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: Use of Leakage Currents of Insulators to Determine the Stage Characteristics of the Flashover Process
ABSTRACT
In order to improve the reliability of power transmission lines, one of the key issues is
to reduce the hazard of contamination flashovers. Presently, the most efficient way is to
clean (or replace) the heavily polluted insulators. The leakage current is the critical on-
line quantity that can be detected. A number of laboratory experiments on 35 kV
voltage class ceramic and glass insulators show that the leakage current fully reflects
the entire process of contamination flashover development. The test results reveal that
the process can be classified into three stages, i.e., security stage, forecast stage and
danger stage. The results, that were duplicated several times, are based on three
characteristics of the leakage current, i.e., the root-mean-square value, waveforms, and
power spectrum estimation. In addition, the boundaries of the three stages in both time
domain and power spectrum domain are also determined. All these can be used for the
stage pre-warning of contamination flashovers. The security stage is most important
since it precedes the contamination flashover sufficiently. The three characteristics of
the leakage current in the security stage are proposed as the inputs of a neural network
model together with the operating voltage, and the relative humidity in order to
determine the equivalent salt deposit density (ESDD) of the insulators. The comparison
of the simulated and actual (measured) results demonstrates that the ESDD prediction
model has a very low relative error if the training data and the testing data both come
from the security stage. The application of this research results in (1) optimal ESDD
prediction inputs and (2) sufficient pre-warning time before the ultimate contamination
flashover.
Index Terms —Insulators, contamination flashover, leakage current, three stages,
power spectrum estimation, contamination level prediction, neural network model.
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IEEE Transactions on Dielectrics and Electrical Insulation Vol. 17, No. 2; April 2010 491
of wet conducting films and the flow of leakage currents. of view of the combination of time domain and frequency
The appearance of dry bands (which are due to the partially domain. The phase angles between the leakage current and
localized drying of the pollution layer) on the insulator the applied voltage of an insulator change during the
surface causes arcs. Such arcs may elongate until they contamination process at different relative humidity and
bridge the electrodes and total flashover occurs. pollution conditions. That shows that the contamination
Based on the Obenaus model [7], the flashover process is process may indeed include several different states.
seen as a discharge in series with a resistance. The Recently, insulator leakage currents have also been
discharge represents the arc bridging the dry band, and the analyzed using the discrete wavelet transform in order to
pollution resistance represents the un-bridged portion of the identify the surface condition of the insulation structure
insulator. The voltage drop across the resistance is [15]. However, the calculation method described is
expressed as a function of the current. The contamination complicated for practical engineering application.
flashover model proposed [7, 8] is the theoretical basis for In order to build a comprehensive concept for the
understanding the flashover mechanism. The dry band is contamination process and flashover prediction, authors
one of the prerequisites for the arc occurrence until the classified the leakage currents in the course of the entire
ultimate flashover. Since then the classical Obenaus model flashover process into three stages. They are the security
has been continuously explored and improved. A more stage, forecast stage and danger stage. They are described
complete description of the arc propagation is given in [9], originally in [16] based on the results of numerous
for the case when the contamination on the insulator surface experiments.
is not uniform, and the boundaries of the dry bands are not According to the test results, the pre-warning of the
parallel. The changing waveform of the leakage current contamination levels as soon as possible before flashover is
during the entire flashover process can reflect the arc more imperative than the traditional prediction of flashover
extinction and re-ignition for the ac system because the dry voltage. Therefore, the security stage is the best pre-
band could be wet again due to the humid environment. The warning period. However, it is critical how to verify the
leakage current waveform detection is of prime importance current flashover stage.
for the flashover pre-warning of insulator strings. The goal is to prevent contamination flashovers – or at
The leakage current measurement methods used for the least, to reduce the number of flashovers. To determine
contamination flashover prediction generally include the when and where to clean or replace heavily polluted
maximum value of the leakage current pulses, the insulators is a very effective way to do that. This decision is
amplitude of the leakage currents before approaching very important for the engineering practice.
