NMW Smart Busbar 2.0 User Manual

NMW Smart Busbar 2.
User Manual
Issue 09
Date 2023-02-27
HUAWEI TECHNOLOGIES CO., LTD.

Copyright © Huawei Technologies Co., Ltd. 2023. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.
Trademarks and Permissions
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees
or representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Huawei Technologies Co., Ltd.

Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China
Website: https://e.huawei.com
Issue 09 (2023-02-27) Copyright © Huawei Technologies Co., Ltd. i

NMW Smart Busbar 2.0
User Manual About This Document
About This Document
Purpose
This document describes the smart busbar 2.0 in terms of its features,
performance, appearance as well as instructions for installation, and operation
and maintenance (O&M).
Intended Audience
This document is intended for:
● Technical support engineers

● Hardware installation engineers
● Commissioning engineers
● Maintenance engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Indicates a hazard with a high level of risk which,

if not avoided, will result in death or serious
injury.
Indicates a hazard with a medium level of risk

which, if not avoided, could result in death or
serious injury.
Indicates a hazard with a low level of risk which,

if not avoided, could result in minor or moderate
injury.
Issue 09 (2023-02-27) Copyright © Huawei Technologies Co., Ltd. ii

User Manual About This Document
Symbol Description
Indicates a potentially hazardous situation which,

if not avoided, could result in equipment damage,
data loss, performance deterioration, or
unanticipated results.
NOTICE is used to address practices not related to
personal injury.
Supplements the important information in the

main text.
NOTE is used to address information not related
to personal injury, equipment damage, and
environment deterioration.
Change History
Issue Date Description
09 2023-01-30 Added the description about LAN switch

O&M.
08 2022-10-30 Optimized the solution for removing

protective cover from the busbar trunking
unit.
07 2021-09-24 ● Optimized the section about smart

busbar installation.
● Changed component names.
06 2021-03-22 Added the section about installation

clearances.
05 2020-10-15 Optimized the support-mounting

diagrams.
04 2020-05-15 Added "Preparing Load Cables."
Issue 09 (2023-02-27) Copyright © Huawei Technologies Co., Ltd. iii

User Manual Contents
Contents
About This Document................................................................................................................ ii

1 Safety Information.................................................................................................................. 1
1.1 Personal Safety.........................................................................................................................................................................2
1.2 Electrical Safety........................................................................................................................................................................ 4
1.3 Environmental Requirements.............................................................................................................................................. 8
1.4 Mechanical Safety.................................................................................................................................................................10
1.5 Information About Foreign Objects Near the Installation Position of the Smart Busbar........................... 15
2 Overview................................................................................................................................. 17
2.1 General Input Unit................................................................................................................................................................ 18
2.2 Power Distribution Unit...................................................................................................................................................... 24
2.3 Busbar Trunking Unit........................................................................................................................................................... 26
3 Installation..............................................................................................................................29
3.1 Installation Preparations.................................................................................................................................................... 29
3.1.1 Tools and Instruments..................................................................................................................................................... 29
3.1.2 Installation Clearances.....................................................................................................................................................32
3.1.3 Preparing Power Cables.................................................................................................................................................. 33
3.1.4 Unpacking and Acceptance............................................................................................................................................35
3.2 Smart Busway Layout and Cable Routing Principles................................................................................................ 36
3.2.1 Layout and Cable Routing Principles: Single-Row Aisle Containment (2N Scenario)............................... 36
3.2.2 Layout and Cable Routing Principles: Dual-Row Aisle Containment, Crossing Rows (2N Scenario)
............................................................................................................................................................................................................ 37
3.2.3 Layout and Cable Routing Principles: Dual-Row Aisle Containment (2N Scenario)..................................38
3.2.4 Layout and Cable Routing Principles: Single-Row Aisle Containment (N+1 Scenario)............................ 39
3.2.5 Layout and Cable Routing Principles: Dual-Row Aisle Containment, Crossing Rows (N+1 Scenario)
............................................................................................................................................................................................................ 40
3.2.6 Layout and Cable Routing Principles: Dual-Row Aisle Containment (N+1 Scenario)............................... 41
3.3 Installing a Smart Busbar...................................................................................................................................................42
3.3.1 Support-Mounting Scenario...........................................................................................................................................43
3.3.1.1 Determining the Support Installation Positions.................................................................................................. 44
3.3.1.2 Installing a Smart Busbar............................................................................................................................................ 46
3.3.2 Hoisting Scenario...............................................................................................................................................................56
3.4 Installing Cables.................................................................................................................................................................... 60
3.4.1 Cable Routes....................................................................................................................................................................... 60
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User Manual Contents
3.4.2 Installing Cables................................................................................................................................................................. 61

3.5 Verifying the Installation.................................................................................................................................................... 74
4 Power-On Commissioning................................................................................................... 75
4.1 Insulation Test........................................................................................................................................................................ 75
4.2 Power-On................................................................................................................................................................................. 77
4.3 Commissioning...................................................................................................................................................................... 77
5 Routine Maintenance........................................................................................................... 81
6 Troubleshooting.....................................................................................................................83
7 Alarm List................................................................................................................................ 84
8 Parts Replacement................................................................................................................ 88
8.1 Replacing a General Input Unit........................................................................................................................................88
8.2 Replacing a Power Distribution Unit.............................................................................................................................. 91
8.3 Replacing a Connector........................................................................................................................................................ 92
8.4 Replacing an SPD.................................................................................................................................................................. 93
8.5 Replacing an SPD Circuit Breaker....................................................................................................................................95
8.6 Replacing the Auxiliary Contact of an SPD Circuit Breaker................................................................................... 97
8.7 Replacing an Integrated Management Card............................................................................................................... 99
8.8 Replacing the Monitoring Board of the General Input Unit.................................................................................. 99
8.9 Replacing the Round Connector....................................................................................................................................102
8.10 Replacing an Alarm Indicator...................................................................................................................................... 103
8.11 Replacing an Output Circuit Breaker of the Power Distribution Unit............................................................105
9 Technical Specifications..................................................................................................... 110

A Preparing Load Cables....................................................................................................... 112
B Acronyms and Abbreviations........................................................................................... 114
Issue 09 (2023-02-27) Copyright © Huawei Technologies Co., Ltd. v

User Manual 1 Safety Information
1 Safety Information
Statement
Before transporting, storing, installing, operating, using, or maintaining the
equipment, read this document, strictly follow the instructions provided herein,
and follow all the safety instructions on the equipment and in this document. In
this document, "equipment" refers to the products, software, components, spare
parts, and/or services related to this document; "the Company" refers to the
manufacturer (producer), seller, and/or service provider of the equipment; "you"
refers to the entity that transports, stores, installs, operates, uses, and/or
maintains the equipment.
The Danger, Warning, Caution, and Notice statements described in this

document do not cover all the safety precautions. You also need to comply with
relevant international, national, or regional standards and industry practices. The
Company shall not be liable for any consequences that may arise due to
violations of safety requirements or safety standards concerning the design,
production, and usage of the equipment.
The equipment should be used in an environment that meets the design

specifications. Otherwise, the equipment may be faulty, malfunctioning, or
damaged, which is not covered under the warranty. The Company shall not be
liable for any property loss, personal injury, or even death caused thereby.
Comply with applicable laws, regulations, standards, and specifications during

transportation, storage, installation, operation, use, and maintenance.
Do not perform reverse engineering, decompilation, disassembly, adaptation,

implantation, or other derivative operations on the equipment software. Do not
study the internal implementation logic of the equipment, obtain the source code
of the equipment software, violate intellectual property rights, or disclose any of
the performance test results of the equipment software.
The Company shall not be liable for any of the following circumstances or
their consequences:
● Equipment damage due to force majeure such as earthquakes, floods,

volcanic eruptions, debris flows, lightning strikes, fires, wars, armed conflicts,
typhoons, hurricanes, tornadoes, and extreme weather conditions
● Operation beyond the conditions specified in this document
Issue 09 (2023-02-27) Copyright © Huawei Technologies Co., Ltd. 1

● Installation or use in environments that do not comply with international,

national, or regional standards
● Installation or use by unqualified personnel
● Failure to follow the operation instructions and safety precautions on the
product and in the document
● Unauthorized modifications to the product or software code or removal of the
product
● Damage caused during transportation by you or a third party authorized by
you
● Storage conditions that do not meet the requirements specified in the product
document
● Failure to comply with local laws, regulations, or related standards due to the
materials and tools prepared by you
● Damage caused by your or a third party's negligence, intentional breach,
gross negligence, or improper operations or damage not caused by the
Company
1.1 Personal Safety
DANGER
Do not work with power on during installation. Do not install or remove a cable
with power on. Transient contact between the core of the cable and the conductor
will generate electric arcs or sparks, which may cause a fire or personal injury.
DANGER
Non-standard and improper operations on the energized equipment may cause

fire or electric shocks, resulting in property damage, personal injury, or even death.
DANGER
Before operations, remove conductive objects such as watches, bracelets, bangles,

rings, and necklaces to prevent electric shocks.
DANGER
During operations, use dedicated insulated tools to prevent electric shocks or short
circuits. The insulation and voltage resistance must comply with local laws,
regulations, standards, and specifications.

WARNING
During operations, wear personal protective equipment such as protective

clothing, insulated shoes, goggles, safety helmets, and insulated gloves.
Figure 1-1 Personal protective equipment
General Requirements
● Do not stop protective devices. Pay attention to the warnings, cautions, and
related precautionary measures in this document and on the equipment.
● If there is a likelihood of personal injury or equipment damage during
operations, immediately stop, report the case to the supervisor, and take
feasible protective measures.
● Do not power on the equipment before it is installed or confirmed by
professionals.
● Do not touch the power supply equipment directly or with conductors such as
damp objects. Before touching any conductor surface or terminal, measure
the voltage at the contact point to ensure that there is no risk of electric
shock.
● Do not touch a running fan with your hands, components, screws, tools, or
boards. Otherwise, personal injury or equipment damage may occur.
● In the case of a fire, immediately leave the building or the equipment area
and activate the fire alarm or call emergency services. Do not enter the
affected building or equipment area under any circumstances.
Personnel Requirements
● Only professionals and trained personnel are allowed to operate the
equipment.
– Professionals: personnel who are familiar with the working principles and
structure of the equipment, trained or experienced in equipment
operations and are clear of the sources and degree of various potential
hazards in equipment installation, operation, maintenance
– Trained personnel: personnel who are trained in technology and safety,
have required experience, are aware of possible hazards on themselves in

certain operations, and are able to take protective measures to minimize

the hazards on themselves and other people
● Personnel who plan to install or maintain the equipment must receive
adequate training, be able to correctly perform all operations, and understand
all necessary safety precautions and local relevant standards.
● Only qualified professionals or trained personnel are allowed to install,
operate, and maintain the equipment.
● Only qualified professionals are allowed to remove safety facilities and inspect
the equipment.
● Personnel who will perform special tasks such as electrical operations,
working at heights, and operations of special equipment should possess the
required local qualifications.
● Only authorized professionals are allowed to replace the equipment or
components (including software).
● Only personnel who need to work on the equipment are allowed to access
the equipment.
1.2 Electrical Safety
DANGER
Before connecting cables, ensure that the equipment is intact. Otherwise, electric
shocks or fires may occur.
DANGER
Non-standard and improper operations may result in fire or electric shocks.
DANGER
Prevent foreign matter from entering the equipment during operations. Otherwise,
equipment damage, load power derating, power failure, or personal injury may
occur.
WARNING
For the equipment that needs to be grounded, install the ground cable first when
installing the equipment and remove the ground cable last when removing the
equipment.

