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VAV1507 VAV Controller Installation Guide

Part No. 24-11451-00000 Rev. B

2020-11-27

Applications Parts included


The VAV1507 configurable digital controller is designed for • One VAV1507 controller with a removable FC bus
Variable Air Volume (VAV) applications that communicate terminal block
through the BACnet® MS/TP protocol. This VAV controller • One installation instructions sheet
features a combination of an integral digital differential • One self-drilling No. 10 x 25 mm (1 in.) screw
pressure transducer (DPT), a damper actuator, and a 32-
bit microprocessor. The controller's small package size Materials and special tools needed
facilitates quick field installation and efficient use of space
without compromising high-tech control performance. • Several 6 mm (1/4 in.) female spade terminals for
The controller connects easily to sensors for zone air input and output wiring, and a crimping tool for spade
temperature sensing. mounted terminal blocks
• A small, straight-blade screwdriver for securing wires in
Communications protocol the terminal blocks
The VAV1507 controller uses the standard BACnet® • An 8 mm (5/16 in.) wrench or a 10 mm (3/8 in.) 12-point
protocol, based on ANSI/ASHRAE 135-2004. socket to tighten the square coupler bolt
• Several shims or washers to mount the controller
The BACnet protocol is a standard for ANSI, ASHRAE,
and the International Standards Organization (ISO) for • A power screwdriver, a 100 mm (4 in.) extension socket,
building controls. a punch, a drill, and 3.5 mm (9/64 in.) drill bits to mount
the controller
VAV1507 controllers are BTL-tested and listed as BACnet
Application Specific Controllers (B-ASCs). • Pliers to open and close the damper
• The required length from the 3.97 mm (5/32 in.) ID
Installation overview pneumatic tubing and barbed fittings

Observe the following guidelines when you install a Physical features


controller:
The following figure and table show the physical features
• Transport the controller in the original container to of the controller.
minimize vibration and shock damage to the controller.
• Do not drop the controller or subject it to physical
shock.

*241145100000B*
(barcode for factory use only)
JC-VAV1507-0
Figure 1: VAV1507 physical features and controller wiring terminations

Table 1: VAV1507 physical features and controller wiring terminations


Callout Description and references
1 24 VAC, Class 2 supply power, see Supply power spade lugs

2 Device address DIP switch block, see Setting the device address
3 Dual port fitting
4 Manual override button, see Mounting

5 Controller coupler, see Mounting

6 Coupler bolt, see Mounting

7 FC bus terminal block: pluggable screw, see FC bus terminal block

8 End-of-line (EOL) switch, see Setting the EOL switch

9 SA bus spade terminals, see SA bus spade lugs

10 TSTAT modular port: RJ-45 8-pin modular jack, see TSTAT port
11 Captive spacer and screw
12 Alignment marks
13 SA bus modular port: RJ-12 6-pin modular jack, see SA bus port

14 LED status indicators, see LED status and states

2 VAV1507 VAV Controller Installation Guide


Mounting Note: Use the alignment marks to center the
captive spacer to ensure sufficient movement in
About this task: either direction.
Observe the following guidelines when you mount the
3. Secure the self-drilling No. 10 screw through the
VAV controller:
captive spacer with a power screwdriver and 100
Note: When the air supply to the VAV box is below mm (4 in.) extension socket. Alternatively, you can
10°C (50°F), ensure that condensation on the VAV use a punch to mark the position of the shoulder
box, particularly on the damper shaft, does not enter washer, and then drill a hole into the VAV box with
the VAV controller. a 3.5 mm (9/64 in.) drill bit. Insert the mounting
screw and tighten it against the spacer.
• Ensure that the mounting surface can support the
controller and any user-supplied enclosure and Important: Do not overtighten the screw,
electronics. Mount the controller vertically above the or the threads may strip. If you mount the
damper shaft to allow any shaft condensation to fall controller to the VAV box, ensure that the
away from the controller. Additional measures may be screws do not interfere with damper blade
required in some installations. movement.
• Mount the controller on a hard, even surface whenever 4. Locate the damper position. Use the typical
possible. marking on the end of the damper shaft as shown
• Use shims or washers to mount the controller securely in the following figure.
and evenly on the mounting surface. Figure 2: Typical damper end shaft markings
• Mount the controller in an area free of corrosive vapors
that matches the ambient conditions specified in the
Technical specifications section.
• Provide at least 50 mm (2 in.) on the top, bottom,
sides, and front of the controller for cable and wire
connections and adequate ventilation through the
controller.
• Mount the controller vertically above the damper shaft 5. Note the direction, clockwise (CW) or
to allow any shaft condensation to fall away from the counterclockwise (CCW), required to close the
controller. damper. Grasp the damper shaft firmly with pliers,
• Do not mount the controller in areas where and choose one of the following options:
electromagnetic emissions from other devices or wiring
can interfere with controller communication. - For 90° boxes, manually close the damper.
• Avoid mounting the controller on surfaces with - For 45° or 60° boxes, manually open the
excessive vibration. damper.
• When this installation replaces another controller, 6. Push down and hold the Manual Override button
plug the unused open hole in the duct work from the (see Physical features) and turn the controller
original controller mounting, if possible. The preferred coupler until it contacts the mechanical end-stop at
option to plug the hole is to use the sheet metal screw either the full-closed (90° boxes) or full-open (45°
from the original installation. and 60° boxes) position.
For panel mounting or enclosure mounting, observe 7. If the damper for a 90° box closes CCW, rotate
these additional guidelines: the coupler to the CCW mechanical limit. If the
damper for a 90° box closes CW, rotate the coupler
• Do not install the controller in an airtight enclosure.
to the CW mechanical limit. The open end-stop is
• Mount the controller so that the enclosure walls do automatically set for 90° boxes.
not obstruct cover removal or ventilation through the
controller. For 45° and 60° boxes, you must provide hard stops
at both full-closed and full-open damper positions.
• Mount the controller so that the power transformer
and other devices do not radiate excessive heat to the When you install the controller at the full-open
controller. position, the controller provides the open stop for
45° and 60° boxes. The closed damper seal provides
To mount the controller, complete the following steps: the full-closed stop.
1. Set all the switches on the controller to their known Note: The integrated actuator has a stroke time
settings. of 60 seconds for 90° of travel. The stroke time
2. Place the controller in the correct mounting is the amount of time (in seconds) that it takes
position on the damper shaft so that the wiring the actuator to move from the fully closed to
connections are easily accessible. Ensure that the fully opened position or from the fully open
the controller base is parallel to the VAV box to the fully closed position.
(perpendicular to the damper shaft). If needed, use 8. Tighten the square coupler bolt to the shaft with an
a spacer to offset tipping of the controller caused 8 mm (5/16 in.) wrench or 10 mm (3/8 in.) 12-point
by the shaft bushings. socket. Tighten to 10.5 N·m to 11.5 N·m (95 to 105
lb·in).

