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Front
180° 60 0 60 80 180°
' Fig. 4.—Distribution of deposit on a cylindrical surface.
(a) Plan with radial scaje enlarged.
(Z>) Developed distribution.
ft/nvn
132 0-0027 (fine film)
265 00029
397 0-0018
660 0-0028 (flakes)
/ Table 3
J"0-02 VARIATION OF DEPOSIT WITH HUMIDITY. DURATION OF TEST,
30 MINUTES
/
0-01 Average temperature
Humidity Deposit
D y bulb We. bulb
op op
001 002 003 0-04 73-0 71-5 97-0 0-0422*
mm 650 610 900 00016
Fig. 6.—Influence of surface irregularity on weight of deposited 66-5 60-7 85-5 - 0-0004
matter.
• Surface wet.
portional to the height of the surface irregularity. Smooth
porcelain corresponds to the zero value, while the constant Reference has already been made to the testing of different
represented by the intercept in Fig. 6 depends upon the adhesive insulator forms in the wind tunnel, and Fig. 8 shows the typical
properties of the contaminating matter. A practical conclusion patterns produced on the under-side of a pin-type and suspension-
from this experiment is that the deposit will concentrate in ever- type insulator, respectively. The information obtained from
THOMPSON: THE MECHANISM OF THE CONTAMINATION OF PORCELAIN INSULATORS 323
gram for the British Isles with the radial scale as the number of
days on which the wind blows in a given direction. If the
amount of contamination is constant, irrespective of the wind
direction, e.g. near the middle of a large industrial area, a distri-
bution corresponding to Fig. 9 will be produced on the under-
side of the insulator. This figure is deduced by superimposing
the typical pattern from Fig. 8 on itself in the appropriate
angular positions corresponding to the different wind directions.
Where the source of contamination is localized, e.g. near an
isolated factory or along one side of a railway line, a result
similar to Fig. 8 will be obtained, the orientation depending
upon the prevailing wind.
The foregoing argument applies to all parts of the insulator
surface, so that it is possible to map out those areas which are
likely to become heavily coated with dirt deposits and so obtain
a picture of the probable condition of the insulator after a long
period of service. In practice, the actual contamination can
consist of widely different substances, such as soot, tar, salt spray,
cement dust, bauxite, and organic matter. These will vary
greatly in adhesive properties, hardness, and electrical con-
ductivity; many forms are non-conducting when dry and con-
ducting only when wet. Where salt is present, there is always
the danger of deliquescence, although the atmosphere itself may
Fig. 8.—Observed distributions on under-sides of insulators exposed not be saturated. It is clear that moisture films must therefore
in wind tunnel. play an important part in determining the behaviour of the
(a) Pin type. (b) Suspension type. insulator in the contaminated state.
Wind direction, left to right.
these wind-tunnel experiments suggests a line of approach to the (6) MOISTURE FILMS
problem of forecasting the probable performance of a given The principal phenomena accompanying moisture films on
design of insulator, from the contamination standpoint. The insulator surfaces are (a) the distortion of the electrostatic field,
dirt pattern produced in the wind tunnel represents the case of together with a change in the potential distribution, (b) the change
a constant wind direction. In practice, additional information in the surface resistance of coated portions and the bridging of
about the position of the insulator in relation to probable sources these portions by conducting moisture paths, (c) the cycles of
of atmospheric contamination and the meteorological infor- alternate heating and condensation caused by the drying-out and
mation about wind direction and the amount of rain and fog re-forming of moisture film over certain parts, accompanied by
would be necessary. A convenient starting-point is the polar sparking following the receding sharp edges of the film. Tests
diagram of wind distribution, and Fig. 9 shows a typical dia- made on a cylindrical porcelain surface which had been exposed
to the weather for some weeks gaveflashovervalues of 6 • 0 kV/cm
when dry, and 2-8 kV/cm when wet, compared with 6 0 kV/cm
and 3 • 0 kV/cm, respectively, when clean.
Moisture films can be divided into four groups, (a) the surface
film which is present even in dry weather, (b) the film produced
as a result of temperature differences between the insulator and;
the surrounding air, (c) the film which forms on the insulator in
mist and fog, and (d) the surface wetting produced by drizzle
and rain.
