CN104629254B - A kind of manufacture method of continuous lod po... https://patents.google.com/patent/CN104629254B/en?q=preparing+po...

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A kind of manufacture method of continuous lod polyether-ether-ketone composite material prepreg tape and
equipment

Abstract
CN104629254B
The invention discloses a kind of manufacture method and equipment of continuous lod polyether-
China
ether-ketone composite material prepreg tape, its method comprises: 1) dividing sinker; 2)
preheating; 3) coated: the continuous tow after preheating enters impregnation mold, mix in
impregnation mold with the modi�ed PE EK resin melt extruded from twin screw extruder, modi�ed Download PDF Find Prior Art Similar
PE EK resin melt is coated on continuous tow under pressure; 4) reel.Its equipment comprises the
yarn divider, heating container, blending device and the wind2 that set gradually from left to right, Other languages: Chinese
wherein blending device comprises twin screw extruder and the impregnation mold be connected on
Inventor: 黄志高, 周华民, 张云, 高西萍, 侯斌魁, 张逸, 郑兵
the twin screw extruder, and impregnation mold is coated on continuous tow under pressure for the
resin melt making resin �ow channel �ow out; Wind2 is for reeling from impregnation mold prepreg Current Assignee : Huazhong University of Science and
tape out.This invention ensures that the continuous prodution of prepreg tape, blending and Technology
modifying and �ber impregnation integration, decrease technological process, improve e�ciency.

Worldwide applications

2015 CN

Application CN201510075434.2A events

2015-02-12 Application �led by Huazhong University of

Science and Technology

2015-02-12 Priority to CN201510075434.2A

2015-05-20 Publication of CN104629254A

2015-09-23 Application granted

2015-09-23 Publication of CN104629254B

Status Active

2035-02-12 Anticipated expiration

Info: Patent citations (5), Cited by (26), Legal events, Similar

documents, Priority and Related Applications

External links: Espacenet, Global Dossier, Discuss

Claims (10) Hide Dependent

1. a manufacture method for continuous lod polyether-ether-ketone composite material prepreg tape, is characterized in that: comprise the following steps:

1) dividing sinker: many continuous �bres carry out dividing sinker, smooth in yarn divider, obtain continuous tow;

2) preheating: continuous tow enters in heating container and carries out preheating;

3) coated: the continuous tow after preheating enters impregnation mold, mix in impregnation mold with the modi�ed PE EK resin melt extruded from twin screw extruder,
modi�ed PE EK resin melt is coated on continuous tow under pressure; Under pressure, melt is squeezed in the surface of continuous tow and penetrates between continuous
�bre in gap, and such continuous tow is just evenly wrapped up in the melt;

4) reel: namely the continuous tow being coated with modi�ed PE EK resin melt out obtains prepreg tape afterwards from impregnation mold, and then prepreg tape is wound on
wind2.

2. the manufacture method of a kind of continuous lod polyether-ether-ketone composite material prepreg tape according to claim 1, is characterized in that: step 3)
described in the preparation process of modi�ed PE EK resin melt as follows:

3.1) mix is prepared: mix comprises following raw material by ratio of weight and the number of copies:

3.2) mix is sent into melt blending in twin screw extruder and namely obtain described modi�ed PE EK resin melt.

3. the manufacture method of a kind of continuous lod polyether-ether-ketone composite material prepreg tape according to claim 2, it is characterized in that: step 3.1)
in the preparation process of mix as follows: sulfobenzide to be added in acetone and to stir, be dissolved in after acetone until sulfobenzide, add PEEK powder in
described ratio again and stir, the mixing solutions of sulfobenzide and acetone being penetrated in PEEK powder and forms uniform mixture; After acetone volatilizees
completely, add PEK-C, lubricant and oxidation inhibitor and stir, be i.e. obtained described mix.

4. the manufacture method of a kind of continuous lod polyether-ether-ketone composite material prepreg tape according to claim 2, it is characterized in that: step 3.2)
in the rotating speed of twin screw extruder be set to 25 ~ 100rpm/min, the temperature of its melt zone is set to 350 ~ 400 DEG C, and the winding speed of described
wind2 is 5 ~ 20m/min.

5. the manufacture method of a kind of continuous lod polyether-ether-ketone composite material prepreg tape according to claim 4, it is characterized in that: the
Heating temperature of described heating container is 250 ~ 320 DEG C, the temperature in described impregnation mold is lower than the temperature of the melt zone
of forcing machine 5 ~ 10 DEG C.

6. the manufacture method of a kind of continuous lod polyether-ether-ketone composite material prepreg tape according to claim 1, is characterized in that: step 1)
described in the yarn divider tension force be applied on continuous �bre be 5 ~ 50N.

7. the manufacture method of a kind of continuous lod polyether-ether-ketone composite material prepreg tape according to claim 1, it is characterized in that: also
comprise the step to carrying out air cooling or water-cooled from impregnation mold prepreg tape out, prepreg tape enters wind2 after carrying out air cooling or water-
cooled and reels.

