
tandr
eli
abe,and
l
t
hecu
rren
tlimi
tingr
esi
sto
rsha
llbei
ngoodcond
iton.
i

3) Thewor
kingsequenceo
ftheswi
tch
ingdev
icesha
llcomp
ly wi
tht
hep
roduc
ttechn
ica
lre
-
qui
remens;whent
t heswi
t ch
ingdeviceisi
nthelimitpos
iton,i
i t
smechani
cali
nter
lock
ing
andel
ect
rica
lin
ter
locki
ng wit
hthelimitswi
tchshal
lopera
tecorr
ectl ;
y andthepos
iti
onin-
d
ica
torsha
llope
rat
ere
liab
lyandcor
rec
tly.

4) These
lec
torswi
tcho
ilt
anksha
llbec
lean,andt
heo
ilt
anksha
llbet
est
edt
oensu
ret
hati
tis
we
ll
-sea
led.Thei
nsu
lat
ions
treng
thoft
he o
ili
njec
tedi
ntot
he o
ilt
anksha
ll mee
tthe
r
poduc
ttechn
ica
lrequ
iremen
ts.
55
SHP/TG 004
-2:
2019

b) Coo
lingdev
ice:

1) Pr
iort
oins
tal
lat
ion,asea
ltes
tsha
llbeconduc
tedus
inga
irp
res
sur
eoro
ilp
res
sur
eaccor
d-
i
ngt ot
hep res
sureva
luesspeci
fiedi
ntheproduc
ttechn
ica
ldocumen
ts.Fort
hecoolerand
for
cedoilc
ircu
lat
inga
ircoole
rt, het
estsha
llbemai
ntai
nedfor30minwit
houtl
eakageoc-
cu
rrng;f
i ort
hef
orcedo
ilc
ircu
lat
ingwa
tercoo
ler,t
het
estsha
llbema
int
ainedf
oronehou
r
wi
thou
tleakageoccu
rrng.
i Lea
kageofwa
terandt
heo
ilsys
temssha
llbecheckedsepa
rat
ely.

2) Thecoo
lingdev
icesha
llbef
lushedus
ingqua
lif
iedi
nsu
lat
ingo
ilbe
for
ebe
ingi
nst
aled,and
l
t
her
esi
dua
loi
lsha
llbed
rai
nedof.
f

3) Thef
anmot
orandb
ladesha
llbef
irml
yins
tal
led,t
her
ota
tionsha
llbef
lex
ibe,andt
l her
ota
-
t
ioni
ntheco
rrec
tdi
rec
tionandunb
locked.The
resha
llbenov
ibr
aton,ove
i rhea
ting,b
lade
d
ist
ort
ionor wi
nd t
ubef
ric
tion du
ring t
ria
lope
rat
ion.The s
tee
ring d
irec
tion sha
llbe
cor
r t.Thepowe
ec rsupp
ly wi
ringoft
hemo
torsha
llbewi
tho
il
-res
ist
anti
nsu
lat
edwi
re.

4) Theva
lvei
nthep
ipe
linesha
llbeope
rat
edf
lex
ibl
yandt
heopen
ingandc
los
ingpos
iti
ons
sha
llbecor
r t;t
ec heva
lvef
langej
oin
tsha
llbewe
ll
-sea
led.

5) Rus
tont
heex
ter
nalo
ilp
ipe
linesha
llber
emovedandt
hep
ipe
linesha
llbec
leanedbe
for
e
thep
ipe
lineisinsta
lled;yell
owpaintshal
lbeappl
iedt
otheo
ilpi
peli
neaft
erthewat
ercoo
l-
i
ngdevi
cei sinst
all ;
ed b lackpa
intshal
lbeappl
iedtothewat
erpipel
i ,
ne wi
ththefl
ow d
i-
r
ect
ioni
ndi
cat
edaswe
ll.

6) Theo
ilpumpi
swe
ll
-sea
led wi
thou
toi
lleak
ageora
iri
ntake;t
her
ota
tiond
irec
tioni
scor
-
r
ect;t
her
eisnoabno
rma
lno
ise,v
ibr
ati
onorove
rhea
ting.

7) Thel
iqu
id-
flowannunc
iat
orandt
hep
res
sur
ere
layont
heo
iland wa
terp
ipessha
llbe we
ll
sea
ledandr
eli
abe.
l

8) Wa
tersha
llbed
rai
nedaway whent
hewa
tercoo
lingdev
icei
sou
tofse
rvce.
i

9) Thecoo
lingdev
icesha
llbef
il
ledwi
tho
ilimmed
iat
elya
fte
rbe
ingi
nst
aled.
l

c) Oi
lst
or ank:
aget

1) Theo
ils
tor
aget
anksha
llbei
nspec
tedandi
nst
all
eda
ccor
dingt
othep
roduc
ttechn
ica
ldocu
-
men
ts.

2) Theo
ill
eve
lme
terope
rat
esf
lex
ibl
yanda
ccu
rat
ely,andt
hei
ndi
cat
ionsha
llbecons
ist
ent
wi
tht
hea
ctua
loi
lleve
lint
heo
ils
tor ank;t
aget hepos
iti
ono
fthes
igna
lcon
tac
tpo
intof
56
 SHP/TG 004
-2:
2019

t
heo
ill
eve
lme
teri
scor
rec
tandt
hei
nsu
lat
ioni
sin
tat.
c

3) Thei
nst
all
ati
ond
irec
tiono
ftheo
ils
tor
aget
anki
scor
rec
tandt
hel
oca
tioni
srechecked.

d) Cas
ing:

1) The
resha
llbenoc
rackso
rdamagesi
ntheappea
ranceoft
heca
singwhent
hepor
cel
ainj
ack
-
e
tisused,andt
headhes
ivepa
rtsoft
hepor
cel
aincas
ingandt
heme
talf
langesha
llbef
irml
y
sea
ledandcoa
tedwi
thwa
ter
proofg
luewi
thh
ighpe
rformance;whenas
il
iconer
ubbe
rjack
-
e
tisusedf
ort
hecas
ing,t
her
esha
llbenoc
ra s,damagesorde
ck forma
tioni
ntheappea
r-
ance;andt
heme
talf
langej
oin
tsu
rfa
ceoft
hecas
ingsha
l h,andwi
lbesmoot thou
tdamage
orcas
tsandho
les.

2) Er
ect
ionandho
ist
ingofca
singsha
llmee
tther
equ
iremen
tsoft
echn
ica
ldocumen
ts.

3) Thega
ske
tint
het
ops
truc
tur
eoft
hecas
ingsha
llbeco
rrec
tlyi
nst
all
edandwe
ll
-sea
led,and
t
het
opconnec
tionsha
llno
tbel
oosenedwhent
hel
eadwi
rei
sconnec
ted.

4) Thesu
rfa
ceoft
hep
ressu
reequa
liz
ingr
ingsha
llbesmoot
hand wi
thou
tsc
raches,andt
t he
r
ingsha
llbef
irml
yins
tal
ledandi
nther
igh
tdi
rec
tion.The
resha
llbed
rai
nageho
lesa
tthe
l
owes
tpo
intoft
hepa
rto
fthep
ressu
reequa
liz
ingr
ingwhe
rei
tisp
ronet
owa
teraccumu
la-
t
ion.

e) Gasr
elay:

1) Thega
sre
laysha
llbei
nspec
tedasqua
li
fiedbe
for
ebe
ingi
nst
aled,t
l heac
tionse
tti
ngva
lue
sha
llmee
tther
equ
iremen
ts,andt
hef
ixi
ng mea
sur
esf
ort
ranspor
tat
ionsha
l emoved.
lber

2) Ther
elaysha
llbei
nst
all
edho
rizon
tal
ly wi
thar
eli
abl
econnec
tionandgoodsea
lingandt
he
s
ignabovet
het
opcove
rsha
llpo
intt
otheo
ils
tor ank.
aget

3) Thega
sco
llec
tingboxsha
llbef
il
ledwi
thi
nsu
lat
ingo
ilandt
igh
tlysea
led.

4) Ther
elaysha
llbemo
ist
ure
-pr
oofandwa
ter
-poof,andbeequ
r ippedwi
thar
ainp
roo r.
fcove

5) Thecab
lel
eadssha
llbeequ
ippedwi
thad
ri i
ppngbenda
ttheconnec
tingpo
intoft
her
elay,
andt
heen
tranceho
lei
sti
ght
lyb
locked.

6) Theobse
rva
tionwi
ndowba
ffl
esha
llbea
ttheopen
ingpos
iton.
i

f) Thep
ressu
rer
eli
efva
lvesha
llbei
nst
all
edi
nthecor
rec
tdi
rec
tion,andt
igh
tlysea
led.Thee
lec
-
57
SHP/TG 004
-2:
2019

t
rica
lcon
tac
tac
tionsha
llbeaccu
rae.
t I
nsu
lat
ionpe
rformanceandt
heac
tionp
res
sur
eva
luesha
ll
mee
tther
equ
iremen
tso
fthep
roduc
ttechn
ica
ldocumen
tat
ion.

g) Thesea
lingoft
heconnec
tingpipebe
tweenthemois
tur
eabsorbe
randtheoi
lstoragetanksha
ll
beti
gh ,
tt hemois
tur
eabsorben
tshal
lbedri ,
ed andtheoi
lsea
lleve
lshal
lbeabovet heoi
lsur-
f
acel
ine.

h) Tempe
rat
uremeasu
ringdev
ice:

1) Thet
hermome
tersha
llbeca
lib
rat
edbe
for
ebe
ingi
nst
all
edandt
hes
igna
lcon
tac
tac
tionsha
ll
beaccu
rat
eandp
rope
rlycommun
ica
ted.

2) Thet
hermome
tersha
llbead
jus
tedaccor
dingt
othemanu
fac
tur
er’
srequ
iremen
ts.

3) Thet
hermome
terpedes
talont
het
opcove
rsha
llbet
igh
tlysea
led wi
thou
toi
llea
kage,and
t
het
hermome
terpedes
talsha
llbef
il
ledwi
thi
nsu
lat
iono
il;t
heunusedt
hermome
terpedes
-
t
alsha
lla
lsobesea
led.

4) Thet
hin me
talhoseoft
heexpans
ions
igna
lthe
rmome
tersha
llnotbef
lat
tenedorsha
rpl
y
twi
sted,andi
tsbend
ingr
adi
ussha
llno
tbel
esst
han50mm.

3.
5.8 Tr
ans
forme
roi
lfi
ll
ingsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Thei
nsu
lat
iono
ilsha
llbei
nspec
teda
squa
li
fiedbe
for
efi
ll
ingt
het
rans
f r.
orme

b) Oi
lmi
xingt
est
ssha
llbeconduc
tedbe
for
edi
ffe
ren
tgr
adesofi
nsu
lat
ingo
ila
remi
xedo
rnewo
ils
oft
hesameb
randa
remi
xedwi
thusedo
ils.
Iti
sno
tsu
itab
let
ousemi
xedo
ilf
ornewl
yins
tal
led
t
rans
forme
rs.

c) Vacuumo
ilf
il
li
ngf
ort
het
rans
forme
rsshou
ldnotbeca
rri
edou
tonr
ainydayso
rfoggydays.O
il
f
il
li
ngandvacuumt
rea
tmen
tsha
llmee
tthep
roduc
ttechn
ica
lrequ
iremen
tsandcon
formt
othe
f
oll
owi
ngr
equ
iremen
ts:

1) Thede
forma
tiono
ftheo
ilt
anksha
llbemon
itor
eddu
ringva ng,andt
cuumi hemax
imumva
l-
uesha
llno
texceedtwi
cet
hemax
imum wa
llt
hickness.

2) Va
cuumsha
llbe ma
int
ainedt
hroughou
ttheen
tir
epr
ocess.Thef
il
ledo
ilt
empe
rat
uresha
ll
beh
ighe
rthant
het
ankbodyt
empe
rat
ure.
Theo
ilf
il
li
ngspeedshou
ldno n.
texceed100L/mi

3) Whent
het
rans
forme
risbe
i cuumed,acces
ng va sor
ies wh
ichcannotbea
rthe mechan
ica
l
s
treng
thunde
rva
cuum cond
iti
onssha
llbei
sol
atedf
romt
heo
i ank;pa
lt rts wh
ichcanbe
58
 SHP/TG 004
-2:
2019

vacuumedsha
llbevacuumeds
imu
ltaneous
ly;andt
hevacuum pump o
rvacuum un
itand
mea
sur
essha
llbet
akent
opr
even
tsuddenshu
tdownorr
eve
rsef
il
li
ngoft
hevacuum pump
o
ilcausedbyimp
rope
rope
rat
ion.