Films belonging to the first group give rise to no practical
difficulty and are usually associated with the surface resistivities
of solids. It is worth noting, however, that the leakage current
shows a considerable variation with the relative humidity.
Polar diagram of wind direction for Table 4 shows a typical record obtained with the disc-type
one yearfc data
Table 4
Leakage current
Humidity
Dry Light rain
(a)
(d)
Fig. 10.—Measurement points and distribution of deposits on under-sides of tested insulators. Arcing at start of flashover shown on right
of axis.
THOMPSON: THE MECHANISM OF THE CONTAMINATION OF PORCELAIN INSULATORS 325
The insulators were then soiled in turn in the wind tunnel by most highly-stressed section of the insulator has a voltage gradient
exposing them with their working voltage applied for about of 3 kV/cm. This section is assumed to be clean and wet, and
6 hours in some cases and about 12 hours with large units. These the voltage across it can be estimated by multiplying the length
durations were determined from preliminary tests devised to by the voltage gradient just quoted. The failure ofthis section
ascertain the state at which the insulators would fail at about may or may not lead to the complete failure of the insulator.
twice their working voltage, and it was found that contamination This will be governed by the condition of the remainder of the
had to be extremely bad before this occurred. After soiling, insulator, and the total voltage across the insulator is found by
each insulator was taken out and the resistance of the paths taking the ratio of the total resistance to the section resistance
between consecutive conducting tabs was measured. The and multiplying by the section voltage.
insulators were then tested for flashover under fog conditions The first section is assumed to fail at 3 kV/cm. Its resistance
at 50 c/s. As a result of their treatment the insulators exhibited is therefore deducted from the total resistance, and the voltage
the familiar patterns shown in Fig. 10, and the tests showed that gradient across the next highest-stressed section calculated to see
the start offlashoverwas by pilot sparking across the clean parts whether this exceeds 3 kV/cm. If it does so the total voltage is
of the surface, except where intense corona discharge occurred considered as being maintained, and this second section is re-
between thickly-coated, closely-spaced ribs. garded as having also flashed over. If the gradient is less than
It is convenient at this stage to mention that the testing trans- 3 kV/cm, then the voltage across the second section is calculated
former should have adequate power available to maintain a at 3 kV/cm and the new total voltage determined. The process
power arc, although its overload-relay settings may prevent the is repeated until all the clean parts of the insulator have been
total destruction of the insulator, which could occur in practice. accounted for. Attention is then directed to the lower-resistance
In some cases the more heavily-coated parts of the insulator may sections. These are treated in a similar manner, but with the
pass sufficient current to cause the transformer to be tripped out proviso that sections whose resistances are less than 1 megohm/cm
without arcing showing over the whole surface of the porcelain, but greater than 0-1 megohm/cm are considered to have a break-
and it is often difficult to differentiate between conduction and down voltage of 2 8 kV/cm, corresponding to the dirty porcelain.
breakdown. The tests showed that this was not a vital issue in Below 0 1 megohm/cm the insulation resistance is practically
the present instance, as the power available ensured sufficient arc negligible for high-voltage purposes, and with these sections alone
flame from the clean sections to complete the flashover of the in circuit the flashover of the insulator is considered to be
insulator under test. Photographic records were taken of each complete.
insulator during the tests, and the position and appearances of Table 5 gives the resistance measurements and calculated flash-
the arc discharges are shown in Fig. 10. over voltages for the set of insulators in Fig. 10, indicating the
The results obtained suggested that the flashover voltage of an main stages in the calculation for each insulator. The Table
insulator could be estimated from a knowledge of its surface con- also shows a comparison between the estimated and actual
ditions; a method of forecasting the distribution of the surface flashover values and the agreement between the hypothetical and
deposits has already been given. To reduce the complex three- actual arcing surfaces after the accelerated contamination tests.
dimensional case to an equivalent two-dimensional form, the It will be seen that the results agree remarkably closely, despite
developed surface area of the insulator can be drawn geometri- the various forms of insulator and the approximate nature of the
cally to scale and the contaminated parts plotted thereon, as assumptions involved. The discrepancy in the case of No. 6
shown in Fig. 11. was due to the intense corona discharge between the stem and the
more thickly coated parts of the inner sheds.
