Head Office Add: Room 1401, 1# Building, Xiaoshan Powerlong City Plaza, Xiaoshan District, Hangzhou City, Zhejiang

Province, 311215, P.R. China

Tel: +86-571-82150125 Mob:+86-13606709835 Fax: +86-571-82150127
Http://www.chinarollformingmachines.com Email: anson.chien@gmail.com

TECHNICAL SPECIFICATION
 NAME OF GOODS:
RE14.4-289 Locker Door Panel Roll Forming Line
 Section Formed:

 Technical Parameters:

1 Max. Coil Width 326mm

Head Office Add: Room 1401, 1# Building, Xiaoshan Powerlong City Plaza, Xiaoshan District, Hangzhou City, Zhejiang
Province, 311215, P.R. China
Tel: +86-571-82150125 Mob:+86-13606709835 Fax: +86-571-82150127
Http://www.chinarollformingmachines.com Email: anson.chien@gmail.com
2 Material Thickness 0.4-0.85mm

3 Raw Material Galvanized steel

4 Yield strength 235Mpa

5 Roll Station About 18 Forming Stations(Depend on final design)

6 Roller material GCr15 steel (Equivalent To ASTM52100 bearing Steel), with harden treatment

7 Shaft material #45 steel (Equivalent To SAE1045), hardening and tempering treatment

8 Forming speed 10-15m/min(Exclude punching, notching, cutting & bending time)

9 Voltage 380V/50Hz/3PH Control: AC 220V/DC 24V

10 Total Power About 13kW (Up to final design)

11 Shipment One(1) 40’GP Container

 Work Flow:

De-coiling→Entry Guide→Leveling→Hydraulic Punching & Notching→ Adjustable Rollformer→Hydraulic

Post-Cutting→Hydraulic L Bending(Front & Rear) →Run out table

 EQUIPMENT LIST:

1 Five(5) Ton Hydraulic un-coiler 1 set

2 Entry Guide + Seven(7)-Roll Leveling device 1 set

3 Hydraulic Pre- Punching & Notching Device 1 set

4 Roll Former (24 Roll Stations) 1 set

5 Hydraulic Post-Cutting Device 1 set

6 Hydraulic L bending(Front & Rear) 1 set

7 Runout Table 1 set

8 Electric control system ( Panasonic PLC controller + Yaskawa inverter) 1 set

9 Hydraulic station( notching, punching, cutting & bending) 1 set

 TECHNICAL DESCRIPTION
(1) Five(5) Ton Hydraulic un-coiler
Head Office Add: Room 1401, 1# Building, Xiaoshan Powerlong City Plaza, Xiaoshan District, Hangzhou City, Zhejiang
Province, 311215, P.R. China
Tel: +86-571-82150125 Mob:+86-13606709835 Fax: +86-571-82150127
Http://www.chinarollformingmachines.com Email: anson.chien@gmail.com
 Load Capacity: 5 Ton

 Mandrel hydraulic Expansion

 AC Motor release steel coil

 Max. Coil width:326mm

 Coil Internal Diameter: 580±10 mm

 Coil Max Outer Diameter: 1400mm

(2) Entry Guide + Seven (7)-Roll Leveler

 Function: Guiding and leveling the steel strip, prepare the flatness strip for punching unit.

 Structure: Adopt seven sets of leveling roll. In the entry of leveler, there are one pairs of guiding

vertical roll and pitch roll. The center of guiding vertical roll can be adjustable by left and right

handwheel.

 Bottom Pitch roll and leveling roll are driven by AC motor, speed reducer, roller chain and sprockets.

 The material of leveling roll: 40Cr (Equal to ASTM4140) hardening and tempering treatment

 Leveling roller diameter: 60mm

 Motor: 3kW

(3) Hydraulic Pre- Punching & Notching Device

Adopt Punching holes & Notching before roll forming. It will assure the best accuracy for holes location and
avoid deformation of holes.

 Punch/die material: Cr12 (Equal to D3 steel) HRC60-62

Head Office Add: Room 1401, 1# Building, Xiaoshan Powerlong City Plaza, Xiaoshan District, Hangzhou City, Zhejiang
Province, 311215, P.R. China
Tel: +86-571-82150125 Mob:+86-13606709835 Fax: +86-571-82150127
Http://www.chinarollformingmachines.com Email: anson.chien@gmail.com
 Punching Thickness: 0.4-0.85mm

 Punching tolerance:±2.0mm

 Hydraulic Station: 5.5KW (Shared with cutting device)

(4) Roll Former (24 Roll Stations)

 Roller material: GCr15(Equal To 100Cr6 Bearing steel), Harden treatment(HRC58-60)

 The shaft Material: 45# steel, Equal ASTM 1045,modified treatment and high frequency quenching

 Shaft Diameter: 65mm (#45 steel, with modified treatment)

 Roll Stand Supportive Structure: Individual Roll Stand

 Transmission System: AC motor, speed reducer, roller chains and sprockets.

 Forming technology: Adopt CORPA software to design forming process and make FEA analysis.

 Number of Forming Passes: 24 Roll Stands(Depend on final design)

 Single Speed: 15m/min

 Drive Motor Power: AC 7.5KW (Engineering to Determine)

Head Office Add: Room 1401, 1# Building, Xiaoshan Powerlong City Plaza, Xiaoshan District, Hangzhou City, Zhejiang
Province, 311215, P.R. China
Tel: +86-571-82150125 Mob:+86-13606709835 Fax: +86-571-82150127
Http://www.chinarollformingmachines.com Email: anson.chien@gmail.com

(5) Hydraulic Post-Cutting Device

Adopt stop-Cutting AFTER roll forming. It will assure the best accuracy for product length and straightness.

 Cut-off die material: Cr12Mov (Equal to D2 steel) HRC60-62

 Cutting Thickness: 0.4-0.85mm

 Length tolerance:±1.0mm

 Hydraulic Station: 5.5KW (Shared with punching device)

(6) Hydraulic L bending(Front & Rear)

 when the head of panel reach, will bend front and rear L bending by oil cylinder.

 Through handwheel to adjust the tooling to bending different width panel

Head Office Add: Room 1401, 1# Building, Xiaoshan Powerlong City Plaza, Xiaoshan District, Hangzhou City, Zhejiang
Province, 311215, P.R. China
Tel: +86-571-82150125 Mob:+86-13606709835 Fax: +86-571-82150127
Http://www.chinarollformingmachines.com Email: anson.chien@gmail.com

(7) Runout Table

 Welded frame, chromed roller.

 Two sections, each section 2 meter

(8) Electric control system:

In the whole line, there will be one control consoles to control all units.

All control consoles adopt Panasonic PLC controller + Yaskawa inverter + LED Touch Screen.

Operator can set parameters on the touch screen, for example, quantity, hole specification,

batches, etc. The operator can monitor the whole line.

(9) Hydraulic station: one set

Provide the power for punching system, cut-off & bending system.
The hydraulic components are China Brand ( China Brand)
Hydraulic station: 5.5KW For punching, notching, cutting and L bending
Head Office Add: Room 1401, 1# Building, Xiaoshan Powerlong City Plaza, Xiaoshan District, Hangzhou City, Zhejiang
Province, 311215, P.R. China
Tel: +86-571-82150125 Mob:+86-13606709835 Fax: +86-571-82150127
Http://www.chinarollformingmachines.com Email: anson.chien@gmail.com

S/N Name Brand

1 PLC Panasonic
2 Inverter Yaskawa
3 Low voltage electrical appliances Schneider
4 Encoder Omron