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Science of the Total Environment 838 (2022) 155867

Contents lists available at ScienceDirect

Science of the Total Environment


journal homepage: www.elsevier.com/locate/scitotenv

Preparation of solid organic fertilizer by co-hydrothermal carbonization of


peanut residue and corn cob: A study on nutrient conversion
Chao-sheng Li, Rong-rong Cai

Key Laboratory of Enhanced Heat Transfer and Energy Conservation of Education Ministry, School of Chemistry and Chemical Engineering, South China University of Technology,
Guangzhou 510640, PR China

H I G H L I G H T S G R A P H I C A L A B S T R A C T

• Hydrothermal treatment of agricultural


and forestry wastes to prepare fertilizers
was studied.
• Effects of thermal dynamics and material
characteristics on fertilizer effect were
evaluated.
• Co-HTC favored nutrient enrichment and
N recovery in the hydrochars.
• Possible migration and transformation
paths of nutrient elements were discussed.

A R T I C L E I N F O A B S T R A C T

Editor: Huu Hao Ngo With continuous recognition of green, organic and pollution-free products, the organic fertilizer plays an increasingly
important role in agricultural production. Hydrothermal carbonization (HTC) is an efficient and environmentally
Keywords: friendly biomass treatment technology that can achieve value-added utilization of solid wastes. This study evaluated
Agricultural and forestry wastes the potential of two typical agricultural and forestry wastes (corn cob and peanut residue) in preparing as solid organic
Hydrothermal carbonization
fertilizers through HTC. The effects of reaction temperature, residence time, and the raw material composition on
Hydrochar
Organic fertilizer
hydrochar yield, total nutrient content (TNC), nitrogen recovery, and nutrient elements transformation in HTC were
investigated. Corn cob was proven to be not an ideal raw material for the preparation of organic fertilizers because
of the low TNC and the high C/N ratio of its hydrochar. On the contrary, peanut residue was suitable for preparing or-
ganic fertilizers due to its high TNC and appropriate C/N ratio. The co-HTC of corn cob and peanut residue could fur-
ther improve the N recovery rate from 8.52% (for peanut residue only) to 19.51% due to the synergistic effect between
them. Under the optimal hydrothermal conditions of 240 °C, 120 min, and mixing ratio of 1:1, the hydrochar yield was
as high as 27.86%, and the C/N value (11.98) and TNC (6.331%) were both appropriate as fertilizer. Furthermore, the
potential migration and transformation paths of nutrients including N, P, K and metal elements in the co-HTC were
analyzed. The thermodynamic conditions and raw materials composition significantly affect the migration and
transformation of N, P and K between solid and liquid. N dissolved into process water (mainly ammonia) would
migrate into hydrochar and bio-oil with increasing of reaction temperature. P was fixed in hydrochar through precip-
itation and adsorption reaction with metal ions. Further, adjusting pH or adding metal salts can promote the fixation of
N and P in solid.

⁎ Corresponding author.
E-mail address: cerrcai@scut.edu.cn (R. Cai).

http://dx.doi.org/10.1016/j.scitotenv.2022.155867
Received 8 March 2022; Received in revised form 17 April 2022; Accepted 7 May 2022
Available online 12 May 2022
0048-9697/© 2022 Elsevier B.V. All rights reserved.
C. Li, R. Cai Science of the Total Environment 838 (2022) 155867