CAUTION
Do not route cables behind the air intake or exhaust vents of the equipment.
CAUTION
Do not directly connect aluminum cables to prevent electrochemical corrosion of

copper and aluminum.
CAUTION
Stay away from the equipment when preparing cables to prevent cable scraps
from entering the equipment. Cable scraps may cause sparks and result in
personal injury and equipment damage.
● Follow the procedures described in the document for installation, operation,
and maintenance. Do not reconstruct or alter the equipment, add
components, or change the installation sequence without permission.
● Install temporary fences or warning ropes and hang "No Entry" signs around
the operation area to keep unauthorized personnel away from the area.
● Before installing or removing power cables, turn off the switches of the
equipment and its upstream and downstream switches.
● If any liquid is detected inside the equipment, disconnect the power supply
immediately and do not use the equipment.
● Before performing operations on the equipment, check that all tools meet the
requirements and record the tools. After the operations are complete, collect
all of the tools to prevent them from being left inside the equipment.
● Before installing power cables, check that cable labels are correct and cable
terminals are insulated.
● When installing the equipment, use a torque tool of a proper measurement
range to tighten the screws. When using a wrench to tighten the screws,
ensure that the wrench does not tilt and the torque error does not exceed
10% of the specified value.
● Ensure that bolts are tightened with a torque tool and marked in red and blue
after double-check. Installation personnel mark tightened bolts in blue.
Quality inspection personnel confirm that the bolts are tightened and then
mark them in red. (The marks should cross the edges of the bolts.)
● It is recommended that the three-phase loads be equalized and the neutral-

ground voltage be kept at less than 2 V (ignore this point if no neutral wire is
required) to meet power distribution requirements.

● To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits
to telecommunication network voltage (TNV) circuits.
● After the installation is complete, ensure that protective cases, insulation
tubes, and other necessary items for all electrical components are in position
to avoid electric shocks.
● If the equipment has multiple inputs, disconnect all the inputs before
operating the equipment.
● Before maintaining a downstream electrical device supply or power
distribution device, turn off the output switch of its power supply equipment.
● During equipment maintenance, attach "Do not switch on" labels near the
upstream and downstream switches or circuit breakers as well as warning
signs to prevent accidental connection. The equipment can be powered on
only after troubleshooting is complete.
● Before fault diagnosis and troubleshooting, take the following safety
measures: Disconnect the power supply. Measure the power. Install a ground
cable. Hang warning signs and set up fences.
● Check equipment connections periodically, ensuring that all screws are
securely tightened.
● Only qualified professionals can replace a damaged cable.
● Do not scrawl, damage, or block any labels or nameplates on the equipment.
Promptly replace labels that have worn out.
● Do not use solvents such as water, alcohol, or oil to clean electrical
components inside or outside of the equipment.
Grounding
● Ensure that the grounding impedance of the equipment complies with local
electrical standards.
● Ensure that the equipment is connected permanently to the protective
ground. Before operating the equipment, check its electrical connection to
ensure that it is reliably grounded.
● Ensure that the protective ground point of the equipment is reliably
connected to the ground screw of the metal enclosure (connection resistance:
≤ 0.1 ohm).
● Ensure that the ground resistance of the system for lightning protection is less
than or equal to 10 ohms.
● Do not operate the equipment in the absence of a properly installed ground
conductor.
● Do not damage the ground conductor.
● If high touch current may occur on the equipment, ground the protective
ground terminal on the equipment enclosure before connecting the power
supply; otherwise, electric shock as a result of touch current may occur.
Cabling
● When selecting, installing, and routing cables, follow local safety regulations
and rules.
● The flame spread rating of cables should meet the UL 1581 VW-1 or IEC
60332-3-22 (ZB) or higher requirements.

● When routing power cables, ensure that there is no coiling or twisting. Do not
join or weld power cables. If necessary, use a longer cable.
● Ensure that all cables are properly connected and insulated, and meet
specifications.
● Ensure that the slots and holes for routing cables are free from sharp edges,
and that the positions where cables are routed through pipes or cable holes
are equipped with cushion materials to prevent the cables from being
damaged by sharp edges or burrs.
● If a cable is connected to the cabinet from the top, bend the cable in a U
shape outside the cabinet and then route it into the cabinet.
● Ensure that cables of the same type are bound together neatly and straight
and that the cable sheath is intact. When routing cables of different types,
ensure that they are at least 30 mm away from each other.
● If the external conditions (such as the cable layout or ambient temperature)
change, verify the cable usage in accordance with the IEC-60364-5-52 or local
laws and regulations. For example, check that the current-carrying capacity
meets requirements.
● When routing cables, reserve at least 30 mm clearance between the cables
and heat-generating components or areas. This prevents deterioration or
damage to the cable insulation layer.
● When the temperature is low, violent impact or vibration may damage the
plastic cable sheathing. To ensure safety, comply with the following
requirements:
– Cables can be laid or installed only when the temperature is higher than
0°C. Handle cables with caution, especially at a low temperature.
– Cables stored at subzero temperatures must be stored at room
temperature for at least 24 hours before they are laid out.
● Do not perform any improper operations, for example, dropping cables
directly from a vehicle. Otherwise, the cable performance may deteriorate due
to cable damage, which affects the current-carrying capacity and temperature
rise.
ESD
NOTICE
The static electricity generated by human bodies may damage the electrostatic-
sensitive components on boards, for example, the large-scale integrated (LSI)
circuits.
● When touching the equipment and handling boards, modules with exposed
circuit boards, or application-specific integrated circuits (ASICs), observe ESD
protection regulations and wear ESD clothing and ESD gloves or a well-
grounded ESD wrist strap.

Figure 1-2 Wearing an ESD wrist strap
● When holding a board or a module with exposed circuit boards, hold its edge
without touching any components. Do not touch the components with bare
hands.
● Package boards or modules with ESD packaging materials before storing or
transporting them.
1.3 Environmental Requirements
DANGER
Do not expose the equipment to flammable or explosive gas or smoke. Do not

perform any operation on the equipment in such environments.
DANGER
Do not store any flammable or explosive materials in the equipment area.
DANGER
Do not place the equipment near heat sources or fire sources, such as smoke,
candles, heaters, or other heating devices. Overheat may damage the equipment
or cause a fire.
WARNING
Install the equipment in an area far away from liquids. Do not install it under
areas prone to condensation, such as under water pipes and air exhaust vents, or
areas prone to water leakage, such as air conditioner vents, ventilation vents, or
feeder windows of the equipment room. Ensure that no liquid enters the
equipment to prevent faults or short circuits.

WARNING
To prevent damage or fire due to high temperature, ensure that the ventilation
vents or heat dissipation systems are not obstructed or covered by other objects
while the equipment is running.
● Ensure that the equipment is stored in a clean, dry, and well ventilated area
with proper temperature and humidity and is protected from dust and
condensation.
● Do not install or run the equipment beyond the technical specifications.
Otherwise, its performance and safety will be compromised.
● Do not install, use, or operate outdoor equipment and cables (including but
not limited to moving equipment, operating equipment and cables, inserting
connectors to or removing connectors from signal ports connected to outdoor
facilities, working at heights, performing outdoor installation, and opening
doors) in harsh weather conditions such as lightning, rain, snow, and level 6
or stronger wind.
● Do not install the equipment in an environment with direct sunlight, dust,
smoke, volatile or corrosive gases, infrared and other radiations, organic
solvents, or salty air.
● Do not install the equipment in an environment with conductive metal or
magnetic dust.
● Do not install the equipment in an area conducive for the growth of
microorganisms such as fungus or mildew.
● Do not install the equipment in an area with strong vibration, noise, or
electromagnetic interference.
● Ensure that the site complies with local laws, regulations, and related
standards.
● Ensure that the ground in the installation environment is solid, free from
spongy or soft soil, and not prone to subsidence. The site must not be located
in a low-lying land or an area prone to water accumulation, and the
horizontal level of the site must be above the highest water level of that area
in history.
● Before opening doors during the installation, operation, and maintenance of
the equipment, clean up any water, ice, snow, or other foreign objects on the
top of the equipment to prevent foreign objects from falling into the
equipment.
● When installing the equipment, ensure that the installation surface is solid
enough to bear the weight of the equipment.
● Ensure that the equipment room provides good heat insulation, and that the
walls and floor are dampproof.
● Install rodent guards at the door of the equipment room to prevent rodents
and insects from entering the room.
● All cable holes should be sealed. Seal the used cable holes with sealing putty.
Seal the unused cable holes with the caps delivered with the equipment. The
following figure shows the criteria for correct sealing with sealing putty.

● After installing the equipment, remove idle packing materials such as cartons,
foam, plastics, and cable ties from the equipment area.
1.4 Mechanical Safety
DANGER
When working at heights, wear a safety helmet and safety harness or waist belt
and fasten it to a solid structure. Do not mount it on an insecure moveable object
or a metal object with sharp edges. Make sure that the hooks will not slide off.
WARNING
Ensure that all necessary tools are ready and inspected by a professional
organization. Do not use tools that have signs of scratches or fail to pass the
inspection or whose inspection validity period has expired. Ensure that the tools
are secure and not overloaded.
WARNING
Before installing equipment in a cabinet, ensure that the cabinet is securely

fastened with a balanced center of gravity. Otherwise, tipping or falling cabinets
may cause bodily injury and equipment damage.
WARNING
When pulling equipment out of a cabinet, be aware of unstable or heavy objects

in the cabinet to prevent injury.

WARNING
Do not drill holes into the equipment. Doing so may affect the sealing
performance and electromagnetic containment of the equipment and damage
components or cables inside. Metal shavings from drilling may short-circuit boards
inside the equipment.
● Repaint any paint scratches caused during equipment transportation or
installation in a timely manner. Equipment with scratches cannot be exposed
for an extended period of time.
● Do not perform operations such as arc welding and cutting on the equipment
without evaluation by the Company.
● Do not install other devices on the top of the equipment without evaluation
by the Company.
● When performing operations over the top of the equipment, take measures to
protect the equipment against damage.
● Use correct tools and operate them in the correct way.
Moving Heavy Objects

● Be cautious to prevent injury when moving heavy objects.
● If multiple persons need to move a heavy object together, determine the

manpower and work division with consideration of height and other
conditions to ensure that the weight is equally distributed.
● If two persons or more move a heavy object together, ensure that the object
is lifted and landed simultaneously and moved at a uniform pace under the
supervision of one person.
● Wear personal protective gears such as protective gloves and shoes when
manually moving the equipment.
● To move an object by hand, approach to the object, squat down, and then lift
the object gently and stably by the force of the legs instead of your back. Do
not lift it suddenly or turn your body around.
● Move or lift the equipment by holding its handles or lower edges. Do not hold
the handles of modules that are installed in the equipment.
● Do not quickly lift a heavy object above your waist. Place the object on a
workbench that is half-waist high or any other appropriate place, adjust the
positions of your palms, and then lift it.
● Move a heavy object stably with balanced force at an even and low speed. Put
down the object stably and slowly to prevent any collision or drop from
scratching the surface of the equipment or damaging the components and
cables.