flashover, and the leakage current RMS (root-mean-square) After reviewing several methods to express the
values [10]. Besides, the number of pulses and the highest contamination levels, it has been verified that the leakage
peak currents are also methods used often for pollution current (affected by the operating voltage, contamination,
monitoring [4, 11]. temperature and humidity) can provide a more
These traditional methods focus only on the prediction of comprehensive description about the state of the
flashover voltage and the leakage current characteristics in contaminated surface of the insulator. Therefore, the
the time domain. The intensification of the odd order of leakage current especially in the security stage should be
harmonic components, e.g., 50, 150 and 250 Hz for 50-Hz the focus of attention. For an on-line monitoring and pre-
power systems, is high and a prediction threshold exists, but warning system, the prediction quantity must be rapid and
these results have been obtained only from a single timely in terms of acquisition and processing. It is still a
suspension insulator [12, 13]. The growth rates of low- problem which method of analysis is the most suitable in
frequency components, such as 50, 150 and 250 Hz, are engineering practice among so many methods.
different in the contamination flashover process, so the low Original features of this paper are in the following two
frequency harmonic components are seen as a better aspects: 1) the overall characteristics and the stage
indication of arcing than the fundamental component of the boundaries of the leakage currents during the entire
leakage currents [14]. contamination flashover process were analyzed and
As a matter of fact, the process of the contamination established jointly through the waveform, the RMS value in
flashover is predominantly stochastic in nature and the the time domain, and the frequency features in the power
varieties in the leakage currents are basically random and do spectrum domain; 2) the setup of a new prediction model is
not comply with any definite regulation. Power spectrum recommended in order to predict the ESDD level mainly
estimation can be used to analyze the random signals and based on three relevant characteristics of the leakage
reveal their energy distribution state in the frequency domain. current in the security stage.
Only a few researchers have performed statistical The new approach proposed in the paper cannot be
analysis on the leakage currents during the entire applied to non-ceramic insulators.
contamination flashover process. An even smaller number “Leakage current values” always mean their RMS values
of investigators have analyzed the problem from the point in the paper, unless otherwise stated.
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492 J. Li et al.: Use of Leakage Currents of Insulators to Determine the Stage Characteristics of the Flashover Process
Notes: Dm: diameter; H: height; L: leakage distance; W: weight; ESDD: equivalent salt deposit density; F: flashover occurrence; NF: no flashover occurrence;
mm, kg and mg/cm2 are related units. The relative humidity was between 70% and 85% when the flashover occurred. F** in Sample 5* is the observed example
in Section 2.1. Samples No. 1* and No. 8* were used as the examples in Section 2.2.
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IEEE Transactions on Dielectrics and Electrical Insulation Vol. 17, No. 2; April 2010 493
currents during the first 20 minutes, namely during the the insulator. This evaporation leads to the formation of areas
security stage, for the prediction of ESDD in advance. termed as “dry bands.” Dry bands tend to form near the
surface of those insulator sections where the diameter is the
smallest, because of the high current density at those areas. A
2.3 INSULATORS USED
concentration of voltage stress is formed around the dry bands
The solid layer method, based on the IEC 60507 standard, as the surface resistance of the dry bands is much higher than
was used to produce uniform pollution layers on the surface of that of the conductive contaminated surface film.
the ceramic and glass insulators. Distilled water, kieselguhr Subsequently, the dry band will break down causing an initial
and silicone dioxide were used. The amounts of the kieselguhr partial arc over the surface. After the formation of the partial
and silicone dioxide were of a fixed ratio of 10:1. The pre- arc, the propagation of the arc further depends on if Ep > Earc,
contaminated samples were completely dried for 24 h before where Earc is the voltage gradient ahead of the arc and Ep is the
entering the fog chamber. Then they were suspended vertically voltage gradient of the pollution layer. That is due to the fact
and wetted by clean steam fog in the fog chamber. As soon as that ionization of the path ahead of the arc by the increasing
the surface pollution layers were completely wetted for about current at every instant enables the arc to proceed. When the
10 minutes, the operating voltage was applied. At the same arc propagation across the contaminated layer bridges the
time the continuous recording of the leakage currents flowing entire insulator, a flashover will occur [19]. The surface
through the polluted layer on the surface started. discharges and the behavior of water drops in the AC field are
A total of eleven insulator strings with different structural also of interest in order to understand the phenomena
parameters (see Table 1) were selected, including toughened occurring on insulator surfaces [20-21].