4) O
ilshou
lden
tert
het
rans
forme
rfr
omt
heo
ilva
lvea
tthel
owe
rpa
rtdu
ringo
ilf
il
lng.For
i
t
rans
forme
rswi
thd
irec
tedf
orcedo
ilc
ircu
lat
ion,o
ilf
il
li
ngsha
llbeca
rri
edou
taccor
dingt
o
t
her
equ
iremen
tsoft
het
echn
ica
ldocumen
ts.

5) Thet
rans
forme
rbodyandi
tss
idewi
ndng,o
i ilf
il
terandp
ipe
linesha
llber
eli
abl
ygr
ounded
du
ringo
ili
njec
tion.

5.
4 Hi
gh-
vol
tagee
lect
rica
lequ
ipment

4.
5.1 I
nst
all
ati
onofh
ighvo
ltagee
lec
tri
calequ
ipmen
tsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) I
nst
all
ati
onofh
igh
-vo
ltagee
lec
tri
calequ
ipmen
tsha
llbeca
rri
edou
tina
ccor
dancewi
tht
hep
rov
i-
s
ionsoft
hissec
tion.
Inadd
iton,t
i hedes
i r’
gne sandt
heequ
ipmen
tmanu
fac
tur
er’
sins
tal
lat
ion
t
echn
ica
lrequ
iremen
tssha
l t.
lbeme

b) Thecommi
ssi
oni
ngt
estt
echn
ica
lrequ
iremen
tsf
orh
igh
-vo
ltagee
lec
tri
calequ
ipmen
tins
tal
lat
ion
sha
llbecons
ist
entwi
tht
her
egu
lat
ions.

4.
5.2 I
nst
all
ati
onoft
heSF6 b
rea
ker
ssha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Thebaseorsuppor
tofanSF6b
reake
rsha
llmee
tther
equ
iremen
tso
fthep
roduc
ttechn
ica
ldocu
-
men
tsandt
hef
oll
owi
ngr
equ
iremen
ts:

1) Conc
ret
est
reng
thsha
llmee
ttheequ
ipmen
tins
tal
lat
ionr
equ
iremen
ts.

2) Thef
ounda
tioncen
tred
ist
anceandhe
igh
tdev
iat
ionsha
llnotbeg
rea
tert
han10mm.

3) Thecen
trel
inedev
iat
iono
fther
ese
rvedho
lesorembeddedpa
rtssha
llnotbeg
rea
tert
han
10mm,andt
heuppe
rendoft
heembeddedpa
rtsha
llbe1 mmt
o10 mm h
ighe
rthant
he
conc
ret
esu
rface.

4) Thecen
trel
inedev
iat
iono
fembeddedbo
ltssha
llnotbeg
rea
tert
han2mm.

b) SF6 b
rea
ker
ssha
llbei
nst
all
edunde
rthegu
idanceoft
hemanu
fac
tur
er’
stechn
ica
lpe
rsonne
lac
-
co
rdi
ngt
other
equ
iremen
tso
fthep
roduc
ttechn
ica
ldocumen
ts,andsha
llmee
tthef
oll
owi
ng
r
equ
iremen
ts:
59
SHP/TG 004
-2:
2019

1) Me
teo
rol
ogi
calcond
iti
onsf
ort
hei
nst
all
ati
onenv
ironmen
tsha
llmee
tpr
oduc
tther
equ
ire
-
mentsandthemoist
ure-pr
oo fanddus
tproofmeasur
essha
llbecompl
eted.Theins
tal
lat
ion
sha
llbecar
riedou
ti n weat
he rwit
houtwind,sand,ra
in,andsnow.Whent hear
cext i
n-
gu
ish
ingchambe
rischeckedandassemb
led,t
her
ela
tivehumi
dit
yoft
hea
irsha
llbel
ess
t
han80%.

2) The li
fti
ng equi
pment, l
ift
ing point
s and l
ift
ing procedures shal
l conf
o rm tothe
requ
irement
so fthep
roduc
tt echn
ica
ldocumens;t
t hei
nstal
lat
ionshallbecar
riedoutina
c-
cor
dance wi
tht
he componen
t numbe
ring p
rov
ided by t
he manu
fac
tur
er and i
nthe
r
pes
cri
bedor
der.Non
-sequen
tia
las
semb
lyi
spr
ohi
bied.
t

3) Cir
cuitbreakershal
lbef irml
y andr e
liab
lyfixedacco r
ding t
ot her equi
remen t
soft he
producttechni
caldocuments,andtheboltfast
eningtorqueshal
lmee tt herequi
remen
tsof
thep r
oducttechni
caldocuments.Thenumbe ro
fga ske
tsfortheb r
a t,chas
cke ss,andf
i oun-
dati
onshou
ldnotbemo rethan3,thetot
althi
cknesssha
llnotexceed10 mm,thesizeof
eachgas
ketsha
llbecons
ist
en twi
ththebase,andal
lthegasket
sshallbef
irml
yconnected.

4) Fl
angefacesoftheproppor
cel
ainbushingint
hesamephaseshou
ldbeonthesamehori
zon-
t
alplane,thedevi
ati
ono ft
hed i
stancebetweent
hecent
r a
lli
nesofthep
r opssha
llnotbe
r
gea
te han5mm,andt
rt hedev
iat
iono
fthei
nte
r-phasecen
tred
ist
ancesha
llnotbeg
rea
ter
t
han5mm.

5) Al
lthepa
rtssha
llbei
nst
all
edi
nthecor
rec
tpos
iton,andt
i hei
rhor
izon
talandve
rti
calde
-
r
geessha
llmee
tther
equ
iremen
tsoft
hep
roduc
ttechn
ica
ldocumen
ts.

6) Thesea
lgr
oovesu
rfacesha
llbei
ntac
tandc
leanand wi
thou
tsc
rat
ch ma
rks.Thesea
ling
r
ingsshal
lbenew producs.
t Theappl
iedstop-
leakcompoundshallnotbecomei
ntocontac
t
withsu
lphurhexa
fluor
idegas;theadso
rbentshal
lbereplacedandwa t
erpr
oofg
luesha
llbe
coa
teda
ccor
dingt
othep
roduc
ttechn
ica
ldocumen
ts.

7) Bo
ltsi
nthesea
lingpa
rtsha
llbef
ast
enedus
ingat
or ench,andt
quewr het
orqueva
luesha
ll
con
formt
othep
roduc
ttechn
ica
lrequ
iremen
ts.

c) TheSF6 b
reake
rsha
llmee
tthef
oll
owi
ngr
equ
iremen
tsa
fte
rbe
ingi
nst
aled:
l

1) Thej
oin
tac
tiono
ftheSF6 b
reake
randt
heope
rat
ing mechan
ismsha
llbeca
rri
edou
tina
c-
cordancewit
hrequ
iremen
tso
fthep
roduc
ttechn
ica
ldocumen
tsandmee
tthef
oll
owi
ngr
e-
qui
r emens:
t

● Sul
phu
rhexa
fluor
idegaswi
tharatedp
ressu
resha
llf
il
linthebreake
rbe f
orejo
intopera
-
t
ionst
ars;t
t hef
irstj
oin
toper
ati
onshoul
dbeconductedunde
rt hegui
danceoftechn
ical
pe
rsonne
lfr
omt
hemanu
fac
tur
er.
60
 SHP/TG 004
-2:
2019

● Theposi
tionind
icatorwor
ksco r
rec
tlyandrel
iab
ly,andit
sof
fandonpos
iti
onssha
ll
con
formtot hebrea
ker’
sactua
lswitchedof
foronstatus.

● Thoseequ
ipped wi
ths
low-
swi
tch
ing
-of
fands
low-
swi
tch
ing
-ondev
icessha
llpe
rform
t
hes
lowswi
tch
ing
-of
fandswi
tch
ing
-onope
rat
ionsbe
for
efas
tswi
tch
ingo
ffandswi
tc-
h
ingona
reope
raed.
t

2) Thei
nspect
ionofthecurr
en tcar
ryingpar
tsoftheequ
ipmen
tandt
heconnec
tionoft
he
down
leadshal
lmee
tt hef
ollowingrequi
remen
ts:

● Theflex
ibleconnec
tionofthecur
rentcar
ryi
ngpa
rtsoft
heequ
ipmen
tsha
llnotbeb
ro-
ken,concaveorcorrodedonthesur
face.

● Thecon
tac
tsu
rfa
ceoft
heequ
ipmen
tte
rmi
nal
ssha
llbesmoo
th,c
lean,andwi
thou
tox
-
i
def
ilm.Thes
ilve
rpl
ati
ngpa
r ubbed.
tcannotber

● Theconnec
tionsu
rfaceso
ftheequ
ipmen
tte
rmi
nal
ssha
llbecoa
tedwi
tht
hin
-laye
rel
ec-
t
rica
ljo
intcompound.

● Theconnec
tingbo
ltssha
llbecomp
let
eandf
asened,andt
t hef
ast
eni
ngt
orquei
sincon
-
f
ormi
ty wi
tht
her
egu
lat
ions.

● Connec
tionso
fthedownl
eadssha
llnotcauseunaccep
tab
les
tresst
otheequ
ipmen
t
connec
tiont
ermi
nas.
l

3) Thepiezomet
erri
ngshal
lhavenosc
rat
chesandbu
rrs,andi
tsinst
all
ationshal
lbefirm,
f
lat,andwit
houtdef
ormaton;t
i hep
iezomet
erri
ngshou
ldbedri
ll
edwi t
hd ra
inageho
lesat
t
hel
owes
tpos
iton.
i

4) Theg r
oundi
ng wir
econnecti
onsoftheequ
ipmentsha
llmee
tthedesignrequ
iremen
tsand
productt
echni
caldocumen
ts,andshal
lbef
reeofcorr
osonanddamage,andsha
i l
lbere
lia
-
b
lyconnec
ted.

d) Pe
rfo
rmancepa
rame
ter
soft
heSF6 b
rea
kera
fte
rbe
ingi
nst
all
edandad
jus
tedsha
llmee
tthede
-
s
ignr
equ
iremen
tsandmee
tther
equ
iremen
tsoft
hep
roduc
ttechn
ica
ldocumen
ts.

4.
5.3 I
nst
all
ati
onoft
hegasi
nsu
lat
edswi
t r(
chgea S)sha
GI llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Conc
ret
est
reng
thoft
heGI
Sequ
ipmen
tfounda
tionsha
llmee
ttheequ
ipmen
tins
tal
lat
ionr
equ
ire
-
men
tsandt
heembeddedpa
rtssha
llbewe
ll
-gr
oundedandmee
tthedes
ignr
equ
iremen
ts.
Thea
l-
l
owabledevi
ati
onoftheGISequipmen
tfoundat
ionandt
heembeddedpartsshal
lmeetthere
-
qui
rement
so fTab
le47,i
naddit
iontotherequ
iremen
tsoft
heproduc
ttechni
caldocumen
ts.
61
SHP/TG 004
-2:
2019

b) GISelemen
tsshal
lbeins
tal
ledunde
rt heguidanceofthemanuf
actur
er’stechn
ica
lpersonne
lac
-
cord
ingtotherequi
rement
so fthe p
r oduc
tt echn
ica
ldocuments,and meetthefo
llowingre
-
qu
iremen
ts:

1) Me
teor
olog
ica
lcond
iti
onsf
orGI
Sins
tal
lat
ionsha
llmee
tthep
roduc
trequ
iremen
tsandt
he
mo
ist
ure
-pr
oofanddus
tpr
oofmeasu
ressha
llbecomp
leed.
t

2) Theli
fti
ngequipment,lif
tingpo
ins,andl
t if
tingp r
oceduressha
llconf
ormtorequi
remen
ts
oftheproduc
tt echn
ica
ldocument ;
st hei
nstal
lat
ionshal
lbeca r
riedouti
naccor
dancewi
th
t
hecomponen
tnumbe
ringp
rov
idedbyt
he manu
fac
tur
erandi
nthep
resc
ribedor
der.Non
-
sequen
tia
lassemb
lyi
sno
tal
lowed.

3) Thepre-cha
rgednit
rogenintheboxshal
lbeexhaust
edandthenfi
ll
ed wit
hdryair.When
theoxygenconten
ti nthea
irintheboxismor
et han18% ,t
heins
tal
lat
ionpe
rsonne
lshal
l
bea
llowedt
oen
tert
heboxf
ori
nspec
tionandi
nst
all
aton.
i

4) Thecon
tac
tcen
treoft
heconnec
tingp
lug
-insha
llbea
ligned wi
tht
hesocke
tandbeun
-
blocked.Theinse
rti
ondepthshal
lconform tot
herequ
irement
softhe p
roducttechnica
l
documen s;t
t hecontac
tres
ist
ancesha
llconf
ormtot
herequir
ement
softheproduc
tt echni
-
ca
ldocumen
tsandshou
ldnotexceed1.
1timest
heva
luesspec
ifi
edi
nthep
roduc
ttechn
ica
l
documen
ts.