(8) CONCLUSIONS
There is no doubt that, in the final determination of the per-
formance of an insulator from the anti-dirt standpoint, it is
essential to have recourse to the test racks of the testing stations
and the manufacturers' laboratories, and to supplement the
evidence obtained by service experience on overhead lines. It is
admitted that the complete account must involve a study of the
means by which material deposited on insulators is removed by
wind, rain and frost, but there seems little object in attempting
a study of this nature using only artificial deposits. The claim
is made, however, that the present paper provides a reasonable
working hypothesis of the mechanism of insulator contamination
and may suggest possible lines of attack on the practical problems
involved.
100%vo!ts (9) ACKNOWLEDGMENTS
The author acknowledges his indebtedness to the late Prof.
W. M. Thornton, O.B.E., D.Sc, and to the Department of
Scientific and Industrial Research for facilities in connection with
Fig. 11.—Determination of flashover voltage from surface-resistance the experimental work on which this paper is based.
measurements. Insulator (b) (Fig. 10). Estimated flashover
voltage, 57 kV.
(10) BIBLIOGRAPHY
In the calculation of theflashovervoltage, it will be presumed (1) C. E. MILLER: "Selecting Equipment for Industrial Gas
that the resistance distribution for the insulator surface has been Cleaning," Chemical and Metallurgical Engineering, 1938,
determined either by direct measurement or by estimation from a 45, p. 132.
developed area drawing showing the contamination. A voltage (2) B. F. J. SCHONLAND: "Atmospheric Electricity" (Methuen,
is assumed to be applied to the insulator and increased until the 1932), p. 2.
326 THOMPSON: THE MECHANISM OF THE CONTAMINATION OF PORCELAIN INSULATORS
Table 5
ESTIMATION OF FLASHOVER VOLTAGES OF THE INSULATORS SHOWN IN F I G . 10, BASED ON RESISTANCE
MEASUREMENTS BETWEEN SELECTED POINTS ON THEIR SURFACES.
• These results apply only to the particular conditions of test for research purposes and should not be considered typical of the service performance of any of these insulators
THOMPSON: THE MECHANISM OF THE CONTAMINATION OF PORCELAIN INSULATORS , 327
(3) G. H. LIVENS: "The Theory of Electricity" (Cambridge Table 6
University Press, 1918), p. 113.
(4) R. SEELIG ER :" Die physikalischen Grundlagen der elektrischen Field strength
Gasreinigung," Zeitschrift fi'ir technische Physik, 1926, Radius
7, p. 49. Calculated Observed
(5) R. LADENBURG and H. SACHSSE: "Uber die maximale cm kV/cm kV/cm
Aufladung von Schwebeteilchen," Annalen der Physik, 7-0 1-28 1-30
1930, 4, p. 863. 16-4 0-545 0-545
(6) A. ROTH: "Hochspannungstechnik" (J. Springer, Berlin, 21-5 0-415 0-405
30-0 0-29 0-26
1927), p. 44.
(7) R. G. LUNNON: "The Resistance of Air to Falling Spheres,"
Philosophical Magazine, 1924, 47, p. 173. The chief agent for the production of smoke was the com-
(8) W. M. THORNTON, M. WATERS and W. G. THOMPSON: "The bustion of turpentine and cotton waste in a side chamber. It
Ionic Wind Voltmeter," Journal I.E.E., 1931, 69, p. 535. was not possible to maintain the amount of suspended matter
(9) W. REGERBIS: "Die Messung der Spannungsverteilung und absolutely constant during each test, but samples taken with the
des Feldlinienverlaufs an Isolatorenketten," Elektro- suction device used for abstracting a known volume of air
teehnische Zeitschrift, 1925, 46, pp. 298, 336. showed the amount of suspension to rise to a maximum and
K. KUHLMANN: "Hochspannungsisolatoren," Archiv fur gradually fall during each half-hour period. The mean quantity
Elektrotechnik, 1914-15, 3, p. 203. of suspended matter was 1 -57 g per cubic metre.