1. Introduction and peanut are important crop components with large annual productions
in the world. According to statistics from the Food and Agriculture Organi-
The application of chemical fertilizers significantly increases the yield zation (FAO), the production of corn and peanut in China are 177.54 mil-
of crops and thus has played an important role in ensuring world food secu- lion tons and 15.71 million tons respectively in 2010, and reach 260.88
rity in the past few decades. (Duan et al., 2016; Ni et al., 2011; Wang et al., million tons and 18.05 million tons in 2020, respectively. (Referred to
2018a) The global annual crop production exceeds 3 billion tons, requiring https://www.fao.org/faostat/en/#data/QCL) A large number of peanut
187 million tons of fertilizer. (Usman et al., 2020) And this requirement is residue and corn cob wastes are generated in agricultural production
going to cross 200 million tons by 2022. However, the extensive application every year (Nassar et al., 2022; Perea-Moreno et al., 2018; Thomas et al.,
of industrial fertilizers has caused a series of ecological and environmental 2021). Corn cob is rich in cellulose/hemicellulose as lignocellulose bio-
problems, such as soil compaction, soil microbial environmental degrada- mass, having a high recycling value. However, the common treatment
tion, greenhouse gas emissions, and underground water contamination, methods include incineration, feed, and landfill treatment in rural areas, ig-
etc. (Smith and Siciliano, 2015; Stuart et al., 2014). Some studies have noring the recycling value of cellulose/hemicellulose. In recent years, there
shown that crops can take up only 30–50% of chemical fertilizers, while a have been some studies on HTC of corn stalk (Fuertes et al., 2010; Lu et al.,
huge amount of applied N, P and K as NH3, P2O5, and K2O are lost by 2020; Wang et al., 2021; Zhang et al., 2019), but the focus was mainly on N
40%–70%, 80%–90%, and 50%–90% through leaching, photodegradation, removal. Peanut residue is rich in nutrients (such as protein) and thus
chemical hydrolysis and microbial decomposition, leaving a large number shows great potential to be prepared as organic fertilizers, however, there
of nutrients lost in the soil (Xin et al., 2020; Tarafder et al., 2020; Mózner is no research on it currently.
et al., 2012). Therefore, many countries call for the construction of modern In this study, we investigated the effects of reaction temperature, the
ecological agriculture, which uses materials and energy efficiently, and mass ratio of raw materials and residence time on the yields and character-
does not pollute the soil during the production process. istics of hydrochar derived from HTC of corn cob and peanut residue, and
Organic fertilizer is a kind of soil-friendly fertilizer, and it is being analyzed the potential of hydrochar in the application as organic fertilizers.
widely promoted as an alternative to chemical fertilizer (Fang et al., Then, we explored the synergistic effect of co-HTC of corn cob and peanut
2021). Livestock and poultry manure, municipal solid waste, crop straw, residue, and obtained the optimal thermodynamic conditions for preparing
agricultural and sideline products, and organic waste from food processing fertilizer by co-HTC. Furthermore, we proposed the possible migration and
all have the potential to be processed into biomass organic fertilizer. Com- transformation paths of N, P and other nutrient elements in the co-HTC
pared with chemical fertilizers, biomass organic fertilizer can significantly process.
increase soil porosity, promote soil nutrient balance, and improve the sus-
tainable productivity of soil. Common treatments for converting agricul- 2. Materials and methods
tural waste into organic fertilizers include composting and anaerobic
fermentation. They are simple and can treat a large amount of agricultural 2.1. Material preparation
waste. However, these technologies have drawbacks such as long prepara-
tion cycle, a large area required, easy nutrient loss and secondary pollution, The corn cob and peanut residue were provided by a farm in Guangdong
etc… These are not in conformity with the current demand for efficient and Province, China. The corn cob and peanut residue were milled into 80
environmentally-friendly utilization of agricultural waste. Therefore, it is mesh. After collection, the screened corn cob and peanut residue were
necessary to find new methods to convert agricultural waste into organic dried in an oven at 105 °C for 24 h.
fertilizer.
Hydrothermal carbonization (HTC) is an efficient and environmentally- 2.2. Hydrothermal carbonization
friendly processing technology for producing hydrochar from low-value
biomass wastes (such as livestock and poultry manure, sewage sludge and As shown in Fig. 1, the HTC experiments of corn cob and peanut residue
agriculture waste, etc.), and the products may have the potential to be were carried out using a 250 mL stainless steel autoclave (Model SLM250,
used as organic fertilizers. HTC has the advantages of mild reaction condi- Beijing Shi Ji Sen Lang Experiment Instrument Co., Ltd., Beijing, China).
tions, low requirements for raw material pretreatment, and almost no The maximum reaction temperature and pressure of the autoclave were
harmful by-products. There are some reports on the transformation behav- 300 °C and 22.5 MPa, respectively.
ior of elements during HTC of biomass wastes. Fei et al. (2019) found that Before each experiment, 10 g of raw materials (corn cob or peanut res-
the risk of potentially toxic elements (Cu, Pb, Ni, Cd) contamination from idue or the mixture of them) was mixed with 100 mL of deionized water
the raw sludge was efficiently reduced in hydrochar, and the nutrients (N, and mechanically stirred for five minutes to ensure uniform mixing.
P, K) content in hydrochar was lower than that in raw sludge but still far Then, pure nitrogen was used to purge the reactor for 5 min to remove
higher than that in agricultural soil. Mau et al. (2019) found that the the air inside. The initial pressure in the reactor was maintained at 0.3
recirculation of the aqueous phase in HTC of poultry litter generally MPa. A heating rate of approximately 2 °C/min was selected in the HTC,
resulted in an increase in N, P, and K concentrations. After three cycles, since a low heating rate in hydrothermal treatment is beneficial to the for-
the concentrations of N, P, and K reached a maximum of 5400, 397, and mation of hydrochar (Zhang et al., 2008; Zhang et al., 2009; Brand et al.,
23,300 mg L−1, respectively. Song et al. (2020) found that the addition of 2014). It is favorable for the decomposition of biomass raw materials and
sulfuric acid (H2SO4) in HTC of pig manure can make the removal rate of the Maillard reaction when HTC is conducted at a high temperature
Cu and Zn in pig manure reach 55.5% and 59.0%. Xiong et al. (2019) (≥180 °C). However, a too high temperature (> 260 °C) will promote the
found that the hydrochar yield and high heating value (HHV) reached hydrothermal liquefaction reaction, decreasing the hydrochar yield and
53.2% and 15.9 MJ/kg respectively under the optimum reaction condition promoting the migration of nutrients to bio-oil. Therefore, the HTC experi-
(260 °C, 30 min, solid-liquid ratio of raw materials of 0.1 g/mL) during HTC ments were performed at 180–260 °C, a reaction time of 60–240 min and at
of pig manure, and the obtained hydrochar and liquid can be used as a stirring rate of 500 rpm. After reaction, the reactor was cooled down to
agricultural fertilizer. The above studies only consider the effects of HTC the room temperature, and the gaseous products were exhausted. Then
conditions on the contents of N, P, and K and heavy metal elements; how- the ethyl acetate (CH3CHOOCH2CH3) was added to the reactor to extract
ever, no attention has been paid to the comprehensive evaluation of the liquid-phase organic matter (bio-oil). The hydrochar and liquid phase
fertilizer potential of the hydrochar. In addition, the existing forms and were separated by vacuum filtration through a filter paper of 0.45 μm diam-
transformation paths of nutrients such as N and P in HTC process are eter. The hydrochar was washed with deionized water, dried in an oven at
seldom studied. 105 °C for 24 h, and milled into 80 mesh for further analysis. The remaining
Peanut residue (residue left after peanut oil extraction) and corn waste liquid phase (the process water) and the bio-oil were stored at 0–4 °C for
(corn cob and corn straw) are typical agricultural and forestry wastes. Corn further test. The hydrochars were designated as CC X-Y、PR X-Y and CH

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C. Li, R. Cai Science of the Total Environment 838 (2022) 155867

Fig. 1. (a) Physical map and (b) schematic diagram of HTC experiment apparatus.