5) Al
lthepa
rtssha
llbei
nst
all
edi
ntheco
rrec
tpos
iton,andt
i hei
rhor
izon
talandve
rti
calde
-
r
geessha
llmee
tther
equ
iremen
tsoft
hep
roduc
ttechn
ica
ldocumen
ts.

6) Thesea
lg r
oovesur
facesha
llbeint
actandclean.Theseal
ingr
ingssha
llbenew producs.
t
Theappl
iedst
op-
leakcompoundsha
llnotcomei n
tocontac
twithsul
phurhexa
fluor
idegas;
t
headso
rben
tsha
llber
epl
acedanddus
tremova
landsea
lwa
ter
proo
fingt
rea
tmen
tsha
llbe
pe
rformeda
cco
rdi
ngt
othep
roduc
ttechn
ica
ldocumen
ts.

7) I
nst
all
ati
ono
ftheexpans
ionj
oin
tsandbush
ingssha
llmee
tther
equ
iremen
tso
fthet
echn
ica
l
documen
ts.

8) Thei
nnerpa
rtoft
hegaspi
peshal
lbecean,andt
l heon-si
tepr
oces
singtechno
logy,cu
rva-
tu
rerad
ius,andbr
acke
tarr
angemen
tofthegaspipeshal
lmeettherequi
rementsofthe
r
poduc
ttechn
ica
ldocumen
ts;connec
tingj
oin
tsbe
tween ga
spi
pessha
llbel
oca
tedi
na
l
pacet
hati
sconven
ien
tfo
robse
rva
tionandma
inenance.
t

9) Equ
ipmentg r
oundi
ng wi
reconnec
tionsshal
lconformtotherequ
iremen
tsofthep
roduct
t
echni
caldocumen
t ,
s andshal
lbef reefrom cor
rosi ,
onanddamage andsha
llberel
iab
ly
connec
ted.

62
 SHP/TG 004
-2:
2019

Tab
le47 Al
lowab
ledev
iat
ionoftheGI
Sequ
ipmentfoundat
ionandtheembeddedpa
rts

Al
lowab
lef
ounda
tion Al
lowab
ledev
iat
iono
f
Ax
is(
mm)
e
leva
tiondev
iat
ion (
mm) t
heembeddedpa
rt(
mm)
I
tem Ad
jac
ent A
ll Above Wi
tho
the
r
Found
ati
on I
nte
r- Ce
ntr
e
I
n-ph
ase emb
edd
ed emb
edd
ed f
ound
ati
on equ
ipmen
t Ax
ley
e
lev
ati
on ph
ase l
ine
a
prt
s a
prt
s s
urf
ace ,
x y

Th
reepha
ses
sha
ringone ≤2 — — — — — — — —
f
ounda
tion

Onef
ounda
tionf
or
— ≤2 ≤2 — — — — — —
ea
chpha
se

Founda
tionf
or
≤5 — — — — — — — —
eve
ryo
the
rdev
ice

I
nthes
ameg
roup — — — — — — ≤1 — —

Su
rfa
cee
leva
tiono
f
— — — ≤2 — ≤1~10 — — —
t
heembeddedpa
rts

Embeddedbo
lts — — — — — — ≤2 — —

I
ndoo
rins
tal
lat
ion

Ea
chpha
seo
f
— — — — — — — ≤5 —
t
heb
rea
ker

I
ndoo
randou
tdoo
r
equ
ipmen
t
f
ounda
tionunde
ra ≤5 — — — — — — — —
vo
ltagel
owe
r
t
han220kV

I
ndoo
randou
tdoo
r
equ
ipmen
t — — — — — — — — ≤5
f
ounda
tion

4.
5. 4 Ins
tal
lat
ionofthevacuumc
ircu
itb
reake
randt
heh
igh
-vo
ltageswi
tchcab
ine
tsha
llmee
tthe
fo
llowi
ngrequi
remens:
t

a) Theinsta
llat
ionandadjustmentofthevacuumci
rcu
itbreakersha
llmee
tther
equ
iremen
tsoft
he
produc
tt echni
caldocumentsandthefol
lowingr
equi
remen s:
t

1) Thei
nst
all
ati
onsha
llbeve
rti
calandf
ixed,andt
hei
nte
r-pha
sesuppo
rtpor
cel
ainbush
ing
sha
llbeont
hesamel l.
eve

2) Connec
tingl
eve
rsoft
het
hree
-phasel
inkageconnec
tingr
odssha
llbeont
hesamel
eve
land
havecons
ist
entang
les.

63
SHP/TG 004
-2:
2019

3) Three
-phasesynch
ron
izat
ion,thecontac
tresi
stance va
luesofconduc
tivecircu
its,t
he
swi
tchi ime,swi
ngont tch
ingonspeeds,swi
tch
ingo f
ftime,swi
tch
ingoffspeed,andoth-
e
rpe
rformancepa
rame
ter
ssha
llmee
tther
equ
iremen
tso
fthep
roduc
ttechn
ica
ldocumen
ts.

b) TheSF6 b
reake
rins
tal
ledi
ntheh
igh
-vo
ltageswi
tchcab
ine
tsha
llbei
nst
all
edandad
jus
teda
c-
cor
dingt
other
equ
iremen
tso 4.
f5.2.

5.
5 Enc
losedbusba
randthebusduct

5.
5. 1 Encl
osedbusbarandthebusductinsta
lla
tionsha
llbecar
riedou
tinaccordancewi t
hthep r
o-
vi
sionsofth
issec
tion.
Inadd
iti ,
on t hedes
igne ’
rsandequ ipmen
tmanufac
ture ’
rsi nst
all
ati
ontechni
-
ca
lrequ
iremen
tssha
l t.
lbeme

5.
5.2 I
nst
all
ati
onoft
heenc
losedbusba
randt
hebusduc
tsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Thebusbody,a
ccesso
ries,andf
ixi
ngcomponen
tssha
llbep
rocessedo
rcon
figu
reda
ccor
dingt
o
t
her
equ
iremen
tsofcons
truc
tionandt
hei
nst
all
ati
ond
rawi
ngsbe
for
etheenc
losedbusba
rand
t
hebusduc
tisi
nst
aled.
l

b) Al
lsecti
onsoft
heenc
losedbusbarandthebusduc
tsuppl
iedinacomple
tesetshal
lbecl
earl
y
marked,wi
thcomp
let
ea cces
sor
ies,andwit
houtoute
rca
singdef
ormat
ionori
nter ldamages.
na

c) Thesuppo
rtsha
llbef
irml
yi ns
tal
led,thebussha
llbep
lacedinstr
icta
ccordancewiththeinsta
l-
l
ati
onsect
iondi
agram,phasesequence,number
ing,d
irect
ion,andsign;thelong
itud
inalcl
ear-
ancesha
llbeeven
lyd
ist
ribu
ted.
Nomechan
ica
lst
resssha
llbegene
rat
edont
hebusandt
hecase
a
fte
rthebusi
sins
tal
led.

d) I
nst
all
ati
onoft
her
igi
dbussha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Ther
igi
dbusisconnec
tedby we
ldng,byt
i h
roughbo
lts,byplywoodorbycl
ampingbol
ts.
Thet
ubula
randbarbusshal
lbeconnect
edusi
ngaspecialc
lamp,andt hei
nne
rs cr
ewed
i
ppej
oin
tsort
inso
lde
ringcannotbeusedf
ort
heconnec
tion.

2) Ins
tal
lat
ionoft hebol
tj o
intfacesbetweenonebusandanotherbus,andbetweenthebus
andthee l
ect
ricappl
ianceconnecti
ngthetermi
nalsha
llmeetthefol
lowi
ngrequi
rements:

● Thebuscon
tac
tsu
rfa
cesha
llbekep
tcl
eana
fte
rbe
ingp
rocessedandbecoa
tedwi
tht
he
e
lec
tri
calj
oitcompound.
n

● Whenthebusisplacedhor
izont
aly,t
l heth
roughbo
ltsshal
lbeins
tal
ledf
rombo tt
omto
op.
t Inot rcases,nu
he tsshal
lbep lacedonthemai
ntenances
ide.2to3t h
readsoft
he
bo
ltshou
ldbeexposedou
toft t.
henu
64
 SHP/TG 004
-2:
2019

● Bo
ths
idesoft
hebusconnec
ting wi
tht
het
hroughbo
ltssha
llbeequ
ipped wi
thf
lat
wa
she
rs.C
lea
ranceofmo
ret
han3mmbe
tweenad
jacen
tbo
ltwashe
rssha
llber rved.
ese
Asp
ring wa
she
roral
ock
ingnu
tsha
llbei
nst
all
eda
tthenu
tsde.
i

● St
ressont
hebo
ltssha
llbeun
iform,sonoadd
iti
ona
lst
resssha
llbeapp
liedont
hecon
-
nec
tingt
ermi
nal
soft
hee
lec
tri
calapp
liance.

● Thebuscon
tac
tsu
rfacesha
llbet
igh
tlyconnec
ted,andt
heconnec
tingbo
ltssha
llbe
t
igh
tenedus
ingat
or ench.
quewr

3) Whent
hebusi
sconnec
tedt
othesc
rewt
ermi
nal,t
hed
iame
tero
fthebussha
llnotbe1mm
r
gea
tert
hant
hato
fthes
crew t
ermi
nal.Theox
idef
ilm oft
het
hreadssha
llbeb
rushed
cean,t
l hecont
actsur
faceofthenutssha
llbesmoo h,acoppe
t rti
n-l
inedfla
twashershal
l
beaddedbetweenthenutsandthebus,andalock
ingnu
twithnospringpadsha
llbepro-
v
ided.

4) Whent
hebusi
sfi
xedont
hepos
tinsu
lat
or,t
hef
oll
owi
ngr
equ
iremen
tssha
l t:
lbeme

● F
ixt
urebe
tweent
hebussuppor
tcl
ampandt
hepos
tinsu
lat
orsha
llbesmoo
thandf
irm,
andadd
iti
ona
lst
res
ssha
llnotbeapp
li hebus.
edont

● Thesuppor
tcl
ampo
rot
hersuppor
tingf
itt
ingsoft
heACbussha
llno
tform ac
losed
magne
ticc
ircu
it.

● Whent
hebusi
spl
acedhor
izon
tal
ly,t
heuppe
rpr
essu
rep
lat
eoft
hebusba
rsuppor
t
sp
lin
tshallhavea1mmt o1.5 mm gap wi
t hebus.Whent
ht hebusbarisp
lacedve
rti
-
ca
ll ,
yt heupperpr
essu
repl
atesha
llhavea1.5 mmto2mm gap wi
t hebus.
ht

● Af
ixeddeadpo
intsha
llbese
tfo
reachsec
tionoft
hebusont
hepos
tinsu
lat
or,wh
ich
shou
ldbese
tatt
hemi
dpo
into
fthef
ulll
eng
tho
rattwobusexpans
ionj
oin
ts.

● Whent
het
ubu
larbusi
sins
tal
ledont
hes
lid
ingho
l r,t
de her
esha
llbeagapof1 mmt
o
2mmbe
tweent
hesha
ftsea
tandt
het
ubu
larbus.

● The
resha
llbenoedgesandbu
rrsont
hef
ixi
ngdev
iceo hebus.
ft

5) Busexpans
ionj
oin
tssha
llno
thavec
racks,b
rokens
trandsorwr
ink
les;t
hei
rtot
alsec
tion
sha
llnotbel
esst
han1.
2timest
hebussec
tion.

e) Thei
nsu
lat
orandt
hewa
llbush
ingsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Insu
lat
orsandthewallbushi
ngshal
lbeinspect
edbe
f o
rebeingi
nst
aled,t
l heporcel
ainfl
an-
gesshallbecomp
let
ewi thoutc
racks,t
hefil
li
nginoftheg
luedpoint
siscompl
et e,andthe
65
SHP/TG 004
-2:
2019

bond
ingi
sfi
rm.

2) I
nsu
lat
orsandt
het
hroughwa
llbush
ingsha
llbet
est
edasqua
li
fiedbe
for
ebe
ingi
nst
aled.
l

3) Topsu
rfa
ceso
fthepos
tinsu
lat
oro
rwa
llbush
ingi
nst
all
edont
hesamep
laneo
rtheve
rti
cal
l
panesha
llbel
oca
tedont
hes
amep
lane.Thecen
trel
inepos
iti
onsha
llmee
tthedes
ignr
e-
qu
iremen
ts.
Ins
tal
lat
ioncen
trel
ineso
fthepos
tinsu
lat
orsi
nthes
tra
igh
tbussec
tionsha
llbe
ont
hes
ames
tra
igh
tlne.
i

4) Whenpos
tinsu
lat
orsandwa
llbush
inga
rei
nst
aled,t
l hebaseo
rfl
angesha
llno
tbeembed
-
dedi
ntheconc
ret
eorp
las
ter
ingl r.
aye

5) Buff
ergaskes,sucha
t sr
ubberorasbestospaper,wit
hat hi
cknessnotlesst
han1. 5 mm
sha
llbepaddedbetweenthecon
tac
tsu r
fa cesofl
ow-vol
tageposti
nsul
atorswit tbase/
hou
t
opcapsandt
heme
talf
ixt
ures.

