AESS 2022 - 05 - 22 - Alkitronic - Company Profile - Long - EN

Advanced Engineering
Solutions & Supplies FZE

• Manufacturer of specialized bolting equipment for professional

use in various industrial fields.
• 30 years experience in development, production and worldwide

distribution of high-tech torque multipliers.
• The alkitronic product range provides all drive technologies:

electric, pneumatic, hydraulic and manual.
• Our brand alkitronic stands for quality, robustness, high precision

and customer-oriented services made in Germany.
International
Within Germany
Safety
Local contact
Quality
Development
Exclusive Support
Area sales manager Trader
National is alkitronic®through alkitronic®is already represented in

its area sales managers on site. over 60 countries.
2016
Development of the
2005 alkitronic®App to
1991 Grand-Opening of 2014 document bolting
the new 2012
1984 30 applications 2018
headquarters alkitronic®is
Establish- 1996 Automation
building represented in
ment of Certification through SPS
1987 over 40 30 years
alki- as per DIN EN controll
countries anniversary of
HYDRAULIK Development Patent on Mounting ISO 9001 around the the trademark
of pneumatic Documentation world alkitronic®
torque Systems (MDS)
wrenches
1989 1995 2007 2017

2000
Company Development of a
Innovation-Award
1985 foundation alki new generation
TECHNIK GmbH
„TOP 100 2008 2014 2019
First Germany”by the Alexander Enlargement of EFCip with
Fraunhofer innovative alkitronic®is
international Kipfelsberger product range:
Institut electronics represented in
sales office Patent on moves up to Battery Torque
over 60
abroad (alki- electric joins the Multiplier
Patent on countries
France) hydraulic management around the
electrical
pump world
torque tools
with
automatic
shut-off
With clever solutions and holistic approaches, long-term success

can be achieved.
Our actions should be responsible and accountable whilst the

company is conducted in a fair way.
- Alexander Kipfelsberger
Executive Director of alkitronic®
Water/Oil/Gas/ Chemistry Steel Construction Construction Machinery
Wind Energy Food and Beverage Agriculture and Forestry Machinery

Ournational and international customers have confidence in the high quality of the alkitronic products.
Through our professional solutions, competent advice and extraordinary "single source" service,
we are able to make a lasting impression of our strength on well-known companies.
ThyssenKrupp VESTAS ENERCON Caterpillar GE WIND

• 100 Nm up to 42,500 Nm • Ideal for high torques
• Efficient brushless synchronous motor • Fast operating speed
• All international power grids (100-253V / 45-66 Hz) • Exact precision
• Repeat shut-off accuracy ± 2 - ±3% • Large number of joints
• Automatic shut off for precise reaching of the torque • Turbo-assembly applications
• IP54: protection against moisture and dust
EFCip EFW R/SG ECip-N E alkitronic®in action…

• 60 Nm up to 6,500 Nm
• Repeat shut-off accuracy ± 2%for the same bolting application
• Consistent torque accuracy on all international power supplies 100 - 253V / 45-66 Hz
• IP54 – Safe and interruption-free work in any weather
• Low running costs: low-wear, maintenance-free and brushless synchronous motor
• OLED-Display:anti-glare and high contrast for perfect reading
• Menu-driven intuitive operation, control or warning signals
• Robust and long lasting: motor housing of cast aluminum
• Models ECWip angle tools low height for restricted access applications
Modular software
solutions for the upgrading of user-specific application
Update packages
bluetooth interface for communication and
documentation of bolting applications
Special solution
presetting of torque to 5 Nm precisely is possible
• 400 Nm up to 42,500 Nm
• Repeat shut-off accuracy ± 3%for the same bolting application
• Consistent torque accuracy on all international power supplies 100 - 253V / 45-66 Hz
• High motor speed: Up to three times faster than conventional electrical torque multipliers
• Low running costs due to maintenance-free, low-wear, brushless synchronous motor with
excellent efficiency
• Permanently higher joint quality compared to ratchet torque tools by continuous rotation of
the square drive
• Models alkitronic® EFW angle tools for comfortable operation in areas difficult to access
• Consistent and precise reproduction of the pre-selected torque