● When moving a heavy object, be aware of the workbench, slope, staircase,

and slippery places. When moving a heavy object through a door, ensure that
the door is wide enough to move the object and avoid bumping or injury.
● When transferring a heavy object, move your feet instead of turning your
waist around. When lifting and transferring a heavy object, ensure that your
feet point to the target direction of movement.
● When transporting the equipment using a forklift truck, ensure that the forks
are properly positioned so that the equipment does not topple. Before moving
the equipment, secure it to the forklift truck using ropes. When moving the
equipment, assign dedicated personnel to take care of it.
● Choose sea or roads in good conditions for transportation as transportation
by railway or air is not supported. Avoid tilt or jolt during transportation.
● Ensure that tilt angle of the cabinet meets the requirements shown in the
figure. The tilt angle α of the packed cabinet must be less than or equal to
15°. After the cabinet is unpacked, its tilt angle α must be less than or equal
to 10°.
Working at Heights
● Any operations performed 2 meters or higher above the ground should be
supervised properly.
● Only trained and qualified personnel are allowed to work at heights.
● Do not work at heights when steel pipes are wet or other risky situations
exist. After the preceding conditions no longer exist, the safety owner and
relevant technical personnel need to check the involved equipment. Operators
can begin working only after safety is confirmed.
● Set a restricted area and prominent signs for working at heights to warn away
irrelevant personnel.
● Set guard rails and warning signs at the edges and openings of the area
involving working at heights to prevent falls.
● Do not pile up scaffolding, springboards, or other sundries on the ground
under the area involving working at heights. Do not allow people to stay or
pass under the area involving working at heights.
● Carry operation machines and tools properly to prevent equipment damage or
personal injury caused by falling objects.
● Personnel involving working at heights are not allowed to throw objects from
the height to the ground, or vice versa. Objects should be transported by
slings, hanging baskets, highline trolleys, or cranes.

● Do not perform operations on the upper and lower layers at the same time. If
unavoidable, install a dedicated protective shelter between the upper and
lower layers or take other protective measures. Do not pile up tools or
materials on the upper layer.
● Dismantle the scaffolding from top down after finishing the job. Do not
dismantle the upper and lower layers at the same time. When removing a
part, ensure that other parts will not collapse.
● Ensure that personnel working at heights strictly comply with the safety
regulations. The Company is not responsible for any accident caused by
violation of the safety regulations on working at heights.
● Do not loiter when working at heights. Do not rest in the area involving
working at heights.
Using Ladders
● Use wooden or insulated ladders when you need to perform live-line working
at heights.
● Platform ladders with protective rails are preferred. Single ladders are not
recommended.
● Before using a ladder, check that it is intact and confirm its load bearing
capacity. Do not overload it.
● Ensure that the ladder is securely positioned and held firm.
● When climbing up the ladder, keep your body stable and your center of
gravity between the side rails, and do not overreach to the sides.
● When a step ladder is used, ensure that the pull ropes are secured.
● If a single ladder is used, the recommended angle for the ladder against the
floor is 75 degrees, as shown in the following figure. A square can be used to
measure the angle.

● If a single ladder is used, ensure that the wider end of the ladder is at the
bottom, and take protective measures to prevent the ladder from sliding.
● If a single ladder is used, do not climb higher than the fourth rung of the
ladder from the top.
● If you use a single ladder to climb up to a platform, ensure that the ladder is
at least 1 m higher than the platform.
Hoisting
● Only trained and qualified personnel should perform hoisting operations.
● Install temporary warning signs or fences to isolate the hoisting area.
● Ensure that the foundation where hoisting is performed meets the load-
bearing requirements.
● Before hoisting objects, ensure that hoisting tools are firmly secured onto a
fixed object or wall that meets the load-bearing requirements.
● During hoisting, do not stand or walk under the crane or the hoisted objects.
● Do not drag steel ropes and hoisting tools or bump hoisted objects against
hard objects during hoisting.
● Ensure that the angle between two hoisting ropes is no more than 90
degrees, as shown in the following figure.

Drilling Holes
● Obtain consent from the customer and contractor before drilling holes.
● Wear protective equipment such as safety goggles and protective gloves when
drilling holes.
● To avoid short circuits or other risks, do not drill holes into buried pipes or
cables.
● When drilling holes, protect the equipment from shavings. After drilling, clean
up any shavings.
Welding
● A welder must have a work permit. Obtain consent from the customer before
welding.
● Ensure that at least two persons are present onsite for welding and that fire
extinguishers, wet cloth, and water containers are available.
● Ensure that the welding site is free from inflammables.
● Do not weld or cut on pressurized containers or pipes. Electric devices must be
powered off before welding.
● A burning welding torch must not be placed on a component or on the floor,
and must not be placed in a metal container with acetylene and oxygen.
Otherwise, the gas may leak and cause a fire.
● High-temperature pipes after welding must be promptly cooled.
1.5 Information About Foreign Objects Near the

Installation Position of the Smart Busbar
The purpose of this note is to provide information and warnings about the
potential risks of the operational integrity of an installed smart busbar system.

These risks are caused by foreign objects in or near the smart busbar, relevant
auxiliary equipment, or components.
WARNING
● If conductive materials have entered the channel in the smart busbar, relevant
auxiliary equipment, or components, equipment faults may occur.
● Potential risks include damage to the installed smart busbar and subsequent
power derating and power failure of loads at critical positions.
● Huawei uses the IP30 standard in smart busbar design to ensure that live parts
are not in contact with the exterior and that no foreign objects will enter the
equipment during operation.
● When the smart busbar baffle plate and cover are open and electrical wiring
terminals are exposed by the electrical contractor or installation personnel who
are setting up a power line connection, it cannot be ensured that no foreign
object will enter the smart busbar during onsite installation.
● It is common to have someone working in the same room as the smart busbar
during onsite installation. Sometimes people may work above the smart busbar,
relevant auxiliary equipment, or components.
● To avoid serious damage to the onsite operation, property hazards, and
personal injury including fatal injury, it is the responsibility of each equipment
manager or construction manager to ensure that no foreign object enters the
smart busbar, relevant auxiliary equipment, or components.

User Manual 2 Overview
2 Overview
NOTICE
● Use professional insulated tools when installing or operating the equipment.

● The smart busbar must be installed, commissioned, and maintained in strict
accordance with requirements. Otherwise, personal injury or device damage
may occur, and the resulting faults of the smart busbar are beyond the
warranty scope.
● The figures provided in this document are for reference only. The actual product
may vary.
Appearance
Figure 2-1 Single-route smart busbar installation scenario
(1) General input unit (2) Connector (3) Power distribution (4) Busbar trunking
unit unit
(5) Column (6) Around-column (7) End plug (8) Low support
busbar trunking unit
and elbow (used in the
scenario with columns)

Figure 2-2 Dual-route smart busbar installation scenario
(1) General input unit (2) Connector (3) Power distribution (4) Busbar trunking
unit unit
(5) Column (6) Around-column (7) End plug (8) High support
busbar trunking unit
and elbow (used in the
scenario with columns)
2.1 General Input Unit

It is used as a cable entry unit.
Model Number Description

This document involves the following product models:
● NMW-0400A4-GIU-M01
Figure 2-3 General input unit
No. Meaning
1 Smart busbar

No. Meaning
2 Input MCCB current level:

0250: 250 A (derated to 187 A, ambient temperature ≤ 40°C)
3 AC
4 Rated 380–415 V, three-phase
5 General input unit
6 Monitoring type
7 01 right-mounted
02: left-mounted
Appearance
Figure 2-4 General input unit
(1) Alarm indicator (2) Monitoring panel (3) Integrated (4) PWR_2 port
management card
(5) PWR_1 port (6) FE port (7) SPD (8) Input switch
(9) SPD circuit breaker (10) Cable inlet (11) Cable outlet
Table 2-1 Alarm indicator description (with an integrated management card)

Status Description
Steady on An alarm is generated.
Off No alarm is generated or the board is not powered on.

Table 2-2 Alarm indicator description (without an integrated management card)

Status Description
Steady on An alarm is generated.
Off No alarm is generated or the board is not powered on.
Figure 2-5 Monitoring panel

The monitoring panel displays the running status of the smart busbar system by
indicators, implements the blink function with the ECC800-Pro by the BLINK
button, and provides USB, RS485, FE, and AI/DI ports.
(1) Indicators (2) BLINK button (3) USB port (4) RS485 port
(5) AIDI_1 port (6) FE port (7) AIDI_2 port
Table 2-3 Indicator description

Indicat Color Status Description
or
RUN Green Blinking at 0.5 Hz, on for 1s and then off for The equipment is running
1s. properly.
Blinking at 10 Hz, on for 0.05s and then off The RUN indicator blinks.
for 0.05s.

Indicat Color Status Description

or
PWR Green Steady on The power supply to the

CPU of the monitoring
board is normal.
Off The power supply to the

CPU of the monitoring
board is abnormal.
ALM Red Steady on There is an alarm.
Off No alarm is generated or

the board is not powered
on.
Figure 2-6 USB pins
Table 2-4 USB pin definition

Pin Description
1 5V
2 DM
3 DP
4 GND
NOTE
The USB port is protected by a security mechanism.

Figure 2-7 RS485, FE, and AI/DI pins
Table 2-5 RS485, FE, and AIDI pin definition

Pin RS485 FE AIDI
1 RS485+ TRX0+ -
2 RS485– TRX0- -
3 - TRX1+ GND
4 RS485+ TRX2+ -
5 RS485– TRX2- -
6 - TRX1- GND
7 - TRX3+ AIDI_1+
8 - TRX3- -
Figure 2-8 Integrated management card (optional)

The card supports 48 V DC power supply and FE communication extension. It is
hot-swappable.

(1) PWR indicator (2) POE port (3) 48 V output port
Figure 2-9 POE pins
Table 2-6 POE pin definition
Pin Description
1 TRX0+_RTN
2 TRX0-_RTN
3 TRX1+_-48V
4 TRX2+_RTN
5 TRX2-_RTN
6 TRX1-_-48V

Pin Description
7 TRX3+_-48V
8 TRX3-_-48V
Specifications
● When the input switch is 400 A, the dimensions (H x W x D) of the general
input unit are 300 mm x 600 mm x 220 mm.
Figure 2-10 Dimensions of the 400 A general input unit
● When the input switch is 250 A, the dimensions (H x W x D) of the general

input unit are 270 mm x 600 mm x 220 mm.
Figure 2-11 Dimensions of the 250 A general input unit
2.2 Power Distribution Unit

The power distribution unit is a cable outlet unit from which power is led out from
the busbar trunking unit.


● NMW-125A4-0/2-M01
● NMW-125A4-6/0-M02
● NMW-125A4-0/2-M02
● NMW-125A4-6/0-M04
● NMW-125A4-6/0-M03
● NMW-125A4-0/2-M03
Figure 2-12 Power distribution unit model
No. Meaning
1 Smart busbar
2 Current level: 125 A (derated to 88 A, ambient temperature ≤

40°C)
3 AC
5 Number of single-phase circuit breakers
6 Number of three-phase circuit breakers
7 Monitoring type
8 01: 16 A output circuit breaker (derated to 12 A, ambient

temperature ≤ 40°C)
02: 40 A output circuit breaker (derated to 30 A, ambient
03: 63 A output circuit breaker (derated to 44 A, ambient
04: 40 A output circuit breaker (hot-swappable, derated to 30 A,
ambient temperature ≤ 40°C)

Appearance
Figure 2-13 Power distribution unit
(1) Load wiring port (2) PWR_1 port (3) FE1 port (4) Monitoring panel
(5) Integrated (6) FE2 port (7) PWR_2 port (8) Output circuit
management card breaker (behind the
cover)
NOTICE
The monitoring panel, integrated management card model, and FE port

definitions of the power distribution unit and general input unit are the same.
Specifications
Dimensions (H x W x D): 255 mm x 250 mm x 220 mm
2.3 Busbar Trunking Unit

The busbar trunking unit consists of busbars, busbar supports, insulation parts,
housing, fasteners, and connective kits connected to other units.

