GANDHARV TUKARAM TIKAM

PRN:-2119040 SR.NO:-48

Report on Site Visit

Site visit report to Design & Construction of precasted , pre tentioning and
post tentioning of bridge girder and pier caps at J kumars Infra Projects
Limited ,casting yard, MML, 2B, MMRDA Exhibition ground, BKC.
PROJECT DETAILS
Name of the Work: MUMBAI METRO LINE 2B-C101
Scope of the Work: Total Length- 12.824 Kms
Total No. of stations- 10 Nos
Viaduct Length- 10.964 Kms
Station Length- 1.86 Kms
Special span- 08 Nos
Iconic Bridge- 2 Nos
Client: Mumbai Metro Region Development Authority (MMRDA)
GC: Ayesa Spain- Italfer- CEG- Ayesa India
LOA No & Date: MPIU/ML2B/C101/LOA/JKIL/204A/2021/360- 28.05.2021
Duration:30 Months
Project Start Date:28th May 2021
Contractual Completion Date: 28th November 2023
GANDHARV TUKARAM TIKAM
PRN:-2119040 SR.NO:-48

Project: Part design and construction of balance works of package for elavated
viaduct

J. Kumar Infrastucture:
J Kumar Infraprojects Ltd is a Civil Engineering company located in Veera
Desai Road, Mumbai, Maharashtra, India. Website http://www.jkumar.com.
External link for J Kumar Infraprojects Ltd. Industries Civil Engineering.
Company size 201-500 employees.
J. Kumar Infraprojects Limited operates as a civil engineering and infrastructure
development company. The Company focuses on the development of roads,
flyovers, bridges, railway buildings, sports complexes and airport runways.

Soil investigation for foundation design:

Soil Investigation or geotechnical investigation is a procedure that determines
the stratigraphy (study of rocks) and relevant physical properties of the soil
underlying the site. This is done to ensure that this substructure, which is
eventually going to hold up homes, is safe and enduring.
GANDHARV TUKARAM TIKAM
PRN:-2119040 SR.NO:-48

Utility identification
Cross trenching and manual excavation upto 3m from ground level. L trenching
is also adopted. Utility shifying for piling and pile cap foundation underground
cable and water pipeline shifting.Trenching is a construction method that
involves digging a narrow trench in the ground for the installation, maintenance,
or inspection of pipelines, conduits, or cables. Municipalities are accustomed to
the traditional trenching process and are equipped with the appropriate
equipment. Even though many municipalities have begun using the less
disruptive and more cost-effective method of trenchless construction and
rehabilitation, the situation still arises where trenching is inevitable.
GANDHARV TUKARAM TIKAM
PRN:-2119040 SR.NO:-48

Method statement of bored cast pile

 Pile boring using hydraulic rig
machine: Rotary bored piling
(RBP) uses a machine, called a
piling rig, with specially designed
drilling tools including buckets and
augers to remove soil and rock.
These tools are used to bore into the
ground repeatedly, removing spoil as
the pile is progressed, until the
design depth is reached.

 Pile cage lowering: Pile cages

are used to support weight loads and
protect the earth from general or
seismic movement that can collapse
the structure. Once the pile cavity has been bored, reinforcing steel cages
are lowered into the hole with spacer wheels maintaining clearance from
the bored hole edges.
 Pouring of pile concrete: If the pile borehole is dry, one may use any
suitable means to pour concrete, but
the falling height of concrete should
not exceed 2m. However, if the
water table is high, or slurry is used
to improve the stability of the
borehole, then employ tremie pipes
to pour concrete through water.
 End bearing piles are adopted in this
project
 Pile head chipping: pile cap
reinforcement and shuttering. The
structure is monolithic. Chipping is
done to know the cutoff level. Sonic
tubes are installed in the piles.
 Pile cap conreting, Pile cap casting: A pile cap is a thick concrete mat that
rests on concrete or timber piles that have been driven into soft or
unstable ground to provide a suitable stable foundation.
GANDHARV TUKARAM TIKAM
PRN:-2119040 SR.NO:-48
GANDHARV TUKARAM TIKAM
PRN:-2119040 SR.NO:-48

 Pile reinforcement, shuttering, concreting and curing

GANDHARV TUKARAM TIKAM
PRN:-2119040 SR.NO:-48

 Pier cap casting after lifting mould

Pier caps transfer the loads from the superstructure to the piers. They hold
the bridge girders on bearing pads and disperse the loads from the
bearings to the piers. Bridges with piers will all have pier caps to transfer
the load from the superstructure.
GANDHARV TUKARAM TIKAM
PRN:-2119040 SR.NO:-48

Complete precast technology is used for lifting pier caps. Spine and wing
geometry station is adopted. 10 stations are fully precast.
GANDHARV TUKARAM TIKAM
PRN:-2119040 SR.NO:-48
GANDHARV TUKARAM TIKAM
PRN:-2119040 SR.NO:-48
GANDHARV TUKARAM TIKAM
PRN:-2119040 SR.NO:-48
GANDHARV TUKARAM TIKAM
PRN:-2119040 SR.NO:-48