8. a producing apparatus for continuous lod polyether-ether-ketone composite material prepreg tape, is characterized in that: comprise the yarn divider, heating container,
blending device and the wind2 that set gradually from left to right, wherein,

Yarn divider comprises multiple guide wheel, for making continuous �bre arranged in parallel thus forming continuous tow;

Heating container, for carrying out preheating to continuous tow;

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Blending device, comprises twin screw extruder and the impregnation mold be connected on the twin screw extruder, and described impregnation mold is arranged on the resin
outlet place of twin screw extruder, and impregnation mold is provided with resin inlet in the position of the discharge port corresponding to twin screw extruder; Described
impregnation mold comprises mold shell, core rod and die head, the left and right open at both ends of described mold shell, core rod and die head are all sleeved in mold shell,
described die head is sleeved on the right-hand member of mold shell, described core rod is provided with the core rod hole be convenient to �ber and passed through,
described die head is provided with the die holes be convenient to the continuous tow after by melt coating and passed through, core rod hole and die holes are all set to circular
hole, form resin �ow channel between described core rod and mold shell, die head; The right-hand member of described core rod is provided with the �rst tapered portion left
large and right small, the position that inwall is corresponding to the �rst tapered portion of described die head is provided with the second tapered portion left large and right
small, the tapering that the tapering of described second tapered portion is greater than the �rst tapered portion is to make resin �ow channel narrow gradually and the diameter
of the second tapered portion right-hand member is greater than the diameter of die holes thus forms ba�e portion on die head, there is spacing in the longitudinal direction
along mold shell between described core rod and die head, the resin melt �owed out to make resin �ow channel is coated on continuous tow under pressure;

Wind2, for reeling from impregnation mold prepreg tape out.

9. the producing apparatus of a kind of continuous lod polyether-ether-ketone composite material prepreg tape according to claim 8, it is characterized in that: be
provided with sensor between described blending device and wind2, described sensor is for detecting the diameter of prepreg tape.

10. the producing apparatus of a kind of continuous lod polyether-ether-ketone composite material prepreg tape according to claim 8, it is characterized in that: be
provided with refrigerating unit between described blending device and wind2, described refrigerating unit is used for prepreg tape is cooled.

Description

A kind of manufacture method of continuous lod polyether-ether-ketone composite material prepreg tape and equipment

Technical �eld

The invention belongs to matrix material and strengthen preparation �eld, more speci�cally, relate to a kind of manufacture method and equipment of continuous lod
polyether-ether-ketone composite material prepreg tape.

Background technology

Continuous �ber reinforced thermoplastic composite prod has many excellent over-all propertieies, uses comparatively extensive.Continuous �ber reinforced
thermoplastic composite material is �rst preserved in the mode of prepreg tape, and then is continuous �ber reinforced thermoplastic composite prod by prepreg tape
machine-shaping.The mechanical property of prepreg tape is good, and production e�ciency is high, demand rapid growth; Prepreg tape is normally prepared by
impregnating resin body by �ber (such as carbon �ber).Thermoplastic resin prepreg tape, owing to possessing outstanding recyclability and toughness, is more and more
applied.Polyether-ether-ketone is as a kind of new special material, and its �bre reinforced composites are widely used in semi-conductor, automobile, the �elds such as
aerospace.

At present, the manufacture method of the continuous �ber reinforced thermoplastic plastic composite material prepreg of open report mainly comprises solution
impregnation, powder infusion and melt impregnation etc.; Polyether-ether-ketone is di�cult to be dissolved by usual vehicle, and powder infusion due to dipping time,
temperature, pressure and diameier size very large to prepreg tape quality in�uence, wayward; Therefore, more continuous lod polyether-ether-ketone composite material
prepreg tape manufacture method is used to be melting preimpregnation at present.

Current molten prepolymer leaching method, after being mostly that continuous tow fully �oods with molten resin near extruding dies, by sizing die head, pull-out rod is
also cut into different lengths pellet.Although not picture traditional �bre does not strengthen, directly by �ber and polymer melt blending extrusion, the �ber after
extruder head also has and to a certain degree damages, and is unfavorable for �bre reinforced composites shock strength and rigidity.

Long �ber reinforcement polyether-ether-ketone composite material manufacture method, its gordian technique be melt the intrafascicular dispersiveness of continuous
�bre with can wetting property, and the interfacial bonding property between �ber and resin matrix.Patent CN201020194522.7 discloses in a kind of long �ber reinforced
thermoplastic composites production process for �ooding the melt tank of glass.This patent in melt tank, can be avoided the damage of �ber at head place by the
synchronous melt extrusion of forcing machine; Circulating of melt is coated on �ber surface, also effectively avoids melt and retains a percentage of the total pro�ts for
the enterprise's own use for a long time in a mold and the situation producing thermolysis.But for polyether-ether-ketone, its melt temperature is within the scope of 340
~ 400 DEG C, and after melting, viscosity is very high, only by melt tank, melt is di�cult to immerse �brous bundle inside completely.Meanwhile, interface interaction
weak between �ber and resin matrix is not considered in that patent yet, is unfavorable for the raising of prepreg tape mechanical property.

Summary of the invention

For above defect or the Improvement requirement of prior art, the invention provides a kind of manufacture method and equipment of continuous lod polyether-ether-
ketone composite material prepreg tape, solve the �ber that polyether-ether-ketone composite material prepreg tape exists in steeping process and be easy to impaired
and problem weak with resin matrix interface interaction; Present method easy handling, and can continuous prodution continuous lod polyether-ether-ketone composite
material prepreg tape, this equipment can effectively be enhanced productivity.