VAV1507 VAV Controller Installation Guide 3


Note: The models have either a round shaft up Important: Electrostatic discharge can damage
to 13 mm in diameter, or a 10-mm square shaft. controller components. Use proper electrostatic
discharge precautions during installation, setup, and
9. Loop the pneumatic tubing (supplied by field servicing to avoid damaging the controller.
personnel) to include a trap for condensation.
Attach the needed length of tubing (supplied For detailed information about configuring and wiring an
and installed by field personnel) to the dual port FC bus or an SA bus, refer to the MS/TP Communications
fitting on the controller and the other ends of the Bus Technical Bulletin (LIT-12011034).
tubing to the pressure transducer in the VAV box
application. Wiring guidelines
Note: The controller uses a digital differential See Physical features for terminal and bus port locations
pressure sensor with bidirectional flow on the controller. Observe the following guidelines when
operation. You can connect the high- and low- you wire the controller.
pressure DP tubes to either barbed fitting
on the controller. You do not need to make a FC bus terminal block
specific high- or low-side connection when you The FC bus terminal block is a blue, removable, 4-terminal
attach the tubing to the barbed fittings on the plug that fits into a board-mounted jack.
controller.
Wire the removable FC bus terminal block plugs in a
10. Push the Manual Override button, and turn the daisy-chain configuration. Use a stranded 3-wire twisted,
actuator coupling manually to ensure that the shielded cable as shown in the following figure. See Table
actuator can rotate from full-closed to full-open 7 for more information.
positions without binding.
11. Rotate the damper to the full-open position. Figure 3: FC bus terminal block wiring

 CAUTION

Risk of Property Damage


Rotate the damper to the full-open position before
starting the air handler. Failure to rotate the damper to
the full-open position may result in damage to the VAV
box or ductwork when the air handler is started.

Wiring
Table 2: FC bus terminal block wiring
 CAUTION Callout Description
1 Daisy-chained device on the FC bus segment
2 Terminating device on the FC bus segment
Risk of Electric Shock
3 Connection to another device on the FC bus segment
Disconnect the power supply before making electrical 4 Isolated shield connection terminal
connections to avoid electric shock.
Note: The shield terminal (SHLD) on the FC bus
terminal block is an isolated terminal that you can
Important: Do not connect supply power to the
use to connect the cable shields on the bus.
controller before you finish wiring and before
you check all wiring connections. Short circuits or SA bus spade lugs
improperly connected wires can result in damage to
the controller and void any warranty. Wire the SA bus spade lugs in a daisy-chain configuration.
Use a stranded 4-wire twisted, shielded cable as shown
Important: Do not exceed the controller electrical in the following figure. The 4-wire cable consists of two
ratings. Exceeding controller electrical ratings can twisted pairs. The first twisted pair is the + and – leads.
result in permanent damage to the controller and The second pair is COM and SA PWR.
void any warranty.
Important: Use copper conductors only. Make
all wiring in accordance with local, national, and
regional regulations.

4 VAV1507 VAV Controller Installation Guide


Figure 4: SA bus spade lug wiring of connecting the devices to the SA bus is through the SA
bus spade lugs, but the application does not prevent you
from using the SA bus port connection. Make sure that
you connect the correct device to the SA bus port.
Note: Do not use the modular SA bus port and the
SA bus spade lug connection simultaneously. Only
use one of these connections at a time.

