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Low production cost involved producing more The budgetary constraint limits the flow of
products. The more products produced the materials in the production floor
lesser cost of production
RESOURCE PLANNING STRATEGIES
It involved market penetration strategy as
products become competitive in the market but The development of more production
with moderate cost in advertising. technology and the advent of more modern
machine for production would lead to higher
• Product differentiation demand for supplies for the manufacturing
-is based on customer demand. organization.
-is providing the customer with more
Requirements for the Development of
product selection. Producing this kind of
Strategic Resource Planning:
products will involve higher production and • Comprehensive understanding of
labor cost. the corporate strategic plan.
The salaries and wages paid for those in This model assumes that the usage of materials
charge of purchasing, canvassing and is proportionately equal to the delivery of
receiving of the materials, and maintaining materials in the production line:
them in storage are part of the ordering cost.
Quantity discounts
Transportation expenses in the inspection of
the materials at the supplier plant site are cost Quantity discounts are price reduction
associated with ordering the materials. offered by suppliers for volume orders. When
quantity discount is offered, the buying
• Shortage cost
organization must be able to compute
Shortage cost is the result when demand for between the carrying cost, storage cost and
the products exceeds the supply inventory at amount of capital investments.
hand. It is considered as production cost due
ORDERING SCHEDULE AND SAFETY
to availability of the needed materials for
STOCKS
processing. This is also called opportunity
cost for not meeting customer demand which The ordering of materials needed in the
could have been an earned profit for the production line needs constant analysis and
organization. study. When to order the materials is called the
material reorder point (MRP). The time of
THE DETERMINATION OF ECONOMIC material delivery must be made so that the
ORDER QUANTITY stock level is still enough to supply production
operation
Manufacturing organization or any processing
company engaged in the production of goods to • The rate of demand based
satisfy consumer demand must place periodic on production schedule
orders of the necessary materials
• The lead time of delivery
All decisions to purchase materials involve cost
such as ordering cost, storage cost, investment • The extent of demand and
time variability
cost and other associated cost related to
• The degree of stock risk and
materials inventory.
the operation costs involve
The economic order quantity model/
SAFETY LEVEL OF STOCK
Task necessary to carry additional
This is used to identify the order size that will
minimize the annual cost of holding inventory inventories in stock to reduce the risk of
and the ordering cost. running out of materials during the ordering
lead-times
This model works effectively under the
following conditions: Safety stock then is the buffer level of
inventory that will sustain the supply of
• The firm manufactures one kind of
materials while waiting for the arrival of
product
• The annual demand forecast is identified replenishment.
Inventory turnover is the time it takes for the
The amount of safety stocks that is inventory to move from finished warehouse to
appropriate for a given situation depends on the point of customer acceptance and payment.
the following:
• The percentage of sales volume
• The average demand rate and • Purchasers must consider the estimates of
average lead-time. sales volume to determine the amount of
inventory that should be available in stock
The average demand rate is the production to meet the operation's demand
requirements for any given time either on
weekly or monthly bases. • The par stock approach
• Demand and lead time variability. The par stock approach requires that
purchaser determines the level of inventory
Demand is predicted on the schedule of item that must continually be in stock from
production. The demand projection varies with one delivery date to the next in order to meet
the plant operating capability and the the customer demand.
prevailing condition at work.
EFFECTIVE INVENTORY MANAGEMENT
• The demand service level.
Effective inventory management is all about
The demand service level is the average time knowing what is on hand and what is in use. It
by which the supplier can deliver the goods to must reflect how much finished products were
the production line. produced.
The data availability within the procurement
system is within the tip of the finger with the Balancing inventory management is paying
advent of the computerized system in materials attention to three key aspects: the
inventory
• Time of delivery
MODELS FOR MATERIALS ORDERING
This refers to the supplier processing an order
and delivering the same to the production floor.
• Fixed interval model
• Processing time until goods are
The fixed-order interval model is the process of
finished
ordering materials at fixed interval for a given
period say weekly or on a monthly base or a The processing time refers to the time by which
time frame where stock inventory is determined the good goes out into the production floor
to run out. until it is ready for shipment to the intended
buyer.
• Fixed quantity model
This is the process of ordering materials at • The number of units required at one
fixed quantity at varying intervals based on particular period
materials consumption. The number of units required for a particular
item to keep production moving. Overstocking
MANAGING INVENTORY TO of materials means cost.
SALES VOLUME
Logistics Management
THE ROLE OF TRANSPORTATION IN
The most important component of inventory PURCHASING
management is the knowledge of what quantity
of parts or materials to order and when to order The role of supply manager in the flow of
it information and physical supply is from the
supplier to the ultimate customer.
• Inventory turnover
Transportation involves facilitating the
movement of raw materials and component • Cost - the more urgent the delivery, the
parts from the supplier to the manufacturing higher the cost
plant and then the finished product to the
ultimate consumers. • Reliability is the quality of service
rendered in terms of speed