glass insulators and porcelain insulators. Samples 1-6 are Based on the Obenaus model, the contamination flashover
ordinary cap-and-pin insulators (Type A); Samples 7-11 are can be divided into four distinct steps as follows: (1)
anti-pollution insulators (Type B); both are shown in Figure 2. deposition of conducting salts and moisture; (2) dry band
The most important difference is the leakage distance of Type formation; (3) electric breakdown of dry bands; (4)
B is greater than that of Type A. So, under the same operating propagation of the discharge across the moist film, bridging
conditions including contamination severity and level of the insulator. Each one of these events is a necessary step in
humidity, the probability of flashover is much lower for Type the development of a full flashover. The four steps are useful
B insulator than for Type A insulator. The main objective is to to understand the contamination flashover process better. The
compare the influence of leakage distance on the leakage four steps above are put forward from the point of view of
current. understanding the flashover process, yet it is difficult for
monitoring the discharge development and flashover pre-
warning.
Figure 2. Sketches of the two types of test insulator units Type A: cap-and-pin
insulator, Type B: anti-pollution insulator.
Based on the IEC 60507 standard [17], five levels of ESDD (a) Current plot -- overview
were applied to simulate five contamination states,
respectively, shown in Table 1. Three insulator units were
used for each sample string. The energizing voltage was
35 y 3 20.2 kV RMS (phase to ground voltage), applied
to simulate the 35 kV transmission line voltage.
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494 J. Li et al.: Use of Leakage Currents of Insulators to Determine the Stage Characteristics of the Flashover Process
computed for each minute during nearly 60 minutes, until the discharge process. After a large number of repeated tests, 50
occurrence of the flashover, is shown in Figure 3a. mA and 150 mA are proposed in this paper as the three-stage
The leakage current is expressed as Ie in equation (1): boundary values under typical laboratory conditions. Every
T
stage of the discharge process had its own characteristics. For
Ie ( 1 ³ i (t ) 2 d t )1 / 2 2 ( I * I
) N (1) all of samples, the security stage was the longest among the
T 0
three stages, and also was the normal operation state for the
where i(t) is the instantaneous value of the leakage current in insulators. Therefore, the contamination flashover should be
the time domain; I is the sample value of the leakage current prevented as soon as possible, in advance, during the security
in a sampling period; I’ is the transpose of the vector of stage.
measured currents, namely I; N is the number of sampling
points in the sampling period; T is the sampling period; t is the
sample time. 4 LEAKAGE CURRENT WAVEFORMS
The magnified current plot of the leakage current in Figure AND STAGE ANALYSIS
3b implies that the change process of the leakage current The current waveforms are different at each stage. Some
showed the characteristics of stages. They can be classified typical three-stage leakage current waveform segments of
into the following stages: 0-50 mA (0-24 min), 50-200 mA Sample No. 5 are shown in Figure 4, where ESDD = 0.1
(24-48 min), and >200 mA (after 48 min). They are called mg/cm2.
specifically as security stage, forecast stage and danger stage, Figure 4 shows that the leakage current waveforms at the
respectively. According to the leakage current plots shown in beginning of the security stage were somewhat close to
Figure 3, the full flashover process from the beginning to the sinusoidal shapes when the polluted film was just wet. The
end can be classified into these three stages. It is very waveforms then gradually developed into approximately
convenient to analyze the characteristics of the contamination triangular waves, especially in Security Stage 3. The
discharge development using these three stages. waveforms changed from the uniform to the uneven in
For the first approximately 24 minutes the polluted film just Security Stages 4, 5 and 6. That shows that there were a
became wet and low leakage currents flew through it without number of superimposed pulses because many small arcs
discharge. Flashover did not happen during the security stage. occurred. At the security stage the leakage current waveforms
Then some kind of faint corona sound occurred, accompanied were almost smooth sine waves, then triangular waves and
by filament-like partial arcs, before the upcoming forecast then distorted triangular waves with discontinuous faint
stage, which indicated that dry bands did indeed form. discharges. Their values were less than 50 mA, and flashover
The leakage current fluctuated up and down above 50 mA did not happen at that time.