thanks to smart processor-controlled switch-off electronics
• Robust and long lasting: motor housing made of extruded aluminum

profile
• IP54 optional – Safe and interruption-free work in any weather

(moisture, rain)
• 2-speed torque multiplier for torques from 200 Nm up to 10,000Nm.
• The indestructible workaday torque tool is used to loosen or tighten heavy-duty bolted
connections with high on-the-job safety and short assembly times.
• Permanently higher joint quality compared to ratchet torque tools or tools with impact
mechanism by continuous rotation of the square drive.
• Efficient operation with short fastening cycles: Fast gear for run down and power gear for
highest torques and precision.
• Operator convenience and health-consideration: Lightweight ergonomically designed tool.
The 360degree rotating handle ensures convenient working.
• 90 Nm up to 4,000 Nm
• Extremely short fastening cycles
• Repeat shut-off accuracy ± 3%
• Mobile and always ready for use
• Efficient brushless synchronous motor
• Health-preserving
• Intelligent energy management: two lithium-ion battery
• Low running costs
packs ensure up to 360 screwjoints in a row
• Exact shut-off torque even at low battery
• Very low susceptibility to damage and failure
levels
EA2 alkitronic®in action…
17
• Battery driven 2-speed torque multiplier for torques from 90 Nm up to 4,000 Nm
• Short fastening cycles: fast gear for run down and power gear for highest torques
• Mobile and always ready for use
• Efficient operation: fast and easy gear-changing, great torque range
• Low running costs: the low-wear brushless synchronous motor is maintenance free
• Exact shut-off torque even at low battery levels
• Intelligent energy management:

two lithium-ion battery packs ensure up to 360 screw joints in a row
• Motor housing made of special polymer: break-proof, impact-proof and resistant to

corrosion
alkitronic® MDSprovides a fast, complete and flawless collection of torque data
• Optimized process safety and safety at work
• Guaranteed traceability and documented bolted joints
• Torque can be set and record on site
• Control panel with OLED display, display of torque in Nm or ft.lbs
EASD CLSD HSD alkitronic®in action…
19
alkitronic®SPS guarantees time, cost and efficiency savings
• Programmable logic controller on digital basis
• Secure interface between robot arm and screwdriver
• Communication intelligence
• Automated solution of the future
• Safety
Verschleißfrei • klein • zuverlässiger • Vernetzbarkeit mit anderen IT-Systemen • Fernbarkeit
20
• Continuous rotation tightening or loosening of • Targeted types for convenient working in

spindles or long threaded bolts every tightening situation
• Fast and simultaneous tightening of large plate • Simple 1-finger operation for quick and
packs when using two or more safer work
torque multipliers diagonally • alkitronic® RCL with fast gear for turning
• Robust motor and gear housing of cast aluminum in and simple, quick switching to power
• Load-free operation with short assembly time gear
• alkitronic N-Tools are ideal torque multipliers for all seated bolting, e.g. truck tyres
• 510 Nm up to 1,500 Nm
• Also pneumatic (LS-N) or battery powered (EA-N) drive available

• „Nose“ of the torque multiplier is 350 - 380 mm long (other sizes are available on
request)
• Operation and use of the torque multiplier is very simple

• Fast operation speed with a comfortable operation using a simple one-finger rocker
switch
• Electric multiplier is powered by a brushless synchronous motor and offers safe and
interruption-free work in any weather (IP54)
Hydra
ulic Hydraulic Torque Wrenches:
Pump
• High speed electric driven hydraulic pump up to 700 bar / • For torques up to 80,000 Nm
s:
10,000 psi • Economic construction with few single components
• Useable in all international power grids (100-253V / 45-66 • Extremely flat design
Hz) • Fast and simple changing of the hexagon link
• Pneumatic driven pump for use in hazardous areas
NOVA Velox AT AX Norwolf alkitronic®in action…

