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Triratna Muneshwar
Autumn 2022
MEMS, IIT Bombay
Q1) 1D slab with symmetric boundaries
2 1 𝑑𝑓 𝑡 1 𝑑2 𝑓 𝑥
𝑑𝑓 𝑡 𝑑 𝑓 𝑥 =
𝑓 𝑥 = 𝐷𝑖 ∙ 𝑓 𝑡 𝐷𝑖 ∙ 𝑓 𝑡 𝑑𝑡 𝑓 𝑥 𝑑𝑥 2
𝑑𝑡 𝑑𝑥 2
1 𝑑𝑓 𝑡
𝑑2 𝑓 𝑥 = −𝜆2 ∙ 𝐷𝑖
2
= −𝜆2 ∙ 𝑓 𝑥 𝑓 𝑡 𝑑𝑡
𝑑𝑥
Solution:
If 𝒕 ≥ 𝑳𝟐 /𝝅𝟐 𝑫 , approximating ci(x,t) with first term only yields < 0.01% error
𝐿
Calculation: Find t* such that 𝑐𝑖 (𝑥 = , 𝑡 ∗ ) = 𝑐𝑖𝑜 /10
2
𝑡 ∗ ≈ 0.258 𝐿2 /𝐷
Solution:
If 𝒕 ≥ 𝑳𝟐 /𝝅𝟐 𝑫 , approximating ci(x,t) with first term only yields < 0.01% error
𝐿
Calculation: Find t* such that 𝑐𝑖 (𝑥 = , 𝑡 ∗ ) = 𝑐𝑖𝑜 /10
2
𝑡 ∗ ≈ 0.258 𝐿2 /𝐷
Solution:
If 𝒕 ≥ 𝑳𝟐 /𝝅𝟐 𝑫 , approximating ci(x,t) with first term only yields < 0.01% error
𝐿
Calculation: Find t* such that 𝑐𝑖 (𝑥 = , 𝑡 ∗ ) = 𝑐𝑖𝑜 /10
2
𝑡 ∗ ≈ 0.258 𝐿2 /𝐷
Solution:
If 𝒕 ≥ 𝑳𝟐 /𝝅𝟐 𝑫 , approximating ci(x,t) with first term only yields < 0.01% error
𝐿
Calculation: Find t* such that 𝑐𝑖 (𝑥 = , 𝑡 ∗ ) = 𝑐𝑖𝑜 /10
2
𝑡 ∗ ≈ 0.258 𝐿2 /𝐷
Dry etching of Ti metal in presence of HCl (g) vapors involves 3 sequential steps:
(1) Transport of HCl gas reactants to Ti (s) surface
(2) Surface reaction between HCl (g) and Ti (s) producing TiCl4 (g) and H2 (g)
(3) Transport of TiCl4 (g) and H2 (g) away from the surface
𝑑𝐽𝑇𝑖 𝑜
= −𝑘 ′ 𝐶𝐻𝐶𝑙 JTi is the number of Ti atoms etched per unit surface area per unit time
𝑑𝑡
Calculate etch-rate for surface
Expressing JTi as etch rate dx/dt reaction controlled process :
• ko‘ = 30 cm/s,
• ΔGact = 50 kJ/mol
• PHCl = 0.01 atm
• MTi = 47.9 g/mol
𝑜
𝑑𝑥 𝑀𝑇𝑖 ′ 𝑜 𝑀𝑇𝑖 𝑘 ′ 𝑃𝐻𝐶𝑙 • ρTi = 4.5 g/cm3
OR OR =− 𝑘 𝐶𝐻𝐶𝑙 = − • T = 1500 K
𝑑𝑡 𝜌𝑇𝑖 𝜌𝑇𝑖 𝑅𝑇
𝑑𝐽𝑇𝑖 𝑜
= −𝑘 ′ 𝐶𝐻𝐶𝑙 JTi is the number of Ti atoms etched per unit surface area per unit time
𝑑𝑡
Calculate etch-rate for surface