6) I
nst
all
ati
ono
fthewa
llbush
ingsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

● Thebored i
ame t
erfori
nsta
ll
ingt
he wal
lbushi
ngsha
llbe5 mml a
rgerthantha
to fthe
bush
inginsert
ionpa
rt,andthemaximumthi
cknes
softheconc
ret
ei ns
tal
lat
ions
labshal
l
notexceed50mm.

● Wa
llbush
ing wi
thr
atedcu
rren
tof1500Ao
rabovei
sdi
rec
tlyf
ixedont
hes
tee
lpl
ate;
noc
losedmagne
ticc
ircu
itssha
llbef
ormeda
roundt
hebush
ing.

● Whent hewal
lbushi
ngisinsta
lledver
tica
lly,t
hef l
angesha
llbeupwards;whent
hewa
ll
bush
ingisins
tal
ledhor
izont
all
yt, hef
langeshallbeontheou t
side.

● Me
talsp
lin
ts(
excep
tfa
stene
rs)a
ttheendoft
hebuswa
llbush
ingwi
thcu
rren
tof600A
andabovesha
llbe madeofnon-magneti
c ma
ter
ias.Theysha
l llbe me
tal
-connect
edto
thebus,andthecont
actsha
llbestabe.Thet
l hi
cknes
so ft
he met
alspl
intshal
lnotbe
l
esst
han3mm.Whent
hebusi
ncl
udestwoormor
epa
rts,t
hebusi
tse
lfsha
llbef
ixed.

● Ca
singg
round
ingt
ermi
nal
sandunused vo
ltageex
trac
tiont
ermi
nal
ssha
llber
eli
abl
y
r
gounded.

f) Unchargedmetalcomponentssucha stheposti
nsul
ato se,ca
rba s
ingflangeandtheprot
ective
ne (
t cove )
r sha
llbegrounded.Groundi
ng wi
resshou
ldbeneat
lyar
rangedandinthesamed i
rec-
t
ion.

g) Cl
osedbusshallnotbel
ift
edo rt
ied withbare wi
rer
opest opreven
tany mechani
caldamage.
Duri
ngi
nsta
lla
tionandad
justment,i
t i
s impor
tanttokeepthecasi
ngcleanbot
h i
nsideandout
-
s
ide.Dus
tandot
herdeb
rissha
llbep
reven
tedf
romen
ter
ingt
heconnec
tions.Thei
nne
rsi
deof
66
 SHP/TG 004
-2:
2019

t
hecas
ingandi
nsu
lat
orssha
llbewi
pedc
lean,andt
her
esha
llnotbeanyr
emnan
tsi
nthecas
ing.
Theassemb
lyandt
heconnec
tionoft
heequ
ipmen
tconnec
tedt
otheenc
losedbusba
rsha
llbe
ca
rri
edou
taf
terad
jus
tmen
toft
heenc
losedbusi
scomp
leed.Me
t talpa
rtso
ftheca
singf
ort
he
enc
losedbusandsuppor
tings
truc
tur
esha
llber
eli
abl
ygounded.
r

5.
6 Cab
lel
ayi
ng

5.6.
1 Cabl
elyi
ngshal
lbecar
riedou
tinaccor
dancewit
ht hep
rovi
sionsofthissec
tion.
Inadd
iton,
i
thedes
i r’
gne sandtheequ
ipmentmanu
fact
urer’
sins
tal
lat
iont
echn
icalrequ
irement
sshal
lbeme t.

6.
5.2 Cab
lel
ayi
ngsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Bas
icp
rov
isi
ons

1) P
roces
singandi
nst
all
ati
ono
fcab
lep
ipesandsuppor
ts,t
hep
lac
ingo
fcab
les,andt
hec
rea
-
t
ionoft
hecab
let
ermi
nal
sandj
oin
tssha
llmee
tther
equ
iremen
tsoft
hecons
truc
tionandi
n-
s
tal
lat
iond
r ngs.
awi

2) Whe
the
rthecab
l ype,vo
et ltage,andspec
ifi
cat
ionscon
formt
othedes
ignsha
llbechecked
be
for
ethecab
lesa
rep
laced.
Theappea
ranceoft
hecab
lesha
llbenon
-des
truc
tiveandwe
ll
-
i
nsu
laed.Thebu
t riedcab
lessha
llbet
est
edasqua
li
fied.

3) Thel
eng
thofea
chcab
lesha
llbeca
lcu
lat
edaccor
dingt
othedes
ignandt
heac
tua
lpa
th,and
eachcab
lesha
llber
easonab
lya
rrangedt
oreducet
henumbe
rofcab
leconnec
tionsbe
for
e
t
hecab
lei
spaced.
l

4) St
andbyl
eng
thshou
ldber
ese
rvedf
oreachcab
lea
ttheendoft
het
ermi
nalandnea
rthe
o
jit.
n

5) Cab
lessha
llbed
rawnf
romt
heuppe
rendo
fthed
isc,andt
hecab
lessha
llno
tbef
ric
tiona
lly
dr
aggedont
hesuppor
tsandonthegroundwhencablesarel
aid.The
resha
llbenomechan
i-
ca
ldamaget
ocabes,sucha
l sarmou
rc rush,cab
letwist
ing,andsheat
hfrac
tue.
r

6) Themax
imumt
rac
tions
treng
thshou
ld mee
tther
equ
iremen
tsi
nTab
le48 whencab
lesa
re
l
aidt
hroughmechan
i lmeans.
ca

Tab
le48 Max
imumt
ract
ionst
rengthofcab
les Un
it:N/mm2

Tr
act
ionme
thod Tr
act
ionhead Wi
remeshse
t

Al
umi
nium
St
res
s-bea
ringpa
rt Coppe
rco
re Al
umi
niumco
re Leads
leeve P
las
ticshea
th
s
leeve

Al
lowab
let
rac
tion
70 40 10 40 7
s
treng
th

67
SHP/TG 004
-2:
2019

7) Themechan
ica
lcab
lingspeedshou
ldnotexceed15m/mi
nandsha
llbes
loweddownwhen
t
hevo
ltagei
s110kVandaboveo
runde
rcomp
lexpa
thcond
itons.
i

8) La
ter
alp
res
sur
eatt
het
urn
ingpo
intsha
llnotexceed3kN/m whent
hevo
ltageoft
hecab
le
s110kVandabove.
i

b) Thedi
stancebetweenthesuppor
tingpo i
ntsofthecab
leshallmeetthedesi
gnrequi
remen
ts.
Whenitisnotspec
ifi
edinthedesi ,
gn theval
uessha
llnotexceedt
hoseli
stedinTab
le49.

Tab
le49 Di
stancebetweenthesuppor
tingpo
intsofthecab
le Un
it:mm

Cab
ling me
thod
Cab
let
ype
Leve
l Ve
rti
cal

Who
lep
las
tic 400 1000

Mi
ddl
e-vo
ltageandl
ow-vo
ltage
800 1500
Powe
rcab
le cab
les (
exc
lud
inga
ll
-pl
ast
iccab
les)

H
igh
-vo
ltagecab
leswi
thvo
ltageo
f
1500 2000
35kVandabove

Con
tro
lcab
le 800 1000

NOTE Whena
ll
-pl
ast
icpowe
rcab
lescanbef
ixedho
rizon
tal
lya
longt
heb
ra t,t
cke hed
ist
ancebe
tweensuppo
rti
ng
poi
ntsi
sall
owedtobe800mm.Rel
iabl
emo i
stu
re-p
roo
fsea
ledendssha
llbep
rov
ideda
fte
rthecab
lesa
recu
t
of,andt
f helay
ingt
emper
atu
resha
llbeabove0 ℃.

c) Themi
nimumbend
ingr
adi
usoft
hecab
lesha
llmee
tther
equ
iremen
tsi
nTab
le50.

Tab
le50 Mi
nimumbend
ingr
adi
usofthecab
le

Cab
let
ype Mu
lti
-co
re S
ing
le-
cor
e

Non
-armou
redandsh
iel
ded
6D
f
lex
ibl
ecab
les
Con
tro
lcab
le —
Armou
redandcoppe
rsh
iel
ded 12D

Ot
her
s 10D

Leadf
reeands
tee
larmou
r-shea
thed 10D
Rubbe
rinsu
lat
ed
Ba
rel
eadshea
th 15D
powe
rcab
le
St
eela
rmou
rshea
th 20D

Noa
rmou
red 15D 20D
P
las
tici
nsu
lat
edcab
le
Armou
red 12D 15D

Al
umi
niums
leeve 30D
O
il-pape
r
Armou
red 15D 20D
i
nsu
lat
edcab
le Leads
leeve
No
tarmou
red 20D —

Se
lf-
con
tai
nedo
ilf
il
led (
lead)cab
le — 20D

NOTE Dr
efe
rst
otheou
tsi
ded
iame
tero
fthecab
le.

68
 SHP/TG 004
-2:
2019

d) Thepowe
rcab
leconnec
tionsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Cab
lest
hata
rel
aidi
npa
ral
lelshou
ldbes
tagge
red.

2) Connec
tor
sforexposedcab
lessha
llbef
ixedus
ingt
hesuppo
rti
ngp
lae.
t

3) Theboxofthebur
iedcab
leconnectorshal
lbep r
otec
tedwithaprot
ectonbox (
i excep
tep -
oxyres
incont
ac ),
tbox p reven
ting mechani
caldamage.Thepr
otect
ionboxinthefrozen
so
ill
aye
rshou
ldbef
il
ledwi
thaspha
lt.

e) Cab
lesshal
lbeneat
lyl
aid,unc
rossed,f
ixedandsi
gnsshal
lbeins
tal
ledi ime.
ngoodt Si
gnsshall
beins
tal
ledonthecab
letermi
nal
sandconnecto
r ,
sa tthebend
ingposit
i ,
on i
nthei
nte
rlaye
ra, t
bo
thendsoft
unne
lsandsha
fts,andi
nthewe
lls.
Signssha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Ci
rcui
tnumbe
rsshallbe ma
rkedonthes
ign.Thecabl ype,spec
et ifi
cat
ion,andp
lacesof
or
igi
nanddest
ina
tionsha
llbespec
ifi
edwhennoseri
alnumbe
risgiven;

2) Thes
ignshal
lbecor
rosi
on-
res
istant,uni
formi
nspec
ifi
cat
ions,havec
lea
rwr
itng,notf
i all
of
feasi
l ,
y andi
tsha
llbefi
rmly mounted.

f) Thef
ixi
ngo
fthecab
lessha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Forcab
lest
obel
aidve
rti
cal
lyorl
aid wi
thag
rad
ien
tst
eepe
rt °,t
han45 heysha
llbef
ixed
ont
heb
racke
tswh
icha
rea
rrangedont
hecab
let
rayf
oreve
ry2m.

2) Hori
zont
all
ylai
dcabl
esa r
ef i
xedatbothendsoft
hecab
le,t
hebendingposi
tionandboth
endsofthecabl
ejo
ints;theyar
efixedevery5mto10m whencab
lespaci
ngi sr
equi
red.

g) Whenthecabl
eente
rsthecab
letench,sha
r t,bu
f i
ldng,pane
i l(cab
i t)andp
ne ipe,t
heen
trance
andex
itsha
llbec
losed,andthep
ipeentr
ancesha
llbesea
led.

h) Arrangementofthecabl
esinsubs
tat
ionsandi
nthema
inandaux
il
iar
ypowe
rhousessha
llmee
t
thefoll
owingrequi
rements:

1) Powe
rcab
lesandcon
tro
lcab
lessha
llno
tbel
aidont
hesamel
aye
rbr
a t.
cke

2) High&lowvolt
agepowercab
lesands
trong&weakpowe
rcontro
lcab
lessha
llbel
aidi
nse
-
quenceandbylaye
rs,wh
ichshou
ldbelai
dfromhi
ghvol
taget
ol owvol
tageandf
rombot
-
t
omt
otop.

3) Con
tro
lcab
lesshou
ldnotbe mo
ret
han1l
aye
ront
hecommonb
ra t,andno
cke tbe mo
re
t
han3l
aye
rsont
hecab
let
ray.
69
SHP/TG 004
-2:
2019

4) ACt
hree
-co
repowe
rcab
lesshou
ldno
tbe mo
ret
han1l
aye
ront
hecommonb
ra t,and
cke
notbemo
ret
han3l
aye
rsont
hecab
let
ray.

