2021/12/08 Transmission Planetary - Assemble (RENR8847-08)

SMCS - 3160 i08707792

Assembly Procedure
PSP
202 -0005
Table 1

Required Tools 

19: 3/05/2 C6FA

Tool  Part Number  Part Description  Qty 
A 
B 
439-3940 
- 
3
RE 9:52+ 2
Link Bracket 
Steel Rods ( 3.175 mm (0.1250 inch) diameter and one pointed tip) 
3 
6 
C 
E 
1P-0520 
- 
N
© 2 R88 03:00
Driver Gp 
Loctite 17430 
1 
1 

023 47
Note: Cleanliness is an important factor. Before assembly, clean all parts thoroughly in cleaning fluid.

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Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited

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on the parts that can cause later trouble. Inspect all parts. If any parts are worn or damaged, use new

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parts for replacement. During assembly, put clean transmission oil on all internal parts.

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c.

Illustration 1 g03685947

1. Install bearing (125) and race (124) onto input shaft (122), as shown.

2. Apply clean transmission oil to ring seals (123). Install ring seals (123) on input shaft (122).
 Illustration 2 g03685496
3. Carefully install input shaft (122) in housing (121).

4. Install retaining ring (120).

Illustration 3 g03685494

5. Install seal rings (118) and (119) on clutch piston (117).

Illustration 4 g03685493
6. Install clutch piston (117) in the clutch housing. Make sure that the lips of the seals are facing
downward.

Illustration 5 g03685490

7. Install O-ring seal (116). Apply clean transmission oil to O-ring seal (116).

8. Install coupling (114). Install sun gear (115).

Illustration 6 g03685489
 Illustration 7 g03685486
9. Install bearings (112) in planetary gears (111). Install the gear assemblies, thrust discs (110), (113),
and planetary shafts (109) in carrier assembly (107).

10. Use a hammer and a punch to install spring pins (108) that hold planetary shafts (109) in carrier
assembly (107). Make sure that the spring pins are flush with the counterbore in the carrier.

Illustration 8 g03685484

11. Install carrier assembly (107). Install carrier (106)

Illustration 9 g03685483

12. Install five discs (104) and five plates (105) in alternating order. Start with a plate.
 Illustration 10 g03685481
Older Version using 110-7452 Plate

Illustration 11 g03684058
Newer Version using 345-3771 Plate
13. Install plate (103) and the O-ring seals.

Illustration 12 g03685480

14. Use Tooling (C) and a suitable press to install bearing (101). Close retaining ring (100).

15. Install sun gear (102).

 Illustration 13 g03685478

Illustration 14 g03685475
16. Install bearings (94) and (98) in planetary gears (93) and (97). Install the gear assemblies, thrust
discs (92), (95), (96), and (99).

17. Use a hammer and a punch to install spring pins (90) that hold planetary shafts (91) in carrier
assembly (87). Make sure that the spring pins are flush with the counter bore in the carrier.

Illustration 15 g03685474
 PSP
18. Use Tooling (B) to compress the retaining ring. Install carrier assembly (87) in ring gear (89) until
the retaining ring fits into the groove in the ring gear.

202 -0005
19: 3 / 0 C 6
3 5 / 2 F A
RE 9:52+ 2
N
© 2 R88 03:00
023 47
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Illustration 16
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g03685472

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19. Install carrier assembly (87) on the input shaft. The weight of the carrier assembly (87) is
approximately 29 kg (65 lb).
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20. Install retaining ring (88). c.

Illustration 17 g03685469

21. Install dowels (85). Install friction discs (86) and clutch plates (83) in alternating order. Start with a
friction disc (86). Install springs (84). Install clutch plate (83).
 Illustration 18 g03685467

Illustration 19 g03685465
22. Install seal rings (81) and (82) on clutch piston (80).