• Electric driven hydraulic pump up to 700 bar / 10,000 psi
• For hydraulic wrenches with single or double-acting cylinders
• Duo- or Quattro version (for 2 or 4 wrenches etc.) optional
• Robust compact design for the roughest use on construction sites
• Huge oil flow (max 1,5 l/min @ 700 bar @ 230 V) due to intelligent
electronic controlling and powerful motor
• Easiest automatic operation for all cylinder sizes without any
manual presetting
• Ergonomic remote control for manual or automatic operation

• No magnetic valve control:

Powerful but gentle changeover from power stroke to idle stroke
due to direction switch of the drive motor which guarantees high
durability of the equipment.
• Capable of continuous operation –minimal heat generation:

No overheating of oil by the innovative motor drive concept in
combination with the automatic mode. The automatic operation
only provides the flow supply with the working pressure necessary
for efficient bolting.
• Low running costs: Brush-free synchronized motor, maintenance-

free and low in wear.
• Slim and robust construction as well as a low weight
• 61in³/min (100V) output flow rate
• Simple operation and infinitely adjustable pressure setting up to 700 bar

• High precision (± 3%)through all pressure ranges by precisely adapted oil
flow rates
• Suitable for all international main grids and mobile power units (100-253 V / 45-
66 Hz)
• Low maintenance costs due to a low-wear and brushless synchronous motor
• Compatible with all hydraulic torque wrenches
• Simple and ergonomic remote control for convenient working
• Integrated motor protection to avoid damages due to overload

• Torque range from 10 up to 72.000 Nmfor threads of M14 and larger
• 2 hydraulic hose system for tightening or loosening of heavy bolt connections
• High repeatability ± 3%for the same bolting process
• Hard-wearing housing design made of high strength Aluminium-Titan-Alloy
• Simple replug of the square drive from tightening to loosening
• Durable and torsion-resistant one piece design
• Long operating life and low maintenance effort
• Convenient, secure and reliable pivoting one-piece joint coupling
• Solid and unique design of the drive pawl

• Convertible type torque wrench up to 49.240 Nm
• Drive element with interchangeable hexagon link from 17to 145mm
• Highly flexible due to simple and fast changing of the hexagon links
• Trouble-free support without affecting the torque accuracy by lateral force
• Developed for applications in restricted space and difficult to access areas:

drive element and hexagon link in line extremely flat and flush design
• High efficiency with minimum maintenance requirements and low costs
• Convenient, secure and reliable individually pivoting joint couplings
• Robust ratchet with fine teeth for high torque accuracy and a max. stroke of 28°
• Most revolutionary hydraulic torque wrench system, totally flat with no extrusions
• Hydraulic power head with two hydraulic hose system
• Power head locks into the separate drives (hex link and square drive) without pins or
screws
• Only one high pressure o-ring – easily changed with four bolts
• Easier to get into confined areas and around nuts in hard to access spaces.
• Durability of solid steel design, fewer parts and clean-lined construction
• Novel A/Fivel design - 360ºor 360 x 360 with one piece add on
• 120 Nm up to 48,000 Nm • Rotate continuously

• Optional with ATEX-Certification: II2 G D c IIB T6 for use • Greater torque accuracy
in hazardous areas • Less need for repair
• Simple 1-finger operation for right/left rotation • High-performance gear
• Robust motor housing from cast aluminum • Different sound absolvers
CLD CLD/L CLS CLS2 CLV alkitronic®in action…

• Comfortable torque multiplier with rotating handle for torques of 160 Nm up to 9,800 Nm
• 360 degree rotating handle ensures comfortable operation and none of the reaction
forces are transferred to the operator
• Proven high-performance gears, produced in a chip-free high-precision process
• Simple 1-finger operation for right/left rotation
• Robust motor housing from cast aluminum with proven pneumatic drive
• On demand with optional silencer levels to reduce the noise from the motor exhaust
• On request with ATEX-Certification: II2 G D c IIB T6
• Permanently higher joint quality as compared to impact and hydraulic wrenches by

continuous rotation of the square drive
• Pneumatic torque multipliers for torques of 70 Nm up to 1,900Nm
• Perfect for bolted applications in an environment with increased hazard of explosion
• Quick, compact and safe for fast joint assembly