X-Y for the hydrochar derived from corn cob, peanut residue, and the mix- of transfer line was set at 280 °C/min. The MS ion source was operated in
ture, respectively with reaction temperature of X and residence time of Y. the electron ionization (EI) mode with an ionization voltage of 70 eV and
a source temperature of 230 °C. The TNC of process water was measured
2.3. Analysis methods by a nutrient detector (LD-TYD). The pH of process water was determined
using a pH meter (pH-100A).
2.3.1. Analysis of raw materials and hydrochars
The composition analysis of the raw materials for cellulose and hemicel- 2.3.3. Formula and calculation
lulose were measured according to the National Renewable Energy Labora- The hydrochar yield and N recovery were calculated as follows:
tory (NREL) analytical methods. The contents of lignin (acid-insoluble
lignin) and crude protein were measured by Klason method and Kjeldah Mass of hydrochar
Experimental yield ð%Þ ¼  100% (2)
method, respectively. The content of crude fats was determined according Mass of raw materials
to Soxhlet extraction method (GB5009.6–2016). According to the ASTM
N content of hydrochar  hydrochar yield
D5373 standard, the ultimate analysis of the raw materials and hydrochars N recovery ð%Þ ¼  100% (3)
N content of raw materials
for carbon (C), hydrogen (H), sulfur(S), and nitrogen (N) were carried out
using an element analyzer (Vario EL cube). Content of oxygen (O) was cal- The calculated yield and synergistic coefficient were used to analyze the
culated by the eq. (1): synergy effect between the corn cob and peanut residue in co-HTC, defined
as follow:
O ð%Þ ¼ 100%  ðC þ H þ N þ SÞ%  Ash% (1)
Calculated yield ð%Þ ¼ α  Experimental yield ðCC X  YÞ þ ð1  αÞ
where, O%, C%, H%, N%, S%, and Ash% refer to the content in percentage  Experimental yield ðPR X  YÞ (4)
of O, C, H, N, S, and ash, respectively.
The total nutrient content (TNC = N + P2O5 + K2O) of the raw mate- Experimental yield  Calculated yield
Synergistic coefficient ¼  100% (5)
rials and hydrochars were measured by a nutrient detector (LD-TYD). The Calculated yield
proximate analysis of raw materials was measured by an industrial analyzer
according to GB/T212-2008 (Lu et al., 2020). The ash and organic matter where α refers to the mass fraction of corn cob in the mixture.
contents of the raw materials and hydrochars were determined according
to standard ASTM D2974-14(Silva et al., 2017). The relative contents of 3. Results and discussion
the elements in the ash were measured by an energy spectrometer (EDS,
EPMA-1600). The surface morphologies of raw materials and hydrochars 3.1. Hydrochar yields
were observed by a scanning electron microscopy (SEM, Merlin). The sur-
face functional groups of hydrochars were analyzed using Fourier Trans- Fig. 2(a) shows the effect of reaction temperature on hydrochar yields
form Infrared spectroscopy (FTIR, Nicolet IS50-Nicolet Continuum) in (at 60 min). When the reaction temperature was 180 °C, the experimental
wavelengths of 500–4000 cm−1 by 32 scans at 4 cm−1 resolution. hydrochar yields obtained from corn cob and peanut residue were
51.22% and 22.50%, respectively. They decreased by 6.42% and 18.71%
2.3.2. Analysis of liquid products with increasing reaction temperature to 220 °C, respectively; and decreased
The composition of bio-oil was qualitatively tested by Agilent 8890- by 26.86% and 49.60% respectively when continuing to increase to 260 °C.
7000D GC–MS spectrometer and the gas chromatographic column was It indicated that the macromolecular substances such as cellulose/hemicel-
HP-INNOWax (30 m × 250 μm × 0.25 μm). The carrier gas was high- lulose and protein in the raw materials had degraded into liquid phase.
purity helium with a flow rate of 1 mL/min. The injector temperature Under the same conditions, the hydrochar yields obtain from peanut resi-
was maintained at 250 °C, and the injection volume was 1.0 μL. The oven due were 22.50–11.34% lower than that of corn cob (51.22–37.46%) as
temperature was programmed from 50 °C (hold for 3 min) to 250 °C with the temperature was 180–260 °C. Because the protein in peanut residue
a speed of 5 °C/min followed by 3 min hold at 250 °C. The temperature was decomposed to form amino acids at a low temperature and dissolved

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C. Li, R. Cai Science of the Total Environment 838 (2022) 155867

in liquid phase, while the cellulose and hemicellulose in the corn cob were
60 15 degraded to form aromatic compounds and were accumulated in the solid
CC-derived hydrochar phase to form hydrochar. Fig. 2(b) shows the effect of residence time on
PR-derived hydrochar
12.51 Calculated yield (CC:PR=1:1) hydrochar yields (at 240 °C) in co-HTC. The hydrochar yields were reduced
50
Experimental yield (CC:PR=1:1) 10 with the increase of residence time, but the influence of residence time on
Synergistic coefficient

Synergistic coefficient (%)


hydrochar yields was less significant than the reaction temperature. There
Hydrochar yield (%)

was a difference between the experimental hydrochar yield and the calcu-
5
40 lated yield under the same reaction conditions, and the experimental
hydrochar yield was greater than calculated yield with increasing of resi-
0 dence time from 60 min to 120 min and 240 min. It indicated that a syner-
30 gistic effect between corn cob and peanut residue occurred during co-HTC.
It's also seen from Fig. 2(a) that the synergistic coefficient dropped from
-3.2
-5 12.51 to −10.66 as the reaction temperature increased from 180 °C to 260
20 -6.39 °C (60 min). As listed in Table 1, cellulose (35.66%), hemicellulose
-10.66 (21.63%) are the main components of corn cob, and the protein (48.76%)
-10
is the main component of peanut residue. The Maillard reaction between
10 saccharides (decomposed from cellulose/hemicellulose) and amino acids
180 200 220 240 260 (decomposed from protein) is one of the sources of hydrochar. The forma-
Temperture (℃) tion of hydrochars were influenced by degradation of raw materials and po-
lymerization of intermediate products derived from Maillard reaction.
During the co-HTC treatment at 180 °C, a small amount of cellulose/hemi-
(a)
cellulose in the corn cob degraded to form saccharides, and the proteins in
the peanut residue decomposed to produce a large amount of amino acids.
40 The composition of CH 180–60(1:1) contains many undecomposed raw
Experimental yield (CC:PR=1:1)
9.32 materials. With increasing of reaction temperature from 180 °C to 260 °C,
Caculated yield (CC:PR=1:1)
35 7.26 8 large amounts of saccharides were formed due to the further decomposing
Synergistic coefficient
of raw materials into liquid phase. The intermediate products derived from
Synergistic coefficient (%)
Hydrochar yield (%)