23. Install clutch piston (80) in the bottom of housing (79). Make sure that the lips of the seals are
facing upward.

24. Use Tooling (A) and a suitable lifting device to install housing (79) and the O-ring seals onto the
plate. The weight of housing (79) is approximately 61 kg (135 lb).
Note: When replacing housing (79) or the plate installed in Step 13, the plate and the housing must
both be replaced. The lower O-ring seal groove on housing (79) has been relocated to the upper
face of the plate.
 Illustration 20 g03685463
25. Install sun gear (77) on output shaft assembly (7). Install bearings (75) and (73) onto output shaft
assembly (7).

26. Install retaining ring (78).

Illustration 21 g03685460

27. Install O-ring seal (74) on output shaft assembly (7).

Illustration 22 g03685423
28. Install output shaft assembly (7) over the input shaft assembly.

29. Install retaining ring (73) that holds output shaft (7) to the carrier assembly.

Illustration 23 g03685418

Illustration 24 g03685383

30. Install bearings (71) in planetary gears (70). Install the gear assemblies, thrust discs (69), (72), and
planetary shafts (68) in carrier assembly (62).

31. Use a hammer and a punch to install spring pins (67) that hold planetary shafts (68) in carrier
assembly (62). Make sure that the spring pins (67) are flush with the counterbore in the carrier
assembly (62).
 Illustration 25 g03685378

Illustration 26 g03685373
32. Install retaining ring (66) on carrier assembly (62).

33. Use Tooling (B) to compress retaining ring (66). Install carrier assembly (62) in ring gear (65) until
retaining ring (66) fits into the groove in the ring gear (65). Install ring seal (63) into carrier
assembly (62).

Illustration 27 g03685369
34. Install carrier assembly (62). Make sure that all of the gear teeth are correctly engaged.

Illustration 28 g03685301

35. Install springs (60). Install O-ring seal (58). Install dowels (57).

36. Install discs (61) and plates (59) in alternating order. Start with disc (61).

Illustration 29 g03685277

Illustration 30 g03685275
37. Install seal rings (55) and (56) on clutch piston (52).

38. Install clutch piston (52) in the bottom of housing (54). Make sure that the lips of the seals are
facing upward.

39. Install clutch piston (52) in the top of housing (54). Make sure that the lips of the seals are facing
downward.

40. Use Tooling (A) and a suitable lifting device to install housing (54). The weight of housing (54) is
approximately 54 kg (119 lb).

Illustration 31 g03685327

41. Install reaction plate (51) and retaining ring (50) into ring gear (49).

Illustration 32 g03685274

42. Install ring gear (49).

 PSP
202 -0005
19: 3/05/2 C6FA
3
RE 9:52+ 2
N
Illustration 33 g03685272

© 2 R88 03:00
43. Install discs (47) and plates (48) in alternating order. Start with disc (47).

023 47
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c.
Illustration 34 g03685264

44. Install hub (46). Install retaining ring (45) on output shaft assembly (7).

Illustration 35 g03685253

45. Install discs (44) and plates (43) in alternating order. Start with a plate (43).
Illustration 36 g03685249

Illustration 37 g03685246

Illustration 38 g03685201

Personal injury can result from being struck by parts propelled

by a released spring force.

Make sure to wear all necessary protective equipment.

 Follow the recommended procedure and use all recommended
tooling to release the spring force.

46. Install seal rings (41) and (42) on clutch piston (39). Stack clutch piston (39), coned disc springs
(38), and retainer plate (35) on the clutch housing (40). Make sure that the outside edges of the
coned disc springs contact each other first.
Note: Each seal ring has a small gap. The gaps on the different seal rings should not be in line with
each other.

47. Use steel spacers and a suitable press lower retainer plate (35). Install retaining ring (37) on the
clutch assembly (40).

Illustration 39 g03685199

48. Install clutch housing (32). Install retaining ring (31). Install rods (34) and springs (33).

Illustration 40 g02146402

49. Install bearing (30) in housing assembly (29).

 Illustration 41 g02146401
50. Use Tooling (A) and a suitable lifting device to install housing assembly (29). The weight of housing
assembly (29) is approximately 88 kg (195 lb).
Note: When installing housing assembly (29), ensure proper alignment of dowel on output shaft
assembly (7) with notch in bearing (30).

