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RESEARCH ARTICLE
Abstract
The aim of this study was to investigate the effect of chitosan and beeswax as edible coatings on the shelf-life of sapo-
dilla (Achras zapota). The coating formulations used were chitosan only (C), chitosan with 10% beeswax (C + 10B) and
chitosan with 20% beeswax (C + 20B). Sapodilla without any coating (WC) was used as a control. The coating formulations,
C + 10B and C + 20B had shown to be the best in reducing the senescence of sapodilla as they slowed down the weight loss
and breakdown of soluble solids in the fruit, while retaining the firmness and skin colour. Microbial populations of C + 10B
and C + 20B were also below permissible microbial food limit (5 log CFU g−1) over the period of 17 days if compared to
WC and C, which exceeded the limit. However, C + 10B started to shrivel towards the end of storage. In conclusion, C + 20B
showed the best edible coating formulation in extending the shelf-life of sapodilla.
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Vol.:(0123456789)
Journal of Packaging Technology and Research
[11]. Furthermore, it also demonstrates antimicrobial and solution before being centrifuged at 12,000 rpm at a tem-
antifungal properties due to the presence of its positively perature of 5 °C for 30 min (Eppendorf, Centrifuge 5810R,
charged amino group which can interact with the microbial Fisher Scientific, UK).
cell walls that are negatively charged in nature. However, The chitosan solution was then heated until it reached
the drawback of using chitosan as coatings is that it has a 70 °C before being added with 60 g (15%) of beeswax and
high permeability to water vapour which can cause rapid homogenised for 5 min to ensure complete homogeneity.
deterioration of fruit especially in a moist environment [9].
This disadvantage can, however, be overcome by mixing The application of coating solution on sapodilla
it with wax which has high hydrophobicity, thus improv- fruits
ing the moisture barrier property of the edible films [12].
This resistance towards water is due to the absence of polar The sapodilla fruit was dipped at 25 °C for chitosan solu-
constituents which prevents it from interacting with water tion and 70 °C for chitosan–beeswax solution for 15 s and
or spreading on the surface [13]. This, in turn, will help to air-dried for 10 min. It was further dipped for another 15 s
reduce microbial attack as the environment is not favour- and air-dried until the second layer was completely dried.
able for their growth and development. It is also capable of Next, the coated fruits were packed in sterile aluminium-
improving the shelf-life of fruits by reducing surface abra- wrapped egg cartons which were then kept in fruit boxes at
sion, while at the same time controlling the formation of a temperature of 25 ± 2 °C and relative humidity of 70–75%
browning on fruit by providing mechanical integrity and for 17 days. The data on days 0, 3, 7, 10, 14 and 17 for all
regulating the composition of internal gas [14]. analysis were recorded.
Therefore, the aim of this work was to investigate the
effect of chitosan and beeswax edible coatings on the shelf- Physiochemical Analysis
life extension of sapodilla.
Weight Loss (%)
Materials and Methods Weight loss of the fruit was expressed as percentage of fruit
weight decrease by applying the following formula:
Materials
Weight loss (%) = [(Wi − Wf ) ∕Wi ]100,
Sapodilla was collected from the Agriculture Park, Uni- where Wi was the initial weight of the fruits before storage
versiti Putra Malaysia (UPM). The determination of fruit and Wf was the final weight of the fruit after the indicated
maturity was conducted by observing fruit’s colour, the storage period [15].
total number of dripping latex, fruit’s loose needle ends
and physical observation to determine if fruit is damaged Fruit Firmness
or infected by pathogens. The harvesting process was done
by cutting the fruits, while still attached to its pedicels by The analysis was conducted by a TA-XT2 Texture Analyser
a cutter. Next, the fruits were properly cleaned and washed (Stable Micro Systems Ltd., England, UK) with the P/2
before being air-dried. (2 mm in diameter cylinder steel probe). The firmness was
The beeswax was acquired from R&M Chemicals (LGC obtained by recording the area beneath the force time curve
Scientific Sdn. Bhd, Selangor, Malaysia) and chitosan was with the test speed fixed at 2 mm s−1 while the distance of
obtained from Xi’an Lyphar Biotech Co., Ltd, China. Tween penetration was kept at 5 mm. There were four replicates
80 and glycerol were obtained from Systerm (Classic Chem- for each sample and the results were expressed as Newton.
icals Sdn. Bhd., Malaysia).
pH, Titratable Acidity (TA) and Total Soluble Solids (TSS)
Coating preparation
Ten grams of sapodilla flesh was mixed with 50 ml of dis-
Four different coating formulations were prepared which tilled water and homogenised using a Tefal Blendforce Maxi
include chitosan only (C), chitosan with 10% beeswax Glass blender (Groupe SEB UK Ltd., Berkshire, UK). A
(C + 10B) and chitosan with 20% beeswax (C + 20B). Sapo- muslin cloth was then used to filter the homogenate into 100-
dilla without any coating (WC) was used as a control. ml volumetric flask. The pH and total soluble solids (TSS)
Six grams (1.5%) of chitosan powder was dissolved in were determined by 20 ml of the homogenate and measured
400 ml (1.0%) of acetic acid and stirred overnight using a with Jenway 3510 pH-metre (Cole-Parmer Ltd., Stafford-
magnetic stirrer at 25 °C. 0.6 g (0.15%) of glycerol along shire, UK) and Master-M 2313 hand-held refractometer,
with 0.6 g (0.15%) of Tween-80 was added in the chitosan 0°–33° Brix (Atago Co. Ltd., Tokyo, Japan), respectively.