in the forecast stage because some partial arcs reignited time After entering the forecast stage, the leakage currenst were
and again. With the passage of time, the corona sound became significantly more than 50 mA, and the waveforms became
louder and louder, accompanied by some arc-flashes which like seriously distorted sine or triangular waves including
could often be observed before the danger stage. sharper peaks. Also, a large number of high-frequency pulses
After nearly 15 minutes in the forecast stage, the leakage appeared, with uneven periodicity and zero-crossing during
current showed a sudden leap and both the density and length that stage.
of the arcs were increasing. After that, the discharge sound Then the waveforms increased significantly and returned to
grew louder and louder. When the arc propagated and the clear sine wave in the danger stage but were no longer
ultimately bridged both ends of the insulator, flashover uniform. The changes of this stage can be observed easily
occurred and the entire fog chamber was illuminated instantly from the waveforms. The waveforms in the danger stage were
and completely. Then the leakage current began to reduce similar to the beginning of the security stage. If the arc
dramatically. propagates and ultimately bridges the insulator, the leakage
For the 27 sample insulator strings having flashover, all current will increase quickly and will result in a flashover. Yet
their leakage current plots showed the three stages during the the intact waveforms could not be seen for the protection
entire discharge process. With the increase of contamination circuit shown as “Flashover” in Figure 4. After the full
severity, the duration of the forecast stage would reduce to less flashover the waveforms decreased gradually.
than 20 minutes for Sample No. 5, and the security stage For all test cases having flashover, the features of most of
would continue for a relatively long period, for about more the leakage current waveforms were similar to Sample No. 5
than 20 minutes. That means that the more severe the in Figure 4. In other words, the leakage current waveforms
contamination was, the faster the discharge development were basically sine or triangular waves at the security stage.
became. The durations of the forecast stage and the danger At the forecast stage, they had a large number of high-
stage were both shorter, but the security stage was relatively frequency pulses and spikes especially in the wave crest, often
longer. accompanied by zero-crossing phenomena. Yet during the
The leakage currents show the three development stages: danger stage, the waveforms showed again similar sinusoidal
security stage, forecast stage and danger stage for the entire shapes and the leakage current increased again.
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IEEE Transactions on Dielectrics and Electrical Insulation Vol. 17, No. 2; April 2010 495
Security stage-1: Sine waves with faint and no visible discharges Danger stage: Non-uniform sine waves with stronger and longer arcs and
Security stage-2: Sine waves, slightly increased magnitudes larger peaks
Security stage-3: Approximately triangular waves with slight and subtle Flashover: Arcs increase explosively until the main arc bridges the insulator.
audible discharges After flashover: Current gradually resumes smaller values.
(c) Before and after flashover.
(b) Forecast stage waveforms where a1, a2, a3…… ap are the AR model parameters.
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496 J. Li et al.: Use of Leakage Currents of Insulators to Determine the Stage Characteristics of the Flashover Process
The Z-transform of equation (3) is: The result of equation (8) is as follows:
N 1
p
¦ f m 1(n) g
m1 (n 1)
H ( z ) 1 / A( z ) 1 /(1 ¦ ak z ) k
(3) n m
k 1 km N 1 N 1
(9)
2 2
where A(z) is the Z-transform of the sequence x(n); H(z) is the ¦ f m 1(n) ¦ g m 1(n 1)
n m n m
transfer function of the full-pole system.
where km is the reflection coefficient.
Based on the theory of stationary random signals through
linear systems, the power spectrum of the output sequence x(n) Finally, the reflection coefficient km is introduced into the
is: following recursion algorithm in equations (10) to (12):
m 1
2
PX ( w) V 2 / H ( w) V 2 / 1 ¦ ak e jwk (4) [¦ am 1(k )rx (m k ) rx (m)]
k 1
km am (m) (10)
2 U m 1
where V is the variance of the white noise sequence. So
when V 2 and the parameters a1, a2, a3…… ap are obtained, the am (k ) am 1(k ) kmam 1(m k ), k 1, 2! m 1 (11)
power spectrum of output sequence x(n) can be derived by 2
equation (4). Umfb [1 km ]Um 1 (12)
The AR model and linear prediction model are described
All the parameters of the AR model including V 2 and a1, a2,
in [23]. The AR model parameter and the linear prediction
a3…… ap can be obtained.