5) Sundr
y mat
eria
lsshallbecl
eaneduppr
omp t
lyandt
hecoverpla
teshal
lbecove
reda
fte
rthe
cab
lesarel
aid.Ifnecess
ary,thegapoft
hecoverpla
tesha
llbeseaed.
l

i) Thef
oll
owi
ng mea
sur
essha
llbet
akent
opr
even
tfi
reandf
l ng:
ami

1) Open
ingsf
orcab
lespa
ssi
ngt
hrought
hesha
ft,wa
ll,f
loor,oren
ter
ingt
hee
lec
tri
calpane
l
o
rcab
ine
tsha
llbep
luggedsoast
obec
losedus
ingan
ti-
fir
epugs.
l

2) I
nimpo
rtan
tcab
let
renches,t
hecab
lessha
llbesegmen
ted,orf
irer
esi
sti
ng wa
llsmadeof
sof
tre
frac
tor
iessha
llbei
nst
all
eda
srequ
ired.

3) Cabl
eswithimpor
tantci
rcui
tscanbelai
ds ing
lyinspeci
aldi
tchesorinf
ire
-pr
oofenc
losed
boxes,orhavef
ire-r
poofcoat
ingorf
ire-r
poofbandagesapp
liedonthem.

4) F
irer
eta
rdan
tcoa
tingsorf
irer
eta
rdan
ttapessha
llbeapp
liedonbo
ths
idesoft
hepowe
r
cab
lej
oin
tsandon2mt
o3msec
tionsoft
head
jacen
tcab
les.

5) F
irep
roofcoa
tingssha
llbeapp
liedf
ivet
imesacco
rdi
ngt
othemanu
fac
tur
er’
sins
truc
tions
andonceevery8hou
rs.Thet h
icknessofthefi
re-pr
oofcoa
tingsi
snotlesst
han1.
2 mm.
Duri
ngconst
ruct
ionofthe p
lugging ma
ter
ial ,
s t hecab
lesshal
lbe wr
apped wi
thor
gan
ic
l
pugg
ing ma
ter
ial
stof
aci
li
tat
ecab
ler
epl
acemen
tandhea
tdi
ssi
pat
ion,andt
heni
nor
gan
ic
l
puggi
ng mat
eri
alsshal
lbefi
ll
edi
na roundthecables.
Thethi
cknessofthep
lugg
ing ma
ter
i-
a
lsshal
lnotbelessthan100mm. Forlar
gercabl
eho l ,
es themiddlepa
rtofthehol
esmay
bep
lugged wi
tht
heuseoff
irep
rot
ect
ionp
il
lows whent
heabovecons
truc
tionr
equ
ire
-
men
tsa
r t.
eme

6) F
lamer
eta
rdan
tma
ter
ialsha
llmee
tthee
ffec
tivese
lf-
ext
ingu
ishmen
trequ
ir t.Re
emen fra
c-
t
or r
ypoduc
tssha
llmee
tther
equ
iremen
ttha
tther
efr
act
oryl
imi
tisnotl
esst
han1h
rwhen
i
nuseandt
her
efr
act
oryt
empe
rat
urei
sno
tlesst
han1000 ℃.

j) Cab
leopen
ingssha
llbet
igh
tl l
ypugged.
The
resha
llbenoobv
iousc
racksandv
isi
blepo
res.
Lar
ge
open
ingssha
llbeequ
ippedwi
thar
efr
act
oryl
ini
ngandt
henp
lugged.

5.
7 Aux
ili
arysystem motor
s

7.
5. 1 Auxil
iarysystem moto
rinsta
lla
tionsha
llbecarr
iedoutinaccor
dance wi
tht heprov
isi
onsof
th
issec
tion.Inaddi
ti ,
on thedes
igne ’
rsandt heequi
pmen tmanuf
actu
re ’
r sinst
all
ationt
echni
calr
e-
qu
iremen
tssha
l t.
lbeme

5.
7.2 Thepos
iton,d
i imens
ion,andqua
li
tyoft
he mot
orf
ounda
tion,anchorbo
ltho
le,g
roove,
70
 SHP/TG 004
-2:
2019

open
ing,embeddedpa
rts,andcab
lep
ipesha
llcon
formt
othep
roduc
ttechn
ica
ldocumen
tsandt
he
des
ignr
equ
iremen
ts.

7.
5. 3 Thei
nspec
tionoft
he mot
orsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts whent
he mot
ori
sin
-
st
aled:
l

a) Thed
iscr
oto
rsha
llbef
lex
ibl
eandwi
thou
tcr
ash
ingsound.

b) Theg
r se’
ea scond
iti
oni
sno
rma
landhasnod
isco
lor
aton,de
i ter
ior
ati
onorha
rden
ing.
Itspe
r-
f
ormancesha
llmee
tthewor
kingcond
iti
onso
fthemot
or.

c) Formo
tor
swhosea
irgap maybemeasu
red,t
her
equ
iremen
tforgapunevennes
sasspec
ifi
edi
n
theproducttechnica
lcond
iti
onsshal
lbeme t.Therat
ioo
ft hedif
fer
encebetweentheai
rgapat
eachpointandt heaver
ageairgapt
ot heave
rageai
rgapshouldbe±5% ,iftheval
ueisunspec
-
i
fied.

d) Thei ng/ou
ncomi tgo
ingl
ineoft
hemot
orsha
llhavewe
llp
ressedl
ugst
hathavep
rope
rcl
ear
ance
andc
lea
rly ma
rkednumbe
rscon
formi
ngt
other
equ
iremen
tsoft
hep
roduc
tst
anda
rds.

e) Thebrushli
fti
ngdevi
ceofthewound-typeel
ectromot
orshalbechecked.
l Theli
fti
ngdev i
cesha
ll
have “
sta
rt”and “
run”s
igns.Ac
tionsshal
lfi
rstbeinthesequenceofthesho
rtcircu
iti
ngcol
lec-
t
orr
ings,andt
heno
fthel
ift
ingb
rush.

7.
5. 4 Thecor
e-pu
ll
ingi
nspec
tionsha
llbeca
rri
edou
twhent
he mot
ori
sint
hef
oll
owi
ngc
ircum-
st
ances:

a) Theda
teo
fpr
oduc
tionexceedst
hemanu
fac
tur
er’
swa
rran
type
riod.

b) Theda
teofp
roduc
tioni
smor
et rago,whent
han1yea hemanu
fac
tur
erha
snowa
rran
type
riod.

c) Thequa
lit
yisnotscep
tica
lba
sedont
heappea
rancei
nspec
tiono
rel
ect
rica
lt t.
es

d) Theopen
-typemot
ori
snotqua
li
fiedbasedont
het
ermi
nalt
est.

e) Abnorma
lcond
iti
onsoccu
rdu
ringcommi
ssi
onng.
i

7.
5.5 I
nst
all
ati
onoft
hemu
lti
-speedmo
torsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Thewi
ring modeandpo
lar
ityo
fthemot
orsha
llbecor
r t.
ec

b) Thei
nte
rlock
ingswi
tchdev
icesha
llber
eli
abe.
l

c) Themot
or’
sope
rat
ingp
rocedu
resha
llcon
formt
othet
echn
ica
lspec
ifi
cat
ionsf
ort
hep
r t.
oduc
71
SHP/TG 004
-2:
2019

7.
5.6 Fo
rmo
tor
s wi
thf
ixeds
tee
ringr
equ
iremen
ts,t
hephasesequenceoft
he mo
torandpowe
r
sou
rcesha
llbei
nspec
tedandbecons
ist
entbe
for
ethet
ria
lrun.

5.
8 Compute
rmon
itor
ingsystem

8.
5.1 Compu
termon
ito
ringsys
temsha
llbei
nst
all
edou
tinaccor
dance wi
tht
hep
rov
isi
onsoft
his
sec
tion.
Inadd
iton,t
i hedes
i r’
gne sandt
heequ
ipmen
tmanu
fac
tur
er’
sins
tal
lat
iont
echn
ica
lrequ
ire
-
men
tssha
l t.
lbeme

8.
5.2 I
nst
all
ati
onofl
oca
lau
toma
tioni
nst
rumen
tat
ionsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Thei
nst
all
ati
onpos
iti
ono
fthei
nst
rumen
tsha
llmee
tther
equ
iremen
tsoft
hedes
igndocumen
ts.
I
fiti
snotspec
ifi
edi
nthedes
igndocumen
ts,t
hei
nst
all
ati
onpos
iti
onsha
llmee
tthef
oll
owi
ng
r
equ
iremen
ts:

1) Thei
nst
all
ati
onpos
iti
onsha
llbewe
lll
igh
ted,andbeconven
ien
tfo
rope
rat
ionand ma
int
e-
nance.

2) Thehe
igh
tfr
omt
hei
nst
rumen
tcen
tret
otheope
rat
iong
roundshou
ldbe1.
2 mt
o1.
5 m.

3) Thed
isp
layi
nst
rumen
tsha
llbei
nst
all
edi
napos
iti
onconven
ien
tforobse
rva
tionandi
ndi
ca-
t
ion.

4) I
nst
rumen
tssha
llno
tbei
nst
all
edi
npl
aceswhe
ret
her
eisv
ibr
aton,humi
i diy,o
t risp
rone
t
omechan
i ldamage,s
ca tronge
lec
tromagne
tici
nte
rfe
rence,h
ight
empe
rat
ure,d
ras
tict
em-
pe
rat
urechanges,andcor
ros
i ses.
vega

5) De
tec
tione
lemen
tssha
llbei
nst
all
edi
napos
iti
ont
hatcanr
efl
ectt
hei
npu
tva
riab
lest
ruy.
l

b) I
nst
rumen
tssha
llno
tbeknockedorsha
kendu
ringi
nst
all
aton.
i Ins
trumen
tins
tal
lat
ionsha
llbe
f
irmandf
lat,t
heconnec
tionwi
tht
heequ
i t,p
pmen ipesorcomponen
tsandt
hef
ixedpa
rtssha
ll
beun
iforml
yst
ressedandsha
llnotbea
rabnorma
lex
ter
nalf
orces.

c) I
nst
rumen
tst
o bed
irec
tlyi
nst
all
ed ont
he p
ipe
lineshou
ld bei
nst
all
eda
fte
rthe p
ipe
linei
s
c
leaned;i
fins
tal
leds
imu
ltaneous
ly wi
tht
hep
ipe
line,t
hei
nst
rumen
tsha
llber
emovedbe
for
e
t
hep
ipe
linei
sceaned.A p
l ressu
ret
estsha
llbeconduc
teda
fte
rthei
nst
rumen
tisd
irec
tlyi
n-
s
tal
ledont
heequ
ipmen
torp
ipe.

d) Thecove
randi
ntakeo
fthei
nst
rumen
tjunc
tionboxi
nthecons
truc
tionp
roces
ssha
llbec
losed
i ime.
ngoodt Thecab
lei
ntakeshou
ldnotf
aceup.
Sea
ling measu
ressha
llbet
akena
fte
rthecon
-
s
truc
tioni
scomp
leed.
t
72
 SHP/TG 004
-2:
2019

e) Mea
sur
essha
llbet
akent
opr
even
tweakcu
rren
tequ
ipmen
tande
lec
tron
iccomponen
tsf
rombe
-
i
ngdamagedwhent
hei
nsu
lat
ionr
esi
stanceoft
hei
nst
rumen
tandt
hei
nst
rumen
tpowe
rsupp
ly
equ
ipmen
tismeasu
red.

f) F
iel
d-busi
nst
rumen
tssha
llbeconnec
tedpa
ral
lelt
oeachot
her.Thenumbe
rofi
nst
rumen
tson
ea
chbusandt
he max
imumi
nte
r-busd
ist
ancesha
llmee
tther
equ
iremen
toft
hedes
igndocu
-
men
ts.

g) Thei
nst
all
ati
ono
fthei
nst
rumen
tpane
ls,cab
ine
ts,andboxessha
llmee
tther
equ
iremen
ts.

8.
5.3 Thei
nst
all
ati
ono
floca
lcon
tro
lun
it(
LCU)s
creen,t
hene
twor
kequ
ipmen
track,se
rve
rrack,
cen
tra
lcon
tro
lroomconso
le,andt
heana
logues
creensha
llmee
tther
equ
iremen
ts.

