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Water Treatment
Membrane Processes
- Introduction -
Membrane Separation
Membrane
Feed
Permeate
Particle or Solvent
Solute Molecule
Definition of Membrane Process
In a membrane separation process, a feed consisting
of a mixture of two or more components is partially
separated by means of a semipermeable barrier
through which one or more species move faster than
the other species
In water and wastewater treatment applications,
membrane processes are used as a solid/liquid
separation process. In this case, water is more
readily transported through the membrane than
solids (both suspended and dissolved)
Classification of
Membrane Operations
Driving force
Mechanism of separation
Membrane structure
Phases in contact
Classification of
Membrane Operations
Pressure-driven membrane operations
Permeation operations
Dialysis operations
Pressure-driven
Operations
Microfiltration (MF)
Ultrafiltration (UF)
Nanofiltration (NF)
Reverse Osmosis (RO)
Pressure-driven Membrane Processes
Pressure-driven Membrane
Processes
RO
The solvent is transferred through a dense
membrane tailored to retain salts and low-
molecular-weight solutes
To produce “pure” water from saline solution, feed
pressure must exceed the osmotic pressure of the
feed solution
In order to obtain economically viable flows, at least
twice the osmotic pressure must be exerted as
hydraulic pressure (e.g., 50-80 bars (700-1,100 psi)
for seawater)
Pressure-driven Membrane
Processes
NF
Sometimes referred to as low-pressure RO or
membrane softening process
Lies between RO and UF in terms of selectivity of the
membrane
Designed to remove multivalent ions but can remove
sodium and chloride fairly well
Looser NF membranes are more like UF and tighter
NF membranes more closely resemble RO
Recently has been employed for organic control
Typical operating pressure: 5-14 bar (70-210 psi)
Pressure-driven Membrane
Processes
UF
Considered as a clarification and disinfection operation
Membrane is porous and rejects most macromolecules,
microorganisms, and all types of particles
Osmotic pressure effects are negligible
Typical operating pressure: 0.5-5 bar (7-70 psi)
MF
Major difference between MF and UF is pore size –
0.05-5 micron for MF
Primary application is particulate removal (clarification)
Typical pressures like UF
Selection of Membrane Processes
conversions
1 atm = 101.3 kPa (kN/m2) = 14.7 psi gfd = LMH x 1.7
1 kPa = 0.145 psi or 1 psi = 6.90 kPa
1 psi = 0.068 atm
Ranges of Energy Consumption
Membrane Recovery Pressure Energy consumption
Class kWh per
psi kPa 1,000 gal m3
MF 94-98 15 100 0.1 0.4
UF 70-80 75 525 0.8 3.0
NF 80-85 125 875 1.4 5.3
LPRO 70-85 225 1,575 2.7 10.2
RO 70-85 400 2,800 4.8 18.2
ED 75-85 2.5 9.5
Permeation
Operations
Gas Permeation (GP)
Gas Diffusion
Pervaporation (PV)
Membrane Stripping (MS)
Membrane Distillation (MD)
Engineered Osmosis (EO)
Gas Separation
Industrial Applications of GP:
Separation of H2 from CH4, (H2 permeation rate
through dense membrane is very high)
Adjustment of H2-to-CO ratio in synthesis of gas
O2 enrichment of air
Removal of CO2
Drying of natural gas and air
Removal of He and organic
solvents from air
Gas Separation
N2
VENT
AIR
Pervaporation (PV)
Liquid/vapor separation – liquid partially vaporized through a
dense membrane
Solvent dissolves in the polymeric membrane, diffuses, and
evaporates on the permeate side
Rate of transfer of a constituent depends on its solubility in
the membrane
Activity difference maintained by partial vacuum on the
permeate side
Separation of solvents
PV is used to separate dissolved volatile
organic compounds (VOCs) from
aqueous solutions
Pervaporation (PV)
PV membrane separation systems are used in food
processing, gas separation, and water treatment.
Examples of applications include:
◼ Recovery of flavor compounds from food industry process
streams
◼ Recovery of ethanol from fermentation
and food industry process streams
◼ Removal of organic contaminants
from waste streams
◼ C2H4/C3H8
Membrane Stripping and
Membrane Distillation (MD)
Separation of volatile constituents from solution:
◼ Removal of volatile solutes or volatile solvent
Microporous hydrophobic membrane
◼ Polypropylene, PTFE, PVDF, nylon
Heated aqueous feed solution is brought into
contact with feed side of the membrane
The hydrophobic nature of membrane prevents
penetration of aqueous solution into the pores
Lower vapor pressure on the permeate side of the
membrane induces evaporation through the pores
Pores remain dry throughout the process !