● NMW-0250A4-BTU-01
● NMW-0400A4-BTU-01
● NMW-0400A4-BTU-02

● NMW-0400A4-BTU-03
Figure 2-14 Busbar trunking unit
No. Meaning
1 Smart busbar
2 Current level:
3 AC
5 Busbar trunking unit
6 01: 1200 mm long busbar trunking unit

Dimensions (H x W x D): 114 mm x 1200 mm x 76.5 mm
02: 407 mm long busbar trunking unit
Dimensions (H x W x D): 114 mm x 407 mm x 76.5 mm
NOTE
● A 407 mm long busbar trunking unit is used only for supplementation
at the end. It is recommended that you do not use multiple 407 mm
long busbar trunking units.
● In support-mounted installation, the distance between two supports is
600 mm. If a 407 mm busbar trunking unit is required for
supplementation, you are advised to install it at the position for the
last but one busbar trunking unit. If you install it at the position for
the last busbar trunking unit, it cannot be supported at two points.

Appearance
Figure 2-15 Busbar trunking unit

User Manual 3 Installation
3 Installation
NOTICE
● Use professional insulated tools when installing or operating the equipment.

● The smart busbar must be installed, commissioned, and maintained in strict
accordance with requirements. Otherwise, personal injury or device damage
may occur, and the resulting faults of the smart busbar are beyond the
warranty scope.
● The figures provided in this document are for reference only. The actual product
may vary.
3.1 Installation Preparations
3.1.1 Tools and Instruments

This section lists the tools and instruments required for installation.
Table 3-1 General tools

Name, Specifications, and Appearance
Protective gloves Marker Steel measuring Level

tape

Insulated ladder Phillips insulated Phase-sequence Flat-head

torque meter insulated torque
screwdriver screwdriver
(M6/M8) (M6/M8)
Adjustable torque Insulated torque Hex key Torx key

wrench socket wrench
(M6/M8)
Adjustable torque Combination Cotton cloth Labels

wrench wrench
Electric Hand drill Hammer drill Heat gun

screwdriver
Laser locator Utility knife Electrician's knife Impact tool

Insulation tape Needle-nose Diagonal pliers RJ45 crimping

pliers tool
Crimping tool Wire stripper Hydraulic pliers Wire clippers
Cable tie Multimeter Electroprobe Brush
Claw hammer Vacuum cleaner Hacksaw Foldable saw
Square Heat shrink Network tester Rubber mallet

tubing
- -
Flashlight Clamp meter


NOTE
This table may not list some tools required at specific sites. Onsite installation personnel
and technical support personnel should prepare tools based on site requirements.
Table 3-2 Transportation and unpacking tools

Manual pallet Lever (bearing

Diesel forklift Hoisting rope
truck capacity ≥ 400 kg)
(bearing capacity
≥ 400 kg)
3.1.2 Installation Clearances

Reserve sufficient clearances on the top of cabinets for operations.
Table 3-3 Installation clearances

Scenario Smart Busbar Type Cabinet Height Clearance on Cabinet Top
Maintenance Only single-route 2000 mm/2200 ≥ 800 mm (in extreme scenarios: at

inside the aisle in smart busbar mm least 750 mm, difficult to operate)
the support- supported
mounting
scenario
(skylights can be
maintained)
Maintenance on Single-route smart

both sides in the busbar
support-mounting
scenario Dual-route smart ≥ 900 mm
busbar
Maintenance on Single-route smart ≥ 800 mm

both sides in the busbar
hoisting scenario
Dual-route smart ≥ 1050 mm
busbar

NOTICE
● The distance between hanging rods and the cabinet top must be at least 300
mm. The bottom of the busbar trunking unit must be at least 386 mm away
from the cabinet top. Otherwise, the hanging rods or the smart busbar may
interfere with the cable trough or door.
● Install a group of hanging rods every 600 mm.
● In the hoisting scenario, hanging rods cannot be installed around a column. You
need to adjust their locations.
Figure 3-1 Installation clearances (maintenance on both sides in the hoisting

scenario – dual-route smart busbar)
(1) Cabinet (2) Busbar trunking unit (3) Hanging rod
3.1.3 Preparing Power Cables

General Input Unit
Table 3-4 Recommended cross-sectional areas for input power cables
Input Switch 250 A/3P 400 A/3P
Recommended L1 95 185
cross-sectional
area (mm2) L2 95 185
L3 95 185

Input Switch 250 A/3P 400 A/3P
N 95 185
PE 50 95
Table 3-5 Input power cable terminal requirements

Port Connection Bolt Recommended Bolt
Method Specifications Length
250 400 250 A/3P 400 A/3P

A/3P A/3P
L1 Crimped DT M12 35 mm 35 mm
terminal
terminal
terminal
N Crimped DT M12 35 mm 35 mm
terminal
PE Crimped DT M10 M12 25 mm 35 mm

terminal
Power Distribution Unit
Table 3-6 Recommended cross-sectional areas for three-phase output power

cables
Output Switch 16 A/3P 40 A/3P 63 A/3P
Recommended L1 5x6 5x6 5 x 10

cross-sectional
area (mm2) L2
L3
PE

Table 3-7 Recommended cross-sectional areas for single-phase output power

cables
Output Switch 16 A/1P 40 A/1P 63 A/1P
Recommended L 3x6 3x6 3 x 10

cross-sectional
area (mm2) N
PE
● Comply with local laws and regulations when selecting, connecting, and
routing cables. Factors that affect cable selection include the rated current,
cable type, routing mode, ambient temperature, and maximum expected line
loss.
● When the external conditions change, for example, cable layout or ambient
temperatures, perform verification in accordance with the IEC-60364-5-52 or
the local regulations.
● The cables listed in the tables are used only when the following requirements
are met:
– Routing mode: The cables are routed over a tray or bracket on a single
layer (E in IEC 60364-5-52). The distance between cables should be
greater than twice the cable diameter.
– Ambient temperature: 30°C
– The general input unit uses 90°C resistant flexible cables with copper
conductors, and the power distribution unit uses 70°C resistant flexible
cables with copper conductors.
3.1.4 Unpacking and Acceptance

● To prevent the device from falling over, secure it to a pallet truck using ropes
before moving it. Move the device with caution to avoid bumping or toppling,
which may damage the device.
● After placing the device in the installation position, unpack it and take care to
prevent scratches. Keep the equipment stable during unpacking.
● Before unpacking the equipment, check whether the packaging is intact. Do
not use the equipment with damaged packaging. If any damage is found,
notify the carrier and manufacturer immediately.
● Unpack the equipment and check whether the equipment is paint-peeling,
misshapen, scratched, or soaked. If so, record the information and contact the
equipment carrier and the local office immediately.
● Check against the delivery list that the equipment and components are
correct and complete. If some components are missing or do not comply with
the models in the delivery list, record the information and contact the carrier
or the local office immediately.

3.2 Smart Busway Layout and Cable Routing Principles

rPDUs are installed at the rear of an IT cabinet. Facing the rPDUs, the left rPDU is
A and the right rPDU is B.
3.2.1 Layout and Cable Routing Principles: Single-Row Aisle

Containment (2N Scenario)
● There are two routes of smart busbars, routes A and B, above each row of
cabinets. The number of power distribution units deployed on each route of
smart busbar should be the same.
● If the power density per cabinet is less than or equal to 10 kW, single-phase
power distribution units are used and each power distribution unit supports a
maximum of six IT or network cabinets. One power distribution unit provides
six power outputs to route A, and the other power distribution unit provides
six power outputs to route B for the corresponding cabinets.
● If the power density per cabinet is greater than 10 kW, three-phase power
distribution units are used and each power distribution unit supports a
maximum of two IT or network cabinets. One power distribution unit provides
two power outputs to route A, and the other power distribution unit provides
two power outputs to route B for the corresponding cabinets.
● The figures use single-phase power distribution units as an example.
Figure 3-2 Layout diagram
(1) General input unit (2) Power distribution unit (3) Aisle containment
Figure 3-3 Cabling diagram

3.2.2 Layout and Cable Routing Principles: Dual-Row Aisle

Containment, Crossing Rows (2N Scenario)
three power outputs to the current row and another three power outputs to
the corresponding cabinets in the other row.
one power output to the current row and another power output to the
corresponding cabinets in the other row.
(1) General input unit (2) Power distribution (3) Aisle containment (4) Cross-row cable
unit tray


Containment (2N Scenario)

3.2.4 Layout and Cable Routing Principles: Single-Row Aisle

Containment (N+1 Scenario)
● The number of power distribution units allocated to each row of cabinets
must be an even number.



Containment, Crossing Rows (N+1 Scenario)
● The number of power distribution units allocated to each row of cabinets
must be an even number.
six power outputs to the cabinets in the current row and route A in the other
row, and the other power distribution unit provides six power outputs to the
current row and route B in the other row.

(1) General input unit (2) Power distribution (3) Aisle containment (4) Cross-row cable
unit tray

Containment (N+1 Scenario)
● The number of power distribution units on each route of smart busbar should
be the same.

● The figures use three-phase power distribution units as an example.
3.3 Installing a Smart Busbar
NOTICE
● Cooperate with each other during moving. It is recommended that two persons
carry each component, except the power distribution unit, which can be carried
by one person. Exercise caution to avoid slipping when climbing up and down
stairs. Handle with care when stacking smart busbars.
● The protection level of the smart busbar is IP30. No water pipes can be
installed above the smart busbar, including but not limited to the following:
chilled water supply and return pipes, humidifier water supply pipes, and
condensate drainpipes.

3.3.1 Support-Mounting Scenario

Prerequisites
NOTICE
The dual-row aisle containment is used as an example in the figures. The numbers
and positions of general input units and power distribution units in the figures are
for reference only. The actual configuration may vary.
Figure 3-14 Maintenance inside the aisle (skylights can be maintained)

Figure 3-15 Maintenance on both sides
3.3.1.1 Determining the Support Installation Positions
Maintenance Inside the Aisle (Skylights Can Be Maintained)
Figure 3-16 Cold aisle scenario
(1) Rodent-proof mesh (2) The fourth hole on the side (3) Support
of the first rodent-proof mesh

Figure 3-17 Hot aisle scenario
(1) Rodent-proof mesh (2) The seventh hole on the (3) Support
side of the first rodent-proof
mesh
Maintenance on Both Sides
Figure 3-18 Cold aisle (1100 mm deep cabinet)
(1) Rodent-proof mesh (2) The first hole on the side of (3) Support
the first rodent-proof mesh
Figure 3-19 Cold aisle (1200 mm deep cabinet)
(1) Rodent-proof mesh (2) The second hole on the (3) Support
side of the first rodent-proof
mesh

Figure 3-20 Hot aisle
(1) Rodent-proof mesh (2) The second hole on the (3) Support
side of the second rodent-proof
mesh
3.3.1.2 Installing a Smart Busbar
Procedure
Step 1 After determining the position for installing the first support, use a laser locator to
locate the positions of other supports. Ensure that they are arranged neatly.
Step 2 Secure the supports.
NOTICE
● The following procedure describes how to install a low support that applies to
the scenario of maintenance on both sides.
● If there are bolts in the holes for securing the supports, remove the bolts and
then secure the supports.
● If the cabinet edges are uneven, secure the supports to the higher cabinet edge
and use a laser locator to ensure that the adjacent supports are flush in the
front and rear directions.
● If an MCCB auxiliary lever is delivered, place it in the side fastener of the
general input unit for switching on the circuit breaker when maintaining the
general input unit.

Figure 3-21 Installation on the first cabinet
(1) Door box (2) Rodent-proof mesh (3) Support connector (4) Support
for the general input
unit
Figure 3-22 Installation on the second cabinet
Step 3 Remove the covers from the general input unit.