5.
9 Vi
deomon
ito
ringsystem

9.
5.1 V
ideomon
itor
ingsys
temi
nst
all
ati
onsha
llbeca
rri
edou
tina
ccor
dancewi
tht
hep
rov
isi
onsof
t
hissec
tion.
Inadd
iton,t
i hedes
i r’
gne sandt
heequ
ipmen
tmanu
fac
tur
er’
sins
tal
lat
iont
echn
ica
lre
-
qu
iremen
tssha
l t.
lbeme

5.
9.
2 Thecame
rasha
llbei
nst
all
ednea
rthemon
itor
inga
reawhe
ret
hecame
racanno
tbeeas
ilydam-
aged, i
seasytomaint
ain,andcanavoi
dstrongelec
tromagnet
icin
ter
feence.
r Thecamer
ainsta
lla
tion
loca
tionshal
lnota
ffecttheopera
tionoft
hef i
eldequipmentandthepersonnel’
snormalac
tivit
ies,
andsha
llensu
ret
hatt
hecame
ra’
sfi
eldofv
iew mee
tst
hemon
ito
ringneeds.

9.
5.3 Came
rai
nst
all
ati
onhe
igh
tfr
omt
heg
roundshou
ldnotbel
esst
han2.
5 mi
ndoo
rsand3.
5m
ou
t s.
door I
fou
tdoo
rcame
rasa
rei
nst
all
ed wi
thve
rti
calpo
les,t
hes
treng
thands
tab
il
ityoft
heup
-
r
igh
trodssha
llmee
tthecame
rausager
equ
iremen
ts.

9.
5.4 Came
ral
ensshou
ldbei
nst
all
edt
oal
ign wi
tht
hemon
itor
ingob
jec
tal
ongt
hel
igh
tsou
rced
i-
r
ect
ion.
Back
ligh
tingi
nst
all
ati
onshou
ldbep
reven
ted;whenback
ligh
tingi
nst
all
ati
oni
sneces
say,i
r t
i
sadv
isab
let
oreducet
hei
ll
umi
nat
ioncon
tra
stoft
hemon
itor
inga
reaort
ose
lec
tcame
raswi
thback
-
l
igh
tingcompens
ati
ona
ccesso
ries,suchascu
rta
ing
rids.

5.
9.5 When ce
rta
ini
ll
umi
nat
ioni
srequ
ired f
or mon
ito
ring mu
lti
-scenes orchang
ing scenes,
aux
il
iar
yli
ght
ing f
ixt
uresshou
ld bei
nst
all
ed a
tthet
op oft
he p
rot
ect
ive cove
roft
he came
ra
equ
ippedwi
thane
lec
tri
cpl
atf
ormo
rono
the
rdev
icesr
ota
tingi
nthes
amed
irec
tionast
hee
lec
tri
c
l
pat
form.

9.
5.6 I
nst
all
ati
onoft
heconso
leandr
acki
nthema
incon
tro
lmon
itor
ingcen
tresha
llmee
tther
egu
-
l
atons;t
i hes
creenoft
hemon
ito
ringd
isp
laysha
llavo
idd
irec
tli
ghtf
romou
tsde.
i
73
SHP/TG 004
-2:
2019

5.
10 L
ightn
ingp
rotect
iong
round
ing

5.
10.
1 Cons
truc
tiono
fthel
igh
tni
ngp
rot
ect
iong
round
ingdev
icesha
llbeca
rri
edou
taccor
dingt
o
app
roveddes
igndocumen
ts.

5.
10.
2 I
nst
all
ati
ono
ftheg
round
ingdev
icessha
llbei
naccor
dancewi
tht
hecons
truc
tionoft
hea
r-
ch
itec
tur
aleng
inee
ring;h
iddenpa
rtssha
llbei
nspec
ted,checked,andaccep
tedbe
for
ebe
ingcove
red
andar
elevan
treco
rdsha
llbec
rea
ted.

5.
10.
3 Thef
oll
owi
ng me
talpa
rtso
fthee
lec
tri
caldev
icessha
llbeg
rounded:

a) Me
talbase,f
rame,she
ll,andt
ransmi
ssi
ondev
iceoft
hee
lec
tri
calequ
i t.
pmen

b) Me
talsea
tandhous
ingf
orpor
tab
leo
rmob
ilee
lec
tri
capp
liances.

c) Box
-typesubs
tat
ionbody.

d) Seconds
idewi
ndi
ngoft
hemu
tua
linduc
tor.

e) Me
talf
rameandbaseo
fthepane
ls(
cab
ine
ts,boxes)andt
heope
rat
iont
abl
esf
ort
hepowe
r
d
ist
ribu
tion,p
rot
ect
ion,andcon
tro
ll
ing.

f) Me
talsh
ied,j
l oitbox,t
n ermi
nalhead,me
talp
rot
ect
ivep
ipeoft
hepowe
rcab
lesandt
hesh
iel
d
l
aye
rofseconda
rycab
les.

g) Cab
let
ray,b
ra t,andde
cke rrck.
i

h) Subs
tat
ions
truc
tur
eandsuppo
rt.

i) Ove
rheadpowe
rli
nes
truc
tur
esequ
ippedwi
thove
rheadg
roundwi
resore
lec
tri
calequ
i t.
pmen

j) Me
talba
rri
ersf
ord
ist
ribu
tiondev
ices.

k) Me
talca
sef
ore
lec
tri
chea
tingequ
i t.
pmen

l) Me
talbaseandhous
ingo
fther
ota
ry mot
or.

m) Me
talbaseandhous
ingf
ort
hee
lec
tri
cho
ist,gan
tryc
rane,por
talc
ranet
rackande
lec
tri
cal
equ
i t.
pmen

5.
10.
4 Gr
ound
ing wi
ressha
llnotbeusedf
oro
the
rpu
rposes.
74
 SHP/TG 004
-2:
2019

5.
10.
5 I
nadd
iti
ont
othena
tur
alg
round
inge
lec
trodes,t
hepowe
rpl
ant
sandsubs
tat
ions(
swi
tch
-
ya
rds)sha
lla
lsobel
aidou
twi
thg
round
ingma
tswi
thhor
izon
tala
rti
fic
ialg
round
inge
lec
trodesast
he
ma
inpa
rt.Themea
sur
ing we
llsepa
rat
ingt
hena
tur
alg
round
inge
lec
trodesf
romt
hea
rti
fic
ialg
round
-
i
nge
lec
trodessha
l t.
lbese

5.
10.
6 Gr
ound
ingdev
icema
ter
ial
ssha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) I
nadd
iti
ont
otempo
rar
ygr
ound
ingdev
ices,hot
-di
pga
lvan
izi
ngsha
llbeapp
liedf
ora
llt
hes
tee
l
usedi
ntheg
round
ingdev
ices.
Forhor
izon
tal
lyl
aiddev
ices,ho
t-d
ipga
lvan
izedr
ounds
tee
land
f
lats
tee
lsha
llbeused;f
orve
rti
cal
lyl
aiddev
ices,ho
t-d
ipga
lvan
izedang
les
t l,s
ee tee
lpi
pesor
r
ounds
tee
lsha
llbeused.

b) Whenaf
latcoppe
rst
rip,coppe
rst
rand,coppe r,coppe
rba rcoa
teds
t l(
ee r
oundwi
re,s
trand),
z
incc
lads
tee
landot
herma
ter
ial
sar
eusedf
org
round
ingdev
ices,t
hese
lec
tionsha
llmee
tthe
des
ignr
equ
iremen
ts.

c) Al
umi
niumconduc
tor
ssha
llnotbeusedast
heg
round
inge
lec
trodeorg
round
ing wi
re.

5.
10.
7 Fort
hea
rti
fic
ialg
round
inge
lec
trodeoft
heg
round
ingdev
ices,t
heconduc
torsec
tionsha
ll
mee
trequ
iremen
tsf
ort
herma
lst
abi
li
ty,vo
ltagesha
ring,mechan
ica
lst
reng
th,andcor
ros
ionr
esi
st-
ance;t
hehor
izon
talg
round
inge
lec
trodesec
tionsha
llnotbel
esst
han75% oft
heg
round
ing wi
re
sec
tionconnec
tedt
otheg
round
ingdev
ice;t
hemi
nimumspec
ifi
cat
ionsf
ort
hes
tee
lgr
ound
inge
lec
-
t
rodeandt
heg
round
ing wi
resha
llnotbel
esst
hant
hespec
ifi
cat
ionsl
ist
edi
nTab
le51andTab
le52;
t
hec
rosssec
tiona
reaoft
heg
round
inge
lec
trodeou
tgo
ingl
inef
ort
heove
rheadl
ines
truc
tur
essha
ll
notbel
es han50mm2 .
st

Tab
le51 Mi
nimumspec
ifi
cat
ionsfo
rthestee
lgr
ound
inge
lect
rodeandg
round wi
re

Type,spec
ifi
cat
ionsandun
it Ove
rgr
ound Unde
rgr
ound

Rounds
tee
ldi
ame
ter(
mm) 8 8/10

Sec
tion (
mm2 ) 48 48
F
lats
tee
l
Th
i s(
cknes mm) 4 4

Ang
les
tee
lth
i s(
cknes mm) 2.
5 4

St
eelp
ipet
hi s(
cknes mm) 2.
5 5/2.
3. 5

NOTE1 Fo
rtheunde
rgr
oundr
ounds
tee
ldi
ame
ter,t
hemo
lecu
larda
taanddenomi
nat
orda
tar
espec
tive
lyco
rrespond
t
otheove
rheadl
inesandt
heg
round
ingg
rido
fthepowe
rst
ati
onandsubs
tat
ion;
NOTE2 Fo
rthewa
llt
hicknes
soft
heunde
rgr
ounds
tee
lppe,t
i he mo
lecu
larda
taandt
hedenomi
nat
orda
taco
rre
-
spondt
othep
ipest
hata
rebu
riedi
ntheso
ilandi
nthei
ndoo
rconc
ret
efl
oorr
espec
tive
ly.

75
SHP/TG 004
-2:
2019

Tab
le52 Mi
nimumspec
ifi
cat
ionsforthecoppe
randcoppercoatedstee
lgr
ound
inge
lect
rodes

Type,Spec
ifi
cat
ions,andUn
it Ove
rgr
ound Unde
rgr
ound

Ho
rizon
talg
rounde
lec
trode8
Coppe
rba
rdi
ame
ter(
mm) 8
Ve
rti
calg
rounde
lec
trode15

Coppe
rba
rsec
tion (
mm2 )/t
hi s(
cknes mm) 50/2 50/2

Coppe
rpi
pet
hi s(
cknes mm) 2 3

Coppe
rst
randedwi
resec
tion (
mm2 ) 50 50

D
iame
tero
fcoppe
rcoa
tedr
ounds
t l(
ee mm) 8 10

D
iame
tero
fcoppe
rcoa
teds
tee
lst
rands (
mm) 8 10

Coppe
rcoa
tedf
lats
tee
lsec
tion (
mm )
/ 2

48/4 48/4
t
hi s(
cknes mm)
NOTE1 Ba
recoppe
rst
randsa
reno
tsu
itab
lef
ort
hatg
round
inge
lec
trodeo
fasma
llg
round
ingdev
ice.Whencoppe
r
s
trandsa
reuseda
stheg
round
inge
lec
trodeo
ftheg
round
ingg
rid,t
hesec
tiona
lar
easha
llmee
tthedes
ign
r
equ
iremen
ts.
NOTE2 Thed
iame
tero
fones
trando
fcoppe
rst
randwi
resha
llno
tbel
esst 7 mm;
han1.
NOTE3 Coppe
rcoa
teds
tee
lspec
ifi
cat
ionsi
ndi
cat
ethes
izeo
fthes
t l,andt
ee hatt
hecoppe
rlaye
rth
icknes
ssha
ll
no
tbel
esst
han0.
25 mm.

5.
10.
8 The mi
nimum c
ross
-sec
tiona
lar
eao
ftheexposedg
roundl
eadt
hati
sconnec
ted wi
tht
he
r
gound
inge
lec
trodeort
hep
rot
ect
ive wi
re(
PE)ont
heg
roundo
fthel
ow-vo
ltagee
lec
tri
calequ
ip-
men
tsha
llcon
formt
oTab
le53.

Tab
le53 Mi
nimumcr
oss
-sect
iona
lar
eaoftheexposedcoppergr
oundl
eadonthe
l
ow vo
ltagegr
ounde
lect
rica
lequ
ipment

Name Mi
nimumsec
tiona
laea (
r mm2 )

Exposedba
reconduc
tor 4

I
nsu
lat
edconduc
tor 1.
5

Gr
ound
ingco
reo
fthecab
le,o
rtheg
round
ingco
reo
fmu
lti
-co
re
1
cab
leswr
appedi
nthes
amep
rot
ect
iveenc
losu
rewi
tht
hepha
sel
ine

5.
10.
9 I
tiss
tri
ctl
yfor
biddent
ouseme
talhoses,t
heme
tals
kinoft
hep
ipe
linei
nsu
lat
ionl r,or
aye
me
talmesh,t
hel
eads
kino
ftheconduc
torf
ort
hel
ow-vo
ltagel
igh
ting ne
twok,andt
r he me
tal
shea
thoft
hecab
lea
sgr
ound
ing wi
res.

