Doc No.

: IMSR/QA/89C
STATISTICAL PROCESS CONTROL STUDY Rev. No. / Date: 00 / 01.01.2020

PART NAME : ROUND INSTRUMENT : VERNIER CALIPER L.COUNT : 0.02 mm Date : 16-05-2022
PART NO. : 29169-EN352-Ø60 SPECIFIC : 60 +0.8/-0 mm MACHINE : ROLLING
SAMPLE SIZE : 50 OPERATION : ROUND HOT ROLLING NO.OF DECIMALS: 2
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 60.80 SAMPLE D2 A2 D4
1 60.35 60.45 60.37 60.35 60.39 60.33 60.36 60.45 60.35 60.35 1 1.123 2.560 3.270
2 60.39 60.42 60.36 60.39 60.33 60.36 60.39 60.40 60.39 60.39 2 1.128 1.880 3.270
3 60.36 60.36 60.36 60.36 60.33 60.33 60.37 60.40 60.36 60.36 L.T.L. 60.00 3 1.693 1.020 2.570
4 60.32 60.64 60.39 60.35 60.35 60.36 60.36 60.36 60.35 60.35 4 2.059 0.730 2.230
5 60.37 60.33 60.36 60.37 60.36 60.45 60.36 60.36 60.37 60.37 5 2.326 0.590 2.110

XLARGE 60.39 60.64 60.39 60.39 60.39 60.45 60.39 60.45 60.39 60.39 Xmax. = 60.64 NO.OF NON CONFORMING PART = 0 NOS.
XSMALL 60.32 60.33 60.36 60.35 60.33 60.33 60.36 60.36 60.35 60.35 Xmin. = 60.32
RANGE 0.07 0.31 0.03 0.04 0.06 0.12 0.03 0.09 0.04 0.04 R - BAR = 0.08300 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 60.36 60.44 60.37 60.36 60.35 60.37 60.37 60.39 60.36 60.36 X - BAR = 60.3738 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.3200 Specification Width(S) = 0.80 Index (K)={2 x (D-XBAR)/S} = 0.066 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 60.4000 Interval = 0.06 Selecting no. of classes = 5 60.1280 60.1920 0 0
Starting Point = 60.3200 No. of readings = 50.00 Shift Of 'X-BAR' from 'D' = 0.0262 60.1920 60.2560 0 0
60.2560 60.3200 1 1
60.3200 60.3840 35 36
60.3840 60.4480 10 46
60.4480 60.5120 3 49
60.5120 60.5760 0 49
60.5760 60.6400 1 50
60.6400 60.7040 0 50
60.7040 60.7680 0 50
60.7680 60.8320 0 50
60.8320 60.8960 0 50
U.C.L.XBAR = 60.42
L.C.L.XBAR = 60.32
U.C.L.RBAR = 0.17513

L.C.L.RBAR = 0

Std.Dev."s" = 0.05

Cp=(S/6s) = 2.77

Cpk={1-K}xPp) = 2.59
CONCLUSION : - PROCESS IS EXCELLENT