For achieving the above object, according to one aspect of the present invention, provide a kind of manufacture method of continuous lod polyether-ether-ketone
composite material prepreg tape, comprise the following steps:

1) dividing sinker: many continuous �bres carry out dividing sinker, smooth in yarn divider, obtain continuous tow;

2) preheating: continuous tow enters in heating container and carries out preheating;

3) coated: the continuous tow after preheating enters impregnation mold, mix in impregnation mold with the modi�ed PE EK resin melt extruded from twin screw
extruder, modi�ed PE EK resin melt is coated on continuous tow under pressure; Under pressure, melt is squeezed in the surface of continuous tow and penetrates
between continuous �bre in gap, and such continuous tow is just evenly wrapped up in the melt;

4) reel: namely the continuous tow being coated with modi�ed PE EK resin melt out obtains prepreg tape afterwards from impregnation mold, and then prepreg tape is
wound on wind2.

Preferably, step 3) described in the preparation process of modi�ed PE EK resin melt as follows:

3.1) mix is prepared: mix comprises following raw material by ratio of weight and the number of copies:

3.2) mix is sent into melt blending in twin screw extruder and namely obtain described modi�ed PE EK resin melt.

Preferably, step 3.1) in the preparation process of mix as follows: sulfobenzide to be added in acetone and to stir, be dissolved in after acetone until sulfobenzide, add
PEEK powder in described ratio again and stir, the mixing solutions of sulfobenzide and acetone being penetrated in PEEK powder and forms uniform mixture; After
acetone volatilizees completely, add PEK-C, lubricant and oxidation inhibitor and stir, be i.e. obtained described mix.

Preferably, step 3.2) in the rotating speed of twin screw extruder be set to 25 ~ 100rpm/min, the temperature of its melt zone is set to 350 ~ 400 DEG C, and the winding
speed of described wind2 is 5 ~ 20m/min.

Preferably, the Heating temperature of described heating container is 250 ~ 320 DEG C, and the temperature in described impregnation mold is lower than the
temperature of the melt zone of forcing machine 5 ~ 10 DEG C.

Preferably, step 1) described in the yarn divider tension force be applied on continuous �bre be 5 ~ 50N.

Preferably, also comprise the step to carrying out air cooling or water-cooled from impregnation mold prepreg tape out, prepreg tape enters wind2 after carrying out air
cooling or water-cooled and reels.

A kind of producing apparatus of continuous lod polyether-ether-ketone composite material prepreg tape, comprise the yarn divider, heating container, blending device
and the wind2 that set gradually from left to right, wherein, yarn divider comprises multiple guide wheel, for making continuous �bre arranged in parallel thus forming
continuous tow;

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Heating container, for carrying out preheating to continuous tow;

Blending device, comprises twin screw extruder and the impregnation mold be connected on the twin screw extruder, and described impregnation mold is arranged on
the resin outlet place of twin screw extruder, and impregnation mold is provided with resin inlet in the position of the discharge port corresponding to twin screw extruder;
Described impregnation mold comprises mold shell, core rod and die head, the left and right open at both ends of described mold shell, core rod and die head are all
sleeved in mold shell, described die head is sleeved on the right-hand member of mold shell, described core rod is provided with the core rod hole be convenient to �ber
and passed through, described die head is provided with the die holes be convenient to the continuous tow after by melt coating and passed through, between described
core rod and mold shell, die head, forms resin �ow channel; The right-hand member of described core rod is provided with the �rst tapered portion left large and right
small, the position that inwall is corresponding to the �rst tapered portion of described die head is provided with the second tapered portion left large and right small, the
tapering that the tapering of described second tapered portion is greater than the �rst tapered portion is to make resin �ow channel narrow gradually and the diameter of
the second tapered portion right-hand member is greater than the diameter of die holes thus forms ba�e portion on die head, there is spacing in the longitudinal
direction along mold shell between described core rod and die head, the resin melt �owed out to make resin �ow channel is coated on continuous tow under pressure;

Wind2, for reeling from impregnation mold prepreg tape out.

Preferably, be provided with sensor between described blending device and wind2, described sensor is for detecting the diameter of prepreg tape.

Preferably, be provided with refrigerating unit between described blending device and wind2, described refrigerating unit is used for prepreg tape is cooled.