Expressing JTi as etch rate dx/dt reaction controlled process :
• ko‘ = 30 cm/s,
• ΔGact = 50 kJ/mol
• PHCl = 0.01 atm
• MTi = 47.9 g/mol
𝑜
𝑑𝑥 𝑀𝑇𝑖 ′ 𝑜 𝑀𝑇𝑖 𝑘 ′ 𝑃𝐻𝐶𝑙 • ρTi = 4.5 g/cm3
OR OR =− 𝑘 𝐶𝐻𝐶𝑙 = − • T = 1500 K
𝑑𝑡 𝜌𝑇𝑖 𝜌𝑇𝑖 𝑅𝑇
𝑑𝐽𝑇𝑖 𝑜
= −𝑘 ′ 𝐶𝐻𝐶𝑙 JTi is the number of Ti atoms etched per unit surface area per unit time
𝑑𝑡
Calculate etch-rate for surface
Expressing JTi as etch rate dx/dt reaction controlled process :
• ko‘ = 30 cm/s,
• ΔGact = 50 kJ/mol
• PHCl = 0.01 atm
• MTi = 47.9 g/mol
𝑜
𝑑𝑥 𝑀𝑇𝑖 ′ 𝑜 𝑀𝑇𝑖 𝑘 ′ 𝑃𝐻𝐶𝑙 • ρTi = 4.5 g/cm3
OR OR =− 𝑘 𝐶𝐻𝐶𝑙 = − • T = 1500 K
𝑑𝑡 𝜌𝑇𝑖 𝜌𝑇𝑖 𝑅𝑇
𝑑𝐽𝑇𝑖 𝑜
= −𝑘 ′ 𝐶𝐻𝐶𝑙 JTi is the number of Ti atoms etched per unit surface area per unit time
𝑑𝑡
Calculate etch-rate for surface
Expressing JTi as etch rate dx/dt reaction controlled process :
• ko‘ = 30 cm/s,
• ΔGact = 50 kJ/mol
• PHCl = 0.01 atm
• MTi = 47.9 g/mol
𝑜
𝑑𝑥 𝑀𝑇𝑖 ′ 𝑜 𝑀𝑇𝑖 𝑘 ′ 𝑃𝐻𝐶𝑙 • ρTi = 4.5 g/cm3
OR OR =− 𝑘 𝐶𝐻𝐶𝑙 = − • T = 1500 K
𝑑𝑡 𝜌𝑇𝑖 𝜌𝑇𝑖 𝑅𝑇
𝑑𝐽𝑇𝑖 𝑜
= −𝑘 ′ 𝐶𝐻𝐶𝑙 JTi is the number of Ti atoms etched per unit surface area per unit time
𝑑𝑡
Calculate etch-rate for surface
Expressing JTi as etch rate dx/dt reaction controlled process :
• ko‘ = 30 cm/s,
• ΔGact = 50 kJ/mol
• PHCl = 0.01 atm
• MTi = 47.9 g/mol
𝑜
𝑑𝑥 𝑀𝑇𝑖 ′ 𝑜 𝑀𝑇𝑖 𝑘 ′ 𝑃𝐻𝐶𝑙 • ρTi = 4.5 g/cm3
OR OR =− 𝑘 𝐶𝐻𝐶𝑙 = − • T = 1500 K
𝑑𝑡 𝜌𝑇𝑖 𝜌𝑇𝑖 𝑅𝑇
For reaction
For reaction
For reaction
For reaction
For reaction
Crossover temperature
𝑜 𝑜
𝑀𝑇𝑖 𝑘 ′ 𝑃𝐻𝐶𝑙 𝑀𝑇𝑖 𝑃𝐻𝐶𝑙
= 𝐷
𝜌𝑇𝑖 𝑅𝑇 ∗ 𝜌𝑇𝑖 𝐻𝐶𝑙 4𝑅𝑇 ∗ 𝛿 Calculate cross-over temperatue
for etching process:
Note: D (T1/2) is weakly dependent on T as compared to k’ • ko‘ = 30 cm/s,
• ΔGact = 50 kJ/mol
∗
𝑜
𝑀𝑇𝑖 𝑘𝑜′ 𝑒 −∆𝐺𝑎𝑐𝑡/𝑅𝑇 𝑃𝐻𝐶𝑙 𝑀𝑇𝑖 𝑜
𝑃𝐻𝐶𝑙 • DHCl(g)@1500 K = 0.2 cm2/s,
= 𝐷 • PHCl = 0.01 atm