model coefficient must be one-to-one. That is to say that the
p+1 parameters (a1, a2, ... ap, ı2) of a p-order AR model can
compose a p-order linear prediction model, and the minimum 5.2 POWER SPECTRUM ESTIMATION OF THE
prediction error of the linear predictor is equal to the LEAKAGE CURRENTS
variance of the white noise sequence of an AR model, The power spectral density curves of Sample No. 5 change
namely Umin = ı2. together with time and frequency in the entire contamination
There are many algorithms for solving the AR model flashover process as shown in Figure 5, where the power
parameters. Because of the simplicity and better performance spectrum reference quantity is 1 mW.
of the Burg algorithm [23], the Burg algorithm is applied to In the graph, the density curves of the power spectrum rise
solve the AR model in this paper. The basic idea for the Burg with time that implies that the current energy is increasing
algorithm is to minimize the average power of the forward and gradually like the leakage current growth in the time domain.
backward prediction errors of a linear prediction model. In the The spectrum curves are basically below -100 dB at the
M-th order, the average power of the forward and backward security stage, and break through the level of -100 dB at the
prediction errors can be expressed as: forecast stage. In the moment of an upcoming flashover the
low-frequency part of the spectrum curves is close to 0 dB and
N 1
1 2 significantly higher than 0 dB when the flashover occurs. The
U mf ¦ f (n) (5)
N M nm
three stages of the contamination flashover process in the
power spectrum estimation are marked in Figure 5.
N 1
U mb 1 2 Considering all 27 cases that ended with flashover, their
N M ¦ g (n) (6)
power spectrum curves have their own individual three-stage
nm
f b
boundaries similar to the one shown in Figure 5. The statistics
where U and U are the average power of the forward and
m m shows that it would be more appropriate to classify the three-
backward prediction errors, respectively; f(n) and g(n) are the stage boundaries of the power spectrum based on a moderate
forward and backward prediction errors, respectively; N and M ESDD level, such as Sample No. 5.
are orders. The classification result is as follows: values below -100 dB
f b
The arithmetical mean of U and U is defined as, U :
fb belong to the security stage, values above -100 dB belong to
m m m
the forecast stage, and in the danger stage the low-frequency
1 (U f U b ) portions of the power spectrum are close to 0 dB.
U mfb (7)
2 m m
It has been confirmed that the three-stage boundary of the
fb
The equation for calculating the minimum value of Um to power spectrum does exist after repeated tests, which indicates
that the stage classification idea that originated from the
the reflection coefficient k m is given by:
leakage current is reasonable and it can be used as another
wU mfb stage pre-warning way in addition to the leakage current and
0 (8) the waveforms.
wkm
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IEEE Transactions on Dielectrics and Electrical Insulation Vol. 17, No. 2; April 2010 497
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498 J. Li et al.: Use of Leakage Currents of Insulators to Determine the Stage Characteristics of the Flashover Process
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IEEE Transactions on Dielectrics and Electrical Insulation Vol. 17, No. 2; April 2010 499
relative humidity RH, and the applied voltage U. The hidden between the simulation results (S) and actual results (A) are
layer has twelve neural units. The output is ESDD, namely the less than 7.5 %. In Case 2, the relative error is the largest, 7.24
contamination level. The simulator of BP NNM uses the back %. The average of the absolute values of the ten relative errors
propagation algorithm with supervised learning. is 3.6 %. Therefore, the precision of the new ESDD prediction
The convergence property and accuracy of the learning model proposed in this paper is reliable for practical
process for the ANN is significantly dependent on the scaling engineering applications, in order to prevent contamination
of the input-output data. Hence before training BP ANN, the flashovers, or at least to reduce the number of flashovers.
normalization of input-output data should be carried out. RH is
Table 2. Comparison of the results at various ESDD levels.