In general, the above technical scheme conceived by the present invention compared with prior art, the present invention is theoretical and extruding type impregnation
mold in conjunction with blending and modifying, while guarantee polyether-ether-ketone composite material prepreg tape continuous prodution, be mainly and improve
polyether-ether-ketone and continuous tow interface interaction in prepreg tape, improve the performance of prepreg tape, simple and convenient, following bene�cial
effect can be obtained:

1) the present invention is under twin screw extruder effect, is mixed into sulfobenzide DPS and phenolphthalein PEK in PEEK, reduces melt viscosity in Blending
Processes, can improve interface interaction, improve dipping effect;

2) the present invention have employed extruding type impregnation mold, and melt is coated on continuous �bre under pressure, and has penetrated in the gap between
continuous �bre, ensures effective connection of modi�ed PE EK resin and continuous tow;

3) the present invention by regulating the winding speed of extruder screw rotating speed, wind2, can make the two interlock, to make the content of �ber in prepreg tape
realize controlled, is convenient to control the content of �ber in the continuous �ber reinforced thermoplastic composite prod of follow-up manufacture;

4) impregnation mold of the present invention can be used for the prepreg tape preparing all size content, and the diameter �exibility and changeability of die holes and
this diameter are determined by the content of �ber in prepreg tape;

5) this invention ensures that the continuous prodution of prepreg tape, blending and modifying and �ber impregnation are combined, decreases technological process,
improve e�ciency; In production, �ber is without damage, and the prepreg tape after winding is non-granulation also, ensure that the mechanical property of product;
Prepreg tape compression molding after the later stage can be compiled into different shape simultaneously, workability is strong.

Accompanying drawing explanation

Structural representation when Fig. 1 is producing apparatus of the present invention work.

Embodiment

In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present
invention is further elaborated.Should be appreciated that speci�c embodiment described herein only in order to explain the present invention, be not intended to limit the
present invention.In addition, if below in described each embodiment of the present invention involved technical characteristic do not form con�ict each other and just
can mutually combine.

A manufacture method for continuous lod polyether-ether-ketone composite material prepreg tape, comprises the following steps:

1) dividing sinker: many continuous �bres carry out dividing sinker, smooth in yarn divider 1, obtain continuous tow; Therefore, the Main Function of yarn divider 1 makes
continuous �bre one by one smooth;

2) preheating: continuous tow enters in heating container 2 and carries out preheating;

3) coated: the continuous tow after preheating enters impregnation mold 5, mix in impregnation mold 5 with the modi�ed PE EK resin melt extruded from twin screw
extruder 3, modi�ed PE EK resin melt is coated on continuous tow under pressure;

4) reel: namely the continuous tow being coated with modi�ed PE EK resin melt out obtains prepreg tape afterwards from impregnation mold 5, and then prepreg tape is
wound on wind2 8.

Preferably, step 3) described in the preparation process of modi�ed PE EK resin melt as follows:

3.1) mix is prepared: mix comprises following raw material by ratio of weight and the number of copies:

3.2) mix is sent into twin screw extruder 3 melt blending and namely obtain described modi�ed PE EK resin melt.

Wherein, described continuous �bre is through that coupling agent treatment crosses, and its kind is not limit, and can adopt continuous glass �bre or continuous carbon
�bre etc.; Coupling agent can adopt anilinomethyl triethoxysilane, vinyltriethylsilane or vinyltrimethoxy silane etc.

Described PEEK (polyether-ether-ketone) is typical linear aromatic race macromolecular compound, and it is a kind of high-performance thermoplastic special plastic,
applies to aerospace �eld in a large number, and the present invention preferably adopts Britain Wei Gesi PEEK/450G further

Described PEK-C (phenolphthalein PEK) is the independently developed novel polyaryletherketone of China, is amorphous material, and its salient features is close with
PEEK ten points, well can dissolve in halohydrocarbon, aprotic polar solvent are as DMF, DMAC, DMSO and NMP.

Sulfobenzide of the present invention (DPS) is as softening agent, and it is white �aky crystals, is dissolved in hot ethanol, ether and benzene, is slightly soluble in hot
water, be insoluble to cold water.

The oxidation inhibitor that the present invention selects can be irgasfos 168, i.e. three (2,4-di-t-butyl) phenyl-phosphite; Or antioxidant 1010, i.e. four [β-(3,5-di-tert-butyl-
hydroxy phenyl) propionic acid] pentaerythritol ester; The equal white crystalline powder of said two devices.

The lubricant that the present invention selects is preferably ethylene bis stearic acid amide, or polyvalent alcohol stearate lubricant; Polyvalent alcohol stearate lubricant
is speci�cally designed to the processing of thermostability engineering plastic, as lubrication and the raising processibility of the systems such as PC, PBT, PET, PEEK,
PPS.

Mix to make the raw material in mix, �rst sulfobenzide (DPS) is dissolved in appropriate acetone, stir, to promote to dissolve, after DPS fully dissolves, add PEEK powder
in described ratio, fully stir, make the mixing solutions of DPS and acetone penetrate in the porous loose structure of PEEK, form uniform mixture.In order to ensure that
DPS mixes in PEEK powder, preferably under whipped state, acetone being volatilized, after acetone volatilizees completely, stirring again after adding PEK-C, lubricant
and oxidation inhibitor, to mix, can mix be obtained.

Preferably, step 3.2) in the rotating speed of twin screw extruder 3 be set to 25 ~ 100rpm/min, the temperature of its melt zone is set to 350 ~ 400 DEG C, and the
winding speed of described wind2 8 is 5 ~ 20m/min.

