Inspection Report

PLACE M/s CHW Forge Pvt Ltd, Unit II, Ghaziabad

PUMP TYPE RSR 400-2 (PCP), Primary coolant Pump

CUSTOMER NPCIL

PROJECT RSR 400/2 Project GHAVP 1&2

NPCIL P.O. No. CMM/MEQ/10-33-02-10-33-2-1102/e-PO/20565 Dtd.17.01.2018

W.O Number WO/20-21/A-511 NCA

KSB P.O. No. 4505355620 Amendment Dated 01/02/21

Inspection Date: 14 Dec 21 to 16 Dec 21

Scope of Inspection: Heat Treatment witness as per Approved as noted remark by NPCIL

Heat Treatment procedure: PR5 42281 Rev01, Reviewed by NPCIL-Mumbai, dated 22.07.21,
Approved as noted remark by NPCIL.
Document Referred:
Inspection Test Plan: MSP-PR542060, MSP-PR542026, MSP-PR542128

PARTICIPANTS

M/s CHW Pvt Ltd, Unit II M/s KSB Limited

Sh Sanjay Sharma, Sh A.B Rai Sh Devesh Chauhan

Details of Activities carried out:

1. Dimensional checked for P.O Item number 10,20,30,40,50,190,250,260,280,290 in rough condition. Quantity 18,
including test piece. Dimensions found within acceptable limits, hence acceptable.

 For detail please refer Dimensional report No: HT/DR/21-22/HT-001 Signed Dated 15.12.21.
 All items hard punched with KSB Stamp No. 6 for identification. (Furnace Charging Batch 01)

2. Furnace loading & unloading witnessed as per furnace charging plan for Group No: B6914.

Table 01: Loading & unloading witness (HT)- Day 1

Sr. P.o Description Qty Specification Heat Group Soaking Soaking Cooling
No Item No. No. Temperatur Time medium
No. e (Celsius) (Hours)
1 10 Test Rod: 65 Diax1620 1 SA182F347 21L0403 B6914 At 1050 2.0 Water
Piece mm long
2 20 Rod: 65 Diax1620 1 SA182F347 21L0403 B6914 At 1050 2.0 Water
mm long
3 30 Rod: 65 Diax1620 1 SA182F347 21L0403 B6914 At 1050 2.0 Water
mm long
4 40 Rod: 65 Diax1620 1 SA182F347 21L0403 B6914 At 1050 2.0 Water
mm long
5 50 Rod: 65 Diax1620 1 SA182F347 21L0403 B6914 At 1050 2.0 Water
mm long
6 190 Rod: 35 Diax400 1 SA182F347 21L0403 B6914A At 1050 2.0 Water
Test mm long
Piece
7 250 Plate: 445x76mm 3 SA182F347 21L0403 B6914B At 1050 2.0 Water

1|Page
 Test long
Piece
8 260 Plate: 445x76mm 3 SA182F347 21L0403 B6914B At 1050 2.0 Water
long
9 280 Plate: 720x78mm 3 SA182F347 21L0403 B6914C At 1050 2.0 Water
Test long
Piece
10 290 Plate: 720x78mm 3 SA182F347 21L0403 B6914C At 1050 2.0 Water
long

 Loading temperature checked & verified: 1050 Degree Celsius

 Rate of heating verified: 91 Degree Celsius per hour
 Calibration records: Verified & found under due date
 For detail please refer Furnace charging plan report HT/F/08 Rev. E01 Signed Dated 14.12.21 (Furnace No:
RRM/F/17)
 Heat treatment sheet & chart reviewed with reference to approved and noted procedure for group No. B6914,
found as per specification, hence acceptable.
For detail please refer Heat treatment sheet (QAQC/F/17 Rev E2 Signed dated 15.12.21 & 16.12.21) and HT chart
Signed Dated 15.12.21& 16.12.21
 Water temperature before quenching & water temperature after quenching measured and verified, found acceptable.

Quenching data sheet (HT/F/01 Rev E04) reviewed and verified. For detail please refer Quenching data sheet signed dated

15.12.21 & 16.12.21

3. Dimensional checked for P.O Item number 100, 110,120,130,140,210,230,310,320 in rough condition. Quantity
14 including test piece. Dimensions found within acceptable limits, hence acceptable.
 For detail please refer Dimensional report No: HT/DR/21-22/HT-002 Signed Dated 15.12.21.
 All items hard punched with KSB Stamp No. 6 for identification. (Furnace Charging Batch 02)
Furnace loading & unloading witnessed as per furnace charging plan for Group No: B-6920

4. Hardness test witnessed as per ASTM E-10 2018, after Heat treatment on all forging’s items including test piece.
Observed values as per hardness testing report. For detail please refer hardness report HT/F/05, Rev E1 Dated
15.12.21 & 16.12.21

Table 02: Loading and unloading witness (HT): Day 2

Sr. P.o Description Qty Specification Heat Group Soaking Soaking Cooling
No Item No. No. Temperatur Time medium
No. e (Celsius) (Hours)
1 100 Rod:140 1+1TP SA182F347 21L040 B6920 At 1050 6.0 Water
Test Diax635 mm 3
Piece long
2 110 Rod:140 1 SA182F347 21L040 B6920 At 1050 6.0 Water
Diax635 mm 3
long
3 120 Rod:140 1 SA182F347 21L040 B6920 At 1050 6.0 Water
Diax635 mm 3
long
4 130 Rod:140 1 SA182F347 21L040 B6920 At 1050 6.0 Water
Diax635 mm 3
long
5 140 Rod:140 1 SA182F347 21L040 B6920 At 1050 6.0 Water
Diax635 mm 3
long
6 210Test Rod:205 1 SA182F347 21L040 B6920A At 1050 6.0 Water
Piece Diax650 mm 3
long
7 230Test Rod:360 1 SA182F347 21L040 B6920B At 1050 6.0 Water
Piece Diax270 mm 3
long
8 310 test TPCasing: 435 3 SA182F347 21L040 B6920C At 1050 6.0 Water

2|Page
 piece LGX320X170 3
MM Thk
9 320 TPCasing: 435 3 SA182F347 21L040 B6920C At 1050 6.0 Water
LGX320X170 3
MM Thk

 Loading temperature checked & verified: 1050 Degree Celsius

 Rate of heating verified: 94 Degree Celsius per hour
 Calibration records: Verified & found under due date
 For detail please refer Furnace charging plan report HT/F/08 Rev. E01signed Dated 15.12.21 (Furnace No:
RRM/F/17)
 Heat treatment sheet & chart reviewed with reference to procedure for group No. B-6920 & B6914, found as per
specification, hence acceptable.
 For detail please refer Heat treatment sheet (QAQC/F/17 Rev E2 Signed dated 15.12.21 & 16.12.21) and HT chart
Signed Dated 15.12.21& 16.12.21

Conclusion: Heat treatment witnessed with as approved remark and all points incorporated verified.
Loading temp – 60°C (14.12.2021) & 69°C (15.12.2021)
Heating rate – 91°C/H For batch & 94°C/H
Soaking temperature – 1050°C
Soaking time – 2 Hours & 6 hours
Temperature of water – 17.6 °C & 30.4°C before quenching
22.4°C max & 35.3°C max after quenching
Time taken for quenching furnace to water – 47 seconds Max
Job temperature before quenching – 1036°C, 1040°C, 1037°C, 1041°C
Water temperature during soaking: 17.6°C and at the time of removal of Job: 30.4°C

Name: Name:
Sign: Sign:
Date: Date:

3|Page