Figure 3-23 Removing the covers
Step 4 Secure the general input unit to the support and ensure that the unit is level.
Figure 3-24 Securing the general input unit (1)

Figure 3-25 Securing the general input unit (2)
(1) End plug
NOTICE
● Properly store the removed end plug and install it on the end busbar trunking
unit.
● Check that the copper bars in the general input unit are flush with each other,
as shown in Figure 3-26. Using the length of copper bar E as the benchmark,
ensure that the length deviation between copper bars A, B, C, and D and
copper bar E is less than or equal to 1 mm.
Figure 3-26 Checking that the copper bars in the general input unit are flush
Step 5 Install the busbar trunking unit.

Figure 3-27 Securing the busbar trunking unit
Step 6 Level the supports and secure them.

1. Loosen the M6 screws on the side.
2. Use a level to ensure that the supports are on the same horizontal line.
Rotate the screw on the top of a support clockwise to raise the support, and
rotate the screw counterclockwise to lower the support.
NOTE
Check whether the copper bars at both ends of the connection point are aligned. The
horizontal deviation of the copper bars at both ends should be less than or equal to 1
mm.
3. Tighten the M6 screws on the side.
Figure 3-28 Leveling and securing supports
Step 7 Install the connector.

NOTICE
● After inserting the connector into the busbar trunking unit, ensure that the
connector fully comes in contact with the copper bar.
● You need to partially tighten the two bolts in the upper area of the connector,
and tighten the bolts after installing the protective covers.
● In this example, the torque for tightening M12 bolts on the connector is 45
N·m. For the actual torque, see the label on the connector.
Figure 3-29 Installing the connector
(1) Protective cover (2) Busbar trunking (3) Connector (4) 19# socket
unit
Step 8 Install other supports and busbar trunking units.
NOTICE
If the installation cannot be completed at a time, protect the port for connecting
to the busbar trunking unit from sundries and dust. Otherwise, the internal copper
bar may short-circuit.
Step 9 Remove the protective cover from the busbar trunking unit.
● Covers 4 to 12 are recommended to be used for the 1200 mm busbar
trunking units. Covers 2 and 3 are not recommended. Covers 1, 13, and 14 are
unavailable.
a. If one power distribution unit is installed, use one of the covers 4 to 12.
b. If two power distribution units are installed, six covers are required
between two power distribution units. You are advised to use covers 4
and 11.

Figure 3-30 Protective covers for the 1200 mm busbar trunking unit
(1) Unavailable cover (2) Unrecommended (3) Recommended (4) Unavailable

covers covers covers
● Cover 2 is recommended for the 400 mm busbar trunking unit. Covers 1, 3,

and 4 are unavailable.
a. If one power distribution unit is installed, use cover 2.
Figure 3-31 Protective covers for the 400 mm busbar trunking unit
(1) Unavailable cover (2) Recommended cover (3) Unavailable covers
Figure 3-32 Removing the protective cover from the busbar trunking unit
Step 10 Install the power distribution unit. Ensure that the power distribution unit is level
and does not tilt forward or backward.

Figure 3-33 Installing the power distribution unit
Step 11 Install an end plug for the busbar trunking unit.
Figure 3-34 Installing an end plug
Step 12 Install the cross-row cable tray. (Skip this step if cables do not need to be routed
across rows.)

Figure 3-35 Installing the cross-row cable tray
Step 13 Install the around-column busbar trunking unit. (Skip this step in non-column
scenarios.)
Figure 3-36 Installing the around-column busbar trunking unit
(1) Around-column busbar (2) Column (3) Support part (Prepare

trunking unit support parts as required.)
Step 14 Install integrated management cards. (Skip this step if integrated management
cards are not configured or have been preinstalled.)

Figure 3-37 Installing an integrated management card

NOTE
The following figure uses the general input unit as an example to illustrate how to install
an integrated management card.
Figure 3-38 Rules for installing integrated management cards (single-row aisle
containment, 2N scenario)
NOTICE
● The following describes how to install integrated management cards in a

single-row aisle containment (2N scenario).
● One integrated management card needs to be installed on the general input
unit closest to the ECC. Other integrated management cards need to be
installed on the power distribution unit adjacent to the general input unit, and
they need to be installed continuously.

----End
3.3.2 Hoisting Scenario

Procedure
Step 1 Determine the installation position.
NOTICE
● 3.1.2 Installation Clearances describes the requirements for the spacing

between cabinets for the components to be hoisted. The components to be
hoisted must be prepared based on the actual situation.
● The cables from the power distribution unit to the cabinet rPDU are not
prefabricated and need to be prepared onsite. For details, see the appendix
"Preparing Load Cables."
Step 2 For details about how to install the smart busbar and cables, see the instructions
in the support-mounting scenario.
NOTICE
Pay attention to the following points in the hoisting scenario:
● It is recommended that angle steel hanging rods be installed at the head and
end of the aluminum cable tray to prevent the entire cable tray from shaking.
● The bottom of the busbar trunking unit should be secured to the aluminum
profile beams using Ω-shaped parts. A combination of T-nuts and screws
should be used. It is recommended that the thickness of the Ω-shaped parts
be greater than or equal to 3 mm. M6x12 screw assemblies should be used.
● If the storey height exceeds 5 m, use lead screws, L-shaped conversion
brackets, angle steel supports for securing the aluminum cable tray.

Figure 3-39 Hoisting
(1) Angle steel hanging rod (2) Lead screw (3) Ω-shaped part
● Both sides of the joint between aluminum profiles need to be reinforced. It is

recommended that angle steel hanging rods be used.

Figure 3-40 Reinforcing both sides of the joint between aluminum profiles
(1) Aluminum profile (2) Angle steel hanging rod (3) Aluminum profile
connector
● The following illustrates the distance between the bottom of the general
input unit and the bottom of the aluminum profile at the joint between the
general input unit and the busbar trunking unit.
400 A: L = 41.7 mm
250 A: L = 11.7 mm

Figure 3-41 Distance between the bottom of the general input unit and the
bottom of the aluminum profile at the joint between the general input unit
and the busbar trunking unit
● The general input unit should be secured to the M6 nut holes at the bottom
of the angle steel supports. The thickness of the angle steel supports should
be greater than or equal to 3 mm. M6x12 screw assemblies should be used.
Figure 3-42 Mounting holes at the bottom of the general input unit
----End

3.4 Installing Cables
CAUTION
● Wear insulated gloves and use insulated tools to prevent electric shock or short
circuits.
● Stay away from the equipment when preparing cables to prevent cable scraps
from entering the equipment. Cable scraps may cause sparks and result in
personal injury and equipment damage.
3.4.1 Cable Routes
NOTICE
The figures use the scenario of maintenance on both sides as an example.
Figure 3-43 Routing cables without crossing rows
(1) Extra low voltage (ELV) (2) Electrical

Figure 3-44 Routing cables across rows
(1) ELV (2) Electrical
3.4.2 Installing Cables

Procedure
Step 1 Install an equipotential ground cable.
NOTICE
The equipotential ground cable is not delivered with the device and needs to be
prepared onsite. The cable must be a 16 mm2 yellow-green ground cable.
Figure 3-45 Installing an equipotential ground cable

Step 2 Install AC input power cables.
NOTICE
● Only one cable can be connected to a wiring terminal of the general input unit.
● You are advised to install cables from the bottom up.
● If the input MCCB current level is 250 A, the No. 1 bolt is M10 and the No. 2
bolt is M12. If the input MCCB current level is 400 A, the No. 1 and 2 bolts are
M12.
Figure 3-46 Installing input power cables
Step 3 If there is any gap around the rubber rings of the cables after the installation, seal
it from the inside using firestop putty.
Step 4 Reinstall the cover for the general input unit.
Figure 3-47 Installing the cover for the general input unit
Step 5 Install load cables.

1. Remove the protective cover from the load wiring port.
2. Remove the ring buckle.
3. Press the front part of the round connector backwards and insert the
connector into the load wiring port.
4. Check the insertion depth of the round connector. Ensure that the red line is
not visible.
5. Reinstall the ring buckle.
6. Check whether the round connector is securely installed. You can slightly pull
the connector to check whether it is loose. If it is loose, install it again.

NOTICE
● When a cable terminal is connected in place, you will hear a click.

● You need to install a ring buckle to fasten the cable terminal.
● If not prefabricated, the cables from the power distribution unit to the cabinet
rPDU need to be prepared onsite. For details, see the appendix A Preparing
Load Cables.
Table 3-8 Load cable silk screen
Output Connector Single-Phase Power Three-Phase Power

Distribution Unit Distribution Unit
XT1 QF1 QF1
QF2
XT2 QF3 QF2
QF4
XT3 QF5 -
QF6
Figure 3-48 Installing load cables
(1) Ring buckle (2) Spring buckle (3) Red line

Step 6 Install cascading cables.
NOTICE
If a 48 V cascading cable needs to be prepared onsite, ensure that the wire with a
red tube is inserted into the terminal pin marked in red and the wire with a black
tube is inserted into the terminal pin marked in blue.
Figure 3-49 General input unit cabling

Figure 3-50 Power distribution unit cabling
Figure 3-51 Single/Dual-row aisle containment (N+1 scenario)

Figure 3-52 Single-row aisle containment (2N scenario)
Figure 3-53 Dual-row aisle containment (2N scenario)

Figure 3-54 Dual-row aisle containment, crossing rows (2N/N+1 scenario)
NOTE
Dual-row aisle containment (2N scenario) and dual-row aisle containment crossing rows
(2N/N+1 scenario):
If the integrated management card is configured, install cables from the general input units
on routes A and B connected to the ECC to the corresponding power distribution units. If
the integrated management card is not configured, you do not need to install 48 V
cascading cables. Instead, use common network cables for cascading.
● LAN switch networking
NOTICE
For details about how to install the LAN switch and ECC800-Pro and how to
route cables for them, see the FusionModule2000C Smart Modular Data
Center Installation Guide. For details about how to connect cables to the LAN
switch and ECC800-Pro, see the FusionModule2000C Smart Modular Data
Center Quick Guide.

Figure 3-55 Using one LAN switch
Figure 3-56 Using two LAN switches
Step 7 Configure the LAN switch: If the smart busbar and the LAN switch form a ring
network, set the Rapid Spanning Tree Protocol (RSTP) and enable RSTP for the
LAN switch.
1. Power on the LAN switch.

2. Connect the device to a PC, and log in to the device for the first time by
connecting the PC to the ETH management port on the device.
NOTE
The default IP address of the ETH management port on the device is 192.168.1.253.
Connect the ETH management port on the device to the PC using a network cable.
3. Set an IP address for the PC.
NOTE
Assign the PC with an IP address on the same network segment as the default IP
address of the device.
4. Log in to the device through the web system. Open the browser on the PC,
enter http://192.168.1.253, and press Enter. The login page of the WebUI is
displayed. Enter the user name admin and the preset password
admin@huawei.com. (If the LAN switch is powered on for the first time, use
the default user name and preset password for registration.) Log in to the
configuration page of the WebUI.
5. (Optional) Configure the device. You can set the IP address, device name, user
name, and password on the WebUI.
6. Go to the configuration page and enable RSTP.
– Choose Configuration > Advanced Services > STP > STP Summary. On
the STP Summary page, set Global STP status to ON to enable the
global STP function, set STP working mode to RSTP, and click Apply
– Select two ports among 1–24, click Enable STP, click Disable STP for the
other 22 ports, and complete the setting. Connect the ECC800-Pro and
smart busbar to the two enabled ports.
– After specifying the settings, click Save.

Figure 3-57 STP configuration page
7. Power on the smart busbar and check that it communicates with the ECC800-
Pro properly. Other southbound devices (such as sensors and smart cooling
products) can be directly connected to the LAN switch.
NOTICE
The LAN switch must not be connected to devices in other subnets, such as
routers that can proactively assign IP addresses. Otherwise, the
communication of the smart busbar will be abnormal.
Step 8 Configure the root bridge for the LAN switch.