Preferably, the Heating temperature of described heating container 2 is 250 ~ 320 DEG C, and the temperature making temperature and melt after continuous tow
preheating relatively, produces larger stress when can not run into suddenly the melt of heat.In addition, temperature in impregnation mold 5 is lower than the
temperature of the melt zone of forcing machine 5 ~ 10 DEG C, on the one hand, melt itself can take impregnation mold 5 to the heat of twin screw extruder 3 in
extrusion, and the temperature of impregnation mold 5 need not higher than the temperature of the melt zone of forcing machine; On the other hand, reduce temperature
in impregnation mold 5 a little, be also conducive to making melt maintain certain viscosity thus improve melt to the squeezing action of �ber.

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Preferably, also comprise the step to carrying out air cooling or water-cooled from impregnation mold 5 prepreg tape out, continuous tow enters wind2 8 and reels after
carrying out air cooling or water-cooled.

Be mixed into DPS to PEEK resin in the present invention, can effectively reduce PEEK melt viscosity, improve the mobility of PEEK melt, be easy to wetting �bre; PEK-C
with PEEK has similar structural unit on the other hand, ensure that the consistency of blend, and the phthalein side base on PEK-C chain is a strong polar group, forms
strong reactive force with �ber surface, do not reducing in material mechanical performance situation, effectively can improve the boundary strength of prepreg tape.In
addition, the present invention can select different material mixture ratios by the processing requirement of prepreg tape, its technique practicality and handiness higher.

In addition, present invention also offers a kind of producing apparatus of continuous lod polyether-ether-ketone composite material prepreg tape, comprise the yarn
divider 1, heating container 2, blending device and the wind2 8 that set gradually from left to right, wherein, yarn divider 1 comprises multiple guide wheel, for making
continuous �bre arranged in parallel thus forming continuous tow; Preferred as one, described yarn divider 1 comprises and has tension controller, and the tension force
that tension controller acts on continuous tow is preferably 5 ~ 50N.

Heating container 2 of the present invention carries out preheating to continuous tow for enter impregnation mold 5 at continuous tow before;

Blending device, the impregnation mold 5 comprising twin screw extruder 3 and be connected on twin screw extruder 3, described impregnation mold 5 is arranged on
the resin outlet place of twin screw extruder 3, and impregnation mold 5 is provided with resin inlet in the position of the discharge port corresponding to twin screw
extruder 3; As preferably, twin screw extruder 3 and impregnation mold 5 are linked together by coupling device 4, and described coupling device 4 is provided with
through hole, so that melt enters in impregnation mold 5.Described impregnation mold 5 comprises mold shell 54, core rod 52 and die head 53, the left and right open at
both ends of described mold shell 54, core rod 52 and die head 53 are all sleeved in mold shell 54, described die head 53 is sleeved on the right-hand member of mold
shell 54, described core rod 52 is provided with the core rod hole be convenient to �ber and passed through, described die head 53 is provided with the die holes be
convenient to the continuous tow after by melt coating and passed through, core rod hole and die holes are all set to circular hole, resin �ow channel 51 is formed
between described core rod 52 and mold shell 54, die head 53, the right-hand member of described core rod 52 is provided with the �rst tapered portion 521 left large and
right small, the position that inwall is corresponding to the �rst tapered portion 521 of described die head 53 is provided with the second tapered portion 531 left large
and right small, the tapering that the tapering of described second tapered portion 531 is greater than the �rst tapered portion 521 narrows gradually to make resin �ow
channel 51, and the diameter of the second tapered portion 531 right-hand member is greater than the diameter of die holes thus forms ba�e portion 532 on die head 53,
ba�e portion 532 also can make resin �ow channel 51 narrow further, itself and the second tapered portion 531 block melt �ow and to melt composition reactive force
jointly near the part of die head 53, and then strengthen melt to the squeezing action of �brous bundle, there is spacing in the longitudinal direction along mold shell 54
between described core rod 52 and die head 53, the resin melt �owed out to make resin �ow channel 51 is coated on continuous tow under pressure.

Described core rod 52 and die head 53 are preferably 1 ~ 3cm along the spacing of mold shell 54 longitudinal direction; The cone angle of taper ratio �rst tapered portion
521 of the second tapered portion 531 is little 5 ° ~ and 10 °, to make resin �ow channel 51 narrow, thus resin can act on continuous tow by mineralization pressure after
resin �ow channel 51 �ows out.

As preferably, described impregnation mold 5 adopts No. 45 steel; The structure of impregnation mold 5 of the present invention is different from common dipping
coating equipment, but adopts extruding type principle.After resin melt enters the resin �ow channel 51 of impregnation mold 5, owing to there is spacing along the
longitudinal direction of mold shell 54 between core rod 52 and die head 53, and ba�e portion 532 on die head 53 and the second tapered portion 531 can have the drag
effect of a stop near the part of die head 53 to melt.Under pressure, melt can merge into a closed melt ring and be coated on the continuous �bre through core rod hole
between core rod 52 and die head 53, melt is made to be squeezed in the surface of continuous tow and to penetrate between continuous �bre in gap, such continuous
tow is just evenly wrapped up in the melt, and the continuous tow being then coated with resin is gone out in die holes again.