5.
10.
10 Embeddeddep
thandspac
ingo
ftheg
round
ingg
ridsha
llmee
tthedes
ignr
equ
iremen
ts.
Bur
-
i
eddep
thoft
het
opsu
rfaceoft
heg
round
inge
lec
trodeshou
ldnotbel
esst 8 m;t
han0. hespa
cingof
t
heho
rizon
talg
round
ing e
lec
trodeshou
ldno
tbel han5 m;andt
esst hespa
cing oft
he ve
rti
cal
r
gound
inge
lec
trodeshou
ldnotbel
esst
hantwi
cei
tsl
eng
th.

76
 SHP/TG 004
-2:
2019

5.
10.
11 Gr
ound
ing o
fthee
lec
tri
caldev
icessha
llbeconnec
ted wi
tht
he g
round
ing busort
he
r
gound
ingg
ridsepa
rat
ely.
Iti
sst
ric
tl r
ypoh
ibi
tedt
oconnec
ttwoormo
ree
lec
tri
caldev
icest
hatneed
t
obeg
roundedi
nse
rieswi
thoneg
round
ing wi
re.

5.
10.
12 Annu
larg
round
ingbusessha
llbel
aida
roundt
hecommun
ica
ti oom,t
onr hec
ross
-sec
tiona
l
a
reaoft
hecoppe
rba
rssha
llno
tbel
es han90mm2 ,andt
st hec
ross
-sec
tiona
lar
eaofga
lvan
izedf
lat
s
tee
lsha
llnotbel
es han120mm2 .
st Closedannu
larg
round
ingdev
icessha
llbel
aida
roundt
hecom-
mun
ica
tionr
oom.

5.
10.
13 Uncha
rgedme
tal
sexposedi
nthema
incon
tro
lroomandt
hecen
tra
lcon
tro
lroomshou
ldbe
i
nequ
ipot
ent
ialconnec
tionwi
tht
hebu
ild
ing.Themi
nimumc
ross
-sec
tiona
lar
eaoft
heequ
ipo
ten
tia
l
groundt
ermi
nalboar
dsandthei
nte
rconnec
tedconduc
tor
ssha
llmee
tther
equ
iremen
tsi
nTab
le54
andTabe55,r
l espec
tive
ly.

Tab
le54 Mi
nimumcr
oss
-sect
iona
lar
eaofa
llk
indsofequ
ipotent
ialg
round
ingtermi
nal
s

Mi
nimumsec
tiona
l
Name Ma
ter
ial
a
rea (
mm2 )

Ma
inequ
ipo
ten
tia
lgr
oundt
ermi
nalboa
rd Coppe
rbe
lt 150

F
loo
requ
ipo
ten
tia
lgr
oundt
ermi
nalboa
rd Coppe
rbe
lt 100

Pa
rti
alequ
ipo
ten
tia
lgr
oundt
ermi
nalboa
rdi
nthe
Coppe
rbe
lt 50
equ
ipmen
troom

Tab
le55 Mi
nimumcr
oss
-sect
iona
lar
eaofa
llk
indsofequ
ipotent
ialbond
ingconductor
s

Mi
nimumsec
tiona
l
Name Ma
ter
ial
a
rea (
mm2 )

Mu
lti
-st
randcoppe
rconduc
tor
Ve
rti
calg
round
ing ma
inl
ines 50
o
rcoppe
rbe
lt

Bond
ingconduc
torbe
tweent
hef
loo
rte
rmi
nalboa
rd Mu
lti
-st
randcoppe
r
25
andt
hepa
rti
alt
ermi
nalboa
rdi
ntheequ
ipmen
troom conduc
toro
rcoppe
rbe
lt

Bond
ingconduc
torbe
tweenpa
rti
alt
ermi
nalboa
rds Mu
lti
-st
randcoppe
r
16
i
ntheequ
ipmen
troom conduc
tor

Bond
ingconduc
torbe
tweent
heequ
ipmen
tand
Mu
lti
-st
randcoppe
r
t
heequ
ipo
ten
tia
lconnec
tionne
two
rki
nthe 6
conduc
tor
equ
ipmen
troom

Coppe
rfo
ilo
rmu
lti
-st
rand
Equ
ipmen
troom g
rids 25
coppe
rconduc
tor

5.
10.
14 Thecommong
round
ingne
two
rksha
llbeusedf
ort
heg
round
ingoft
hehyd
ropowe
rpl
ant
compu
tersupe
rvi
sor
ycon
tro
lsys
tem.Gr
ound
ingoft
heequ
ipmen
tcas
ing,ACpowe
rsupp
ly,l
ogi
c
77
SHP/TG 004
-2:
2019

c
ircu
it,s
igna
lci
rcu
it,andt
hecab
lesh
iel
dofequ
ipmen
tsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Theequ
ipmen
tcas
ingorexposednon
-ecu
rren
tca
rri
yng me
talpa
rtssha
llbeg
rounded.

b) Thei
sol
atedACandDCpowe
rsupp
lysha
llbeg
roundedwhent
hevo
ltageexceeds150V.

c) The
reshou
ldbeag
round
ingpo
inti
nal
lthecompu
terDCc
ircu
its(
inc
lud
ingt
heDCpowe
rsup
-
l
py,l
ogi
cci
rcu
it,ands
igna
lci
rcu
it)t
hata
renoti
sol
ated.

d) Thed
iff
erencei
ngr
oundpo
ten
tia
lbe
tweenanytwog
round
ingpo
int
ssha
llnotbeg
rea
tert
han
t
hea
llowab
leno
iseo
ftheequ
ipmen
tatanyt
imewhent
her
ear
etwoo
rmor
egr
ound
ingpo
int
s
i
nthecommong
roundc
ircu
itofa
llt
henon
-iso
lat
edca
lcu
lat
ionDCc
ircu
its.

e) Whena
llt
heex
ter
nali
nte
rfacedev
icesi
nanycab
i t(
ne orase
tofdev
ices)a
rei
sol
ated,t
hecab
-
i
netcas
ing,ACpowe
rsupp
ly,compu
terDCc
ircu
itandcab
lesh
iel
dingl
aye
rsha
llbeg
roundeda
t
onepo
inti
nthecab
i t.
ne Thecompu
terl
ogi
cci
rcu
itsha
llhaveon
lyonepo
inti
nthecab
ine
tcon
-
nec
tedwi
tht
hecommong
round
ingpo
into
fthecab
i t.
ne

f) The
resha
llno
tbetwosepa
rat
egr
ound
ingg
ridsi
nanydev
iceo
rad
jacen
tequ
i t.
pmen

g) Gr
ound
ingpo
int
soft
hecor
respond
ingsenso
rsorot
herconnec
tingdev
icessha
llbecons
ide
red
f
ort
heg
round
ingoft
hes
igna
landt
hecab
lesh
iel
dlaye
rtoavo
idt
heg
round
ingo
ftwopo
ins.
t
Onepo
inta
tthecompu
termon
ito
ringandr
ece
ivi
ngequ
ipmen
tsha
llbese
lec
tedf
ort
heg
round
-
i
ngbyp
ref
erence.

5.
10.
15 Thepowe
rsupp
lyl
ineandt
hesu
rgep
rot
ect
orsha
llbei
nst
all
eda
tthef
ron
tendoft
hepow-
e
rsupp
lyl
ineo
fthep
rot
ect
edequ
i t,andt
pmen het
ermi
nal
soft
hesu
rgep
rot
ect
orsha
llbeconnec
t-
edwi
tht
het
ermi
nal
soft
hes
amenamesi
nthed
ist
ribu
tionbox.
Theg
round
ingendoft
hesu
rgep
ro-
t
ect
ori
sconnec
tedwi
tht
hePEg
round
ingt
ermi
nalboa
rdo
fthed
ist
ribu
tionbox.
Theg
round
ingt
er-
mi
nalboa
rdo
fthed
ist
ribu
tionboxsha
llbeconnec
ted wi
tht
heequ
ipot
ent
ialg
round
ingt
ermi
nal
boa
rdi
nthel
igh
tni
ngp
rot
ect
iona
rea.
Connec
tingwi
resoft
hea
ll
-leve
lsu
rgep
rot
ect
orssha
llbenea
t-
l
yar
ranged,andt
hei
rleng
thshou
ldno
texceed0.
5 m.

5.
10.
16 Su
rge p
rot
ect
ors wi
thconnec
tingt
ermi
nal
ssha
llbec
rimped whenconnec
ting wi
tht
he
wi
res,andt
hesu
rgep
rot
ect
orwi
thb
ind
ingpos
tsshou
ldbeconnec
tedt
otheb
ind
ingpos
tsus
ing
wi
r ugs.
el

5.
10.
17 The mi
nimumc
ros
s-sec
tiona
lar
eaoft
heconnec
tion wi
reso
fthesu
rgep
rot
ect
orsshou
ld
mee
tther
equ
iremen
tsi
nTab
le56.

78
 SHP/TG 004
-2:
2019

Tab
le56 Mi
nimumc
ross
-sect
iona
lar
eaofthesur
gepr
otecto
rconnect
ionl
ines

Leadsec
tion (
mm2 )

Coppe
rconduc
torf
or Coppe
rconduc
torf
or
P
rot
ect
iong
rade Su
rgep
rot
ect
ort
ype
su
rgep
rot
ect
orpha
se su
rgep
rot
ect
or
connec
ting r
gound
ingconnec
ting

Swi
tcht
ypeo
rvo
ltage
Gr
ade Ⅰ 16 25
l
imi
tingt
ype

Gr
ade Ⅱ Vo
ltagel
imi
tingt
ype 10 16

Gr
ade Ⅲ Vo
ltagel
imi
tingt
ype 6 10

Gr
ade Ⅳ Vo
ltagel
imi
tingt
ype 4 6

NOTE Fo
rthecomb
ina
tiont
ypesu
rgep
rot
ect
or,t
hec
ros
s-sec
tiona
lar
eao
fthel
eadf
ort
heco
rrespond
ingp
rot
ec-
t
ionl
eve
lcanbese
lec
ted.

6 I
nsta
llat
ionoftheautomat
ichyd
rol
ogi
calfo
recast
ingandr
epo
rti
ngsystem

6.
1 Ma
inequ
ipmen
toft
heau
toma
tichyd
rol
ogi
calf
orecas
tingandr
epor
tingsys
temsha
llmee
tthe
t
echn
ica
lst
anda
rdsandp
roduc
tqua
lit
yrequ
iremen
tsoft
her
elevan
tindus
tri
esandhaveap
roduc
tion
l
icensef
ort
hei
ndus
tri
alp
roduc
ts.

6.
2 Thef
oll
owi
ngr
equ
iremen
tssha
llbeme
tbe
for
etheequ
ipmen
tisi
nst
aled:
l

a) Pr
elimi
nar
yinspec
tionoft
heequ
ipmen
tquan
tit
yandqua
li
tysha
llbeca
rri
edou
tacco
rdi
ngt
othe
des
ignandpu
rcha
sel
ist.

b) Necess
aryqua
li
ty ma
rksf
ort
hekeyequ
ipmen
tsha
llbechecked.

c) C
ivi
lfa
cil
it
iesf
ort
heequ
ipmen
tins
tal
lat
ionsha
llpasst
hep
rel
imi
nar
yinspec
tionort
hea
ccep
t-
ancef
ort
hei
ndi
vidua
lwo
rksa
cco
rdi
ngt
othedes
ign.

d) Re
lat
edt
eleme
trys
tat
ionsandcen
tra
lst
ati
onssha
llbepu
tin
toope
rat
ioni
nadvancef
ort
hesys
-
t
emus
ingt
hepub
liccommun
ica
tionne k.
twor

e) Theba
tte
rycha
rgi
ngandd
ischa
rgi
ngp
rocessessha
llbecomp
let
edaccor
dingt
othep
resc
ribed
r
pocedu
resandsu
ffi
cien
tel
ect
ric
itysha
llbep
rov
idedaccor
dingt
other
egu
lat
ions.

f) I
nst
all
ati
onandcommi
ssi
oni
ngsha
llbecomp
let
edbyt
rai
nedt
echn
icans.
i

6.
3 Equ
ipmen
tins
tal
lat
ionsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Di
ffe
ren
tequ
ipmen
tins
tal
lat
ionsequencesandp
lanssha
llbep
repa
redbe
for
eequ
ipmen
tins
tal
la-
79
SHP/TG 004
-2:
2019

t
ion.Thesys
temshou
ldbei
nst
all
edi
ntheo
rde
roft
hecen
tra
lst
aton,r
i elays
tat
ion,andt
elem-
e
trys
tat
ion.

b) Equi
pmentsha
llbes
tri
ctl
yinst
all
eda ccord
ingtothepr
oductspec
ifi
cat
ionsanddesi
gnt echni
cal
documen
ts.Tel
emet
rytermi
nals,sensors,andot
herequi
pmentshal
lalsobecon
figuredaccord-
i
ngt
othedes
ignr
equ
iremen
ts.

c) Fori
nstal
lat
ionp rocessesthatr
equi
reon-si
tetrea
tment,suchasweldi
ngandmechan
ica
lfix
ing,
ther
elevantprocessst anda
rdsandrequ
iremen
tsshal
lbestric
tlyf
olowed,andt
l henecessa
ryin-
spec
tiono
rtes
tingsha
llbeca
rri t.
edou

d) Rout
ingandins
tal
lat
ionmethodsoftheconnect
ionl
inessha
llbesel
ect
edwi thf
ullconsi
der
ation
gi
ventoprevent
ingmechan
ica ,
ldamage wateranddampnes ,
selec
tromagne
tici
nterfe
r ,
ence an-
ima
lbitesandbur
gla
ry. Pr
otec
tivemeasu
res,suchasshea
ths,mustbetaken.Whent
heequ i-
p
mentconnect
ioni
nvolvestheindoo
randoutdoorin
ter
connec
ti ,
on ra
inwa
tersha
llbepreven
ted
f
rombe
ingi
ntr
oducedi
ntot
her
oom.