• Quick, compact torque multiplier for torques of 60 Nm up to 3,500 Nm

33
• High-performance capable 2-gear machine for torques of 120 Nm up to 48,000 Nm
• Fast gear for turning in and simple, quick switching to power gear

• Pneumatic torque multipliers for torques up to 3,460 Nm
• Sophisticated high-performance gear, reliably used around the world
• Multiple fastening connections and series assembly in semi-automatic operation
• Perfect for bolted applications in an environment with increased hazard of explosion
• Comfortable remote control for right-left rotation
• Low noise emission values by integrated muffling
• alkitronic® CLV Remote systems for one to four CLV torque multipliers
• alkitronic® Exhaust system for a workplace without air swirls (optional)
• Permanently higher joint quality as compared to impact and hydraulic wrenches

by continuous rotation of the square drive
• 200 Nm up to 50,000 Nm • Low energy input
• Ideal for maintenance processes • Robust and technically perfected
• Integrated shearing pin protects against input overload • More safety
• Anti wind-up ratchet prevents a backwind • Accurate transfer of high torque
• Replace hazardous and inaccurate impact wrenches
H/HG alkitronic in action…
36
alkitronic® H/HG
• Manual torque multiplier for torques of 200 Nm up to 50,000 Nm
• Energy independent precise tightening and loosening of heavy-duty bolt connections
• Integrated anti wind-up ratchet allowing jobs to be performed efficiently and safely
• Power gears are manufactured using a high-precision chip-less process
• The shearing pin built into the drive shaft protects against input overload
• Maintenance-free, compact and robust design
• Safe, economic and problem-free operation
• Ideal torque tool in high explosion-risk areas

alkitronic® Missing Link™

• Revolutionarymanual torque multiplier
• Suitable for more applications than any other wrench
• For applications with extremely limited space conditions
• Precise and accurate: power multiplication via levers, not with gears
• Safe working environment: No risk of breakage of overload pins
• For ratcheting or non-ratcheting torque wrenches

• Maximum user-friendliness: The input force acts in the same direction as the reaction
force.
• Option: Reaction arm for highly flexible use, enables the operator to support the
machine at the same height or level of force application
alkitronic® XCE Link™

• The ideal solution for applications where conventional torque wrenches are too large or
too bulky
• Enclosure completely enclosed; made of high-quality aluminium alloy
• Available in two styles: pin or hubreaction
• Tighten or loosen continuously rotating
• Gearless internal design offers long service life
• Available in 3:1 or 4:1 ratios
• When using an electrically or pneumatically operated alkitronic® torque wrench, the

torque is applied continuously rotating and gently.
alkitronic®Flange Boy alkitronic®Thread Cleaner:
• Easy and safe mechanical separation of piping • Battery-powered or with air-powered drive
flanges • Thoroughly cleans bolts, screws and nuts
• All parts manufactured of high quality material • Avoids high-cost, messy and labour-intensive
• FLANGE BOY has proven international tests conventional working methods
• Light-weight and compact design with
application video integrated dirt trap
Flange Boy alkitronic®in action… Thread Cleaner alkitronic®in action…

43
44
45
47
51
On-site customer consultation

Problems should be solved where they occur - because of your individual requirements,
we will visit you on-site to analyze the application together to find the best solution for you.
Training
We would like you to be able to use the full potential of our products. It will be our pleasure to answer all your questions in
regard to operation, to ensure you get the most effective and efficient use of our products.
Calibration, reparation and maintenance

We provide measuring and calibration systems for precise torque measurement and setting of your machines.
In case of repairs we will restore your tools quickly and reliably, for you to continue using your quality alkitronic® tool.
Financing
As a service-oriented company it goes without saying that we respond to your personal requirements
and expectations. Together we will find the optimum solution for both parties within the contract.
Please contact us…
find more Information about us on our Compnay’s website:

☎ www.aessmena.com
☎ 00971 4 892 1529
Advanced Engineering Solutions & Supplies FZE

Address: P. O. Box 10559, Business Centre – RAKEZ, United Arab Emirates
📞 00971 55 631 5768 / 00971 55 7767 685
✉ info@aessmena.com/ sales@aessmena.com

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Advanced Engineering

Solutions & Supplies FZE

• Manufacturer of specialized bolting equipment for professional

• 30 years experience in development, production and worldwide

• The alkitronic product range provides all drive technologies:

• Our brand alkitronic stands for quality, robustness, high precision

National is alkitronic®through alkitronic®is already represented in

1989 1995 2007 2017

With clever solutions and holistic approaches, long-term success

Our actions should be responsible and accountable whilst the

Water/Oil/Gas/ Chemistry Steel Construction Construction Machinery

Wind Energy Food and Beverage Agriculture and Forestry Machinery

ThyssenKrupp VESTAS ENERCON Caterpillar GE WIND

• 100 Nm up to 42,500 Nm • Ideal for high torques

• Efficient brushless synchronous motor • Fast operating speed

• All international power grids (100-253V / 45-66 Hz) • Exact precision

• Repeat shut-off accuracy ± 2 - ±3% • Large number of joints

• IP54: protection against moisture and dust

EFCip EFW R/SG ECip-N E alkitronic®in action…

• Repeat shut-off accuracy ± 2%for the same bolting application

• IP54 – Safe and interruption-free work in any weather

• Low running costs: low-wear, maintenance-free and brushless synchronous motor

• OLED-Display:anti-glare and high contrast for perfect reading

• Menu-driven intuitive operation, control or warning signals

• Robust and long lasting: motor housing of cast aluminum

• Repeat shut-off accuracy ± 3%for the same bolting application

• Consistent and precise reproduction of the pre-selected torque

• Robust and long lasting: motor housing made of extruded aluminum

• IP54 optional – Safe and interruption-free work in any weather

• 2-speed torque multiplier for torques from 200 Nm up to 10,000Nm.

• Battery driven 2-speed torque multiplier for torques from 90 Nm up to 4,000 Nm

• Mobile and always ready for use

• Efficient operation: fast and easy gear-changing, great torque range

• Exact shut-off torque even at low battery levels

• Intelligent energy management:

• Motor housing made of special polymer: break-proof, impact-proof and resistant to

alkitronic® MDSprovides a fast, complete and flawless collection of torque data

• Optimized process safety and safety at work

• Guaranteed traceability and documented bolted joints

• Torque can be set and record on site

• Control panel with OLED display, display of torque in Nm or ft.lbs

EASD CLSD HSD alkitronic®in action…

alkitronic®SPS guarantees time, cost and efficiency savings

• Programmable logic controller on digital basis

• Secure interface between robot arm and screwdriver

• Automated solution of the future

• Continuous rotation tightening or loosening of • Targeted types for convenient working in

• Also pneumatic (LS-N) or battery powered (EA-N) drive available

• Operation and use of the torque multiplier is very simple

NOVA Velox AT AX Norwolf alkitronic®in action…

• Electric driven hydraulic pump up to 700 bar / 10,000 psi

• For hydraulic wrenches with single or double-acting cylinders

• Duo- or Quattro version (for 2 or 4 wrenches etc.) optional

• Robust compact design for the roughest use on construction sites

• Ergonomic remote control for manual or automatic operation

• No magnetic valve control:

• Capable of continuous operation –minimal heat generation:

• Low running costs: Brush-free synchronized motor, maintenance-

• Slim and robust construction as well as a low weight

• 61in³/min (100V) output flow rate

• Simple operation and infinitely adjustable pressure setting up to 700 bar

• Low maintenance costs due to a low-wear and brushless synchronous motor

• Compatible with all hydraulic torque wrenches