The size of the difference of the cone angle of the �rst tapered portion 521 and the second tapered portion 531, spacing between core rod 52 and die head 53 pressure of
decisive action on continuous tow simultaneously.Pressure suffered by continuous tow was not only the pressure of the melt along resin �ow channel 51, but also be
subject to ba�e portion 532 and the second tapered portion 531 obstruction near the part of die head 53 to a kind of reverse extrusion of continuous tow from melt, the
acting in conjunction of two kinds of pressure, make melt tightly be wrapped in continuous tow surface and in�lter between continuous �bre, form good dipping
effect.And common mould, melt there is no pressure and acts on continuous �bre, it cannot in�lter in the gap between continuous �bre one by one, and be just simply
coated on the surface of continuous tow, interface binding power is weak, almost do not have melt to enter in gap between such continuous �bre, obviously greatly can
reduce the mechanical property of prepreg tape, the prepreg tape of manufacture of low quality.

In sum, this impregnation mold 5 relies on the �rst tapered portion 521 and the second tapered portion 531 that resin �ow channel 51 is narrowed gradually just, rely on
again ba�e portion 532 that resin �ow channel 51 is narrowed further and ba�e portion 532 and the second tapered portion 531 near the part of die head 53 to the
reactive force of melt, thus the resin melt that resin �ow channel 51 is �owed out applies pressure on continuous tow, and can in�lter in the gap between continuous
�bre.The melt of common impregnation mold is then di�cult to the gap in�ltered between continuous �bre.

Described impregnation mold 5 needs heating, and heat-supplying mode is not limit, and Resistant heating, Infrared Heating or deep fat can be adopted to heat.

Continuous tow after preheating enters impregnation mold 5, and now modi�ed PE EK resin melt enters the resin �ow channel 51 in impregnation mold 5 after twin-screw
extrusion; Between core rod 52 and die head 53, resin melt, under squeezing action, in�ltrates with continuous tow, dissolves each other, �oods, be tightly coated on �ber
surface.

In addition, the present invention is also provided with wind2 8, and for reeling from impregnation mold 5 prepreg tape out, wind2 8 can draw continuous tow and
advance.As a kind of implementation method, described wind2 8 comprises the rotating disk for the continuous tow that reels, speed control 5 ~ the 20m/min of rotating
disk, for ensureing that polyether-ether-ketone is in the coated homogeneity of �ber surface, the screw speed of rotary speed and twin screw extruder 3 realizes
coordinated signals.

Further, be provided with sensor 6 between described blending device and wind2 8, described sensor 6 is for detecting prepreg tape diameter, and the effect of sensor 6,
mainly in order to adjustment kit overlays on �ber surface PEEK resin thickness, prevents coated uneven.By infrared electronic technology, the diameter from
impregnation mold 5 prepreg tape is out fed back to Controlling System, Controlling System controls twin screw extruder 3 screw speed and rolling speed realizes
interlock, to regulate the diameter of prepreg tape to set(ting)value.

Be provided with refrigerating unit 7 between described blending device and wind2 8, described refrigerating unit 7 cools for making prepreg tape.Described refrigerating
unit 7 can adopt the mode such as air cooling or water-cooled to cool.

The rotary speed of twin screw extruder 3 screw speed and winding device determines the amount being coated on �ber surface PEEK resin jointly, and die head pore
size accounts for the decision of matrix material mass percentage by �ber.For ensureing that continuous tow can pass through die head 53 smoothly, the diameter in
core rod hole is slightly larger than continuous tow, and die head 53 is detachable in preimpregnation mould, and die head 53 speci�cation is different because of pore
size change, can arbitrarily change as required; And the diameter of the die holes of die head 53 is by the content in�uence in prepreg tape of PEEK resin, need to be
converted by formula;

The diameter calculation formula of die holes is

Wherein D is the diameter of die holes, unit cm; D is continuous tow external diameter, unit cm; ρ is the density of modi�ed PE EK resin melt, and unit is g/cm 3; m �berfor
the quality g/m of unit length continuous tow; Wt% is the mass percent of �bre content in prepreg tape.

The rotary speed of described wind2 8 controls 5 ~ 20m/min, and for ensureing that polyether-ether-ketone is in the coated homogeneity of �ber surface, the screw
speed of rotary speed and twin screw extruder 3 must realize linking.The screw speed of rotary speed and twin screw extruder 3 determines the amount being coated on
polyether-ether-ketone resin on continuous tow.Screw speed is slower, and polyether-ether-ketone melt extrusion amount is fewer, and rotary speed is faster, and the time
that continuous tow is extruded by melt is shorter, then the melt content on surface is fewer, and the �bre content of prepreg tape is higher; Otherwise, then lower.

The present invention is theoretical and extruding type impregnation mold 5 in conjunction with blending and modifying, while guarantee polyether-ether-ketone
composite material prepreg tape continuous prodution, be mainly and improve polyether-ether-ketone and continuous tow interface interaction in prepreg tape, improve
the performance of prepreg tape, simple and convenient, be mainly manifested in several aspect:

1) under twin screw extruder 3 acts on, in polyether-ether-ketone, be mixed into sulfobenzide DPS and phenolphthalein PEK, reduce blend viscosity, can interface
interaction be improved, improve dipping effect;

2) on preimpregnation equipment de-sign, have employed extruding type preimpregnation equipment, make melt be coated on �ber surface under pressure, in the gap
between in�ltrated �ber, ensure effective connection of modi�ed PE EK resin and continuous tow;

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CN104629254B - A kind of manufacture method of continuous lod po... https://patents.google.com/patent/CN104629254B/en?q=preparing+po...