Membrane Stripping and Membrane
Distillation – Basic Configurations
Feed Clean
Solution Water
Air Gap
Feed Sweep Feed
Solution Gas Direct Contact MD (DCMD) Solution
Feed Vacuum
Solution
Vacuum MD (VMD)
Engineered Osmosis
Forward osmosis (applications: wastewater treatment,
pretreatment, desalination, concentration)
Brine
Reconcentration Draw
Feed
Solution
DP=Dp
Brine Feed
DS
Anoxi Tank
c
Tank RO
Concentrated Permeate
DS Tank
UF Permeate and
Backwash Tank
Dialysis
Operations
Dialysis (DIA)
Donnan Dialysis
Electrodialysis (ED)
Dialysis Operations
The solute is transferred through the membrane, not
the solvent
The driving force is activity or an electrical potential
difference
Dialysis (DIA)
◼ The driving force is a transmembrane concentration
difference
◼ Selective passage of ions and low-molecular-weight
solutes and rejection of larger colloidal and high-
molecular-weight solutes
◼ Main application is hemodialysis
Electrodialysis (ED)
Operation by which ions diffuse through ion-
exchange membrane under the influence of electric
potential
Ion exchange membranes
◼ AEM: quaternary amines
◼ CEM: carboxylates, sulfonates
Plate and frame stacks
Efficient for desalination
of brackish water
Electrodialysis Reversal (EDR)
EDR is a variant of ED
The same membranes are used to provide a continuous self-
cleaning electrodialysis process which uses periodic reversal
of the DC polarity to allow systems to run at higher recovery
rates
Polarity reversal causes the concentrating and diluting flow
streams to switch after every cycle
Any fouling or scaling constituents are removed when the
process reverses, sending fresh product water through
compartments previously filled with concentrated waste
streams
EDR systems operate with higher concentrations in the brine
or concentrate streams with less flow to waste
http://www.gewater.com/images/multimedia/edr/index_flash.html
Electrodialysis Reversal (EDR)
Applications for EDR technology include municipal
drinking water, industrial process water, and
wastewater reuse projects
Municipalities find EDR successful for the removal of
radium, arsenic, and perchlorate as well as
desalination of well and surface waters
Other Classifications
Separating Mechanisms
Separation based on difference in size (sieving)
◼ MF, UF, DIA
Separation based on difference in solubility and
diffusivity of material in the membrane (solution-
diffusion mechanism)
◼ GP, PV, RO, FO
Separation based on difference in charges of the
species to be separated (electrochemical effects)
◼ ED, EDR
Rejection Capabilities
(pressure-driven processes)
RO membranes are typically characterized by manufacturers
in terms of NaCl rejection, e.g., 96% or 99.9% NaCl rejection
NF membranes may be characterized in terms of NaCl or
MgSO4 rejection or they may be characterized in terms of
molecular weight cut-off (MWCO)*, e.g., 98% MgSO4 and 80%
NaCl rejection
UF membranes are typically characterized using MWCO,
e.g., 13,000 or 80,000 MWCO
MF membranes are typically characterized by pore size, e.g.,
0.1 or 1 µm
Asymmetric – Composite
dense skin layer (0.1 to 0.5 µm)
porous membrane (50 to 150 µm)
Roga Module 1
ca. 1964
Spiral Wound Module Installation
Hollow Fiber Membrane Single
Fiber (left) vs. Module (right)
Hollow Fiber Membrane
Module (left) vs. bank (right)
Submerged Membrane – MF/UF
Uses
◼ Surface water treatment
◼ Pretreatment for RO
◼ Membrane bio reactors (MBR)
◼ Filtration for non-potable reuse (add MF after secondary
WW treatment and produce water for irrigation)
Operation
◼ Membranes are immersed in basin of feed water
◼ Operate under suction
Advantages
◼ Operate at lower pressures than pressurized systems
◼ Less fouling potential - good for wastewater treatment
◼ Membrane cleaning and fixing
Submerged Membranes
Air Bubble
Scouring of MF/UF
Membrane Hollow Fiber
Surface Basin
Membranes
System Configuration
Mix Fill and
React (1 hr)