Figure 6: Pin number assignments for the SA bus port

Table 3: SA bus spade lug wiring


Callout Description
1 Terminating device on the SA bus
2 Daisy-chained device on the SA bus
3 Cable shield connection
4 Connection to another device on the SA bus Table 5: Pin number assignments for the SA bus port
Callout Description
TSTAT port 1 Sensor bus +
The TSTAT port on the face of the controller is an RJ-45, 2 Sensor bus -
8-position modular jack used to easily connect one 3 Bus and power common
TE730 series analog (non-communicating) sensor to 4 Power (+15 VDC)
the controller. The modular TSTAT port provides 15 5 Bus and power common
VDC, SA bus communications, and analog signals for
zone temperature, zone setpoint, and temporary zone 6 Power (+15 VDC)
occupancy override.
Figure 5: Pin number assignments for the TSTAT port Supply power spade lugs
Connect the 24 VAC supply power wires from the
transformer to the HOT and COM spade lugs as shown in
the following figure. See Table 7 for more information.

Figure 7: 24 VAC supply power spade lug wiring

Table 4: Pin number assignments for the TSTAT port


Callout Description
1 Power (+15 VDC)
2 Zone setpoint
3 Zone sensor
4 Sensor common
5 SA - Table 6: 24 VAC supply power spade lug wiring
6 SA +
Callout Description
7 Setpoint common
Wires from Johnson Controls® 24 VAC, Class 2 power
8 SA bus common 1
transformer
2 Orange wire, 24 VAC
SA bus port 3 Brown wire, COM
The SA bus port on the face of the controller is an RJ-12,
6-position modular jack that provides a connection for
network sensors with RJ-12 plugs. The preferred method

VAV1507 VAV Controller Installation Guide 5


Note: The supply power wire colors may be different
on transformers from other manufacturers. Refer to
the transformer manufacturer’s instructions and the
 CAUTION
project installation drawings for wiring details.
Important: Connect 24 VAC supply power to Risk of Property Damage
the controller and all other network devices so
Do not apply power to the system before checking all
that transformer phasing is uniform across the
network devices. Powering network devices with wiring connections. Improper wiring of this terminal
uniform 24 VAC supply power phasing reduces may cause a short circuit across the 24 VAC power
noise, interference, and ground loop problems. supply on VAV and VMA/PCV models. A short circuit
The controller does not require an earth ground may result in a tripped circuit breaker or blown
connection. However, when you need to ground fuse. If using a transformer with a built-in fuse, the
the secondary of the 24 VAC transformer, you need transformer may need to be replaced.
to make only one ground connection near the
transformer. See the following figure.

Figure 8: Transformer grounding Wiring procedure


Wire the controller in the following order:
1. Wire network sensors and other devices to the
controller's SA bus.
2. Wire the FC bus in a daisy chain.
3. Ensure that the device address DIP switches are set
to the appropriate device address. Also, activate the
EOL switch if necessary.
4. Connect the controller to 24 VAC, Class 2 power.

Communication bus and supply power terminal blocks, ratings, and requirements
Table 7: Communication bus and supply power terminal blocks, functions, ratings, requirements, and cables
Function, electrical ratings and 1
Terminal block or port label Terminal labels Recommended cable type

1
requirements
+
FC bus communications
-
Signal reference (common) for bus 0.6 mm (22 AWG) stranded, 3-wire
FC BUS
2
COM
2
communications twisted, shielded cable recommended
Isolated terminal (optional shield drain
SHLD
connection)
+ 0.6 mm (22 AWG) stranded, 4-wire
SA bus communications
- (2 twisted-pairs), shielded cable
SA bus signal reference and 15 VDC recommended
SA BUS
2 COM
common Note: The + and - wires are one
twisted pair, and the COM and
15 VDC supply power for devices on the SA PWR wires are the second
POWER
SA bus twisted pair.
RJ-45 8-position modular connector that
24 AWG 4-pair CAT 5 Cable <30.5 m
TSTAT TSTAT provides communications and +15 VDC
(100 ft)
power for the TE730 analog sensors

6 VAV1507 VAV Controller Installation Guide


Table 7: Communication bus and supply power terminal blocks, functions, ratings, requirements, and cables
Function, electrical ratings and 1
Terminal block or port label Terminal labels Recommended cable type

1
requirements
RJ-12 6-position modular port that
provides communications and +15 VDC
power for the following devices:
• NS and NSA Series network
24 AWG 3-pair CAT 3 Cable <30.5 m
SA BUS SA BUS sensors
(100 ft)
• MAP Gateway 4.2 or later
• Bluetooth Commissioning
3
Converter (BTCVT)

3
• VAV Balancing Tool
24 VAC Power Supply - Hot
HOT Supplies 20 VAC to 30 VAC (Nominal 24
VAC) 0.8 mm to 1.0 mm
24~
24 VAC Power Supply Common (20 to 18 AWG) 2-wire
COM The terminal is isolated from the FC bus
common.
1 To determine wire size and cable lengths for cables other than the recommended cables, see Cable and wire length guidelines.
2 The SA Bus and FC Bus wiring recommendations in this table are for MS/TP Bus communications at 38.4k baud. For more
information, refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034).
3 The BTCVT is supported, but no longer available for purchase. The MAP Gateway serves as a replacement for the BTCVT.

