BNK POWER SOLUTION RSPL SITE ,DWARKA GUJARAT

Boiler:- BOILER HYDROTEST CHECK LIST & SOP (BOILER DCS) Date :-
S.No. Activity Yes No. Remark
1 Ensure all Fields side check list is OK.
2 Ensure MSSV & Its Bypass MOV closed condition.
3 Ensure all drain MOV closed condition.
4 Ensure all MOV & control Valve of Feed station & attemperator is closed condition.
5 Ensure Boiler hydro pump power supply is OK.
6 Ensure Demin Tank level is Ok.
7 Ensure availability of Demin Pump.
8
Ensure Drum vent MOV (LHS /RHS) open condition initially, close after reaching pressure upto 2.0 kg
9 Ensure all Drum level & Pressure transmitter working proper.
Pr.
Pr. Drop
Hydro Test Starting Activity Time Raising Remark
Rate
Rate
10 Start Filling water through Initial filling and fill upto 5 kg of Drum Pressure
11 After reaching pressure upto 5.0 kg stop initial filling
12 Ensure Hydro Jet Pump line up condition
13 Start Hydro pump and maintain the Increasing rate of pressure from (0.5-1.2 kg/cm2/min)
14 Drum Pressure 20kg/cm2 .
15 Drum Pressure 50kg/cm2 . Hold pressure for 5 minutes and calculate Pr. Drop rate
All Pressure part
16 Drum Pressure 80kg/cm2 . Hold pressure for 5 minutes and calculate Pr. Drop rate
area complete
17 Drum Pressure 110kg/cm2 . Hold pressure for 5 minutes and calculate Pr. Drop rate inspection to be
18 Drum Pressure 135kg/cm2 . Hold pressure for 5 minutes and calculate Pr. Drop rate done from Fields
side
19 Drum Pressure 165kg/cm2 . Hold pressure for 5 minutes and calculate Pr. Drop rate
All Pressure part
After completion of Hydro Test start Depressuring the Boiler Through Drum Vent Slowely at rate of area should be in
20
(1-2kg/cm2/min), all pressure part area to be inspected thoroughly during Depressuring sharp obesrvation
from Fields side
All Pressure part
21 Drum Pressure 110kg/cm2 . Hold pressure for 5 minutes and calculate Pr. Drop rate area complete
inspection to be
done from Fields
22 Drum Pressure 80kg/cm2 . Hold pressure for 5 minutes and calculate Pr. Drop rate
side
All Pressure part
area should be in
23 After complete inspection of pressure patrs, Depressurise boiler slowly upto Requirement.
sharp obesrvation
from Fields side

Remark:-

DCS Eng.. Shift- Incharge Staion Manager