30 Maillard reaction could not fully polycondensation and polymerization in a


4
short period of residence time (60 min), and retained in the liquid phase.
25 Thus, the experimental yield of hydrochar is lower than the calculated
0 yield, resulting in the decrease of the synergistic coefficient. By extend-
ing residence time from 60 min to 120 min and 240 min in co-HTC
20
(Fig. 2(b)), the synergistic coefficient of hydrochar yield increased
-4 from −6.39 reached to 9.32 and 7.26. It indicated that more intermedi-
15
ates form hydrochar through polycondensation and polymerization in a
-6.39
longer period of residence time. Furthermore, the maximum value of
10 -8 synergistic coefficient was 9.32 at 120 min. It may be the secondly de-
60 120 240
composition of hydrochar at 240 min.
Residence time (min)
A similar phenomenon occurred in the effect of corn cob addition on the
(b) synergistic coefficient. As seen in Fig. 2(c), at the conditions of 240 °C and
60 min, with the increase of corn cob content (from 1:3 to 3:1), the syner-
gistic coefficient dropped from 1.8 to −7.35. Because more saccharides
50 were produced with the increase of the corn cob content. These saccharides
Experimental yield Synergistic coefficient 4
Calculated yield
1.8 Table 1
Synergistic coefficient (%)

40 The basic analysis of raw materials.


Hydrochar yield (%)

0 Raw materials Cellulose Hemicelluloses Lignin Crude Crude


fats proteins

Composition analysis (wt%) (ad)


30 Corn cob 35.66 21.63 3.43 0.77 2.56
Peanut 16.88 3.67 19.82 1.68 48.76
-4 residue

-6.39 Ultimate analysis (wt%) (ad)


20 Raw materials C H Oa N S
-7.35
Corn cob 44.61 6.34 44.59 0.41 -c
-8 Peanut 42.68 5.04 36.07 8.93 0.44
residue
10 Proximate analysis (wt%) (ad)
CC PR 1:3 1:1 3:1 Raw materials Volatile Fixed carbonb Ashd
The mass ratio of CC and PR matterd
Corn cob 79.69 16.26 4.05
(c) Peanut 80.65 12.56 6.84
residue

Fig. 2. Hydrochar yields from (a) the HTC at varying reaction temperatures with a
Calculated by difference: O (%) = 100% − (C + H + N + S)% − Ash%.
residence time of 60 min; (b) the co-HTC at varying reaction temperatures with b
Calculated by difference: Fixed carbon% = 100% − volatile matter% − ash%.
residence time of 60 min; (C) the HTC of mixtures with varying mass ratios at c
“-” indicated no detect.
d
240 °C and 60 min. dry basis.

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C. Li, R. Cai Science of the Total Environment 838 (2022) 155867

required more residence time (>60 min) to fully react with amino acids to 120 116.35
113.32
form hydrochar. 108.80 106.87 102.41
97.46 101.56
100
3.2. Basic properties of raw materials and hydrochar
80

C/N value
3.2.1. Ultimate analysis
The ultimate analysis of hydrochars were shown in Table 2. At reaction 60
temperatures of 180–240 °C, the S content was reduced by the HTC treat-
ment of peanut residue, and the maximum reduction was 61.36% (PR 40
220–120). The S in organic fertilizers plays an important role in plant
16.93 11.98 11.75 19.15
growth regulation. But if the S content is too high, it will inhibit the absorp- 20 9.61 15.03
12.64
7.74 9.51 12.02 10.49
tion of P by plants and affect the absorption of Fe and Mo. When the 4.78

reaction temperature and residence time were 240 °C and 60 min respec- 0

22 0
CC

C C 0- 60
C C 0- 60

24 60

)
PR

240 0
PR - 240

CH 0-60 1)
CH 40-60 1)
PR 0-60

CH R 24 0
180 0-60

CH -120 1)
CH -240 1)
CH 0-60 1)

-60 )
1)
240 (1:1
240 0(1:3
tively, the S contents of hydrochars were much lower than calculated

-6

C C 0- 12

-6

22 0(1:
(1:
(1:

(3:
(1:
1:
-
180

260

220

(
18
24
contents (0.08–0.23%) with increasing of mass fraction of corn cob during