Cable and wire length guidelines


The following table defines cable length guidelines for the various wire sizes that you can use to wire low voltage (<30 V)
inputs and outputs.
Table 8: Cable Length Guidelines
Guideline Wire Size/Gauge and Type Maximum Cable Length and Type Assumptions
1.0 mm (18 AWG) stranded copper 457 m (1,500 ft) twisted wire
100 mV maximum voltage drop
0.8 mm (20 AWG) stranded copper 297 m
297 m (975 ft) twisted wire Depending on the cable length and
(975 ft) twisted wire
the connected input or output device,
A 0.6 mm (22 AWG) stranded copper 183 m
183 m (600 ft) twisted wire you may have to define an offset in the
(600 ft) twisted wire
setup software for the input or output
24 AWG stranded copper 107 m (350 ft)
107 m (350 ft) twisted wire point.
twisted wire
1.0 mm (18 AWG) stranded copper 229 m (750 ft) twisted wire
100 mV maximum voltage drop
0.8 mm (20 AWG) stranded copper 297 m
137 m (450 ft) twisted wire Depending on the cable length and
(975 ft) twisted wire
the connected input or output device,
B 0.6 mm (22 AWG) stranded copper 183 m
91 m (300 ft) twisted wire you may have to define an offset in the
(600 ft) twisted wire
setup software for the input or output
24 AWG stranded copper 107 m (350 ft)
61 m (200 ft) twisted wire point.
twisted wire
See Figure 9 to select wire size/gauge. See Figure 9 to determine cable length.
C n/a
Use stranded copper wire. Use twisted wire cable.

VAV1507 VAV Controller Installation Guide 7


Maximum wire length by current and wire size
Figure 9: Maximum wire length by current and wire size

Setup and adjustments To set the device address on the controller, complete the
following steps:
Important: Electrostatic discharge can damage
1. Set all of the switches on the DIP switch block (128
controller components. Use proper electrostatic
through 1) to OFF.
discharge precautions during installation, setup, and
servicing to avoid damaging the controller. 2. Set one or more of the seven address switches (64
through 1) to ON, so that the sum of the switch
Setting the device address numbers set to ON equals the intended device
address. See Table 9 for valid controller addresses.
The VAV1507 controllers are master devices on BACnet® Set the highest number switch that is less than or
MS/TP (SA or FC) buses. Before operating controllers on equal to the intended device address to ON. Then
a bus, you must set a valid and unique device address for continue setting lower numbered switches until the
each controller on the bus. total equals the intended address. For example, if the
Set the device address by setting the positions of the intended device address is 21, set switch 16 to ON
switches on the device address DIP switch block at the top first, then set switch 4 to ON, followed by switch 1
of the controller (Figure 1). Device addresses 4 through (16+4+1=21). See Figure 10.
127 are the valid addresses for these controllers. 3. Set a unique and sequential device address for
The DIP switch block has eight switches numbered 128, each of the controllers connected on the FC bus,
64, 32, 16, 8, 4, 2, and 1. Switches 64 through 1 are device starting with device address 4. To ensure the best
address switches. Set switch 128 to OFF for VAV1507. See bus performance, set sequential device addresses
the following figure for an example of a DIP switch block with no gaps in the device address range (4, 5, 6, 7,
set to 21. 8, 9, and so on). The controllers do not need to be
physically connected on the bus in their numerical
Figure 10: Device address switches set to 21 device address order.
4. Write each controller’s device address on the white
label below the DIP switch block on the controller’s
cover.
Refer to the MSTP Communications Bus Technical Bulletin
(LIT-12011034) for more information on field controller
device addresses and how to set them on MSTP Buses.
The following tables describe the valid FC bus device
addresses for Johnson Controls MS/TP communications
bus applications.
Note: Controllers ship with switch 128 ON and the
remaining address switches OFF. This renders the
controllers wired subordinate devices, which do
not interfere on MS/TP buses and do not interfere
with bus operation. Set a valid and unique device
address on the controller before applying power to
the controller on the bus.

8 VAV1507 VAV Controller Installation Guide


Table 9: FC Bus device address descriptions
Device address Address description
Commissioning the controller
0 To commission the VAV1507 controller, complete the
Reserved for FC Bus Supervisory Controller (not following steps:
(Switch 128
valid for field controllers).
OFF) 1. Commission the VAV Box.
1 to 3 2. Perform airflow balancing on the VAV box. Refer to
Reserved for peripheral devices (not valid for the VAV Balancing Tool and Network Sensors Technical
(Switch 128
field controllers). Bulletin (LIT-12011087).
OFF)
4 to 127 3. Connect the Mobile Access Portal (MAP) Gateway
Valid for MSTP Master field controllers on a to the controller, and perform additional
(Switch 128 commissioning. For the details about using the MAP
hard-wired FC bus.
OFF) Gateway, refer to the MAP Gateway documentation.