NOTE
Disable the root bridge of the LAN switch. (If the LAN switch is used in this scenario for the
first time, you need to perform the following operations and save the settings directly. The
settings will not be affected by power-off.)
1. Log in to the WebUI, choose Maintenance > Administrator, and add an
administrator.

Figure 3-58 Adding an administrator
2. Click Console in the upper right corner of the page to access the console.
Figure 3-59 Console
Figure 3-60 Accessing the console

3. Use the user name and preset password to log in. You need to reset the
password upon the first login.
Figure 3-61 Resetting the password
4. After the login is successful, run the sys command to access the system layer.
Figure 3-62 Accessing the system layer
5. Run stp instance 0 root primary to disable the root bridge.
Figure 3-63 Disabling the root bridge
6. Run q to exit the system layer. Run save and y to save the settings.
Figure 3-64 Disabling the root bridge
NOTE
When using the LAN switch for the first time, you need to create a user and set the
access mode to Telnet, FTP, or HTTP, which poses security risks. Therefore, you are
advised to delete the added administrator account immediately after disabling the
root bridge.
Step 9 Perform a test and verification.

1. Disconnect the LAN1 network cable between the ECC800-Pro and LAN switch
1. Check that the southbound smart busbar communication and the PoE
device communication are normal. Check that the ring network
communication of the smart busbars is normal. Restore the cable connection
after the test.

2. Disconnect the LAN2 network cable from the ECC to the general input unit of
the smart busbar. Check that the southbound smart busbar communication
and the PoE device communication are normal. Check that the ring network
communication of the smart busbars is normal. Restore the cable connection
after the test.
Step 10 Check the communication.
Figure 3-65 Checking the communication
1. The smart busbar area provides the PoE ring network error check function. If
any network cable (network cable 1, 2, or 3 shown in the preceding figure) is
disconnected, the FE ring network changes to a single-link network, which
does not interrupt the communication of smart busbars in the area. However,
an alarm indicating an error in the PoE ring network of general input units or
power distribution units is reported, instructing users to rectify the fault in a
timely manner.
2. If any network cable (network cable 6 or 7 shown in the preceding figure) of
a southbound PoE device is disconnected, an alarm indicating that the device
fails to communicate with the ECC800-Pro is reported.
3. If network cable 4 or 5 in the main control area is disconnected, no device
communication failure occurs and therefore no alarm is generated.
4. If alarms indicating that multiple smart busbars fail to communicate with the
ECC800-Pro are reported at the same time, check the two network cables
outside the smart busbar area first. (If the communication of the two route A
smart busbars shown in the preceding figure fails, check network cables 2 and

3.) If multiple PoE devices of a LAN switch fail to communicate, check the
LAN switch and the network cables on both sides of the LAN switch first.
----End
3.5 Verifying the Installation

No. Check Item Check Result
1 Screws are tightened properly. □ Passed □

Failed
2 The connector is in close contact with the copper bar □ Passed □F

of the busbar trunking unit. ailed
3 The hook on the power distribution unit is flipped on. □ Passed □

Failed
4 The end plug is installed. □ Passed □

Failed
5 Load cables are connected correctly. Power cables are □ Passed □

reliably separated from signal cables. Failed
6 There is no foreign matter such as redundant cable □ Passed □

ties, paper, and packing materials left around the Failed
smart busbar.
7 Circuit breaker labels are correct, clear, complete, and □ Passed □

attached properly. Failed

User Manual 4 Power-On Commissioning
4 Power-On Commissioning
CAUTION
Wear insulated gloves and use insulated tools to prevent electric shock or short
circuits.
Prerequisites
● Use a multimeter to check that there is no short circuit in the input and
output of power supply and distribution devices.
● Use a multimeter to measure the phase voltage and frequency on the
customer input side. Ensure that the voltage ranges from 176 V to 280 V, and
the frequency ranges from 47 Hz to 53 Hz (in the 50 Hz scenario) or 57 Hz to
63 Hz (in the 60 Hz scenario).
4.1 Insulation Test

Procedure
Step 1 Check that the equipment has passed all check items of installation verification.
Step 2 Check that the upstream input and downstream output switches of the smart
busbar are OFF.
Step 3 Remove the input protective cover.

Figure 4-1 Removing the input protective cover
Step 4 Disconnect the terminals.
Figure 4-2 Disconnecting the terminals
Step 5 Use a megohmmeter or a device with the same function to measure the insulation
between L and L, L and N, L and PE, and N and PE. The insulation resistance must
be at least 20 megohms.
Step 6 After the measurement is complete, interconnect the terminals.
Step 7 Reinstall the input protective cover.
----End

4.2 Power-On
Context
● Before power-on, ensure that the devices have passed all check items in the
section "Verifying the Installation."
● Check that all circuit breakers are OFF.
● Do not switch on the reserved circuit breakers.
● The Branch Disconnected alarm generated for a reserved circuit breaker can
be masked on the ECC800-Pro WebUI.
Procedure
Step 1 Switch on the upstream input circuit breaker for the smart busbar.
Step 2 Switch on the SPD circuit breaker and input circuit breaker of the smart busbar
and check that the PWR indicator on the monitoring panel is steady on.
Step 3 Switch on the network cabinet output circuit breaker in the power distribution unit
of the smart busbar and switch on the rPDU input circuit breaker in the network
cabinet to power on the network cabinet.
Step 4 Switch on the IT cabinet output circuit breakers in the power distribution unit of
the smart busbar one by one and switch on the rPDU input circuit breaker in the
IT cabinet to power on the IT cabinet.
----End
4.3 Commissioning
Context
● General input units and power distribution units communicate with the
ECC800-Pro using the Modbus-MAC protocol.
● After the general input units and power distribution units properly connect to
the ECC800-Pro in ring network mode, the ECC800-Pro automatically
identifies the units.
● Then, you need to set parameters for the general input units and power
distribution units; otherwise, a false alarm may be generated.
Procedure
Step 1 Set parameters for general input units on the ECC800-Pro WebUI.
1. Set parameters for general input unit 1.

Table 4-1 Power distribution settings for a general input unit

Path Parameter Name Default Value Setting
Monitoring > Power Rated system frequency 50 Set based on actual

Distribution > General conditions.
Input Unit > Running
Parameters > Power Rated system voltage 380 Set based on actual
Distribution Settings conditions.
Rated system current 250 Set based on actual

(This parameter is not conditions.
displayed for some Set this parameter to the
general input units.) same value as listed on
the nameplate of the
general input unit. For
example, if the model is
NMW-0250AC, set Rated
system current to 250 A.
System CT ratio (This 250 Set based on actual

parameter is not conditions.
displayed for some For example, if Rated
general input units.) system current is 250 A,
set System CT ratio to
250.
Upper load current 80 When the load current

threshold exceeds the preset value,
an alarm is generated.
Lower load current 60 When the load current

threshold exceeds the preset value,
an alarm is generated.
2. Set the parameters for other general input units in the same way or by
synchronizing parameters.
Path: Maintenance > Parameter Sync. On the displayed page, select General
Input Unit from the Device type drop-down list and synchronize the
parameters of the Source Device to the Target Device.
Step 2 Set parameters for power distribution units on the ECC800-Pro WebUI.
1. (Optional) To change the name of a branch signal of a power distribution
unit, choose System Settings > Signal Name Modify. On the displayed
Batch Signal Configuration page, select Power Distribution Unit from the
Device type drop-down list. Choose a branch from the Device name drop-
down list, and change the branch name. Click Submit after the modification
is complete.
2. The following is an example of how to display two branches for power
distribution unit1.
Choose Monitoring > Power Distribution > General Input Unit > Power
Distribution Unit > Display Configuration, select Branch Information
Display corresponding to QF1 and QF2, and then click Submit.

3. Configure the power distribution settings for power distribution unit 1.
Table 4-2 Power distribution settings for a power distribution unit

Path Parameter Name Default Description
Value
Monitoring > Branch current shock protection 300 Power system load rate >
Power Setting: An alarm is
Distribution > generated.
General Input Power system load rate ≤
Unit > Power Setting – 50: The alarm is
Distribution Unit cleared.
> Running
Parameters > QF1 Rated current (L1) (This 16/40/63 The rated current of a
Unhide All parameter is not displayed for branch is displayed based
Advanced Signals some power distribution units.) on the actual rated current
> Power QF2 Rated current (L2) (This of the switch of the smart
Distribution parameter is not displayed for busbar.
Settings some power distribution units.)
Upper load current threshold 80 Upper load threshold

setting < Power system
load rate < Overload
setting: An alarm is
generated.
Upper load threshold
setting – 5 ≥ Power system
load rate: The alarm is
cleared.
Lower load current threshold 60 Lower load threshold

setting < Power system
load rate < Upper load
threshold setting: An
alarm is generated.
Lower load threshold
setting – 5 ≥ Power system
load rate: The alarm is
cleared.
Overload 100 Power system load rate >

Setting: An alarm is
generated.
Power system load rate ≤
Setting – 5: The alarm is
cleared.
4. Set the parameters for other power distribution units in the same way or by
synchronizing parameters.

Path: Maintenance > Parameter Sync. On the displayed page, select General
Input Unit from the Device type drop-down list and synchronize the
parameters of the Source Device to the Target Device.
Step 3 Determine the position of the general input unit or power distribution unit in the
plan view of the WebUI.
Press the BLINK button on the general input unit or power distribution unit for
less than 1s to report the blinking status to the ECC800-Pro. The corresponding
device icon in the plan view of the WebUI blinks.
NOTE
If you hold down the BLINK button on the general input unit for more than 10s, the general
input unit will fail to communicate with the ECC800-Pro. Hold down the BLINK button
again for more than 10s to restore the communication.
Step 4 You are advised to change the device name. For example, change the Device
name of the power distribution unit to be the same as that on the label attached
to the power distribution unit, for example, NMW A 01.
----End

User Manual 5 Routine Maintenance
5 Routine Maintenance
CAUTION
● Wear insulated gloves and use insulated tools to prevent electric shock or short
circuits.
● Do not use wet cloth to clean exposed copper bars or other conductive parts.
Item Interval Operation Reference Troubleshooting

Guide Standard
PWR indicator Monthly Observe the The PWR indicator If the indicator is off or
on the brightness of is on. dim, replace the
monitoring each indicator. monitoring board.
board
Alarm indicator Monthly Observe the The indicator is on. If the indicator is off or
on the general brightness of the dim when a fault occurs,
input unit indicator when a replace the monitoring
fault occurs in board.
the system.
Operating status Monthly Check the status ● The surge ● Replace the SPD if the
of the surge of the indicator protection surge protection
protection and miniature module module indicator is
module circuit breaker indicator is red.
(MCB) of the steady green. ● If the MCB is off,
surge protection ● The MCB is switch it on.
module. switched on.
Connections of Monthly Visual ● Cables are Take measures depending

input and output observation intact. on the severity.
power cables ● The terminals
are secure and
free from spark
signs and rust.

User Manual 5 Routine Maintenance
Item Interval Operation Reference Troubleshooting

Guide Standard
Appearance of Quarterly Visual The appearance is Take measures depending

power observation intact. on the severity.
distribution
components
Operating Quarterly Measure the Operating Check that the air

temperature and temperature and temperature: 0°C conditioner and
humidity humidity using a to 40°C dehumidifier in the
point Relative humidity: equipment room function
thermometer. 5%–90% RH properly.
Dust on the Quarterly Check whether The white paper If the white paper is dirty,
surface of the there is dust on that you use to clean the smart busbar.
smart busbar the surface of wipe the
the smart equipment is clean.
busbar.