-6

-6
CC
CC
co-HTC, and the synergistic coefficient of S content was −80.65 for CH

CC

240
240
26
2
CH

CH
240–60(1:1). It can be inferred that the corn cob has an excellent effect
on the reduction of S content in co-HTC.
As shown in the Table 1 and Table 2, with the increase of reaction tem- Fig. 3. The C/N values of raw materials and hydrochars obtained at different HTC
perature (180–260 °C) and residence time (60–240 min), the N contents of conditions.
hydrochar derived from corn cob increased by 6.82–80.49% compared
with the corn cob, and the C contents increased by 11.77–61.67%. This in-
dicated that the corn cob had an excellent fixation ability for C and N ele- the high-temperature environment formed by the decomposition of peanut
ments in HTC. Similarly, The H and O contents of hydrochar derived residue would harm the plants. The C/N ratio of hydrochar (PR 220-60)
from corn cob decreased by 4.26–18.14% and 7.76–53.04% respectively was increased to 9.51, which had a better maturity and was more suitable
because of the dehydration and decarboxylation reaction in HTC process. for fertilizer. In the process of co-HTC, the C/N ratio gradually decreased
The dominant roles of dehydration and decarboxylation reactions in the with increasing of reaction temperature. It may be caused by the fixation
HTC process can be analyzed by O/C ratio and H/C ratio. According to of the N in the hydrochar. The residence time had little effect on the C/N
Table 1, the O/C and H/C of corn cob were 0.75 and 1.71, respectively. ratio. In addition, the C/N ratio gradually increased to 19.15 with increas-
Compared with corn cob, the O/C and H/C of hydrochar derived from ing in mass fraction of corn cob in mixed raw materials from 1:3 to 3:1.
corn cob decreased by 17.33–70.67% and 14.62–49.71% respectively, indi- Therefore, the hydrochar obtain a more excellent C/N ratio and maturity
cating that decarboxylation occurs in the HTC process. during the co-HTC of corn cob and peanut residue.
The C/N ratio is an important index of organic fertilizers, indicating the
availability of N in organic fertilizers (Song et al., 2019). A C/N ratio of 12 is 3.2.2. Surface microstructure
generally accepted as indicative of a good degree of maturity (Meng et al., As shown in Fig. 4(a), the SEM image of corn cob shown a smooth,
2019). As shown in Fig. 3 and Tables 1 and 2. The corn cob and its complete, and layered surface structure. As seen in Fig. 4(c), many micro-
hydrochars had relatively low N contents and high C/N ratios, thus they spheres and porous structures were formed in the surface of CC 240-60,
were not suitable for preparing organic fertilizers. On contrary, the N con- which was entirely different from the corn cob. These microspheres were
tent in peanut residue was as high as 8.93%, and the C/N ratio was as cellulose-converted carbon spheres in the process of HTC (García-Bordejé
low as 4.78, indicating that the maturity was too high. When directly et al., 2017; Zhang et al., 2019). A fibrous surface structure of peanut resi-
using peanut residue as an organic fertilizer, the low C/N ratio caused a due was shown in Fig. 4(b). After HTC, the surface of PR 240-60 still
large amount of N loss, and inhibited the germination of seeds. Moreover, retained the original structure, and only a few microspheres were formed
(Fig. 4(d)). Particularly, as seen in Fig. 4(e), the surface of CH 240-60
(1:1) showed the structure of CC 240-60 and PR 240-60 at the same time,
Table 2
that is, the porous structure and the microspheres were both seen as the
The ultimate analysis of hydrochars obtained at different HTC conditions.
fibrous structure. It indicated that the corn cob and peanut residue (the
Sample Ultimate analysis(wt%) (ad) Atomic Ash and
mass ratio was 1:1) does not proceed sufficiently at 240 °C for 60 min
ratio Organic
matter(wt%)
during co-HTC. Increasing the temperature to 260 °C (Fig. 4(f)), or increas-
(ad) ing the residence time to 120 min (Fig. 4(g)) both accelerated the formation
C H O N S H/C O/C Ash OM
of microspheres and porous structure, and the microfiber fragmentation ap-
peared due to the destruction of the initial microstructure.
CC 180-60 49.86 6.07 41.13 0.44 –a 1.46 0.62 2.50 97.50
CC 220-60 60.50 5.68 32.65 0.52 – 1.13 0.40 0.65 99.35
CC 240-60 66.26 5.60 26.73 0.62 – 1.01 0.30 0.79 99.21 3.2.3. Surface functional groups
CC 260-60 72.12 5.19 20.94 0.74 – 0.86 0.22 1.01 98.99 Evolutions of surface functional groups of hydrochars were observed by
CC 240-120 69.64 5.40 23.65 0.68 – 0.93 0.25 0.63 99.37 FTIR analysis. Fig. 5(a) and (b) showed the effects of reaction temperature
CC 240-240 72.11 5.33 21.59 0.71 – 0.89 0.22 0.26 99.74
on the surface functional groups of hydrochar derived from corn cob and
PR 180-60 52.93 7.59 28.47 6.84 0.18 1.72 0.40 3.99 96.01
PR 220-60 54.79 6.62 22.80 5.70 0.17 1.45 0.31 9.92 90.08
peanut residue, respectively. The O\\H stretch (the peak at 3200–3700
PR 240-60 59.83 6.12 15.92 6.29 0.31 1.23 0.20 11.53 88.47 cm−1) by hydroxyl or carboxyl groups was reduced with increasing of reac-
CH 180-60(1:1) 49.11 6.48 40.94 2.90 0.01 1.58 0.63 0.56 99.44 tion temperature, indicating the occurrence of dehydration reaction during
CH 220-60(1:1) 58.31 6.26 31.17 3.88 0.05 1.29 0.40 0.33 99.67 HTC (Wang et al., 2020). The peaks of 1732 cm−1, 1251 cm−1 and 897
CH 240-60(1:1) 64.74 6.29 22.93 5.12 0.03 1.17 0.27 0.89 99.11
cm−1 were assigned C_O stretching vibrations in hemicellulose, C-OH
CH240-120(1:1) 70.08 6.47 16.53 5.85 0.08 1.11 0.18 0.99 99.01
CH240-240(1:1) 71.97 6.47 14.01 5.99 0.13 1.08 0.15 1.43 98.57 stretching in lignin and β-glycosidic bond stretching in cellulose, respec-
CH 260-60(1:1) 69.92 6.14 15.64 5.95 0.02 1.05 0.17 2.33 97.67 tively (Kojić et al., 2021; Tang et al., 2021). The intensity of these peaks de-
CH 240-60(1:3) 66.79 6.74 16.77 6.37 0.19 1.21 0.19 3.14 96.86 creased with increasing reaction temperature, indicating that a higher
CH 240-60(3:1) 69.12 6.66 20.18 3.61 – 1.16 0.22 0.43 99.57
reaction temperature promoted the degradation of hemicellulose, lignin,
a
“-” indicated no detect. and cellulose. Fig. 5(c) showed the effects of the residence time on the

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C. Li, R. Cai Science of the Total Environment 838 (2022) 155867

Fig. 4. Representative SEM images of raw materials and hydrochars: (a)Corn cob; (b) Peanut residue; (c) CC 240-60; (d) PR 240-60; (e) CH 240-60 (1:1); (f) CH 260-60(1:1);
(g) CH 240-120(1:1).

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C. Li, R. Cai Science of the Total Environment 838 (2022) 155867

surface functional groups of hydrochar derived from corn cob at 240 °C.
The intensity of -OH was decreased further with increasing residence
time. The peak of 2990 cm−1 is assigned to the -CH3 or -CH2- stretching vi-
bration of aliphatic groups (Kojić et al., 2021). This peak disappeared at
120 min because the aliphatic compounds gradually decreased with in-
creasing of residence time. In addition, most of the peaks basically disap-
peared at 120 min and strengthened at 240 min. The possible reason was
that the components in the hydrochar (such as phenols) undergo secondary
polymerization reactions between 120 min and 240 min.
Furthermore, the effect of reaction temperature on the hydrochar from
co-HTC (the mass ratio of corn cob and peanut residue was 1:1) was ana-
lyzed in Fig. 6. At a lower temperature, the hydrochar from co-HTC showed
the characteristic peaks of corn cob and peanut residue. The interaction be-
tween the two raw materials was not obvious at low temperatures, which
was consistent with the results of SEM analysis. The intensity of various
structural peaks of aromatic compounds increased when the reaction tem-
perature reached 260 °C, indicating that the reaction products were mainly
aromatic compounds.