BR1
MT
BR2 React
Draw (1 hr)
Permeate
Permeate
Cross Flow Operation
Feed vt Concentrate
vd
Permeate
Permeate
Operating
Packing Membrane Fouling
Cost Pressure Cleanability
Density Types Resistance
Capacity
Traditional
Spiral-Wound Low High High Many Fair Fair
Adapted from "Select Engineering Principles of Crossflow Membrane Technology" Osmonics Inc. Technical Paper, P/N 56821
Membrane Materials
Polymeric membranes: Ceramic membranes:
◼ Polysulfone ◼ Aalumina
◼ Polyethersulfone ◼ Titania
◼ Polyphenylsulfone ◼ Zirconia
◼ Polyvinylidene Fluoride (PVDF) ◼ ATZ mix
◼ Polypropylene (PP)
◼ Polyethylene (PE) ➢ chemical, mechanical and
◼ Cellulose and Cellulose acetates thermal stability
(CA) ➢ ability of steam sterilization
◼ Polyamide (PA) and back flushing
◼ Polyacrylonitrile (PAN) ➢ high abrasion resistance
◼ Polytetrafluoroethylene (PTFE) ➢ high fluxes
◼ Polycarbonate (PC) ➢ durable
◼ Polymethylmethacrylate ➢ bacteria resistance
(PMMA) ➢ possibility of regeneration
➢ dry storage after cleaning
Membrane Properties
Pure water permeability (PWP)
Pore size
Molecular Weight Cut-Off (MWCO)
Hydrophobicity/hydrophilicity
Surface/pore charge
Surface roughness
Chemical stability / chlorine tolerance
Principles of Mass Transport and
Rejection in Pressure-Driven
Membrane Processes
Feed Concentrate
A, B
Qf, Cf, Pf Qc, Cc, Pc
Permeate
Qp, Cp, Pp
Material Balance in Membrane
Separation
Mass balance for water flow
Qf = Qc + Qp
Product recovery
r = (Qp/Qf)·100%
Example of Process Recovery
Assuming each membrane (or each stage) operated
at 20% recovery, what is the total system recovery
R1 gal R2 gal
100 gal R3 gal
R1 gal R2 gal
100 gal R3 gal
❑ Product recovery
r = (Qp/Qf)·100%
❑ Global Rejection
Cf − Cp Cp
R = 100% = 1 − 100%
Cf Cf
Rejection (R)
Location-specific ratio of product concentration and
feed concentration
Global rejection… cp
R = 1 − * 100%
cf
cp
Global system rejection… Rmass = 1 − r * 100%
cf
http://watertreatmentguide.com/temperature_correction.htm
Temperature Effects
Change in temperature may result in a wide range of
effects that go beyond the viscosity of the permeate
alone
Different ways to model effects of temperature:
◼ Arrhenius equation: JT = J20 exp (s/T)
◼ J20 = permeate flux at reference temperature of 20 °C
◼ s = empirical constant, membrane specific
◼ T = temperature
JT
For MF and UF: Flux20 = FluxT (μT/μ20); or = 1.03(T −25 )
J 25
1.6E-03
1.4E-03
1.2E-03
1.0E-03
8.0E-04
6.0E-04
4.0E-04
2.0E-04
0.0E+00
0 20 40 60 80 100
Membrane Fouling
Deposition
◼ Silt and suspended solids
Scaling
◼ Inorganic deposits formed due to
concentration of sparingly soluble
salts beyond the chemical solubility
limit
Biofouling
◼ Microbiological growth entering or
within element
Organic fouling
◼ Interactions of natural or synthetic
organics
Scaling SEM
Scaling SEM
Silt Density Index (SDI)
Empirical test of filterability
Measures the tendency of a raw water to foul a
membrane
◼ Use 0.45 μm filter in a dead-end filtration cell
◼ ti – time required to filter a fixed volume of raw water
through a clean membrane (~500 ml)
◼ tf – time required to filter the same volume after the
membrane has been used for a defined length of time
◼ Standard conditions: 47 mm filter, 2 bar (30 psi)
transmembrane pressure, total time (tt) of 900 sec
100(1 − t i t f )
SDI =
tt
CEEN 470
Water and Wastewater Unit Operations
Water Treatment
Membrane Processes
Microfiltration and Ultrafiltration
Overview
Initial use of deep filtration microfilters…disposable,
not sustainable…
MF membranes provide removal by retention of
contaminants on the membrane surface
Lowest pressure membrane process
Pore size of 0.05 – 5 micron
Cake filtration provides additional removal
capabilities …smaller particles than pore size can be
removed
Current Status
MF and UF generally accepted as being capable of
meeting filtration requirements for drinking water
production
◼ Turbidity removal / disinfection