3) can, by regulating the interlock of extruder screw rotating speed, wind2 8 rotary speed, the content of �ber in prepreg tape be made to realize controlled;

4) impregnation mold 5 can be used for the prepreg tape preparing all size content, and die head 53 is detachable, and its pore size �exibility and changeability, is
determined by the content of resin in prepreg tape;

5) ensure that the continuous prodution of prepreg tape, blending and modifying and �ber impregnation integration, decrease technological process, improve e�ciency;
In production, �ber is without damage, and the prepreg tape after closing quotation is non-granulation also, ensure that the mechanical property of product; Prepreg tape
compression molding after the later stage can be compiled into different shape simultaneously, workability is strong.

Embodiment 1

Preparing carbon �ber content is 53% reinforced polyether ether ketone composite material prepreg, and step is as follows:

1) in mix, the ratio of weight and number of each raw material is as follows:

Wherein polyether-ether-ketone (PEEK) selects Britain Wei Gesi PEEK/450G;

Wherein phenolphthalein PEK (PEK-C) is produced by chemical plant, Xuzhou, its limiting viscosity 0.81;

Wherein sulfobenzide (DPS) is produced with Suzhou Yin Sheng chemical company;

2) raw material is mixed;

3) carry out on producing apparatus shaping: mix enters twin screw extruder 3 (melt zone temperature is 380 DEG C) by hopper, after melting, modi�ed PE EK resin melt
enters in the resin �ow channel 51 of impregnation mold 5, and continuous tow is wound device 8 and draws advance; Melt extruding continuous tow also enters in die
holes, and continuous tow is evenly wrapped in polyether-ether-ketone resin, and between polyether-ether-ketone in�ltration continuous �bre in gap; Wherein, continuous
�bre adopts continuous carbon �bre, and it is through silane coupling agent vinyl Trimethoxy silane A-171 process; The tension controller of yarn divider 1 controls at
50N, and the screw speed of twin screw extruder is 25rpm/min, and wind2 8 rotary speed is 20m/min; In addition, the temperature of heating container is 250 DEG C, and
the temperature of twin screw extruder is 380 DEG C, and the temperature of impregnation mold is 372 DEG C;

4) from impregnation mold 5 out prepreg tape cooling after, rolling on wind2;

5) prepreg tape reeled can weave after cutting into chunks after wind2 8 is taken off again, and stacks three layers successively, puts into mould compression molding,
die temperature is 370 DEG C, insulation 1h also applies 10MPa pressure, and then naturally cooling is shaping, can obtain polyether-ether-ketone composite prod.

Embodiment 2

Preparing carbon �ber content is 30% reinforced polyether ether ketone composite material prepreg, and step is as follows:

1) in mix, the ratio of weight and number of each raw material is as follows:

2) raw material is mixed;

3) carry out on producing apparatus shaping; The device parameter of the present embodiment and the difference of embodiment 1 are, the tension control of the tension
controller of yarn divider 1 is at 30N, and the screw speed of twin screw extruder 3 is 45rpm/min, and the winding speed of wind2 8 is 7.5m/min; In addition, the
temperature of heating container is 300 DEG C, and the temperature of twin screw extruder is 400 DEG C, and the temperature of impregnation mold is 390 DEG C;

4) from impregnation mold 5 out prepreg tape cooling after, rolling on wind2;

5) prepreg tape reeled can weave after cutting into chunks after wind2 8 is taken off again, and stacks three layers successively, puts into mould compression molding,
die temperature is 370 DEG C, insulation 1h also applies 10MPa pressure, and then naturally cooling is shaping, can obtain polyether-ether-ketone composite prod.

The present embodiment gained composite prod mechanical property contrasts common preparation technology and Britain Wei Gesi PEEK/450CA30, and mechanical
property is as shown in the table.

Table 1 mechanical property contrast table

As can be seen from the table, same �bre content, composite property prepared by the continuous lod PEEK prepreg tape produced by the present invention is obviously
better than former preparation technology, is more or less the same with PEEK/450CA30.

Embodiment 3

Preparing carbon �ber content is 21% reinforced polyether ether ketone composite material prepreg

1) in mix, the ratio of weight and number of each raw material is as follows:

2) raw material is mixed;

3) carry out on producing apparatus shaping; The device parameter of the present embodiment and the difference of embodiment 1 are that the tension control of the
tension controller of yarn divider 1 is at 5N, and the screw speed of twin screw extruder is 100rpm/min, and wind2 8 winding speed is 5m/min; In addition, the
temperature of heating container is 320 DEG C, and the temperature of twin screw extruder is 350 DEG C, and the temperature of impregnation mold is 345 DEG C;

4) from impregnation mold 5 out prepreg tape cooling after, rolling on wind2;

5) prepreg tape reeled can weave after cutting into chunks after wind2 8 is taken off again, and stacks three layers successively, puts into mould compression molding,
die temperature is 380 DEG C, insulation 1.5h also applies 12MPa pressure, and then naturally cooling is shaping, can obtain polyether-ether-ketone composite prod.