3.3. Nutrient content in products

3.3.1. The nutrient content and N recovery in hydrochar


The total nutrient content of N, P2O5, and K2O (TNC) is an important
evaluation indicator of the organic fertilizers. China's agricultural organic
fertilizer standard “NY T 525-2021” (referred to http://www.moa.gov.
cn/govpublic/ncpzlaq/202107/t20210714_6371843.htm) states that the
TNC of organic fertilizer should be greater than 4%. As shown in Table 3,
the TNC of corn cob (1.614%) was far below the requirement of the stan-
dard. The corn cob and its hydrochars were both not suitable for the prep-
aration of organic fertilizers. While the TNC in peanut residue and its
hydrochars were both high. Although some of N and K in peanut pomace
was migrated from the solid to the liquid phase during HTC, the TNC of
hydrochar derived from peanut residue was still higher than the require-
ment of the standard. However, the low N recovery rate (11.33–17.23%) in-
dicated that a large amount of N migrated from the solid to the liquid phase
in the HTC process. It was not conducive to the application of peanut resi-
due in the preparation of solid organic fertilizer.
During the co-HTC process of corn cob and peanut residue (CC:PR =
1:1), the TNC was lower at lower reaction temperatures (180–220 °C).
With increase temperature to 240 °C, the TNC content exceeded the
requirements in the “NYT525–2021” standard. It was due to the migrating
of N from the water phase to the hydrochar with increasing reaction
temperature. Further, the N recovery rate of hydrochar derived from
mixed raw materials (CC:PR = 1:1) was increased by 8.52–19.51% at
180–240 °C (60 min) compared with the HTC of peanut residue. At the
reaction condition of 240 °C and 60 min, the N content and TNC of
hydrochar were decreased but the yield and N recovery of hydrochar
were improved with the increase of the corn cob mass fraction in the co-
HTC process. The N recovery rate and hydrochar yield reached 49.01%
and 34.48% respectively at CC:PR = 3:1. The effects of residence time on
N content, N recovery rate, and TNC were investigated at 240 °C and CC:
PR = 1:1. the N content, the yield and the N recovery of hydrochar were
improved with increase of residence time from 60 min to 120 min, and
those indexes were decreased at 240 min. Since the TNC of hydrochar
was relatively low at 240 °C and 60 min for CC:PR = 3:1, the recommended
optimal reaction condition for preparing organic fertilizer was 240 °C and
120 min for CC:PR = 1:1.
During the HTC process, the content of P2O5 in the hydrochar derived
from peanut residue was improved with increasing of reaction temperature.
Since the migration of P in the solid-liquid phase is affected by the pH value

Fig. 5. The FTIR of hydrochar derived from HTC: (a) the effect of reaction
temperature on surface functional groups of hydrochars derived from corn cob;
(b) the effect of reaction temperature on surface functional groups of hydrochars
derived from peanut residue; (c) the effect of residence time on surface functional
groups of hydrochar derived from corn cob.

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C. Li, R. Cai Science of the Total Environment 838 (2022) 155867

Table 4
The pH value, EC and nutrient content in process water from co-HTC.
Sample pH EC N P2O5 K2O TNC
(mS·cm−1) (g/L) (g/L) (g/L) (g/L)

PR 180-60 4.90 9.46 6.54 1.87 3.69 12.10


PR 220-60 7.09 11.43 5.64 0.53 2.04 8.21
PR 240-60 7.70 14.71 4.95 0.53 1.97 7.45
CH 180-60(1:1) 4.14 6.61 1.56 1.45 2.40 5.41
CH 220-60(1:1) 4.77 8.51 1.53 1.02 1.40 3.95
CH 240-60(1:1) 5.10 7.82 0.81 0.88 0.54 2.23
CH 240-120(1:1) 5.15 8.06 1.39 0.45 0.54 2.38
CH 240-240(1:1) 5.39 8.11 1.36 0.22 0.42 2.00
CH 260-60(1:1) 5.38 8.02 0.74 0.82 –a 1.56
CH 240-60(1:3) 7.25 9.56 0.22 0.08 0.02 0.32
CH 240-60(3:1) 4.63 4.33 0.04 0.05 – 0.09
a
“–” indicated no detection.

of K+. These results were consistent with the changes of nutrient content in
hydrochar.
The pH and conductivity of process water would gradually increase with
increasing of reaction temperature and residence time. The pH of the process
Fig. 6. The FTIR of hydrochar derived from the co-HTC of CC:PR = 1:1. water obtained from peanut residue HTC increased to 7.70 with increasing
reaction temperature. The increase of electrical conductivity (EC) means
of the solution and the content of some metal ions (such as Fe3+, Ca2+, etc.), more salt was produced in the process water. During the co-HTC process
the contents of P2O5 in the hydrochars derived from co-HTC (CC:PR = 1:1) (CC:PR = 1:1), the pH value and EC of the process water decreased to
were decreased at 180–220 °C, and increased at 240–260 °C. Meanwhile, 4.14–5.39 and 6.61–8.51 mS·cm−1, respectively. Because the organic acid
the K+ content in the solid phase remained low due to the higher solubility produced from the co-HTC of corn cob neutralizes the amino acids produced
of K+. by the peanut residue, and some metal ions migrate between liquid and solid.
According to the “NYT525–2021” standard, the organic matter (OM)
content of organic fertilizer should be greater than 30%. After the co- 4. Nutrient migration mechanism
HTC, the ash contents of hydrochars were much lower than raw mate-
rials, and the OM contents were more than 90% (as shown in Table 2), 4.1. Analysis of organic-N composition
meeting the demand of organic fertilizer. The obtained hydrochars
only have a slightly solubility, belonging to the slightly-soluble fertilizer Nitrogen is an important element for plant growth; thus, it is meaningful
or insoluble fertilizer, and it is suitable for use as a base fertilizer during to clarify the transformation and migration of N in the HTC process. The
crop growth. major components of bio-oil product after HTC were analyzed by GC–MS
analysis. As shown in Fig. 7, the bio-oil from PR 180–60, PR 260–60, and
3.3.2. The nutrient content in process water CH 260–60(1:1) contained N-containing heterocycles (pyrazines, pyrroles
The effects of reaction temperature and time on the properties of pro- and pyridines), phenols, aldehydes, O-containing heterocycles (including fu-
cess water were shown in Table 4. During the HTC of peanut residue at rans), N-containing organic matters (amines, amides, quaternary amines, ni-
180–240 °C and 60 min, a high content of N (4.95–6.54 g/L) was detected triles, etc.), aliphatic acids and aliphatic alcohol/ethers. The formation
in the process water. After mixing corn cob and peanut residue for co-HTC pathways of N-containing heterocycles included Maillard reaction between
(CC:PR = 1:1), the N content in the process water decreased to 0.74–1.56 sugars and amino acids and the dehydration of amino acids themselves to
g/L, indicating that the synergistic effect between the corn cob and the pea- form a ring. During HTC of peanut residue, the relative fraction of N-
nut residue caused the migration of N from the process water to the containing heterocycles and N-containing organic matters in bio-oil increased
hydrochar. Compared with 180 °C, the nutrient content of P2O5 was de- with the reaction temperature from 180 °C to 260 °C, indicating that a higher
creased by 43.45% at 260 °C. Increasing the residence time also decreased temperature promoted more N migrating into the bio-oil. The alkaline
the P content in the process water, which may be due to the migration of P
100
into the solid phase by means of precipitation, adsorption, etc. Moreover, CH 260-60(1:1)
higher levels of K+ were detected in process water due to the high solubility PR 260-60
PR 180-60
75
Relative content (%)