B. L. GOODLET: "The Testing of Porcelain Insulators,"
Journal I.E.E., 1929, 67, p. 1177. (11.3) The Differential Drying of an Insulator
(10) W. M. THORNTON: "The Measurement of Dielectric Con-
The non-uniform current density on a disc with electrodes at
stants by the Oscillations of Ellipsoids and Cylinders in the centre on opposite sides, results in evaporation taking place
a Field of Force," Proceedings of the Royal Society, A, more rapidly at the inner radii. In the case of a uniform surface
1909, 82, p. 422. with a potential applied at opposite ends the reason for differen-
(11) W. J. JOHN and G. H. CLARK: "The Testing of Transmission tial drying is not so obvious but it can be calculated as follows:
Line Insulators under Deposit Conditions," Journal I.E.E., Consider the surface with resistance p per unit length. Let the
1939, 85, p. 593. voltage and current at any point x on the surface be E and /
(12) A. FAGE: "The Air Flow Around a Circular Cylinder," respectively, with a voltage Ej across the whole length / of the
Philosophical Magazine, 1929, 7, p. 253. film on the surface. Also let C, and C2 be the respective capa-
A. FAGE and F. C. JOHANSEN: "The Structure of Vortex citances in parallel with the line and earth. The potential at any
Sheets," ibid., 1928, 5, p. 417. point is given by
(13) W. WEICKER: " Gesichtspunkte fur die Bestimmung der
Regenuberschlagsspannung von Freileitungs-Isolatoren," - • -JZ? = W C 2 £ ~ a j C l ( £ 2 ~ E
)
Elektrotechnik und Maschinenbau, 1923, 41, p. 429.
A. ScHWAiGER:"Elektrische Festigkeitslehre" (J. Springer,
Berlin, 1925). whence E = + D sinh /!*(/ — .x)
A. ROTH: "Hochspannungstechnik" (J. Springer, Berlin, + Dsinh
1929). where A = pc}; B = pc2; D — p{ci + c2)
(11) APPENDICES
(11.1) Field-Strength Determination with an Oscillating ^ ? = —J^—.c [BA* cosh i4*x + DA* cosh /!*(' - x)]
Ellipsoid dx A sinh /4*L
The constant K in equation (8) depends upon the dimensions
of the ellipsoid, its moment of inertia and the system of units When x = 0, dE _
used in the measurements. To calculate K it is necessary to
measure these quantities very accurately, but by suspending the When x = /, f/E „
ellipsoid in a uniform field of known strength the value of K
can be obtained directly by experiment. In this way the constant Tx^^
of the small brass ellipsoid having axes of 0-5 cm and 0-1 cm The rate of drying across the moisture2surface is proportional to
was determined by suspending the ellipsoid at the centre between l/rf£\
I'p = - ( — )
two parallel plates each 50 cm diameter and spaced 24-3 cm
apart. With 21-53kV applied, the time for 20 swings was If T is the thickness at any point and T 0 the initial thickness,
14-8 sec, whence ny was 1-35. The period of free swing was
1 -03 sec, so that k = 1 015 kV per swing per sec. then -—=A', f--^ - =kJ[-r\ T (where A:, and A:2 are constants)
The dimensions of the air condenser in which the ellipsoid was c/f V^/.v/ p \dxJ
tested for behaviour in a non-uniform field were 36 cm radius whence T=
and 3 • 75 cm radius for the outer and inner electrodes respec-
tively. A potential of 39 • 5 kV was applied to the inner electrode. p = pQekA7d) '
The calculated and observed field strengths at different radii are or
given in Table 6. and dE/dx is greatest at x = 0 and x = /. Thus it will be seen
that the rate of drying is an exponential function of the voltage
(11.2) Details of Closed-Circuit Wind Tunnel gradient, and this is greatest at the ends adjoining the electrodes,
Cross-section of tunnel = 2 ft x 2 ft. so that the moisture film will dry out on these parts first, causing
Mean length of circulation path = 20 ft. a very high concentration of stress and possibly incipient
Maximum air velocity = 700 ft/min. sparking.