Those skilled in the art will readily understand; the foregoing is only preferred embodiment of the present invention; not in order to limit the present invention, all any
amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope
of the present invention.

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CN104891828A * 2015-05-29 2015-09-09 成都亨通光通信有限公司 Coating system bene�cial to thickness uniformity of coating

CN104876454A * 2015-05-29 2015-09-02 成都亨通光通信有限公司 Secondary optical �ber coating mechanism

CN104985720A * 2015-05-29 2015-10-21 成都亨通光通信有限公司 Restrictive coating laying system facilitating optical �ber surface quality

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CN106432912A * 2016-09-30 2017-02-22 江苏旭华圣洛迪建材有限 Preparation method of carbon �ber reinforced thermoplastic plastic particles
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CN106426619A * 2016-09-30 2017-02-22 江苏旭华圣洛迪建材有限 Preparing method for aramid �ber reinforced thermoplastic plastic particles
公司

CN106432913A * 2016-09-30 2017-02-22 江苏旭华圣洛迪建材有限 Preparation method of basalt �ber reinforcement thermoplastic plastic particles
公司

CN106433109A * 2016-09-30 2017-02-22 江苏旭华圣洛迪建材有限 Preparation method of cellulose �ber reinforced thermoplastic particle
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CN106393472A * 2016-09-30 2017-02-15 江苏旭华圣洛迪建材有限 Preparation method for glass �ber reinforced thermoplastic plastic particles
公司

CN106985303B * 2017-05-15 2019-04-30 北京化工大学 A kind of pelletizing production line of long �ber composite material

CN109267182B * 2017-07-18 2020-12-11 翁庆隆 Carbon �ber tow forming device and carbon �ber tow forming method

CN108000904A * 2017-11-29 2018-05-08 四川大学 A kind of preparation method and equipment of continuous-�lament woven fabric
enhancing thermoplastic composite

CN108032537B * 2017-12-01 2020-05-05 宁波伯骏智能科技有限公 Preparation process of continuous �ber reinforced plate
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WO2020197707A1 * 2019-03-01 2020-10-01 Rensselaer Polytechnic System and method for in-situ impregnation of continuous �ber tows with
Institute thermoplastic resin

CN110067083B * 2019-04-19 2020-06-26 武汉纺织大学 Peripheral annular cavity type ventilation die assembly system

CN110126307A * 2019-05-13 2019-08-16 浙江宏远新材料科技有限 A kind of continuous �ber reinforced thermoplastic resin composite �lament and
公司 preparation method thereof

CN111058187B * 2019-12-27 2021-03-19 中南大学 Preparation method and equipment of SiC �ber prepreg tape attached with
interface layer

CN111497170B * 2020-04-03 2021-05-11 武汉理工大学 3D prints preparation facilities with �liform carbon-�bre composite

CN112092322B * 2020-09-01 2022-06-24 宁波诺丁汉新材料研究院 Full-automatic processing production line of low-cost desktop level multi-
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CN112873829A * 2021-01-08 2021-06-01 中南大学 Composite material wire impregnation reinforcing device and method for additive
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CN113185801A * 2021-04-16 2021-07-30 航天材料及工艺研究所 Polyether-ether-ketone composite material 3D printing wire material applicable to
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Priority And Related Applications

Priority Applications (1)

Application Priority date Filing date Title

CN201510075434.2A 2015-02-12 2015-02-12 A kind of manufacture method of continuous lod polyether-ether-ketone composite material prepreg tape and
equipment

Applications Claiming Priority (1)

Application Filing date Title

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Legal Events

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2015-05-20 C06 Publication

2015-05-20 PB01 Publication

2015-06-17 C10 Entry into substantive examination

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2015-09-23 GR01 Patent grant

Concepts

machine-extracted Download Filter table

Name Image Sections Count Query match

Poly ether ether ketone title,claims,abstract,description 69 0.000

poly[4-(4-benzoylphenoxy)phenol] polymer title,claims,abstract,description 69 0.000

composite material title,claims,abstract,description 41 0.000

manufacturing process title,claims,abstract,description 23 0.000

resin claims,abstract,description 69 0.000

resin claims,abstract,description 69 0.000

impregnation claims,abstract,description 67 0.000

�ber claims,abstract,description 63 0.000

mixture claims,abstract,description 31 0.000

mixing claims,abstract,description 27 0.000

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CN104629254B - A kind of manufacture method of continuous lod po... https://patents.google.com/patent/CN104629254B/en?q=preparing+po...

Name Image Sections Count Query match

heat treatment claims,abstract,description 22 0.000

method claims,abstract,description 13 0.000

acetone claims,description 24 0.000

Diphenyl sulfone claims,description 15 0.000

cooling claims,description 13 0.000

melt claims,description 12 0.000

raw material claims,description 10 0.000

powder claims,description 9 0.000

stirring claims,description 9 0.000

preparation method claims,description 8 0.000

winding claims,description 8 0.000

corresponding claims,description 6 0.000

lubricant claims,description 6 0.000

coating agent claims,description 4 0.000

coating method claims,description 4 0.000

inhibitor claims,description 4 0.000

inhibitory effect claims,description 4 0.000

oxidation claims,description 4 0.000

oxidation reaction claims,description 4 0.000

Show all concepts from the description section

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