Table 3
The nutrient content and N recovery of raw materials and hydrochars.
Sample Nutrient content of hydrochar (%) N recovery (%) 50
N P2O5 K2O TNC

CC 0.41 0.156 1.048 1.614 –


PR 8.93 2.521 1.614 13.065 –
25
PR 180-60 6.84 0.108 0.444 7.392 17.23
PR 220-60 5.70 3.500 0.868 10.068 14.01
PR 240-60 6.29 4.140 0.276 10.706 11.33 0
CH 180-60(1:1) 2.90 0.092 0.029 3.021 25.75
g
ols

att g

/et tic
ocy g

de

cid
ter inin

ic m inin
n
c

ers

rs

CH 220-60(1:1) 3.88 0.030 0.064 3.974 26.63


oh lipha
en
he taini
cli

cli
hy

ca

he
ta
Ph

ta
ocy

CH 240-60(1:1) 5.12 0.201 0.628 5.949 30.84


de

ati
con

org con

A
con

Al
ter

ols

CH 240-120(1:1) 5.85 0.321 0.160 6.331 34.90


iph
O-

N-
N-

he

an

CH 240-240(1:1) 5.99 0.493 0.052 6.535 33.43


Al

alc

CH 260-60(1:1) 5.95 1.161 0.426 7.537 27.78


CH 240-60(1:3) 6.37 1.240 0.541 8.151 22.51
CH 240-60(3:1) 3.61 0.044 0.401 4.055 49.01
Fig. 7. Main components in bio-oil.

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C. Li, R. Cai Science of the Total Environment 838 (2022) 155867

environment promoted the combination of NH3 (formed by the decomposi- process (1)) would produce Amadori compounds through dehydration.
tion of aliphatic acids) and amino acids to form amides. Therefore, the ali- (Peterson et al., 2010) And the Amadori compounds would generate imine
phatic acids of bio-oil were fewer at 260 °C during HTC of peanut residue. and pyrazine derivatives through further dehydration and condensation.
The higher temperature was favorable for lignin degradation to produce phe- These imines (including imines produced in other ways) were one of the im-
nolic substances, so higher levels of phenols can be detected at 260 °C during portant sources of N-containing heterocycles (such as pyrazines and pyrroles)
the HTC of peanut residue and co-HTC. In addition, furans and some cyclic in co-HTC products. The N-containing heterocycles produced by the Maillard
organic compounds would further dehydrate to form phenols. reaction were presented in the bio-oil or polymerized into the hydrochar.
(3) Ring-forming reaction of amino acids and the feedback effect of pH.
4.2. Possible migration and transformation paths of N in co-HTC In addition to participating in the Maillard reaction to produce N-
containing heterocycles, amino acids could also produce N-containing
N in the corn cob and peanut residue exists in organic N (including N- heterocycles through ring-forming reactions. (Croce et al., 2017) Some of
containing heterocycles, proteins) and inorganic N (including ammonium the amino acids can ring themselves to form N-containing heterocycles
and nitrat/nitrite salts). After HTC process, the N-containing components such as pyridine and pyrrole through deamination and decarboxylation.
in the raw materials decomposed to form several inorganic N-containing Meanwhile, some N-containing heterocycles would also be produced by
− − −
ions such as NH+4 , CN , NO2 and NO3 , and the N solubilized into the pro- Maillard reaction of the furans/aldehydes with the amines (derived from
cess water was mainly the ammonia form. (Aragón-Briceño et al., 2020; degradation of saccharides and amino acids, respectively). Compared
Ekpo et al., 2016; Sun et al., 2018; Wang et al., 2018b) Part of the N in with the HTC of corn cob, the deamination was predominant for amino
the raw materials was retained in the solid product through chemical acids decomposition during co-HTC, and this could produce much NH3
reactions, precipitation, and crystallization. According to the analysis of and increase pH values. As a result, the migration of N was affected. The
the characteristics of the N-containing products in solid and liquid phases, increasing of pH values inhibits the formation of furans produced by the
the possible organic-N migrate pathways occurring in the co-HTC process decomposition of cellulose and hemicellulose. The organic acids derived
were illustrated as follow (see Fig. 8): from the decomposition of saccharides would react with NH3 (produced
(1) Decomposition of raw materials. The decomposition of raw mate- by the deamination of amino acids) to form amides. It was the reason
rials was the beginning of organic-N migration. The protein are the main why there were lower organic acids detected in bio-oil from the co-HTC
components of peanut residue. Protein-N was dehydrated and converted process at 260 °C. Moreover, the phenols and benzenediols (decomposed
into amino-N (amino acids), and the amino acids were further converted from lignin) could react with NH3 and promote the generation of amides.
into imines and NH3 by decarboxylation and deamination. The pH value Then the Mannich reaction of phenols with NH3 and amines increased
of process water was higher due to the formation of NH3 during the HTC the content of N in hydrochar during co-HTC. (Du et al., 2014)
of peanut residue, and the NH3 reduced the content of organic acids by Therefore, the composition of the raw materials, the pH value of the so-
amination with aliphatic acids (formed by the decomposition of lipid). lution, reaction temperature, and residence time were important factors
The cellulose/hemicellulose and lignin were the main components of that affect the migration of N in co-HTC process. Moreover, the solid-to-
corn cob. The cellulose and hemicellulose were dehydrated to produce sac- liquid ratio of the raw materials can also affect the migration of N. In addi-
charides such as glucose at 180–240 °C. These saccharides would further tion to the migration of organic N, the inorganic N (ammonium salt, nitrate)
form various organic acids and furfural through dehydration and Retro- in the solid will migrate to the process water during the co-HTC process,