MF can resolve the conflict between need to provide
primary disinfection and DBP formation
LT2ESWTR identified membranes as treatment
technique for higher level removal of
cryptosporidium
Substantial diversification of membrane processes
and configurations
Filtration Spectrum
Treatment Capabilities
Removal of particulate matter
◼ Turbidity
◼ Particles
◼ Microbial control
Removal of organic and inorganic species when feed
water is pretreated (coagulation, adsorption)
◼ DOC/DBP precursors
◼ color / taste / odor
◼ Pesticides
◼ Iron / manganese (aeration / chemical oxidation)
◼ Arsenic
Treatment Capabilities
Parameter Pretreatment needed for substantial removal
MF UF
Particulate/microbial Turbidity None None
Protozoa None None
Bacteria None None
Viruses Coagulation None
Organic TOC Coagulation / PAC Coagulation / PAC
DBP precursor Coagulation / PAC Coagulation / PAC
Color Coagulation / PAC Coagulation / PAC
T&O Coagulation / PAC Coagulation / PAC
Pesticides PAC PAC
Inorganic Iron & manganese Oxidation Oxidation
Arsenic Coagulation Coagulation
Hydrogen sulfide Oxidation Oxidation
Modes of Application
Turbidity Removal
Particle Removal
Water Permeation Across
Clean MF/UF Membranes
Pure water transport through clean porous
membrane is:
◼ Directly proportional to transmembrane pressure (ΔP)
◼ Inversely proportional to viscosity (μ)
Modeled using modified form of Darcy’s Law:
Qtotal DP
J= =
A mRm
p r 4 DP
Q1 pore =
8m Dz
pore = #pores/A
p r DP 4
r DP 8tDz
2
J= pore = Rm =
8mt Dz 8mt Dz r2
Significant Parameters
Pore size has the highest effect on resistance to
water flow
Pore size distribution
Specific flux for membrane comparison
◼ Calculated based on area on feed side
PFi + PFo
DP = − Pp
2
Reduction in Membrane Productivity
Flux Decline Mechanisms
◼ Fouling
◼ Concentration polarization
◼ Resistance in Series
http://books.google.com/books?id=SqHUSd3vk1oC&pg=PA160&lpg=PA160&dq=temperature+correction+factor+ultrafiltration&source=web&ots=21o8VFucPS&sig=hpvbPyECYwEiLkX4BZSiX
Reductions in Permeate Flux
Crossflow Filtration
Pressure
Feed Concentrate
Membrane
Permeate
Reduction in Permeate Flux over
Time
Reversible vs. irreversible fouling
Increase in Transmembrane
Pressure Over Time
Reversible vs. irreversible fouling
Classwork: UF Recovery
Assuming the following operating scenario:
◼ UF treatment plant with 48 HydraCap60 membrane
elements
◼ 20 min operation with average productivity of 55 gfd
◼ backwash with product water for 45 sec uses 1500 gal of
permeate
http://www.membranes.com/pdf/HYDRAcap.pdf
High-Pressure
Membrane Technologies:
Nanofiltration and Reverse Osmosis
Membrane Separation
Nanofiltration (NF)
“Membrane Softening”
◼ π = osmotic pressure
◼ M = molarity (mol/L)
◼ R = Ideal Gas Constant =
0.0821 L·atm/mol·K
◼ T = temperature (K)
Osmotic Pressure
Applied pressure
needed to stop
osmosis
STEP 1
Pure Solvent
Solution
Semipermeable
Membrane
Osmotic Pressure
Osmotic Pressure is a VERY sensitive measure of
Molarity
Seawater contains 34 g NaCl per liter
M = 34 g/L / 58.5 g/mol = 0.582 M
STEP 2
Pure Solvent
Solution
Semipermeable
Membrane
Mass Transfer and Permeate Flux
Water (permeate) Flux
◼ Jw = Qp/A = Aw(ΔP – Δπ) [gfd, LMH]
◼ Js = BDCs
Kw = water mass transfer coefficient
ΔP = transmembrane pressure differential
B = salt permeability
water
σ = 1, semipermeable
solute
pore
water
The Reflection Coefficient, σ
1 < σ < 0, partial selective
solute pore
water
Mass Transfer and Permeate Flux
Mass transfer limited
dcp c bulk
Transmembrane pressure
Concentration Polarization
and Membrane Scaling
Boundary Scale
Layer
J C
m
C s J = Qp/Ah
dc
D K = 1.62(UD2/2bL), U=Qt/Av
dx
Cb
Cp
Bulk Product
T = Temperature
JT (T − 25 )
= 1.03
J 25
Temperature Effects
22
20
Water Flux (L/m2-hr)
18
16
14
12
10
1
0.9
Normailzed Permeate Flux (J/Jo)
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0 50 100 150 200 250
Runtime (hours)