Politeknik Negeri Batam

Jalan Ahmad Yani, Kel. Teluk Kering - Kec. Batam Kota

Batam 29461
Phone : (62) 778-469860 Fax : (62) 778-469860
Email : info@polibatam.ac.id

Page 1 of 2
PRELIMINARY WELDING PROCEDURE SPECIFICATION (pWPS)
(Section IX, ASME Boiler and Pressure Vessel Code)
Company Name Politeknik Negeri Batam By : Nugroho
Welding Procedure Specification No. 02/pWPS/GMAW R0 Date February, 2022 Supporting PQR No. (s) : 02/PQR/GMAW R0 Date February, 2022

Revision No. 0
Welding Process (es) GMAW Type(s) Semi-Auto
(Automatic, Manual, Machine, or Semi-Auto)

JOINTS (QW-402) Details Joint

Joint Design As Per Details Joint
Root Spacing As Per Details Joint
Backing (Yes) ( No) √
Backing Material (Type)

Metal Nonfusing Metal

Nonmetallic Other (Weld Metal)
Chemical Composition Backing N.A
Retainers Not Used
Sketches, Production Drawings, Weld Symbols or Written Description
shoul show the general arrangement of the parts to be welded. Where
applicable, the root spacing and details of weld groove may be specified.
(At the option of the Mfgr., sketches may be attached to illustrate joint design,
weld layers and bead sequence, e.g., for notch toughness procedures, for
multiple process procedures, etc.) or See Applicable Drawing & Weld Map
Joint Preparation
Shearing Machining Routing Other
Casting Stamping Thermal Cutting Process
Forging Filling Grinding

* BASE METALS (QW-403)

P-No. 1 Group No. 1 to P-No. 1 Group No. 1
OR
Specification and type / grade or UNS Number SA-36
to Specification and type / grade or UNS Number SA-36
OR
Chem. Analysis and Mech. Prop. -
to Chem. Analysis and Mech. Prop. -
Thickness Range :
Base Metal : CJP Groove 12 mm Fillet N.A
PJP Groove N.A Diameters N.A
Short Circuiting Transfer N.A
Maximum Pass Thickness ≤ 1/2 in. (13mm) (Yes) √ (No)
Other CJP = Complete Joint Penetration, PJP = Partial Joint Penetration

* FILLER METALS (QW-404)

Spec. No. (SFA) 5.18
AWS No. (Class) ER 70S-6
F-No. 6
A-No. 1
Size of Filler Metal(s)/Electrode(s) 1.2 mm
Filler Metal Product Form (Solid/Metal or Flux Cored) Solid
Flux/Wire Classification N.A
Alloy Flux N.A
± Filler N.A
± Flux N.A
Consumable Insert N.A
Alloy Element N.A
Supplemental Filler Metal N.A
Flux Trade Designation N.A
t Deposit/Weld Metal
Thickness Range :
Groove : 12 mm
Fillet : N.A
Flux Type N.A
Recrushed Slag N.A
Flux Type & Composition For ESW N.A
Wire to Plate N.A
Consumable Guide N.A
Other Manufacture brand ESAB Aristorod 12.50
 Politeknik Negeri Batam
Jalan Ahmad Yani, Kel. Teluk Kering - Kec. Batam Kota
Batam 29461
Phone : (62) 778-469860 Fax : (62) 778-469860
Email : info@polibatam.ac.id

Page 2 of 2

WPS No.: 01/pWPS/GMAW R0 Rev.: 0

POSITION (QW-405) POSTWELD HEAT TREATMENT (QW-407)
Position(s) of Groove 3G Temperature Range None
Welding Progression : Uphill √ Downhill N.A Time Range None
Position(s) of Fillet N.A Other None
Other None
GAS (QW-408)
PREHEAT (QW-406) Percent Composition
Preheat Temperature, Minimum Min. 95 ⁰C Gas (es) (Mixture) Flow Rate
Interpass Temperature, Maximum Max. 250 ⁰C Shielding Ar/CO2 80%/balance 15 - 20 L/min
Preheat Maintenance None Trailing N.A N.A N.A
Other Heating by burner Backing N.A N.A N.A
(Continuous or special heating where applicable should be recorded) Other N.A N.A N.A

ELECTRICAL CHARACTERISTICS (QW-409)

Other
Filler Metal
Wire Feed
Weld Layer Current Type Amps Speed Energy or Power Travel Speed (e.g., Remarks,
Process Volts (Range), V Comments, Hot Wire
(s) and Polarity (Range), A (Range), (Range) (Range), mm/min
Classification Diameter mm/min Addition, Technique,
Torch Angle, Etc.)
(mm)
As Required GMAW ER 70S-6 1.2 DC EP 100 - 350 - - 20 - 26 60 - 100 -

(Amps and volts, or power or energy range, should be recorded for each electrode size, position, and thickness, etc)

Current AC or DC : DC Polarity : EP
Amperage : As Table Above Voltage : As Table Above
± Pulsing : N.A
Tungsten Electrode : N.A
Pure Tungsten, 2 % Thoriated, etc
Mode of Transfer : Globular
Globular, Spray, Pulsed Spray Transfer to Short Circuiting Transfer or Vice Versa

Heat Input :
Other : None

TECHNIQUE (QW-410)
String or Weave : Weave (one capping)
Forehand or Backhand : N.A
Flame Characteristic : N.A
Orifice, Nozzle, or Gas Cup Size : nozzle ukuran berapa?
Method of Cleaning : Brushing, Grinding, Pickling or Other Mechanical Cleaning
Method of Back Gouging : N.A

Oscillation : N.A
Tube to Work Distance : N.A
Multiple or Single Pass (Per Side) : Multiple Pass Per Side
Multiple or Single Electrode(s) : Single Electrode
Closed to Out of Chamber Welding : N.A
Melt-in to Key Hole : N.A
Electrode Spacing : N.A
Peening : None
Thermal Process for P 11A & 11B: Not Used
Other : None

Prepared by, Approved by, Review/Approved by,

Welding Engineer QA/QC Manager