User Manual 6 Troubleshooting
6 Troubleshooting
Symptom Possible Cause Troubleshooting Measure
The PWR ● Cable ● Check the cable connections. If the cable connections are
indicator on the connections abnormal, reconnect the cables. If the cable connections
monitoring are are normal, replace the monitoring board.
board is off. abnormal. ● If the fault persists, contact technical support.
● The
monitoring
board is
faulty.
The RUN ● Cable ● Check the cable connections. If the cable connections are
indicator on the connections abnormal, reconnect the cables. If the cable connections
monitoring are are normal, replace the monitoring board.
board is off. abnormal. ● If the fault persists, contact technical support.
● The
monitoring
board is
faulty.
The ALM ● The smart ● Check the ECC800 alarm. If an alarm is raised, clear the
indicator on the busbar alarm according to the handling procedure. If no alarm is
monitoring generates raised, replace the monitoring board.
board is on. an alarm. ● If the fault persists, contact technical support.
● The
monitoring
board is
faulty.

User Manual 7 Alarm List
7 Alarm List
Table 7-1 General input unit alarm reference

Alarm ID Alarm Name Alarm Possible Causes Procedure
Severity
412177004 General input unit Critical PoE communication Check the cable
and ECC800 is interrupted. connection to the
communication general input unit.
failure
412177000 POE1/POE2/POE3/ Major The output is ● Check that the

-41217700 POE4 output overloaded or the output is not
3 overload power supply pin is overloaded.
short-circuited. ● Check that the
power supply pin
is not short-
circuited.
412177005 Detection board Critical The monitoring board ● Check whether

abnormal hardware is faulty. other alarms are
generated for the
monitoring board.
● Replace the
component.
412177006 L1/L2/L3 open- Critical Phase voltage is ● Check the power

-41217700 phase below the open- input.
8 phase threshold. ● Replace with a
power supply that
provides normal
input.


Severity
412177009 Input power failed Critical The L1, L2, and L3 ● Check the input
power input voltages voltage of each
are all below 20 V. phase.
● Replace with a
power supply that
provides normal
input.
412177010 L1/L2/L3 Critical The voltage is greater ● Check the power

-41217701 overvoltage than 120% of the input.
2 rated voltage. ● Replace with a
power supply that
provides normal
input voltage.
412177013 L1/L2/L3 Critical The voltage is below Check the power

-41217701 undervoltage the undervoltage input.
5 threshold.
412177016 Input frequency Major The frequency Check the power

high exceeds the input.
threshold.
412177017 Input frequency low Major The frequency is Check the power
below the threshold. input.
412177018 L1/L2/L3 overloaded Critical The current exceeds Check the power of
-41217702 the threshold. all output loads.
0
412177027 Max. L1/L2/L3 Major The current is greater Check the power of
-41217702 current exceed than 80% of the all output loads.
9 rated current and less
than the rated
current.
412177036 Min. L1/L2/L3 Major The current is greater Check the power of
– current exceed than 60% but less all output loads.
412177038 than 80% of the
rated current.
412177045 Main input 3-phase Warning The three-phase (L1, Check all output
cur. imb. L2, and L3) current loads and balance
imbalance is greater the loads of the
than 15%. three phases.
412177052 Main input THDu Warning The THDu on the Check that the THDu
high main circuit is greater on the main circuit is
than 30%. greater than 30%.


Severity
412177053 Main THDi high Warning The THDi on the Check the power
main circuit exceeds input.
the threshold.
412177067 Main circuit breaker Critical The circuit breaker on Check the circuit
off the main circuit breaker on the main
changes from ON to circuit.
OFF.
Table 7-2 Power distribution unit alarm reference

Severity
41218700 Power distribution Major PoE communication is Check the cable

4 unit and ECC800 interrupted. connection to the
communication power distribution
failure unit.
41218700 POE1/POE2/POE3/ Major The output is ● Check that the

0-412187 POE4 output overloaded or the output is not
003 overload power supply pin is overloaded.
short-circuited. ● Check that the
power supply pin
is not short-
circuited.
41218700 Detection board Critical The monitoring board Check that the
5 abnormal hardware is faulty. monitoring board
works properly.
41218700 FE1 not connected Minor No cable connects to Check whether the
6 the FE1 port. FE1 port on the
power distribution
unit requires cable
connection or
whether the cable to
the FE1 port is loose.
41218700 FE2 not connected Minor No cable connects to Check whether the
7 the FE2 port. FE2 port on the
power distribution
unit requires cable
connection or
whether the cable to
the FE2 port is loose.


Severity
41218702 Overload Critical The output current of Check the power of

1-412187 (QF1/QF2/QF3/QF4/ the branch is greater the load on the
026 QF5/QF6) than the configured corresponding
threshold. branch.
41218703 Max. current exceed Major The output current of Check the power of
threshold. branch.
41218703 Min. current exceed Warning The output current of Check the power of
threshold. branch.
41218704 Large current shock Major The output current of Check that the
6-412187 (QF1/QF2/QF3/QF4/ the branch is greater insulation layer of
051 QF5/QF6) than the configured the cable to the
threshold. corresponding
output branch is in
good contact.
41218705 Circuit breaker off Critical The output branch Check the circuit
4-412187 (QF1/QF2/QF3/QF4/ circuit breaker is off. breaker on the
059 QF5/QF6) corresponding
branch.
41218706 Output abnormal Warning The output branch Check the power of
0-412187 (QF1/QF2/QF3/QF4/ circuit breaker is on the load on the
065 QF5/QF6) but there is no corresponding
current. branch.

User Manual 8 Parts Replacement
8 Parts Replacement
8.1 Replacing a General Input Unit

Prerequisites
● Tools: PDF door key, step ladder, Phillips screwdriver, socket wrench,
multimeter, ESD bag
● Material: a new general input unit of the same model
● Before the replacement, ensure that the load services are not affected or
obtain written consent from the customer.
● If the input switch and NTC are damaged, replace the general input unit with
a new one.
Procedure
Step 1 Turn off the input switch and upstream power distribution switch of the faulty
general input unit and make a warning sign.
Step 2 Remove the communications cable and the DC power cable and mark the
installation positions.
Step 3 Remove the integrated management card and install it on a new general input
unit.

Figure 8-1 Removing the integrated management card
Step 4 Remove the input protective cover and use a multimeter to check that the input
terminal is not energized.
Figure 8-2 Removing the protective cover
Step 5 Remove the input power cables from the general input unit and mark the
Step 6 Remove the connector between the general input unit and the busbar trunking
unit.

Figure 8-3 Removing the connector
Step 7 Remove the bolts and the general input unit.
Figure 8-4 Removing the bolts
(1) Support fastener
Step 8 Secure the new general input unit.
Step 9 Reinstall the connector.
Step 10 Remove the input protective cover and install the input power cable.
Step 11 Turn on the upstream power distribution switch and check that the input voltage
is normal.
Step 12 Reinstall the input protective cover, communications cable, and DC power cable.
Step 13 Turn on the SPD circuit breaker and the input switch.
Step 14 Log in to the ECC800-Pro WebUI, and choose Maintenance > Parameter Sync.
The parameter synchronization setting page is displayed.
Step 15 Click Device type and select the component type from the drop-down list.
Step 16 Select the failed device in Source Device, select the reserved device in Target
Device, and click Submit to synchronize the configuration parameters of the
failed device to the reserved device.

Step 17 On the Monitoring > System > ECC800 > Controls tab page, select Delete device
with communication failure, click Submit, and add the reserved device to the
smart module view.
Step 18 Check the running status of the general input unit to ensure normal
communication.
Step 19 Check that the power supply and distribution of the system are normal.
----End
8.2 Replacing a Power Distribution Unit

Prerequisites
● Tools: step ladder, Phillips screwdriver, flat-head screwdriver
● Material: a new power distribution unit of the same model
● If the monitoring board, current transformer, connector, or NTC is damaged,
replace the power distribution unit with a new one.
Procedure
Step 1 Switch off the output circuit breaker.
Step 3 Remove the load cables and mark the installation position.
Figure 8-5 Removing the load cables
(1) Ring buckle (2) Spring buckle
Step 4 Remove the bolts from both sides and hold the handle to pull out the power
distribution unit.

Figure 8-6 Removing the power distribution unit
Step 5 Install a new power distribution unit and secure it.
Step 6 Reinstall the communications cable, DC power cable, and load cable.
Step 7 Switch on the output circuit breaker.
smart module view.
Step 12 Check the running status of the power distribution unit to ensure normal
communication.
----End
8.3 Replacing a Connector

Prerequisites
● Tools: step ladder, Phillips screwdriver
● Material: new connector of the same model

Procedure
Step 1 Turn off the input switch of the general input unit and the upstream power
distribution switch, and make a warning sign.
Step 2 Loosen the screw that secures the protective cover and remove the protective
cover.
Step 3 Use a 19# socket wrench to loosen the screw that secures the connector.
Step 4 Loosen the four screws that secure the connector and busbar trunking unit, and
remove the connector.
Step 5 Install the new connector.
Figure 8-7 Replacing a connector
(1) Cover (2) Busbar trunking (3) 19# socket (4) Connector
unit
----End
8.4 Replacing an SPD

Prerequisites
● Tools: PDF door key, step ladder, Phillips screwdriver, flat-head screwdriver,
multimeter
● Material: a new SPD of the same model

Procedure
Step 1 Turn off the input switch, SPD circuit breaker, and upstream power distribution
switch of the general input unit, and make a warning sign.
Step 3 Remove the protective covers and use a multimeter to check that the input
Figure 8-8 Removing the protective covers
Step 4 Remove the protective cover.
Step 5 Loosen the buckle on the base and remove the SPD.
Figure 8-9 Loosening the buckle
Step 6 Install a new SPD, and connect the signal cable and power cable to the SPD.

Step 7 Reinstall the protective cover, communications cable, and DC power cable for the
general input unit.
Step 8 Turn on the SPD circuit breaker, upstream power distribution switch, and input
switch of the general input unit.
----End
8.5 Replacing an SPD Circuit Breaker

Prerequisites
multimeter
● Material: a new circuit breaker of the same model
Procedure
Step 4 Remove cables from the SPD circuit breaker and mark the installation positions.

Step 5 Loosen the buckle on the circuit breaker base, and remove the circuit breaker and
auxiliary contact.
Step 6 Remove the auxiliary contact and assemble it on the new circuit breaker.
Figure 8-12 Removing the auxiliary contact
Step 7 Install the new circuit breaker and auxiliary contact, and connect cables.
general input unit.
----End

8.6 Replacing the Auxiliary Contact of an SPD Circuit

Breaker
Prerequisites
multimeter
● Material: a new auxiliary contact of the same model
Procedure
Step 3 Remove the protective cover and use a multimeter to check that the input
Step 4 Remove cables from the SPD circuit breaker and auxiliary contact and mark the
Step 5 Loosen the buckle on the circuit breaker base, and remove the circuit breaker and
auxiliary contact.

Step 6 Remove the faulty auxiliary contact and install the new auxiliary contact on the
circuit breaker.
Figure 8-15 Removing the faulty auxiliary contact
Step 7 Reinstall the circuit breaker and auxiliary contact, and connect the cables.
general input unit.
----End

8.7 Replacing an Integrated Management Card

Prerequisites
● Tools: step ladder, ESD bag, ESD wrist strap
● Material: a new integrated management card
● Before the replacement, ensure that the services are not affected or obtain
written consent from the customer.
Procedure
Step 1 Wear an ESD wrist strap.
Step 2 Remove the communications cable and DC power cable from the integrated
management card, and mark the installation positions.
Step 3 Remove the integrated management card.
Figure 8-16 Removing the integrated management card
Step 4 Insert a new integrated management card and lock it.