Setting the EOL switch Configuring the software application


Each field controller has an EOL switch that you can set to The controller comes with a configurable software
ON (up) to set the field controller as a terminating device application that supports a single-duct, cooling-only
on the bus. See Figure 1 for the EOL switch location on use for the controller. The software application has the
the field controller. The default EOL switch position is OFF following features:
(down). The amber EOL LED illuminates to show that the • Warm-up and cooldown mode supports the central
EOL is active. system warm-up or cooldown. Warm-up mode starts
when either of the following happens:
Figure 11: EOL ON position
- If you write to the supply air temperature (SA-T)
network input when the AHU is commanded to
perform warm-up
- If the supply air temperature (SA-T) network
input is unreliable. In this case, the warm-up and
cooldown command (WC-C) is set to Warmup.
The control action on the flow setpoint control is
reversed to prevent overheating the spaces. You can
specify the minimum flow setpoint independently for
Figure 12: EOL OFF position
warm-up and cooldown.
• The controller supports the automatic configuration of
the connected sensors, including TE730 analog sensors
and NSA and NS series network sensors.
Note: The VAV1507 controller supports absolute
setpoint type sensors. The controller does not
support warmer/cooler type sensors.
• The controller supports a temporary occupancy request
To set the EOL switch on a field controller: from a sensor.
1. Determine the physical location of the controller on • You can configure the zone temperature offset of the
the FC bus. connected sensors.
2. Determine if the controller must be set as a • If the connected network sensors support CO2 and RH
terminating device on the bus. % display, you can view the zone CO2 level through the
Note: Refer to the MS/TP Communications Bus ZN-CO2 point, and the zone humidity level through the
Technical Bulletin (LIT-12011034) for detailed ZN-H point.
information regarding EOL termination rules • You can configure the controller to use a local or
and EOL switch settings on SA and FC buses. remote zone temperature setpoint. The local setpoint
comes from a sensor, and the remote setpoint comes
3. If the controller is a terminating device on the FC from the BAS.
bus, set the EOL switch to ON. If the controller is not
a terminating device on the bus, set the EOL switch • You can view the airflow readings in cubic feet per
to OFF. minute (CFM), liters per second (L/s), or cubic meters
per hour (CMH).
Note: When the EOL switch is set to ON, • The controller features a number of points that you can
the EOL LED on the face of the controller is use to get information from the sensors or to adjust
illuminated. how the software application operates. The full list of
points that you can view and configure is shown in the
following table.

VAV1507 VAV Controller Installation Guide 9


Table 10: VAV1507 point list
Point name Description Adjustable Enum set, range, or unit
0 = False
AUTOCAL-C Automatic calibration command Adjustable
1 = True
0 = Uncalibrated
1 = Waiting to Calibrate
AUTOCAL-STATE Automatic calibration state Read-only 2 = Waiting for Damper
3 = Autocalibrate
4 = Normal
BAS ZN-SP BAS zone setpoint Adjustable °C
CLDWN-MINFLOW Cooldown minimum flow Adjustable L/s
CLG-ABSEFFORT Cooling absolute effort Read-only 0% to 100%
CLG-ABSERROR Cooling absolute error Read-only °C
CLG-ERROR Cooling error Read-only °C
Cooling exponentially weighted
CLG-EWMA Read-only 0% to 100%
moving average
CLG-MAXFLOW Cooling maximum flow Adjustable L/s
CLG-MINFLOW Cooling minimum flow Adjustable L/s
CLG-O Cooling output Read-only 0% to 100%
CLG-REQ Zone cooling request Read-only n/a
CLG-REQ SRC Zone cooling request source Read-only n/a
CLGOCC-MINFLOW Occupied cooling minimum flow Adjustable L/s
CLGOCC-SP Occupied cooling setpoint Adjustable °C
CLGSTBY-SP Standby cooling setpoint Adjustable °C
Unoccupied cooling minimum
CLGUNOCC-MINFLOW Adjustable L/s
flow
CLGUNOCC-SP Unoccupied cooling setpoint Adjustable °C
DA-VP Discharge air velocity pressure Read-only Pa
DPR-O Supply air damper output Read-only 0% to 100%
DPR-POS Supply air damper position Read-only 0% to 100%
0 = Occupied
1 = UnOccupied
EFF-OCC Effective occupancy Read-only
2 = Bypass
3 = Standby
EFFCLG-SP Effective cooling setpoint Read-only °C
Effective zone temperature
EFFECTIVE ZN-SP Read-only °C
setpoint
EFFHTG-SP Effective heating setpoint Read-only °C
HTG-MINFLOW Heating minimum flow Read-only L/s
HTG-REQ Zone heating request Read-only n/a
HTGOCC-MINFLOW Occupied heating minimum flow Adjustable L/s
HTGOCC-SP Occupied heating setpoint Adjustable °C
HTGSTBY-SP Standby heating setpoint Adjustable °C
Unoccupied heating minimum
HTGUNOCC-MINFLOW Adjustable L/s
flow
HTGUNOCC-SP Unoccupied heating setpoint Adjustable °C
CO2 minimum flow proportional
MINFLOWCO2-PB Adjustable ppm
band
MINFLOWCO2-SP CO2 minimum flow setpoint Adjustable ppm
OCC-LEVEL Occupancy level Adjustable people
0 = Occupied
1 = UnOccupied
OCC-MODE Occupancy mode Read-only
2 = Bypass
3 = Standby