6.
4 Afte
rt hei
nsta
lla
tionandf
ixi
ng wo
rki
scomp
leed,t
t hef
oll
owi
ngkeyi
nspec
tionsandad
jus
t-
ment
sshal
lbecarr
iedou t:

a) Checkwhe
the
rtheconnec
tingl
inebe
tweent
heequ
ipmen
tisso
lidandr
eli
abe.Checkwhe
l the
r
equ
ipmen
ttha
tneedst
obeg
roundedmee
tst
hei
nst
all
ati
onr
equ
iremen
ts.

b) Checkwhe
the
rtheba
tte
ryvo
ltageandcha
rgi
ngcu
rren
tmee
tther
equ
iremen
ts.

c) Checkwhe
the
rtheopenc
ircu
itvo
ltageandsho
rt-
cir
cui
tcu
rren
toft
heso
larpane
lsmee
tther
e-
qu
iremen
ts.

d) I
ntherangeofthedesi
gnsensor,simul
atetheact
ualsi
tua
tion,andcheck&debug whetheral
l
k
indsof equ
ipment workas expeced,i
t nc
lud
ing t
he normalfunc
tions of commun
icat
ion,
d
isp
lay,keysands
toage.
r

6.
5 Af
tert
he i
nst
all
ati
on i
s comp
leed,t
t he ba
sic con
figu
rat
ion i
nforma
tion f
or equ
ipmen
t
i
nst
all
ati
onandcommi
ssi
oni
ngsha
llbecomp
let
elyr
ecor
dedandsor
ted.

6.
6 Sys
temi
nteg
rat
ionandt
est
ingsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Af
tert
hecen
tra
lst
aton,t
i eleme
trys
tat
ionandot
herequ
ipmen
tar
eins
tal
led,t
heove
ral
lcon
-
nect
ionand coo
rdi
nat
ion sha
llbe comple
ted t
hrough sys
tem i
ntegra
tion.Accord
ing tothe
sys
temdesignandsof
twarerequ
iremens,con
t fi
gureandsettheparameter
sforjo
inttest
ingof
t
hesystemfunct
ions,andinspec
tthefunct
ionsandindi
cator
so fthesys
temt oach
ievet
hede
-
s
iredr
esul
ts.Systeminteg
rat
ionandtest
ingshal
linc
ludethef o
llowi
ngaspec
ts:
80
 SHP/TG 004
-2:
2019

1) S
imu
lat
etheac
tua
lope
rat
ionpa
rame
ter
sint
hedes
ignr
angeo
fthesensor.

2) Tr
igge
rtr
ansmi
ssi
oncond
itons,i
i ncl
udi
ngt
imet
rigge
ringandpa
rame
tert
rigge
ring.

3) Da
taup
loadandt
her
esponsep
r s.
oces

4) I
nspect
ionoftheda
tarece
ivi
ngprocess,inc
ludi
ngtheaccu
racyofthepar
ame
ters,tr
ans-
miss
ionspeedandt ,
ime andthecomplet
iontimeofthecol
lect
iono
fallt
hedatafr
omt he
t
eleme
trys
tat
ions.

5) Thecen
tr a
lcont
rolins
truc
tioni
sissuedtocheckwhetherthetel
emet
ryst
ationa
ctsaccord
-
i
ngtop redet
erminedrequ
irement
si, nc
lud
ingclockcal
ibr
a t
ionandthet
elemet
ryterminal
con
figu
rat
ion.

6) Ot
herf
unc
tionsoft
het
eleme
trys
tat
ion,suchason
-si
teda
tadown
load
ing,manua
linpu
t
andse
ttngs.
i

7) Ot
herf
unc
tionso
fthecen
tra
lst
aton,suchasg
i raph
icd
isp
lay,s
toage,que
r ry,p
rin
ting.

b) Af
tert
heen
tir
esys
tem i
sins
tal
led,t
hecor
rec
tnes
soft
heco
llec
ted da
taandt
hesys
tem
pa
tencyr
atesha
llbecheckeda
cco
rdi
ngt
othedes
ignr
equ
iremen
ts.

c) Pr
obl
emsandp
roces
singr
esu
ltsdu
ringi
nst
all
ati
onsha
llber
eco
rdedi
nde
tai
lforf
utu
rer
efe
r-
ence.

7 I
nsta
llat
ionofSa
fety Mon
ito
ringEqu
ipment

7.
1 Thepu
rchaseofs
afe
ty mon
ito
ringi
nst
rumen
tssha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Undert
hep r
e-cond
iti
ont ha
tthetype,spec
ifi
cat
ion,rangeanda
ccuracycanmeetthedes
ignre-
qui
remens,andcomp
t r
ehensi
vel
yconsider
ingthep r
oduct’sprope
rtiessuchasperf
ormance,
qua
li
tyanddu
rab
il
ity,se
lec
tnol
esst
han3 manu
fac
tur
erst
o makeani
nst
rumen
tpu
rchasep
lan
wh
ichsha
llbesubmi
ttedf
orapp
r l.
ova

b) The pu
rchaseofins
trument
sshal
lcomply wi
tht
heapp
roved pu
rchase p
lan.
Ift
her
eisany
,
change thenew p
lansha
llbeapp
rovedaga
in.

7.
2 Thea
ccep
tanceoft
hes
afe
ty mon
itor
ingi
nst
rumen
tssha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Befor
et heinst
rumentsleavethefacto
ry,a
lltheinstr
umentequ
ipmen tsha
llbecheckedand
qua
lit
y cer
tif
ica
tionssha
llbe r
povi
d edbythe manuf
actur
er.I
fnecessa
ry,onesha
llgot othe
f
act
oryt
otakepa
rti
nthema
ini
nst
rumen
tequ
i t’
pmen scheck
ingandaccep
tance.
81
SHP/TG 004
-2:
2019

b) Whentheins
trumen
tshavebeentr
anspor
tedtothesie,checkanda
t ccep
talli
nstrumen
tspro-
v
idedbythemanufac
tur
er.
Test
ing,cor
rect
ionandca
libr
ati
onsha
llbedoneaccord
ingtother
el-
evan
trequ
iremen
ts.On
ly whent
hei
nst
rumen
tshavebeena
ccep
tedasqua
li
fiedcant
hey be
used.

c) Fort
hequa
lif
iedi
nst
rumen
ts,i
den
tif
ica
tionr
eco
rdssha
llbees
tab
lishedi ime.
ngoodt

7.3 Theinst
all
ati
onandembedd
ingo
fthesa
fet
y mon
itor
ingi
nst
rumen
tssha
llmee
tthef
oll
owi
ng
requ
iremen
ts:

a) Pr
epa
rat
ory wo
rkbe
for
ethei
nst
all
ati
onandembedd
ingsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Thecons
truc
tionoft
he p
ref
ormedho
les,g
rooves,condu
itsanda
llk
indsofembedded
pa
rtssha
llbef
ini
shedacco
rdi
ngt
other
equ
iremen
tsoft
heobse
rva
tiondes
ignd
r ngs.
awi
Themeasu
remen
tandse
tti
ngou
tsha
llbep
rope
rlydonea
ttheembeddedpo
ins.
t

2) Cab
let
ypesha
llmee
tthedes
ignr
equ
iremen
tsandt
hecab
leconnec
tionssha
llmee
tther
e-
qu
iremen
tsoft
hes
tanda
rds.

b) I
nst
all
ati
onandembedd
ingsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

1) Des
i r,manu
gnnumbe fac
tur
ingnumbe
rand measu
redva
luesi
nthef
rees
tat
esha
llber
e-
checkedbe
for
eins
tal
lat
ionandembedd
ing.

2) Ea
chk
indofi
nst
rumen
tsha
llbei
nst
all
edandembeddedaccor
dingt
oit
sownr
equ
iremen
ts
andp
rocedu
rest
oensu
ret
hatt
hepos
iti
onsa
recor
r t.
ec

3) Theou
tgoingcablesha
llbewoundt
oleaveacer
tai
nleng
tha roundt
heins
trument’
sembed-
di
ngpoin
tt opreventthei
nst
r t’
umen sdir
ect
ionandposi
tionfrombei
ngchangedwhenthe
cab
lei
sdr
aggeda
rounddu
ringcons
truc
tion.

4) Whent
hei
nst
rumen
tisembeddedi
ntobed
rock,t
hes
lot
ssha
llbewashedc
leanandback
fil
l
mo
rta
rshou
ldbemi
xedwi
thmi
cro
-expans
i t.
oncemen

5) Back
fil
lconc
retea
roundthei
nst
rumen tsha
llbemanua
llyv
ibr
atedandcompac
tedbylaye
rs.
Concret
eshal
lbemo r
ethan1.5 m awayfromtheins
trumen
twhenbe ingp
la ,
ced andthe
d
ist
ancebe
tweent
hev
ibr
atorandt
hei
nst
rumen
tsha
llbeg
rea
tert
hant
hev
ibr
ati
onr
adi
us
andshou
ldno
tbel
esst
han1.
0 m.

6) Thei
nst
rumen
tssha
llbema
rkedi
nat
ime
ly manne
raf
tert
heembedd
ing.

7) Theinst
rument’
swo rk
ingcond
iti
onsshal
lbemoni
toreddur
ingtheembedd
ing.I
fabno
rma
l
cond
iti
onsarefound,taker
emedialmea
sureso
rrepl
acetheins
trumen
tintime.
82
 SHP/TG 004
-2:
2019

8) Therecordandresea
rchda
taformon i
tor
ingf
aci
li
tiessha
llbeco
llec
tedt
oacqu
iret
hei
nit
ial
(re
ference)va
lueinatimel r.
y manne

9) As
-bu
iltd
rawi
ngssha
llbe madeandt
hecomp
let
ionr
epor
tssha
llbep
repa
redi
nat
ime
ly
r.
manne

7.
4 Sa
fet
y mon
itor
ingdu
ringt
hecons
truc
tionpe
riodsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Thecon
tra
cto
rsha
llappo
intspec
ialobse
rve
rst
ota
kecha
rgeo
fthecons
truc
tionpe
riod’
ssa
fet
y
mon
itor
ing.

b) Theobse
rvat
ionins
trumen
tsshal
lberegu
lar
ly obse
rved,and main
tainedbypr
ofess
iona
lob-
se
rve
rsacco
rdingtotheappr
ovedobse
rvat
ionspecif
ica
tions.
Ifabnormalda
taisnot
iced,i
n-
c
reaset
hef
requencyo
fobse
rva
tionandr
epor
titt
other
elevan
tdepa
r t.
tmen

c) Theor
igi
nalobse
rva
tionr
ecor
dssha
llbep
rope
rlydone.Ther
ecor
dssha
llbecomp
iledandana
-
l
ysedi
nat
ime
ly manne
randt
heobse
rva
tionr
epor
tssha
llbe mader
egu
lar
ly.Thedam s
afe
ty
du
ringt
hecons
truc
tionpe
riodsha
llbeeva
lua
tedt
opr
ovi
debas
isf
ordec
isi
on-mak
ingf
ort
he
cons
truc
tion.

d) Aspec
ialreportonthepro
jectsa
fet
y mon
itor
ingsha
llbesubmi
ttedwhenthepr
ojec
tiscomp
le-
t
edforaccept ,
ance ino
rde rtoeva
lua
te whethe
rthesafe
ty moni
tor
ingsys
tem meet
sthere-
qu
iremen
tsf
orp
roec
j tcomp
let
ionaccep
tance.

83