Step 5 Connect the communications cable and the DC power cable to the integrated
management card.
----End
8.8 Replacing the Monitoring Board of the General

Input Unit
Prerequisites
● Tools: PDF door key, step ladder, Phillips screwdriver, multimeter, ESD bag,
ESD wrist strap

● Material: a new monitoring board and fuse of the same model

Procedure
Step 1 Turn off the input switch of the general input unit and the upstream power
distribution switch, and make a warning sign.
Figure 8-17 Removing the input protective covers
Step 4 Remove the fuse from the monitoring board.

Figure 8-18 Removing the fuse from the monitoring board
(1) Fuse holder
Step 5 Remove cables from the monitoring board and mark the installation positions.
Step 6 Wear an ESD wrist strap, remove the monitoring board, and take ESD protection
measures.
Figure 8-19 Removing the monitoring board

Step 7 Install a new monitoring board.
Step 8 Install a new fuse.
Figure 8-20 Installing a new fuse
(1) Cover (2) Fuse
general input unit.
Step 10 Switch on the upstream power distribution switch and the input switch of the
general input unit.
smart module view.
Step 15 Check the running status of the general input unit to ensure normal
communication.
----End
8.9 Replacing the Round Connector

Prerequisites
● Tools: step ladder, Phillips insulated torque screwdriver, hex key, insulation
gloves, ESD bag, ESD gloves

● Material: round connector of the same model

Procedure
Step 1 Use an M4 Phillips insulated torque screwdriver to remove the two screws that
secure the cable clip, and then remove the socket from the connector.
Step 2 Use an M6 hex key to remove the screws that secure the cables, then remove the
cables, and mark the cable positions.
Step 3 Take out the new connector and install the connector and cables.
NOTICE
For details about how to install the connector, see A Preparing Load Cables.
----End
8.10 Replacing an Alarm Indicator

Prerequisites
● Tools: step ladder, Phillips screwdriver
● Material: a new indicator of the same model
Procedure
Step 1 Remove the communications cable and the DC power cable from the general
input unit and mark the installation positions.
Step 2 Remove the protective covers from the general input unit.

Step 3 Remove the fuse that protects power supply for the monitoring board.
Figure 8-22 Removing the fuse
(1) Fuse (2) Indicator
Step 4 Remove the ring that secures the alarm indicator.

Figure 8-23 Removing the ring
Step 5 Remove the connecting terminal of the indicator and connect it to the new
indicator.
Step 6 Secure the new indicator.
Step 7 Reinstall the fuse that protects power supply for the monitoring board.
Step 8 Reinstall the protective covers for the general input unit.
Step 9 Reconnect the communications cable and the DC power cable to the general input
unit.
Step 10 Check that the general input unit is working properly and the device is
communicating normally.
----End
8.11 Replacing an Output Circuit Breaker of the Power

Distribution Unit
● Tools: step ladder, Phillips screwdriver, flat-head screwdriver, extracting kit
● Material: a new circuit breaker of the same model
Non-Hot-Swappable Circuit Breaker
NOTICE
● During the replacement, the output power of the power distribution unit is
unavailable.
● Before the replacement, ensure that the load services are not affected or obtain
written consent from the customer.
● The procedure for replacing a 3-pole circuit breaker is the same as that for
replacing a 1-pole circuit breaker. The following uses a 3-pole circuit breaker as
an example.

Step 1 Switch off the circuit breakers of the power distribution unit.
Step 3 Remove the load cables from the power distribution unit.
Figure 8-24 Removing the load cables
(1) Ring buckle (2) Spring buckle
Step 4 Remove the bolts from both sides and hold the handle to pull out the power
distribution unit.
Figure 8-25 Removing the power distribution unit
Step 5 Remove the cover from the power distribution unit.

Step 6 Remove cables from the circuit breaker and mark the installation positions.
Step 7 Loosen the buckle on the circuit breaker base and remove the circuit breaker.
Step 8 Turn off the new circuit breaker. Then install and secure it.
Step 9 Install the cables for the circuit breaker and reinstall the cover for the power
distribution unit.
Step 10 Reinstall the power distribution unit and secure it.
Step 11 Reinstall the communications cable, DC power cable, and load cable.
Step 12 Switch on the circuit breakers of the power distribution unit and ensure that the
power distribution unit works properly.
----End
Hot-Swappable Circuit Breaker

Step 1 Switch off the faulty circuit breaker.
Step 2 Remove the protective cover from the circuit breaker.

Step 3 Push open the handles on both sides of the circuit breaker and remove the circuit
breaker using an extracting kit.
NOTICE
Remove and install the circuit breaker using an extracting kit. Do not operate
barehanded.
Figure 8-28 Removing the circuit breaker
Step 4 Remove the copper bar and install it on the new circuit breaker.

Figure 8-29 Removing the copper bar
Step 5 Switch off the new circuit breaker, install it using an extracting kit, and close the
handle.
Figure 8-30 Closing the handle
Step 6 Reinstall the protective cover for the circuit breaker and switch on the circuit
breaker. Ensure that the power distribution unit works properly.
----End

User Manual 9 Technical Specifications
9 Technical Specifications
Item Specifications
Operating 0–40°C
temperature
Operating 5%–95% RH (non-condensing)

humidity
Storage –40°C to +70°C

temperature
Storage 5%–95% RH (non-condensing)

humidity
Altitude 1000 m (If the altitude exceeds 1000 m, the performance

should be derated according to GB/T 3859.2-93. The upper limit
of the altitude is 4000 m.)
Input system Three-phase four-wire + PE
Rated 380 V AC/400 V AC/415 V AC

operating
voltage
Input switch ● 250 A/3P (derating coefficient: 0.75)

● 400 A/3P (derating coefficient: 0.75)
IP rating IP30
Rated 50 Hz/60 Hz
frequency
Output switch ● 6 x 16 A/1P

● 6 x 40 A/1P
● 6 x 63 A/1P
● 2 x 16 A/3P
● 2 x 40 A/3P
● 2 x 63 A/3P

User Manual 9 Technical Specifications
Item Specifications
Installation Installing on a cabinet top support or hanging (no hanging kit

mode is provided)
Certification CCC, CE, ASTA

User Manual A Preparing Load Cables
A Preparing Load Cables
Context
The cables from the power distribution unit to the cabinet rPDU are not
prefabricated and need to be prepared onsite.
Procedure
Step 1 Prepare cables.
1. Strip a cable.
NOTE
The figure uses the single-phase scenario as an example. The required stripping length
in the three-phase scenario is the same as that in the single-phase scenario.
Figure A-1 Stripping a cable (unit: mm)
2. Crimp a cord end terminal.
Figure A-2 Crimping a cord end terminal
(1) Cord end terminal (2) Cable (3) Crimping tool
3. (Optional) For a three-core cable with a cross-sectional area of 6 mm2, wrap

the cable with two layers of heat shrink tubing and use a heat gun to heat-
shrink the tubing.

User Manual A Preparing Load Cables
Figure A-3 Crimping a cord end terminal
(1) Heat shrink tubing with (2) Cable (3) Heat gun
adhesive
Step 2 Install cables at a round connector.

1. Remove the rear cover from the round connector.
2. Loosen the screw on the cable clip.
3. Route the cables through the rear cover.
4. Insert cables into the round connector.
5. Tighten the screws to secure each cable.
6. Reinstall the rear cover.
7. (Optional) Seal the holes where no cables are installed.
8. Tighten the screw on the cable clip to the required torque. Gaps are allowed
on both sides of the cable clip.
Figure A-4 Installing cables at a round connector
----End

User Manual B Acronyms and Abbreviations
B Acronyms and Abbreviations
AC alternating current
CT current transformer
ECC Energy Control Center
ETH Ethernet
FE fast Ethernet
MCB miniature circuit breaker
MCCB molded case circuit

breaker
NTC Negative temperature

coefficient

User Manual B Acronyms and Abbreviations
POE Power over Ethernet
RS485 Recommend Standard

485
USB Universal Serial Bus

NMW Smart Busbar 2.0 User Manual

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HUAWEI TECHNOLOGIES CO., LTD.

Trademarks and Permissions

Huawei Technologies Co., Ltd.

Issue 09 (2023-02-27) Copyright © Huawei Technologies Co., Ltd. i

About This Document

● Technical support engineers

Indicates a hazard with a high level of risk which,

Indicates a hazard with a medium level of risk

Indicates a hazard with a low level of risk which,

Issue 09 (2023-02-27) Copyright © Huawei Technologies Co., Ltd. ii

Indicates a potentially hazardous situation which,

Supplements the important information in the

09 2023-01-30 Added the description about LAN switch

08 2022-10-30 Optimized the solution for removing

07 2021-09-24 ● Optimized the section about smart

06 2021-03-22 Added the section about installation

05 2020-10-15 Optimized the support-mounting

04 2020-05-15 Added "Preparing Load Cables."

Issue 09 (2023-02-27) Copyright © Huawei Technologies Co., Ltd. iii

About This Document................................................................................................................ ii

Issue 09 (2023-02-27) Copyright © Huawei Technologies Co., Ltd. iv

3.4.2 Installing Cables................................................................................................................................................................. 61

9 Technical Specifications..................................................................................................... 110

Issue 09 (2023-02-27) Copyright © Huawei Technologies Co., Ltd. v

The Danger, Warning, Caution, and Notice statements described in this

The equipment should be used in an environment that meets the design

Comply with applicable laws, regulations, standards, and specifications during

Do not perform reverse engineering, decompilation, disassembly, adaptation,

● Equipment damage due to force majeure such as earthquakes, floods,

Issue 09 (2023-02-27) Copyright © Huawei Technologies Co., Ltd. 1

● Installation or use in environments that do not comply with international,

1.1 Personal Safety

Non-standard and improper operations on the energized equipment may cause

Before operations, remove conductive objects such as watches, bracelets, bangles,

Issue 09 (2023-02-27) Copyright © Huawei Technologies Co., Ltd. 2

During operations, wear personal protective equipment such as protective

Figure 1-1 Personal protective equipment

Issue 09 (2023-02-27) Copyright © Huawei Technologies Co., Ltd. 3

certain operations, and are able to take protective measures to minimize

1.2 Electrical Safety

Non-standard and improper operations may result in fire or electric shocks.

Issue 09 (2023-02-27) Copyright © Huawei Technologies Co., Ltd. 4

Do not directly connect aluminum cables to prevent electrochemical corrosion of

● It is recommended that the three-phase loads be equalized and the neutral-

Issue 09 (2023-02-27) Copyright © Huawei Technologies Co., Ltd. 5

Issue 09 (2023-02-27) Copyright © Huawei Technologies Co., Ltd. 6

Issue 09 (2023-02-27) Copyright © Huawei Technologies Co., Ltd. 7

Figure 1-2 Wearing an ESD wrist strap

1.3 Environmental Requirements

Do not expose the equipment to flammable or explosive gas or smoke. Do not

Do not store any flammable or explosive materials in the equipment area.

Issue 09 (2023-02-27) Copyright © Huawei Technologies Co., Ltd. 8

Issue 09 (2023-02-27) Copyright © Huawei Technologies Co., Ltd. 9

1.4 Mechanical Safety

Before installing equipment in a cabinet, ensure that the cabinet is securely

When pulling equipment out of a cabinet, be aware of unstable or heavy objects

Issue 09 (2023-02-27) Copyright © Huawei Technologies Co., Ltd. 10

Moving Heavy Objects

● If multiple persons need to move a heavy object together, determine the

Issue 09 (2023-02-27) Copyright © Huawei Technologies Co., Ltd. 11

● When moving a heavy object, be aware of the workbench, slope, staircase,

Issue 09 (2023-02-27) Copyright © Huawei Technologies Co., Ltd. 12

Issue 09 (2023-02-27) Copyright © Huawei Technologies Co., Ltd. 13