13
Journal of Packaging Technology and Research
*Small letter alphabets indicate comparisons horizontally between formulations, while capital letter alpha-
bets indicate comparisons vertically between days
13
Journal of Packaging Technology and Research
It is important to study the weight loss of fruits as it firmness of the fruits [20]. The changes in the firmness may
reflects economic loss [17]. The main factor of fruits weight also occur due to increasing loss of water and the attack of
loss is due to water evaporation from the fruit to the environ- pathogens, leading to cell wall degradation and loss of tissue
ment. The results obtained from this study can be explained senescence [21].
through the protective function exhibited by both chitosan The difference in firmness between WC and C + 10B and
and beeswax. The presence of chitosan coating produces a C + 20B was significant (p ≤ 0.05) from the initial storage
barrier which coats the stomata of the fruit, thus, reducing time until the end, while WC and C showed a significant
the rate of transpiration and respiration on the surface of the (p ≤ 0.05) difference in firmness only after the 7th day. The
fruit. This was further enhanced with the addition of bees- highest firmness was observed in C + 20B which showed
wax which improved the protective function of the coating. a significant (p ≤ 0.05) difference if compared to both WC
A study by Assis and Pessoa [18] revealed that sliced fruits and C. The texture analysis for WC was not continued from
coated with chitosan coating showed the lowest weight loss. day 10 as the fruit itself was too soft and watery to be ana-
Gunaydin et al. [19] also observed similar results in plums lysed. The results indicate that while the addition of chitosan
coated with hydroxypropyl methylcellulose–beeswax coat- coating which contains antimicrobial properties provides a
ing which had significant improvement in terms of weight protective barrier against fruit softening, the combined effect
loss reduction if compared to uncoated samples. of both chitosan and wax actually provides a better protec-
tion by also resisting water permeation that increases the
Firmness rate of fruit ripening [22] and stimulate microbial growth.
Therefore, the presence of chitosan with beeswax coatings
Firmness is another important indicator of the fruits fresh- on fruits improves their firmness by reducing the respira-
ness. Rapid softening is determined if the fruit’s surface tion rates which delay fruit ripening and thus, preventing
requires a low amount of force (Newton) in order for it the breakdown of these compounds.
to be punctured or deformed. The results are presented in
Table 1 in which it can be observed that there were sig- pH, Titratable Acidity (TA) and Total Soluble Solid (TSS)
nificant (p ≤ 0.05) decreases in sapodilla’s firmness for all
samples throughout the storage time. This softening process Table 2 shows the value of pH, titratable acidity (TA) and
occurred due to the metabolism of cell-wall carbohydrates, total soluble solids (TSS) during the 17 days of storage. The
causing hemicelluloses depolymerisation and the reduction pH of sapodilla increased significantly (p ≤ 0.05) through-
in the total water-soluble pectin, which will result to loss of out the whole 17 days of storage for all formulations. The
*Small letter alphabets indicate comparisons horizontally between formulations, while capital letter alpha-
bets indicate comparisons vertically between days
13
Journal of Packaging Technology and Research
results obtained correspond to the value of titratable acidity chitosan films incorporated with beeswax. Similarly, Ali
(TA) obtained from the study in which the value continued et al. [24] also reported lower TSS and slower decrease in
to decrease significantly (p ≤ 0.05) with the time of storage. TA in papaya fruits coated with higher concentration of chi-
In contrast, the total soluble solid content of sapodilla for tosan films. Therefore, the results from our study indicated
each coating formulation increased significantly (p ≤ 0.05) that the chitosan–beeswax coating was capable in providing
throughout the storage time. Sapodilla is a climacteric fruit a semi-permeable barrier which reduced oxygen permea-
which means that it will continue to ripen even after har- tion while at the same time increasing the carbon dioxide
vesting. The differences for each day were mainly due to level. This will suppress ethylene production, thus lowering
the ripening process of the fruit which were influenced by respiration rate and slowing down ripening process [24, 25].
respiration rate. Ingle et al. [23] found similar results in
which they observed a reduction in the titratable acidity of Colour Analysis
sapodilla as the fruit continued to ripen due to the utilisation
of these acidic compounds such as citric acid, as one of the Fruits can develop undesirable colour when exposed to vis-
main respiratory substrates. The increase in TSS can also ible light as the phenolic compounds and carotenoids react
be linked with the increase in respiration rate and metabolic with the oxidative enzymes [22]. Therefore, colour analysis
activities which involve the synthesis and use of metabolites, was conducted to see if there were any colour changes in the
for example, starch breakdown into simple sugars [24]. fruit throughout the storage time.