Illustration 42 g02163418
Typical Example

Illustration 43 g02146368
51. Use two screwdrivers to lift the clutch housing (32). Install retaining ring (28). Install retaining ring
(27).

Illustration 44 g02146362

Illustration 45 g02146360

52. Install bearings (24) in planetary gears (23). Install the gear assemblies, thrust discs (22), and
planetary shafts (21) in carrier assembly (17).

53. Use a hammer and a punch to install spring pins (20) that hold planetary shafts (21) in carrier
assembly (17). Make sure that the spring pins are flush with the counter bore in the carrier.
 Illustration 46 g02146358
54. Install metal seal ring (19) in carrier assembly (17).

Illustration 47 g02146356

55. Install carrier assembly (17). Apply Tooling (E) to both sides of the washers for bolts (18). Install
bolts (18). Tighten bolts (18) to a torque of 120 ± 20 N·m (90 ± 15 lb ft).

Illustration 48 g02146354

56. Install ring gear (16).

 Illustration 49 g02146353
57. Install dowels (15). Install plates (12) and discs (14) in alternating order. Install plates (12) so that
the dowels (15) pass through the bolt holes in the plates. Start with a plate.

Illustration 50 g02146333

58. Install springs (13) and the final clutch plate (12). Make sure that clutch plate (12) is installed so
that the small holes are over springs (13), as shown.

Illustration 51 g03420296
59. Install seal rings (10) and (11) on clutch piston (9).

60. Install clutch piston (9) in No. 6 clutch housing (5). Make sure that the lips of the seals are facing
downward.

PSP
202 -0005
19: 3/05/2 C6FA
3
RE 9:52+ 2
N
© 2 R88 03:00
Illustration 52
023 47 g03420239

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Personal injury can result from being struck by parts propelled
by a released spring force.

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c.
Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended

tooling to release the spring force.

61. Install No. 6 clutch housing (5). Apply Tooling (E) to both sides of the washers for bolts (8). Install
bolts (8). Tighten bolts (8) to a torque of 120 ± 20 N·m (90 ± 15 lb ft). Install retaining ring (6) on
output shaft assembly (7).
 Illustration 53 g02163715
62. Apply 690 to 1030 kPa (100 to 150 psi) of shop air pressure into each oil passage (total of six).
If the clutch pistons do not move, apply a small amount of clean transmission oil in each oil
passage and check for movement again. If the clutch pistons do not move, the transmission must
be disassembled again so that the clutch pistons and the seal rings can be checked.

Note: The mounting surfaces for the transmission modulating valves must be clean. Clean the
surfaces before installation of the transmission modulating valves.

Illustration 54 g02146367

63. Install transmission modulating valves (25) on the transmission housing. The torque for the
mounting bolts is 30 ± 4 N·m (265 ± 35 lb in).

64. Connect the harness assemblies (26) which attach to the transmission modulating valves (25).

Illustration 55 g02146315

65. The No. 6 clutch housing (5) is facing upward. Use Tooling (A) and a suitable lifting device to
position the transmission onto the opposite end with the No. 1 clutch housing facing upward. The
weight of the transmission is approximately 425 kg (936 lb).
 Illustration 56 g02146314
66. Install plate (4).

Illustration 57 g02146160

67. Install drive gear (3) on the end of the input shaft, as shown.

68. Install the retainer and bolt (2). Tighten bolt (2) to a torque of 120 ± 20 N·m (90 ± 15 lb ft).

69. Apply clean transmission oil on O-ring seal (1). Install O-ring seal (1) on the housing.

End By:

a. Connect the transmission to the output transfer gears

PSP-0005C6FA
2023/05/22
19:39:46+03:00
i03971832
© 2023 Caterpillar Inc.