almost 100 % and U is fixed at 20.2 kV RMS (phase to ground
Nominal Actual Simulation
voltage), in the entire test process, so their input values are Ins. ESDD ESDD ESDD D
normalized to be 1. V is located in the range of [0, 1] No. (mg/cm2) (mg/cm2) (mg/cm2) (%)
originally, and there is no need to transform it any more. 0.03 0.035 0.0364 4.00
Sample 0.05 0.029 0.0269 7.24
Finally, I em and I e max are normalized into the range [0, 1] No. 1 0.10 0.129 0.1343 4.11
based on equation (16): 0.20 0.190 0.1897 0.16
0.30 0.310 0.3210 3.55
xi ( x i x min ) /( x max x min ) (16) 0.03 0.030 0.0299 0.33
Sample 0.05 0.046 0.0480 4.35
where x min and x max are the minimum and maximum values No. 8 0.10 0.096 0.0924 3.75
0.20 0.221 0.2330 5.43
of x i , respectively. Based on the experiments, I e max is 0.30 0.281 0.2720 3.20
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500 J. Li et al.: Use of Leakage Currents of Insulators to Determine the Stage Characteristics of the Flashover Process
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IEEE Transactions on Dielectrics and Electrical Insulation Vol. 17, No. 2; April 2010 501
[24] A. N. Jahromi, A. H. El-Hag and S. H. Jayaram, "A Neural Network Caixin Sun was born in Chongqing, China, on 13
Based Method for Leakage Current Prediction of Polymeric Insulators”, December 1944. He graduated with a degree in
IEEE Trans. Power Delivery, Vol. 21, pp. 506-507, 2006. electrical engineering from Chongqing University,
[25] M. Ugur, D. W. Auckland and B. R. Varlow, “Neural Networks to Chongqing, China, in 1969. He is a member of the
Analyze Surface Tracking on Solid Insulators”, IEEE Trans. Dielectr. Chinese Academy of Engineering, professor and a
Electr. Insul., Vol. 4, pp. 763-767, 1997. doctorate advisor in the College of Electrical
[26] V. T. Kontargyri, A. A. Gialketsi, G. J. Tsekouras, I. F. Gonos, I. A. Engineering of Chongqing University, as well as the
Stathopulos, “Design of an Artificial Neural Network for the Estimation director of the State Key Laboratory of High Voltage
of the Flashover Voltage of Insulators”, Electric Power System Research, Engineering and Electrical New Technology,
Vol. 77, pp. 1532-1540, 2007. Ministry of Education. His current research activities
include on-line detection of insulation condition and insulation fault diagnosis
for HV apparatus, discharge mechanism in complex environment, geography
Jingyan Li was born in Henan, China. She
information system, and high voltage technique applied in biomedicine. He is
received the B.Sc. degree in electrical engineering
an author of over 200 publications and inventions. He is a standing Director of
from Wuhan University, Wuhan, China, in 2000. She
the Chinese Electrotechnical Society and one of the Directors of the Chinese
joined Henan Polytechnic University in 2000 as a
Society for Electrical Engineering.
faculty member in the College of Electrical
Engineering, Henan Polytechnic University. Since
2005 she has been a graduate student in the College
of Electrical Engineering, Chongqing University. She
is currently engaged in research on high voltage
device on-line monitoring and fault diagnosis for her Stephen A. Sebo (M’68-SM’74-F’93-LF’02)
Ph.D. thesis study. In 2008-2009 she was a visiting scholar in the Department received the M.S.E.E. and the Ph.D. degrees in
of Electrical and Computer Engineering, The Ohio State University Hungary. In Hungary, he was a Laboratory Engineer
Columbus, Ohio, USA. of the Budapest Electric Company, and later, a
faculty member of the Budapest Polytechnical
University. In 1968 he joined The Ohio State
Wenxia Sima was born in Henan, China. She University in the U.S.A. Since 1974 he has been a
graduated from Chongqing University in 1988 and Full Professor there. Professor Sebo was named the
obtained the Ph.D. degree in 1994 from Chongqing 1981 recipient of the Power Educator Award by the
University. Her employment experience includes the association of electric utility companies of the
College of Electrical Engineering of Chongqing U.S.A., and received the 1982 Best Paper Award of the IEEE Power
University. Her fields of interest include high voltage Engineering Society with Ross Caldecott. In 1995-2003 he was the Neal A.
outdoor insulation and overvoltage protection. Smith Professor at OSU. Since 2003 he has been a Professor Emeritus. His
current research focuses on high voltage engineering, electric power systems,
and EMC topics.
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