10 VAV1507 VAV Controller Installation Guide


Table 10: VAV1507 point list
Point name Description Adjustable Enum set, range, or unit
0 = Occupied
1 = UnOccupied
OCC-OVERRIDE Occupancy override Adjustable 2 = Bypass
3 = Standby
4 = Not Set
0 = Occupied
1 = UnOccupied
OCC-SCHEDULE Occupancy schedule Adjustable
2 = Bypass
3 = Not Set
OCCMODE-BYPASSTIME Occupancy mode bypass time Adjustable seconds
0 = False
PFRESTART-EN Power fail restart enable Adjustable
1 = True
PFRESTART-TIME Power fail restart time Adjustable seconds
PRESS-REQ Zone pressure request Read-only n/a
PRESS-REQ SRC Zone pressure request source Read-only n/a
SA-AREA Supply air box area Adjustable sqare meter
SA-F Supply airflow Read-only L/s
Supply airflow in cubic feet per
SA-F-CFM Read-only CFM
minute
Supply airflow in liters per
SA-F-L/S Read-only L/s
second
Supply airflow in cubic meters
SA-F-MCH Read-only cu meter/h
per hour
SA-KFACTOR Supply air pickup gain Adjustable n/a
SA-T Network supply air temperature Adjustable °C
0 = Bypass
1 = Hold
SAD-OUTSTATE Supply air damper output state Read-only
2 = Control Flow Unreliable
3 = Control Flow Reliable
SAD-ST Supply air damper stroke time Adjustable seconds
SAFLOW-ABSEFFORT Supply airflow absolute effort Read-only 0% to 100%
SAFLOW-ABSERROR Supply airflow absolute error Read-only L/s
SAFLOW-ERROR Supply airflow error Read-only L/s
Supply airflow exponentially
SAFLOW-EWMA Read-only 0% to 100%
weighted moving average
0 = Min
1 = Max
2 = Hold
SAFLOW-OUTSTATE Supply airflow output state Read-only
3 = Control
4 = Heating
5 = Failsoft
SAFLOW-SP Supply airflow setpoint Read-only L/s
Supply air damper maximum
SPMAXPOS Adjustable 0% to 100%
position
0 = Cool Only
1 = Heat Only
2 = Fan Only
SYSTEM-MODE System mode Adjustable
3 = Water Flush
4 = Purge
5 = Auto

VAV1507 VAV Controller Installation Guide 11


Table 10: VAV1507 point list
Point name Description Adjustable Enum set, range, or unit
0 = False
TUNING-RESET PID tuning reset Adjustable
1 = True
0 = Shutdown
UNITEN-MODE Unit enable mode Adjustable
1 = Enable
0 = Shutdown
UNITEN-STATE Unit enable state Read-only
1 = Enable
UNOCC-SATTIME Unocupied saturation time Read-only seconds
0 = Satisfied
1 = Prmy Clg
2 = Supp Htg
UNOCC-STATE Unoccupied state Read-only 3 = Box Htg
4 = Box Htg + Supp Htg
5 = Temperature Unreliable
6 = Unocc Ctrl Not Req'd
0 = Normal
Warm-up and cooldown 1 = Warmup
WC-C Adjustable
command 2 = Cooldown
3 = Coast
0 = Normal
1 = Warmup
WC-S Warm-up and cooldown status Read-only
2 = Cooldown
3 = Coast
0 = Satisfied
1 = Prmy Clg
2 = Supp Htg
WC-STATE Warm-up and cooldown state Read-only 3 = Box Htg
4 = Box Htg + Supp Htg
5 = Temperature Unreliable
6 = Unocc Ctrl Not Req'd
Warm-up and cooldown
WCT-DIFF Adjustable °C
temperature differential
WU-MINFLOW Warm-up minimum flow Adjustable L/s
ZN-CO2 Zone CO2 level Read-only ppm
ZN-H Zone humidity Read-only 0% to 100% RH
ZN-SP-NS Zone setpoint - Net Sensor Read-only °C
ZN-SP-TE730 Zone setpoint - TE730 Read-only °C
ZN-T Effective zone temperature Read-only °C
ZN-T-NS Zone temperature - Net Sensor Read-only °C
ZN-T-TE730 Zone temperature - TE730 Read-only °C
Zone temporary occupancy - Net 0 = Inactive
ZN-TOCC-NS Read-only
Sensor 1 = Active
Zone temporary occupancy - 0 = Inactive
ZN-TOCC-TE730 Read-only
TE730 1 = Active
Zone temperature offset - Net
ZN-T-OFFSET (NS) Adjustable delta °C
Sensor