𝜌𝑇𝑖 𝑅𝑇 ∗ 𝜌𝑇𝑖 𝐻𝐶𝑙 4𝑅𝑇 ∗ 𝛿 • MTi = 47.9 g/mol
• ρTi = 4.5 g/cm3
∆𝐺𝑎𝑐𝑡 1 • T = 1500 K
𝑇∗ =
𝑅 𝑘𝑜′ 4𝛿
ln 𝐷
𝐻𝐶𝑙
𝑜 𝑜
𝑀𝑇𝑖 𝑘 ′ 𝑃𝐻𝐶𝑙 𝑀𝑇𝑖 𝑃𝐻𝐶𝑙
= 𝐷
𝜌𝑇𝑖 𝑅𝑇 ∗ 𝜌𝑇𝑖 𝐻𝐶𝑙 4𝑅𝑇 ∗ 𝛿 Calculate cross-over temperatue
for etching process:
Note: D (T1/2) is weakly dependent on T as compared to k’ • ko‘ = 30 cm/s,
• ΔGact = 50 kJ/mol
∗
𝑜
𝑀𝑇𝑖 𝑘𝑜′ 𝑒 −∆𝐺𝑎𝑐𝑡/𝑅𝑇 𝑃𝐻𝐶𝑙 𝑀𝑇𝑖 𝑜
𝑃𝐻𝐶𝑙 • DHCl(g)@1500 K = 0.2 cm2/s,
= 𝐷 • PHCl = 0.01 atm
𝜌𝑇𝑖 𝑅𝑇 ∗ 𝜌𝑇𝑖 𝐻𝐶𝑙 4𝑅𝑇 ∗ 𝛿 • MTi = 47.9 g/mol
• ρTi = 4.5 g/cm3
∆𝐺𝑎𝑐𝑡 1 • T = 1500 K
𝑇∗ =
𝑅 𝑘𝑜′ 4𝛿
ln 𝐷
𝐻𝐶𝑙
𝑜 𝑜
𝑀𝑇𝑖 𝑘 ′ 𝑃𝐻𝐶𝑙 𝑀𝑇𝑖 𝑃𝐻𝐶𝑙
= 𝐷
𝜌𝑇𝑖 𝑅𝑇 ∗ 𝜌𝑇𝑖 𝐻𝐶𝑙 4𝑅𝑇 ∗ 𝛿 Calculate cross-over temperatue
for etching process:
Note: D (T1/2) is weakly dependent on T as compared to k’ • ko‘ = 30 cm/s,
• ΔGact = 50 kJ/mol
∗
𝑜
𝑀𝑇𝑖 𝑘𝑜′ 𝑒 −∆𝐺𝑎𝑐𝑡/𝑅𝑇 𝑃𝐻𝐶𝑙 𝑀𝑇𝑖 𝑜
𝑃𝐻𝐶𝑙 • DHCl(g)@1500 K = 0.2 cm2/s,
= 𝐷 • PHCl = 0.01 atm
𝜌𝑇𝑖 𝑅𝑇 ∗ 𝜌𝑇𝑖 𝐻𝐶𝑙 4𝑅𝑇 ∗ 𝛿 • MTi = 47.9 g/mol
• ρTi = 4.5 g/cm3
∆𝐺𝑎𝑐𝑡 1 • T = 1500 K
𝑇∗ =
𝑅 𝑘𝑜′ 4𝛿
ln 𝐷
𝐻𝐶𝑙
𝑜 𝑜
𝑀𝑇𝑖 𝑘 ′ 𝑃𝐻𝐶𝑙 𝑀𝑇𝑖 𝑃𝐻𝐶𝑙
= 𝐷
𝜌𝑇𝑖 𝑅𝑇 ∗ 𝜌𝑇𝑖 𝐻𝐶𝑙 4𝑅𝑇 ∗ 𝛿 Calculate cross-over temperatue
for etching process:
Note: D (T1/2) is weakly dependent on T as compared to k’ • ko‘ = 30 cm/s,
• ΔGact = 50 kJ/mol
∗
𝑜
𝑀𝑇𝑖 𝑘𝑜′ 𝑒 −∆𝐺𝑎𝑐𝑡/𝑅𝑇 𝑃𝐻𝐶𝑙 𝑀𝑇𝑖 𝑜
𝑃𝐻𝐶𝑙 • DHCl(g)@1500 K = 0.2 cm2/s,
= 𝐷 • PHCl = 0.01 atm
𝜌𝑇𝑖 𝑅𝑇 ∗ 𝜌𝑇𝑖 𝐻𝐶𝑙 4𝑅𝑇 ∗ 𝛿 • MTi = 47.9 g/mol
• ρTi = 4.5 g/cm3
∆𝐺𝑎𝑐𝑡 1 • T = 1500 K
𝑇∗ =
𝑅 𝑘𝑜′ 4𝛿
ln 𝐷
𝐻𝐶𝑙
𝑜 𝑜
𝑀𝑇𝑖 𝑘 ′ 𝑃𝐻𝐶𝑙 𝑀𝑇𝑖 𝑃𝐻𝐶𝑙
= 𝐷
𝜌𝑇𝑖 𝑅𝑇 ∗ 𝜌𝑇𝑖 𝐻𝐶𝑙 4𝑅𝑇 ∗ 𝛿 Calculate cross-over temperatue
for etching process:
Note: D (T1/2) is weakly dependent on T as compared to k’ • ko‘ = 30 cm/s,
• ΔGact = 50 kJ/mol
∗
𝑜
𝑀𝑇𝑖 𝑘𝑜′ 𝑒 −∆𝐺𝑎𝑐𝑡/𝑅𝑇 𝑃𝐻𝐶𝑙 𝑀𝑇𝑖 𝑜
𝑃𝐻𝐶𝑙 • DHCl(g)@1500 K = 0.2 cm2/s,
= 𝐷 • PHCl = 0.01 atm
𝜌𝑇𝑖 𝑅𝑇 ∗ 𝜌𝑇𝑖 𝐻𝐶𝑙 4𝑅𝑇 ∗ 𝛿 • MTi = 47.9 g/mol
• ρTi = 4.5 g/cm3
∆𝐺𝑎𝑐𝑡 1 • T = 1500 K
𝑇∗ =
𝑅 𝑘𝑜′ 4𝛿
ln 𝐷
𝐻𝐶𝑙