However, the pH and TA values between formulations The results obtained are presented in Table 3. It can be
were not significantly (p > 0.05) different, showing that observed that all samples showed significant (p ≤ 0.05)
only minimal effect was exerted by coating formulations of reduction in the L* values and increment in the a* and b*
sapodilla fruits. However, it can still be observed that the values with increasing storage time. This indicated that
decrease in TA level was slower in coated samples if com- the colour of the outer peel of the fruit became darker and
pared to uncoated sample. In contrast, there was a signifi- changes towards red and yellow hues. Similarly, Rohani and
cant (p ≤ 0.05) difference in the TSS value between uncoated Halijah [26] also reported a significant (p ≤ 0.05) decrease
samples with other coated samples in which the lowest TSS in the L* value and increase in the a* and b* values as the
value was observed in C + 20B, ranging from 10.0°Brix to sapodilla became more mature and had darker colour. The
22.0°Brix. The result was in agreement with the study con- decrease in L* value may also reflect the development of tis-
ducted by Velickova et al. [21] who observed the lowest sue browning [27]. Tissue browning may be due to increas-
reducing sugar concentration in strawberries coated with ing respiration rate and other enzymatic reactions, along
*Small letter alphabets indicate comparisons horizontally between formulations, while capital letter alpha-
bets indicate comparisons vertically between days
13
Journal of Packaging Technology and Research
with loss of moisture of the surface which leads to darker value which occurred due to the formation of nitrogenous
flesh colour [28]. compounds and fungal metabolites [30]. There were also
The differences in L* values between all coated samples significant (p ≤ 0.05) differences in the microbial growth
with WC sample were significant (p ≤ 0.05). Similarly, the between coated and other uncoated samples in which it
a* and b* values in the early stage of storage showed sig- can be observed that the presence of coating helped in
nificant differences (p ≤ 0.05) between uncoated and other reducing the rate of microbial growth. C + 20B presented
coated samples but the differences became insignificant the lowest total plate count, followed by C + 10B and then
(p > 0.05) towards the end of storage time. Overall, it can C which indicated that higher concentration of beeswax
be observed that C + 20B showed the highest L* value and acted as a better barrier in preventing the growth of micro-
the lowest a* and b* values if compared to other samples. organisms. This is supported by Poverenov et al. [31] who
The effect of both chitosan and beeswax in the fruit coating observed a two- to threefold reduction in microbial decay
helped in slowing down the ripening and browning process. on chitosan- and chitosan–gelatin-coated bell peppers if
Similarly, Padmaja et al. [29] also reported that sapodilla compared to the uncoated fruit.
coated with aloe vera gel showed a more stable L* value Beeswax prevents moisture permeation which greatly
with slower reduction throughout the storage time when induced bacterial and fungal infection [32]. As for chi-
compared to uncoated samples. This is further supported tosan, it exhibited antimicrobial properties due to the
by Velickova et al. [21], who also observed higher L* value interaction between the positively charged amino (–NH3)
in strawberries coated with beeswax. Thus, without any groups of chitosan and the negatively charged carboxylate
coating, the fruit underwent senescent faster, resulting in (–COO–) groups on the surface of bacterial cell mem-
intracellular liquid loss and tissue breakdown. branes [33]. Therefore, it causes severe cellular damage to
microorganisms and inhibits polygalacturonase secretion
Microbiological Analysis [34]. Furthermore, El-Ghaouth et al. [35 also reported that
chitosan induces the development of chitinase that cataly-
Microbiological analysis was conducted to determine ses chitin hydrolysis, which is one of the main component
the efficiency of the coatings in successfully preventing in the cell walls of fungi. C + 10B and C + 20B samples
microbial infection. Microbial growth can be influenced by which incorporated both chitosan and beeswax obtained
water, pH, physical structure, oxygen and temperature. The a total plate count that were below the permissible limit
results are presented in Fig. 1 in which it can be observed which was 5 log CFU g −1 [36] throughout the storage
that the total plate count increased significantly (p ≤ 0.05) time. In contrast, C sample which only included chitosan
with time. This can be due to the changes in the environ- exceeded the permissible limit on the 14th day. This fur-
ment as a result of minimal processing [22]. Furthermore, ther confirmed that the combination of both of these com-
sapodilla spoilage may also be related to the increase in pH pounds was capable of producing a stronger antimicrobial
fruit coating that can extend the shelf-life of sapodilla.
Fig. 1 The total plate count Total plate count (log CFU/g) against days of storage
colonies of sapodilla fruit
coated with different coating 8
formulations on days 0, 3, 7, 10,
14 and 17 7 aA
6 aAB aA
Total plate count (log CFU/g)
bBC
aB
5
bcA bA bA
bC
4 aC bA
bA cAB
abD bA
bD
3 aD cBC
bcC bB
2 cC
cC
0
0 3 7 10 14 17
Days
WC C C+10B C+20B
13
Journal of Packaging Technology and Research
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Chitosan–beeswax coating has a great potential to be tional properties of biopolymer emulsion films—a comparative
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extend their shelf-life. The addition of beeswax to chitosan 13. Rhim JW, Shellhammer TH (2005) Lipid-based edible films and
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