12 VAV1507 VAV Controller Installation Guide


Table 10: VAV1507 point list
Point name Description Adjustable Enum set, range, or unit
Zone temperature offset - TE730
ZN-T-OFFSET (TE730) Adjustable delta °C
Sensor
0 = Satisfied
1 = Prmy Clg
2 = Supp Htg
ZNT-STATE Zone temperature state Read-only 3 = Box Htg
4 = Box Htg + Supp Htg
5 = Temperature Unreliable
6 = Unocc Ctrl Not Req'd
0 = Local
ZONE SETPOINT SOURCE Zone setpoint source Adjustable
1 = Remote

Troubleshooting
The following table contains troubleshooting information for the VAV controller. Table 12 provides LED status indicator
information for troubleshooting the controllers.
Note: If you experience short circuits in the 24 VAC power supply causing protective devices such as breakers or
fuses to trip, make sure that the power connections on the VAV controller are not reversed. The most common
cause of this problem is when the 24 VAC power supply on the controller is reversed but not reversed on a
connected secondary device. Improper wiring of this power terminal may cause a short circuit across the 24 VAC
power supply.
Table 11: Troubleshooting
Problem Possible cause and correction Verification
Controller is OFF. Cause: 1. Disconnect the Secondary of the 24
• Transformer has tripped: 1. Transformer is shorted. VAC transformer.
• Power is at Primary of 2. 24 VAC powered sensor is not 2. Use an ohm-meter to measure
Transformer, 0V at Secondary. wired with the same polarity as the between ~24 V HOT and COM; there
controller. must be no short circuit.

• Breaker/Fuse has tripped: 3. SA Bus device is not wired with the Note: Some installations require
• Power is at Primary of same polarity as the controller. the Secondary of the Transformer
to be Earth Grounded. If this is
Transformer, 24V at Secondary,
Correction: the case, verify that the Earth
0V at Fuse/Breaker.
1. Ensure polarity of ~24 V COM / ICOM / Ground connection is valid and not
+ 15VCOM/SA BUS COM on the shared between multiple pieces of
controller, auxiliary devices, and I/O is equipment.
the same.
2. Verify the short circuit has been
resolved with an ohm-meter.
3. Reset the breaker/fuse or replace the
transformer.
Note: When replacing the
transformer, it is best practice to
replace with a model that uses a
resettable circuit breaker. A circuit
breaker makes solving wiring
problems easier.

VAV1507 VAV Controller Installation Guide 13


LED status and states
Table 12: Status LEDs and description of LED states
LED label LED color Normal state Descriptions of LED states
Off Steady = No power
POWER Green On Steady
On Steady = Power is supplied by primary voltage
Blink - 2 Hz = Startup in progress, not ready for normal operation
FAULT Red Off Steady Off Steady = No faults
On Steady = Device fault
Blink - 2 Hz = Data transmission (normal communication)
SA BUS Green Blink - 2 Hz Off Steady = No data transmission (N/A - auto baud not supported)
On Steady = Communication lost; waiting to join communication ring
Blink - 2 Hz = Data transmission (normal communication)
FC BUS Green Blink - 2 Hz Off Steady = No data transmission (auto baud in progress)
On Steady = communication lost, waiting to join communication ring
On Steady = EOL is active
EOL Amber Off
Off Steady = EOL is not active

Accessories
Table 13: VAV1507 controller accessories (order separately)
Product code number Description
Portable MAP Gateway - Australia, China, India, Japan, Malaysia, New Zealand, Singapore,
TL-MAP1810-0PA
South Korea, Thailand
Portable MAP Gateway - Bahrain, Egypt, Iraq, Kuwait, Oman, Pakistan, Qatar, South Africa,
TL-MAP1810-0PM
UAE
TL-MAP1810-0PE Portable MAP Gateway - Turkey
TL-MAP1810-0PS Portable MAP Gateway - Saudi Arabia
Cable replacement set for the MS-BTCVT-1 or the NS-ATV7003-0; includes one 1.5 m (5 ft)
MS-BTCVTCBL-700
retractable cable
Transformer, 120/208/240 VAC primary to 24 VAC secondary, 92 VA, foot mount, 72.2 cm (30
Y64T15-0
in.) primary leads and 76.2 cm (30 in.) secondary leads, Class 2
Transformer, 120 VAC primary to 24 VAC secondary, 40 VA, foot mount (Y65AS), 20.32 cm (8
Y65A13-0
in.) primary leads and 76.2 cm (30 in.) secondary leads, Class 2
Transformer, 120/208/240 VAC primary to 24 VAC secondary, 40 VA, hub mount (Y65SP+),
Y65T42-0
20.32 cm (8 in.) primary leads and secondary screw terminals, Class 2
Transformer, 120/208/240 VAC primary to 24 VAC secondary, 40 VA, foot mount (Y65AR+),
Y65T31-0
20.32 cm (8 in.) primary Leads and secondary screw terminals, Class 2
AP-TBK1002-0 2-position screw terminal that plugs onto the VAV1507 spade lugs
AP-TBK4FC-0 Replacement MS/TP FC bus terminal, 4-position connector, blue, bulk pack of 10
TE730-29C-0 Sensor with temperature setpoint adjustment
TE730-39C-0 Sensor with temperature setpoint adjustment and occupancy button
TL-BRTRP-0 Portable BACnet/IP to MS/TP router