Aldol reaction. The lignin would decompose into phenols at 250 °C, a little mainly in the presence of NH+ 4 -N and NO3 -N. The metal ions in the raw
higher than the cellulose/hemicellulose. The decomposition products of the materials such as Ca2+, Mg2+ and PO3+ 4 can combine with N to form a
corn cob would participate in the N migration process during co-HTC. salt (NH4MgPO4·6H2O) and precipitate in the solid. (Xiao et al., 2019).
(2) Reaction of saccharides and amino acids. The Maillard reaction was
an important way to convert protein-N into N-containing heterocycles during 4.3. Possible migration and transformation paths of P and other nutrient elements
the co-HTC (Li et al., 2019). A large amount of organic acids and CO2 were in co-HTC
produced by the degradation of corn cob during co-HTC, decreasing the pH
value in process water. The decreasing of pH value would further promote To obtain the potential transformation pathways of P during HTC, the C
the degradation of raw materials into more saccharides, amino acids and and H in the raw materials and hydrochars were removed at 550 °C and the
their decomposition products. The saccharides and amino acids (from P and metal elements remained in the ash. The relative contents of P and

Fig. 8. Possible migration and transformation paths of N in co-HTC.

9
C. Li, R. Cai Science of the Total Environment 838 (2022) 155867

other nutrient elements in the ash (expressed in oxide form) were summarized solid product during the HTC process. Ovsyannikova et al. (2019) analyzed
in Fig. 9. As shown in Fig. 9(a), the ash of corn cob and peanut residue mainly the HTC process of sludge after anaerobic digestion. It was found that the
contained P and K. After HTC process, the K content in the hydrochars was organic acids and amino acids formed by the decomposition of raw mate-
greatly reduced compared with the raw material. It means that a large amount rials would change the pH value of the solution, thereby affecting the
of K has migrated from the solid to the process water. Thus, the hydrochars of combination and decomposition of Al3+ and Ca2+ with PO3− 4 . The transfer
corn cob prepared at different reaction temperatures and residence times path of P can be simplified to the following equation:
were not suitable as organics fertilizer due to the low contents of P and K.
Compared with the content of K, the contents of P in hydrochars from AlPO4  2H2 O þ OH  ⇔AlðOHÞ3 þ H2 PO4 
(5)
HTC of peanut residue and co-HTC were higher. With the increase of the re-

action temperature and residence time, the proportions of P in peanut res- 5Ca2þ þ 3H2 PO4 þ H2 O⇔Ca5 ðPO4 Þ3 OH þ 7Hþ (6)
idue and mixed raw materials in the hydrochar ash were increased.
Further, we found that the existence of some polyvalent metal cations Fig. 10 illustrates the possible migration and transformation paths of
was closely related to the transformation pathway of P by analyzing the P in co-HTC. As seen, P was mostly precipitated and adsorbed in hydrochar,
changes in the ash content of metal elements (as shown in Fig. 9(b)-(d)). and existed in the form of orthophosphate in the process water. Also, P can
This has been confirmed in many studies (Ghanim et al., 2018; Silva be detected in the form of organic matter in bio-oil.
et al., 2017; Sun et al., 2018). Metals such as Ca, Mg, Cu, and Zn can In addition, the migration and transformation of S element were
react with P forming insoluble precipitates (phosphate salts) and adsorption studied. After HTC treatment, the content of S in hydrochar was greatly
can be promoted by Fe and Al hydroxides due to their high affinity with reduced. The organic S can be detected both in process water and bio-oil.
P (He et al., 2015; Huang et al., 2017). Ghanim et al. (2018) found that Therefore, it is believed that most organic S entered the process water in
the P is immobilized into inorganic and apatite forms, and exists in the the form of sulfate radicals and some formed precipitates with metal ions

Fig. 9. The relatively contents of nutrient elements in ash (expressed in oxide form): (a) P2O5 and K2O; (b) SO3, MgO and CaO; (c) Na2O, ZnO, MnO and Fe2O3; (d) Al2O3,
Fe2O3, CaO and P2O5.

10
C. Li, R. Cai Science of the Total Environment 838 (2022) 155867

Fig. 10. Possible migration and transformation paths of P in co-HTC.

(such as Ca2+) and was fixed in the hydrochar; a small part of S would exist Rong-Rong Cai: Supervision, Resources, Conceptualization, Writing - re-
in bio-oil in the form of organic S. view & editing.

5. Conclusions
Declaration of competing interest
We studied the migration and transformation characteristics of nutrient
elements in HTC of typical agricultural and forestry wastes represented by The authors declare that they have no known competing financial inter-
corn cob and peanut residue, and discussed their potential in the preparation
ests or personal relationships that could have appeared to influence the
of solid organic fertilizers. The following conclusions can be concluded: work reported in this paper.
(1) After HTC treatment, the N contents of hydrochars derived from corn
cob were increased by 6.82–80.49% compared with the corn cob and Acknowledgments
the N recovery rates of hydrochars were 54.97–67.61%, showing excel-
lent N-fixing ability. However, because the TNC of the corn cob is too We gratefully acknowledge the financial support from the Key-Area Re-
low and the C/N ratio is too large, it does not have the potential to be search and Development Program of Guangdong Province, China (No.
prepared as organic fertilizers through HTC. 2020B1111380001), the Natural Science Foundation of China (No.
(2) Although the nutrient content of peanut residue is relatively high, it 52176155), and the Natural Science Foundation of Guangdong Province,
cannot be directly used as fertilizers because of its low C/N ratio. Com- China (No. 2019A1515010648).
pared with composting, the HTC treatment is a better choice for peanut
residue. The C/N ratio of hydrochar derived from peanut residue is im- References
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