Lean Production System

Solar Panel Grass Cutter aka Sunny Cuts

Indira Raeesha Jasmine Pradnya Jalaludin Shofa Randy Akmalsyah Regita Easter Yasmin Fathiyyah
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Group 7 | PTI-02 Class

Bill of Material
Bill of material is a structured list identifying all materials and components required to construct a product.

Level 0 Solar Powered Grass Cutter (1)

Level 1 Solar Power (1) Handle (1) Machine (1) Body (1)

Solar Panel (1) Rubber (1) Wire (1) Wheels (4)

Battery (1) Handle tube (1) Mechanical Switch button (1)

components (1)
Level 2
Mulching blade (1)

Body cover (1)

Bill of Material
The specifications of the bill of materials that are needed for Sunny Cuts.

Component Level Item Name Quantity Needed Unit Cost/ Unit Total Cost Description
0 Solar Powered Grass Cutter 1 pcs - Rp4.438.000,00 Make
1 Solar Power 1 pcs - Rp3.378.000,00 Make
2 Solar Panel 1 pcs Rp2.000.000,00 Rp2.000.000,00 Buy
2 Battery 1 pcs Rp1.378.000,00 Rp1.378.000,00 Buy
1 Handle 1 pcs - Rp80.000,00 Make
2 Rubber 1 pcs Rp60.000,00 Rp60.000,00 Buy
2 Handle Tube 1 pcs Rp20.000,00 Rp20.000,00 Buy
1 Machine 1 pcs - Rp320.000,00 Make
2 Wire 1 m^2 Rp20.000,00 Rp20.000,00 Buy
2 Mechanical Components 1 pcs Rp300.000,00 Rp300.000,00 Buy
1 Body 1 pcs - Rp660.000,00 Make
2 Wheels 4 pcs Rp65.000,00 Rp260.000,00 Buy
2 Switch Button 1 pcs Rp50.000,00 Rp50.000,00 Buy
2 Mulching Blade 1 pcs Rp100.000,00 Rp100.000,00 Buy
2 Body Cover 1 pcs Rp250.000,00 Rp250.000,00 Buy
Operation Process Chart
Operation Process Chart is a graphical representation that shows the steps involved in a particular operation or process.

32 487’

41 541’

Operation Delay Transportation

OPC Miro Link Inspection Storage

Assembly Chart
Assembly chart is a diagram that describes the relationship between the components that will be assembled into a product.

Five assembly processes (A-1 to A-5)

assemble the four main components of
our products, namely solar panels,
handles, engines and bodies.
Thank You.

Group 4 | PTI-02 Class