Table 14: Sensors supported by the VAV1507 controller


Sensor product family Description Supported type Connection to VAV1507
TE730 Analog sensors with occupancy option TSTAT port
Network sensors with occupancy option and RH% display
NSA7000
option Absolute setpoint type SA bus port or SA bus
NS7000 Network sensors with occupancy option, CO2 display spade lugs
NS8000 option, and RH% display option

14 VAV1507 VAV Controller Installation Guide


Technical specifications

Table 15: VAV1507 controller


Specification Description
Product code number JC-VAV1507-0: 32-bit, integrated VAV controller/actuator/pressure sensor – DPT for
cooling application, 24 VAC, FC and SA bus, includes 8-pin TSTAT port for use with TE-7xx
series non-communicating sensors
Communications protocol BACnet MS/TP
Supply voltage 24 VAC (nominal, 20 VAC minimum/30 VAC maximum), 50/60 Hz, Power Supply Class 2
(North America), Safety Extra-Low Voltage (SELV) (Europe)
Power consumption 14 VA maximum
Ambient conditions Operating: 0°C to 50°C (32°F to 122°F), 10% to 90% RH noncondensing
Storage: -40°C to 70°C (-40°F to 158°F), 5% to 95% RH noncondensing
Terminations SA bus and supply power: 6.3 mm (1/4 in.) spade lugs
FC bus: pluggable screw terminal block
TSTAT modular port: RJ-45 8-pin modular jack
SA bus modular port: RJ-12 6-pin modular jack
Controller addressing for BACnet MS/TP DIP switch set; valid field controller device addresses 4 to 127
(Device addresses 0 to 3 and 128 to 255 are reserved and not valid field controller
addresses.)
Communications bus RS-485:
FC bus: 0.6 mm (22 AWG) standard 3-wire, twisted, shielded cable recommended
between the supervisory controller and the VAV controller
SA bus: 0.6 mm (22 AWG) stranded, 4-wire (2-twisted pairs) shielded cable recommended
from the VAV controller to network sensors and other sensor and actuator devices;
includes a terminal to source 15 VDC supply power from the controller to SA bus devices
TSTAT port: 8-pin RJ-45 connector, 1 SA, 2 UI
SA bus port: 6-pin RJ-12 connector
Note: For more information, refer to the MS/TP Communications Bus Technical
Bulletin (LIT-12011034).
Processor RX651 32-bit Renesas® microcontroller
Memory 4 MB flash memory and 8 MB SDRAM
Universal input resolution UI analog input: 15-bit resolution on UIs at TSTAT port
Air pressure differential sensor Range: -500 Pa to 500 Pa (-2.0 in. H2O to 2.0 in. H2O)
Performance characteristics:
Zero point accuracy: 0.1 Pa
Span accuracy: 3% of reading
Actuator rating 4 N·m (35 lb·in) minimum shaft length = 44 mm (1-3/4 in.)
Mounting Mounts to damper shaft using single set screw and to duct with single mounting screw
Dimensions (height x width x depth) 165 mm x 125 mm x 73 mm (6.5 in. x 4.92 in. x 2.9 in.)
Center of output hub to center of captive spacer: 135 mm (5-5/16 in.)
Weight 0.66 kg (1.46 lb)
Compliance Europe:
CE Mark – Johnson Controls declares that this product is in compliance with the essential
requirements and other relevant provisions of the EMC Directive.
Australia and New Zealand:
RCM Mark, Australia/NZ Emissions Compliant.
BACnet International
BACnet Testing Laboratories (BTL) Protocol Revision 18 Listed BACnet Application Specific
Controller (B-ASC)

The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond
these specifications, consult the local Johnson Controls office. Johnson Controls shall not be liable for damages resulting from
misapplication or misuse of its products.

VAV1507 VAV Controller Installation Guide 15


Repair information
If the controller fails to operate within its specifications, replace the unit. For a replacement unit, contact the nearest
Johnson Controls representative.

Product warranty
This product is covered by a limited warranty, details of which can be found at www.johnsoncontrols.com/
buildingswarranty.

Software terms
Use of the software that is in (or constitutes) this product, or access to the cloud, or hosted services applicable to
this product, if any, is subject to applicable end-user license, open-source software information, and other terms
set forth at www.johnsoncontrols.com/techterms. Your use of this product constitutes an agreement to such terms.

Patents
Patents: https://jcipat.com

Contact information
Contact your local branch office: www.johnsoncontrols.com/locations
Contact Johnson Controls: www.johnsoncontrols.com/contact-us

© 2020 Johnson Controls. All rights reserved. All specifications and other information shown were current as of document revision and
are subject to change without notice.

www.johnsoncontrols.com

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